WO2023155386A1 - Pre-filled stuffing work apparatus for stuffed tofu - Google Patents

Pre-filled stuffing work apparatus for stuffed tofu Download PDF

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Publication number
WO2023155386A1
WO2023155386A1 PCT/CN2022/110007 CN2022110007W WO2023155386A1 WO 2023155386 A1 WO2023155386 A1 WO 2023155386A1 CN 2022110007 W CN2022110007 W CN 2022110007W WO 2023155386 A1 WO2023155386 A1 WO 2023155386A1
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Prior art keywords
mold
stuffing
positioning
half mold
filling
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PCT/CN2022/110007
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French (fr)
Chinese (zh)
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罗广生
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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G1/00—Cocoa; Cocoa products, e.g. chocolate; Substitutes therefor
    • A23G1/04—Apparatus specially adapted for manufacture or treatment of cocoa or cocoa products
    • A23G1/20—Apparatus for moulding, cutting or dispensing chocolate
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/40—Pulse curds
    • A23L11/45—Soy bean curds, e.g. tofu
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10—General methods of cooking foods, e.g. by roasting or frying
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
    • A23P20/20—Making of laminated, multi-layered, stuffed or hollow foodstuffs, e.g. by wrapping in preformed edible dough sheets or in edible food containers
    • A23P20/25—Filling or stuffing cored food pieces, e.g. combined with coring or making cavities
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/10—Moulding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor

Definitions

  • the invention relates to a kind of food manufacturing equipment, in particular to a kind of stuffing stuffing stuffing stuffing stuffing stuffing stuffing stuffing stuffing stuffing stuffing stuffing stuffing stuffing equipment of a kind of bean curd.
  • the technical problem solved by the present invention is to improve the structure in view of the aforementioned problems, and thus design a pre-filling operation device for stuffed tofu.
  • a pre-filling operation device for stuffed bean curd comprising: an upper half-mold, including a frame to define an upper hollow area through up and down, and the top flange of the upper half-mold is set There are a plurality of first positioning grooves; the bottom flange of the upper mold half is provided with a plurality of second positioning grooves; a top cover plate with a removable filling material is arranged on the top of the upper mold half, and the filling material can be lifted
  • the top cover plate is provided with a stuffing inlet, and the stuffing inlet communicates with the upper hollow area, and the top cover plate for filling materials is provided with a plurality of exhaust ports communicated with the upper hollow area;
  • a plurality of first positioning projections are provided at the bottom of the liftable top cover for fillings, and a forming boss unit is provided at the bottom of the liftable top cover for fillings; the upper half mold and the liftable filling
  • the upper cover plate forms a detachable and
  • the seat and the lower mold half form a detachable and accurately positioned combination through the tight fit of the third positioning protrusions and the third positioning grooves;
  • a protruding rod is provided at the bottom of the ejecting seat after the stuffing is matured, a spring is sheathed on the outer edge of the protruding rod, and a plurality of top blocks corresponding to the formed convex column units are provided on the top of the ejecting seat after the stuffing is matured.
  • the beneficial effects of the present invention are: to realize the automatic production of a large amount of fillings, fast and hygienic, and the equipment can provide the fillings to be cooked and sterilized at high temperature in the upper and lower half molds, and then demolded after being matured.
  • the upper and lower half molds can be reused.
  • Figure 1 is an exploded schematic view of the present invention.
  • Fig. 2 is a flip-up upper cover plate for stuffing of the present invention.
  • Fig. 3 is a combined schematic diagram of the present invention.
  • Fig. 4 is a schematic diagram of filling forming after demoulding of the present invention.
  • Fig. 5 is a perspective view of the stuffing of the present invention.
  • Fig. 6 is a schematic diagram of tofu made by the present invention.
  • Fig. 7 is another schematic diagram of the tofu made by the present invention.
  • the present invention relates to a pre-filling operation device for stuffed tofu, including:
  • An upper mold half 1, the upper mold half 1 is preferably made of stainless steel (No. 304 or 316) and food-grade temperature-resistant plastic (or high-temperature-resistant food-grade silicone rubber) as the base material for making molds.
  • a frame surround 11 is included to define an upper hollow area 10 that penetrates up and down, and the top flange 12 of the upper half mold 1 is provided with a plurality (preferably four) of first positioning grooves 121; the bottom of the upper half mold is convex
  • the edge 13 is provided with multiple (preferably four) second positioning grooves 131;
  • a top cover plate 2 that can be lifted for fillings is shown in Fig. 2, and is located above the upper half mold 1.
  • the top cover plate 2 for fillings is provided with a filling opening 20, and the fillings enter
  • the stuffing opening 20 communicates with the upper hollow area 10
  • the top cover plate 2 that can be opened for stuffing is provided with a plurality of (preferably four) exhaust ports 23 communicating with the upper hollow area 10 .
  • a plurality of (preferably four) first positioning protrusions 21 are provided at the bottom of the liftable top cover plate 2 for fillings, and a formed boss unit 22 is provided at the bottom of the liftable top cover plate 2 for fillings;
  • the forming convex post unit 22 can be a plurality of cross-sections that are trapezoidal (the top is wide and the bottom is narrow and slightly trumpet-shaped) cylinders (the illustration is four) to facilitate demoulding, so as to form the stuffing 7 as shown in Figure 5, and then Processing and filling a bean curd 8 as shown in Figure 6, and the filling material 7 can also fill the bean curd in the formed empty groove 71 after the forming convex column unit 22 is demoulded, so that there is a filling material 7 in the tofu 8 formed. In material 7, there are special products and tastes of tofu 8.
  • the surface of the formed tofu can be provided with a pattern 81 (such as the pig shown in Figure 7), or characters, indicating the properties of the filling 7 in the tofu, so as to avoid eating taboos due to religious beliefs, and can also be used for consumption. Those who provide the option to control the intake of fat and protein content of meat fillings as well as softness and hardness.
  • the upper mold half 1 and the top cover plate 2 which can be lifted with fillings form a detachable and accurately positioned combination through the tight fit of the first positioning protrusions 21 and the first positioning grooves 121 .
  • the lower half-mold 3 is also preferably made of stainless steel (No. 304 or 316) and food-grade temperature-resistant plastic (or high-temperature-resistant food-grade silicone rubber) as the base material for making molds.
  • a frame 34 is included to define a lower hollow area 30 through up and down, and the top flange 31 of the lower half-mold 3 is provided with a plurality of (preferably four) second positioning protrusions 311, and the lower half-mold 3 and
  • the upper half-mold 1 forms a detachable and accurately positioned combination through the tight fit of the second positioning protrusions 311 and the second positioning grooves 131; the bottom flange 32 of the lower half-mold 3 is provided with multiple a (preferably four) third positioning protrusions 321;
  • a bearing seat 4 is provided, and the top flange 41 of the bearing seat 4 is provided with a plurality of third positioning grooves 411.
  • the tight fit of the groove 411 forms a combination of detachable and accurate positioning
  • the bottom of the bearing seat 4 is provided with a stuffing maturing rear ejection seat 5, and the bottom of the ejection seat 5 after the filling maturation is provided with a protruding rod 51, and a spring 511 is sleeved on the outer edge of the protruding rod 51 so as to serve as the filling material. 7.
  • the elastic pushing operation can be carried out to facilitate demoulding.
  • the top of the ejection seat 5 is provided with a plurality (preferably four) of inverted tops corresponding to the formed convex column unit 22. Block 52.
  • the top block 52 can be a plurality of cylinders (four in the illustration) that are trapezoidal in cross-section (the top is narrow and the bottom is wide and slightly trumpet-shaped), so that not only the made fillings 7 can be symmetrical in shape but also facilitate demoulding.
  • the filling material 7 is put into the filling material inlet 20 of the filling material flip-type upper cover plate 2, the upper hollow area 10, and the lower hollow area 30 are formed. Fill in these spaces, and bypass the space occupied by the forming unit column 22 and the top block 52 , and the filling process can also release air through the exhaust ports 23 to reduce resistance.
  • stuffing 7 is sterilized in the mould, demolded after ripening, and the equipment of the present invention can be reused. And through the contribution of the present invention, it is further planned to make from stuffing seasoning ⁇ undertake stuffing (place stuffing) ⁇ contain stuffed tofu (compression molding) package immediately ⁇ be frozen into frozen tofu ⁇ be fried into oily tofu ⁇ pack after cooling Wait for the usual work.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Agronomy & Crop Science (AREA)
  • Botany (AREA)
  • Manufacturing & Machinery (AREA)
  • Beans For Foods Or Fodder (AREA)

Abstract

A pre-filled stuffing work apparatus for stuffed tofu, which comprises an upper half mold (1), a lower half mold (3), and a bearing base (4); the upper half mold (1) and the lower half mold (3) each comprise a frame enclosure (11, 34), so as to respectively define an upper hollow area (10) and a lower hollow area (30) which vertically allow passage; a top flange (12) of the upper half mold (1) and a bottom flange (13) of the upper half mold (1) are respectively provided with a plurality of first positioning grooves (121) and second positioning grooves (131); the bottom of a liftable upper cover plate (2) and a top flange (31) of the lower half mold (3) are respectively provided with a plurality of first positioning pins (21) and second positioning pins (311); the upper half mold (1) and the liftable upper cover plate (2) as well as the lower half mold (3) and the upper half mold (1) separately form a disassembleable and accurately positioned combination by means of tight matching of the first positioning pins (21) with the first positioning grooves (121), and the second positioning pins (311) with the second positioning grooves (131), respectively; the upper cover plate (2) is provided with a gas exhaust opening (23) and an upper cover stuffing input opening (20) in communication with the upper hollow area (10); the bottom of the upper cover plate (2) is provided with a shaping column unit (22), and the bottom of the bearing base (4) is provided with a readied stuffing ejection base (5); a protruding rod (51) is arranged at the bottom of the readied stuffing ejection base (5), and a spring (511) is sleeved at an outer edge of the protruding rod (51), so as to convenience elastic push-out work after stuffing (7) has been readied and sterilized at a high temperature, which facilitates demolding; and a plurality of ejection blocks (52) corresponding to the shaping column unit (22) and having an inverted shape are provided at the top of the readied stuffing ejection base(5).

Description

含馅豆腐的预注馅料作业装置Pre-filling operation device for stuffed tofu 技术领域technical field

本发明关于一种食品制造设备，尤指一种豆腐馅料的馅料制造设备。The invention relates to a kind of food manufacturing equipment, in particular to a kind of stuffing stuffing stuffing stuffing stuffing stuffing stuffing stuffing stuffing equipment of a kind of bean curd.

背景技术Background technique

早期的豆腐使用石制的水磨，用水浸泡后的黄豆放入装有漏斗的水磨内，磨成豆乳加入凝结剂，而形成豆腐。之后基于口感的需求而衍生出各种口味的豆腐产品，而本发明发明人更关注于各种所谓“含馅豆腐”的技术研发，不断在其产品、制造方法与设备上大幅创新，例如申请并取得发明专利的中国台湾省发明I285624号“一种含馅豆腐制造方法及其塑型盒”、中国台湾省发明I234435号“一次注型的含馅豆腐的制造装置及制造方法”、中国台湾省发明I347170号“含馅板豆腐及其制造方法”等研发。虽然前述技术确实能达到其预定效果，但由于馅料为含馅豆腐的重要元素，以往多以简易且逐一填充为主，且未必能与“熟化”以及“高温杀菌”在一个妥适的生产设备中作业，以至于馅料的投放效率、卫生等有待改善。Early tofu used a stone water mill. Soybeans soaked in water were put into a water mill equipped with a funnel, ground into soymilk and added with a coagulant to form tofu. Afterwards, tofu products of various flavors were derived based on the demand for taste, and the inventors of the present invention paid more attention to the technical research and development of various so-called "stuffed tofu", and continued to make great innovations in their products, manufacturing methods and equipment. For example, the application Invention No. I285624 of Taiwan Province of China "a method for manufacturing stuffed tofu and its plastic box", and invention No. I234435 of Taiwan Province of China "manufacturing device and method of one-shot stuffed tofu" and Taiwan Province of China Provincial Invention No. I347170 "Tofu with stuffing and its manufacturing method" and other research and development. Although the aforementioned technology can indeed achieve its intended effect, since the stuffing is an important element of stuffed tofu, in the past, it was mostly simple and filled one by one, and it may not be able to be combined with "curing" and "high-temperature sterilization" in a proper production. Working in the equipment, so that the feeding efficiency and sanitation of fillings need to be improved.

发明内容Contents of the invention

本发明所解决的技术问题在于，针对前述问题改善构造，为此设计一种含馅豆腐的预注馅料作业装置。The technical problem solved by the present invention is to improve the structure in view of the aforementioned problems, and thus design a pre-filling operation device for stuffed tofu.

本发明的技术手段为：一种含馅豆腐的预注馅料作业装置，包括：一上半模，包括一框围以界定一上下贯通的上中空区，且该上半模顶部凸缘设有多个第一定位凹槽；该上半模底部凸缘设有多个第二定位凹槽；一馅料可掀式上盖板，设于该上半模的上方，该馅料可掀式上盖板设有一馅料入馅口，该馅料入馅口与该上中空区相通，且该馅料可掀式上盖板设有复数个与该上中空区相通的排气口；该馅料可掀式上盖板底部设有多个第一定位凸梢，且该馅料可掀式上盖板的底部设有一成形凸柱单元；该上半模与该馅料可掀式上盖板通过该等第一定位凸梢与该等第一定位凹槽的紧配而形成可拆装式且定位准确的组合；一下半模，包括一框围以界定一上下贯通的下中空区，且该下半模顶部凸缘设有多个第二定位凸梢， 该下半模与该上半模通过该等第二定位凸梢与该等第二定位凹槽的紧配而形成可拆装式且定位准确的组合；该下半模底部凸缘设有多个第三定位凸梢；另设有一承载座，该承载座顶部凸缘设有多个第三定位槽，该承载座与该下半模通过该等第三定位凸梢与该等第三定位凹槽的紧配而形成可拆装式且定位准确的组合；且该承载座底部设有一馅料熟化后顶出座，且该馅料熟化后顶出座底部设有一突杆，该突杆外缘套设有一弹簧，该馅料熟化后顶出座顶部设有多个对应该成形凸柱单元的顶块。The technical means of the present invention is: a pre-filling operation device for stuffed bean curd, comprising: an upper half-mold, including a frame to define an upper hollow area through up and down, and the top flange of the upper half-mold is set There are a plurality of first positioning grooves; the bottom flange of the upper mold half is provided with a plurality of second positioning grooves; a top cover plate with a removable filling material is arranged on the top of the upper mold half, and the filling material can be lifted The top cover plate is provided with a stuffing inlet, and the stuffing inlet communicates with the upper hollow area, and the top cover plate for filling materials is provided with a plurality of exhaust ports communicated with the upper hollow area; A plurality of first positioning projections are provided at the bottom of the liftable top cover for fillings, and a forming boss unit is provided at the bottom of the liftable top cover for fillings; the upper half mold and the liftable filling The upper cover plate forms a detachable and accurately positioned combination through the tight fit of the first positioning protrusions and the first positioning grooves; the lower half mold includes a frame to define a lower hollow that penetrates up and down area, and the top flange of the lower half-mold is provided with a plurality of second positioning protrusions, and the lower half-mold and the upper half-mold are formed by tight fitting of the second positioning protrusions and the second positioning grooves Detachable and accurate positioning combination; the bottom flange of the lower half mold is provided with a plurality of third positioning protrusions; a bearing seat is also provided, and the top flange of the bearing seat is provided with a plurality of third positioning grooves. The seat and the lower mold half form a detachable and accurately positioned combination through the tight fit of the third positioning protrusions and the third positioning grooves; A protruding rod is provided at the bottom of the ejecting seat after the stuffing is matured, a spring is sheathed on the outer edge of the protruding rod, and a plurality of top blocks corresponding to the formed convex column units are provided on the top of the ejecting seat after the stuffing is matured.

本发明的有益效果为：实现馅料大量、快速、卫生等自动化生产，且可以通过该设备提供该馅料在上、下半模内高温煮熟并杀菌，待其熟化后脱模，且该等上、下半模可重复使用。The beneficial effects of the present invention are: to realize the automatic production of a large amount of fillings, fast and hygienic, and the equipment can provide the fillings to be cooked and sterilized at high temperature in the upper and lower half molds, and then demolded after being matured. The upper and lower half molds can be reused.

附图说明Description of drawings

图1是本发明的分解示意图。Figure 1 is an exploded schematic view of the present invention.

图2是本发明的馅料可掀式上盖板。Fig. 2 is a flip-up upper cover plate for stuffing of the present invention.

图3是本发明的组合示意图。Fig. 3 is a combined schematic diagram of the present invention.

图4是本发明脱模后馅料成形示意图。Fig. 4 is a schematic diagram of filling forming after demoulding of the present invention.

图5是本发明馅料的立体图。Fig. 5 is a perspective view of the stuffing of the present invention.

图6是本发明制作成的豆腐的一示意图。Fig. 6 is a schematic diagram of tofu made by the present invention.

图7是本发明制作成的豆腐的又一示意图。Fig. 7 is another schematic diagram of the tofu made by the present invention.

图号说明：Description of figure number:

1：上半模1: Upper half mold

10：上中空区10: Upper hollow area

11：框围11: frame circumference

12：顶部凸缘12: Top flange

121：第一定位凹槽121: The first positioning groove

13：底部凸缘13: Bottom flange

131：第二定位凹槽131: Second positioning groove

2：馅料可掀式上盖板2: Filling can be flipped on the top cover

20：馅料入馅口20: Filling into the stuffing mouth

21：第一定位凸梢21: The first positioning convex pin

22：成形凸柱单元22: Formed convex column unit

23：排气口23: exhaust port

3：下半模3: Lower half mold

30：下中空区30: Lower hollow area

31：顶部凸缘31: Top flange

311：第二定位凸梢311: Second positioning convex pin

32：底部凸缘32: Bottom flange

321：第三定位凸梢321: The third positioning convex pin

34：框围34: frame circumference

4：承载座4: Bearing seat

41：顶部凸缘41: Top flange

411：第三定位槽411: The third positioning slot

5：馅料熟化后顶出座5: After the filling is matured, it is pushed out of the seat

51：突杆51: protruding rod

511：弹簧511: Spring

52：顶块52: top block

7：馅料7: Filling

71：空槽71: empty slot

8：豆腐8: tofu

81：图案。81: pattern.

具体实施方式Detailed ways

请参阅图1，配合图3所示，本发明关于一种含馅豆腐的预注馅料作业装置，包括：Please refer to Fig. 1, as shown in Fig. 3, the present invention relates to a pre-filling operation device for stuffed tofu, including:

一上半模1，该上半模1较佳是以不锈钢材质(编号304或316)以及食品级耐温塑胶(或耐高温食品级硅橡胶)为制作模具的基材。包括一框围11以界定一上下贯通的上中空区10，且该上半模1顶部凸缘12设有多个(较佳为四个)第一定位凹槽121；该上半模底部凸缘13设有多个(较佳为四个)第二定位凹槽131；An upper mold half 1, the upper mold half 1 is preferably made of stainless steel (No. 304 or 316) and food-grade temperature-resistant plastic (or high-temperature-resistant food-grade silicone rubber) as the base material for making molds. A frame surround 11 is included to define an upper hollow area 10 that penetrates up and down, and the top flange 12 of the upper half mold 1 is provided with a plurality (preferably four) of first positioning grooves 121; the bottom of the upper half mold is convex The edge 13 is provided with multiple (preferably four) second positioning grooves 131;

一馅料可掀式上盖板2，配合图2所示，设于该上半模1的上方，该馅料可掀式上盖板2设有一馅料入馅口20，该馅料入馅口20与该上中空区10相通，且该馅料可掀式上盖板2设有多个(较佳为四个)与该上中空区10相通的排气口23。A top cover plate 2 that can be lifted for fillings is shown in Fig. 2, and is located above the upper half mold 1. The top cover plate 2 for fillings is provided with a filling opening 20, and the fillings enter The stuffing opening 20 communicates with the upper hollow area 10 , and the top cover plate 2 that can be opened for stuffing is provided with a plurality of (preferably four) exhaust ports 23 communicating with the upper hollow area 10 .

该馅料可掀式上盖板2底部设有多个(较佳为四个)第一定位凸梢21，且该馅料可掀式上盖板2的底部设有一成形凸柱单元22；该成形凸柱单元22可以为多个断面呈梯形(上阔下窄略呈喇叭状)的柱体(图例为四个)以利脱模，以形成如图5所示的馅料7，然后加工填入一豆腐8如图6所示，而该馅料7因为该成形凸柱单元22脱模后，所形成的空槽71也可以填塞豆腐，使得形成豆腐8中有馅料7，馅料7中有豆腐8的特殊产品与口味。A plurality of (preferably four) first positioning protrusions 21 are provided at the bottom of the liftable top cover plate 2 for fillings, and a formed boss unit 22 is provided at the bottom of the liftable top cover plate 2 for fillings; The forming convex post unit 22 can be a plurality of cross-sections that are trapezoidal (the top is wide and the bottom is narrow and slightly trumpet-shaped) cylinders (the illustration is four) to facilitate demoulding, so as to form the stuffing 7 as shown in Figure 5, and then Processing and filling a bean curd 8 as shown in Figure 6, and the filling material 7 can also fill the bean curd in the formed empty groove 71 after the forming convex column unit 22 is demoulded, so that there is a filling material 7 in the tofu 8 formed. In material 7, there are special products and tastes of tofu 8.

另外，该成形的豆腐表面可以设有图案81(例如图7所示的猪)，或者文字，标示该豆腐内的馅料7何种属性，避免因宗教信仰而误食禁忌，亦可对于消费者提供控制肉类馅料的脂肪及蛋白质含量的摄取以及软硬度的选择。In addition, the surface of the formed tofu can be provided with a pattern 81 (such as the pig shown in Figure 7), or characters, indicating the properties of the filling 7 in the tofu, so as to avoid eating taboos due to religious beliefs, and can also be used for consumption. Those who provide the option to control the intake of fat and protein content of meat fillings as well as softness and hardness.

该上半模1与该馅料可掀式上盖板2通过该等第一定位凸梢21与该等第一定位凹槽121的紧配而形成可拆装式且定位准确的组合。The upper mold half 1 and the top cover plate 2 which can be lifted with fillings form a detachable and accurately positioned combination through the tight fit of the first positioning protrusions 21 and the first positioning grooves 121 .

一下半模3，该下半模3较佳也是以不锈钢材质(编号304或316)以及食品级耐温塑胶(或耐高温食品级硅橡胶)为制作模具的基材。包括一框围34以界定一上下贯通的下中空区30，且该下半模3顶部凸缘31设有多个(较佳为四个)第二定位凸梢311，该下半模3与该上半模1通过该等第二定位凸梢311与该等第二定位凹槽131的紧配而形成可拆装式且定位准确的组合；该下半模3底部凸缘32设有多个(较佳为四个)第三定位凸梢321；Lower half-mold 3, the lower half-mold 3 is also preferably made of stainless steel (No. 304 or 316) and food-grade temperature-resistant plastic (or high-temperature-resistant food-grade silicone rubber) as the base material for making molds. A frame 34 is included to define a lower hollow area 30 through up and down, and the top flange 31 of the lower half-mold 3 is provided with a plurality of (preferably four) second positioning protrusions 311, and the lower half-mold 3 and The upper half-mold 1 forms a detachable and accurately positioned combination through the tight fit of the second positioning protrusions 311 and the second positioning grooves 131; the bottom flange 32 of the lower half-mold 3 is provided with multiple a (preferably four) third positioning protrusions 321;

另设一承载座4，该承载座4顶部凸缘41设有多个第三定位槽411，该承载座4与该下半模3通过该等第三定位凸梢321与该等第三定位凹槽411的紧配而形成可拆装式且定位准确的组合；In addition, a bearing seat 4 is provided, and the top flange 41 of the bearing seat 4 is provided with a plurality of third positioning grooves 411. The tight fit of the groove 411 forms a combination of detachable and accurate positioning;

且该承载座4底部设一馅料熟化后顶出座5，该馅料熟化后顶出座5底部设一突杆51，该突杆51外缘套设一弹簧511以便于当该馅料7熟化并高温杀菌后可以进行弹性顶推作业而利于脱模，该馅料熟化后顶出座5顶部设有多个(较佳为四个)对应该成形凸柱单元22且形状倒置的顶块52。例如该顶块52可以为多个断面呈梯形(上窄下阔略呈喇叭状)的柱体(图例为四个)，不但所制作的馅料7能够形状对称且利于脱模。And the bottom of the bearing seat 4 is provided with a stuffing maturing rear ejection seat 5, and the bottom of the ejection seat 5 after the filling maturation is provided with a protruding rod 51, and a spring 511 is sleeved on the outer edge of the protruding rod 51 so as to serve as the filling material. 7. After aging and high-temperature sterilization, the elastic pushing operation can be carried out to facilitate demoulding. After the filling is matured, the top of the ejection seat 5 is provided with a plurality (preferably four) of inverted tops corresponding to the formed convex column unit 22. Block 52. For example, the top block 52 can be a plurality of cylinders (four in the illustration) that are trapezoidal in cross-section (the top is narrow and the bottom is wide and slightly trumpet-shaped), so that not only the made fillings 7 can be symmetrical in shape but also facilitate demoulding.

本发明制作该馅料的制法如图1至图4所示。The method for making the stuffing in the present invention is shown in Figures 1 to 4.

可以通过该上下半模1、3对应组合后，并于该馅料可掀式上盖板2的馅料入馅口20投入该馅料7至该上中空区10，以及下中空区30而填充于该等空间，并绕开该成形单元柱22与该顶块52所占空间，且投馅过程也可以通过该等排气口23释放空气而降低阻力。After the upper and lower mold halves 1, 3 are combined correspondingly, and the filling material 7 is put into the filling material inlet 20 of the filling material flip-type upper cover plate 2, the upper hollow area 10, and the lower hollow area 30 are formed. Fill in these spaces, and bypass the space occupied by the forming unit column 22 and the top block 52 , and the filling process can also release air through the exhaust ports 23 to reduce resistance.

然后该馅料7在模具中经高温杀菌，熟化后脱模，而本发明的设备可重复使用。并通过本发明的贡献，进一步规划从馅料调味制作→承接馅料(放置馅料)→含馅豆腐(压制成型)随即包装→经冷冻成冻豆腐→经油炸成油豆腐→冷却后包装等一贯作业。Then the stuffing 7 is sterilized in the mould, demolded after ripening, and the equipment of the present invention can be reused. And through the contribution of the present invention, it is further planned to make from stuffing seasoning→undertake stuffing (place stuffing)→contain stuffed tofu (compression molding) package immediately→be frozen into frozen tofu→be fried into oily tofu→pack after cooling Wait for the usual work.

Claims (2)

一种含馅豆腐的预注馅料作业装置，其特征在于，包括：A pre-filling operation device for stuffed tofu, characterized in that it includes: 一上半模，包括一框围以界定一上下贯通的上中空区，且该上半模顶部凸缘设有多个第一定位凹槽；该上半模底部凸缘设有多个第二定位凹槽；An upper half-mold, including a frame to define an upper hollow area through up and down, and the top flange of the upper half-mold is provided with a plurality of first positioning grooves; the bottom flange of the upper half-mold is provided with a plurality of second positioning grooves. positioning groove; 一馅料可掀式上盖板，设于该上半模的上方，该馅料可掀式上盖板设有一馅料入馅口，该馅料入馅口与该上中空区相通，且该馅料可掀式上盖板设有多个与该上中空区相通的排气口；该馅料可掀式上盖板底部设有多个第一定位凸梢，且该馅料可掀式上盖板的底部设有一成形凸柱单元；A filling material liftable upper cover plate is arranged above the upper mold half, the filling material liftable upper cover plate is provided with a filling material inlet, the filling material inlet communicates with the upper hollow area, and The top cover with a liftable filling is provided with a plurality of vents communicating with the upper hollow area; the bottom of the liftable cover with a filling is provided with a plurality of first positioning protrusions, and the filling can be lifted The bottom of the type upper cover is provided with a formed boss unit; 一下半模，包括一框围以界定一上下贯通的下中空区，且该下半模顶部凸缘设有多个第二定位凸梢，该下半模与该上半模通过该等第二定位凸梢与该等第二定位凹槽的紧配而形成可拆装式且定位准确的组合；该下半模底部凸缘设有多个第三定位凸梢；The lower half-mold includes a frame to define a lower hollow space through up and down, and the top flange of the lower half-mold is provided with a plurality of second positioning protrusions, and the lower half-mold and the upper half-mold pass through the second The tight fitting of the positioning protrusions and the second positioning grooves forms a detachable and accurate positioning combination; the bottom flange of the lower half mold is provided with a plurality of third positioning protrusions; 还设有一承载座，该承载座顶部凸缘设有多个第三定位槽，该承载座与该下半模通过该等第三定位凸梢与该等第三定位凹槽的紧配而形成可拆装式且定位准确的组合；且该承载座底部设有一馅料熟化后顶出座，且该馅料熟化后顶出座底部设有一突杆，该突杆外缘套设有一弹簧，该馅料熟化后顶出座顶部设有多个对应该成形凸柱单元的顶块。There is also a bearing seat, the top flange of the bearing seat is provided with a plurality of third positioning grooves, and the bearing seat and the lower mold half are formed by tight fitting of the third positioning protrusions and the third positioning grooves Detachable and accurate positioning combination; and the bottom of the bearing seat is provided with a stuffing ejection seat after ripening, and the bottom of the stuffing ejection seat is provided with a protruding rod, and the outer edge of the protruding rod is covered with a spring, After the stuffing is matured, the top of the ejecting seat is provided with a plurality of top blocks corresponding to the formed convex column units. 如权利要求1所述的含馅豆腐的预注馅料作业装置，其特征在于，其中该成形凸柱单元为多个断面呈梯形的柱体。The pre-filling operation device for stuffed bean curd according to claim 1, wherein the formed convex column unit is a plurality of columns with trapezoidal cross-sections.
PCT/CN2022/110007 2022-02-21 2022-08-03 Pre-filled stuffing work apparatus for stuffed tofu Ceased WO2023155386A1 (en)

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CN216651269U (en) * 2022-02-21 2022-06-03 罗广生 Pre-filling operation device with stuffed tofu

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