WO2023082438A1 - Energy-saving efficient equal-ratio transmission braiding machine for rubber tube steel wire machining - Google Patents

Abstract

Disclosed in the present utility model is an energy-saving efficient equal-ratio transmission braiding machine for rubber tube steel wire machining, comprising a device base, a material storage tank being welded and fixed on one side of the device base, and steel wires being connected to the outer side of the material storage tank in a penetrating manner; a plastic pipeline, an annular table being fitted over the plastic pipeline, a steel wire guide disc being provided on one side of the annular table, the outer side of the steel wire guide disc being in key connection with a sleeve shaft, and one side of the sleeve shaft being in key connection with a bevel gear; the braiding machine further comprises: a storage box, which is welded and fixed to the position right above the device base, a device box being welded and fixed to the position under the device base, a driving motor being fixed to the position under the device box by means of bolts, a belt pulley being connected to an output end of the driving motor by means of a shaft, and a rotary wire spool being connected right above a material tray by means of a shaft. According to the energy-saving efficient equal-ratio transmission braiding machine for rubber tube steel wire machining, positioning sleeve rods are provided, and rectangular sleeve blocks on the left side and the right side are driven by the positioning sleeve rods to move in two directions, such that the stretching strength of the steel wires is adjusted.

Description

An energy-saving and high-efficiency proportional transmission braiding machine for rubber hose steel wire processing technical field

The utility model relates to the technical field of student management, in particular to an energy-saving, high-efficiency, proportional transmission braiding machine for rubber hose steel wire processing.

Background technique

The steel wire braided rubber hose structure is composed of a liquid-resistant synthetic rubber inner rubber layer, a middle rubber layer, a multi-layer steel wire braided reinforcement layer, and a synthetic rubber outer rubber layer with excellent weather resistance. The steel wire reinforced hydraulic rubber hose is mainly used. It is suitable for mine hydraulic support and oilfield mining, suitable for engineering construction, the pipe body is tightly combined, soft to use, and small deformation under pressure.

It is difficult to adjust the stretching distance and tension of the existing braiding machine according to the diameter of the steel wire during actual use, resulting in the stretching force being too large or too small during the stretching process, which in turn affects the The tightness of the winding between the steel wire and the pipe will affect its life in the subsequent use process. The braiding machine lacks a structure for winding it, which makes it more difficult to weave and store the material, and requires manual alignment during processing. The storage process consumes a lot of time in the post-processing.

In view of the above problems, it is urgent to carry out innovative design on the basis of the original knitting machine structure.

Utility model content

The purpose of this utility model is to provide an energy-saving, high-efficiency proportional transmission braiding machine for rubber hose steel wire processing, to solve the problem that the existing braiding machine in the above background technology is difficult to stretch according to the diameter of the steel wire during actual use. The distance and tension of the knitting machine are adjusted, and the knitting machine lacks a structure for winding it, which leads to an increase in the difficulty of weaving and storing the material, and the problem that it needs to be stored manually during the processing.

In order to achieve the above object, the utility model provides the following technical solutions: an energy-saving, high-efficiency proportional transmission braiding machine for rubber hose steel wire processing, including a device base, one side of which is welded and fixed with a storage box, and the storage box Steel wires and plastic pipes are connected to the outer side, and the outer side is nested and connected with a ring platform, and a steel wire guide plate is arranged on one side of the ring platform, and the outer key of the steel wire guide plate is connected with a sleeve shaft, and the sleeve shaft One side of the key is connected with a bevel gear, and it also includes: a storage box, which is welded and fixed directly above the device base, and an equipment box is welded and fixed directly below the device base, and the equipment box is fixed with bolts directly below the device base. There is a drive motor, and the output end shaft of the drive motor is connected with a pulley; the storage box, its internal shaft is connected with a winding roller, and the tray, and its shaft is connected with the inside of the storage box, and the positive side of the tray The upper shaft is connected with a rotating reel, the outer key of the revolving reel is connected with a rotating shaft, and the bearing just above the revolving reel is connected with a bobbin.

Preferably, the base of the device and the storage box are perpendicular to each other, and one side of the storage box is a rectangular open structure, and the storage box is used to wind steel wires of different diameters to improve the classification and winding of steel wires of different diameters. efficiency.

Preferably, the outer side of the annular platform includes a partition panel and a positioning sleeve rod, the partition panel has a positioning hole through its outer side, and the positioning sleeve rod is welded around the outer side of the partition panel; the positioning sleeve rod has a positioning hole through its outer side There are threaded holes, and the outer side of the positioning sleeve rod is nested and connected with a rectangular sleeve block, and the left and right sides of the rectangular sleeve block are welded and fixed with guide collars.

Preferably, the rectangular sleeve block and the guide collar form a sliding structure through the positioning sleeve rod and the threaded hole, and the number of the rectangular sleeve block and the guide collar is 4 groups, and the position of the guide sleeve is adjusted according to the diameter of the steel wire. Adjust the tension of the steel wire.

Preferably, the steel wire guide plate and the casing shaft form a rotating structure through a bevel gear and a driving motor, and the steel wire guide plate and the ring table are parallel to each other, and the ring table is made of stainless steel, and the bevel gear is used to drive the sleeve shaft Rotate, use the casing shaft to drive the steel wire guide plate to rotate to facilitate winding and weaving of the steel wire.

Preferably, the bobbins are annularly distributed on the outside of the rotating reel, and the revolving reel and the bobbins are connected by bearings, and the bobbins and the annular table are connected by steel wires, and the reels are used for different Steel wires with different diameters are wound and braided. During the process, steel wires are used to wind and fix plastic pipes of different hardness.

Compared with the prior art, the beneficial effects of the utility model are:

The energy-saving, high-efficiency, equal-ratio transmission braiding machine for rubber hose steel wire processing is equipped with a positioning sleeve rod, which drives the rectangular sleeve blocks on the left and right sides to move bidirectionally, and then adjusts the strength of the steel wire. Excessive tension during use will affect the degree of later use and the tightness of winding with the pipe, and the positioning of the guide collars on the left and right sides is carried out through the rectangular sleeve block, which is convenient for the guide collar according to the diameter of the steel wire. The diameter is replaced and adjusted to reduce the difficulty of weaving steel wires of different diameters;

The energy-saving, high-efficiency, proportional transmission braiding machine for rubber hose steel wire processing is equipped with a support tray and a pulley. The drive motor drives the pulley to rotate, and the pulley drives the pulley on one side and the winding roller to rotate. The processed materials are rotated and stored to prevent the materials from being scattered on the surface of the device and affect the processing of the materials. The trays are used to vertically position multiple sets of winding bobbins, and they are classified according to the diameter of the steel wires, which is convenient for different Type of plastic pipes are wound and positioned to improve the efficiency of plastic pipes in winding and weaving.

Description of drawings

Fig. 1 is a schematic view of the front view of the utility model;

Fig. 2 is a schematic diagram of the front section structure of the storage box of the utility model;

Fig. 3 is a side view structural schematic diagram of the utility model annular platform;

Fig. 4 is a schematic diagram of the front section structure of the storage box of the utility model;

Fig. 5 is a schematic diagram of the three-dimensional structure of the rotary reel of the present invention.

In the figure: 1. Device base; 2. Material storage box; 3. Steel wire; 4. Plastic pipe; 5. Ring platform; 51. Partition panel; 52. Positioning hole; 53. Positioning sleeve rod; Hole; 55, rectangular block; 56, guide collar; 6, wire guide plate; 7, bevel gear; 8, sleeve shaft; 9, storage box; 10, equipment box; 11, drive motor; 12 , pulley; 13, tray; 14, rotating reel; 15, rotating shaft; 16, bobbin; 17, winding roller.

Detailed ways

The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

Please refer to Figures 1-5, the utility model provides a technical solution: an energy-saving, high-efficiency proportional transmission braiding machine for rubber hose steel wire processing, including a device base 1, one side of which is welded and fixed with a storage box 2, and The outer side of the material storage box 2 is connected with a steel wire 3 and a plastic pipe 4, the outer side of which is nested and connected with an annular platform 5, and one side of the annular platform 5 is provided with a steel wire guide plate 6, and the outer side of the steel wire guide plate 6 The key is connected with the sleeve shaft 8, and one side of the sleeve shaft 8 is keyed with a bevel gear 7, the steel wire guide plate 6 and the sleeve shaft 8 form a rotating structure through the bevel gear 7 and the drive motor 11, and the steel wire guide plate 6 and the ring table 5 are parallel to each other, and the ring table 5 is made of stainless steel, and the sleeve shaft 8 is driven by the bevel gear 7 to rotate, so as to facilitate the rotation and winding process of the steel wire 3, and also includes:

The storage box 9 is welded and fixed directly above the device base 1, and the equipment box 10 is welded and fixed directly below the device base 1. The device base 1 and the storage box 9 are perpendicular to each other, and the storage box One side of 9 is a rectangular open structure, and a drive motor 11 is fixed to the bolt directly below the equipment box 10, and the output end shaft of the drive motor 11 is connected to a pulley 12, and the storage box 9 is connected to a winding wire on its inner shaft. roller 17;

The tray 13 is connected to the inside of the material storage box 2 with its axis, and the shaft directly above the tray 13 is connected to the rotating winding disk 14, and the outer key of the rotating winding disk 14 is connected to the rotating shaft 15 , and the bearing directly above the rotating reel 14 is connected with the bobbin 16, the bobbin 16 is annularly distributed on the outside of the rotating reel 14, and the rotating reel 14 and the bobbin 16 are connected by a bearing, and The bobbin 16 is connected to the annular table 5 through the steel wires 3, and the steel wires 3 with different diameters are classified and fixed by setting multiple groups of bobbins 16, so as to facilitate winding them separately.

The outer side of annular platform 5 comprises dividing panel 51 and positioning cover bar 53, and dividing panel 51, its outer side runs through and is provided with positioning hole 52, and the outside of dividing panel 51 is welded with positioning cover bar 53 around; Positioning cover bar 53, its outside A threaded hole 54 is opened through, and a rectangular sleeve 55 is nested and connected to the outer side of the positioning sleeve rod 53 , and guide collars 56 are welded and fixed on the left and right sides of the rectangular sleeve 55 . The rectangular cover block 55 and the guide collar 56 form a sliding structure through the positioning sleeve rod 53 and the threaded hole 54, and the number of the rectangular cover block 55 and the guide collar 56 is 4 groups. Separate the positioning, and adjust the stretching strength of the two sets of steel wires 3 according to the needs of use.

Working principle: When using the energy-saving, high-efficiency proportional transmission braiding machine for hose steel wire processing, according to Figure 1, first place the device at the position where work needs to be performed, and the operator first winds steel wires 3 of different diameters on multiple Wind the outer side of the bobbin 16, and hold the rectangular cover block 55 according to the flexibility of the steel wire 3, so that the rectangular cover block 55 slides on the outside of the positioning sleeve rod 53, adjust the position of the guide collar 56, and then place the The bolt is inserted into the inside of the threaded hole 54, and the joint between the positioning sleeve rod 53 and the rectangular sleeve block 55 is locked to avoid the deviation of the guide collar 56, and then the plastic pipe 4 is inserted into the inside of the positioning hole 52. The pipe 4 is positioned, and at the same time, the plastic pipe 4 is inserted into the inside of the steel wire guide plate 6, and two sets of steel wires 3 are respectively wound on the outside of the plastic pipe 4;

The operator turns on the drive motor 11. On the one hand, the drive motor 11 drives the bevel gear 7 to rotate, and the bevel gear 7 drives the sleeve shaft 8 connected to the outside to rotate, and the sleeve shaft 8 drives the wire guide plate 6 on one side. Rotate, the steel wire 3 on the outside is driven by the steel wire guide disc 6 to rotate, so that the steel wire 3 is wound and fixed on the outside of the pipeline in dislocation, so that the pipeline forms a layer of wire protection, and the drive motor drives 11 to drive the pulley 12 to rotate , the pulley 12 on one side and the winding roller 17 are driven by the pulley 12 to rotate and store the processed material.

Increased overall usability.

The content not described in detail in this specification belongs to the prior art known to those skilled in the art.

Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.

Claims (6)

An energy-saving, high-efficiency proportional transmission braiding machine for rubber hose steel wire processing, comprising a device base (1), one side of which is welded and fixed with a storage box (2), and the outer side of the storage box (2) is connected through a Steel wire (3), plastic pipe (4), the outer side of which is nested and connected with an annular platform (5), and one side of the annular platform (5) is provided with a steel wire guide plate (6), and the steel wire guide plate (6) The outer key of the sleeve shaft (8) is connected with a sleeve shaft (8), and one side of the sleeve shaft (8) is keyed with a bevel gear (7), and it is characterized in that: it also includes: The storage box (9) is welded and fixed directly above the device base (1), and an equipment box (10) is welded and fixed directly below the device base (1), and the equipment box (10) is directly Bolt below is fixed with drive motor (11), and the output end shaft of drive motor (11) is connected with belt pulley (12), and its inner shaft of storage box (9) is connected with winding roller (17); The tray (13) is connected to the inside of the material storage box (2) by its shaft, and the shaft directly above the tray (13) is connected with a rotating winding disk (14), and the rotating winding disk ( The outer key of 14) is connected with rotating shaft (15), and the just top bearing of rotating reel (14) is connected with bobbin (16). An energy-saving, high-efficiency proportional transmission braiding machine for hose steel wire processing according to claim 1, characterized in that: the device base (1) and the storage box (9) are perpendicular to each other, and the storage box ( 9) One side is a rectangular open structure. An energy-saving, high-efficiency proportional transmission braiding machine for rubber hose steel wire processing according to claim 1, characterized in that: the outer side of the annular table (5) includes a partition panel (51) and a positioning sleeve rod (53), The partition panel (51), the outer side of which is provided with positioning holes (52), and the outer periphery of the partition panel (51) is welded with positioning sleeve rods (53); The positioning sleeve rod (53) has a threaded hole (54) through its outer side, and a rectangular sleeve block (55) is nested and connected to the outside of the positioning sleeve rod (53), and the left and right sides of the rectangular sleeve block (55) Welding is fixed with guide collar (56). An energy-saving, high-efficiency proportional transmission braiding machine for rubber hose steel wire processing according to claim 3, characterized in that: the rectangular sleeve block (55) and the guide collar (56) pass through the positioning sleeve rod (53) and the screw thread The hole (54) constitutes a sliding structure, and the number of the rectangular sleeve block (55) and the guide collar (56) is 4 groups. An energy-saving, high-efficiency proportional transmission braiding machine for rubber hose steel wire processing according to claim 1, characterized in that: the steel wire guide plate (6) and the sleeve shaft (8) are driven by a bevel gear (7) The motor (11) constitutes a rotating structure, and the steel wire guide plate (6) and the ring platform (5) are parallel to each other, and the ring platform (5) is made of stainless steel. An energy-saving, high-efficiency proportional transmission braiding machine for rubber hose steel wire processing according to claim 1, characterized in that: the bobbin (16) is annularly distributed on the outer side of the rotating bobbin (14), and rotates The bobbin (14) is connected with the bobbin (16) by a bearing, and the bobbin (16) is connected with the ring platform (5) through a steel wire (3).

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