WO2023108358A1 - 一种具有清洗功能的聚氨酯发泡设备 - Google Patents

一种具有清洗功能的聚氨酯发泡设备 Download PDF

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Publication number
WO2023108358A1
WO2023108358A1 PCT/CN2021/137512 CN2021137512W WO2023108358A1 WO 2023108358 A1 WO2023108358 A1 WO 2023108358A1 CN 2021137512 W CN2021137512 W CN 2021137512W WO 2023108358 A1 WO2023108358 A1 WO 2023108358A1
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Prior art keywords
foaming
cleaning
box
water storage
polyurethane
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PCT/CN2021/137512
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English (en)
French (fr)
Inventor
袁建民
文军
王世文
徐登科
陈武
袁强
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袁建民
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Application filed by 袁建民 filed Critical 袁建民
Priority to PCT/CN2021/137512 priority Critical patent/WO2023108358A1/zh
Publication of WO2023108358A1 publication Critical patent/WO2023108358A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/20—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34—Auxiliary operations

Definitions

  • the invention relates to the technical field of polyurethane foaming equipment, in particular to a polyurethane foaming equipment with cleaning function.
  • Polyurethane foaming equipment mostly refers to polyurethane foaming machines, which are special equipment for polyurethane foaming. As long as the performance indicators of the polyurethane component raw materials (isocyanate component and polyether polyol component) meet the formulation requirements. This equipment can produce uniform and qualified foam products. It is made of polyether polyols and polyisocyanates in the presence of various chemical additives such as foaming agents, catalysts, and emulsifiers, and foams through chemical reactions to obtain foamed plastics.
  • the polyurethane foaming machine can be used for automotive interior decoration, thermal insulation wall spraying, thermal insulation pipe manufacturing, bicycle and motorcycle seat sponge processing.
  • the object of the present invention is to provide a polyurethane foaming equipment with a cleaning function to solve the problems raised in the above-mentioned background technology.
  • a polyurethane foaming equipment with cleaning function comprising: a main body bearing structure, an auxiliary foaming structure and a cleaning structure;
  • the auxiliary foaming structure and the cleaning structure are installed on the main bearing structure;
  • the main body bearing structure is used to provide the installation position of the auxiliary foaming structure and the cleaning structure, and simultaneously carry the auxiliary foaming structure and the cleaning structure;
  • the auxiliary foaming structure is used to assist the staff to transport the foaming material to the foaming agent container, and transport the solid polyurethane material after foaming to the cleaning structure;
  • the cleaning structure is used for cleaning and drying the solid polyurethane material after foaming.
  • the bearing structure of the main body includes a water storage tank, a foaming machine is arranged on the water storage tank, a bearing box is fixedly installed on the water storage tank, and a cleaning tank is fixedly installed on the water storage tank, so There is communication between the bearing box and the cleaning box.
  • the water storage tank is used to carry various components such as the foaming machine, and at the same time, the water used for cleaning is stored, the foaming bearing box is placed through the bearing box, and the cleaning structure is installed through the cleaning box.
  • the auxiliary foaming structure includes a plurality of installation boxes, the installation boxes are fixedly installed inside the carrying box, the inside of the installation box is fixedly installed with a forward and reverse motor, and the forward and reverse motor
  • the output shaft runs through the outer wall of the installation box and is fixedly installed with a connecting rod.
  • the end of the connecting rod away from the installation box is fixedly installed with a foam bearing box, and a plurality of the foam bearing boxes are fixedly connected by a fixed rod.
  • a plurality of first rodless cylinders are fixedly installed inside the bearing box, a second rodless cylinder is fixedly installed at the slider of the first rodless cylinder, and a second rodless cylinder is fixed on the slider of the second rodless cylinder
  • a discharge nozzle is installed, the outside of the discharge nozzle communicates with a connecting hose, and the end of the connection hose away from the discharge nozzle communicates with the material delivery pipe of the foaming machine.
  • the user can start the foaming machine so that the required raw materials can be delivered to the connecting hose through the foaming machine feeding pipe, and the raw materials can be delivered to the outlet through the connecting hose.
  • the simultaneous working distance can be achieved by starting the first rodless cylinder and the second rodless cylinder.
  • the start of the first rodless cylinder will drive the second rodless cylinder to adjust the position, and the start of the second rodless cylinder will drive the Adjust the position of the discharge nozzle, so that the discharge nozzle is adjusted to the top of different foaming carrying boxes, and the raw materials are transported to the inside of the foaming carrying box, and when the foaming agent solution inside the foaming carrying box is foamed , the staff can open the foaming carrying box and start the forward and reverse motor.
  • the successfully foamed polyurethane material is transported to the drive roller.
  • the cleaning structure includes a plurality of hot air blowers, the hot air blowers are fixedly installed inside the cleaning tank, a water pump is installed inside the water storage tank, and the water outlet end of the water pump runs through the water storage tank
  • the outer wall of the water delivery pipe is connected to the outer wall of the clean tank.
  • the end of the water delivery pipe away from the water pump runs through the outer wall of the clean tank.
  • a plurality of U-shaped water storage boxes are installed inside the clean tank.
  • the U-shaped water storage boxes There are a plurality of high-pressure nozzles connected to the outside, and the end of the water delivery pipe away from the water pump is connected to the U-shaped water storage box.
  • a transmission roller is installed inside the cleaning box, and a plurality of transmission rollers are installed inside the transmission roller.
  • An electric push rod the end of the piston rod of the electric push rod is fixedly installed with a semi-dome plate.
  • the transmission roller when the polyurethane solid material after foaming is located on the transmission roller, the transmission roller will drive the polyurethane material to be transported, and during the transportation, the water storage tank will be pumped by starting the water pump.
  • the internal water flow is transported to the inside of the water pipe, and the water pipe transports the water flow to the inside of the U-shaped water storage box.
  • Multiple U-shaped water storage boxes are connected through pipes, and the U-shaped water storage box will pass the water flow through the high-pressure nozzle. Spray onto the solid polyurethane material to clean the polyurethane material after foaming, and during the cleaning process, you can start the electric push rod.
  • the activation of the electric push rod will cooperate with the semi-dome plate to push the polyurethane material on the transmission roller. start, by starting different electric push rods to lift and turn over the material being cleaned, so as to clean different sides of the material and strengthen the cleaning power, and the material is transported to the position of the hot air blower through the continuous transmission of the transmission roller , so as to dry the moisture on the surface of the foam material by starting the hot air blower.
  • a plurality of rubber baffles are bonded inside the clean box.
  • a door body is hinged on the outside of the bearing box.
  • the hinged door body facilitates the staff to observe the situation inside the carrying box.
  • the discharge nozzle is located above the foaming carrying box.
  • the discharge nozzle located above the foam carrying box facilitates the delivery of raw materials to the inside of the foam carrying box.
  • both the U-shaped water storage box and the hot air blower are located above the driving roller.
  • the foamed material is cleaned by the U-shaped water storage box and the water flow discharged from the high-pressure nozzle, and the material moves on the driving roller, and the hot air blower is located on the driving roller, which is convenient for drying the foamed material.
  • a plurality of water inlet holes are opened on the outside of the water storage tank.
  • a water outlet pipe communicates with the outside of the water storage tank.
  • the worker connects the foaming machine with the foaming carrying box, and at the same time starts the first rodless cylinder and the second rodless cylinder to drive the discharge nozzle to transport the foaming raw material to the inside of the foaming carrying box, and Start the foaming machine to foam the raw materials inside the foaming carrier box.
  • the foaming carrier box adjusts the position of the foaming carrier box by starting the forward and reverse motor, so as to dump the foamed material inside the foaming carrier box.
  • the foaming material is driven by starting the driving roller.
  • the material is washed by starting the water pump and the high-pressure nozzle, and the material is turned over with the electric push rod during the washing process, so that the material
  • the cleaning is more complete, and after the cleaning is completed, the continuous transmission of the transmission roller drives the material to the position of the hot air blower, where the material is air-dried to remove the remaining harmful substances on the material, reduce the contact between the staff and harmful substances, and prolong the life of the staff .
  • Fig. 1 is the structural representation of the polyurethane foaming equipment with cleaning function of the present invention
  • Fig. 2 is the sectional structure schematic diagram in the polyurethane foam equipment with cleaning function of the present invention
  • Fig. 3 is the rear view structure schematic diagram in the polyurethane foam equipment with cleaning function of the present invention.
  • Fig. 4 is the sectional structure schematic diagram of installation box in the polyurethane foam equipment with cleaning function of the present invention
  • Fig. 5 is the structural representation of the first rodless cylinder and the second rodless cylinder in the polyurethane foaming equipment with cleaning function of the present invention
  • Fig. 6 is the front view structure schematic diagram in the polyurethane foam equipment with cleaning function of the present invention.
  • Fig. 7 is a partial structural schematic diagram of the drive roller in the polyurethane foaming equipment with cleaning function of the present invention.
  • a polyurethane foaming device with a cleaning function comprising: a main body bearing structure, an auxiliary foaming structure and a cleaning structure.
  • the auxiliary foaming structure and the cleaning structure are installed on the main bearing structure;
  • the main body bearing structure is used to provide the installation position of the auxiliary foaming structure and the cleaning structure, and simultaneously carry the auxiliary foaming structure and the cleaning structure;
  • the auxiliary foaming structure is used to assist the staff to transport the foaming material to the foaming agent container, and transport the solid polyurethane material after foaming to the cleaning structure;
  • the cleaning structure is used for cleaning and drying the solid polyurethane material after foaming.
  • the composition of the main body bearing structure includes a water storage tank 10, a foaming machine 11 is arranged on the water storage tank 10, a bearing box 12 is fixedly installed on the water storage tank 10, and A cleaning box 13 is fixedly installed, and the carrying box 12 and the cleaning box 13 are connected.
  • the load-bearing principle of the main body load-bearing structure in the main body load-bearing structure, various components such as the foaming machine 11 are carried by the water storage tank 10, and the water flow used for cleaning is stored at the same time, and the foam load-bearing box is placed through the load-bearing box 12 101, and install the cleaning structure through the cleaning box 13.
  • a door body 29 is hinged on the outside of the carrying case 12, through which the hinged door body 29 is convenient for the staff to observe the situation inside the carrying case 12.
  • the composition of the auxiliary foaming structure includes a plurality of installation boxes 18, the installation boxes 18 are fixedly installed inside the carrying box 12, and the inside of the installation box 18 is fixedly installed with forward and reverse
  • the motor 19 the output shaft of the forward and reverse motor 19 runs through the outer wall of the installation box 18 and is fixedly installed with a connecting rod 103, and the end of the connecting rod 103 away from the installation box 18 is fixedly installed with a foaming carrying box 101, and a plurality of foaming carrying boxes 101
  • They are fixedly connected by a fixed rod 102, and a plurality of first rodless cylinders 14 are fixedly installed inside the carrying case 12, and a second rodless cylinder 15 is fixedly installed on the slider of the first rodless cylinder 14, and the second rodless cylinder 15 is fixedly installed on the slider of the first rodless cylinder 14.
  • a discharge nozzle 16 is fixedly installed on the slider of the cylinder 15, and the outside of the discharge nozzle 16 is connected with a connecting hose 17, and
  • the auxiliary principle of the auxiliary foaming structure in the auxiliary foaming structure, the user can start the foaming machine 11 so that the required raw materials can be delivered to the connecting soft pipe 17, and the raw material is delivered to the discharge nozzle 16 through the connecting hose 17. At the same time, the working distance can be achieved by starting the first rodless cylinder 14 and the second rodless cylinder 15.
  • the start of the first rodless cylinder 14 will drive
  • the second rodless cylinder 15 performs position adjustment, and the start of the second rodless cylinder 15 will drive the discharge nozzle 16 to adjust the position, thereby adjusting the discharge nozzle 16 to the top of different foaming carrying boxes 101 and conveying the raw materials to the inside of the foaming carrying box 101, and when the foaming inside the foaming carrying box 101 is completed, the staff can open the foaming carrying box 101 and start the forward and reverse motor 19, and the start of the forward and reverse motor 19 will drive the connection
  • the rod 103 rotates, and the rotation of the connecting rod 103 will drive the foaming carrying box 101 to rotate, thereby transporting the polyurethane material successfully foamed inside the foaming carrying box 101 to the transmission roller 25 .
  • the composition of the cleaning structure includes a plurality of hot air blowers 20, the hot air blowers 20 are fixedly installed inside the cleaning box 13, the inside of the water storage tank 10 is equipped with a water pump 24, and the water outlet of the water pump 24 One end runs through the outer wall of the water storage tank 10 and is connected with a water delivery pipe 201. The end of the water delivery pipe 201 away from the water pump 24 runs through the outer wall of the cleaning box 13.
  • a plurality of U-shaped water storage boxes 22 are installed inside the cleaning box 13. U-shaped water storage boxes The outside of the box 22 is connected with a plurality of high-pressure nozzles 23, and the end of the water delivery pipe 201 away from the water pump 24 is connected with the U-shaped water storage box 22.
  • the inside of the cleaning box 13 is equipped with a drive roller 25, and the inside of the drive roller 25 is installed with a plurality of Electric push rod 21, the piston rod end of electric push rod 21 is fixedly installed with half dome plate 26.
  • the cleaning principle of the cleaning structure in the cleaning structure, when the polyurethane solid material after foaming is located on the transmission roller 25, the transmission roller 25 will drive the polyurethane material to be transported, and the polyurethane material is being transported
  • the water flow inside the water storage tank 10 is delivered to the inside of the water delivery pipe 201 by starting the water pump 24, and the water delivery pipe 201 delivers the water flow to the inside of the U-shaped water storage box 22, and among the plurality of U-shaped water storage boxes 22
  • the U-shaped water storage box 22 will spray the water flow through the high-pressure nozzle 23 onto the solid polyurethane material to clean the foamed polyurethane material, and during the cleaning process, the electric push rod 21 can be activated , the activation of the electric push rod 21 will cooperate with the semi-dome plate 26 to jack up the polyurethane material located on the transmission roller 25, and start the different electric push rods 21 to jack up and turn over the materials being cleaned, so that different materials
  • a plurality of rubber baffles 28 are bonded inside the cleaning box 13 .
  • a plurality of water inlet holes 27 are opened outside the water storage tank 10 , and a water outlet pipe 30 is communicated with the outside of the water storage tank 10 .
  • the staff starts the first rodless cylinder 14 and the second rodless cylinder 15, and the start of the first rodless cylinder 14 will drive the second rodless cylinder
  • the position of the cylinder 15 is adjusted, and the start of the second rodless cylinder 15 will drive the discharge nozzle 16 to adjust the position, so that the discharge nozzle 16 is adjusted to the top of different foaming carrier boxes 101, and the raw materials are transported to the foaming carrier Inside the box 101, after the raw materials are transported to the inside of the foaming carrying box 101, the foaming carrying box 101 is connected to the foaming machine 11, and the raw materials are foamed by the foaming machine 11.
  • the staff opens the foaming carrier box 101 and starts the forward and reverse motor 19.
  • the start of the forward and reverse motor 19 will drive the connecting rod 103 to rotate, and the rotation of the connecting rod 103 will drive the foaming carrier.
  • the box 101 is rotated, so that the polyurethane material successfully foamed inside the foaming carrying box 101 is delivered to the transmission roller 25, and after the foamed polyurethane material is delivered to the transmission roller 25, the transmission roller 25 will drive the material to move, And when the position is moved, the water flow inside the water storage tank 10 is delivered to the inside of the water delivery pipe 201 by starting the water pump 24, and the water delivery pipe 201 delivers the water flow to the inside of the U-shaped water storage box 22, and a plurality of U-shaped water storage boxes
  • the boxes 22 are connected through pipelines, and the U-shaped water storage box 22 will spray water on the solid polyurethane material through the high-pressure nozzle 23 to clean the polyurethane material after foaming.
  • the push rod 21 and the activation of the electric push rod 21 will cooperate with the semi-dome plate 26 to jack up the polyurethane material located on the transmission roller 25, and start the different electric push rods 21 to lift and turn over the material being cleaned, thereby
  • the different surfaces of the material are cleaned to strengthen the cleaning power, and the material is transported to the position of the hot air blower 20 through the continuous transmission of the transmission roller 25, so that the moisture on the surface of the foaming material is dried by starting the hot air blower 20, and the hair removal process is completed. Cleaning of foam materials.
  • the staff connects the foaming machine 11 with the foaming carrying box 101, and simultaneously starts the first rodless cylinder 14 and the second rodless cylinder 15 to drive the discharge nozzle 16 to transport the foaming raw materials to the Foaming the inside of the carrying box 101, and foaming the raw materials inside the foaming carrying box 101 by starting the foaming machine 11, after the foaming is completed, adjust the position of the foaming carrying box 101 by starting the forward and reverse motor 19, In this way, the foamed material inside the foaming carrying box 101 is poured onto the transmission roller 25, and the foaming material is driven by starting the transmission roller 25.
  • the continuous transmission of the transmission roller 25 drives the material to the position of the hot air blower 20, and the material is air-dried to remove
  • the remaining harmful substances on the material can reduce the contact of staff with harmful substances and prolong the life of staff.

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Abstract

一种具有清洗功能的聚氨酯发泡设备，包括：主体承载结构、辅助发泡结构和清洗结构；辅助发泡结构和清洗结构均安装在主体承载结构上；其中，主体承载结构用于提供辅助发泡结构和清洗结构的安装位置，清洗结构用于对发泡完成后的固体聚氨酯材料进行清洗和烘干，从而将发泡承载盒内部发泡完成的材料倾倒在传动辊上，并通过启动传动辊对发泡材料进行传动，通过启动水泵配合高压喷头对材料进行冲刷，且在冲刷过程中配合电动推杆对材料进行翻面，使得材料清洗更加完全，且清洗完成后通过传动辊的持续传动带动材料到热风机位置处，对材料进行风干处理，去除材料上的剩余有害物质，减少工作人员与有害物质的接触，延长工作人员的寿命。

Description

一种具有清洗功能的聚氨酯发泡设备 技术领域
本发明涉及聚氨酯发泡设备技术领域，具体为一种具有清洗功能的聚氨酯发泡设备。
背景技术
聚氨酯发泡设备中大多指聚氨酯发泡机，聚氨酯发泡机是聚氨酯灌注发泡的专用设备。只要聚氨酯组份原料(异氰酸酯组份与聚醚多元醇组份)性能指标符合配方要求。通过本设备即能生产出均匀、合格的泡沫制品。它是以聚醚多元醇和多异氰酸酯在发泡剂、催化剂、乳化剂等多种化学助剂存在下，经过化学反应发泡而制得泡沫塑料。聚氨酯发泡机可用于汽车内饰、保温墙喷涂、保温管道制造、自行车和摩托车车座海绵的加工。
在现有的聚氨酯发泡设备中，将原料成功发泡为固体聚氨酯材料时，聚氨酯表面会出现液体剩余原料的现象，而这种发泡后的剩余原料对人体的健康有一定的影响，现有的发泡设备中发泡完成后大多直接通过人力转移到指定位置，较为影响工作人员的身体健康。
发明内容
本发明的目的在于提供一种具有清洗功能的聚氨酯发泡设备，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：一种具有清洗功能的聚氨酯发泡设备，包括：主体承载结构、辅助发泡结构和清洗结构；
其中，辅助发泡结构和清洗结构均安装在主体承载结构上；
其中，主体承载结构用于提供辅助发泡结构和清洗结构的安装位置，同时对辅助发泡结构和清洗结构进行承载；
其中，辅助发泡结构用于辅助工作人员将发泡材料输送到发泡剂盛放器皿中，并将发泡完成后的固体聚氨酯材料输送到清洗结构中；
其中，清洗结构用于对发泡完成后的固体聚氨酯材料进行清洗和烘干。
优选的，所述主体承载结构包括蓄水箱，所述蓄水箱上设置有发泡机，所述蓄水箱上固定安装有承载箱，所述蓄水箱上固定安装有清洁箱，所述承载箱和所述清洁箱之间相连通。
通过采用上述技术方案，在主体承载结构中通过蓄水箱承载发泡机等各部件，同时存放清洗时用到的水流，通过承载箱放置发泡承载盒，并通过清洁箱安装清洗结构。
优选的，所述辅助发泡结构包括多个安装盒，所述安装盒固定安装于所述承载箱的内部，所述安装盒的内部固定安装有正反转电机，所述正反转电机的输出轴贯穿所述安装盒的外壁且固定安装有连接杆，所述连接杆远离所述安装盒的一端固定安装有发泡承载盒，多个所述发泡承载盒之间通过固定杆固定连接，所述承载箱的内部固定安装有多个第一无杆气缸，所述第一无杆气缸的滑块处固定安装有第二无杆气缸，所述第二无杆气缸的滑块上固定安装有出料喷头，所述出料喷头的外部连通有连接软管，所述连接软管远离所述出料喷头的一端与所述发泡机的输料管相连通。
通过采用上述技术方案，在辅助发泡结构中，使用者通过启动发泡机从而可以将需要的原料通过发泡机输料管输送到连接软管中，且通过连接软管将原料输送到出料喷头中，同时工作远可以通过启动第一无杆气缸和第二无杆气缸，第一无杆气缸的启动会带动第二无杆气缸进行位置调整，且第二无杆气缸的启动会带动出料喷头进行位置调整，从而将出料喷头调整到不同的发泡承载盒上方，并将原料输送到发泡承载盒的内部，且当发泡承载盒的内部发泡剂溶液发泡完成后，工作人员可以打开发泡承载盒和启动正反转电机，正反转电机的启动会带动连接杆进行转动，连接杆的转动会带动发泡承载盒进行转动，从而将发泡承载盒内部发泡成功的聚氨酯材料输送到传动辊上。
优选的，所述清洗结构包括多个热风机，所述热风机固定安装于所述清 洁箱的内部，所述蓄水箱的内部安装有水泵，所述水泵的出水端贯穿所述蓄水箱的外壁且连通有输水管，所述输水管远离所述水泵的一端贯穿所述清洁箱的外壁，所述清洁箱的内部安装有多个U形存水盒，所述U形存水盒的外部连通有多个高压喷头，所述输水管远离所述水泵的一端与所述U形存水盒相连通，所述清洁箱的内部安装有传动辊，所述传动辊的内部安装有多个电动推杆，所述电动推杆的活塞杆端部固定安装有半圆顶板。
通过采用上述技术方案，在清洗结构中，当发泡完成后的聚氨酯固体材料位于传动辊上时，传动辊会带动聚氨酯材料进行输送，且在进行输送的过程中，通过启动水泵将蓄水箱内部的水流输送到输水管的内部，且输水管将水流输送到U形存水盒的内部，多个U形存水盒之间通过管道相连通，U形存水盒会将水流通过高压喷头喷射到固体聚氨酯材料上，对发泡完成后的聚氨酯材料进行清洗，且在进行清洗过程中，可以启动电动推杆，电动推杆的启动会配合半圆顶板对位于传动辊上的聚氨酯材料进行顶起，通过启动不同的电动推杆对正在进行清洗的材料进行顶起翻面，从而对材料的不同面进行清洗，加强清洁力度，且通过传动辊的持续传动将材料输送到热风机的位置处，从而通过启动热风机对发泡材料表面的水分进行吹干。
优选的，所述清洁箱的内部粘接有多个橡胶挡板。
通过采用上述技术方案，通过橡胶挡板的设置，避免外部杂物进入清洁箱的内部。
优选的，所述承载箱的外部铰接有门体。
通过采用上述技术方案，通过铰接的门体便于工作人员观察承载箱内部的情况。
优选的，所述出料喷头位于所述发泡承载盒的上方。
通过采用上述技术方案，位于发泡承载盒上方的出料喷头便于将原料输送到发泡承载盒的内部。
优选的，所述U形存水盒和所述热风机均位于所述传动辊的上方。
通过采用上述技术方案，通过U形存水盒配合高压喷头排出的水流对发泡材料进行清洗，且材料在传动辊上移动，热风机位于传动辊上，便于对发泡材料进行吹干处理。
优选的，所述蓄水箱的外部开设有多个进水孔。
通过采用上述技术方案，通过进水孔的设置，高压喷头喷出的水流通过进水孔重新流入蓄水箱的内部，便于水流的回收利用。
优选的，所述蓄水箱的外部连通有出水管。
通过采用上述技术方案，通过出水管便于对蓄水箱内部的水流进行排出。
与现有技术相比，本发明的有益效果是：
本发明中，工作人员通过将发泡机与发泡承载盒连接，同时通过启动第一无杆气缸和第二无杆气缸带动出料喷头将发泡原料输送到发泡承载盒的内部，且通过启动发泡机对发泡承载盒内部的原料进行发泡处理，发泡完成后，通过启动正反转电机调整发泡承载盒的位置，从而将发泡承载盒内部发泡完成的材料倾倒在传动辊上，并通过启动传动辊对发泡材料进行传动，在传动过程中，通过启动水泵配合高压喷头对材料进行冲刷，且在冲刷过程中配合电动推杆对材料进行翻面，使得材料清洗更加完全，且清洗完成后通过传动辊的持续传动带动材料到热风机位置处，对材料进行风干处理，去除材料上的剩余有害物质，减少工作人员与有害物质的接触，延长工作人员的寿命。
附图说明
图1为本发明的具有清洗功能的聚氨酯发泡设备的结构示意图；
图2为本发明的具有清洗功能的聚氨酯发泡设备中的剖视结构示意图；
图3为本发明的具有清洗功能的聚氨酯发泡设备中的后视结构示意图；
图4为本发明的具有清洗功能的聚氨酯发泡设备中安装盒的剖视结构示意图；
图5为本发明的具有清洗功能的聚氨酯发泡设备中第一无杆气缸和第二无杆气缸的结构示意图；
图6为本发明的具有清洗功能的聚氨酯发泡设备中的前视结构示意图；
图7为本发明的具有清洗功能的聚氨酯发泡设备中传动辊的局部结构示意图。
图中：10、蓄水箱；11、发泡机；12、承载箱；13、清洁箱；14、第一无杆气缸；15、第二无杆气缸；16、喷头；17、连接软管；18、安装盒；19、正反转电机；101、发泡承载箱；102、固定杆；103、连接杆；20、热风机；21、电动推杆；22、U形存水盒；23、高压喷头；24、水泵；25、传动辊；26、传动电机；27、进水孔；28、橡胶挡板；29、门体。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
请参阅图1-图7，本发明提供一种技术方案：
一种具有清洗功能的聚氨酯发泡设备，包括：主体承载结构、辅助发泡结构和清洗结构。
其中，辅助发泡结构和清洗结构均安装在主体承载结构上；
其中，主体承载结构用于提供辅助发泡结构和清洗结构的安装位置，同时对辅助发泡结构和清洗结构进行承载；
其中，辅助发泡结构用于辅助工作人员将发泡材料输送到发泡剂盛放器皿中，并将发泡完成后的固体聚氨酯材料输送到清洗结构中；
其中，清洗结构用于对发泡完成后的固体聚氨酯材料进行清洗和烘干。
如图1所示，主体承载结构的组成：主体承载结构包括蓄水箱10，蓄水 箱10上设置有发泡机11，蓄水箱10上固定安装有承载箱12，蓄水箱10上固定安装有清洁箱13，承载箱12和清洁箱13之间相连通。
如图1所示，主体承载结构的承载原理：在主体承载结构中通过蓄水箱10承载发泡机11等各部件，同时存放清洗时用到的水流，通过承载箱12放置发泡承载盒101，并通过清洁箱13安装清洗结构。
为了便于工作人员对承载箱12内部的检查，承载箱12的外部铰接有门体29，通过铰接的门体29便于工作人员观察承载箱12内部的情况。
如图1-图6所示，辅助发泡结构的组成：辅助发泡结构包括多个安装盒18，安装盒18固定安装于承载箱12的内部，安装盒18的内部固定安装有正反转电机19，正反转电机19的输出轴贯穿安装盒18的外壁且固定安装有连接杆103，连接杆103远离安装盒18的一端固定安装有发泡承载盒101，多个发泡承载盒101之间通过固定杆102固定连接，承载箱12的内部固定安装有多个第一无杆气缸14，第一无杆气缸14的滑块处固定安装有第二无杆气缸15，第二无杆气缸15的滑块上固定安装有出料喷头16，出料喷头16的外部连通有连接软管17，连接软管17远离出料喷头16的一端与发泡机11的输料管相连通。
如图1-图6所示，辅助发泡结构的辅助原理：在辅助发泡结构中，使用者通过启动发泡机11从而可以将需要的原料通过发泡机11输料管输送到连接软管17中，且通过连接软管17将原料输送到出料喷头16中，同时工作远可以通过启动第一无杆气缸14和第二无杆气缸15，第一无杆气缸14的启动会带动第二无杆气缸15进行位置调整，且第二无杆气缸15的启动会带动出料喷头16进行位置调整，从而将出料喷头16调整到不同的发泡承载盒101上方，并将原料输送到发泡承载盒101的内部，且当发泡承载盒101的内部发泡完成后，工作人员可以打开发泡承载盒101和启动正反转电机19，正反转电机19的启动会带动连接杆103进行转动，连接杆103的转动会带动发泡 承载盒101进行转动，从而将发泡承载盒101内部发泡成功的聚氨酯材料输送到传动辊25上。
如图1-图7所示，清洗结构的组成：清洗结构包括多个热风机20，热风机20固定安装于清洁箱13的内部，蓄水箱10的内部安装有水泵24，水泵24的出水端贯穿蓄水箱10的外壁且连通有输水管201，输水管201远离水泵24的一端贯穿清洁箱13的外壁，清洁箱13的内部安装有多个U形存水盒22，U形存水盒22的外部连通有多个高压喷头23，输水管201远离水泵24的一端与U形存水盒22相连通，清洁箱13的内部安装有传动辊25，传动辊25的内部安装有多个电动推杆21，电动推杆21的活塞杆端部固定安装有半圆顶板26。
如图1-图7所示，清洗结构的清洗原理：在清洗结构中，当发泡完成后的聚氨酯固体材料位于传动辊25上时，传动辊25会带动聚氨酯材料进行输送，且在进行输送的过程中，通过启动水泵24将蓄水箱10内部的水流输送到输水管201的内部，且输水管201将水流输送到U形存水盒22的内部，多个U形存水盒22之间通过管道相连通，U形存水盒22会将水流通过高压喷头23喷射到固体聚氨酯材料上，对发泡完成后的聚氨酯材料进行清洗，且在进行清洗过程中，可以启动电动推杆21，电动推杆21的启动会配合半圆顶板26对位于传动辊25上的聚氨酯材料进行顶起，通过启动不同的电动推杆21对正在进行清洗的材料进行顶起翻面，从而对材料的不同面进行清洗，加强清洁力度，且通过传动辊25的持续传动将材料输送到热风机20的位置处，从而通过启动热风机20对发泡材料表面的水分进行吹干。
为了避免外部杂物进入清洁箱13中，清洁箱13的内部粘接有多个橡胶挡板28。
为了对清洁的水流进行回收和排放，蓄水箱10的外部开设有多个进水孔27，蓄水箱10的外部连通有出水管30。
根据上述技术方案对本方案工作步骤进行总结梳理：本发明的使用中，工作人员通过启动第一无杆气缸14和第二无杆气缸15，第一无杆气缸14的启动会带动第二无杆气缸15进行位置调整，且第二无杆气缸15的启动会带动出料喷头16进行位置调整，从而将出料喷头16调整到不同的发泡承载盒101上方，并将原料输送到发泡承载盒101的内部，将原料输送到发泡承载盒101的内部后，将发泡承载盒101与发泡机11之间进行连接，通过发泡机11对原料进行发泡处理，当发泡承载盒101的内部发泡完成后，工作人员打开发泡承载盒101和启动正反转电机19，正反转电机19的启动会带动连接杆103进行转动，连接杆103的转动会带动发泡承载盒101进行转动，从而将发泡承载盒101内部发泡成功的聚氨酯材料输送到传动辊25上，将发泡后的聚氨酯材料输送到传动辊25上后，传动辊25会带动材料进行移动，且在进行位置移动时，通过启动水泵24将蓄水箱10内部的水流输送到输水管201的内部，且输水管201将水流输送到U形存水盒22的内部，多个U形存水盒22之间通过管道相连通，U形存水盒22会将水流通过高压喷头23喷射到固体聚氨酯材料上，对发泡完成后的聚氨酯材料进行清洗，且在进行清洗过程中，可以启动电动推杆21，电动推杆21的启动会配合半圆顶板26对位于传动辊25上的聚氨酯材料进行顶起，通过启动不同的电动推杆21对正在进行清洗的材料进行顶起翻面，从而对材料的不同面进行清洗，加强清洁力度，且通过传动辊25的持续传动将材料输送到热风机20的位置处，从而通过启动热风机20对发泡材料表面的水分进行吹干，完成对发泡材料的清洗。
综上：本发明中，工作人员通过将发泡机11与发泡承载盒101连接，同时通过启动第一无杆气缸14和第二无杆气缸15带动出料喷头16将发泡原料输送到发泡承载盒101的内部，且通过启动发泡机11对发泡承载盒101内部的原料进行发泡处理，发泡完成后，通过启动正反转电机19调整发泡承载盒101的位置，从而将发泡承载盒101内部发泡完成的材料倾倒在传动辊25上， 并通过启动传动辊25对发泡材料进行传动，在传动过程中，通过启动水泵24配合高压喷头23对材料进行冲刷，且在冲刷过程中配合电动推杆21对材料进行翻面，使得材料清洗更加完全，且清洗完成后通过传动辊25的持续传动带动材料到热风机20位置处，对材料进行风干处理，去除材料上的剩余有害物质，减少工作人员与有害物质的接触，延长工作人员的寿命。
本发明中未涉及部分均与现有技术相同或可采用现有技术加以实现。尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (10)

  1. 一种具有清洗功能的聚氨酯发泡设备，其特征在于，包括：主体承载结构、辅助发泡结构和清洗结构；
    其中，辅助发泡结构和清洗结构均安装在主体承载结构上；
    其中，主体承载结构用于提供辅助发泡结构和清洗结构的安装位置，同时对辅助发泡结构和清洗结构进行承载；
    其中，辅助发泡结构用于辅助工作人员将发泡材料输送到发泡剂盛放器皿中，并将发泡完成后的固体聚氨酯材料输送到清洗结构中；
    其中，清洗结构用于对发泡完成后的固体聚氨酯材料进行清洗和烘干。
  2. 根据权利要求1所述的一种具有清洗功能的聚氨酯发泡设备，其特征在于：所述主体承载结构包括蓄水箱(10)，所述蓄水箱(10)上设置有发泡机(11)，所述蓄水箱(10)上固定安装有承载箱(12)，所述蓄水箱(10)上固定安装有清洁箱(13)，所述承载箱(12)和所述清洁箱(13)之间相连通。
  3. 根据权利要求2所述的一种具有清洗功能的聚氨酯发泡设备，其特征在于：所述辅助发泡结构包括多个安装盒(18)，所述安装盒(18)固定安装于所述承载箱(12)的内部，所述安装盒(18)的内部固定安装有正反转电机(19)，所述正反转电机(19)的输出轴贯穿所述安装盒(18)的外壁且固定安装有连接杆(103)，所述连接杆(103)远离所述安装盒(18)的一端固定安装有发泡承载盒(101)，多个所述发泡承载盒(101)之间通过固定杆(102)固定连接，所述承载箱(12)的内部固定安装有多个第一无杆气缸(14)，所述第一无杆气缸(14)的滑块处固定安装有第二无杆气缸(15)，所述第二无杆气缸(15)的滑块上固定安装有出料喷头(16)，所述出料喷头(16)的外部连通有连接软管(17)，所述连接软管(17)远离所述出料喷头(16)的一端与所述发泡机(11)的输料管相连通。
  4. 根据权利要求3所述的一种具有清洗功能的聚氨酯发泡设备，其特征 在于：所述清洗结构包括多个热风机(20)，所述热风机(20)固定安装于所述清洁箱(13)的内部，所述蓄水箱(10)的内部安装有水泵(24)，所述水泵(24)的出水端贯穿所述蓄水箱(10)的外壁且连通有输水管(201)，所述输水管(201)远离所述水泵(24)的一端贯穿所述清洁箱(13)的外壁，所述清洁箱(13)的内部安装有多个U形存水盒(22)，所述U形存水盒(22)的外部连通有多个高压喷头(23)，所述输水管(201)远离所述水泵(24)的一端与所述U形存水盒(22)相连通，所述清洁箱(13)的内部安装有传动辊(25)，所述传动辊(25)的内部安装有多个电动推杆(21)，所述电动推杆(21)的活塞杆端部固定安装有半圆顶板(26)。
  5. 根据权利要求2所述的一种具有清洗功能的聚氨酯发泡设备，其特征在于：所述清洁箱(13)的内部粘接有多个橡胶挡板(28)。
  6. 根据权利要求5所述的一种具有清洗功能的聚氨酯发泡设备，其特征在于：所述承载箱(12)的外部铰接有门体(29)。
  7. 根据权利要求3所述的一种具有清洗功能的聚氨酯发泡设备，其特征在于：所述出料喷头(16)位于所述发泡承载盒(101)的上方。
  8. 根据权利要求4所述的一种具有清洗功能的聚氨酯发泡设备，其特征在于：所述U形存水盒(22)和所述热风机(20)均位于所述传动辊(25)的上方。
  9. 根据权利要求8所述的一种具有清洗功能的聚氨酯发泡设备，其特征在于：所述蓄水箱(10)的外部开设有多个进水孔(27)。
  10. 根据权利要求9所述的一种具有清洗功能的聚氨酯发泡设备，其特征在于：所述蓄水箱(10)的外部连通有出水管(30)。
PCT/CN2021/137512 2021-12-13 2021-12-13 一种具有清洗功能的聚氨酯发泡设备 WO2023108358A1 (zh)

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