WO2023169587A1 - 轻量化变截面车厢及车辆 - Google Patents
轻量化变截面车厢及车辆 Download PDFInfo
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- WO2023169587A1 WO2023169587A1 PCT/CN2023/081186 CN2023081186W WO2023169587A1 WO 2023169587 A1 WO2023169587 A1 WO 2023169587A1 CN 2023081186 W CN2023081186 W CN 2023081186W WO 2023169587 A1 WO2023169587 A1 WO 2023169587A1
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- thickness
- plate
- panel
- top plate
- section
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Links
- 230000007423 decrease Effects 0.000 claims description 28
- 230000003014 reinforcing effect Effects 0.000 claims description 14
- 238000009434 installation Methods 0.000 claims description 13
- 230000009466 transformation Effects 0.000 claims 1
- 239000013585 weight reducing agent Substances 0.000 abstract description 11
- 239000000463 material Substances 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 11
- 239000000446 fuel Substances 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000004580 weight loss Effects 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
- B61D17/00—Construction details of vehicle bodies
- B61D17/04—Construction details of vehicle bodies with bodies of metal; with composite, e.g. metal and wood body structures
- B61D17/08—Sides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D33/00—Superstructures for load-carrying vehicles
- B62D33/02—Platforms; Open load compartments
- B62D33/023—Sideboard or tailgate structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D33/00—Superstructures for load-carrying vehicles
- B62D33/04—Enclosed load compartments ; Frameworks for movable panels, tarpaulins or side curtains
Definitions
- the present invention relates to the field of vehicle technology, and in particular to a lightweight variable-section carriage and a vehicle having the carriage.
- the weight of the carriage of the truck is too large, and the weight of the carriage accounts for a high proportion of the total weight of the whole vehicle. It does not meet the current demand for lightweight trucks. Therefore, it is necessary to carry out lightweight design of the carriage of the truck to reduce the overall quality of the truck. , thereby reducing vehicle fuel consumption and increasing cargo capacity.
- the present invention aims to provide a lightweight variable-section carriage and vehicle to solve the problem that the existing truck carriage is too heavy and affects the vehicle's fuel consumption and cargo capacity.
- the present invention provides a lightweight variable-section carriage.
- the carriage at least has a bottom plate and two side plates.
- the two side plates are respectively provided on the left and right sides of the bottom plate.
- the two side plates have a variable-section structure. , the thickness of the bottom of the side plate is greater than the thickness of the top.
- the thickness of the side plate gradually decreases from the bottom toward the top.
- the bottom plate has a variable cross-section structure, and the thickness of the middle part of the bottom plate is greater than the thickness of its left and right sides.
- the thickness of the bottom plate gradually decreases from the middle toward its left and right sides.
- a plurality of cross beams are provided on the lower surface of the bottom plate, and the thickness of the cross beams gradually decreases from the middle toward its left and right ends.
- the lower surface of the bottom plate is further provided with a plurality of longitudinal beams, and each longitudinal beam is provided with a plurality of weight-reducing holes distributed along its length direction.
- the carriage further includes a roof panel, the thickness of the left and right sides of the roof panel is greater than the thickness of the middle thereof.
- the thickness of the top plate gradually decreases from the left and right sides toward the middle thereof.
- the carriage further includes a front panel, the bottom of the front panel is thicker than the top of the front panel.
- the thickness of the front panel gradually decreases from the bottom toward the top.
- the carriage further includes a rear panel, the thickness of the bottom of the rear panel is greater than the thickness of the top thereof.
- the thickness of the back panel gradually decreases from the bottom toward the top.
- the two side panels are a left side panel and a right side panel respectively.
- the carriage also includes a roof panel.
- the roof panel is formed by splicing a left roof panel and a right roof panel. The left roof panel and the left roof panel are spliced together.
- the tops of the side panels are rotatably connected, the right top panel is rotatably connected to the tops of the right side panels, and both the left top panel and the right top panel can rotate and transform between a horizontal state and a vertical state;
- the left top plate and the right top plate are both rotated to a horizontal state, the left top plate and the right top plate are spliced to each other to form the top plate;
- the left top plate is rotated to a vertical position, the left top plate overlaps with the upper half of the left side plate;
- the right top plate is rotated to a vertical state, the right top plate overlaps the upper half of the right side plate.
- the thickness of the lower half of the side panel is uniform, the thickness of the upper half of the side panel gradually decreases from bottom to top, and the thickness of the left top panel gradually decreases from left to right. , the thickness of the right top plate gradually decreases from right to left.
- the thickness of the lower half of the side panel is uniform and has a first thickness
- the thickness of the upper half of the side panel is uniform and has a second thickness
- the left top panel and the right top panel The thickness is uniform and has a third thickness
- the second thickness and the third thickness are both smaller than the first thickness
- the sum of the second thickness and the third thickness is equal to the first thickness
- the left top panel when the left top panel is rotated to an upright position and overlaps the upper half of the left side panel, the left top panel and the left side panel are combined to form a complete rectangular side panel structure.
- the right top plate When the right top plate is rotated to a vertical position and overlaps the upper half of the right side plate, the right top plate and the right side plate are combined to form a complete rectangular side plate structure.
- the carriage further includes a roof panel, and the roof panel is waterproof canvas or a thin plate.
- the carriage when the top panel is waterproof canvas, the carriage further includes two fixing plates, and the two fixing plates are respectively installed on the tops of the outer surfaces of the two side panels, each of the Fixing pieces are provided on the fixing plate, and the left and right sides of the top plate are respectively fixed to the fixing pieces on the two fixing plates.
- the carriage when the roof is a thin plate, the carriage further includes a detachable reinforcing member, the reinforcing member has a first installation state and a second installation state, and the reinforcing member is in the first
- the inner surface installed on the upper end of the side panel in the installation state is used to reinforce the strength of the side panel.
- the reinforcing member is installed on the inner surface of the top panel in the second installation state to reinforce the top panel. Strength of.
- the present invention also provides a vehicle, including the above-mentioned lightweight variable-section carriage.
- the lightweight variable-section carriage provided by the embodiment of the present invention is based on the idea of "equal strength" and the material thickness is designed as needed. Under the condition of meeting the load-bearing strength requirements, a variable-section design is adopted for the carriage to maximize weight reduction and realize the load-bearing strength of the truck.
- the weight-saving and lightweight structural design effectively reduces vehicle fuel consumption and increases cargo capacity.
- Figure 1 is a schematic three-dimensional structural diagram of a lightweight variable-section carriage in the first embodiment of the present invention.
- Figure 2 is a schematic cross-sectional view of the lightweight variable-section carriage along line A-A in Figure 1.
- Figure 3 is a schematic longitudinal cross-sectional view of the lightweight variable-section carriage along line B-B in Figure 1.
- Figure 4 is a schematic structural diagram of the side panel of the lightweight variable-section carriage in Figure 1.
- Figure 5 is a schematic bottom perspective view of the lightweight variable-section carriage in Figure 1.
- Figure 6 is a schematic structural diagram of the crossbeam in Figure 5.
- Figure 7 is a schematic structural diagram of the longitudinal beam in Figure 5.
- Figure 8 is a schematic diagram of the first state of the lightweight variable-section carriage in the second embodiment of the present invention.
- Figure 9 is a schematic diagram of the second state of the lightweight variable-section carriage in the second embodiment of the present invention.
- Figure 10 is a schematic diagram of the first state of the lightweight variable-section carriage in the third embodiment of the present invention.
- Figure 11 is a schematic diagram of the second state of the lightweight variable-section carriage in the third embodiment of the present invention.
- Figure 12 is a schematic three-dimensional structural diagram of a lightweight variable-section carriage in the fourth embodiment of the present invention.
- Figure 13 is a schematic transverse cross-sectional view of the lightweight variable-section carriage along line C-C according to the fourth embodiment of the present invention.
- Figure 14 is a schematic diagram of the first state of the lightweight variable-section carriage in the fifth embodiment of the present invention.
- Figure 15 is a schematic diagram of the second state of the lightweight variable-section carriage in the fifth embodiment of the present invention.
- one embodiment of the present invention provides a lightweight variable-section carriage 10.
- the carriage 10 has at least a bottom plate 11 and two side plates 12.
- the two side plates 12 are respectively provided on the bottom plate 11.
- the two side plates 12 On the left and right sides, the two side plates 12 have a variable cross-section structure, in which the thickness of the bottom of the side plates 12 is greater than the thickness of the top.
- the thickness of the side plate 12 gradually decreases from the bottom toward the top thereof.
- the bottom plate 11 also has a variable cross-section structure, in which the thickness of the middle part of the bottom plate 11 is greater than the thickness of its left and right sides.
- the thickness of the bottom plate 11 gradually decreases from the middle toward its left and right sides.
- the carriage 10 also includes a roof 13.
- the roof 13 also has a variable cross-section structure, wherein the thickness of the left and right sides of the roof 13 is greater than the thickness of the middle thereof.
- the thickness of the top plate 13 gradually decreases from the left and right sides toward the middle thereof.
- the carriage 10 also includes a front panel 14.
- the front panel 14 also has a variable cross-section structure, and the thickness of the bottom of the front panel 14 is greater than the thickness of the top.
- the thickness of the front plate 14 gradually decreases from the bottom toward the top thereof.
- the carriage 10 also includes a rear panel 15.
- the rear panel 15 On the basis that the two side panels 12 have a variable cross-section structure, further, the rear panel 15 also has a variable cross-section structure. The thickness of the bottom of the rear panel 15 is greater than the thickness of the top.
- the thickness of the rear plate 15 gradually decreases from the bottom toward the top thereof.
- base plate 11 may be a whole plate, or may be assembled from multiple sub-plates through welding or other methods.
- any one of the above-mentioned side panels 12 , top panel 13 , front panel 14 or rear panel 15 may be a whole panel, or may be assembled from multiple sub-panels through welding or other methods.
- the front panel 14 can be formed by splicing two sub-panels.
- the two sub-panels of the front panel 14 are respectively hinged with the two side panels 12, so that each sub-panel of the front panel 14 can be independently rotated and opened for the convenience of personnel. and cargo entering and exiting the interior of the compartment 10.
- the lightweight variable-section carriage provided in this embodiment is based on the idea of "equal strength" and the material thickness is designed as needed. Under the condition of meeting the load-bearing strength requirements, a variable-section design is adopted for the carriage to maximize weight reduction and realize the weight reduction of the truck.
- the lightweight structural design effectively reduces vehicle fuel consumption and increases cargo capacity.
- the thickness of the bottom of the side panel 12, the front panel 14 and the rear panel 15 of the carriage 10 remains unchanged at 20 mm, the thickness of the top of the side panel 12, the front panel 14 and the rear panel 15 decreases.
- a plurality of longitudinal beams 17 are provided on the lower surface of the base plate 11 .
- Each longitudinal beam 17 is provided with a plurality of weight-reducing holes 171 distributed along its length direction.
- the above-mentioned cross beams 16 and longitudinal beams 17 are used to carry the bottom plate 11 and to fix the entire compartment 10 to the frame (not shown) of the truck.
- the two side panels 12 are respectively a left side panel 121 and a right side panel 122.
- the left side panel 121 has a lower half 1211 and an upper half 1212.
- the side panel 122 has a lower half 1221 and an upper half 1222.
- the top panel 13 is formed by splicing a left top panel 131 and a right top panel 132.
- the left top panel 131 is rotatably connected to the top of the left panel 121 through a first rotating shaft 181.
- the right top panel 132 It is rotatably connected to the top of the right side plate 122 through the second rotating shaft 182, and both the left top plate 131 and the right top plate 132 can rotate and transform between a horizontal state and a vertical state; As shown in Figures 8 and 10, when both the left top plate 131 and the right top plate 132 are rotated to a horizontal state, the left top plate 131 and the right top plate 132 are spliced to each other to form the top plate 13; As shown in Figures 9 and 11, when the left top plate 131 is rotated to a vertical position, the left top plate 131 overlaps the upper half 1212 of the left side plate 121; when the right top plate 132 is rotated to a vertical position, the right top plate 132 Overlapping with the upper half 1222 of the right side panel 122 .
- the thicknesses of the lower half 1211 of the left side panel 121 and the lower half 1221 of the right side panel 122 are uniform, and the upper half 1212 of the left side panel 121 and the right side panel 122 have the same thickness.
- the thickness of the upper half 1222 gradually decreases from bottom to top, the thickness of the left top plate 131 gradually decreases from left to right, and the thickness of the right top plate 132 gradually decreases from right to left.
- the thicknesses of the lower half 1211 of the left side panel 121 and the lower half 1221 of the right side panel 122 are uniform and have a first thickness T1
- the upper half of the left side panel 121 1212 and the upper half 1222 of the right side panel 122 have a uniform thickness and have a second thickness T2
- the left top panel 131 and the right top panel 132 have a uniform thickness and have a third thickness T3, wherein the second thickness T2 and the third thickness T3 are both less than The first thickness T1, and the sum of the second thickness T2 and the third thickness T3 is equal to the first thickness T1.
- the top plate 13 is made of waterproof canvas or thin plates, where the thin plates can be made of plastic or composite materials. Among them, the top plate 13 is shown as a waterproof canvas in FIGS. 12 and 13 , and the top plate 13 is shown as a thin plate in FIGS. 14 and 15 .
- waterproof canvas or thin plates By using waterproof canvas or thin plates as the top panel 13, the weight of the top panel 13 can be significantly reduced.
- the carriage 10 also includes two fixing plates 191 (only one of the fixing plates 191 is visible in Figure 12).
- the two fixing plates 191 are respectively installed on two The top of the outer surface of the side panel 12.
- Each fixed plate 191 is, for example, in the shape of a strip, and is installed on the corresponding side plate 12 along the longitudinal direction of the carriage 10 .
- Each fixing plate 191 is provided with a fixing piece 192 .
- the left and right sides of the waterproof canvas used as the top plate 13 are fixed to the fixing members 192 on the two fixing plates 191 respectively.
- the fixing member 192 is, for example, a fixing hook.
- the number of the fixing hooks 192 may be multiple, and they are distributed on the fixing plate 191 .
- the waterproof canvas 13 can be tensioned and fixed to avoid shaking of the waterproof canvas 13 during driving. or fall off.
- the carriage 10 also includes a detachable reinforcing member 195.
- the reinforcing member 195 has a first installation state and a second installation state.
- the reinforcing member 195 is in a third installation state. In one installation state, the inner surface installed on the upper end of the side panel 12 is used to reinforce the strength of the side panel 12 .
- the reinforcing member 195 is installed on the inner surface of the top panel 13 to reinforce the strength of the top panel 13 .
- the reinforcing member 195 is detachable.
- the reinforcing member 195 can be installed on the inner side of the upper end of the side plate 12 .
- the surface is used to reinforce the side panels 12, as shown in Figure 14; when using the top panel 13 (for example, on rainy days, you need to use the top panel 13 to prevent rain), because the top panel 13 is a thin plate, its strength is weak, and the reinforcement is 195 can be removed from the inner surface of the upper end of the side plate 12 and optionally installed on the inner surface of the top plate 13 to reinforce the top plate 13, as shown in Figure 15.
- the lightweight variable-section carriage 10 provided by the above embodiments of the present invention is based on the idea of "equal strength" and the material thickness is designed as needed. Under the requirement of meeting the load-bearing strength, a variable-section design is adopted for the carriage to maximize weight reduction and realize cargo loading.
- the car's weight-saving and lightweight structural design effectively reduces vehicle fuel consumption and increases cargo capacity.
- the present invention also provides a vehicle, which includes the lightweight variable-section carriage 10 described in any of the above embodiments.
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Abstract
Description
本发明旨在提供一种轻量化变截面车厢及车辆,以解决现有载货汽车的车厢过重而影响车辆行驶油耗和载货量的问题。
本发明提供一种轻量化变截面车厢,所述车厢至少具有底板和两个侧板,两个所述侧板分别设于所述底板的左右两侧,两个所述侧板为变截面结构,所述侧板底部的厚度大于其顶部的厚度。
所述左顶板和所述右顶板均转动至位于水平状态时,所述左顶板和所述右顶板相互拼接形成所述顶板;
所述左顶板转动至位于竖直状态时,所述左顶板与所述左侧板的上半部分相重叠;
所述右顶板转动至位于竖直状态时,所述右顶板与所述右侧板的上半部分相重叠。
为更进一步阐述本发明为达成预定发明目的所采取的技术方式及功效,以下结合附图及实施例,对本发明的具体实施方式、结构、特征及其功效,详细说明如后。
侧板12、前板14和后板15的密度:220kg/m 3
截面积减小:5275mm 2
两个侧板12、前板14和后板15的长度:9342mm
因此,侧板12、前板14和后板15可以实现减重:10.8kg
又假如车厢10的顶板13两侧的厚度维持20mm不变,顶板13中部的厚度减薄到10mm,则:
顶板13的密度:220kg/m 3
截面积减小:13967mm 2
顶板13的长度:4168mm
因此,顶板13可以实现减重:12.8kg
另外,假如顶板13改为防水帆布(可参下面图12和图13),则:
顶板13的密度:220kg/m 3
顶板13的重量:37.8kg
帆布+附件重量:10kg
因此,顶板13可以实现减重:27.8kg
请参图5和图6,进一步地,底板11的下表面设置有多根横梁16,例如为10根,每根横梁16为梯形设计,即横梁16的厚度从中部朝向其左右两端逐渐减小。
铝横梁16的密度:2700kg/m 3
每根横梁16减重:2kg
因此,10根横梁16可以实现减重:20kg
请参图5和图7,进一步地,底板11的下表面还设置有多根纵梁17,例如为2根,每根纵梁17沿其长度方向上分布设有多个减重孔171。
铝纵梁17的密度:2700kg/m 3
每个减重孔171减重:0.03kg
因此,两根纵梁17可以实现减重:0.03*17*2=1.02kg
上述的横梁16和纵梁17,用于承载底板11,并用于将整个车厢10固定安装到载货汽车的车架(图未示)上。
如图8和图10所示,左顶板131和右顶板132均转动至位于水平状态时,左顶板131和右顶板132相互拼接形成顶板13;
如图9和图11所示,左顶板131转动至位于竖直状态时,左顶板131与左侧板121的上半部分1212相重叠;右顶板132转动至位于竖直状态时,右顶板132与右侧板122的上半部分1222相重叠。
Claims (20)
- 一种轻量化变截面车厢,所述车厢至少具有底板和两个侧板,两个所述侧板分别设于所述底板的左右两侧,其特征在于,两个所述侧板为变截面结构,所述侧板底部的厚度大于其顶部的厚度。
- 如权利要求1所述的轻量化变截面车厢,其特征在于,所述侧板的厚度从底部朝向其顶部逐渐减小。
- 如权利要求1所述的轻量化变截面车厢,其特征在于,所述底板为变截面结构,所述底板中部的厚度大于其左右两侧的厚度。
- 如权利要求3所述的轻量化变截面车厢,其特征在于,所述底板的厚度从中部朝向其左右两侧逐渐减小。
- 如权利要求3所述的轻量化变截面车厢,其特征在于,所述底板的下表面设置有多根横梁,所述横梁厚度从中部朝向其左右两端逐渐减小。
- 如权利要求5所述的轻量化变截面车厢,其特征在于,所述底板的下表面还设置有多根纵梁,每根纵梁沿其长度方向上分布设有多个减重孔。
- 如权利要求1所述的轻量化变截面车厢,其特征在于,所述车厢还包括顶板,所述顶板的左右两侧的厚度大于其中部的厚度。
- 如权利要求7所述的轻量化变截面车厢,其特征在于,所述顶板的厚度从左右两侧朝向其中部逐渐减小。
- 如权利要求1所述的轻量化变截面车厢,其特征在于,所述车厢还包括前板,所述前板的底部的厚度大于其顶部的厚度。
- 如权利要求9所述的轻量化变截面车厢,其特征在于,所述前板的厚度从底部朝向其顶部逐渐减小。
- 如权利要求1所述的轻量化变截面车厢,其特征在于,所述车厢还包括后板,所述后板的底部的厚度大于其顶部的厚度。
- 如权利要求11所述的轻量化变截面车厢,其特征在于,所述后板的厚度从底部朝向其顶部逐渐减小。
- 如权利要求1所述的轻量化变截面车厢,其特征在于,两个所述侧板分别为左侧板和右侧板,所述车厢还包括顶板,所述顶板由左顶板和右顶板拼接形成,所述左顶板与所述左侧板的顶部可转动地连接,所述右顶板与所述右侧板的顶部可转动地连接,所述左顶板和所述右顶板均可在水平状态和竖直状态之间转动变换;所述左顶板和所述右顶板均转动至位于水平状态时,所述左顶板和所述右顶板相互拼接形成所述顶板;所述左顶板转动至位于竖直状态时,所述左顶板与所述左侧板的上半部分相重叠;所述右顶板转动至位于竖直状态时,所述右顶板与所述右侧板的上半部分相重叠。
- 如权利要求13所述的轻量化变截面车厢,其特征在于,所述侧板的下半部分的厚度均一,所述侧板的上半部分的厚度从下往上逐渐减小,所述左顶板的厚度从左往右逐渐减小,所述右顶板的厚度从右往左逐渐减小。
- 如权利要求13所述的轻量化变截面车厢,其特征在于,所述侧板的下半部分的厚度均一并具有第一厚度,所述侧板的上半部分的厚度均一并具有第二厚度,所述左顶板和所述右顶板的厚度均一并具有第三厚度,所述第二厚度和所述第三厚度均小于所述第一厚度,且所述第二厚度与所述第三厚度之和等于所述第一厚度。
- 如权利要求13所述的轻量化变截面车厢,其特征在于,所述左顶板转动至位于竖直状态与所述左侧板的上半部分相重叠时,所述左顶板与所述左侧板组合形成一个完整的矩形侧板结构;所述右顶板转动至位于竖直状态与所述右侧板的上半部分相重叠时,所述右顶板与所述右侧板组合形成一个完整的矩形侧板结构。
- 如权利要求1所述的轻量化变截面车厢,其特征在于,所述车厢还包括顶板,所述顶板为防水帆布或薄板。
- 如权利要求17所述的轻量化变截面车厢,其特征在于,所述顶板为防水帆布时,所述车厢还包括两个固定板,两个所述固定板分别安装在两个所述侧板的外表面的顶部,每个所述固定板上设有固定件,所述顶板的左右两侧分别固定到两个所述固定板上的固定件上。
- 如权利要求17所述的轻量化变截面车厢,其特征在于,所述顶板为薄板时,所述车厢还包括可拆卸的补强件,所述补强件具有第一安装状态和第二安装状态,所述补强件在第一安装状态下安装于所述侧板上端的内表面用于补强所述侧板的强度,所述补强件在第二安装状态下安装于所述顶板的内表面用于补强所述顶板的强度。
- 一种车辆,其特征在于,包括如权利要求1-19任一项所述的轻量化变截面车厢。
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