WO2023083375A1 - Multi-station test apparatus for relays - Google Patents

Multi-station test apparatus for relays Download PDF

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Publication number
WO2023083375A1
WO2023083375A1 PCT/CN2022/131979 CN2022131979W WO2023083375A1 WO 2023083375 A1 WO2023083375 A1 WO 2023083375A1 CN 2022131979 W CN2022131979 W CN 2022131979W WO 2023083375 A1 WO2023083375 A1 WO 2023083375A1
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WIPO (PCT)
Prior art keywords
test
insulating base
hole
limit
portable box
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PCT/CN2022/131979
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French (fr)
Chinese (zh)
Inventor
尚晋
Original Assignee
广东电网有限责任公司东莞供电局
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Application filed by 广东电网有限责任公司东莞供电局 filed Critical 广东电网有限责任公司东莞供电局
Publication of WO2023083375A1 publication Critical patent/WO2023083375A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/327Testing of circuit interrupters, switches or circuit-breakers

Definitions

  • the application relates to the technical field of component testing, in particular to a relay multi-station testing device.
  • the test stations on the multi-station test device are usually spread out in a flat manner, so that when there are many test stations, the transportation space occupied by the test device is relatively large, and there is no It is easy to carry out, and the test station on the test device is usually directly exposed.
  • the test station In the process of storage, transportation and outdoor carrying, the test station is easily invaded by impurities such as dew, rain, dust, etc., which may cause damage to the test device. And the hidden danger of damage caused by short circuit of the tested relay, and has a negative impact on the test accuracy and the service life of the test device.
  • the purpose of this application is to provide a relay multi-station testing device to solve the technical problem in the related art that it is difficult to perform normal testing outdoors due to the insufficient self-protection performance of the multi-station testing device.
  • a relay multi-station test device comprising a stacked test unit and a portable box for installing and protecting the stacked test unit
  • the stacked test unit has multiple layers of test modules that can be overlapped and unfolded, each The top of the test module on each layer has a plurality of test sockets for relay positioning and installation, and the test module on each layer is slidably installed in the portable box, and the front of the portable box has a The exposed opening of the test module, the lower test module received in the portable box passes through the overlapping upper test module to a plurality of the test sockets on the lower test module For closed protection.
  • the test module includes an insulating base and a plurality of fixed pins, and the top of the insulating base is provided with a plurality of plug-in holes for the plug-in installation of the test socket.
  • the pins are installed in the plug-in holes, and the bottom of the test socket is embedded with a plurality of lower tubular electrodes corresponding to the fixed pins one by one and electrically plugged and matched.
  • the top of the test socket is embedded and installed There is an upper tubular electrode for plugging in the pins of the relay, and the upper tubular electrode is in one-to-one correspondence with the lower tubular electrode and is electrically connected;
  • the side of the insulating base is embedded with a power supply interface and a data transmission interface electrically connected to the plurality of fixed pins.
  • the depth of the plug-in hole is not less than the thickness of the test socket, and the length of the fixing pin is not greater than the depth of the hole of the lower tubular electrode, so that the upper insulation base and When the insulating bases of the lower layer are overlapped, they are attached to each other, so that the insulating bases of the upper layer can seal and protect the plurality of test sockets on the insulating bases of the lower layer.
  • both sides of the top of the insulating base are equipped with side sealing ribs, and both sides of the bottom of the insulating base and both sides of the top inner wall of the portable box are provided with
  • the side sealing ribs on the lower insulating base are slidably matched with the raised bar guide grooves, and the raised bar guide grooves run through the front end of the insulating base located outside the portable box.
  • the front end of the insulating base is provided with a front end sealing plate extending upwards, and the bottom of the front end of the insulating base and the front end of the portable box are both provided with all the insulating bases below.
  • guide grooves are provided on both sides of the insulating base, and a plurality of parallel guide rails corresponding to the insulating base are installed on the inner walls of both sides of the portable box.
  • the insulating base slides through the guide grooves on both sides and is supported and installed on the guide rails on both sides, and the surface of the guide rail and the groove wall of the guide groove and the side wall of the insulating base and the The inner side walls of the portable box are all slidably and tightly connected;
  • the inner side of the guide rail facing the insulating base is embedded with a limit driving rod, and the limit driving rod is located at the front end of the guide rail close to the opening.
  • the limit groove matched with the limit lever, the rear end of the limit groove which is always located in the portable box is in a closed state.
  • the head end of the limit driving rod facing the limit slot is in the shape of a spherical cylinder, and the tail end of the limit driving rod relative to the spherical surface is connected with an elastic driving member.
  • the groove wall at the front end of the guide groove is provided with a positioning hole for the insertion of the limit lever, and the limit lever relatively moves to the Positioning hole, and inserted into the positioning hole under the drive of the elastic driving member, so as to fix the insulating base received in the portable box, and the elastic driving member driven to reset drives the The limit lever is reset to release the fixing of the insulating base.
  • the elastic driving member includes a spring, a limit shaft and a reset button, and a mounting hole and a side hole connected to one side of the mounting hole are opened in the guide rail, and the mounting hole runs through The front end of the guide rail close to the opening, the reset button is slidably mated with the installation hole, and the front end of the installation hole is installed with the relative position of the reset button and the limit lever.
  • a hinged link that is hinged at the end of the spherical surface
  • the side hole is in the shape of a strip extending in the length direction of the guide rail, the hole walls on both sides of the side hole are connected by the limit shaft, and the limit lever has a spherical
  • the front end is provided with strip-shaped holes running through both sides thereof, and the limit shaft slides relative to the limit lever along the strip-shaped hole in the length direction of the limit lever, and the limit axis Rotately cooperate with the limit lever through the strip hole;
  • the limit driving rod whose tail end is inclined to the spring is driven by the spring to abut against the groove wall of the guide groove through the spherical surface, and the spherical surface of the limiting driving rod relatively moves to the
  • the side hole is driven by the spring to be inserted into the side hole, and the limit lever is disengaged from the side hole by pressing the reset button.
  • the bottom of the portable box is provided with a T-shaped plate slot, and the T-shaped plate slot runs through the front end of the portable box provided with the opening, and the T-shaped plate slot
  • a support plate is slidably installed inside, and the support plate is connected to the insulating base at the bottom layer through a linkage block.
  • the bottom of the portable box body is provided with a relief groove communicating with its interior and the opening, and the relief groove is directly opposite to the linkage block.
  • the length of the relief slot is not less than the length of the linkage block.
  • the application sets up a multi-layer test module with a test socket that can be overlapped, and a portable box for storing and protecting the multi-layer test module.
  • the lower test module and the The top box wall of the portable box seals and protects the multiple test sockets on the test module below, so as to prevent the test sockets from being damaged due to dust, dew, rain, etc. intruding into the test sockets during storage and carrying to the outdoors. Short circuit, poor contact, increased resistance, etc., thereby avoiding the failure of the test device during use due to insufficient self-protection performance and the occurrence of large errors in test results.
  • Fig. 1 is the overall structure schematic diagram of the embodiment of the present application.
  • Fig. 2 is the schematic structural diagram of the test module of the embodiment of the present application.
  • Fig. 3 is the schematic structural diagram of the test socket of the embodiment of the present application.
  • Fig. 4 is a schematic structural diagram of a portable box according to an embodiment of the present application.
  • Fig. 5 is a schematic structural diagram of an insulating base according to an embodiment of the present application.
  • Fig. 6 is a schematic diagram of the guide rail structure of the embodiment of the present application.
  • 1-stacked test unit 2-portable box; 3-plug hole; 4-lower tubular electrode; 5-upper tubular electrode; 6-power supply interface; 7-data transmission interface; 8-side sealing rib; 9 - convex guide groove; 10- front sealing plate; 11- front sealing groove; 12- guide groove; 13- guide rail; 14- limit lever; 15- limit groove; ;18-mounting hole; 19-hinge connecting rod; 20-strip hole; 21-T-shaped plate groove; 22-support plate; 23-linkage block;
  • 1601-spring 1602-limit shaft; 1603-reset button.
  • the present application provides a relay multi-station test device, including a stacked test unit 1 and a portable case 2 for installing and protecting the stacked test unit 1, the stacked test unit 1
  • a relay multi-station test device including a stacked test unit 1 and a portable case 2 for installing and protecting the stacked test unit 1, the stacked test unit 1
  • Each layer of test modules 101 is slidably installed in the portable box 2,
  • the front of the portable case 2 is provided with an opening for every layer of test modules 101 to expose, and the lower test module 101 in the income portable case 2 passes through the upper test module 101 overlapping with it to the lower test module 101.
  • a plurality of test sockets 102 are enclosed for protection.
  • test modules 101 with test sockets 102 in multiple layers are received in the portable case 2, they pass multiple tests on the lower test modules 101 and the top wall of the portable case 2 on the test modules 101 below.
  • the socket 102 is sealed and protected to avoid or reduce the short circuit of the test socket 102 caused by dust, dew, rain, etc. intruding into the test socket 102 during the storage and carrying of the relay multi-station test device (hereinafter referred to as the test device) , poor contact, increased resistance, etc., thereby avoiding or reducing the failure of the test device during use due to insufficient self-protection performance and the occurrence of large errors in test results, which is conducive to the preservation and stability of the test device. , which helps the test device to adapt to the harsh outdoor environment.
  • the embodiments of the present application set up a plurality of test modules 101 with test sockets 102 in a superimposed manner, which is beneficial to improve the relay test capacity of the test device.
  • the test device provided by the embodiment of the present application has a greatly reduced footprint, which facilitates the transportation and portability of the test device, and is suitable for carrying the test device for outdoor testing. When the portability of the test device and the high relay test capacity are required.
  • the test module 101 includes an insulating base 1011 and a plurality of fixed pins 1012, and the top of the insulating base 1011 is provided with a plurality of plug-in holes 3 for the test socket 102 to be plugged and installed, and the plurality of fixed pins 1012 are installed in the socket.
  • the bottom of the test socket 102 is embedded with a plurality of lower tubular electrodes 4 corresponding to the fixed pins 1012 and electrically plugged in, and the top of the test socket 102 is embedded with pins for the relay.
  • the upper tubular electrode 5, the upper tubular electrode 5 corresponds to the lower tubular electrode 4 and is electrically connected;
  • the side of the insulating base 1011 is embedded with a power supply interface 6 and a data transmission interface 7 electrically connected to a plurality of fixed pins 1012.
  • the function of the power supply interface 6 is to provide an external power supply to supply the electrical energy required for testing to multiple test sockets 102 on the same floor.
  • the function of the data transmission interface 7 is to provide an external test instrument to input test parameters to multiple relays on the same layer and receive test data sent back.
  • the external power supply and the external testing instrument can be set independently, or can be integrated in or outside the portable box 2, and the specific design and selection can be made according to actual needs.
  • the positioning and installation of the test socket 102 is realized by setting a plurality of plug-in holes 3 on the insulating base 1011 made of insulating material, and the plurality of fixed pins 1012 in the plug-in holes 3 are connected with the power supply interface 6 and the data transmission interface 7 accordingly , that is, the function of the fixed pin 1012 is to carry out an energization test to the relay installed on the test socket 102 and carry out two-way transmission of test data.
  • the pluggable design of the test socket 102 is not only beneficial to the assembly of the test device, but also facilitates the replacement of the test socket 102, so as to replace the aging and damaged test socket 102, and the arrangement of multiple pins of the relay according to different sizes and models
  • the test socket 102 is adaptively replaced by a scheme to meet the requirements for testing different relays, that is, the same test device can realize the test of various relays.
  • the depth of the plug-in hole 3 is not less than the thickness of the test socket 102, and the length of the fixed pin 1012 is not greater than the depth of the hole of the lower tubular electrode 4, so that the upper insulating base 1011 and the lower insulating base 1011 overlap each other, In order to realize that the upper insulating base 1011 seals and protects the plurality of test sockets 102 on the lower insulating base 1011 .
  • the top and the bottom of the insulating base 1011 are mutually parallel and smooth planes. After the test socket 102 is installed in the plug hole 3, the test socket 102 does not protrude from the top of the insulating base 1011, thereby avoiding overlapping and mutual sliding adjacent two. There is a gap between the insulating bases 1011, so as to prevent impurities such as external dew, rain and dust from invading the upper tubular electrode 5 of the test socket 102 through the gap between adjacent insulating bases 1011, thereby further improving the self-protection of the test device performance.
  • both sides of the top of the insulating base 1011 are equipped with side sealing ribs 8, and both sides of the bottom of the insulating base 1011 and both sides of the top inner wall of the portable box body 2 are all provided with the side sealing protrusions on the insulating base 1011 below.
  • the bar 8 is slidably matched with the protruding guide groove 9 , and the protruding guide groove 9 runs through the front end of the insulating base 1011 outside the portable box body 2 .
  • Adjacent insulating bases 1011 and the top insulating base 1011 cooperate with the top box wall through the side seal ribs 8 and the rib guide grooves 9, which not only realizes the sliding of the insulating base 1011 in the horizontal direction, but also avoids External impurities intrude into the upper tubular electrode 5 of the test socket 102 from the adjacent insulating base 1011 and the gap between the top insulating base 1011 and the side wall of the portable case 2 .
  • the front end of the insulating base 1011 is provided with an upwardly extending front end sealing plate 10, and the bottom of the front end of the insulating base 1011 and the front end of the portable box 2 are all provided with a front end sealing groove 11 for the front end sealing plate 10 of the insulating base 1011 below to embed. .
  • the upwardly erected front end sealing plate 10 of the lower insulating base 1011 just embeds in the front end sealing groove 11 of the upper insulating base 1011 and the top of the portable box body 2, and is sealed by the front end. plate 10 to avoid direct exposure of gaps between adjacent insulating bases 1011 and before the top insulating base 1011 and the box wall, thereby preventing external impurities from intruding into the test from the gap between adjacent insulating bases 1011 and the front of the top insulating base 1011 and the box wall In the upper tubular electrode 5 of the socket 102, thereby further avoiding and improving the self-protection performance of the testing device.
  • the effect of the front-end sealing groove 11 is to keep the front-end face of the multi-layer insulating base 1011 received in the portable box 2 on the same plane, which is beneficial to the aesthetic appearance of the test device, and on the other hand, improves the front-end sealing plate 10.
  • the degree of fit with the insulating base 1011 and the box wall makes the channel for external impurities to invade from the front change from "L” to "Z", thereby further preventing external impurities from entering from the front.
  • Both sides of the insulating base 1011 are provided with guide grooves 12, and a plurality of parallel guide rails 13 corresponding to the insulating base 1011 are installed on the inner walls of both sides of the portable box 2, and the insulating base 1011 passes through the guide grooves on both sides. 12 is slid and supported on the guide rails 13 on both sides, and the surface of the guide rail 13 and the groove wall of the guide groove 12, as well as between the side wall of the insulating base 1011 and the inner side wall of the portable box 2, are all sliding and sealed.
  • connection method adopts a smooth plane fit and slide mode, that is, the surface of the guide rail 13, the groove wall of the guide groove 12, the side wall of the insulating base 1011 and the inner side wall of the portable box body 2 are all smooth planes, and the two are closely attached. Merge slides.
  • the inboard of the guide rail 13 toward the insulating base 1011 is embedded with a limit driving lever 14, and the limiting driving lever 14 is positioned at the front end of the guide rail 13 near the opening.
  • the groove wall of groove 12 is provided with the limit groove 15 that cooperates with the limit driving lever 14, and the rear end of the limit groove 15 that is always positioned at the portable casing 2 is a closed state, that is, the limit driving lever 14 is in contact with the limit lever.
  • the groove 15 prevents the tail end of the insulating base 1011 from breaking away from the guide rail 13 through the cooperation of the limit groove 15 with the closed rear end and the limit lever 14 on the guide rail 13 without affecting the sliding fit of the insulating base 1011 and the guide rail 13 .
  • the limit driving rod 14 is in the shape of a spherical cylindrical head end facing the limit groove 15, and the tail end of the limit driving rod 14 is connected with an elastic driving member 16 relative to the spherical surface.
  • the groove wall of the front end of the guide groove 12 is provided with a positioning hole 17 for inserting the limit driving rod 14, and the limiting driving rod 14 relatively moves to the positioning hole 17 when the insulating base 1011 is received in the portable box body 2, and Insert the positioning hole 17 under the drive of the elastic driving member 16 to fix the insulating base 1011 received in the portable box body 2, and the elastic driving member 16 driven to reset removes the insulation by driving the limit lever 14 to reset. Fixing of base 1011.
  • the limit lever 14 is quickly inserted into the positioning hole 17 under the drive of the elastic driving member 16 driven by elastic force, thereby preventing the insulating base 1011 from further sliding outwards and preventing the insulating base 1011 from detaching from the guide rail 13 .
  • the limit lever 14 is separated from the positioning hole 17 by manually operating the elastic driver 16 to reset, so as to release the locking of the insulating base 1011.
  • the insulating base 1011 can be pushed into the portable case 2 .
  • the elastic driving member 16 includes a spring 1601, a limit shaft 1602 and a reset button 1603, and the guide rail 13 is provided with a mounting hole 18 and a side hole 25 connected to one side of the mounting hole 18, and the mounting hole 18 runs through the near opening of the guide rail 13.
  • the front end of the mouth, the reset button 1603 is slidingly inserted into the installation hole 18, and the front end of the installation hole 18 is equipped with a hinge link 19 that hinges the reset button 1603 and the rear end of the limit lever 14 relative to the spherical surface.
  • the side hole 25 is in the shape of a strip extending in the length direction of the guide rail 13.
  • the walls on both sides of the side hole 25 are connected by a limit shaft 1602.
  • the bar-shaped hole 20, the limit shaft 1602 slides relative to the limit drive rod 14 along the bar-shaped hole 20 in the length direction of the limit drive rod 14, and the limit shaft 1602 passes through the bar-shaped hole 20 and the limit drive rod 14 Turn to fit.
  • the limit driving rod 14 whose tail end is inclined to the spring 1601 abuts against the groove wall of the guide groove 12 through the spherical surface under the drive of the spring 1601, and the spherical surface of the limiting driving rod 14 is moved to the side hole 25 by the spring when it relatively moves to the side hole 25.
  • 1601 is driven and inserted into the side hole 25 to lock the position of the insulating base 1011 , and by pressing the reset button 1603 the limit lever 14 is disengaged from the side hole 25 to unlock the insulating base 1011 .
  • the bottom of the portable box body 2 is provided with a T-shaped plate groove 21, and the T-shaped plate groove 21 runs through the front end of the portable box body 2 which is provided with an opening, and the T-shaped plate groove 21 is slidingly installed.
  • There is a support plate 22 and the support plate 22 is connected to the bottom insulating base 1011 through a linkage block 23 .
  • the bottom of the support plate 22 and the bottom of the portable case 2 are located in the same plane, or at least the bottom of the support plate 22 and the bottom insulating base 1011
  • the bottom of the connected front end is located in the same plane as the bottom of the portable case 2.
  • the front end of the supporting plate 22 has the same supporting feet.
  • the bottom of the portable box body 2 is provided with a relief groove 24 that communicates with its interior and opening.
  • the relief groove 24 is directly opposite to the linkage block 23.
  • the length of the relief groove 24 is not less than the linkage block 24.
  • the length of the block 23, that is, the linkage block 23 is installed on the bottom of the bottom insulating base 1011, so as to realize the hiding of the linkage block 23, which is beneficial to the beauty of the test device, and the setting of the relief groove 24 is for the bottom of the bottom insulating base 1011.
  • the linkage block 23 makes way for the bottom insulating base 1011 to be smoothly stored in the portable box 2 .

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Abstract

A multi-station test apparatus for relays. The test apparatus comprises a tiered test unit (1) and a portable box body (2), which is used for having the tiered test unit (1) mounted therein and protecting same, wherein the tiered test unit (1) has a plurality of tiers of test modules (101) that can be overlapped and unfolded; the top of the test module (101) on each tier is provided with a plurality of test sockets (102) for relays to be positioned and mounted thereon; the test modules (101) on all the tiers are slidably mounted in the portable box body (2); and the front surface of the portable box body (2) is provided with openings for exposing the test modules (101) on all the tiers. When the plurality of tiers of test modules (101) are accommodated in the portable box body (2), lower-tier test modules (101) and the top box wall of the portable box body (2) perform enclosed protection on a plurality of test sockets (102) on the test modules (101) located below, such that situations such as a short circuit, poor contact and increased resistance that occur in the test sockets (102) during storage and transportation processes due to impurities in the environment invading the test sockets (102) are prevented, thereby preventing the insufficient self-protection performance of the test apparatus from producing an adverse impact on the test progress and precision.

Description

一种继电器多工位测试装置A relay multi-station test device
本申请要求在2021年11月15日提交中国专利局、申请号为202111344552.0的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。This application claims priority to a Chinese patent application with application number 202111344552.0 filed with the China Patent Office on November 15, 2021, the entire contents of which are incorporated herein by reference.
技术领域technical field
本申请涉及元器件测试技术领域,具体涉及一种继电器多工位测试装置。The application relates to the technical field of component testing, in particular to a relay multi-station testing device.
背景技术Background technique
在各类控制柜中有数量多的各类继电器,需要定期进行校验,以确定继电器的特性是否满足要求,这类继电器的校验需要临时进行测试,如果继电器数量多,则逐个测试继电器会耗费大量的时间,不能满足工作时间要求,从而导致由于测试复杂造成这类继电器长期不能进行校验,直至发生故障后才能发现。There are a large number of various relays in various control cabinets, and regular calibration is required to determine whether the characteristics of the relays meet the requirements. The calibration of this type of relays needs to be tested temporarily. If there are many relays, the relays will be tested one by one. It takes a lot of time and cannot meet the working time requirements, which leads to the fact that such relays cannot be calibrated for a long time due to the complexity of the test, and cannot be found until a fault occurs.
虽然,相关技术公开有多工位测试装置,但是,多工位测试装置上的测试工位通常为平铺展开,从而导致测试工位较多时,测试装置所占用的运输空间较大,且不便于外出携带,并且,测试装置上的测试工位通常是直接暴露的,在存储、运输及户外携带的过程中,测试工位极易被露水、雨水、灰尘等杂质的侵入,存在造成测试装置及测试的继电器发生短路而损坏的隐患,且对测试精度以及测试装置的使用寿命存在负面影响。Although the related art discloses a multi-station test device, the test stations on the multi-station test device are usually spread out in a flat manner, so that when there are many test stations, the transportation space occupied by the test device is relatively large, and there is no It is easy to carry out, and the test station on the test device is usually directly exposed. In the process of storage, transportation and outdoor carrying, the test station is easily invaded by impurities such as dew, rain, dust, etc., which may cause damage to the test device. And the hidden danger of damage caused by short circuit of the tested relay, and has a negative impact on the test accuracy and the service life of the test device.
发明内容Contents of the invention
本申请的目的在于提供一种继电器多工位测试装置,以解决相关技术中,由于多工位测试装置的自我防护性能不足而导致的难以在环境条件复杂的户外进行正常测试的技术问题。The purpose of this application is to provide a relay multi-station testing device to solve the technical problem in the related art that it is difficult to perform normal testing outdoors due to the insufficient self-protection performance of the multi-station testing device.
为解决上述技术问题,本申请具体提供下述技术方案:In order to solve the above technical problems, the application specifically provides the following technical solutions:
一种继电器多工位测试装置,包括层叠式测试单元和用于安装及保护所述层叠式测试单元的便携箱体,所述层叠式测试单元具有多层能够重叠及展开的测试模组,每层所述测试模组的顶部均具有多个供继电器定位安装的测试插座,每层所述测试模组均滑动安装在所述便携箱体中,所述便携箱体的正面开设有供每层所述测试模组露出的敞口,收入所述便携箱体中的下层所述测试模组通过与之重叠的上层所述测试模组对下层所述测试模组上的多个所述测试插座进行封闭保护。A relay multi-station test device, comprising a stacked test unit and a portable box for installing and protecting the stacked test unit, the stacked test unit has multiple layers of test modules that can be overlapped and unfolded, each The top of the test module on each layer has a plurality of test sockets for relay positioning and installation, and the test module on each layer is slidably installed in the portable box, and the front of the portable box has a The exposed opening of the test module, the lower test module received in the portable box passes through the overlapping upper test module to a plurality of the test sockets on the lower test module For closed protection.
作为本申请的一种方案,所述测试模组包括绝缘底座和多个固定针脚,所 述绝缘底座的顶部开设有供所述测试插座插拔安装的多个插拔孔,多个所述固定针脚安装在所述插拔孔内,所述测试插座的底部嵌入安装有与多个所述固定针脚一一对应并电性插接配合的多个下管状电极,所述测试插座的顶部嵌入安装有供继电器的针脚插接的上管状电极,所述上管状电极与所述下管状电极一一对应并电性连接;As a solution of the present application, the test module includes an insulating base and a plurality of fixed pins, and the top of the insulating base is provided with a plurality of plug-in holes for the plug-in installation of the test socket. The pins are installed in the plug-in holes, and the bottom of the test socket is embedded with a plurality of lower tubular electrodes corresponding to the fixed pins one by one and electrically plugged and matched. The top of the test socket is embedded and installed There is an upper tubular electrode for plugging in the pins of the relay, and the upper tubular electrode is in one-to-one correspondence with the lower tubular electrode and is electrically connected;
所述绝缘底座的侧面嵌入安装有与多个所述固定针脚电性连接的供电接口及数据传输接口。The side of the insulating base is embedded with a power supply interface and a data transmission interface electrically connected to the plurality of fixed pins.
作为本申请的一种方案,所述插拔孔的深度不小于所述测试插座的厚度,所述固定针脚的长度不大于所述下管状电极的孔的深度,以使上层所述绝缘底座与下层所述绝缘底座重叠时相互贴合,以实现上层所述绝缘底座对下层所述绝缘底座上的多个所述测试插座进行封闭保护。As a solution of the present application, the depth of the plug-in hole is not less than the thickness of the test socket, and the length of the fixing pin is not greater than the depth of the hole of the lower tubular electrode, so that the upper insulation base and When the insulating bases of the lower layer are overlapped, they are attached to each other, so that the insulating bases of the upper layer can seal and protect the plurality of test sockets on the insulating bases of the lower layer.
作为本申请的一种方案,所述绝缘底座的顶部的两侧均安装有侧密封凸条,所述绝缘底座的底部的两侧以及所述便携箱体的顶部内壁的两侧均开设有与下方所述绝缘底座上的所述侧密封凸条滑动配合的凸条导向槽,所述凸条导向槽贯穿所述绝缘底座的位于所述便携箱体外的前端。As a solution of the present application, both sides of the top of the insulating base are equipped with side sealing ribs, and both sides of the bottom of the insulating base and both sides of the top inner wall of the portable box are provided with The side sealing ribs on the lower insulating base are slidably matched with the raised bar guide grooves, and the raised bar guide grooves run through the front end of the insulating base located outside the portable box.
作为本申请的一种方案,所述绝缘底座的前端设置有向上延伸的前端密封板,所述绝缘底座的前端的底部以及所述便携箱体的前端均设置有供下方所述绝缘底座的所述前端密封板嵌入的前端密封槽。As a solution of the present application, the front end of the insulating base is provided with a front end sealing plate extending upwards, and the bottom of the front end of the insulating base and the front end of the portable box are both provided with all the insulating bases below. The front-end seal groove where the above-mentioned front-end seal plate is embedded.
作为本申请的一种方案,所述绝缘底座的两侧均开设有导向槽,所述便携箱体的两侧的内壁上均安装有与所述绝缘底座一一对应的多个相互平行的导轨,所述绝缘底座通过两侧所述导向槽滑动并支撑安装在两侧所述导轨上,且所述导轨的表面与所述导向槽的槽壁之间以及所述绝缘底座的侧壁与所述便携箱体的内侧壁之间均滑动密封连接;As a solution of the present application, guide grooves are provided on both sides of the insulating base, and a plurality of parallel guide rails corresponding to the insulating base are installed on the inner walls of both sides of the portable box. , the insulating base slides through the guide grooves on both sides and is supported and installed on the guide rails on both sides, and the surface of the guide rail and the groove wall of the guide groove and the side wall of the insulating base and the The inner side walls of the portable box are all slidably and tightly connected;
所述导轨的朝向所述绝缘底座的内侧嵌入安装有限位拨杆,所述限位拨杆位于所述导轨的靠近所述敞口的前端,所述导向槽的槽壁上开设有与所述限位拨杆相配合的限位槽,所述限位槽的始终位于所述便携箱体内的后端为封闭状态。The inner side of the guide rail facing the insulating base is embedded with a limit driving rod, and the limit driving rod is located at the front end of the guide rail close to the opening. The limit groove matched with the limit lever, the rear end of the limit groove which is always located in the portable box is in a closed state.
作为本申请的一种方案,所述限位拨杆呈朝向所述限位槽的头端为球面的圆柱状,所述限位拨杆的相对于其球面的尾端连接有弹力驱动件,所述导向槽的前端的槽壁上开设有供所述限位拨杆插入的定位孔,所述限位拨杆在所述绝缘底座在收入所述便携箱体中时相对地运动至所述定位孔处,并在所述弹力驱动件的驱动下插入定位孔中,以对收入所述便携箱体中的所述绝缘底座进行固定,且被驱动复位的所述弹力驱动件通过带动所述限位拨杆复位来解除对所述 绝缘底座的固定。As a solution of the present application, the head end of the limit driving rod facing the limit slot is in the shape of a spherical cylinder, and the tail end of the limit driving rod relative to the spherical surface is connected with an elastic driving member. The groove wall at the front end of the guide groove is provided with a positioning hole for the insertion of the limit lever, and the limit lever relatively moves to the Positioning hole, and inserted into the positioning hole under the drive of the elastic driving member, so as to fix the insulating base received in the portable box, and the elastic driving member driven to reset drives the The limit lever is reset to release the fixing of the insulating base.
作为本申请的一种方案,所述弹力驱动件包括弹簧、限位轴和复位按钮,所述导轨中开设有安装孔及连通于所述安装孔一侧的侧孔,且所述安装孔贯穿所述导轨的靠近所述敞口的前端,所述复位按钮与所述安装孔滑动插接配合,所述安装孔的前端内安装有将所述复位按钮与所述限位拨杆的相对于球面的尾端进行铰接的铰接连杆;As a solution of the present application, the elastic driving member includes a spring, a limit shaft and a reset button, and a mounting hole and a side hole connected to one side of the mounting hole are opened in the guide rail, and the mounting hole runs through The front end of the guide rail close to the opening, the reset button is slidably mated with the installation hole, and the front end of the installation hole is installed with the relative position of the reset button and the limit lever. A hinged link that is hinged at the end of the spherical surface;
所述侧孔呈在所述导轨的长度方向上进行延伸的条状,所述侧孔的两侧所述孔壁之间通过所述限位轴相连接,所述限位拨杆具有球面的前端开设有贯穿其两侧的条形孔,所述限位轴沿所述条形孔在所述限位拨杆的长度方向上与所述限位拨杆相对滑动,且所述限位轴通过所述条形孔与所述限位拨杆转动配合;The side hole is in the shape of a strip extending in the length direction of the guide rail, the hole walls on both sides of the side hole are connected by the limit shaft, and the limit lever has a spherical The front end is provided with strip-shaped holes running through both sides thereof, and the limit shaft slides relative to the limit lever along the strip-shaped hole in the length direction of the limit lever, and the limit axis Rotately cooperate with the limit lever through the strip hole;
尾端向所述弹簧倾斜的所述限位拨杆在所述弹簧的驱动下通过球面与所述导向槽的槽壁相抵接,且所述限位拨杆的球面在相对地运动至所述侧孔处时被所述弹簧驱动而插入所述侧孔中,并通过按压所述复位按钮使所述限位拨杆从所述侧孔中脱离。The limit driving rod whose tail end is inclined to the spring is driven by the spring to abut against the groove wall of the guide groove through the spherical surface, and the spherical surface of the limiting driving rod relatively moves to the The side hole is driven by the spring to be inserted into the side hole, and the limit lever is disengaged from the side hole by pressing the reset button.
作为本申请的一种方案,所述便携箱体的底部开设有T形板槽,所述T形板槽贯穿所述便携箱体的设有所述敞口的前端,所述T形板槽内滑动安装有支撑板,且所述支撑板与底层所述绝缘底座之间通过联动块相连接。As a solution of the present application, the bottom of the portable box is provided with a T-shaped plate slot, and the T-shaped plate slot runs through the front end of the portable box provided with the opening, and the T-shaped plate slot A support plate is slidably installed inside, and the support plate is connected to the insulating base at the bottom layer through a linkage block.
作为本申请的一种方案,所述便携箱体的底部开设有连通其内部及所述敞口的让位槽,所述让位槽与所述联动块正相对设置,在所述支撑板的滑动方向上,所述让位槽的长度不小于所述联动块的长度。As a solution of the present application, the bottom of the portable box body is provided with a relief groove communicating with its interior and the opening, and the relief groove is directly opposite to the linkage block. In the sliding direction, the length of the relief slot is not less than the length of the linkage block.
本申请与相关技术相比较具有如下有益效果:Compared with related technologies, the present application has the following beneficial effects:
本申请通过设置多层可重叠的具有测试插座的测试模组,以及用于收纳保护多层测试模组的便携箱体,在多层测试模组收入便携箱体中时,下层测试模组以及便携箱体的顶部箱壁对下方的测试模组上的多个测试插座进行封闭保护,避免在收纳以及携带至户外的过程中,因灰尘、露水、雨水等侵入测试插座中而导致测试插座发生短路、接触不良、电阻增大等情况,从而避免了测试装置因自我防护性能不足而导致在使用时发生故障以及造成测试结果误差较大的情况发生。The application sets up a multi-layer test module with a test socket that can be overlapped, and a portable box for storing and protecting the multi-layer test module. When the multi-layer test module is received in the portable box, the lower test module and the The top box wall of the portable box seals and protects the multiple test sockets on the test module below, so as to prevent the test sockets from being damaged due to dust, dew, rain, etc. intruding into the test sockets during storage and carrying to the outdoors. Short circuit, poor contact, increased resistance, etc., thereby avoiding the failure of the test device during use due to insufficient self-protection performance and the occurrence of large errors in test results.
附图说明Description of drawings
图1为本申请实施例的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the embodiment of the present application;
图2为本申请实施例的测试模组结构示意图;Fig. 2 is the schematic structural diagram of the test module of the embodiment of the present application;
图3为本申请实施例的测试插座结构示意图;Fig. 3 is the schematic structural diagram of the test socket of the embodiment of the present application;
图4为本申请实施例的便携箱体结构示意图;Fig. 4 is a schematic structural diagram of a portable box according to an embodiment of the present application;
图5为本申请实施例的绝缘底座结构示意图;Fig. 5 is a schematic structural diagram of an insulating base according to an embodiment of the present application;
图6为本申请实施例的导轨结构示意图。Fig. 6 is a schematic diagram of the guide rail structure of the embodiment of the present application.
图中的标号分别表示如下:The labels in the figure are respectively indicated as follows:
1-层叠式测试单元;2-便携箱体;3-插拔孔;4-下管状电极;5-上管状电极;6-供电接口;7-数据传输接口;8-侧密封凸条;9-凸条导向槽;10-前端密封板;11-前端密封槽;12-导向槽;13-导轨;14-限位拨杆;15-限位槽;16-弹力驱动件;17-定位孔;18-安装孔;19-铰接连杆;20-条形孔;21-T形板槽;22-支撑板;23-联动块;24-让位槽;25-侧孔;1-stacked test unit; 2-portable box; 3-plug hole; 4-lower tubular electrode; 5-upper tubular electrode; 6-power supply interface; 7-data transmission interface; 8-side sealing rib; 9 - convex guide groove; 10- front sealing plate; 11- front sealing groove; 12- guide groove; 13- guide rail; 14- limit lever; 15- limit groove; ;18-mounting hole; 19-hinge connecting rod; 20-strip hole; 21-T-shaped plate groove; 22-support plate; 23-linkage block;
101-测试模组;102-测试插座;101-test module; 102-test socket;
1011-绝缘底座;1012-固定针脚;1011-insulation base; 1012-fixed pins;
1601-弹簧;1602-限位轴;1603-复位按钮。1601-spring; 1602-limit shaft; 1603-reset button.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the application with reference to the drawings in the embodiments of the application. Apparently, the described embodiments are only some of the embodiments of the application, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of this application.
如图1至图6所示,本申请提供了一种继电器多工位测试装置,包括层叠式测试单元1和用于安装及保护层叠式测试单元1的便携箱体2,层叠式测试单元1具有多层能够重叠及展开的测试模组101,每层测试模组101的顶部均具有多个供继电器定位安装的测试插座102,每层测试模组101均滑动安装在便携箱体2中,便携箱体2的正面开设有供每层测试模组101露出的敞口,收入便携箱体2中的下层测试模组101通过与之重叠的上层测试模组101对下层测试模组101上的多个测试插座102进行封闭保护。As shown in Figures 1 to 6, the present application provides a relay multi-station test device, including a stacked test unit 1 and a portable case 2 for installing and protecting the stacked test unit 1, the stacked test unit 1 There are multiple layers of test modules 101 that can be overlapped and expanded, and the top of each layer of test modules 101 has a plurality of test sockets 102 for positioning and installation of relays. Each layer of test modules 101 is slidably installed in the portable box 2, The front of the portable case 2 is provided with an opening for every layer of test modules 101 to expose, and the lower test module 101 in the income portable case 2 passes through the upper test module 101 overlapping with it to the lower test module 101. A plurality of test sockets 102 are enclosed for protection.
一方面,多层具有测试插座102的测试模组101在收入便携箱体2中时,通过下层测试模组101以及便携箱体2的顶部箱壁对下方的测试模组101上的多个测试插座102进行封闭保护,避免或减少继电器多工位测试装置(以下简称测试装置)在收纳以及携带至户外的过程中,因灰尘、露水、雨水等侵入测试插座102中而导致测试插座102发生短路、接触不良、电阻增大等情况,从而避免或减少了测试装置因自我防护性能不足而导致在使用时发生故障以及造成测试结果误差较大的情况发生,利于测试装置的保存和稳定性的提高,有助于测试装置适应户外的恶劣使用环境。On the one hand, when the test modules 101 with test sockets 102 in multiple layers are received in the portable case 2, they pass multiple tests on the lower test modules 101 and the top wall of the portable case 2 on the test modules 101 below. The socket 102 is sealed and protected to avoid or reduce the short circuit of the test socket 102 caused by dust, dew, rain, etc. intruding into the test socket 102 during the storage and carrying of the relay multi-station test device (hereinafter referred to as the test device) , poor contact, increased resistance, etc., thereby avoiding or reducing the failure of the test device during use due to insufficient self-protection performance and the occurrence of large errors in test results, which is conducive to the preservation and stability of the test device. , which helps the test device to adapt to the harsh outdoor environment.
另一方面,相较于继电器仅能单层排列测试的测试装置,本申请实施例通过将具有测试插座102的多个测试模组101以叠加方式进行设置,利于提高测试装置的继电器测试容量,且相较于同等继电器测试容量的单层排列方式的测试装置,本申请实施例提供的测试装置的占地面积大大减小,从而方便测试装置的运输及携带,以适应携带测试装置进行户外测试时对测试装置的便携性及高继电器测试容量的要求。On the other hand, compared with the test device in which the relays can only be tested in a single layer, the embodiments of the present application set up a plurality of test modules 101 with test sockets 102 in a superimposed manner, which is beneficial to improve the relay test capacity of the test device. And compared with the single-layer arrangement test device with the same relay test capacity, the test device provided by the embodiment of the present application has a greatly reduced footprint, which facilitates the transportation and portability of the test device, and is suitable for carrying the test device for outdoor testing. When the portability of the test device and the high relay test capacity are required.
一实施例中,测试模组101包括绝缘底座1011和多个固定针脚1012,绝缘底座1011的顶部开设有供测试插座102插拔安装的多个插拔孔3,多个固定针脚1012安装在插拔孔3内,测试插座102的底部嵌入安装有与多个固定针脚1012一一对应并电性插接配合的多个下管状电极4,测试插座102的顶部嵌入安装有供继电器的针脚插接的上管状电极5,上管状电极5与下管状电极4一一对应并电性连接;In one embodiment, the test module 101 includes an insulating base 1011 and a plurality of fixed pins 1012, and the top of the insulating base 1011 is provided with a plurality of plug-in holes 3 for the test socket 102 to be plugged and installed, and the plurality of fixed pins 1012 are installed in the socket. In the extraction hole 3, the bottom of the test socket 102 is embedded with a plurality of lower tubular electrodes 4 corresponding to the fixed pins 1012 and electrically plugged in, and the top of the test socket 102 is embedded with pins for the relay. The upper tubular electrode 5, the upper tubular electrode 5 corresponds to the lower tubular electrode 4 and is electrically connected;
绝缘底座1011的侧面嵌入安装有与多个固定针脚1012电性连接的供电接口6及数据传输接口7,供电接口6的作用在于提供外部电源向同层多个测试插座102供应测试所需的电能,数据传输接口7的作用在于提供外部测试仪器向同层多个继电器输入测试参数以及接收返送的测试数据。外部电源和外部测试仪器即可独立的设置,也可集成在便携箱体2内或便携箱体2外,具体的根据实际需求进行设计选择。The side of the insulating base 1011 is embedded with a power supply interface 6 and a data transmission interface 7 electrically connected to a plurality of fixed pins 1012. The function of the power supply interface 6 is to provide an external power supply to supply the electrical energy required for testing to multiple test sockets 102 on the same floor. , the function of the data transmission interface 7 is to provide an external test instrument to input test parameters to multiple relays on the same layer and receive test data sent back. The external power supply and the external testing instrument can be set independently, or can be integrated in or outside the portable box 2, and the specific design and selection can be made according to actual needs.
采用绝缘材料的绝缘底座1011上通过设置多个插拔孔3来实现对测试插座102的定位安装,插拔孔3中的多个固定针脚1012相应的与供电接口6及数据传输接口7进行连接,即固定针脚1012的作用在于向测试插座102上安装的继电器进行通电测试以及进行测试数据的双向输送,测试插座102的下管状电极4和上管状电极5的作用与固定针脚1012的作用相同。而测试插座102的可插拔设计,不仅利于测试装置的组装,且便于测试插座102的更换,以便于替换老化、损坏的测试插座102,以及根据不同大小及型号的继电器的多个针脚的排列方案来适应性的替换测试插座102,以满足对不同继电器进行测试的需求,即同个测试装置可实现多种继电器的测试。The positioning and installation of the test socket 102 is realized by setting a plurality of plug-in holes 3 on the insulating base 1011 made of insulating material, and the plurality of fixed pins 1012 in the plug-in holes 3 are connected with the power supply interface 6 and the data transmission interface 7 accordingly , that is, the function of the fixed pin 1012 is to carry out an energization test to the relay installed on the test socket 102 and carry out two-way transmission of test data. The pluggable design of the test socket 102 is not only beneficial to the assembly of the test device, but also facilitates the replacement of the test socket 102, so as to replace the aging and damaged test socket 102, and the arrangement of multiple pins of the relay according to different sizes and models The test socket 102 is adaptively replaced by a scheme to meet the requirements for testing different relays, that is, the same test device can realize the test of various relays.
进一步地,插拔孔3的深度不小于测试插座102的厚度,固定针脚1012的长度不大于下管状电极4的孔的深度,以使上层绝缘底座1011与下层绝缘底座1011重叠时相互贴合,以实现上层绝缘底座1011对下层绝缘底座1011上的多个测试插座102进行封闭保护。Further, the depth of the plug-in hole 3 is not less than the thickness of the test socket 102, and the length of the fixed pin 1012 is not greater than the depth of the hole of the lower tubular electrode 4, so that the upper insulating base 1011 and the lower insulating base 1011 overlap each other, In order to realize that the upper insulating base 1011 seals and protects the plurality of test sockets 102 on the lower insulating base 1011 .
绝缘底座1011的顶部及底部为相互平行且光滑的平面,测试插座102在安装至插拔孔3中后,测试插座102不突出于绝缘底座1011的顶部,从而避免重叠并相互滑动的相邻两层绝缘底座1011之间存在间隙,从而避免了外部露水、雨水 和灰尘等杂质通过相邻绝缘底座1011之间的间隙侵入测试插座102的上管状电极5中,从而进一步提高了测试装置的自我防护性能。The top and the bottom of the insulating base 1011 are mutually parallel and smooth planes. After the test socket 102 is installed in the plug hole 3, the test socket 102 does not protrude from the top of the insulating base 1011, thereby avoiding overlapping and mutual sliding adjacent two. There is a gap between the insulating bases 1011, so as to prevent impurities such as external dew, rain and dust from invading the upper tubular electrode 5 of the test socket 102 through the gap between adjacent insulating bases 1011, thereby further improving the self-protection of the test device performance.
并且,绝缘底座1011的顶部的两侧均安装有侧密封凸条8,绝缘底座1011的底部两侧以及便携箱体2的顶部内壁的两侧均开设有与下方绝缘底座1011上的侧密封凸条8滑动配合的凸条导向槽9,凸条导向槽9贯穿绝缘底座1011的位于便携箱体2外的前端。And, both sides of the top of the insulating base 1011 are equipped with side sealing ribs 8, and both sides of the bottom of the insulating base 1011 and both sides of the top inner wall of the portable box body 2 are all provided with the side sealing protrusions on the insulating base 1011 below. The bar 8 is slidably matched with the protruding guide groove 9 , and the protruding guide groove 9 runs through the front end of the insulating base 1011 outside the portable box body 2 .
相邻绝缘底座1011以及顶部绝缘底座1011与顶部箱壁之间通过侧密封凸条8与凸条导向槽9进行配合,不仅实现了在水平方向上对绝缘底座1011的滑动进行导向,且避免了外部杂质由相邻绝缘底座1011以及顶层绝缘底座1011与便携箱体2侧壁的侧面的间隙侵入测试插座102的上管状电极5中。Adjacent insulating bases 1011 and the top insulating base 1011 cooperate with the top box wall through the side seal ribs 8 and the rib guide grooves 9, which not only realizes the sliding of the insulating base 1011 in the horizontal direction, but also avoids External impurities intrude into the upper tubular electrode 5 of the test socket 102 from the adjacent insulating base 1011 and the gap between the top insulating base 1011 and the side wall of the portable case 2 .
另外,绝缘底座1011的前端设置有向上延伸的前端密封板10,绝缘底座1011的前端的底部以及便携箱体2的前端均设置有供下方绝缘底座1011的前端密封板10嵌入的前端密封槽11。In addition, the front end of the insulating base 1011 is provided with an upwardly extending front end sealing plate 10, and the bottom of the front end of the insulating base 1011 and the front end of the portable box 2 are all provided with a front end sealing groove 11 for the front end sealing plate 10 of the insulating base 1011 below to embed. .
在多个绝缘底座1011均收入便携箱体2中时,下层绝缘底座1011的向上竖起的前端密封板10正好嵌入上层绝缘底座1011以及便携箱体2顶部的前端密封槽11中,通过前端密封板10来避免相邻绝缘底座1011之间以及顶部绝缘底座1011与箱壁之前的缝隙直接暴露,从而避免了外部杂质由相邻绝缘底座1011以及顶层绝缘底座1011与箱壁的前面的间隙侵入测试插座102的上管状电极5中,从而进一步避免了提高了测试装置的自我防护性能。而前端密封槽11的作用一方面是使收入便携箱体2中的多层绝缘底座1011的前端面保持在同一平面内,有利于测试装置的美观,另一方面,则提高了前端密封板10与绝缘底座1011以及箱壁的契合程度,并使外部杂质从前面侵入的通道由“L”形变为“Z”形,从而进一步阻止外部杂质由前面侵入。When a plurality of insulating bases 1011 are all received in the portable box body 2, the upwardly erected front end sealing plate 10 of the lower insulating base 1011 just embeds in the front end sealing groove 11 of the upper insulating base 1011 and the top of the portable box body 2, and is sealed by the front end. plate 10 to avoid direct exposure of gaps between adjacent insulating bases 1011 and before the top insulating base 1011 and the box wall, thereby preventing external impurities from intruding into the test from the gap between adjacent insulating bases 1011 and the front of the top insulating base 1011 and the box wall In the upper tubular electrode 5 of the socket 102, thereby further avoiding and improving the self-protection performance of the testing device. The effect of the front-end sealing groove 11 is to keep the front-end face of the multi-layer insulating base 1011 received in the portable box 2 on the same plane, which is beneficial to the aesthetic appearance of the test device, and on the other hand, improves the front-end sealing plate 10. The degree of fit with the insulating base 1011 and the box wall makes the channel for external impurities to invade from the front change from "L" to "Z", thereby further preventing external impurities from entering from the front.
绝缘底座1011的两侧均开设有导向槽12,便携箱体2的两侧的内壁上均安装有与绝缘底座1011一一对应的多个相互平行的导轨13,绝缘底座1011通过两侧导向槽12滑动并支撑安装在两侧导轨13上,且导轨13的表面与导向槽12的槽壁之间以及绝缘底座1011的侧壁与便携箱体2的内侧壁之间均滑动密封连接,滑动密封连接的方式采用光滑平面贴合并滑动的方式,即导轨13的表面与、导向槽12的槽壁、绝缘底座1011的侧壁和便携箱体2的内侧壁均为光滑平面,且两两紧密贴合并滑动。Both sides of the insulating base 1011 are provided with guide grooves 12, and a plurality of parallel guide rails 13 corresponding to the insulating base 1011 are installed on the inner walls of both sides of the portable box 2, and the insulating base 1011 passes through the guide grooves on both sides. 12 is slid and supported on the guide rails 13 on both sides, and the surface of the guide rail 13 and the groove wall of the guide groove 12, as well as between the side wall of the insulating base 1011 and the inner side wall of the portable box 2, are all sliding and sealed. The connection method adopts a smooth plane fit and slide mode, that is, the surface of the guide rail 13, the groove wall of the guide groove 12, the side wall of the insulating base 1011 and the inner side wall of the portable box body 2 are all smooth planes, and the two are closely attached. Merge slides.
而为了防止绝缘底座1011在抽出时因滑动过渡而脱离导轨13,导轨13的朝向绝缘底座1011的内侧嵌入安装有限位拨杆14,限位拨杆14位于导轨13的靠近敞口的前端,导向槽12的槽壁上开设有与限位拨杆14相配合的限位槽15,限位槽15的始终位于便携箱体2内的后端为封闭状态,即限位拨杆14与限位槽15在不 影响绝缘底座1011与导轨13的滑动配合的同时,通过后端封闭的限位槽15与导轨13上的限位拨杆14的配合来阻止绝缘底座1011的尾端脱离导轨13。And in order to prevent the insulating base 1011 from breaking away from the guide rail 13 due to the sliding transition when extracting, the inboard of the guide rail 13 toward the insulating base 1011 is embedded with a limit driving lever 14, and the limiting driving lever 14 is positioned at the front end of the guide rail 13 near the opening. The groove wall of groove 12 is provided with the limit groove 15 that cooperates with the limit driving lever 14, and the rear end of the limit groove 15 that is always positioned at the portable casing 2 is a closed state, that is, the limit driving lever 14 is in contact with the limit lever. The groove 15 prevents the tail end of the insulating base 1011 from breaking away from the guide rail 13 through the cooperation of the limit groove 15 with the closed rear end and the limit lever 14 on the guide rail 13 without affecting the sliding fit of the insulating base 1011 and the guide rail 13 .
在上述实施例上进一步优化的是,限位拨杆14呈朝向限位槽15的头端为球面的圆柱状,限位拨杆14的相对于其球面的尾端连接有弹力驱动件16,导向槽12的前端的槽壁上开设有供限位拨杆14插入的定位孔17,限位拨杆14在绝缘底座1011在收入便携箱体2中时相对地运动至定位孔17处,并在弹力驱动件16的驱动下插入定位孔17中,以对收入便携箱体2中的绝缘底座1011进行固定,且被驱动复位的弹力驱动件16通过带动限位拨杆14复位来解除对绝缘底座1011的固定。Further optimization in the above embodiment is that the limit driving rod 14 is in the shape of a spherical cylindrical head end facing the limit groove 15, and the tail end of the limit driving rod 14 is connected with an elastic driving member 16 relative to the spherical surface. The groove wall of the front end of the guide groove 12 is provided with a positioning hole 17 for inserting the limit driving rod 14, and the limiting driving rod 14 relatively moves to the positioning hole 17 when the insulating base 1011 is received in the portable box body 2, and Insert the positioning hole 17 under the drive of the elastic driving member 16 to fix the insulating base 1011 received in the portable box body 2, and the elastic driving member 16 driven to reset removes the insulation by driving the limit lever 14 to reset. Fixing of base 1011.
具体的,当绝缘底座1011向外滑动时,绝缘底座1011侧面的限位槽15中的定位孔17向限位拨杆14接近,当定位孔17达到限位拨杆14处时,限位拨杆14在以弹力驱动的弹力驱动件16的驱动下快速地插入定位孔17中,从而阻止绝缘底座1011继续向外滑动,避免绝缘底座1011脱离导轨13。而当需要将绝缘底座1011收入便携箱体2中时,则通过人工操作弹力驱动件16复位的方式来使限位拨杆14脱离定位孔17,以解除对绝缘底座1011的锁定,随后,将绝缘底座1011推入便携箱体2中即可。Specifically, when the insulating base 1011 slides outward, the positioning hole 17 in the limit groove 15 on the side of the insulating base 1011 approaches the limit lever 14, and when the positioning hole 17 reaches the limit lever 14, the limit lever The rod 14 is quickly inserted into the positioning hole 17 under the drive of the elastic driving member 16 driven by elastic force, thereby preventing the insulating base 1011 from further sliding outwards and preventing the insulating base 1011 from detaching from the guide rail 13 . And when it is necessary to put the insulating base 1011 into the portable box body 2, the limit lever 14 is separated from the positioning hole 17 by manually operating the elastic driver 16 to reset, so as to release the locking of the insulating base 1011. The insulating base 1011 can be pushed into the portable case 2 .
其中,弹力驱动件16包括弹簧1601、限位轴1602和复位按钮1603,导轨13中开设有安装孔18及连通于安装孔18一侧的侧孔25,且安装孔18贯穿导轨13的靠近敞口的前端,复位按钮1603与安装孔18滑动插接配合,安装孔18的前端内安装有将复位按钮1603与限位拨杆14的相对于球面的尾端进行铰接的铰接连杆19。Wherein, the elastic driving member 16 includes a spring 1601, a limit shaft 1602 and a reset button 1603, and the guide rail 13 is provided with a mounting hole 18 and a side hole 25 connected to one side of the mounting hole 18, and the mounting hole 18 runs through the near opening of the guide rail 13. The front end of the mouth, the reset button 1603 is slidingly inserted into the installation hole 18, and the front end of the installation hole 18 is equipped with a hinge link 19 that hinges the reset button 1603 and the rear end of the limit lever 14 relative to the spherical surface.
侧孔25呈在导轨13的长度方向上进行延伸的条状,侧孔25的两侧孔壁之间通过限位轴1602相连接,限位拨杆14具有球面的前端开设有贯穿其两侧的条形孔20,限位轴1602沿条形孔20在限位拨杆14的长度方向上与限位拨杆14相对滑动,且限位轴1602通过条形孔20与限位拨杆14转动配合。The side hole 25 is in the shape of a strip extending in the length direction of the guide rail 13. The walls on both sides of the side hole 25 are connected by a limit shaft 1602. The bar-shaped hole 20, the limit shaft 1602 slides relative to the limit drive rod 14 along the bar-shaped hole 20 in the length direction of the limit drive rod 14, and the limit shaft 1602 passes through the bar-shaped hole 20 and the limit drive rod 14 Turn to fit.
尾端向弹簧1601倾斜的限位拨杆14在弹簧1601的驱动下通过球面与导向槽12的槽壁相抵接,且限位拨杆14的球面在相对地运动至侧孔25处时被弹簧1601驱动而插入侧孔25中,以实现对绝缘底座1011的位置锁定,并通过按压复位按钮1603使限位拨杆14从侧孔25中脱离,以实现对绝缘底座1011的解锁。The limit driving rod 14 whose tail end is inclined to the spring 1601 abuts against the groove wall of the guide groove 12 through the spherical surface under the drive of the spring 1601, and the spherical surface of the limiting driving rod 14 is moved to the side hole 25 by the spring when it relatively moves to the side hole 25. 1601 is driven and inserted into the side hole 25 to lock the position of the insulating base 1011 , and by pressing the reset button 1603 the limit lever 14 is disengaged from the side hole 25 to unlock the insulating base 1011 .
在上述实施例上进一步优化的是,便携箱体2的底部开设有T形板槽21,T形板槽21贯穿便携箱体2的设有敞口的前端,T形板槽21内滑动安装有支撑板22,且支撑板22与底层绝缘底座1011之间通过联动块23相连接。What is further optimized in the above embodiment is that the bottom of the portable box body 2 is provided with a T-shaped plate groove 21, and the T-shaped plate groove 21 runs through the front end of the portable box body 2 which is provided with an opening, and the T-shaped plate groove 21 is slidingly installed. There is a support plate 22 , and the support plate 22 is connected to the bottom insulating base 1011 through a linkage block 23 .
在测试装置使用时,当便携箱体2仅以其底部支撑在如地面上时,支撑板22的底部与便携箱体2的底部位于同一平面内,或至少支撑板22的与底层绝缘底座 1011相连接的前端的底部与便携箱体2的底部位于同一平面内,例如,当便携箱体2以支撑脚为从支撑时,则支撑板22的前端同样的具有与支撑脚。在底层绝缘底座1011抽出时,通过随之抽出T形板槽21的支撑板22来对底层绝缘底座1011进行支撑,并通过底层绝缘底座1011对随后抽出的上层绝缘底座1011进行支撑,从而避免绝缘底座1011承重而造成导轨13变形甚至断裂。When the test device is in use, when the portable case 2 is only supported on the ground with its bottom, the bottom of the support plate 22 and the bottom of the portable case 2 are located in the same plane, or at least the bottom of the support plate 22 and the bottom insulating base 1011 The bottom of the connected front end is located in the same plane as the bottom of the portable case 2. For example, when the portable case 2 is supported by the supporting feet, the front end of the supporting plate 22 has the same supporting feet. When the bottom insulating base 1011 is drawn out, the bottom insulating base 1011 is supported by pulling out the support plate 22 of the T-shaped plate groove 21 thereupon, and the upper layer insulating base 1011 extracted subsequently is supported by the bottom insulating base 1011, thereby avoiding insulation. The load on the base 1011 causes the guide rail 13 to deform or even break.
便携箱体2的底部开设有连通其内部及敞口的让位槽24,让位槽24与联动块23正相对设置,在支撑板22的滑动方向上,让位槽24的长度不小于联动块23的长度,即联动块23安装在底层绝缘底座1011的底部,以实现对联动块23的隐藏,利于测试装置的美观,而让位槽24的设置,则是为了在底层绝缘底座1011在收入便携箱体2中时为联动块23进行让位,以使底层绝缘底座1011能够顺利的收入便携箱体2中。The bottom of the portable box body 2 is provided with a relief groove 24 that communicates with its interior and opening. The relief groove 24 is directly opposite to the linkage block 23. In the sliding direction of the support plate 22, the length of the relief groove 24 is not less than the linkage block 24. The length of the block 23, that is, the linkage block 23 is installed on the bottom of the bottom insulating base 1011, so as to realize the hiding of the linkage block 23, which is beneficial to the beauty of the test device, and the setting of the relief groove 24 is for the bottom of the bottom insulating base 1011. When it is stored in the portable box 2 , the linkage block 23 makes way for the bottom insulating base 1011 to be smoothly stored in the portable box 2 .

Claims (10)

  1. 一种继电器多工位测试装置,包括层叠式测试单元(1)和用于安装及保护所述层叠式测试单元(1)的便携箱体(2),所述层叠式测试单元(1)具有多层能够重叠及展开的测试模组(101),每层所述测试模组(101)的顶部均具有多个供继电器定位安装的测试插座(102),每层所述测试模组(101)均滑动安装在所述便携箱体(2)中,所述便携箱体(2)的正面开设有供每层所述测试模组(101)露出的敞口,收入所述便携箱体(2)中的下层所述测试模组(101)通过与之重叠的上层所述测试模组(101)对下层所述测试模组(101)上的多个所述测试插座(102)进行封闭保护。A relay multi-station test device, comprising a stacked test unit (1) and a portable case (2) for installing and protecting the stacked test unit (1), the stacked test unit (1) has A multi-layer test module (101) that can be overlapped and expanded, the top of each layer of the test module (101) has a plurality of test sockets (102) for relay positioning and installation, and each layer of the test module (101 ) are all slidably installed in the portable box (2), and the front of the portable box (2) is provided with an opening for each layer of the test module (101) to expose, and is received in the portable box ( 2) said test module (101) on the lower floor in the test module (101) on the lower floor is closed by the said test module (101) on the lower floor. Protect.
  2. 根据权利要求1所述的一种继电器多工位测试装置,其中,所述测试模组(101)包括绝缘底座(1011)和多个固定针脚(1012),所述绝缘底座(1011)的顶部开设有供所述测试插座(102)插拔安装的多个插拔孔(3),多个所述固定针脚(1012)安装在所述插拔孔(3)内,所述测试插座(102)的底部嵌入安装有与多个所述固定针脚(1012)一一对应并电性插接配合的多个下管状电极(4),所述测试插座(102)的顶部嵌入安装有供继电器的针脚插接的上管状电极(5),所述上管状电极(5)与所述下管状电极(4)一一对应并电性连接;A relay multi-station test device according to claim 1, wherein the test module (101) comprises an insulating base (1011) and a plurality of fixed pins (1012), and the top of the insulating base (1011) A plurality of plug-in holes (3) for the plug-in installation of the test socket (102) are provided, and a plurality of fixed pins (1012) are installed in the plug-in holes (3), and the test socket (102 ) is embedded with a plurality of lower tubular electrodes (4) corresponding to a plurality of fixed pins (1012) one by one and electrically plugged in, and the top of the test socket (102) is embedded with a relay an upper tubular electrode (5) connected by pins, the upper tubular electrode (5) is in one-to-one correspondence with the lower tubular electrode (4) and is electrically connected;
    所述绝缘底座(1011)的侧面嵌入安装有与多个所述固定针脚(1012)电性连接的供电接口(6)及数据传输接口(7)。The side of the insulating base (1011) is embedded with a power supply interface (6) and a data transmission interface (7) electrically connected to the plurality of fixed pins (1012).
  3. 根据权利要求2所述的一种继电器多工位测试装置,其中,所述插拔孔(3)的深度不小于所述测试插座(102)的厚度,所述固定针脚(1012)的长度不大于所述下管状电极(4)的孔的深度,以使上层所述绝缘底座(1011)与下层所述绝缘底座(1011)重叠时相互贴合,以实现上层所述绝缘底座(1011)对下层所述绝缘底座(1011)上的多个所述测试插座(102)进行封闭保护。A relay multi-station test device according to claim 2, wherein the depth of the insertion hole (3) is not less than the thickness of the test socket (102), and the length of the fixed pin (1012) is not less than Greater than the depth of the hole of the lower tubular electrode (4), so that the insulating base (1011) of the upper layer and the insulating base (1011) of the lower layer are mutually attached when overlapping, so as to realize the pairing of the insulating base (1011) of the upper layer. The plurality of test sockets (102) on the insulating base (1011) on the lower layer are sealed and protected.
  4. 根据权利要求2所述的一种继电器多工位测试装置,其中,所述绝缘底座(1011)的顶部的两侧均安装有侧密封凸条(8),所述绝缘底座(1011)的底部的两侧以及所述便携箱体(2)的顶部内壁的两侧均开设有与下方所述绝缘底座(1011)上的所述侧密封凸条(8)滑动配合的凸条导向槽(9),所述凸条导向槽(9)贯穿所述绝缘底座(1011)的位于所述便携箱体(2)外的前端。The multi-station testing device for relays according to claim 2, wherein side sealing ribs (8) are installed on both sides of the top of the insulating base (1011), and the bottom of the insulating base (1011) Both sides of the two sides and the top inner wall of the portable box (2) are provided with protruding guide grooves (9) slidingly fitted with the side sealing protruding strips (8) on the insulating base (1011) below ), the protruding guide groove (9) runs through the front end of the insulating base (1011) outside the portable box (2).
  5. 根据权利要求2所述的一种继电器多工位测试装置,其中,所述绝缘底座(1011)的前端设置有向上延伸的前端密封板(10),所述绝缘底座(1011)的前端的底部以及所述便携箱体(2)的前端均设置有供下方所述绝缘底座(1011)的所述前端密封板(10)嵌入的前端密封槽(11)。A relay multi-station testing device according to claim 2, wherein the front end of the insulating base (1011) is provided with an upwardly extending front end sealing plate (10), and the bottom of the front end of the insulating base (1011) And the front end of the portable box (2) is provided with a front end sealing groove (11) for the front end sealing plate (10) of the insulating base (1011) below to be embedded.
  6. 根据权利要求2所述的一种继电器多工位测试装置,其中,所述绝缘底 座(1011)的两侧均开设有导向槽(12),所述便携箱体(2)的两侧的内壁上均安装有与所述绝缘底座(1011)一一对应的多个相互平行的导轨(13),所述绝缘底座(1011)通过两侧所述导向槽(12)滑动并支撑安装在两侧所述导轨(13)上,且所述导轨(13)的表面与所述导向槽(12)的槽壁之间以及所述绝缘底座(1011)的侧壁与所述便携箱体(2)的内侧壁之间均滑动密封连接;A relay multi-station testing device according to claim 2, wherein guide grooves (12) are opened on both sides of the insulating base (1011), and the inner walls of the two sides of the portable box (2) A plurality of parallel guide rails (13) corresponding to the insulating base (1011) are installed on each of them, and the insulating base (1011) is slid and supported on both sides through the guide grooves (12) on both sides. On the guide rail (13), between the surface of the guide rail (13) and the groove wall of the guide groove (12) and between the side wall of the insulating base (1011) and the portable box (2) The inner side walls of both are slide-tightly connected;
    所述导轨(13)的朝向所述绝缘底座(1011)的内侧嵌入安装有限位拨杆(14),所述限位拨杆(14)位于所述导轨(13)的靠近所述敞口的前端,所述导向槽(12)的槽壁上开设有与所述限位拨杆(14)相配合的限位槽(15),所述限位槽(15)的始终位于所述便携箱体(2)内的后端为封闭状态。The inner side of the guide rail (13) towards the insulating base (1011) is embedded with a limit lever (14), and the limit lever (14) is located near the opening of the guide rail (13). At the front end, the groove wall of the guide groove (12) is provided with a limit groove (15) matched with the limit lever (14), and the limit groove (15) is always located in the portable case. The rear end in the body (2) is in a closed state.
  7. 根据权利要求6所述的一种继电器多工位测试装置,其中,所述限位拨杆(14)呈朝向所述限位槽(15)的头端为球面的圆柱状,所述限位拨杆(14)的相对于其球面的尾端连接有弹力驱动件(16),所述导向槽(12)的前端的槽壁上开设有供所述限位拨杆(14)插入的定位孔(17),所述限位拨杆(14)在所述绝缘底座(1011)在收入所述便携箱体(2)中时相对地运动至所述定位孔(17)处,并在所述弹力驱动件(16)的驱动下插入定位孔(17)中,以对收入所述便携箱体(2)中的所述绝缘底座(1011)进行固定,且被驱动复位的所述弹力驱动件(16)通过带动所述限位拨杆(14)复位来解除对所述绝缘底座(1011)的固定。A relay multi-station testing device according to claim 6, wherein the limit lever (14) is in the shape of a spherical cylindrical head end facing the limit groove (15), and the limit The rear end of the driving rod (14) relative to its spherical surface is connected with an elastic driving member (16), and the groove wall of the front end of the guide groove (12) is provided with a positioning hole for the insertion of the limit driving rod (14). hole (17), the limit lever (14) relatively moves to the positioning hole (17) when the insulating base (1011) is received in the portable box (2), and Driven by the elastic driving member (16), it is inserted into the positioning hole (17) to fix the insulating base (1011) received in the portable box (2), and is driven by the elastic drive for reset. The member (16) releases the fixing of the insulating base (1011) by driving the limit lever (14) to reset.
  8. 根据权利要求7所述的一种继电器多工位测试装置,其中,所述弹力驱动件(16)包括弹簧(1601)、限位轴(1602)和复位按钮(1603),所述导轨(13)中开设有安装孔(18)及连通于所述安装孔(18)一侧的侧孔(25),且所述安装孔(18)贯穿所述导轨(13)的靠近所述敞口的前端,所述复位按钮(1603)与所述安装孔(18)滑动插接配合,所述安装孔(18)的前端内安装有将所述复位按钮(1603)与所述限位拨杆(14)的相对于球面的尾端进行铰接的铰接连杆(19);A relay multi-station testing device according to claim 7, wherein the elastic driving member (16) includes a spring (1601), a limit shaft (1602) and a reset button (1603), and the guide rail (13 ) is provided with a mounting hole (18) and a side hole (25) connected to one side of the mounting hole (18), and the mounting hole (18) runs through the opening of the guide rail (13) At the front end, the reset button (1603) is slidably mated with the installation hole (18), and the front end of the installation hole (18) is installed with the reset button (1603) and the limit lever ( 14) the hinged link (19) that is hinged relative to the tail end of the spherical surface;
    所述侧孔(25)呈在所述导轨(13)的长度方向上进行延伸的条状,所述侧孔(25)的两侧所述孔壁之间通过所述限位轴(1602)相连接,所述限位拨杆(14)具有球面的前端开设有贯穿其两侧的条形孔(20),所述限位轴(1602)沿所述条形孔(20)在所述限位拨杆(14)的长度方向上与所述限位拨杆(14)相对滑动,且所述限位轴(1602)通过所述条形孔(20)与所述限位拨杆(14)转动配合;The side hole (25) is in the shape of a strip extending in the length direction of the guide rail (13), and the limiting shaft (1602) passes between the hole walls on both sides of the side hole (25). connected, the front end of the limit lever (14) has a spherical surface and a bar-shaped hole (20) runs through its two sides, and the limit shaft (1602) runs along the bar-shaped hole (20) in the The limit lever (14) slides relative to the limit lever (14) in the length direction, and the limit shaft (1602) passes through the bar-shaped hole (20) and the limit lever ( 14) Rotation fit;
    尾端向所述弹簧(1601)倾斜的所述限位拨杆(14)在所述弹簧(1601)的驱动下通过球面与所述导向槽(12)的槽壁相抵接,且所述限位拨杆(14)的球面在相对地运动至所述侧孔(25)处时被所述弹簧(1601)驱动而插入所 述侧孔(25)中,并通过按压所述复位按钮(1603)使所述限位拨杆(14)从所述侧孔(25)中脱离。The limit lever (14), whose tail end is inclined to the spring (1601), abuts against the groove wall of the guide groove (12) through a spherical surface under the drive of the spring (1601), and the limit When the spherical surface of the position shift lever (14) moves to the side hole (25) relatively, it is driven by the spring (1601) and inserted into the side hole (25), and by pressing the reset button (1603 ) to disengage the limit lever (14) from the side hole (25).
  9. 根据权利要求2所述的一种继电器多工位测试装置,其中,所述便携箱体(2)的底部开设有T形板槽(21),所述T形板槽(21)贯穿所述便携箱体(2)的设有所述敞口的前端,所述T形板槽(21)内滑动安装有支撑板(22),且所述支撑板(22)与底层所述绝缘底座(1011)之间通过联动块(23)相连接。A relay multi-station testing device according to claim 2, wherein a T-shaped plate slot (21) is opened at the bottom of the portable box (2), and the T-shaped plate slot (21) runs through the The front end of the portable box (2) is provided with the opening, and a support plate (22) is slidably installed in the T-shaped plate groove (21), and the support plate (22) is connected with the insulating base ( 1011) are connected by linkage block (23).
  10. 根据权利要求9所述的一种继电器多工位测试装置,其中,所述便携箱体(2)的底部开设有连通其内部及所述敞口的让位槽(24),所述让位槽(24)与所述联动块(23)正相对设置,在所述支撑板(22)的滑动方向上,所述让位槽(24)的长度不小于所述联动块(23)的长度。A relay multi-station testing device according to claim 9, wherein the bottom of the portable box (2) is provided with a relief groove (24) communicating with its interior and the opening, and the relief groove (24) The groove (24) is arranged directly opposite to the linkage block (23), and in the sliding direction of the support plate (22), the length of the relief groove (24) is not less than the length of the linkage block (23) .
PCT/CN2022/131979 2021-11-15 2022-11-15 Multi-station test apparatus for relays WO2023083375A1 (en)

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