WO2023205698A2 - Improved solid-state ionic conducting materials and methods of making the same - Google Patents
Improved solid-state ionic conducting materials and methods of making the same Download PDFInfo
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- WO2023205698A2 WO2023205698A2 PCT/US2023/065959 US2023065959W WO2023205698A2 WO 2023205698 A2 WO2023205698 A2 WO 2023205698A2 US 2023065959 W US2023065959 W US 2023065959W WO 2023205698 A2 WO2023205698 A2 WO 2023205698A2
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/056—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
- H01M10/0561—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of inorganic materials only
- H01M10/0562—Solid materials
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2300/00—Electrolytes
- H01M2300/0017—Non-aqueous electrolytes
- H01M2300/0065—Solid electrolytes
- H01M2300/0068—Solid electrolytes inorganic
Definitions
- the present application relates to solid-state ionic conducting materials, such as solid electrolyte materials that may be used in, e.g., Li-ion batteries. More specifically, the present application relates to solid-state ionic conducting materials and methods of making the same wherein a region of the material, such as a near-surface region, is placed under residual compressive stress to thereby strengthen the material.
- Li-ion battery technology has made great progress in the last two decades such that Li-ion batteries are now widely used in a variety of different industries, including but not limited to the electric vehicle industry.
- the liquid organic electrolyte solvents used in some commercial lithium-ion batteries are reactive, hygroscopic, and highly flammable, and therefore present dangers to manufacturers and users.
- solid-state electrolytes can also allow for the use of metal anodes in batteries, which can beneficially increase energy density and battery cycle life.
- metal anodes in batteries, which can beneficially increase energy density and battery cycle life.
- the use of Li or Na metal anodes could provide a substantial increase in the gravimetric and volumetric energy density for batteries.
- dendrite penetration can also occur due to the presence of, e.g., contaminants, precipitates, and other heterogeneities in the solid electrolyte.
- the likely existence of residual tensile stress in at least some locations in the solid electrolyte further facilities the formation of cracks.
- Tensile stress may be present in the solid electrolyte due to, e.g., the presence of heterogeneities, or due to machining or polishing. Regardless of the specific reason or reasons for which they are formed, mechanical fractures such as those shown in FIG. 1 mechanically weaken the solid electrolyte material and can lead to a short circuit, such as if a dendrite grows through the solid electrolyte and contacts the cathode, which will quickly or eventually lead to thermal runaway and battery failure.
- a method of treating a solid electrolyte material to introduce residual compressive stress to a surface region of the solid electrolyte material generally includes the steps of subjecting the solid electrolyte material to ion implantation by accelerating ions towards a surface of the solid electrolyte at a first ion energy and a first ion fluence; and, from the ion implantation, implanting ions in the solid electrolyte material in a first region and a second region, wherein the first region extends from the surface of the solid electrolyte material to a first depth, and the second region extends from a second depth to a third depth.
- the implanted ions in the first region and second region introduce a surface residual compressive stress to the solid electrolyte material.
- a modified solid electrolyte material having residual compressive stress introduced to a surface region thereof includes a solid electrolyte material having a first surface; a first region within the solid electrolyte material extending from the first surface to a first depth, the first region having a first ion fluence; and a second region within the solid electrolyte material extending from a second depth to a third depth, the second region having a second ion fluence.
- the second and third depths are greater than the first depth and the second ion fluence can be greater than the first ion fluence.
- Figure 1 is an illustration of an anode/solid electrolyte interface exhibiting dendrite penetration according to the prior art.
- Figure 2 is an illustration of an anode/solid electrolyte interface wherein the solid electrolyte is under compressive stress in accordance with various embodiments described herein.
- Figure 3 is an illustration of the process of applying ion implantation to the near surface region of a solid electrolyte in accordance with various embodiments described herein.
- Figure 4 is an illustration of a solid electrolyte material having two ion implanted regions configured in accordance with various embodiments described herein.
- Figure 5 is a series of graphs showing experimental data for solid electrolyte materials treated in accordance with various embodiments described herein.
- Figures 6 are SEM images of pristine solid electrolyte material and solid electrolyte material treated in accordance with various embodiments described herein.
- the solid-state ionic-conducting material may be extremely thin (e.g., as thin as 25 microns), in which case an embodiment may call for the entirety of the material being treated according to the methods described herein.
- Described herein are various embodiments of methods for treating solid electrolyte materials to thereby increase the strength of the solid electrolyte material.
- the methods described herein may result in the solid electrolyte material becoming more resistant to penetration by metal dendrites and to the formation of cracks in the solid electrolyte material that may result from, e.g., dendrite penetration.
- the methods for strengthening the solid electrolytes described herein do not significantly impede the diffusivity of ions through the solid electrolyte material.
- Improved solid electrolyte materials formed from the methods described herein are also described in the present application.
- the creation of residual compressive stress in the one or more regions will generally impede the penetration of anode material into the solid electrolyte material due to the difficulty of opening a crack into a material that is in compression.
- inducing a residual compressive stress in one or more region of the solid electrolyte may also close preexisting cracks present in the solid electrolyte.
- the methods described herein and used for inducing residual compressive force in the solid electrolytes is carried out in such a way that one or more regions relatively close to the surface of the solid electrolyte are implanted with ions to thereby introduce residual compressive forces to these regions.
- the added compressive stress enables a more reversible plating/stripping process in the solid electrolyte material and suppresses dendrite propagation in solid electrolytes, thus increasing the CCD up to a factor of 4 (1 .2 mA/cm 2 vs. 0.3 mA/cm 2 ) without any further treatment.
- FIG. 2 generally illustrates an embodiment where one of the treated regions extends from the surface of the solid electrolyte to a first depth (e.g., 1 ⁇ m).
- a lithium metal anode 210 abuts a solid electrolyte 220 at a first surface 221 of the solid electrolyte 220.
- the near surface region 230 extends from the first surface 221 to a depth of, e.g., 1 ⁇ m from the first surface 221 .
- this near surface region 230 is in a state of residual compressive stress by virtue of ion implantation in this region, the compressive residual stress thereby inhibiting and preventing the ability of Li dendrites to grow from the Li anode 210, penetrate the first surface 221 , and extend into the solid electrolyte 220.
- This growth of dendrite is restricted by, e.g., compressing grain boundaries or surface imperfections or the like into which Li dendrites might otherwise grow.
- treatment of the solid electrolyte material to put one or more regions into compressive residual stress generally includes subjecting the solid electrolyte material to ion implantation.
- FIG. 3 provides a general illustration of ion implantation, wherein foreign ions 301 from an ion source 300 are accelerated at high energies at the surface of the solid electrolyte 310.
- the ions 301 penetrate the solid electrolyte 310 and become embedded ions 30T.
- the embedded ions 30T are located within a region of the solid electrolyte 310 extending from the surface of the solid electrolyte 310 to a first depth within the solid electrolyte 310. Because of the embedded ions 30T, this region is put under residual compressive stress, as noted by ⁇ in FIG. 3.
- Energetic implanted ions suitable for use in ion implantation include, but are not limited to, transition-metal ions, halide ions, rare-gas ions, alkaline earth ions, and alkali ions such as lithium or sodium. In some embodiments, fluorine ions are used. Implantation of ions can modify the surface structure, leading to new mechanical properties of solid electrolytes. Thus, a large number of chemical, structural, and physical states can be created via ion implantation, including metastable non-equilibrium states, for nano/mesoscale tailoring of the surface structure of solid electrolytes. [0030] While FIG.
- FIG. 3 provides an illustration wherein a solid electrolyte material has ions implanted in a single region within the solid electrolyte material, some embodiments of the technology described herein involve multiple distinct regions within the solid electrolyte being embedded with ions. In some embodiments, two distinct regions within the solid electrolyte are embedded with ions.
- FIG. 4 illustrates this embodiments, wherein solid electrolyte 400 has two distinct regions 410-1 and 410-2 where ions are implanted as a result of ion implantation.
- first region 410-1 extends from the surface of the solid electrolyte 400 to a first depth in a similar fashion to the embodiment shown in FIG. 3.
- the first depth can be any suitable distance away from the surface, though in some embodiments, the first depth is relatively close to the surface such that the first region is relatively thin. In some embodiments, the first depth is 1 ⁇ m or less away from the surface, such as 0.75, 0.5 ⁇ m, or 0.25 ⁇ m from the first surface.
- the second region 410-2 having ions implanted therein will generally be a distinct region from first region 410-1 (i.e., there is no overlap between first region 410-1 and second region 410-2), and furthermore, there is typically a gap between the first region 410- 1 and second region 410-2 (i.e., the first region 410-1 does not contact the second region 410-2).
- the gap or area between the first region 410-1 and 410-2 generally has no or a negligible amount of ions implanted therein, wherein negligible means that no appreciable residual compressive stress results from the small amount of ions that may be implanted in this gap region.
- this region generally extends from a second depth to a third depth, wherein the second depth is greater than the first depth, and the third depth is greater than the first depth and the second depth.
- the specific depth measurements of the second depth and third depth are not generally limited.
- the second depth is within a range of from about 2 ⁇ m to about 5 ⁇ m, such as from about 2.5 ⁇ m to about 3.5 ⁇ m, or about 4 ⁇ m
- the third depth is within a range of from about 3 ⁇ m to about 6.5 ⁇ m, such as from about 4 ⁇ m to about 4.5 ⁇ m, or about 6.5 ⁇ m.
- the specific depth measurements for the second region may be dependent on factors such as the material of the solid electrolyte and the operating parameters of the ion implantation used.
- the second region may extend from a second depth of about 4.5 ⁇ m to a third depth of about 6 ⁇ m
- solid electrolyte materials such as LLZO, NASICON, LISICON, LIPON may have a second region extending from a second depth of about 2.5 ⁇ m to a third depth of about 4.5 ⁇ m, or from 3.5 ⁇ m to about 4.5 ⁇ m.
- Each region of implanted ions within the solid electrolyte material will have a general density of ions.
- This ion density can be measured via atomic percentage, wherein atomic percentage is calculated by multiplying the ion fluence by the depth of the region and dividing this value by the total atoms per formula of the solid electrolyte material.
- a version of the solid electrolyte material LLZO may have the formula Li 6.4 La 3 Zr 1.4 Ta 0.6 O 12 , in which case the total atoms per this formula is 23.4.
- the atomic % in the first region is within the range of 0.01 to 0.09 atomic %, such as from about 0.01 to about 0.05 atomic %
- the atomic % in the second region is within the range of about 0.05 to about 0.3 atomic %, such as 0.15 atomic %.
- there may be variable ion density with the density generally increasing from the second depth to a midpoint in the second region until a peak density is reached, followed by a decrease in the ion density from the midpoint to third depth.
- the density measurement (e.g., atomic percent) may be calculated by integrating under a curve on a graph showing ion fluence versus depth and then dividing this value by the total atoms per formula.
- the total number of ions in an implanted region such as the second region may be in the order of 10 15 ions.
- the atomic values provided previously with respect to the first and second regions can be based on this method of calculation.
- the energy used in the ion implantation step to bombard ions at the solid electrolyte material and thereby embed the ions into the solid electrolyte is one operating parameter than can be adjusted to adjust the location of the second region.
- higher energies can result in deeper implantation, though many other factors (including, e.g., the density of the solid electrolyte material) also play a role in determining the depth of the second region.
- an energy within the range of from about 50 KeV to about 6 MeV is used to obtain a second region in the depths described previously. Energy can be tuned to introduce residual compressive stress at different depths.
- F ions when using an energy of 6 MeV, F ions can be implanted in to LLZO with a depth in the range of from 3 ⁇ m to 4 ⁇ m, which thereby results in a compressive stress concentrated in the range of from 3 ⁇ m to 4 ⁇ m from the surface of the solid electrolyte. If a lower energy is used, the region of ion implantation will be closer to the surface.
- the fluence of the beam of ions accelerated at the solid electrolyte material as well as the duration of time during which ions are accelerated at the solid electrolyte may impact the density of ions implanted in the ion implanted regions.
- a fluence of between about 5,000 ions/cm 2 and about 30,000 ions/cm 2 such as from about 5,000 ions/cm 2 to about 15,000 ions/cm 2 or from about 16,000 ions/cm 2 to about 30,000 ions/cm 2 , can be used when conducting ion implantation.
- the duration of the ion implantation is generally not limited, though in some embodiments, the ion implantation is carried out for a time period in the range of from about 0.5 to 2 hours.
- a benefit of ion implantation as used in the embodiments described herein is that the chemical identity, acceleration velocity, and depth profile of the ions can be controlled by varying operation parameters of the ion implantation.
- the crystallinity of the implanted material and the stress level in the solid electrolyte can also be controlled.
- ion implantation may beneficially change the chemical identity of the treated region. For example, the addition of fluorine ions into the treated area as part of an ion implantation treatment may make the surface of the solid electrolyte more stable and less reactive to air environments and metal anode materials.
- an aim of the ion implantations methods described herein is to strengthen (i.e., increase the fracture toughness of) the solid electrolyte without deteriorating its performance as an electrolyte.
- the ion implantation used to apply compressive stress to the solid electrolyte should not significantly impede ion transport through the solid electrolyte.
- Those of ordinary skill in the art have previously assumed that the addition of compressive stress to the solid electrolyte would inherently significantly decrease ion transport through the solid electrolyte.
- the specific amount of compressive stress applied is generally not limited.
- the amount of compressive stress applied to the solid electrolyte may be in the range of from several hundred MPa to 10 GPa or more, but even lower stresses may be beneficial.
- various surface treatments may be carried out prior to treating the solid electrolyte material to apply compressive stress thereto.
- the surface of the solid electrolyte may be polished to remove surface contaminants prior to treating the solid electrolyte with ion implantation.
- Li stripping/plating deviates from ohmic behavior (middle shaded regions), due to morphological degradation caused by voids at the Li-SE interface.
- Li dendrites from morphologically unstable interfaces leading to short circuits indicated by a significant drop in the potential (right shaded regions).
- the ion implanted-LLZO SE can tolerate high-current-density without causing a short circuit.
- FIG. 6 shows the scanning electron microscopy (SEM) images shows extensive dendrite penetration ((a) and (c)) in the pristine solid electrolyte sample (SE) after stripping/plating at 1 mA/cm 2 , while no Li deposition is observed ((b) and (d)) in the implanted regions of the SE (l-SE).
- SEM scanning electron microscopy
- a stated range of 1 to 10 should be considered to include and provide support for claims that recite any and all sub-ranges or individual values that are between and/or inclusive of the minimum value of 1 and the maximum value of 10; that is, all sub-ranges beginning with a minimum value of 1 or more and ending with a maximum value of 10 or less (e.g., 5.5 to 10, 2.34 to 3.56, and so forth) or any values from 1 to 10 (e.g., 3, 5.8, 9.9994, and so forth).
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| US18/858,283 US20250273733A1 (en) | 2022-04-19 | 2023-04-19 | Improved solid-state ionic conducting materials and methods of making the same |
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| US202263332627P | 2022-04-19 | 2022-04-19 | |
| US63/332,627 | 2022-04-19 |
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| WO2023205698A2 true WO2023205698A2 (en) | 2023-10-26 |
| WO2023205698A3 WO2023205698A3 (en) | 2024-01-25 |
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| PCT/US2023/065959 Ceased WO2023205698A2 (en) | 2022-04-19 | 2023-04-19 | Improved solid-state ionic conducting materials and methods of making the same |
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| US7658773B2 (en) * | 2006-09-29 | 2010-02-09 | Qimonda Ag | Method for fabricating a solid electrolyte memory device and solid electrolyte memory device |
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- 2023-04-19 WO PCT/US2023/065959 patent/WO2023205698A2/en not_active Ceased
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| WO2023205698A3 (en) | 2024-01-25 |
| US20250273733A1 (en) | 2025-08-28 |
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