WO2023201223A2 - Porous silica materials and methods of making the same - Google Patents
Porous silica materials and methods of making the same Download PDFInfo
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- WO2023201223A2 WO2023201223A2 PCT/US2023/065622 US2023065622W WO2023201223A2 WO 2023201223 A2 WO2023201223 A2 WO 2023201223A2 US 2023065622 W US2023065622 W US 2023065622W WO 2023201223 A2 WO2023201223 A2 WO 2023201223A2
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- B01J20/046—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising compounds of alkali metals, alkaline earth metals or magnesium containing halogens, e.g. halides
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Definitions
- the present disclosure relates generally to porous silica materials and methods. Particularly, embodiments of the present disclosure relate to hierarchical silicas with tunable pores and pore volumes as host matrices for hygroscopic salts.
- AWH atmospheric water harvesting
- AWH techniques such as fog harvesting, and dewing require high humidity conditions to produce potable water. Thus, they are not suitable techniques for arid regions around the world that are home to more than a third of the world’s population.
- a third AWH technique that can be applied to both arid and humid climates is adsorption-based AWH, where an adsorbent material is used to adsorb and desorb water vapor.
- sorbents such as zeolites and silicas are either difficult to regenerate, have low water adsorption loadings, or adsorb water over only a very limited humidity range.
- zeolites 4A, 5A, 10X, and 13X all require regeneration temperatures from 250 °C to 300 °C.
- sorbents with significant water adsorption at low relative humidity have small pore sizes and volumes that equate to a low equilibrium capacity. Sorbents that have large pore sizes and volumes will adsorb high amounts of water at high humidity but exhibit low water adsorption loadings at the low relative humidity (RH) range.
- RH relative humidity
- the present disclosure relates generally to porous silica materials and methods. Particularly, embodiments of the present disclosure relate to hierarchical silicas with tunable pores and pore volumes as host matrices for hygroscopic salts.
- An exemplary embodiment of the present disclosure can provide a porous silica material comprising: a plurality of micropores, each having a pore size from approximately 0.1 nm to approximately 2 nm; a plurality of mesopores having a total mesopore volume from approximately 0.5 cm 3 /g to approximately 1.5 cm 3 /g, each of the plurality of mesopores having a pore size from approximately 2 nm to approximately 50 nm; and a plurality of macropores having a total macropore volume from approximately 2 cm 3 /g to approximately 3 cm 3 /g, each of the plurality of macropores having a pore size from approximately 50 nm to approximately 50,000 nm.
- the porous silica material can comprise a hygroscopic salt material dispersed within the plurality of mesopores such that the hygroscopic salt material resides in the plurality of mesopores.
- the hygroscopic salt material can be present in the porous silica material in an amount from approximately 10% to approximately 50% by weight, based on the total weight of the porous silica material.
- the porous silica material can have a bulk density from approximately 0.1 g/mL to approximately 0.5 g/mL.
- the porous silica material can have a porosity from approximately 50% to approximately 100%.
- the porous silica material can have a surface area from approximately 200 m 2 /g to approximately 1500 m 2 /g.
- the porous silica material can have a water loading from approximately 0.25 g/g to 1 g/g when measured from 20 °C to 30 °C and at 10% relative humidity.
- the porous silica material can have a cycle time to reach saturation from 20 minutes to 250 minutes.
- Another embodiment of the present disclosure can provide an adsorbent material comprising the porous silica material of any of any of the embodiments disclosed herein.
- an adsorbent material comprising: porous silica particles each having a particle radius from 0.1 pm to 5000 pm, wherein each of the porous silica particles comprises: a plurality of micropores, each having a pore size from approximately 0.1 nm to approximately 2 nm; a plurality of mesopores having a total mesopore volume from approximately 0.5 cm 3 /g to approximately 1.5 cm 3 /g, each of the plurality of mesopores having a pore size from approximately 2 nm to approximately 50 nm; and a plurality of macropores having a total macropore volume from approximately 2 cm 3 /g to approximately 3 cm 3 /g, each of the plurality of macropores having a pore size from approximately 50 nm to approximately 50,000 nm.
- the porous silica material can comprise a hygroscopic salt material dispersed within the plurality of mesopores such that the hygroscopic salt material resides in the plurality of mesopores.
- the hygroscopic salt material can be present in the porous silica material in an amount from approximately 10% to approximately 50% by weight, based on the total weight of the porous silica material.
- the porous silica material can have a bulk density from approximately 0.1 g/mL to approximately 0.5 g/mL.
- the porous silica material can have a porosity from approximately 50% to approximately 100%.
- the porous silica material can have a surface area from approximately 200 m 2 /g to approximately 1500 m 2 /g.
- the porous silica material can have a water loading from approximately 0.25 g/g to 1 g/g when measured from 20 °C to 30 °C and at 10% relative humidity.
- the porous silica material can have a cycle time to reach saturation from 20 minutes to 250 minutes.
- Another embodiment of the present disclosure can provide an adsorbent material comprising: porous silica particles each having a particle radius from 0.1 pm to 5000 pm, wherein each of the porous silica particles comprises: a plurality of micropores, each having a pore size from approximately 0.
- a plurality of mesopores each of the plurality of mesopores having a pore size from approximately 2 nm to approximately 50 nm
- a plurality of macropores each of the plurality of macropores having a pore size from approximately 50 nm to approximately 50,000 nm
- a hygroscopic salt material dispersed within the plurality of mesopores such that the hygroscopic salt material resides in the plurality of mesopores.
- the hygroscopic salt material can be present in the porous silica material in an amount from approximately 10% to approximately 50% by weight, based on the total weight of the porous silica material.
- the porous silica material can have a bulk density from approximately 0.1 g/mL to approximately 0.5 g/mL.
- the porous silica material can have a porosity from approximately 50% to approximately 100%.
- the porous silica material can have a surface area from approximately 200 m 2 /g to approximately 1500 m 2 /g.
- the porous silica material can have a water loading from approximately 0.25 g/g to 1 g/g when measured from 20 °C to 30 °C and at 10% relative humidity.
- the porous silica material can have a cycle time to reach saturation from 20 minutes to 250 minutes.
- FIG. 1A and IB illustrate adsorption isotherms for example porous silica materials, in accordance with the present disclosure.
- FIG. 2 illustrates mercury intrusion plots for examples of a porous silica material to evaluate pore volume, in accordance with the present disclosure.
- FIG. 3A and 3B are plots of pore size distribution for examples of a porous silica material, in accordance with the present disclosure.
- FIG. 4A and 4B illustrate water adsorption isotherms for examples of a porous silica material, in accordance with the present disclosure.
- FIG. 5A and 5B illustrate water adsorption cycles for examples of a porous silica material, in accordance with the present disclosure.
- FIG. 6A and 6B illustrate water desorption cycles for examples of a porous silica material, in accordance with the present disclosure.
- FIG. 7A and 7B are plots of adsorption isotherms and pore size distributions for an adsorbent material containing a porous silica material, in accordance with the present disclosure.
- FIGs. 8A-G are scanning electron microscope (SEM) images of an adsorbent material containing a porous silica material, in accordance with the present disclosure.
- adsorption-based atmospheric water harvesting is desirable as a technology that can be used alongside existing water production capabilities.
- AWH atmospheric water harvesting
- commonly used adsorbents either adsorb water at low humidity or at high humidity; they cannot operate over the entire humidity range.
- the adsorbents that take up appreciable water loadings at low humidity are difficult to regenerate, requiring high temperatures over 250 °C.
- Hierarchical silica- salt composites that both exhibit high water adsorption loadings under dry and humid conditions. The total water vapor loading, kinetics, and heats of water adsorption for both silica-salt composites were investigated.
- these materials can serve as effective host matrixes for hygroscopic salts, such as LiCl.
- hygroscopic salts such as LiCl.
- These hierarchical pores can play a significant role in water adsorption.
- micropores and some smaller mesopores can act as “storage” sites for hygroscopic salt whereas larger mesopores and macropores can increase the accessibility of water vapor into the silica.
- the porous silica materials disclosed herein can achieve greater than 0.4 g H2O/ g composite at 10% RH and 27°C.
- the present disclosure can provide that the salt-impregnated silica and bare silica can have the same heat of adsorption, for instance, 80-90 kJ/mol.
- the results can suggest that the H-bond interactions can be similar for both systems and that the primary mechanism at play can be water cluster adsorption/ desorption.
- the hygroscopic salt e.g., LiCl
- the hygroscopic salt e.g., LiCl
- Soft-templated mesoporous silicates can be prepared using alkyl ionic surfactants, or triblock copolymers, with tailorable pore sizes and excellent water stability. These porous silica materials can appear as candidates for AWH technologies.
- the %RH (relative pressure) for water adsorption can be appropriately correlated to the Kelvin equation, and materials having pore larger than 4 nm can exhibit condensation steps above 50 %RH.
- Hierarchical silicas are mesoporous silicas that feature a bimodal or trimodal pore system of interconnected micro-, meso-, and/or macropores.
- the synthesis of soft-templated mesoporous silicas can offer the advantage of combining different pore templating agents that can lead to different pore systems that are interconnected (e.g., the self-assembly of silica precursors with alkylammonium and polyethylene glycol (PEG) surfactants).
- hygroscopic salts such as lithium chloride (LiCl) and calcium chloride (CaCh) can adsorb significant amounts of water vapor, but face issues like deliquescence, where the salt becomes a liquid upon adsorbing water, and agglomeration.
- LiCl lithium chloride
- CaCh calcium chloride
- silica gel can be impregnated with LiBr, MgCh, and CaCh to increase the water adsorption loading at 25°C and 39% RH for a silica gel composite impregnated with 17wt% CaCh from 0.06 g/g to 0.33 g/g after salt impregnation.
- Another example can include synthesized silica gel composites using LiCl, LiBr, and CaCh.
- the salt impregnation can improve adsorption loadings from ⁇ 0.13 g/g to -0.43 g/g at 60% RH at 20°C for the best performing sample.
- the water capacities of the silica gel composites can be ultimately limited by their total pore volumes, none of which exceeded 1.26 cm 3 /g.
- composite systems having hierarchical pore structure such as that of activated carbon fiber (ACF)-colloidal silica-LiCl composites, can exhibit a total water adsorption loading of up to 2.29 g/g while having a total pore volume of less than 0.07 cm 3 /g.
- ACF activated carbon fiber
- Such differences from using silica gels can potentially arise from the presence of micropores and macropores from the ACF for anchoring silica and LiCl and for water vapor diffusion, respectively.
- the combined effect of these pores can ensure accessibility to the dispersed LiCl within the secondary mesopores of the agglomerated colloidal silica particles.
- the colloidal silica can confer mechanical stability to the ACF composites, as LiCl@ACF systems were found to lack mechanical rigidity in the presence of water vapor. While water adsorption in materials having unimodal or bimodal pore systems with micropores and mesopores can be used, systems containing additional macropores have been limited to nanocomposites. Having information on the water adsorption of silicas, especially those having tailorable mesopores and with reproducible widths and pore volumes from soft-templating, could pave the way for better sorbents for AWH use.
- silicas that can be prepared and characterized and finally investigated for water adsorption after LiCl salt impregnation.
- Both silicas can be prepared using a modified recipe for the self-assembly of silica using cetyltrimethylammonium bromide (CTAB) surfactant and PEG 35,000 polymer.
- CTAB cetyltrimethylammonium bromide
- the present materials can be prepared in large syntheses batches of up to 50g. It was found that upscaling this silica synthesis can lead to materials having some micropores, in addition to secondary (interparticle) mesopores and macropores.
- pre-mixing of CTAB with PEG prior to hydrolysis of the silica source can be used to yield primary mesopores interconnected to macropores by secondary mesopores.
- Increasing the ratio of CTAB with respect to that of PEG can result in increased primary mesopore volumes.
- the LiCl impregnated silicas having only textural pores can lead to higher water adsorption at high relative humidity.
- the presence of primary mesopores templated by CTAB can lead to LiCl composites having comparable water vapor loadings at low relative humidity but consist of lesser amounts of total LiCl.
- the added benefit of the latter materials can be the reproducibility of results given the nature of the primary mesopores templated by CTAB.
- the premixing of CTAB and PEG further can yield materials having greater macropore volumes.
- the disclosed porous silica materials can comprise micropores, mesopores, and macropores.
- the micropores can be defined as pores having a pore size from approximately 0. 1 nm to approximately 2 nm (e.g., from 0.2 nm to 2 nm, from 0.3 nm to 2 nm, from 0.4 nm to 2 nm, from 0.5 nm to 2 nm, from 0.6 nm to 2 nm, from 0.7 nm to 2 nm, from 0.8 nm to 2 nm, from 0.9 nm to 2 nm, or from 1 nm to 2 nm).
- the micropores can be defined as pores having any pore size of 2 nm or less (e.g., 1.9 nm or less, 1.8 nm or less, 1.7 nm or less, 1.6 nm or less, 1.5 nm or less, 1.4 nm or less, 1.3 nm or less, 1.2 nm or less, 1.1 nm or less, or 1 nm or less).
- the mesopores can be defined as pores having a pore size from approximately 2 nm to approximately 50 nm (e.g., from 2 nm to 45 nm, from 2 nm to 40 nm, from 2 nm to 35 nm, from 2 nm to 30 nm, from 2 nm to 25 nm, from 2 nm to 20 nm, from 2 nm to 15 nm, from 2 nm to 10 nm, from 3 nm to 50 nm, from 4 nm to 50 nm, from 5 nm to 50 nm, from 6 nm to 50 nm, from 7 nm to 50 nm, from 8 nm to 50 nm, from 9 nm to 50 nm, from 10 nm to 50 nm, from 15 nm to 50 nm, from 20 nm to 50 nm, or from 25 nm to 50 nm).
- the macropores can be defined as pores having a pore size from approximately 50 nm to approximately 50 nm to approximately 50,000 nm (e.g., from 60 nm to 50,000 nm, from 70 nm to 50,000 nm, from 80 nm to 50,000 nm, from 90 nm to 50,000 nm, from 100 nm to 50,000 nm, from 110 nm to 50,000 nm, from 120 nm to 50,000 nm, from 130 nm to 50,000 nm, from 140 nm to 50,000 nm, from 150 nm to 50,000 nm, from 160 nm to 50,000 nm, from 170 nm to 50,000 nm, from 180 nm to 50,000 nm, from 190 nm to 50,000 nm, or from 200 nm to 50,000 nm).
- a pore size from approximately 50 nm to approximately 50 nm to approximately 50,000 nm (e.g.
- the macropores can be defined as pores having any pore size of 50 nm or greater (e.g., 60 nm or greater, 70 nm or greater, 80 nm or greater, 90 nm or greater, 100 nm or greater, 110 nm or greater, 120 nm or greater, 130 nm or greater, 140 nm or greater, 150 nm or greater, 160 nm or greater, 170 nm or greater, 180 nm or greater, 190 nm or greater, or 200 nm or greater).
- 50 nm or greater e.g., 60 nm or greater, 70 nm or greater, 80 nm or greater, 90 nm or greater, 100 nm or greater, 110 nm or greater, 120 nm or greater, 130 nm or greater, 140 nm or greater, 150 nm or greater, 160 nm or greater, 170 nm or greater, 180 nm or greater, 190 nm or greater, or 200 nm
- the porous silica material can have various pore volumes, including a total micropore volume, a total mesopore volume, and a total macropore volume.
- the total mesopore volume can be from approximately 0.5 cm 3 /g to approximately 1.5 cm 3 /g (e.g., from 0.6 cm 3 /g to 1.4 cm 3 /g, from 0.7 cm 3 /g to 1.3 cm 3 /g, from 0.8 cm 3 /g to 1.2 cm 3 /g, or from 0.9 cm 3 /g to 1.1 cm 3 /g).
- the total macropore volume can be from approximately 2 cm 3 /g to approximately 3 cm 3 /g (e.g., from 2.1 cm 3 /g to 2.9 cm 3 /g, from 2.2 cm 3 /g to 2.8 cm 3 /g, from 2.3 cm 3 /g to 2.7 cm 3 /g, or from 2.4 cm 3 /g to 2.6 cm 3 /g).
- the porous silica material can comprise a hygroscopic salt material.
- the hygroscopic salt material can be dispersed within the mesopores in the porous silica material.
- the hygroscopic salt material can reside in the mesopores.
- Suitable examples of a hygroscopic salt material can include, but are not limited to, LiCl, CaCh, LiBr, NaCl, CaBr2, as well as the like, and combinations thereof.
- the hygroscopic salt material can be present in the porous silica material in an amount from approximately 10% to approximately 50% (e.g., from 20% to 50%, from 30% to 50%, from 40% to 50%, from 10% to 40%, from 10% to 30%, or from 10% to 20%) by weight, based on the total weight of the porous silica material.
- the porous silica material can have a porosity from approximately 50% to approximately 100% (e.g., from 55% to 100%, from 60% to 100%, from 65% to 100%, from 70% to 100%, from 75% to 100%, from 80% to 100%, from 85% to 100%, from 90% to 100%, or from 95% to 100%).
- the porous silica material can have a surface area from approximately 200 m 2 /g to approximately 1500 m 2 /g (e.g., from 250 m 2 /g to 1500 m 2 /g, from 300 m 2 /g to 1500 m 2 /g, from 350 m 2 /g to 1500 m 2 /g, from 400 m 2 /g to 1500 m 2 /g, from 450 m 2 /g to 1500 m 2 /g, from 500 m 2 /g to 1500 m 2 /g, from 550 m 2 /g to 1500 m 2 /g, from 600 m 2 /g to 1500 m 2 /g, from 650 m 2 /g to 1500 m 2 /g, from 700 m 2 /g to 1500 m 2 /g, from 750 m 2 /g to 1500 m 2 /g, from 800 m 2 /g to 1500 m 2 /g, from 850 m 2
- the porous silica material can have a water loading from approximately 0.25 g/g to 1 g/g (e.g., from 0.3 g/g to 1 g/g, from 0.35 g/g to 1 g/g, from 0.4 g/g to 1 g/g, from 0.45 g/g to 1 g/g, from 0.5 g/g to 1 g/g, from 0.55 g/g to 1 g/g, from 0.6 g/g to 1 g/g, from 0.65 g/g to 1 g/g, from 0.7 g/g to 1 g/g, from 0.75 g/g to 1 g/g, from 0.8 g/g to 1 g/g, from 0.85 g/g to 1 g/g, from 0.9 g/g to 1 g/g, or from 0.95 g/g to 1 g/g) when measured from 20 °C to 30 °C and at 10% relative humidity.
- a water loading
- the porous silica material can have a cycle time to reach saturation from 20 minutes to 250 minutes (e.g., from 30 minutes to 240 minutes, from 40 minutes to 230 minutes, from 50 minutes to 220 minutes, from 60 minutes to 210 minutes, from 70 minutes to 200 minutes, from 80 minutes to 190 minutes, from 90 minutes to 180 minutes, from 100 minutes to 170 minutes, from 110 minutes to 160 minutes, or from 120 minutes to 150 minutes).
- a cycle time to reach saturation from 20 minutes to 250 minutes (e.g., from 30 minutes to 240 minutes, from 40 minutes to 230 minutes, from 50 minutes to 220 minutes, from 60 minutes to 210 minutes, from 70 minutes to 200 minutes, from 80 minutes to 190 minutes, from 90 minutes to 180 minutes, from 100 minutes to 170 minutes, from 110 minutes to 160 minutes, or from 120 minutes to 150 minutes).
- the porous silica particles can be included in an adsorbent material in a variety of form factors.
- the adsorbent material can comprise porous silica particles as disclosed herein in milled particles.
- the particles can be pressed into pellets, spray coated or dip coated onto surfaces, formed into extrudates with appropriate binding agent, or any other methods/ form factors as desired.
- the porous silica particles can have a particle radius from 0.1 pm to 5000 pm (e.g., 0.5 pm to 5000 pm, from 1 pm to 5000 pm, from 1 pm to 4000 pm, from 1 pm to 3000 pm, from 1 pm to 2000 pm, from 1 pm to 1000 pm, from 1 pm to 500 pm, from 1 pm to 100 pm, from 1 pm to 50 pm, from 1 pm to 10 pm, from 0.5 pm to 100 pm, or from 0.1 pm to 100 pm).
- 0.1 pm to 5000 pm e.g., 0.5 pm to 5000 pm, from 1 pm to 5000 pm, from 1 pm to 4000 pm, from 1 pm to 3000 pm, from 1 pm to 2000 pm, from 1 pm to 1000 pm, from 1 pm to 500 pm, from 1 pm to 100 pm, from 1 pm to 50 pm, from 1 pm to 10 pm, from 0.5 pm to 100 pm, or from 0.1 pm to 100 pm).
- HS-PEG and HS- PEG-2xCTAB Two hierarchical silicas are disclosed herein as illustrative examples, HS-PEG and HS- PEG-2xCTAB.
- the disclosed porous silica materials can be synthesized using different CTAB reagent ratios and slightly different procedures as detailed in the Examples below.
- the increase in CTAB reagent combined with the pre-dissolution of CTAB with PEG prior to the addition of the silica precursor TEOS can lead to a higher total mesopore volume compared to HS-PEG.
- corresponding nitrogen adsorption isotherms for the two silicas are shown in FIG. 1A and IB.
- Both nitrogen isotherms for HS-PEG and HS-PEG-2xCTAB are type IV, characteristic of mesoporous materials.
- two distinct capillary condensation steps can be seen for HS-PEG-2xCTAB at a P/P o of -0.35 and -0.80, which can correlate to mesopore formation by two distinct mechanisms.
- the step at P/P o - 0.35 can correspond to mesopores templated by CTAB
- the P/P o of - 0.80 step can correspond to larger secondary mesopores templated by PEG.
- the hysteresis loops more closely resemble the H-2 type.
- the additional step in the desorption hysteresis for HS-PEG-2xCTAB can be constricted secondary slit-like pores.
- the second condensation step can correspond to pores in the range of 10 nm to 50 nm.
- the PEG polymer can be polydisperse, causing the partial interpenetration of PEG chains around the silica-CTAB domains during synthesis, thus leading to a secondary soft-templating reaction.
- the CTAB template did not yield similar well-defined small mesopores.
- the calculated PSD curve can indicate only a broad distribution of large mesopores with additional micropores.
- the hydrolysis and segregation of the silica-PEG domains can occur faster than the self-assembly between silica-CTAB system, thus leading to interparticle silica pores templated by PEG.
- the CTAB did not form a mesophase, and instead, it was trapped within the forming silica framework, thus yielding micropores after its removal.
- the mesopore volume taken from the nitrogen adsorption isotherms at a P/P o of 0.99 can be 1.44 cm 3 /g for HS-PEG-2xCTAB and 0.61 cm 3 /g for HS-PEG.
- the Brunaeur-Emmett- Teller (BET) surface areas calculated at a P/P o range of 0.05 to 0.2 can be similar for both materials as HS-PEG-2xCTAB had a BET surface area of 727 m 2 /g compared to 719 m 2 /g for HS-PEG.
- the total pore volume taken from mercury intrusion at 60,000 psia can be 4.37 cm 3 /g for HS-PEG-2xCTAB and 3.38 cm 3 /g for HS-PEG. This can result in a total macropore volume of 2.93 cm 3 /g for HS-PEG-2xCTAB and 2.77 cm 3 /g for HS-PEG.
- the bulk density and porosity can be 0.18 g/mL and 81.4%, respectively, for HS-PEG-2xCTAB and 0.24 g/mL and 80.5%, respectively, for HS-PEG.
- Hierarchical silicas can be impregnated with 20wt%, 25wt% and 30wt% LiCl solutions to determine the best performing composite materials.
- LiCl can be chosen as it has the highest water capacity in arid conditions compared to some other hygroscopic salts.
- all composites are referred to with the naming convention of salt@host-matrix.
- the nitrogen adsorption isotherms for the optimum LiCl@HS-PEG and LiCl@HS-PEG-2xCTAB samples are shown in FIG. 1A and IB.
- the optimum salt solution can be 25wt% LiCl salt in methanol.
- the optimum salt solutions for HS-PEG-2xCTAB can be 20wt% in a 50/50 mix of water and methanol and 30wt% in methanol.
- the nitrogen adsorption isotherms in FIG. 1 are type IV, with the H-2 hysteresis loops.
- the hysteresis loop for the composite LiCl@HS-PEG is better defined than that of the HS-PEG material.
- the condensation step nearly disappeared, and the second step indicates a decreased pore volume.
- the drop in total pore volume and the loss in surface area of the silicas after LiCl impregnation can suggest a pore filling mechanism with LiCl.
- the surface areas for both 20wt% and 30wt% LiCl@HS-PEG-2xCTAB was 243 m 2 /g and the surface area for LiCl@HS-PEG was 222 m 2 /g.
- the mesopore volume for 20wt% and 30wt% LiCl@HS-PEG-2xCTAB was reduced to 0.62 cm 3 /g and the mesopore volume for LiCl@HS-PEG was lowered to 0.43 cm 3 /g.
- pore size distributions can be calculated using non-local density functional theory (NLDFT) for cylindrical pores in a silica material as seen in FIG. 3A and 3B.
- NLDFT non-local density functional theory
- the pore size distribution for HS-PEG is broader than that of HS-PEG-2xCTAB, which follows the broad capillary condensation step seen in FIG. 1 A, indicating a wider range of pore sizes created.
- HS-PEG-2xCTAB which follows the broad capillary condensation step seen in FIG. 1 A, indicating a wider range of pore sizes created.
- the larger mesopores can have some salt impregnated in them, but to a lesser extent than that of the smaller pores.
- the larger mesopores are expected to increase the accessibility for both salt and water into the internal particle pores templated by CTAB.
- methanol can be selected for LiCl impregnation studies due to the hydrophobicity of HS-PEG.
- Calcining mesoporous silica can increase its hydrophobicity.
- the surface silanols can condense to form siloxane bridges (Si-O-Si) which are hydrophobic.
- the surface hydroxyl groups can be regenerated when silicas are exposed to water vapor.
- simply using methanol as a solvent can allow for increasing the amount of LiCl that intrudes into the pores of the silica materials.
- the increased loading from a water-based LiCl solution over the methanol solutions can be explained by the higher solubility of LiCl in water compared to methanol, without wishing to be bound by any particular scientific theory.
- the salt impregnation process it can be possible that some of the methanol evaporates, causing previously dissolved LiCl to partially precipitate. This loss of solvent can make it more difficult for salt to infiltrate into the porous matrix of HS-PEG, resulting in lower impregnation amounts.
- the HS-PEG isotherm can have a broad condensation step that is similar to its N2 isotherm and can be attributed to its broad PSD.
- the HS-PEG-2xCTAB has a well- defined step within the range of 60 and 80 %RH. This range agrees with silicas having mesopore widths of 4 to 6 nm.
- the salt impregnated samples have a type II adsorption isotherm. Both composites can greatly outperform the unimpregnated samples across the entire humidity range of RHs measured. This enhancement in the amount adsorbed, especially at low RH, can result from water loading by LiCl and can also be seen in pure LiCl salt.
- multilayers of water molecules may form on the external surfaces, namely, large mesopores and macropores of the composites. Given the large mesopores found in both composites, higher RHs are required to discern the onset of the water condensation step.
- the salt content in the best performing LiCl@HS-PEG sample can be much higher than the best performing LiCl@HS-PEG-2xCTAB samples.
- This difference in salt content suggests the larger mesopore volume present in HS-PEG-2xCTAB can play a significant role in water vapor adsorption.
- the larger mesopores in HS-PEG-2xCTAB can allow for increased transport of water vapor into the pores compared to HS-PEG at low relative humidity.
- LiCl@HS-PEG and LiCl@HS- PEG-2xCTAB (20wt% in 50/50 methanol-water mix) samples that performed the best at 10% RH at 27°C during the volumetric studies on the 3Flex were chosen for gravimetric water adsorption studies. Each sample can be subjected to four consecutive adsorption-desorption cycles, with two cycles at 10% RH, one cycle at 50% RH, and the last cycle at 60% RH.
- LiCl@HS-PEG-2xCTAB sample reached equilibrium faster than the LiCl@HS-PEG sample.
- This faster equilibration can be attributed to the higher mesopore volume present in the HS- PEG-2xCTAB silica allowing for increased accessibility of water vapor, without wishing to be bound by any particular scientific theory.
- LiCl@HS-PEG-2xCTAB had a cycle time of -250 minutes for each relative humidity tested.
- FIG. 6A and 6B the desorption of LiCl@HS-PEG (25wt% in methanol) and LiCl@HS-PEG-2xCTAB (20wt% in 50/50 methanol-water mix) is shown.
- the temperature of each sample was increased to 150°C the mass of the sample decreased, eventually reaching the starting mass of the sample after activation and prior to adsorption.
- complete desorption can occur relatively quickly (-90s). This indicates that even with a high water loading at low humidity, the salt-impregnated silicas are able to be fully regenerated relatively quickly, resulting in an increased water harvesting efficiency, without wishing to be bound by any particular scientific theory.
- the heats of adsorption for selected HS-PEG and LiCl@HS- PEG samples can be discerned through isothermal adsorption studies at a constant flow rate of 200 ml/min in a TGA/DSC instrument outfitted with a humidity generator and a water vapor furnace.
- the quantity of water adsorbed can be determined gravimetrically, while the heat flow throughout the adsorption process can be monitored.
- the calculated enthalpy of adsorption was found to range from 80 to 85 kJ/mol for HS-PEG and LiCl@HS-PEG samples.
- the similarity in the adsorption enthalpy suggests that the host-guest interactions of the adsorption at 10%RH can be similar in strength.
- the data confirms an increased time to saturation in the LiCl@HS-PEG samples, which can be attributed to the kinetics of the water-LiCl hydration process without wishing to be bound by any particular scientific theory.
- one of the key material postprocessing considerations is optimization of the particle size of the sorbent material. For example, smaller and more uniform particle sizes can be used for more efficient packing of the adsorbent material.
- One method for creating smaller particle sizes is through high-energy ball milling. Ball milling can be used to break down zeolites and other materials into smaller particles. For example, high-energy ball milling can be used to reduce the particle sizes of TiO2/SiO2 xerogel powders so that they can be packed better into dye-sensitized solar cells.
- ball milling has not yet been evaluated for its potential to create uniform and structurally stable adsorbent particles for AWH applications.
- HS-PEG can be ball- milled at various time lengths from 30 minutes to 12 hours using a SPEX CertiPrep 8000M Mixer/Mill.
- N2 physisorption isotherms at 77K can be measured for HS-PEG samples ball- milled at seven different time points ranging from 30 minutes to 12 hours (FIG. 7A and 7B).
- N2 physisorption isotherms can indicate a loss in Brunauer, Emmett, and Teller (BET) surface area and pore volume of HS-PEG after just 30 minutes of ball milling.
- BET Brunauer, Emmett, and Teller
- the 30 minutes ball -milled sample can have a total pore volume of 1.39 mL/g, bulk density of 0.47 g/mL, and a porosity of 65.4%.
- the 1 -hour ball-milled sample can have a total pore volume of 1.33 mL/g, bulk density of 0.47 g/mL, and a porosity of 62.9%.
- an approximate particle size distribution can also be determined from the SEM images of ball-milled HS-PEG (FIGs. 8A-G) taken with a Hitachi SU8230 instrument.
- the approximate particle radius listed in Table III can be estimated by halving the diameter of the largest particle present in SEM images. Generally, a gradual decrease in particle size across the ball-milled samples can be seen until a plateau is reached at ⁇ 10 nm after 4 hours of ball milling.
- Table III BET surface areas and pore volumes for 0-12 h ball-milled HS-PEG. Approximate particle radius determined by selecting the largest particle radius in SEM images taken of the samples.
- two illustrative hierarchical silicas can be synthesized with different amounts of mesopores and mesopore volume and impregnated with the hygroscopic salt LiCl.
- the ensuing novel silica-salt composites can show enhanced water adsorption behavior across the entire humidity range.
- the water loading seen at 10% RH at 27°C can meet or outperforms similar salt-MOF materials tested at temperatures ranging from 20 - 30°C.
- the composite silica-salt material can exhibit faster adsorption kinetics than HS-PEG. These faster kinetics suggests that mesopores can play a role in increasing the accessibility of water vapor into the composite silica-salt material.
- the results show that hierarchical silica-salt composite materials can be used for AWH in a wide range of relative humidities.
- high-energy ball milling of HS-PEG can be conducted to create more uniform particle sizes. However, reduced particle sizes can result in decreased BET surface areas and pore volumes after more than 1 hour of ball milling.
- HS-PEG ball-milled for 30 minutes and 1 hour still can feature significant porosity.
- the findings suggest short-term ball milling can be a viable large-scale option to reduce particle size in silica materials without sacrificing significant performance.
- the results highlight the need to evaluate the mechanical stability of adsorbents in tandem with other characterization techniques prior to their use for AWH applications.
- the findings can be applied to other mesoporous materials to develop the next generation of AWH adsorbents.
- Polyethylene glycol PEG, 35,000 g/mol
- nitric acid 70%
- TEOS tetraethylorthosilicate
- CTAB cetyltrimethylammonium bromide
- ammonium hydroxide 28-30% NH3 basis
- lithium chloride >99%
- the silica monoliths were poured into a clean beaker and subsequently drained of residual solution.
- a 0.1 M HNO3 solution was added to the monoliths.
- the nitric acid solution was drained.
- the monoliths were washed with a 25% ethanol and water solution. After soaking for 10 minutes, the solution was drained. This process was repeated 3 times.
- the beaker of monolith was covered with aluminum foil (with holes for venting) and dried in an oven at 60°C for 72 hours. Following the drying process, the monoliths were calcined at 550°C for 5 hours with a ramp rate of 1 °C/min.
- lithium chloride LiCl, Sigma Aldrich, >99%
- solvents were either 100% methanol, 100% water, or a 50/50 mix of methanol and water. The solution was then stirred until the LiCl was completely dissolved.
- HS-PEG or HS-PEG- 2xCTAB was added into the beaker at a ratio of 5 mg of adsorbent per 1 mL of solvent. The mixture is then left to gently stir for 24 hours.
- the impregnated HS- PEG is collected from the LiCl solution and dried in an oven at 110°C for 24 hours.
- all composites will be referred to with the naming convention of salt@host-matrix.
- the LiCl@HS-PEG composites are washed in a sealed humidity chamber set to 50% RH (ambient temperature) for 24 hours to remove external salt from the surface of the material.
- the LiCl@HS-PEG is dried in an oven at 110°C for 24 hours. This wash and drying process is repeated one additional time for a total of two washes for each LiCl@HS-PEG sample.
- Nitrogen adsorption measurements at 77K were obtained using a Quantachrome Quadrasorb SI volumetric analyzer (Quantachrome, Boynton Beach, FL), and a 3Flex volumetric analyzer (Micromeritics, Norcross, GA). Prior to measurements, all samples were outgassed under vacuum and at 150°C overnight. The total pore volumes were obtained directly from the adsorption isotherms at the p/po of 0.90-0.95, and the total surface areas calculated using the Brunnauer-Emett-Teller (BET) method within the p/po range of 0.05-0.20. The pore size distributions were calculated using non-local density functional theory (NLDFT) method for an oxide reference surface.
- NLDFT non-local density functional theory
- LiCl@HS-PEG or LiCl@HS-PEG-2xCTAB were dissolved in 2 mL of 4M potassium hydroxide (KOH), diluted to 25 mL. 1 mL of the solution is diluted to 10 mL, creating an effective dilution of ⁇ 5 mg of sorbent in 250 mL of solution. Samples were analyzed in a Shimadzu 7000 series Graphite Furnace Atomic Absorption Spectrometer with a lithium lamp. The LiCl amount was determined from the Li quantification, and the LiCl quantification per mass of sorbent was derived from the total weight of the sample.
- KOH potassium hydroxide
- Samples of HS-PEG silica were divided into separate two-gram samples and ball- milled for varying amounts of time, between 30 minutes and 12 hours, using a SPEX CertiPrep 8000M Mixer/Mill.
- the silica was dry- loaded into a silicon nitride vial along with two 1.3 cm silicon nitride balls.
- the inner diameter of the silicon nitride vial is 3.8 cm, and the height of the vial is 6.7 cm.
- the 8000M Mixer/Mill is a high-energy ball mill that can grind 0.2 to 10 grams of sample at a time. It operates by shaking the vial back-and-forth in a three-dimensional swing that resembles a figure-8 motion. After ball-milling, the fine-powdered sample was allowed to cool prior to collection.
- a Hitachi SU-8230 SEM was used to collect images of ball-milled silica. Silica samples were placed on top of carbon tape.
- the Hitachi SU-8230 SEM uses a cold field emission gun, one of three possible electron guns that can be used. Cold field emission guns emit a brighter beam and need a better vacuum compared to tungsten hairpin filament guns and lanthanum hexaboride filament guns.
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Abstract
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| MX2024012614A MX2024012614A (en) | 2022-04-11 | 2024-10-10 | POROUS SILICA MATERIALS AND METHODS OF MANUFACTURING THEM |
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| US20070022877A1 (en) * | 2002-04-10 | 2007-02-01 | Eva Marand | Ordered mesopore silica mixed matrix membranes, and production methods for making ordered mesopore silica mixed matric membranes |
| US8444750B2 (en) * | 2007-05-18 | 2013-05-21 | Exxonmobil Research And Engineering Company | Removal of CO2, N2, or H2S from gas mixtures by swing adsorption with low mesoporosity adsorbent contactors |
| WO2012060917A1 (en) * | 2010-11-01 | 2012-05-10 | Georgia Tech Research Corporation | Mesoporous silica membrane on polymeric hollow fibers |
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