WO2023051597A1 - Electronic lock structure of planetary gear, electronic lock and motor vehicle - Google Patents

Electronic lock structure of planetary gear, electronic lock and motor vehicle Download PDF

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Publication number
WO2023051597A1
WO2023051597A1 PCT/CN2022/122084 CN2022122084W WO2023051597A1 WO 2023051597 A1 WO2023051597 A1 WO 2023051597A1 CN 2022122084 W CN2022122084 W CN 2022122084W WO 2023051597 A1 WO2023051597 A1 WO 2023051597A1
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WIPO (PCT)
Prior art keywords
electronic lock
planetary
gear
lock
planetary gear
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PCT/CN2022/122084
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French (fr)
Chinese (zh)
Inventor
王超
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长春捷翼汽车零部件有限公司
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Publication of WO2023051597A1 publication Critical patent/WO2023051597A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/10Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
    • B60L53/14Conductive energy transfer
    • B60L53/16Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/639Additional means for holding or locking coupling parts together, after engagement, e.g. separate keylock, retainer strap
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/14Plug-in electric vehicles

Definitions

  • the invention relates to the technical field of electronic locks, and more specifically, to an electronic lock structure of a planetary gear, an electronic lock and a motor vehicle.
  • a locking device is installed at the charging interface of the new energy vehicle.
  • the design of the locking device restricts the development of the charging process of the new energy vehicle. It can be assembled in the limited space of charging gun or car charging interface.
  • electronic locks with rack and pinion structures on the market occupy a large volume of the car charging gun or car charging interface, which is not conducive to the miniaturization of equipment production. Therefore, how to provide an electronic lock structure for a planetary gear that can be assembled in a small space of a charging gun or a car charging interface, and requires simple structure and convenient maintenance has become a technical problem that needs to be solved urgently in this field.
  • An object of the present invention is to provide a new technical solution for the electronic lock structure of the planetary gear.
  • an electronic lock structure for planetary gears including:
  • a drive device having a drive shaft
  • a reduction mechanism is composed of a multi-stage planetary reduction gear, including an input end and an output end, the input end is connected to the drive shaft, and the output end is provided with an eccentric shaft;
  • a locking rod one end of which is connected to the eccentric shaft, and the axial direction of the locking rod is not parallel to the axial direction of the drive shaft of the driving device;
  • the rotation of the drive shaft of the drive device is converted into the reciprocating motion of the lock bar through the reduction mechanism.
  • the reduction mechanism includes a multi-stage planetary reduction gear, and each stage of the planetary reduction gear includes an outer ring gear, a sun gear, a planetary gear and a planetary gear carrier; the outer ring gear is fixedly arranged, and the sun gear and The outer ring gear is coaxially arranged, and the number of the planetary gears is at least three, which are respectively meshed with the outer ring gear and the sun gear.
  • the planetary gears are respectively provided with rotating shafts that coincide with their axes. One side is rotatably connected to a plurality of the rotating shafts, and the other side of the planetary gear carrier is provided with a transmission shaft at a position coincident with the axis of the sun gear;
  • the multi-stage planetary reduction gears are stacked sequentially, and the transmission shaft of each stage of the planetary reduction gears is coaxially connected with the sun gear of the next stage of the planetary reduction gears;
  • the planetary reduction gear near the side of the drive shaft, wherein the sun gear is the input end, connected to the drive shaft;
  • the planetary reduction gear near the side of the lock lever, the planetary gear carrier is the output end, the eccentric shaft is arranged on the output end, the axis of the eccentric shaft is connected to the axis of the drive shaft parallel but not coincident.
  • the reciprocating motion is one or more of stretching, translation, rotation, swing, bending, and twisting.
  • the output power of the driving device is 0.35W-5.56W.
  • the output torque of the drive shaft is 2.25N ⁇ mm ⁇ 9.85N ⁇ mm.
  • the transmission ratio between the drive shaft of the drive device and the planetary gear carrier of the planetary reduction gear on the side close to the lock lever is 5/1 ⁇ 90/1.
  • the shape of the locking rod is one or more of a cylinder, a circular truncated cone, a circular truncated cone, an elliptical cylinder, an elliptical truncated cone, an elliptical cone, a polygonal prism, a polygonal truncated polygon and a polygonal pyramid.
  • one end of the lock lever connected to the output end is provided with a mounting hole, the mounting hole is closed or open, the eccentric shaft is set in the mounting hole, and the eccentric shaft can drive the mounting hole. hole and drive the lock bar to reciprocate.
  • the inner surface of the installation hole and the outer surface of the eccentric shaft have a wear-resistant coating; the tooth surface of the planetary reduction gear has a wear-resistant coating.
  • an electronic lock comprising an electronic lock housing and an electronic lock structure of a planetary gear according to any one of the above, the electronic lock structure of a planetary gear is arranged on the electronic lock In the lock housing, a lock hole is provided on the electronic lock housing, and the lock rod protrudes from the lock hole and reciprocates;
  • a screw mechanism is set inside the electronic lock housing, the lock rod is sleeved on one end of the screw mechanism, and the other end of the screw mechanism extends outside the electronic lock housing, and the screw mechanism rotates to make The locking rod translates, so that the mounting hole at the end of the locking rod connected to the output end is disengaged from the eccentric shaft.
  • the radius of the locking hole is 3mm-15mm.
  • a motor vehicle comprising the electronic lock structure of any one of the above planetary gears, and the electronic lock of any one of the above.
  • An electronic lock structure for a planetary gear according to the present disclosure has the following technical effects.
  • the output speed of the electronic lock structure of a planetary gear can be designed according to the needs. By increasing the number of planetary reduction gears, electronic locks with different charging requirements can be produced to meet the production requirements of charging guns for different models.
  • the electronic lock structure of a planetary gear provided by the present invention has the characteristics of compact structure. It is connected with the drive device and the lock lever as a complete unit, and the high speed of the drive device is converted into a low speed through the planetary gear reduction mechanism and transmitted to the The locking rod realizes the relatively flexible locking and unlocking work of the locking rod without damaging the lock hole and itself.
  • the axial direction of the locking rod is perpendicular to the axial direction of the drive shaft of the driving device, and the output end of the planetary gear carrier is set in the form of an eccentric shaft.
  • the axis of the eccentric shaft is parallel to but not coincident with the axis of the drive shaft, and is used to convert the rotation of the drive device into the reciprocating motion of the lock lever, which facilitates the installation of electronic components in the small space formed between the parts. Lock, the process of miniaturizing the car charging gun.
  • the electronic lock structure of a planetary gear provided by the present invention by setting the screw structure, when it is necessary to separate the car charging gun from the car charging interface, the electronic lock fails, so that the car charging gun cannot be connected to the car through normal operation.
  • the charging interface is separated, and the installation hole at one end of the lock rod can be separated from the eccentric shaft by rotating the screw structure, so that the lock rod can be separated from the lock hole on the car charging interface, and the car charging gun and the car charging gun can be avoided when the electronic lock fails.
  • the car charging interface cannot be separated.
  • Fig. 1 is the schematic diagram of the electronic lock structure of planetary gear provided by the present invention
  • Fig. 2 is a schematic diagram of a side structure of a planetary reduction gear in the present invention
  • Fig. 3 is a schematic diagram of another side structure of the planetary reduction gear in the present invention.
  • an electronic lock structure of a planetary gear 8 in the present disclosure includes:
  • the drive device 1 has a drive shaft
  • a reduction mechanism 2 the reduction mechanism 2 is composed of a multi-stage planetary reduction gear 3, including an input end and an output end, the input end is connected to the drive shaft, and the output end is provided with an eccentric shaft 4;
  • One end of the locking rod 5 is connected to the eccentric shaft 4, and the axial direction of the locking rod 5 is arranged perpendicular to the axial direction of the drive shaft of the driving device 1;
  • the rotation of the driving shaft of the driving device 1 is converted into the reciprocating motion of the locking rod 5 through the reduction mechanism 2 .
  • the driving device 1 is a rotary motor.
  • the multi-stage planetary reduction gear 3 By arranging the multi-stage planetary reduction gear 3, the high rotational speed of the drive shaft of the rotary motor can be converted into the low rotational speed of the eccentric shaft 4, and by aligning the axial direction of the lock bar 5 with the
  • the driving shaft of the driving device 1 is vertically arranged in the axial direction, and the moving direction of the locking rod 5 connected to the eccentric shaft 4 changes relative to the rotating direction of the driving shaft of the driving device 1 .
  • the reduction mechanism 2 composed of multi-stage planetary reduction gear 3 has the characteristics of compact structure. It is connected with the drive device 1 and the lock lever 5 as a complete unit, and the high speed of the drive device 1 is converted into low speed transmission through the planetary gear 8 reducer.
  • the lock bar 5 realizes the work of locking and unlocking relatively flexibly without damaging the lock hole and itself.
  • the reduction mechanism 2 includes a multi-stage planetary reduction gear 3, and each of the planetary reduction gears 3 at each stage includes an outer ring gear 6, a sun gear 7, a planetary gear 8 and a planetary gear Gear frame 9; the external ring gear 6 is fixedly arranged, the sun gear 7 is coaxially arranged with the external ring gear 6, and the number of the planetary gears 8 is at least three, respectively connected to the external ring gear 6 and the external ring gear 6
  • the sun gear 7 meshes with the sun gear 7, and the planetary gears 8 are respectively provided with rotating shafts 10 coincident with their axes.
  • the drive shaft 12 is set at the position where the axis of the sun gear 7 coincides;
  • the multi-stage planetary reduction gears 3 are stacked sequentially, and the transmission shaft 12 of each stage of the planetary reduction gears 3 is coaxially connected with the sun gear 7 of the next stage of the planetary reduction gears 3;
  • the planetary reduction gear 3 close to the side of the drive shaft, wherein the sun gear 7 is the input end, connected with the drive shaft;
  • the planetary reduction gear 3 close to the side of the lock lever 5, wherein the planetary gear carrier 9 is the output end, the eccentric shaft 4 is arranged on the output end, the axis of the eccentric shaft 4 is in line with the The axes of the drive shafts are parallel but not coincident.
  • the reciprocating motion is one or more of stretching, translation, rotation, swing, bending, and twisting.
  • the required speed of the output end of the electronic lock structure can be obtained to produce electronic locks with different charging requirements, so as to meet the production requirements of charging guns of different models.
  • the axis of the eccentric shaft 4 is aligned with the drive shaft.
  • the axes of the shafts are parallel but not coincident, and are used to change the rotation of the driving device 1 into the reciprocating motion of the lock bar 5; it is convenient to install an electronic lock in the small space formed between the parts to realize the charging of the car
  • the distance between the eccentric shaft 4 and the extension line in the axial direction of the drive shaft and the intersection of the planetary gear carrier 9 near the side of the locking bar 5 the distance of the reciprocating movement of the end of the locking bar 5 can be changed , in actual production, select according to the needs.
  • the output power of the driving device 1 is 0.35W-5.56W.
  • the output power of the driving device 1 determines the working speed of the electronic lock structure. The higher the power, the faster the electronic lock structure completes the work, and the smaller the power, the slower the electronic lock structure completes the work. The rotational torque of the shaft is insufficient or unable to complete the locking work of the locking bar 5 .
  • the test method is to select the drive device 1 with different output power, the lock bar 5 has the same structure, and the reduction mechanism 2 is the same. 1 Continuously work for 1 minute, record the number of times the lock lever 5 completes the work, the number of times greater than or equal to 40 is qualified, and less than 40 is unqualified. If there is abnormal sound when the lock bar 5 is working, it is also considered as unqualified. The results are shown in Table 1.
  • Table 1 Effects of different output powers on the speed and abnormal sound of the locking lever 5
  • the output power of the drive device 1 is less than 0.35W, the number of switches completed by the electronic lock structure within 1 minute is less than 40 times, and the speed is too slow to be unqualified, so the inventor selected the minimum power of the drive device 1 as 0.35W, when the output power of the drive device 1 is greater than 5.56W, the electronic lock structure will enter the bottleneck period due to the influence of the overall design, there will be no obvious improvement, and abnormal noise will appear at the same time, so the output power of the drive device 1 selected by the inventor It is 0.35W ⁇ 5.56W. Specifically, it can be 0.9W, 0.96W, 1W, 1.3W, etc. wait.
  • the output torque of the drive shaft is 2.25N ⁇ mm ⁇ 9.85N ⁇ mm.
  • the torque of the driving device 1 determines the magnitude of the force applied to the lock bar 5.
  • the rotating motor as an example, if the torque is not enough, the lock bar 5 cannot be driven to complete the switching action of the electronic lock.
  • the inventor has carried out relevant tests on the influence of the motor on the electronic lock switch.
  • the test method is to select rotating motors with different torques.
  • the other structures of the electronic lock are the same.
  • the rotating motor that can normally drive the lock bar 5 to work is qualified, otherwise it is unqualified.
  • the electronic lock makes abnormal noise during the working process, it is also considered unqualified.
  • Table 2 The test results are shown in Table 2:
  • the torque of different rotating motors when the torque of different rotating motors is less than 2.25N ⁇ mm, the locking lever 5 cannot be driven to work, so the inventor chooses the minimum torque of the rotating motor to be 2.25N ⁇ mm.
  • the torque is greater than 9.85N mm, it can also drive the lock lever 5 to work, but because the torque is too large, there will be abnormal noise when the electronic lock is working, so the torque of the driving device 1 selected by the inventor is 2.25N mm ⁇ 9.85N ⁇ mm. Specifically, it may be 4.90 N ⁇ mm or 6.50 N ⁇ mm.
  • the transmission ratio between the drive shaft of the drive device 1 and the planetary gear carrier 9 of the planetary reduction gear 3 on the side close to the lock lever 5 is 5/1 ⁇ 90/1.
  • the transmission ratio between the driving device 1 and the planetary gear carrier 9 is 5/1 ⁇ 90/1. If the transmission ratio is too large, it will take more response time, and if the control is not precise, abnormal noise will easily occur.
  • the shape of the locking rod 5 is one or more of cylinder, circular truncated cone, elliptical prism, elliptical truncated elliptical cone, polygonal prism, polygonal truncated polygon and polygonal pyramid.
  • the shape of the lock bar 5 can be selected according to the shape of the lock hole, and there is no special limitation here.
  • an installation hole 11 is provided at the end of the lock lever 5 connected to the output end, the installation hole 11 is in a closed or open state, and the eccentric shaft 4 is arranged on the In the mounting hole 11, the eccentric shaft 4 can drive the mounting hole 11 and drive the locking rod 5 to reciprocate.
  • the installation hole 11 is provided at the end where the lock bar 5 is connected to the output end, which facilitates the connection between the lock bar 5 and the reduction mechanism 2, and facilitates assembly and maintenance.
  • the inner surface of the installation hole 11 and the outer surface of the eccentric shaft 4 have a wear-resistant coating; the tooth surface of the planetary reduction gear 3 has a wear-resistant coating.
  • the service life of the electronic lock structure can be extended by setting the wear-resistant coating.
  • the material of the wear-resistant coating includes ceramics, alloys, oxides or fluoroplastics.
  • the wear-resistant coating comprises one of gold, silver, nickel, tin, tin-lead alloy, zinc, silver-antimony alloy, palladium, palladium-nickel alloy, graphite silver, hard silver, graphene silver and silver-gold-zirconium alloy one or more species.
  • the inventor has carried out relevant tests, put the relevant test samples into the salt spray test chamber, spray salt spray to each position of the test samples, every 20 Take it out and clean it every hour to observe the surface corrosion, that is, one cycle, until the surface corrosion area of the test sample is greater than 10% of the total area, stop the test, and record the number of cycles at that time. In this embodiment, the number of cycles less than 80 is considered unqualified.
  • the number of frictions in Table 4 is that the test sample is fixed on the test bench, and after every 100 contact friction tests, it is necessary to stop to observe the damage of the wear-resistant coating of the test sample, scratches appear, and the test sample is exposed. If the material of the piece itself is not used, the experiment is stopped, and the number of frictions at that time is recorded. In this embodiment, the number of frictions less than 8000 times is unqualified.
  • the coating material is gold, silver, silver-antimony alloy, palladium, palladium-nickel alloy, graphite silver, hard silver, graphene silver and silver-gold-zirconium alloy
  • the experimental results exceed the standard value more , the performance is relatively stable.
  • the coating material is gold, silver, nickel, tin, tin-lead alloy, zinc
  • the inventor selects the coating material as gold, silver, nickel, tin, tin-lead alloy, zinc, hard silver silver antimony
  • alloy palladium, palladium-nickel alloy, graphite silver, graphene silver and silver-gold-zirconium alloy.
  • An electronic lock comprising an electronic lock housing and an electronic lock structure in any embodiment, the electronic lock structure is arranged in the electronic lock housing, a lock hole is arranged on the electronic lock housing, the The lock bar 5 stretches out from the lock hole and moves back and forth;
  • a screw mechanism is arranged in the housing of the electronic lock, the locking rod 5 is sleeved on one end of the screw mechanism, and the other end of the screw mechanism extends outside the housing of the electronic lock, and the screw mechanism rotates to The locking rod 5 is translated so that the mounting hole 11 at the end of the locking rod connected to the output end is disengaged from the eccentric shaft 4 .
  • the electronic lock fails, so that the car charging gun cannot be separated from the car charging interface through normal operation, and the car charging gun can be separated from the car charging interface by rotating the screw structure.
  • the mounting hole 11 at one end of the lock lever 5 is separated from the eccentric shaft 4, and then the lock lever 5 is separated from the lock hole on the car charging interface or the charging gun by external force, so as to prevent the car charging gun and the car charging gun from being disconnected when the electronic lock fails. A situation arises where the interface cannot be separated.
  • the radius of the locking hole is 3mm-15mm.
  • the radius of the lockhole is 3mm-15mm, if the radius of the lockhole is too small, only a thinner lock rod 5 can be selected, and if the radius of the lockhole is too large, it is necessary to increase the seal on the inner wall of the lockhole. device, it is difficult to carry out actual production.
  • the inventor has carried out related tests. The inventor selects lockholes of different radii for use, and selects the lock bar 5 matched therewith. Taking the lock rod 5 made of polyvinyl chloride as an example, the lock rod 5 with different radii is selected, and the bending test is carried out on the lock rod 5.
  • Table 5 The bending situation of the lock rod corresponding to the lock hole with different radii and whether there is any abnormal sound
  • a motor vehicle comprising an electronic lock structure for a planetary gear in any one of the above embodiments, and the electronic lock in any one of the above embodiments.

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Abstract

Disclosed are an electronic lock structure of a planetary gear, an electronic lock and a motor vehicle, the electronic lock structure comprising: a driving device, a speed reducing mechanism and a lock rod. The driving device is provided with a driving shaft; the speed reducing mechanism is composed of multiple stages of planetary speed reducing gears and comprises an input end and an output end, the input end is connected to the driving shaft, and the output end is provided with an eccentric rotary shaft; and one end of the lock rod is connected to the eccentric rotary shaft, and the axis direction of the lock rod is configured to be perpendicular to the axial direction of a driving shaft of the driving device. According to the electronic lock structure, the rotation of the driving device is converted into reciprocating motion of the lock rod. The electronic lock structure of a planetary gear of the present disclosure may be designed according to needs. Electronic locks having different charging requirements may be produced by increasing the stage number of the planetary reduction gear so as to meet production requirements of charging guns of different vehicle types. Meanwhile, due to the compact structure, mounting space is saved, and miniaturization of vehicle charging gun heads is facilitated.

Description

一种行星齿轮的电子锁结构,电子锁及机动车辆Electronic lock structure of planetary gear, electronic lock and motor vehicle
本申请要求2021年9月30日递交的申请号为202122397222.X、主题名称为“一种行星齿轮的电子锁结构,电子锁及机动车辆”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 202122397222.X and the subject title "An Electronic Lock Structure for Planetary Gears, Electronic Locks and Motor Vehicles" filed on September 30, 2021, the entire contents of which are incorporated by reference incorporated in this application.
技术领域technical field
本发明涉及电子锁技术领域,更具体地,涉及一种行星齿轮的电子锁结构,电子锁及机动车辆。The invention relates to the technical field of electronic locks, and more specifically, to an electronic lock structure of a planetary gear, an electronic lock and a motor vehicle.
背景技术Background technique
随着新能源技术的快速发展,新能源汽车的数量也越来越多。目前,为了提高充电过程的安全性,新能源汽车充电接口处安装有锁止装置,锁止装置的设计制约着新能源汽车充电过程的发展,本领域技术人员需要一种转动平稳,体积小,可在充电枪或汽车充电接口有限空间中进行组装。目前市场上齿轮齿条结构的电子锁,占用汽车充电枪或汽车充电接口的体积较大,不利于设备小型化生产。因此,如何提供一种在充电枪或汽车充电接口狭小空间内进行组装,同时要求结构简单,维修方便的一种行星齿轮的电子锁结构成为本领域亟需解决的技术难题。With the rapid development of new energy technology, the number of new energy vehicles is also increasing. At present, in order to improve the safety of the charging process, a locking device is installed at the charging interface of the new energy vehicle. The design of the locking device restricts the development of the charging process of the new energy vehicle. It can be assembled in the limited space of charging gun or car charging interface. At present, electronic locks with rack and pinion structures on the market occupy a large volume of the car charging gun or car charging interface, which is not conducive to the miniaturization of equipment production. Therefore, how to provide an electronic lock structure for a planetary gear that can be assembled in a small space of a charging gun or a car charging interface, and requires simple structure and convenient maintenance has become a technical problem that needs to be solved urgently in this field.
发明内容Contents of the invention
本发明的一个目的是提供一种行星齿轮的电子锁结构的新技术方案。An object of the present invention is to provide a new technical solution for the electronic lock structure of the planetary gear.
根据本发明的第一方面,提供了一种行星齿轮的电子锁结构,包括:According to the first aspect of the present invention, there is provided an electronic lock structure for planetary gears, including:
驱动装置,具有驱动轴;a drive device having a drive shaft;
减速机构,所述减速机构由多级行星减速齿轮构成,包括输入端和输出端,所述输入端与所述驱动轴连接,所述输出端设置有偏心转轴;A reduction mechanism, the reduction mechanism is composed of a multi-stage planetary reduction gear, including an input end and an output end, the input end is connected to the drive shaft, and the output end is provided with an eccentric shaft;
锁杆,一端与所述偏心转轴连接,所述锁杆轴线方向与所述驱动装置的驱动轴轴向方向非平行设置;a locking rod, one end of which is connected to the eccentric shaft, and the axial direction of the locking rod is not parallel to the axial direction of the drive shaft of the driving device;
所述驱动装置的驱动轴的转动通过减速机构转化为所述锁杆往复运动。The rotation of the drive shaft of the drive device is converted into the reciprocating motion of the lock bar through the reduction mechanism.
进一步的,所述减速机构包括多级行星减速齿轮,各级所述行星减速齿轮均包括外齿圈、太阳轮、行星齿轮和行星齿轮架;所述外齿圈固定设置,所述太阳轮与所述外齿圈同轴设置,所述行星齿轮数量为至少三个,分别与所述外齿圈和所述太阳轮啮合,所 述行星齿轮分别设置与其轴线重合的转轴,所述行星齿轮架一侧与多个所述转轴转动连接,所述行星齿轮架另一侧设置与所述太阳轮轴线重合的位置上设置传动轴;Further, the reduction mechanism includes a multi-stage planetary reduction gear, and each stage of the planetary reduction gear includes an outer ring gear, a sun gear, a planetary gear and a planetary gear carrier; the outer ring gear is fixedly arranged, and the sun gear and The outer ring gear is coaxially arranged, and the number of the planetary gears is at least three, which are respectively meshed with the outer ring gear and the sun gear. The planetary gears are respectively provided with rotating shafts that coincide with their axes. One side is rotatably connected to a plurality of the rotating shafts, and the other side of the planetary gear carrier is provided with a transmission shaft at a position coincident with the axis of the sun gear;
多级所述行星减速齿轮依次重叠放置,每一级所述行星减速齿轮的传动轴与下一级所述行星减速齿轮的太阳轮同轴连接;The multi-stage planetary reduction gears are stacked sequentially, and the transmission shaft of each stage of the planetary reduction gears is coaxially connected with the sun gear of the next stage of the planetary reduction gears;
靠近所述驱动轴一侧的所述行星减速齿轮,其中的所述太阳轮为所述输入端,与所述驱动轴连接;The planetary reduction gear near the side of the drive shaft, wherein the sun gear is the input end, connected to the drive shaft;
靠近所述锁杆一侧的所述行星减速齿轮,其中的所述行星齿轮架为输出端,所述偏心转轴设置在所述输出端上,所述偏心转轴的轴线与所述驱动轴的轴线平行但不重合。The planetary reduction gear near the side of the lock lever, the planetary gear carrier is the output end, the eccentric shaft is arranged on the output end, the axis of the eccentric shaft is connected to the axis of the drive shaft parallel but not coincident.
进一步的,所述往复运动方式为伸缩、平移、转动、摇摆、弯曲、扭曲中的一种或多种。Further, the reciprocating motion is one or more of stretching, translation, rotation, swing, bending, and twisting.
进一步的,所述驱动装置的输出功率为0.35W~5.56W。Further, the output power of the driving device is 0.35W-5.56W.
进一步的,所述驱动轴的输出扭矩为2.25N·mm~9.85N·mm。Further, the output torque of the drive shaft is 2.25N·mm˜9.85N·mm.
进一步的,所述驱动装置的驱动轴与靠近所述锁杆一侧的所述行星减速齿轮的行星齿轮架的传动比为5/1~90/1。Further, the transmission ratio between the drive shaft of the drive device and the planetary gear carrier of the planetary reduction gear on the side close to the lock lever is 5/1˜90/1.
进一步的,所述锁杆的形状为圆柱、圆台、圆锥、椭圆柱、椭圆台、椭圆锥、多棱柱、多棱台和多棱锥的一种或多种。Further, the shape of the locking rod is one or more of a cylinder, a circular truncated cone, a circular truncated cone, an elliptical cylinder, an elliptical truncated cone, an elliptical cone, a polygonal prism, a polygonal truncated polygon and a polygonal pyramid.
进一步的,所述锁杆与所述输出端连接的一端设置安装孔,所述安装孔为封闭或开口状态,所述偏心转轴设置在所述安装孔中,所述偏心转轴能够驱动所述安装孔并带动所述锁杆往复运动。Further, one end of the lock lever connected to the output end is provided with a mounting hole, the mounting hole is closed or open, the eccentric shaft is set in the mounting hole, and the eccentric shaft can drive the mounting hole. hole and drive the lock bar to reciprocate.
进一步的,所述安装孔内表面、所述偏心转轴外表面具有耐磨镀层;所述行星减速齿轮的齿面上具有耐磨镀层。Further, the inner surface of the installation hole and the outer surface of the eccentric shaft have a wear-resistant coating; the tooth surface of the planetary reduction gear has a wear-resistant coating.
根据本发明的第二方面,提供了一种电子锁,包括电子锁壳体和上述任一项的一种行星齿轮的电子锁结构,所述一种行星齿轮的电子锁结构设置在所述电子锁壳体中,所述电子锁壳体上设置锁孔,所述锁杆从所述锁孔中伸出并做往复运动;According to the second aspect of the present invention, an electronic lock is provided, comprising an electronic lock housing and an electronic lock structure of a planetary gear according to any one of the above, the electronic lock structure of a planetary gear is arranged on the electronic lock In the lock housing, a lock hole is provided on the electronic lock housing, and the lock rod protrudes from the lock hole and reciprocates;
所述电子锁壳体内设置螺杆机构,所述锁杆套接在所述螺杆机构的一端,所述螺杆机构的另一端延伸至所述电子锁壳体之外,所述螺杆机构旋转,可以使所述锁杆平移,从而使所述锁杆与所述输出端连接的一端的安装孔与所述偏心转轴脱离。A screw mechanism is set inside the electronic lock housing, the lock rod is sleeved on one end of the screw mechanism, and the other end of the screw mechanism extends outside the electronic lock housing, and the screw mechanism rotates to make The locking rod translates, so that the mounting hole at the end of the locking rod connected to the output end is disengaged from the eccentric shaft.
进一步的,所述锁孔的半径为3mm-15mm。Further, the radius of the locking hole is 3mm-15mm.
根据本发明的第三方面,提供了一种机动车辆,包括上述任一项的一种行星齿轮的电子锁结构,以及上述任一项的电子锁。According to a third aspect of the present invention, there is provided a motor vehicle, comprising the electronic lock structure of any one of the above planetary gears, and the electronic lock of any one of the above.
根据本公开的一种行星齿轮的电子锁结构,具有如下技术效果。An electronic lock structure for a planetary gear according to the present disclosure has the following technical effects.
1、一种行星齿轮的电子锁结构的输出端转速,可根据需要设计,通过增加行星减速齿轮的级数,来生产不同充电要求的电子锁,以满足不同车型充电枪的生产要求。1. The output speed of the electronic lock structure of a planetary gear can be designed according to the needs. By increasing the number of planetary reduction gears, electronic locks with different charging requirements can be produced to meet the production requirements of charging guns for different models.
2、本发明提供的一种行星齿轮的电子锁结构,具有结构紧凑的特点,作为一个完整个体与驱动装置及锁杆连接,通过行星齿轮减速机构将驱动装置的高转速转化为低转速传递给锁杆,实现锁杆在不损坏锁孔及自身的情况下,相对柔性的实现锁定和解除锁定的工作。2. The electronic lock structure of a planetary gear provided by the present invention has the characteristics of compact structure. It is connected with the drive device and the lock lever as a complete unit, and the high speed of the drive device is converted into a low speed through the planetary gear reduction mechanism and transmitted to the The locking rod realizes the relatively flexible locking and unlocking work of the locking rod without damaging the lock hole and itself.
3、本发明提供的一种行星齿轮的电子锁结构,通过将锁杆的轴向方向与驱动装置驱动轴的轴向方向垂直设置,并使得行星齿轮架的输出端设置为偏心转轴的形式,偏心转轴的轴线与所述驱动轴的轴线平行但不重合,用来将驱动装置的转动,转化为所述锁杆的往复运动,便于在各零件之间的形成的小空间空隙内,安装电子锁,实现将汽车充电枪的小型化的过程。3. In the electronic lock structure of a planetary gear provided by the present invention, the axial direction of the locking rod is perpendicular to the axial direction of the drive shaft of the driving device, and the output end of the planetary gear carrier is set in the form of an eccentric shaft. The axis of the eccentric shaft is parallel to but not coincident with the axis of the drive shaft, and is used to convert the rotation of the drive device into the reciprocating motion of the lock lever, which facilitates the installation of electronic components in the small space formed between the parts. Lock, the process of miniaturizing the car charging gun.
4、本发明提供的一种行星齿轮的电子锁结构,通过设置螺杆结构,可在需要将汽车充电枪和汽车充电接口分离时,电子锁出现故障,致使不能通过正常操作使汽车充电枪与汽车充电接口分离,可通过旋转螺杆结构,将锁杆一端的安装孔与偏心转轴分离,实现将锁杆与从汽车充电接口上的锁孔中脱离出来,避免电子锁出现故障时,汽车充电枪与汽车充电接口不能分离的情况出现。4. The electronic lock structure of a planetary gear provided by the present invention, by setting the screw structure, when it is necessary to separate the car charging gun from the car charging interface, the electronic lock fails, so that the car charging gun cannot be connected to the car through normal operation. The charging interface is separated, and the installation hole at one end of the lock rod can be separated from the eccentric shaft by rotating the screw structure, so that the lock rod can be separated from the lock hole on the car charging interface, and the car charging gun and the car charging gun can be avoided when the electronic lock fails. The car charging interface cannot be separated.
通过以下参照附图对本发明的示例性实施例的详细描述,本发明的其它特征及其优点将会变得清楚。Other features of the present invention and advantages thereof will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings.
附图说明Description of drawings
被结合在说明书中并构成说明书的一部分的附图示出了本发明的实施例,并且连同其说明一起用于解释本发明的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention.
图1为本发明提供的行星齿轮的电子锁结构的示意图;Fig. 1 is the schematic diagram of the electronic lock structure of planetary gear provided by the present invention;
图2为本发明中行星减速齿轮一侧面结构示意图;Fig. 2 is a schematic diagram of a side structure of a planetary reduction gear in the present invention;
图3为本发明中行星减速齿轮另一侧面结构示意图。Fig. 3 is a schematic diagram of another side structure of the planetary reduction gear in the present invention.
图中标示如下:The diagram is marked as follows:
1、驱动装置;1. Driving device;
2、减速机构;2. Speed reduction mechanism;
3、行星减速齿轮;3. Planetary reduction gear;
4、偏心转轴;4. Eccentric shaft;
5、锁杆;5. Lock lever;
6、外齿圈;6. Outer ring gear;
7、太阳轮;7. Sun wheel;
8、行星齿轮;8. Planetary gear;
9、行星齿轮架;9. Planetary gear carrier;
10、转轴;10. Shaft;
11、安装孔;11. Mounting hole;
12、传动轴。12. Transmission shaft.
具体实施方式Detailed ways
现在将参照附图来详细描述本发明的各种示例性实施例。应注意到:除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本发明的范围。Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that the relative arrangements of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise.
以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。The following description of at least one exemplary embodiment is merely illustrative in nature and in no way taken as limiting the invention, its application or uses.
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为说明书的一部分。Techniques, methods and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods and devices should be considered part of the description.
在这里示出和讨论的所有例子中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它例子可以具有不同的值。In all examples shown and discussed herein, any specific values should be construed as exemplary only, and not as limitations. Therefore, other instances of the exemplary embodiment may have different values.
如图1至图3所述,本公开的一种行星齿轮8的电子锁结构,包括:As shown in FIGS. 1 to 3 , an electronic lock structure of a planetary gear 8 in the present disclosure includes:
驱动装置1,具有驱动轴;The drive device 1 has a drive shaft;
减速机构2,所述减速机构2由多级行星减速齿轮3构成,包括输入端和输出端,所述输入端与所述驱动轴连接,所述输出端设置有偏心转轴4;A reduction mechanism 2, the reduction mechanism 2 is composed of a multi-stage planetary reduction gear 3, including an input end and an output end, the input end is connected to the drive shaft, and the output end is provided with an eccentric shaft 4;
锁杆5,一端与所述偏心转轴4连接,所述锁杆5轴线方向与所述驱动装置1的驱动轴轴向方向垂直设置;One end of the locking rod 5 is connected to the eccentric shaft 4, and the axial direction of the locking rod 5 is arranged perpendicular to the axial direction of the drive shaft of the driving device 1;
所述驱动装置1的驱动轴的转动通过减速机构2转化为所述锁杆5往复运动。The rotation of the driving shaft of the driving device 1 is converted into the reciprocating motion of the locking rod 5 through the reduction mechanism 2 .
具体实施时,驱动装置1为旋转电机,通过设置多级行星减速齿轮3,可将旋转电机的驱动轴的高转速转化为偏心转轴4的低转速,并通过将锁杆5的轴线方向与所述驱动装置1的驱动轴轴向方向垂直设置,将与偏心转轴4连接的锁杆5的运动方向相对驱 动装置1的驱动轴的转动方向发生变化。多级行星减速齿轮3构成的减速机构2,具有结构紧凑的特点,作为一个完整个体与驱动装置1及锁杆5连接,通过行星齿轮8减速器将驱动装置1的高转速转化为低转速传递给锁杆5,实现锁杆5在不损坏锁孔及自身的情况下,相对柔性的实现锁定和解除锁定的工作。During specific implementation, the driving device 1 is a rotary motor. By arranging the multi-stage planetary reduction gear 3, the high rotational speed of the drive shaft of the rotary motor can be converted into the low rotational speed of the eccentric shaft 4, and by aligning the axial direction of the lock bar 5 with the The driving shaft of the driving device 1 is vertically arranged in the axial direction, and the moving direction of the locking rod 5 connected to the eccentric shaft 4 changes relative to the rotating direction of the driving shaft of the driving device 1 . The reduction mechanism 2 composed of multi-stage planetary reduction gear 3 has the characteristics of compact structure. It is connected with the drive device 1 and the lock lever 5 as a complete unit, and the high speed of the drive device 1 is converted into low speed transmission through the planetary gear 8 reducer. For the lock bar 5, the lock bar 5 realizes the work of locking and unlocking relatively flexibly without damaging the lock hole and itself.
本公开的电子锁结构的一具体实施例中,所述减速机构2包括多级行星减速齿轮3,各级所述行星减速齿轮3均包括外齿圈6、太阳轮7、行星齿轮8和行星齿轮架9;所述外齿圈6固定设置,所述太阳轮7与所述外齿圈6同轴设置,所述行星齿轮8数量为至少三个,分别与所述外齿圈6和所述太阳轮7啮合,所述行星齿轮8分别设置与其轴线重合的转轴10,所述行星齿轮架9一侧与多个所述转轴10转动连接,所述行星齿轮架9另一侧设置与所述太阳轮7轴线重合的位置上设置传动轴12;In a specific embodiment of the electronic lock structure of the present disclosure, the reduction mechanism 2 includes a multi-stage planetary reduction gear 3, and each of the planetary reduction gears 3 at each stage includes an outer ring gear 6, a sun gear 7, a planetary gear 8 and a planetary gear Gear frame 9; the external ring gear 6 is fixedly arranged, the sun gear 7 is coaxially arranged with the external ring gear 6, and the number of the planetary gears 8 is at least three, respectively connected to the external ring gear 6 and the external ring gear 6 The sun gear 7 meshes with the sun gear 7, and the planetary gears 8 are respectively provided with rotating shafts 10 coincident with their axes. The drive shaft 12 is set at the position where the axis of the sun gear 7 coincides;
多级所述行星减速齿轮3依次重叠放置,每一级所述行星减速齿轮3的传动轴12与下一级所述行星减速齿轮3的太阳轮7同轴连接;The multi-stage planetary reduction gears 3 are stacked sequentially, and the transmission shaft 12 of each stage of the planetary reduction gears 3 is coaxially connected with the sun gear 7 of the next stage of the planetary reduction gears 3;
靠近所述驱动轴一侧的所述行星减速齿轮3,其中的所述太阳轮7为所述输入端,与所述驱动轴连接;The planetary reduction gear 3 close to the side of the drive shaft, wherein the sun gear 7 is the input end, connected with the drive shaft;
靠近所述锁杆5一侧的所述行星减速齿轮3,其中的所述行星齿轮架9为输出端,所述偏心转轴4设置在所述输出端上,所述偏心转轴4的轴线与所述驱动轴的轴线平行但不重合。The planetary reduction gear 3 close to the side of the lock lever 5, wherein the planetary gear carrier 9 is the output end, the eccentric shaft 4 is arranged on the output end, the axis of the eccentric shaft 4 is in line with the The axes of the drive shafts are parallel but not coincident.
进一步的,所述往复运动方式为伸缩、平移、转动、摇摆、弯曲、扭曲中的一种或多种。Further, the reciprocating motion is one or more of stretching, translation, rotation, swing, bending, and twisting.
具体实施时,可根据需要设计,通过增加行星减速齿轮3的级数,得到需要的电子锁结构输出端的转速,来生产不同充电要求的电子锁,以满足不同车型充电枪的生产要求。During specific implementation, it can be designed according to needs, by increasing the number of stages of the planetary reduction gear 3, the required speed of the output end of the electronic lock structure can be obtained to produce electronic locks with different charging requirements, so as to meet the production requirements of charging guns of different models.
具体实施时,通过将锁杆5的轴向方向与驱动装置1驱动轴的轴向方向垂直设置,并使得行星齿轮架9的输出端设置为偏心转轴4,偏心转轴4的轴线与所述驱动轴的轴线平行但不重合,用来改变驱动装置1的转动转化转化为所述锁杆5的往复运动;便于在各零件之间的形成的小空间空隙内,安装电子锁,实现将汽车充电枪的小型化的作业,通过改变偏心转轴4距离驱动轴轴向方向延长线与靠近锁杆5一侧的行星齿轮架9相交处的距离的长短,可改变锁杆5端部往复运动的距离,实际生产中,根据需要,进行选择。During specific implementation, by setting the axial direction of the locking rod 5 perpendicular to the axial direction of the drive shaft of the drive device 1, and making the output end of the planetary gear carrier 9 set as the eccentric shaft 4, the axis of the eccentric shaft 4 is aligned with the drive shaft. The axes of the shafts are parallel but not coincident, and are used to change the rotation of the driving device 1 into the reciprocating motion of the lock bar 5; it is convenient to install an electronic lock in the small space formed between the parts to realize the charging of the car For the miniaturization of the gun, by changing the distance between the eccentric shaft 4 and the extension line in the axial direction of the drive shaft and the intersection of the planetary gear carrier 9 near the side of the locking bar 5, the distance of the reciprocating movement of the end of the locking bar 5 can be changed , in actual production, select according to the needs.
本公开的电子锁结构的一具体实施例中,所述驱动装置1的输出功率为 0.35W~5.56W。In a specific embodiment of the electronic lock structure of the present disclosure, the output power of the driving device 1 is 0.35W-5.56W.
具体实施时,驱动装置1的输出功率,决定了电子锁结构的工作速度,功率越高,电子锁结构完成工作的速度越快,功率越小,电子锁结构完成工作的速度越慢,甚至驱动轴的转动扭矩不足以或无法完成锁杆5的锁止工作。为了测试驱动装置1的输出功率对锁杆5的影响,发明人进行了相关测试,测试的方法为选用不同输出功率的驱动装置1,锁杆5结构相同,减速机构2相同,每个驱动装置1连续工作1分钟,记录锁杆5完成工作的次数,次数大于等于40为合格,小于40为不合格。若在锁杆5工作时出现异响也视为不合格。结果如表1所示。During specific implementation, the output power of the driving device 1 determines the working speed of the electronic lock structure. The higher the power, the faster the electronic lock structure completes the work, and the smaller the power, the slower the electronic lock structure completes the work. The rotational torque of the shaft is insufficient or unable to complete the locking work of the locking bar 5 . In order to test the influence of the output power of the driving device 1 on the lock bar 5, the inventor has carried out related tests. The test method is to select the drive device 1 with different output power, the lock bar 5 has the same structure, and the reduction mechanism 2 is the same. 1 Continuously work for 1 minute, record the number of times the lock lever 5 completes the work, the number of times greater than or equal to 40 is qualified, and less than 40 is unqualified. If there is abnormal sound when the lock bar 5 is working, it is also considered as unqualified. The results are shown in Table 1.
表1:不同输出功率对锁杆5速度和异响的影响Table 1: Effects of different output powers on the speed and abnormal sound of the locking lever 5
功率(W)Power (W) 0.30.3 0.350.35 0.500.50 0.800.80 1.131.13 1.221.22 1.391.39 1.751.75 2.412.41 3.683.68 4.864.86 5.565.56 5.605.60
完成次数Completions 3838 4545 4747 5353 5656 5959 6262 6363 6464 6666 7070 7272 7272
是否异响Is it abnormal no no no no no no no no no no no no yes
如表1所示,当驱动装置1的输出功率小于0.35W后,1分钟内电子锁结构完成的开关次数小于40次,速度太慢为不合格,所以发明人选择驱动装置1的最小功率为0.35W,当驱动装置1的输出功率大于5.56W后,电子锁结构受整体设计的影响速度进入瓶颈期,无明显提升,同时还会出现异响,因此发明人选用的驱动装置1的输出功率为0.35W~5.56W。具体可以为0.9W、0.96W、1W、1.3W等。等。As shown in Table 1, when the output power of the drive device 1 is less than 0.35W, the number of switches completed by the electronic lock structure within 1 minute is less than 40 times, and the speed is too slow to be unqualified, so the inventor selected the minimum power of the drive device 1 as 0.35W, when the output power of the drive device 1 is greater than 5.56W, the electronic lock structure will enter the bottleneck period due to the influence of the overall design, there will be no obvious improvement, and abnormal noise will appear at the same time, so the output power of the drive device 1 selected by the inventor It is 0.35W~5.56W. Specifically, it can be 0.9W, 0.96W, 1W, 1.3W, etc. wait.
本公开的电子锁结构的一具体实施例中,所述驱动轴的输出扭矩为2.25N·mm~9.85N·mm。In a specific embodiment of the electronic lock structure of the present disclosure, the output torque of the drive shaft is 2.25N·mm˜9.85N·mm.
具体实施时,驱动装置1的扭矩决定了施加在锁杆5上力的大小,以旋转电机为例,若扭矩不够,则无法带动锁杆5完成电子锁的开关动作,为了验证不同扭矩的旋转电机对电子锁开关的影响,发明人进行了相关测试,测试方法为选用不同扭矩的旋转电机,电子锁的其他结构相同,能够正常带动锁杆5工作的旋转电机为合格,否则为不合格,同时,若电子锁在工作过程中出现异响,也视为不合格。测试结果如表2所示:During specific implementation, the torque of the driving device 1 determines the magnitude of the force applied to the lock bar 5. Taking the rotating motor as an example, if the torque is not enough, the lock bar 5 cannot be driven to complete the switching action of the electronic lock. In order to verify the rotation of different torques The inventor has carried out relevant tests on the influence of the motor on the electronic lock switch. The test method is to select rotating motors with different torques. The other structures of the electronic lock are the same. The rotating motor that can normally drive the lock bar 5 to work is qualified, otherwise it is unqualified. At the same time, if the electronic lock makes abnormal noise during the working process, it is also considered unqualified. The test results are shown in Table 2:
表2:不同扭矩的旋转电机能否正常带动锁杆5工作Table 2: Whether rotating motors with different torques can normally drive the lock lever 5 to work
扭矩(N·mm)Torque (N·mm) 2.152.15 2.252.25 2.902.90 3.653.65 3.903.90 4.454.45 5.105.10 5.505.50 6.206.20 7.407.40 8.608.60 9.859.85 1010
能否工作Can work no able able able able able able able able able able able able
是否异响Is it abnormal no no no no no no no no no no no no yes
如表1所示,不同旋转电机的扭矩小于2.25N·mm后,无法带动锁杆5工作,因此发明人选用旋转电机的扭矩最小为2.25N·mm。当扭矩大于9.85N·mm后虽然也能带动锁 杆5工作,但是因为扭矩太大会使电子锁工作时出现异响,因此发明人选用的驱动装置1的扭矩为2.25N·mm~9.85N·mm。具体可以为4.90N·mm或6.50N·mm等。As shown in Table 1, when the torque of different rotating motors is less than 2.25N·mm, the locking lever 5 cannot be driven to work, so the inventor chooses the minimum torque of the rotating motor to be 2.25N·mm. When the torque is greater than 9.85N mm, it can also drive the lock lever 5 to work, but because the torque is too large, there will be abnormal noise when the electronic lock is working, so the torque of the driving device 1 selected by the inventor is 2.25N mm~9.85N· mm. Specifically, it may be 4.90 N·mm or 6.50 N·mm.
本公开的电子锁结构的一具体实施例中,所述驱动装置1的驱动轴与靠近所述锁杆5一侧的所述行星减速齿轮3的行星齿轮架9的传动比为5/1~90/1。In a specific embodiment of the electronic lock structure of the present disclosure, the transmission ratio between the drive shaft of the drive device 1 and the planetary gear carrier 9 of the planetary reduction gear 3 on the side close to the lock lever 5 is 5/1~ 90/1.
具体实施时,所述驱动装置1与所述行星齿轮架9的传动比为5/1~90/1。传动比太大需要更多的响应时间,控制不精确容易发生异响。During specific implementation, the transmission ratio between the driving device 1 and the planetary gear carrier 9 is 5/1˜90/1. If the transmission ratio is too large, it will take more response time, and if the control is not precise, abnormal noise will easily occur.
因此,发明人选择了不同的传动比进行测试,观察1分钟内锁止或开启动作完成的次数,小于40次为不合格,出现异响也为不合格,结果如表3所示。Therefore, the inventor chose different transmission ratios for testing, and observed the number of times the locking or opening actions were completed within 1 minute. Less than 40 times were unqualified, and abnormal noise was also unqualified. The results are shown in Table 3.
表3:不同传动比对电子锁速度的影响Table 3: Effects of different transmission ratios on the speed of electronic locks
传动比 transmission ratio 4/14/1 5/15/1 8/18/1 30/130/1 45/145/1 80/180/1 90/190/1 95/195/1
完成次数Completions 3838 4040 4747 5252 5555 5858 6161 6363
是否异响Is it abnormal no no no no no no no yes
从表3可知,传动比过小时,电子锁在1分钟内完成的锁止或开启动作不足40次,所以不合格,同时,传动比大于90/1后,电子锁出现异响也为不合格,所以发明人选用驱动装置1与所述锁杆5的传动比为5/1~90/1。It can be seen from Table 3 that if the transmission ratio is too small, the locking or opening actions of the electronic lock within 1 minute are less than 40 times, so it is unqualified. At the same time, if the transmission ratio is greater than 90/1, the abnormal sound of the electronic lock is also unqualified , so the inventor chooses the transmission ratio between the driving device 1 and the locking rod 5 to be 5/1 to 90/1.
进一步的,所述锁杆5的形状为圆柱、圆台、圆锥、椭圆柱、椭圆台、椭圆锥、多棱柱、多棱台和多棱锥的一种或多种。Further, the shape of the locking rod 5 is one or more of cylinder, circular truncated cone, elliptical prism, elliptical truncated elliptical cone, polygonal prism, polygonal truncated polygon and polygonal pyramid.
具体实施时,锁杆5的形状可根据锁孔的形状选择,在此不做特别限制。During specific implementation, the shape of the lock bar 5 can be selected according to the shape of the lock hole, and there is no special limitation here.
本公开的电子锁结构的一具体实施例中,所述锁杆5与所述输出端连接的一端设置安装孔11,所述安装孔11为封闭或开口状态,所述偏心转轴4设置在所述安装孔11中,所述偏心转轴4能够驱动所述安装孔11并带动所述锁杆5往复运动。In a specific embodiment of the electronic lock structure of the present disclosure, an installation hole 11 is provided at the end of the lock lever 5 connected to the output end, the installation hole 11 is in a closed or open state, and the eccentric shaft 4 is arranged on the In the mounting hole 11, the eccentric shaft 4 can drive the mounting hole 11 and drive the locking rod 5 to reciprocate.
具体实施时,通过在所述在锁杆5与所述输出端连接的一端设置安装孔11,方便锁杆5与减速机构2之间的连接,方便组装及维修。During specific implementation, the installation hole 11 is provided at the end where the lock bar 5 is connected to the output end, which facilitates the connection between the lock bar 5 and the reduction mechanism 2, and facilitates assembly and maintenance.
进一步的,所述安装孔11内表面、所述偏心转轴4外表面具有耐磨镀层;所述行星减速齿轮3的齿面上具有耐磨镀层。Further, the inner surface of the installation hole 11 and the outer surface of the eccentric shaft 4 have a wear-resistant coating; the tooth surface of the planetary reduction gear 3 has a wear-resistant coating.
具体实施时,通过耐磨镀层的设置,可延长电子锁结构的使用寿命。During specific implementation, the service life of the electronic lock structure can be extended by setting the wear-resistant coating.
更进一步的,所述耐磨镀层的材质含有陶瓷、合金、氧化物或氟塑料。Furthermore, the material of the wear-resistant coating includes ceramics, alloys, oxides or fluoroplastics.
优选地,所述耐磨镀层包括金、银、镍、锡、锡铅合金、锌、银锑合金、钯、钯镍合金、石墨银、硬银、石墨烯银和银金锆合金中的一种或多种。Preferably, the wear-resistant coating comprises one of gold, silver, nickel, tin, tin-lead alloy, zinc, silver-antimony alloy, palladium, palladium-nickel alloy, graphite silver, hard silver, graphene silver and silver-gold-zirconium alloy one or more species.
为了验证不同耐磨镀层的耐腐蚀性,发明人进行了相关测试,将相关的测试样件放 入到盐雾喷淋试验箱内,对测试样件的各个位置喷淋盐雾,每隔20小时取出清洗观察表面腐蚀情况,即为一个周期,直到测试样件表面腐蚀面积大于总面积的10%的时候,停止测试,并记录当时的周期数。在本实施例中,周期数小于80次认为不合格。表4中的摩擦次数是将测试样件固定在实验台上,并且每经过100次的接触摩擦测试,就要停下来观察测试样件耐磨镀层破坏的情况,出现划伤,并露出测试样件本身材质,则实验停止,记录当时的摩擦次数。在本实施例中,摩擦次数小于8000次为不合格。In order to verify the corrosion resistance of different wear-resistant coatings, the inventor has carried out relevant tests, put the relevant test samples into the salt spray test chamber, spray salt spray to each position of the test samples, every 20 Take it out and clean it every hour to observe the surface corrosion, that is, one cycle, until the surface corrosion area of the test sample is greater than 10% of the total area, stop the test, and record the number of cycles at that time. In this embodiment, the number of cycles less than 80 is considered unqualified. The number of frictions in Table 4 is that the test sample is fixed on the test bench, and after every 100 contact friction tests, it is necessary to stop to observe the damage of the wear-resistant coating of the test sample, scratches appear, and the test sample is exposed. If the material of the piece itself is not used, the experiment is stopped, and the number of frictions at that time is recorded. In this embodiment, the number of frictions less than 8000 times is unqualified.
表4:不同镀层材质测试样件受摩擦次数和耐腐蚀性的影响Table 4: The impact of friction times and corrosion resistance on test samples of different coating materials
Figure PCTCN2022122084-appb-000001
Figure PCTCN2022122084-appb-000001
从上表4可以看出,当选用镀层材质为金、银、银锑合金、钯、钯镍合金、石墨银、硬银、石墨烯银和银金锆合金时,实验结果超过标准值较多,性能比较稳定。当选用镀层材质为镍、锡、锡铅合金、锌时,实验结果也是能够符合要求的,因此,发明人选择镀层材质为金、银、镍、锡、锡铅合金、锌、硬银银锑合金、钯、钯镍合金、石墨银、石墨烯银和银金锆合金中的一种或多种。It can be seen from the above table 4 that when the coating material is gold, silver, silver-antimony alloy, palladium, palladium-nickel alloy, graphite silver, hard silver, graphene silver and silver-gold-zirconium alloy, the experimental results exceed the standard value more , the performance is relatively stable. When selecting the coating material as nickel, tin, tin-lead alloy, zinc, the experimental results also can meet the requirements, therefore, the inventor selects the coating material as gold, silver, nickel, tin, tin-lead alloy, zinc, hard silver silver antimony One or more of alloy, palladium, palladium-nickel alloy, graphite silver, graphene silver and silver-gold-zirconium alloy.
一种电子锁,包括电子锁壳体和任一实施例的一种电子锁结构,所述电子锁结构设置在所述电子锁壳体中,所述电子锁壳体上设置锁孔,所述锁杆5从所述锁孔中伸出并做往复运动;An electronic lock, comprising an electronic lock housing and an electronic lock structure in any embodiment, the electronic lock structure is arranged in the electronic lock housing, a lock hole is arranged on the electronic lock housing, the The lock bar 5 stretches out from the lock hole and moves back and forth;
所述电子锁壳体内设置螺杆机构,所述锁杆5套接在所述螺杆机构的一端,所述螺杆机构的另一端延伸至所述电子锁壳体之外,所述螺杆机构旋转,可以使所述锁杆5平移,从而使所述锁杆与所述输出端连接的一端的安装孔11与所述偏心转轴4脱离。A screw mechanism is arranged in the housing of the electronic lock, the locking rod 5 is sleeved on one end of the screw mechanism, and the other end of the screw mechanism extends outside the housing of the electronic lock, and the screw mechanism rotates to The locking rod 5 is translated so that the mounting hole 11 at the end of the locking rod connected to the output end is disengaged from the eccentric shaft 4 .
具体实施时,通过设置螺杆结构,当在需要将汽车充电枪和汽车充电接口分离时,电子锁出现故障,致使不能通过正常操作使汽车充电枪与汽车充电接口分离,可通过旋转螺杆结构,将锁杆5一端的安装孔11与偏心转轴4分离,再借助外力将锁杆5与从汽车充电接口或充电枪上的锁孔中脱离出来,避免电子锁出现故障时,汽车充电枪与汽车充电接口不能分离的情况出现。During specific implementation, by setting the screw structure, when it is necessary to separate the car charging gun from the car charging interface, the electronic lock fails, so that the car charging gun cannot be separated from the car charging interface through normal operation, and the car charging gun can be separated from the car charging interface by rotating the screw structure. The mounting hole 11 at one end of the lock lever 5 is separated from the eccentric shaft 4, and then the lock lever 5 is separated from the lock hole on the car charging interface or the charging gun by external force, so as to prevent the car charging gun and the car charging gun from being disconnected when the electronic lock fails. A situation arises where the interface cannot be separated.
进一步的,所述锁孔的半径为3mm-15mm。Further, the radius of the locking hole is 3mm-15mm.
具体实施时,所述锁孔的半径为3mm-15mm,锁孔的半径过小,只能选择更细的锁杆5,而锁孔的半径过大,则需要在锁孔的孔内壁增加密封装置,难以进行实际生产。为了验证锁孔半径对电子锁结构的影响,发明人进行了相关测试。发明人选用不同半径的锁孔,并选择与之相匹配的锁杆5。以聚氯乙烯材质的锁杆5为例,选择不同半径的锁杆5,对锁杆5进行弯折实验,由于半径过小导致弯折实验中发生弯折为不合格。再进行工作测试,选择不同的锁杆5,其他结构相同,进行开关锁测试,由于锁杆半径过大导致和其他部件碰触发生异响为不合格,测试结果如表5所示。During specific implementation, the radius of the lockhole is 3mm-15mm, if the radius of the lockhole is too small, only a thinner lock rod 5 can be selected, and if the radius of the lockhole is too large, it is necessary to increase the seal on the inner wall of the lockhole. device, it is difficult to carry out actual production. In order to verify the influence of the radius of the keyhole on the structure of the electronic lock, the inventor has carried out related tests. The inventor selects lockholes of different radii for use, and selects the lock bar 5 matched therewith. Taking the lock rod 5 made of polyvinyl chloride as an example, the lock rod 5 with different radii is selected, and the bending test is carried out on the lock rod 5. If the bending test occurs because the radius is too small, it is unqualified. Then carry out the work test, select different lock rods 5, and other structures are the same, and carry out the switch lock test. Due to the excessive radius of the lock rod, it is unqualified to produce abnormal noise when it touches other parts. The test results are shown in Table 5.
表5:不同半径的锁孔所对应的锁杆的弯折情况及是否异响Table 5: The bending situation of the lock rod corresponding to the lock hole with different radii and whether there is any abnormal sound
半径(mm)Radius (mm) 22 33 55 66 88 1111 1313 1515 1616
是否弯折Whether to bend yes no no no no no no no no
是否异响Is it abnormal no no no no no no no no yes
如表5所示,当锁孔的半径小于3mm后,与其匹配的锁杆5的强度下降很多,极易在一些磕碰中发生弯折影响正常使用。而当锁孔的半径大于15mm后,与其匹配的锁杆5的半径也因为增大而极易和其他器件碰触发生异响,也为不合格。因此,发明人选用锁孔的半径为3mm-15mm。As shown in Table 5, when the radius of the lock hole is less than 3mm, the strength of the matching lock rod 5 drops a lot, and it is very easy to bend in some bumps and affect normal use. And when the radius of the lockhole is greater than 15mm, the radius of the lock bar 5 matched with it is also very easy to touch with other devices to generate abnormal noise because of the increase, which is also unqualified. Therefore, the inventor selects the radius of keyhole as 3mm-15mm.
一种机动车辆,包括上述任一实施例的一种行星齿轮的电子锁结构,以及上述任一实施例的电子锁。A motor vehicle, comprising an electronic lock structure for a planetary gear in any one of the above embodiments, and the electronic lock in any one of the above embodiments.
虽然已经通过例子对本发明的一些特定实施例进行了详细说明,但是本领域的技术人员应该理解,以上例子仅是为了进行说明,而不是为了限制本发明的范围。本领域的技术人员应该理解,可在不脱离本发明的范围和精神的情况下,对以上实施例进行修改。本发明的范围由所附权利要求来限定。Although some specific embodiments of the present invention have been described in detail through examples, those skilled in the art should understand that the above examples are for illustration only and not intended to limit the scope of the present invention. Those skilled in the art will appreciate that modifications can be made to the above embodiments without departing from the scope and spirit of the invention. The scope of the invention is defined by the appended claims.

Claims (12)

  1. 一种行星齿轮的电子锁结构,其特征在于,包括:An electronic lock structure for a planetary gear, characterized in that it comprises:
    驱动装置,具有驱动轴;a drive device having a drive shaft;
    减速机构,所述减速机构由多级行星减速齿轮构成,包括输入端和输出端,所述输入端与所述驱动轴连接,所述输出端设置有偏心转轴;A reduction mechanism, the reduction mechanism is composed of a multi-stage planetary reduction gear, including an input end and an output end, the input end is connected to the drive shaft, and the output end is provided with an eccentric shaft;
    锁杆,一端与所述偏心转轴连接,所述锁杆轴线方向与所述驱动装置的驱动轴轴向方向非平行设置;a locking rod, one end of which is connected to the eccentric shaft, and the axial direction of the locking rod is not parallel to the axial direction of the drive shaft of the driving device;
    所述驱动装置的驱动轴的转动通过减速机构转化为所述锁杆往复运动。The rotation of the drive shaft of the drive device is converted into the reciprocating motion of the lock bar through the reduction mechanism.
  2. 根据权利要求1所述一种行星齿轮的电子锁结构,其特征在于,所述减速机构包括多级行星减速齿轮,各级所述行星减速齿轮均包括外齿圈、太阳轮、行星齿轮和行星齿轮架;所述外齿圈固定设置,所述太阳轮与所述外齿圈同轴设置,所述行星齿轮数量为至少三个,分别与所述外齿圈和所述太阳轮啮合,所述行星齿轮分别设置与其轴线重合的转轴,所述行星齿轮架一侧与多个所述转轴转动连接,所述行星齿轮架另一侧设置与所述太阳轮轴线重合的位置上设置传动轴;An electronic lock structure for planetary gears according to claim 1, wherein the reduction mechanism comprises multi-stage planetary reduction gears, and the planetary reduction gears of each stage include an outer ring gear, a sun gear, a planetary gear and a planetary gear. gear frame; the outer ring gear is fixedly arranged, the sun gear is arranged coaxially with the outer ring gear, and the number of the planetary gears is at least three, which are respectively meshed with the outer ring gear and the sun gear. The planetary gears are respectively provided with rotating shafts coincident with their axes, one side of the planetary gear carrier is rotatably connected to a plurality of the rotating shafts, and the other side of the planetary gear carrier is provided with a transmission shaft at a position coincident with the axis of the sun gear;
    多级所述行星减速齿轮依次重叠放置,每一级所述行星减速齿轮的传动轴与下一级所述行星减速齿轮的太阳轮同轴连接;The multi-stage planetary reduction gears are stacked sequentially, and the transmission shaft of each stage of the planetary reduction gears is coaxially connected with the sun gear of the next stage of the planetary reduction gears;
    靠近所述驱动轴一侧的所述行星减速齿轮,其中的所述太阳轮为所述输入端,与所述驱动轴连接;The planetary reduction gear near the side of the drive shaft, wherein the sun gear is the input end, connected to the drive shaft;
    靠近所述锁杆一侧的所述行星减速齿轮,其中的所述行星齿轮架为输出端,所述偏心转轴设置在所述输出端上,所述偏心转轴的轴线与所述驱动轴的轴线平行但不重合。The planetary reduction gear near the side of the lock lever, the planetary gear carrier is the output end, the eccentric shaft is arranged on the output end, the axis of the eccentric shaft is connected to the axis of the drive shaft parallel but not coincident.
  3. 根据权利要求1所述一种行星齿轮的电子锁结构,其特征在于,所述往复运动方式为伸缩、平移、转动、摇摆、弯曲、扭曲中的一种或多种。The electronic lock structure for planetary gears according to claim 1, wherein the reciprocating motion is one or more of expansion, translation, rotation, swing, bending, and twisting.
  4. 根据权利要求1所述一种行星齿轮的电子锁结构,其特征在于,所述驱动装置的输出功率为0.35W~5.56W。The electronic lock structure of planetary gear according to claim 1, characterized in that the output power of the driving device is 0.35W-5.56W.
  5. 根据权利要求1所述一种行星齿轮的电子锁结构,其特征在于,所述驱动轴的输出扭矩为2.25N·mm~9.85N·mm。The electronic lock structure of planetary gear according to claim 1, characterized in that the output torque of the drive shaft is 2.25N·mm-9.85N·mm.
  6. 根据权利要求1所述的一种行星齿轮的电子锁结构,其特征在于,所述驱动装置的驱动轴与靠近所述锁杆一侧的所述行星减速齿轮的行星齿轮架的传动比为5/1~90/1。The electronic lock structure of a planetary gear according to claim 1, wherein the transmission ratio between the drive shaft of the drive device and the planetary gear carrier of the planetary reduction gear on the side close to the lock lever is 5 /1~90/1.
  7. 根据权利要求1所述一种行星齿轮的电子锁结构,其特征在于,所述锁杆的形 状为圆柱、圆台、圆锥、椭圆柱、椭圆台、椭圆锥、多棱柱、多棱台和多棱锥的一种或多种。An electronic lock structure for planetary gears according to claim 1, characterized in that the shape of the lock rod is a cylinder, a circular truncated cone, a circular cone, an elliptical cylinder, an elliptical platform, an elliptical cone, a polygonal prism, a polygonal truncated polygon and a polygonal pyramid one or more of.
  8. 根据权利要求1所述一种行星齿轮的电子锁结构,其特征在于,所述锁杆与所述输出端连接的一端设置安装孔,所述安装孔为封闭或开口状态,所述偏心转轴设置在所述安装孔中,所述偏心转轴能够驱动所述安装孔并带动所述锁杆往复运动。The electronic lock structure of planetary gear according to claim 1, characterized in that, an installation hole is provided at the end of the lock lever connected to the output end, the installation hole is in a closed or open state, and the eccentric shaft is provided with In the installation hole, the eccentric shaft can drive the installation hole and drive the lock bar to reciprocate.
  9. 根据权利要求8所述的一种行星齿轮的电子锁结构,其特征在于,所述安装孔内表面、所述偏心转轴外表面具有耐磨镀层;所述行星减速齿轮的齿面上具有耐磨镀层。The electronic lock structure of a planetary gear according to claim 8, wherein the inner surface of the mounting hole and the outer surface of the eccentric shaft have a wear-resistant coating; the tooth surface of the planetary reduction gear has a wear-resistant plating.
  10. 一种电子锁,其特征在于,包括电子锁壳体和如权利要求1-9任一项所述的一种行星齿轮的电子锁结构,所述一种行星齿轮的电子锁结构设置在所述电子锁壳体中,所述电子锁壳体上设置锁孔,所述锁杆从所述锁孔中伸出并做往复运动;An electronic lock, characterized in that it comprises an electronic lock housing and an electronic lock structure of a planetary gear according to any one of claims 1-9, the electronic lock structure of a planetary gear is arranged on the In the electronic lock housing, a lock hole is arranged on the electronic lock housing, and the lock rod protrudes from the lock hole and reciprocates;
    所述电子锁壳体内设置螺杆机构,所述锁杆套接在所述螺杆机构的一端,所述螺杆机构的另一端延伸至所述电子锁壳体之外,所述螺杆机构旋转,使所述锁杆平移,从而使所述锁杆与所述输出端连接的一端的安装孔与所述偏心转轴脱离。A screw mechanism is set inside the electronic lock housing, the lock rod is sleeved on one end of the screw mechanism, and the other end of the screw mechanism extends outside the electronic lock housing, and the screw mechanism rotates to make the The lock bar is translated in translation, so that the installation hole at the end of the lock bar connected to the output end is separated from the eccentric shaft.
  11. 根据权利要求10所述的电子锁,其特征在于,所述锁孔的半径为3mm-15mm。The electronic lock according to claim 10, characterized in that, the radius of the lock hole is 3mm-15mm.
  12. 一种机动车辆,其特征在于,包括如权利要求1至9任一项所述的一种行星齿轮的电子锁结构,以及如权利要求10或11所述的电子锁。A motor vehicle, characterized by comprising the electronic lock structure of a planetary gear according to any one of claims 1 to 9, and the electronic lock according to claim 10 or 11.
PCT/CN2022/122084 2021-09-30 2022-09-28 Electronic lock structure of planetary gear, electronic lock and motor vehicle WO2023051597A1 (en)

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CN217215324U (en) * 2021-09-30 2022-08-16 长春捷翼汽车零部件有限公司 Electronic lock structure of planetary gear, electronic lock and motor vehicle

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CN208329897U (en) * 2018-06-22 2019-01-04 深圳市一诺微特电机有限公司 A kind of lock core of electronic lock
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