WO2023193821A1 - 一种陶瓷生产用瓷土细化机 - Google Patents

一种陶瓷生产用瓷土细化机 Download PDF

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Publication number
WO2023193821A1
WO2023193821A1 PCT/CN2023/089965 CN2023089965W WO2023193821A1 WO 2023193821 A1 WO2023193821 A1 WO 2023193821A1 CN 2023089965 W CN2023089965 W CN 2023089965W WO 2023193821 A1 WO2023193821 A1 WO 2023193821A1
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WO
WIPO (PCT)
Prior art keywords
screen
rolling
rotating
motor
refiner
Prior art date
Application number
PCT/CN2023/089965
Other languages
English (en)
French (fr)
Inventor
苏晨义
苏尧政
刘文渐
Original Assignee
福建省佳美集团公司
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Filing date
Publication date
Application filed by 福建省佳美集团公司 filed Critical 福建省佳美集团公司
Publication of WO2023193821A1 publication Critical patent/WO2023193821A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00—Crushing or disintegrating by roller mills
    • B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
    • B02C4/08—Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
    • B07B1/50—Cleaning
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00—Technologies relating to the processing of minerals
    • Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

Definitions

  • the invention relates to the technical field of ceramic production, and in particular to a porcelain clay refiner for ceramic production.
  • Ceramics is the general term for pottery and porcelain.
  • the particle size of the soil for making ceramics is required to be uniform. Therefore, crushing and refining the soil is a key step in producing ceramics. If the soil The particle size is uneven, some particles are large, and some particles are small, which will lead to uneven thickness of the fired ceramic products, reduced surface smoothness, and affect the overall performance of the ceramic products.
  • the object of the present invention is to provide a porcelain clay refiner for ceramic production to solve the problems raised in the above background technology.
  • the technical solution adopted by the present invention is: a porcelain clay refiner for ceramic production, whose structure includes a frame, a rolling mechanism, a screening mechanism and a turntable receiving mechanism arranged on the frame;
  • the rolling mechanism is arranged above the screening mechanism, and the rolling mechanism can roll the porcelain clay blocks;
  • the screening mechanism includes a screen bucket, a screen mesh, a screen bucket swing assembly, and a screen lifting assembly.
  • the screen mesh is connected in the screen bucket, and the screen mesh is used to receive the crushed materials crushed by the rolling mechanism.
  • China clay particles, the sieve bucket swing assembly can swing the sieve bucket horizontally, so that the screen mesh placed in the sieve bucket can screen the porcelain clay particles placed in it, and the screen mesh lifting assembly can Lift longitudinally to shake off the large porcelain clay particles placed in the mesh holes of the screen for self-cleaning;
  • the turntable-type receiving mechanism includes a rotating platform and a receiving groove.
  • the receiving groove is used to receive the china clay particles falling into the screen in a horizontal swing state, and can transport the china clay particles to the desired location under the rotation of the rotating platform. Process required.
  • the rolling mechanism includes a rolling hopper, a number of rolling rollers arranged in the rolling hopper, and a rolling motor.
  • the several rolling rollers are meshed and connected through their respective gears.
  • the rolling motor with one of the rollers transmitted through a chain.
  • the chain drive includes a first sprocket, a second sprocket and a chain, the first sprocket is fixedly installed on the rolling motor, and the second sprocket is fixedly installed on one of the rolling rollers. , the first sprocket and the second sprocket are connected by a chain.
  • the rolling mechanism can move up and down on the frame through a lifting mechanism.
  • the lifting mechanism includes a screw rod and a screw nut.
  • the screw rod is rotatably connected to the frame.
  • the screw nut The transmission is connected to the screw rod, the screw nut can reciprocate along the length direction of the screw rod, and one end of the screw nut is fixedly connected to the rolling hopper, and the other end of the screw nut is slidingly connected to the
  • the frame also includes a lifting motor that drives the screw rod to rotate.
  • the sieve bucket swing assembly includes a track fixedly installed on the frame and a swing motor mounted on the track.
  • the sieve bucket is slidingly connected to the track, and a third sieve bucket is hingedly mounted on one side of the sieve bucket.
  • a swing arm, a second swing arm is connected to the output shaft of the swing motor, and the first swing arm is rotationally connected to the second swing arm; thus, under the action of the swing motor, the sieve bucket can move horizontally on the track left and right movement in the direction.
  • the screen lifting assembly includes a lifting motor fixedly installed on the screen bucket and a lifting chain installed on one end of the screen.
  • a rotating gear is fixedly connected to the output shaft of the lifting motor.
  • the lifting chain The other end of the screen is sleeved with the rotating gear and then fixedly connected with the counterweight block.
  • the other end of the screen is hinged with the screen bucket.
  • the rotating platform includes a rotating plate and a rotating motor.
  • the rotating plate is rotatably connected to the frame.
  • the rotating plate and the rotating motor are driven by a gear set.
  • the gear set is used to drive the rotating plate. of rotation.
  • the gear set includes a driving gear and a driven gear.
  • the driving gear is fixedly installed on the output shaft of the rotating motor.
  • the driven gear is fixedly installed on the rotating shaft of the rotating disk and is connected with the rotating shaft.
  • the driving gears mesh.
  • universal rollers are connected around the rotating disk, and the frame is provided with grooves for the universal rollers to slide.
  • the rotating disk is provided with a number of openings, and a receiving groove is movably connected in the opening.
  • a discharging cylinder is also connected below the opening, and the cylinder body of the discharging cylinder is fixedly installed on the frame.
  • a push plate is fixedly connected to the telescopic rod of the discharging cylinder; driven by the discharging cylinder, the push plate can lift up the receiving groove placed in the opening for unloading.
  • the present invention has the following advantages:
  • the present invention provides a porcelain clay refiner for ceramic production, which is provided with a rolling mechanism and a screening mechanism.
  • the screening mechanism is composed of a sieve bucket, a screen mesh, a sieve bucket swing assembly, a screen lifting assembly, etc. It can realize the automation of grinding, screening and screen cleaning, which greatly improves the production capacity.
  • the present invention provides a porcelain clay refiner for ceramic production.
  • a rotary plate-type receiving mechanism composed of a rotating plate and a rotating motor, that is, a rotating plate-type circulating water flow
  • the equipment can occupy a very small space.
  • Forming a streamlined operation reduces the demand for space.
  • Figure 1 is a front view of a porcelain clay refiner for ceramic production according to the present invention
  • Figure 2 is a schematic diagram of the state in which the grinding hopper of a porcelain clay refiner for ceramic production according to the present invention is lowered;
  • Figure 3 is a cross-sectional view of BB in Figure 1;
  • Figure 4 is a cross-sectional view of C-C in Figure 1;
  • Figure 5 is a cross-sectional view of A-A in Figure 1;
  • Figure 6 is a schematic diagram of a state in which the screen mesh of a porcelain clay refiner for ceramic production according to the present invention is turned up;
  • Figure 7 is a cross-sectional view along D-D in Figure 5;
  • connection should be understood in a broad sense.
  • connection or integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components.
  • a porcelain clay refiner for ceramic production has a structure including a frame 1, a rolling mechanism, a screening mechanism and a turntable receiving mechanism arranged on the frame 1;
  • the rolling mechanism is arranged above the screening mechanism, and the rolling mechanism can roll the porcelain clay blocks;
  • the screening mechanism includes a screen bucket 31, a screen 32, a screen bucket swing assembly and a screen lifting assembly.
  • the screen 32 is hinged to the right inner wall of the screen bucket 31 through a pivot, wherein the screen bucket 31
  • the inner wall is provided with a limiting convex ring for supporting the screen 32.
  • the screen 32 is used to receive the china clay particles rolled down by the rolling mechanism.
  • the screen bucket swing assembly can swing the screen bucket 31 horizontally so that the screen bucket 31 can be placed on the screen.
  • the screen 32 in the bucket 31 can screen the china clay particles placed in it, and the screen lifting assembly can lift the screen 32 longitudinally to be able to screen the large china clay particles placed in the mesh of the screen 32.
  • Shake off for self-cleaning using this structure, that is, by setting up a rolling mechanism and a screening mechanism, where the screening mechanism is composed of a screen bucket, a screen, a screen bucket swing assembly, a screen lifting assembly, etc., so that it can be realized
  • the automation of grinding, screening and screen cleaning greatly increases production capacity.
  • a turntable-type receiving mechanism includes a rotating platform and a receiving groove 42.
  • the receiving groove 42 is used to receive the porcelain clay particles falling into the screen 32 in a horizontal swing state, and can transport the porcelain clay particles to the required location under the rotation of the rotating platform.
  • the process includes a grinding and screening station 61, a material taking station 62, a cleaning station 63, and an inspection station 64.
  • the equipment can form a flow operation in a very small space by setting up a turntable-type receiving mechanism composed of a rotating disk and a rotating motor, that is, a rotating disk-type circulating water flow, which reduces the demand for space.
  • the rolling mechanism includes a rolling hopper 21, a number of rolling rollers 22 arranged in the rolling hopper 21, and a rolling motor 23. There is a passage between each rolling roller and the rolling hopper.
  • the bearings are rotationally connected, and several grinding rollers 22 are meshed and connected through their respective gears 22a.
  • the grinding motor 23 and the grinding roller 22 located on the rightmost side of the grinding hopper are driven by a chain; the chain drive includes the first Sprocket 241, second sprocket 242 and chain 243.
  • the first sprocket 241 is fixedly installed on the output shaft of the grinding motor 23, and the second sprocket 242 is fixedly installed on the grinding material on the rightmost side of the grinding hopper.
  • the grinding roller 22 at one end of the roller is exposed from one end of the grinding hopper 21, and the first sprocket 241 and the second sprocket 242 are connected by a chain 243.
  • the rolling motor is started, the rotation of the output shaft of the rolling motor drives the rotation of the first sprocket, the first sprocket drives the rotation of the second sprocket through the chain, and the rotation of the second sprocket drives the rotation of the second sprocket.
  • the rotation of the connected grinding roller allows the gear on the grinding roller to rotate, which in turn drives the rotation of the gear meshed with it, which in turn drives the rotation of other grinding rollers, ensuring the stability of the transmission.
  • the rolling mechanism can move up and down on the frame 1 through the lifting mechanism.
  • the lifting mechanism includes a screw rod 251 and a screw nut 252.
  • the screw rod 251 is connected to the frame 1 through longitudinal rotation of the bearing.
  • the screw nut 252 is threadedly connected to the screw 251
  • the screw nut 252 can move back and forth along the length direction of the screw 251
  • one end of the screw nut 252 is fixedly connected to the rolling hopper 21, and the other end of the screw nut 252
  • the limit rod can be slidably connected to the chute of the frame 1. It also includes a lift motor 253 that drives the screw rod to rotate.
  • the lift motor is locked on the frame through bolts.
  • the output shaft of the motor 253 and the screw rod 251 are connected through a coupling.
  • the lifting motor is started, and the lifting motor drives the screw rod to rotate through the coupling.
  • the screw rod it can drive the screw nut threaded on it to rotate, so that the grinding hopper can be moved on the machine.
  • the rack moves up and down.
  • the grinding hopper is first lowered to a certain distance, which can avoid the flying of dust to a certain extent and affect the environment of the workshop.
  • the screen bucket swing assembly includes a transverse rail 331 fixedly installed on the frame 1, a swing motor 332 installed on the rail 331, and is provided on both sides of the screen bucket 31.
  • a push block 31a that rotates relative to the sieve bucket 31.
  • the push block 31a can be slid left and right and is embedded in the track 331.
  • a first swing arm 333 is hinged on one side of the sieve bucket 31, and the output shaft of the swing motor 332 is connected with a
  • the second swing arm 334 and the first swing arm 333 are rotationally connected to the second swing arm 334; under the action of the swing motor 332, the screen bucket 31 can move left and right in the horizontal direction on the track 331.
  • start the swing motor and the output shaft of the swing motor can rotate forward and reverse, and can drive the first swing arm and the second swing arm to reciprocate left and right, so that the screen bucket can move on the frame Move left and right to facilitate screening of china clay particles.
  • the screen lifting assembly includes a lifting motor and a lifting chain 342 installed on the left end of the screen 32.
  • a longitudinal support frame 341 is fixedly installed on the right side of the screen bucket 31.
  • the lifting motor is locked on the top of the longitudinal support frame 341 through bolts, and a rotating gear 343 is fixedly connected to the output shaft of the lifting motor.
  • the other end of the lifting chain 342 is sleeved through the rotating gear 343 and then fixedly connected to the counterweight 344 , wherein the counterweight block 344 is embedded in the slide rail of the longitudinal support frame 341 so as to be slidable up and down.
  • the rotating platform includes a rotating plate 411 and a rotating motor 412.
  • the rotating plate 411 is rotatably connected to the frame 1.
  • the rotating plate 411 and the rotating motor 412 are driven by a gear set.
  • the gear set is used to drive the rotation of the rotating disk 411;
  • the gear set includes a driving gear 4131 and a driven gear 4132.
  • the driving gear 4131 is fixedly installed on the output shaft of the rotating motor 412
  • the driven gear 4132 is fixedly installed on the rotating disk 411.
  • the bottom of the rotating shaft 4111 is connected to the frame 1 through the seated bearing 5, and the driven gear 4132 meshes with the driving gear 4131.
  • universal rollers 4112 are connected around the rotating disk 411, and the frame 1 is provided with a groove 1a for the universal rollers 4112 to slide. Adopting this structure facilitates the rotation of the rotating disk.
  • FIG. 1 As shown in Figures 1, 2, 5 and 7, there are 4 openings on the rotating disk 411, and a receiving slot 42 is movably connected in each opening.
  • the frame is located below the material retrieval station 62 and is provided with a material discharge Cylinder 4114, the discharging cylinder 4114 is located, the cylinder body of the discharging cylinder 4114 is fixedly installed on the frame 1, the telescopic rod of the discharging cylinder 4114 is fixedly connected with a push plate 4115, wherein the push plate 4115 rotates oppositely
  • the receiving groove on the plate 411 prompts the push plate 4115 to push up the receiving groove placed in the opening under the drive of the discharging cylinder 4114 for unloading.
  • the discharging cylinder operates, and the telescopic rod of the discharging cylinder extends, driving the push plate connected to it to move in the direction of the receiving trough until the receiving trough is lifted from the opening, and the unloading of the receiving trough is completed.
  • the first sprocket drives the rotation of the second sprocket through the chain.
  • the rotation of the second sprocket drives the rolling mill connected to it.
  • the rotation of the material roller allows the gear on the material roller to rotate, so that the material roller can crush the porcelain clay blocks in the grinding hopper and then fall into the screen;
  • start the swing motor and the output shaft of the swing motor can rotate forward and reverse, and can drive the first swing arm and the second swing arm to reciprocate left and right, so that the screen bucket can move on the machine
  • the rack can be moved left and right to facilitate screening of porcelain clay particles
  • control system can adopt the structure in the prior art and can be configured with a switch. With button structure, this control system is used to control the operation of lifting motor, grinding motor, swing motor, lifting motor, rotating motor and discharging cylinder.

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Combined Means For Separation Of Solids (AREA)

Abstract

一种陶瓷生产用瓷土细化机，其结构包括机架（1）、设置在机架（1）上的碾压机构、筛分机构和转盘式承接机构；碾压机构设置在筛分机构的上方，碾压机构能够对瓷土块进行碾压；筛分机构包括筛斗（31）、筛网（32）和筛斗摆动组件以及筛网提升组件，筛网（32）连接在筛斗（31）内，筛网（32）用于接收所述碾压机构碾压下来的瓷土粒，筛斗摆动组件能够对筛斗（31）进行水平摆动，以使置于筛斗（31）内的筛网（32）能够对置于其内的瓷土粒进行筛分，筛网提升组件能够对筛网（32）进行纵向提拉，以能够对置于筛网网孔内的大瓷土颗粒进行抖落以自清理；转盘式承接机构，其包括旋转平台、承接槽（42），承接槽（42）用于接收在水平摆动状态下的筛网（32）落入的瓷土粒，并在旋转平台的转动下能够将瓷土粒输送至所需工序。

Description

一种陶瓷生产用瓷土细化机 技术领域
本发明涉及陶瓷生产技术领域，尤其涉及一种陶瓷生产用瓷土细化机。
背景技术
陶瓷是陶器和瓷器的总称。中国人早在约公元前8000－2000年(新石器时代)就发明了陶器。陶瓷材料大多是氧化物、氮化物、硼化物和碳化物等。常见的陶瓷材料有粘土、氧化铝、高岭土等。陶瓷材料一般硬度较高，但可塑性较差。除了在食器、装饰的使用上，在科学、技术的发展中亦扮演重要角色。陶瓷原料是地球原有的大量资源黏土经过淬取而成。而粘土的性质具韧性，常温遇水可塑，微干可雕，全干可磨；烧至700度可成陶器能装水；烧至1230度则瓷化，可完全不吸水且耐高温耐腐蚀。其用法之弹性，在今日文化科技中尚有各种创意的应用。
在陶瓷的加工过程中，需要用到碾压设备对原料进行碾压细化，首先要求制作陶瓷的土的粒度要均匀，因此，对土进行碾压细化是生产陶瓷的关键步骤，如果土的粒度不均匀，有的颗粒大，有的颗粒小，会导致烧制出来的陶瓷用品厚度不均匀，表面光滑度降低，且影响陶瓷用品的整体性能。
目前大都是通过两组相向运动的碾料辊对瓷土块进行碾压，为了使得瓷土粒较小且均匀，两组碾料辊之间的距离极小，因此在通过碾料辊碾压后的瓷土粒在掉落至筛网时，多集中在筛网的中部，无法平铺在筛网上，进而导致筛分效率低下。且筛网容易被大颗粒堵塞，致使筛网失去筛分能力，而传统则采用人工清理筛网的方式，效率极低，致使需要设备停机等待，产能受到极大影响。
发明内容
本发明的目的在于提供一种陶瓷生产用瓷土细化机，以解决上述背景技术中提出的问题。
为解决上述技术问题，本发明所采用的技术方案是：一种陶瓷生产用瓷土细化机，其结构包括机架、设置在机架上的碾压机构、筛分机构和转盘式承接机构；
所述碾压机构设置在筛分机构的上方，该碾压机构能够对瓷土块进行碾压；
所述筛分机构，其包括筛斗、筛网和筛斗摆动组件以及筛网提升组件，所述筛网连接在筛斗内，所述筛网用于接收所述碾压机构碾压下来的瓷土粒，所述筛斗摆动组件能够对筛斗进行水平摆动，以使置于筛斗内的筛网能够对置于其内的瓷土粒进行筛分，所述筛网提升组件能够对筛网进行纵向提拉，以能够对置于筛网网孔内的大瓷土颗粒进行抖落以自清理；
所述转盘式承接机构，其包括旋转平台、承接槽，所述承接槽用于接收在水平摆动状态下的筛网落入的瓷土粒，并在旋转平台的转动下能够将瓷土粒输送至所需工序。
优选的，所述碾压机构包括碾料斗、设置在碾料斗内的若干碾料辊以及碾料电机，若干所述碾料辊之间通过其上各自的齿轮进行啮合连接，所述碾料电机与其中一碾料辊之 间通过链条传动。
优选的，所述链条传动包括第一链轮、第二链轮和链条，所述第一链轮固定装设在碾料电机，所述第二链轮固定装设在其中一碾料辊上，所述第一链轮与第二链轮之间通过链条相连接。
优选的，所述碾压机构通过升降机构能够在机架上进行上下运动，所述升降机构包括丝杆、丝杆螺母，所述丝杆转动连接于所述机架上，所述丝杆螺母传动连接于所述丝杆上，所述丝杆螺母可沿着所述丝杆的长度方向进行往复移动，且所述丝杆螺母一端与碾料斗固定连接，该丝杆螺母另一端滑动连接在机架上，还包括驱动所述丝杆转动的升降电机。
优选的，所述筛斗摆动组件包括固定安装在机架上的轨道、安装在所述轨道上的摆动电机，所述筛斗滑动连接在轨道上，所述筛斗的一侧上铰接有第一摆臂，所述摆动电机的输出轴上连接有第二摆臂，所述第一摆臂转动连接在第二摆臂上；促使在摆动电机的作用下，筛斗能够在轨道上进行水平方向上的左右移动。
优选的，所述筛网提升组件包括固定安装在筛斗上的提升电机、安装在所述筛网一端上的提升链条，所述提升电机的输出轴上固定连接有一转动齿轮，所述提升链条的另一端套设过转动齿轮后与配重块固定连接，所述筛网的另一端与筛斗铰接。
优选的，所述旋转平台包括转动盘、旋转电机，所述转动盘转动连接在机架上，所述转动盘与旋转电机之间通过齿轮组进行传动，该齿轮组用于驱动所述转动盘的转动。
优选的，所述齿轮组包括主动齿轮、从动齿轮，所述主动齿轮固定装设于旋转电机的输出轴上，所述从动齿轮固定装设于转动盘的转动轴上，并与所述主动齿轮相啮合。
优选的，所述转动盘的四周连接有万向滚轮，所述机架上设置有供所述万向滚轮滑动的沟槽。
优选的，所述转动盘上设置有若干开口，所述开口内活动连接有承接槽，所述开口的下方还连接有出料气缸，所述出料气缸的缸体固定装设在机架上，该出料气缸的伸缩杆上固定连接有推板；促使在出料气缸的驱动下，推板能够将置于开口内的承接槽顶起以进行卸料。
由上述对本发明结构的描述可知，和现有技术相比，本发明具有如下优点：
1、本发明提供的一种陶瓷生产用瓷土细化机，通过设置有碾压机构、筛分机构，其中筛分机构由筛斗、筛网、筛斗摆动组件和筛网提升组件等相结合构成，从而可以实现碾料、筛分和筛网清理的自动化，极大地提高了产能。
2、本发明提供的一种陶瓷生产用瓷土细化机，通过设置由转动盘和旋转电机等相结合构成的转盘式承接机构，即转盘式循环流水，使设备能在占地极小的空间形成流水作业，降低了对场地的需求。
附图说明
构成本申请的一部分的附图用来提供对本发明的进一步理解，本发明的示意性实施例及其说明用于解释本发明，并不构成对本发明的不当限定。在附图中：
图1为本发明一种陶瓷生产用瓷土细化机的主视图；
图2为本发明一种陶瓷生产用瓷土细化机的碾料斗降下来的状态示意图；
图3为图1中B-B的剖视图；
图4为图1中C-C的剖视图；
图5为图1中A-A的剖视图；
图6为本发明一种陶瓷生产用瓷土细化机的筛网被翻起来的状态示意图；
图7为图5中D-D的剖视图；
具体实施方式
需要说明的是，在不冲突的情况下，本发明中的实施例及实施例中的特征可以相互组合。
在本发明的描述中，需要理解的是，术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。此外，术语“第一”、“第二”等仅用于描述目的，而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中，除非另有说明，“多个”的含义是两个或两个以上。
在本发明的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以通过具体情况理解上述术语在本发明中的具体含义。
下面将参考附图并结合实施例来详细说明本发明。
实施例
如图1至图7所示，一种陶瓷生产用瓷土细化机，其结构包括机架1、设置在机架1上的碾压机构、筛分机构和转盘式承接机构；
碾压机构设置在筛分机构的上方，该碾压机构能够对瓷土块进行碾压；
筛分机构，其包括筛斗31、筛网32和筛斗摆动组件以及筛网提升组件，筛网32的与筛斗31的右侧内壁之间通过枢轴相铰接，其中，筛斗31的内侧壁上设置有用于支撑筛网32的限位凸环，筛网32用于接收碾压机构碾压下来的瓷土粒，筛斗摆动组件能够对筛斗31进行水平摆动，以使置于筛斗31内的筛网32能够对置于其内的瓷土粒进行筛分，筛网提升组件能够对筛网32进行纵向提拉，以能够对置于筛网32网孔内的大瓷土颗粒进行抖落以自清理；采用该结构，即通过设置有碾压机构、筛分机构，其中筛分机构由筛斗、筛网、筛斗摆动组件和筛网提升组件等相结合构成，从而可以实现碾料、筛分和筛网清理的自动化，极大地提高了产能。
转盘式承接机构，其包括旋转平台、承接槽42，承接槽42用于接收在水平摆动状态下的筛网32落入的瓷土粒，并在旋转平台的转动下能够将瓷土粒输送至所需工序，工序包括碾料筛分工位61、取料工位62、清洁工位63、检修工位64。采用该结构，过设置由转动盘和旋转电机等相结合构成的转盘式承接机构，即转盘式循环流水，使设备能在占地极小的空间形成流水作业，降低了对场地的需求。
如图1、图2和图3所示，碾压机构包括碾料斗21、设置在碾料斗21内的若干碾料辊22以及碾料电机23，每一碾料辊与碾料斗之间均通过轴承转动连接，若干碾料辊22之间通过其上各自的齿轮22a进行啮合连接，碾料电机23与位于碾料斗最右侧上的碾料辊22之间通过链条传动；链条传动包括第一链轮241、第二链轮242和链条243，第一链轮241固定装设在碾料电机23的输出轴上，第二链轮242固定装设在位于碾料斗最右侧上的碾料辊一端的碾料辊22外露出碾料斗21的一端上，第一链轮241与第二链轮242之间通过链条243相连接。采用该结构，即启动碾料电机，碾料电机输出轴的转动带动了第一链轮的转动，第一链轮通过链条带动了第二链轮的转动，第二链轮的转动带动了与其连接的碾料辊的转动，以使得该碾料辊上的齿轮也可以转动，进而带动了与其啮合连接的齿轮的转动，依次带动了其他碾料辊的转动，保证了传动的稳定性。
如图1和图2所示，碾压机构通过升降机构能够在机架1上进行上下运动，升降机构包括丝杆251、丝杆螺母252，丝杆251通过轴承纵向的转动连接机架1上，丝杆螺母252螺纹连接在丝杆251上，丝杆螺母252可沿着丝杆251的长度方向进行往复移动，且丝杆螺母252一端与碾料斗21固定连接，该丝杆螺母252另一端上固定连接有一限位杆，该限位杆能够在滑动连接在机架1的滑槽上，还包括驱动丝杆转动的升降电机253，该升降电机通过螺栓锁紧在机架上，该升降电机253的输出轴与丝杆251之间通过联轴器相连接。采用该结构，即启动升降电机，升降电机通过联轴器带动了丝杆的转动，丝杆在转动的过程中能够带动螺纹连接在其上的丝杆螺母进行转动，以使得碾料斗能够在机架上进行上下运动，当要开始碾料时，先将该碾料斗降到一定的距离，能够在一定程度上避免了粉尘的飞扬，而影响车间的环境。
如图1、图2和图4所示，筛斗摆动组件包括固定安装在机架1上的横向设置的轨道331、安装在轨道331上的摆动电机332，筛斗31的两侧上分别设置有与筛斗31相对转动的推块31a，推块31a可左右滑动地嵌设在轨道331上，筛斗31的一侧上铰接有第一摆臂333，摆动电机332的输出轴上连接有第二摆臂334，第一摆臂333转动连接在第二摆臂334上；促使在摆动电机332的作用下，筛斗31能够在轨道331上进行水平方向上的左右移动。采用该结构，启动摆动电机，摆动电机的输出轴能够进行正向、反向转动，能够带动第一摆臂和第二摆臂向左、向右的往复运动，以使得筛斗能够在机架上进行左右移动以利于对瓷土粒进行筛分。
如图1、图2和图6所示，筛网提升组件包括提升电机、安装在筛网32左端上的提升链条342，筛斗31的右侧上固定装设有一纵向设置的纵向支撑架341，提升电机通过螺栓锁紧在纵向支撑架341的顶部上，该提升电机的输出轴上固定连接有一转动齿轮343，提升链条342的另一端套设过转动齿轮343后与配重块344固定连接，其中，该配重块344可上下滑动地嵌设在纵向支撑架341的滑轨上。采用该结构，启动提升电机，提升电机输出轴的转动电动了与其连接的转动齿轮的转动，链条在转动齿轮和配重块的作用下，能够带动与其连接的筛网向上翻起或向下落下运动，以利于能够对置于筛网网孔内的瓷土粒进行抖落。
如图1、图2和图5所示，旋转平台包括转动盘411、旋转电机412，转动盘411转动连接在机架1上，转动盘411与旋转电机412之间通过齿轮组进行传动，该齿轮组用于驱动转动盘411的转动；齿轮组包括主动齿轮4131、从动齿轮4132，主动齿轮4131固定装设于旋转电机412的输出轴上，从动齿轮4132固定装设于转动盘411的转动轴4111上，该转动轴4111的底部与机架1之间通过带座轴承5相连接，从动齿轮4132与主动齿轮4131相啮合。采用该结 构，启动旋转电机，旋转电机输出轴的转动带动了与其连接的主动齿轮的转动，主动齿轮在转动的过程中能够带动与其啮合连接的从动齿轮的转动，以使得转动盘可以进行水平转动，即转盘式循环流水，使设备能在占地极小的空间形成流水作业，降低了对场地的需求。
如图1、图2和图5所示，转动盘411的四周连接有万向滚轮4112，机架1上设置有供万向滚轮4112滑动的沟槽1a。采用该结构，利于转动盘的转动。
如图1、图2、图5和图7所示，转动盘411上开设有4个开口，每个开口内活动连接有承接槽42，机架位于取料工位62的下方设有出料气缸4114，该出料气缸4114位于，出料气缸4114的缸体固定装设在机架1上，该出料气缸4114的伸缩杆上固定连接有推板4115，其中，推板4115正对转动盘411上的承接槽；促使在出料气缸4114的驱动下，推板4115能够将置于开口内的承接槽顶起以进行卸料。采用该结构，即出料气缸运作，出料气缸的伸缩杆伸出，带动了与其连接的推板能够向承接槽的方向运动直至将承接槽从开口中顶起，完成对承接槽的卸出。
工作原理：
先启动升降电机，升降电机输出轴的正转带动了丝杆的转动，以使其与丝杆螺纹连接的丝杆螺母向下运动，进而带动了碾料斗能够向下运动至所预设定的位置后停止运动；
然后，启动碾料电机，碾料电机输出轴的转动带动了第一链轮的转动，第一链轮通过链条带动了第二链轮的转动，第二链轮的转动带动了与其连接的碾料辊的转动，以使得该碾料辊上的齿轮也可以转动，从而使得碾料辊能够对碾料斗内的瓷土块进行碾碎后，掉入至筛网内；
接着，启动摆动电机，摆动电机，动电机的输出轴能够进行正向、反向转动，能够带动第一摆臂和第二摆臂向左、向右的往复运动，以使得筛斗能够在机架上进行左右移动，以利于对瓷土粒进行筛分；
筛分完成后，再启动升降电机，升降电机输出轴的反转，带动了丝杆的转动，以使其与丝杆螺纹连接的丝杆螺母向上运动，进而带动了碾料斗能够向上运动至所预设定的位置后停止运动；
紧接着，启动旋转电机，旋转电机输出轴的转动带动了与其连接的主动齿轮的转动，主动齿轮在转动的过程中能够带动与其啮合连接的从动齿轮的转动，以使得转动盘可以进行水平转动，即转盘式循环流水，使设备能在占地极小的空间形成流水作业，降低了对场地的需求；
最后，再启动提升电机，提升电机输出轴的正反转动带动了与其连接的转动齿轮的正反转动，带动了链条向上拉起或松开，以将筛网拉起或放下的往复运动，以利于能够对置于筛网网孔内的瓷土粒进行抖落。
需要说明的是，本申请出现的电器元件均与外部的电源和控制系统相连接，出料气缸与外部的气源相连接，其中，控制系统可以采用现有技术中的结构，可以配置有开关等按钮结构，该控制系统用于控制升降电机、碾料电机、摆动电机、升降电机和旋转电机以及出料气缸的运作。
以上所述仅为本发明的较佳实施例而已，并不用以限制本发明，凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等，均应包含在本发明的保护范围之内。

Claims (10)

  1. 一种陶瓷生产用瓷土细化机，其特征在于：其结构包括机架、设置在机架上的碾压机构、筛分机构和转盘式承接机构；
    所述碾压机构设置在筛分机构的上方，该碾压机构能够对瓷土块进行碾压；
    所述筛分机构，其包括筛斗、筛网和筛斗摆动组件以及筛网提升组件，所述筛网连接在筛斗内，所述筛网用于接收所述碾压机构碾压下来的瓷土粒，所述筛斗摆动组件能够对筛斗进行水平摆动，以使置于筛斗内的筛网能够对置于其内的瓷土粒进行筛分，所述筛网提升组件能够对筛网进行纵向提拉，以能够对置于筛网网孔内的大瓷土颗粒进行抖落以自清理；
    所述转盘式承接机构，其包括旋转平台、承接槽，所述承接槽用于接收在水平摆动状态下的筛网落入的瓷土粒，并在旋转平台的转动下能够将瓷土粒输送至所需工序。
  2. 根据权利要求1所述的一种陶瓷生产用瓷土细化机，其特征在于：所述碾压机构包括碾料斗、设置在碾料斗内的若干碾料辊以及碾料电机，若干所述碾料辊之间通过其上各自的齿轮进行啮合连接，所述碾料电机与其中一碾料辊之间通过链条传动。
  3. 根据权利要求2所述的一种陶瓷生产用瓷土细化机，其特征在于：所述链条传动包括第一链轮、第二链轮和链条，所述第一链轮固定装设在碾料电机，所述第二链轮固定装设在其中一碾料辊上，所述第一链轮与第二链轮之间通过链条相连接。
  4. 根据权利要求2所述的一种陶瓷生产用瓷土细化机，其特征在于：所述碾压机构通过升降机构能够在机架上进行上下运动，所述升降机构包括丝杆、丝杆螺母，所述丝杆转动连接于所述机架上，所述丝杆螺母传动连接于所述丝杆上，所述丝杆螺母可沿着所述丝杆的长度方向进行往复移动，且所述丝杆螺母一端与碾料斗固定连接，该丝杆螺母另一端滑动连接在机架上，还包括驱动所述丝杆转动的升降电机。
  5. 根据权利要求1所述的一种陶瓷生产用瓷土细化机，其特征在于：所述筛斗摆动组件包括固定安装在机架上的轨道、安装在所述轨道上的摆动电机，所述筛斗滑动连接在轨道上，所述筛斗的一侧上铰接有第一摆臂，所述摆动电机的输出轴上连接有第二摆臂，所述第一摆臂转动连接在第二摆臂上；促使在摆动电机的作用下，筛斗能够在轨道上进行水平方向上的左右移动。
  6. 根据权利要求1所述的一种陶瓷生产用瓷土细化机，其特征在于：所述筛网提升组件包括固定安装在筛斗上的提升电机、安装在所述筛网一端上的提升链条，所述提升电机的输出轴上固定连接有一转动齿轮，所述提升链条的另一端套设过转动齿轮后与配重块固定连接，所述筛网的另一端与筛斗铰接。
  7. 根据权利要求1所述的一种陶瓷生产用瓷土细化机，其特征在于：所述旋转平台包括转动盘、旋转电机，所述转动盘转动连接在机架上，所述转动盘与旋转电机之间通过齿轮组进行传动，该齿轮组用于驱动所述转动盘的转动。
  8. 根据权利要求7所述的一种陶瓷生产用瓷土细化机，其特征在于：所述齿轮组包括主动齿轮、从动齿轮，所述主动齿轮固定装设于旋转电机的输出轴上，所述从动齿轮固定装设于转动盘的转动轴上，并与所述主动齿轮相啮合。
  9. 根据权利要求7所述的一种陶瓷生产用瓷土细化机，其特征在于：所述转动盘的四周连接有万向滚轮，所述机架上设置有供所述万向滚轮滑动的沟槽。
  10. 根据权利要求7所述的一种陶瓷生产用瓷土细化机，其特征在于：所述转动盘上设 置有若干开口，所述开口内活动连接有承接槽，所述转盘下方还连接有出料气缸，所述出料气缸的缸体固定装设在机架上，该出料气缸的伸缩杆上固定连接有推板；促使在出料气缸的驱动下，推板能够将承接槽顶起以进行卸料。
PCT/CN2023/089965 2022-04-08 2023-04-23 一种陶瓷生产用瓷土细化机 WO2023193821A1 (zh)

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