WO2023031176A1 - Verbundscheibe für ein head-up-display - Google Patents
Verbundscheibe für ein head-up-display Download PDFInfo
- Publication number
- WO2023031176A1 WO2023031176A1 PCT/EP2022/074048 EP2022074048W WO2023031176A1 WO 2023031176 A1 WO2023031176 A1 WO 2023031176A1 EP 2022074048 W EP2022074048 W EP 2022074048W WO 2023031176 A1 WO2023031176 A1 WO 2023031176A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- pane
- intermediate layer
- functional film
- thermoplastic intermediate
- laminated
- Prior art date
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 45
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 104
- 239000004416 thermosoftening plastic Substances 0.000 claims abstract description 104
- 230000005855 radiation Effects 0.000 claims abstract description 50
- 238000000576 coating method Methods 0.000 claims description 14
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 claims description 10
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 10
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 7
- 238000003475 lamination Methods 0.000 claims description 6
- 229920001577 copolymer Polymers 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 3
- 239000011112 polyethylene naphthalate Substances 0.000 claims description 3
- -1 polyethylene terephthalate Polymers 0.000 claims description 3
- 229920006254 polymer film Polymers 0.000 claims description 3
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 2
- 239000004814 polyurethane Substances 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 238000000034 method Methods 0.000 description 16
- 239000011521 glass Substances 0.000 description 8
- 230000002093 peripheral effect Effects 0.000 description 7
- 239000011888 foil Substances 0.000 description 6
- 239000005340 laminated glass Substances 0.000 description 6
- 230000003287 optical effect Effects 0.000 description 6
- 230000000873 masking effect Effects 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 230000003595 spectral effect Effects 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 3
- 239000005361 soda-lime glass Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 230000005684 electric field Effects 0.000 description 2
- 239000012799 electrically-conductive coating Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 230000006750 UV protection Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000005354 aluminosilicate glass Substances 0.000 description 1
- 230000003190 augmentative effect Effects 0.000 description 1
- 239000005388 borosilicate glass Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000001699 photocatalysis Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000037072 sun protection Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
- B32B2307/204—Di-electric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/402—Coloured
- B32B2307/4023—Coloured on the layer surface, e.g. ink
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/41—Opaque
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/412—Transparent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/414—Translucent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/416—Reflective
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/732—Dimensional properties
- B32B2307/737—Dimensions, e.g. volume or area
- B32B2307/7375—Linear, e.g. length, distance or width
- B32B2307/7376—Thickness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
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- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/08—Cars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60J—WINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
- B60J1/00—Windows; Windscreens; Accessories therefor
- B60J1/02—Windows; Windscreens; Accessories therefor arranged at the vehicle front, e.g. structure of the glazing, mounting of the glazing
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B27/00—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
- G02B27/01—Head-up displays
- G02B2027/0192—Supplementary details
- G02B2027/0194—Supplementary details with combiner of laminated type, for optical or mechanical aspects
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B27/00—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
- G02B27/01—Head-up displays
Definitions
- the invention relates to a composite pane for a head-up display, a method for its production and its use.
- Composite glazing is used in many places today, particularly in vehicle construction.
- vehicle includes, among other things, road vehicles, aircraft, ships, agricultural machines or also work equipment.
- Composite panes are also used in other areas. These include, for example, building glazing or information displays, e.g. in museums or as advertising displays.
- a composite pane generally has two panes laminated to an intermediate layer.
- Windshields in particular are often equipped with so-called head-up displays (HUDs). Images are projected onto the windshield with a projector, typically in the area of the dashboard, where they are reflected and perceived by the driver as a virtual image (from his perspective) behind the windshield. In this way, important information can be projected into the driver's field of vision, for example the current driving speed, navigation or warning information, which the driver can perceive without having to take his eyes off the road. Head-up displays can thus make a significant contribution to increasing road safety.
- HUDs head-up displays
- DE 10 2014 220 189 A1 discloses a HUD projection arrangement which is operated with p-polarized radiation in order to generate a HUD image. Since the angle of incidence is typically close to Brewster's angle and p-polarized radiation is therefore reflected only to a small extent by the glass surfaces, the windshield has a reflective structure that can reflect p-polarized radiation in the direction of the driver.
- US 2004/0135742 A1 also discloses a HUD projection arrangement which is operated with p-polarized radiation in order to generate an HUD image and has a reflective structure which can reflect p-polarized radiation in the direction of the driver.
- the multilayer polymer layers disclosed in US Pat. No. 5,882,774 A are proposed as the reflective structure.
- CN 113031276 A discloses a HUD projection arrangement operated with p-polarized radiation and having a layer reflecting p-polarized radiation on the interior-side surface of the inner pane of a composite pane.
- WO 2019/179783 A1 discloses a projection arrangement for a head-up display, at least comprising a composite pane, comprising an outer pane and an inner pane, which are connected to one another via a thermoplastic intermediate layer, with an upper edge and a lower edge and a HUD area; an electrically conductive coating on the surface of the outer pane or the inner pane facing the intermediate layer or within the intermediate layer; and a projector which is directed onto the HUD area, the radiation from the projector having at least a p-polarized component and the electrically conductive coating in the spectral range from 400 nm to 650 nm only having a single local reflection maximum for p- has polarized radiation which is in the range of 510 nm to 550 nm.
- WO 2019/046157 A1 discloses a HUD projection arrangement which is operated with p-polarized radiation in order to generate a HUD image, which has an outer pane, a wedge-shaped intermediate layer and an inner pane, with a p- polarized radiation reflecting coating is applied.
- CN 113071165 A discloses a HUD projection arrangement which is operated with p-polarized radiation in order to generate a HUD image which has an outer pane, a wedge-shaped intermediate layer and an inner pane, with p-polarized radiation on the interior-side surface of the outer pane reflective coating is applied and a reflection-enhancing coating is applied to the interior-side surface of the inner pane.
- the object of the present invention is to provide an improved laminated pane and an improved projection arrangement for a head-up display.
- a further object of the invention is to specify a production method.
- the laminated pane according to the invention comprises an outer pane, a first thermoplastic intermediate layer, a functional film, a second thermoplastic intermediate layer and an inner pane.
- the functional film is arranged between the outer pane and the inner pane.
- the first thermoplastic intermediate layer is arranged between the outer pane and the functional film and the second thermoplastic intermediate layer is arranged between the functional film and the inner pane.
- the laminated pane according to the invention has an upper edge and a lower edge and two side edges.
- the upper edge designates that edge of the laminated pane which is intended to point upwards in the installation position.
- the lower edge designates that edge which is intended to point downwards in the installation position. If the laminated pane is the windshield of a motor vehicle, the The upper edge is often also referred to as the roof edge and the lower edge is often also referred to as the engine edge.
- the outer pane, the inner pane, the first thermoplastic intermediate layer, the second thermoplastic intermediate layer and the functional film each have an outside and an inside surface, an upper edge, a lower edge and two side edges.
- the upper edge designates that edge which is intended to point upwards in the installation position.
- the lower edge designates that edge which is intended to point downwards in the installation position.
- the outside surface designates that main surface which is intended to face the external environment in the installed position.
- the interior-side surface designates that main surface which is intended to face the interior in the installed position.
- the interior surface of the outer pane and the outside surface of the inner pane face each other and are connected to each other by the first thermoplastic intermediate layer and the second thermoplastic intermediate layer.
- the outside surface of the outer pane is referred to as side I.
- the surface of the outer pane on the interior side is referred to as side II.
- the outside surface of the inner pane is referred to as Side III.
- the interior surface of the inner pane is referred to as side IV.
- the functional film is a reflective film that can be used as a HUD film, which is suitable for retaining at least 5%, preferably 10% to 70%, particularly preferably 15% to 60%, in particular 20% to 50% of p- to reflect polarized radiation.
- the functional film is particularly suitable at least 5%, preferably 10% to 70%, particularly preferably 15% to 60%, in particular 20% to 50%, of at an angle of incidence of 55° to 80°, preferably 55° to 75°, particularly to reflect preferably 60° to 70° of p-polarized radiation impinging on the film.
- the functional film is a reflective film that can be used as a HUD film, as described above, it goes without saying that the p-polarized radiation that the functional film emits reflect is p-polarized radiation in the visible spectral range, i.e. in the range from 400 nm to 780 nm.
- the thickness of the second thermoplastic intermediate layer can be changed at least in sections.
- the maximum wedge angle ⁇ (alpha) of the second thermoplastic intermediate layer is less than 0.20 mrad.
- the wedge angle has a finite wedge angle at least in sections, ie a wedge angle greater than 0°.
- “In sections” here means that the vertical course between the lower edge and the upper edge has at least one section in which the thickness of the second thermoplastic intermediate layer changes depending on the location.
- the thickness can also change in several sections or in the entire vertical course.
- the vertical course denotes the course between the lower edge and the upper edge with the course direction being essentially perpendicular to said edges.
- the angle between the two surfaces of the second thermoplastic intermediate layer is referred to as the wedge angle. If the wedge angle is not constant, the tangents to the surfaces must be used to measure it at one point.
- the inner pane and the outer pane have a substantially constant thickness. Consequently, they have an essentially rectangular cross-section.
- the inner pane and the outer pane are therefore not wedge glass panes.
- the first thermoplastic intermediate layer has a substantially constant thickness. Consequently, it has a substantially rectangular cross-section. The first thermoplastic intermediate layer is therefore not a wedge film.
- the composite pane according to the invention also has a maximum wedge angle. It goes without saying that the maximum wedge angle of the composite pane according to the invention corresponds to the maximum wedge angle of the second thermoplastic intermediate layer.
- a substantially constant thickness of a disk or a layer is to be understood as meaning that the thickness of the disk or the layer is constant over the length and width within the scope of normal manufacturing tolerances. This preferably means that the thickness varies by no more than 5%, preferably by no more than 3%.
- the second thermoplastic intermediate layer has a maximum wedge angle ⁇ between 0.01 mrad and 0.19 mrad, particularly preferably between 0.12 mrad and 0.15 mrad, for example 0.12 mrad, 0.14 mrad or 0.15 mrad.
- the maximum wedge angle designates the largest wedge angle that occurs in the intermediate layer.
- the wedge angle of the second thermoplastic interface layer may be constant in the vertical direction, resulting in a linear change in thickness of the second thermoplastic interface layer, the thickness typically increasing from bottom to top.
- the second thermoplastic intermediate layer thus has a wedge-shaped cross section.
- the indication of direction "from bottom to top” refers to the direction from the lower edge to the upper edge, i.e. the vertical course.
- there can also be more complex thickness profiles in which the wedge angle changes from bottom to top that is to say is location-dependent in the vertical course), linear or non-linear.
- the thickness of the second thermoplastic intermediate layer preferably increases at least in sections in the vertical course from bottom to top.
- the varying thickness of the second thermoplastic interface layer may be limited to a portion of the vertical run.
- This section preferably corresponds at least to the so-called HUD area of the laminated pane, ie the area in which the HUD projector generates an image in a projection arrangement.
- the section can also be larger.
- the thickness of the second thermoplastic intermediate layer can be variable over the entire vertical course, for example increasing substantially steadily from the lower edge to the upper edge.
- the functional film can be a carrier film with a reflective coating or a metal-free reflective polymer film.
- the reflective coating is preferably applied to the interior surface, ie the surface facing the vehicle interior, and preferably comprises at least one layer based on a metal or a purely dielectric layer sequence with alternating refractive indices.
- the metal-based layer preferably contains or consists of silver and/or aluminum.
- the dielectric layer sequence preferably contains silicon nitride, silicon oxide and/or zinc oxide.
- the reflective polymer film preferably comprises or consists of dielectric polymer layers.
- the dielectric polymer layers preferably contain PET.
- the functional film in this composition is suitable for reflecting p-polarized radiation in the visible spectral range that strikes the layer.
- the functional film is preferably a film based on polyethylene terephthalate (PET), which is coated with a stack of copolymer layers based on PET and/or polyethylene naphthalate (PEN).
- PET polyethylene terephthalate
- PEN polyethylene naphthalate
- the coating is preferably applied to the interior surface, i.e. the surface facing the vehicle interior.
- Suitable functional films are described in US Pat. No. 5,882,774 A, for example.
- the functional film can be between 20 ⁇ m (microns) and 2 mm thick, preferably between 20 ⁇ m and 120 ⁇ m.
- the thickness of the functional film is essentially constant over the entire length, so the functional film has an essentially rectangular cross section.
- the functional film is therefore not a wedge film.
- the first thermoplastic intermediate layer and the second thermoplastic intermediate layer can, independently of one another, contain or consist of at least polyvinyl butyral (PVB), ethylene vinyl acetate (EVA), polyurethane (PU) or mixtures or copolymers or derivatives thereof, preferably polyvinyl butyral (PVB).
- PVB polyvinyl butyral
- EVA ethylene vinyl acetate
- PU polyurethane
- PVB polyvinyl butyral
- the first thermoplastic intermediate layer and the second thermoplastic intermediate layer can be formed independently of one another by a single film or by more than one film.
- the first thermoplastic interface layer and the second thermoplastic interface layer can be between 20 ⁇ m (microns) and 2 mm thick.
- the thickness of the first thermoplastic intermediate layer is essentially constant over the entire length, thus the first thermoplastic intermediate layer has an essentially rectangular cross-section. Accordingly, the first thermoplastic intermediate layer is not a wedge film.
- the thickness of the second thermoplastic intermediate layer can be varied vertically, at least in sections, with a maximum wedge angle a of less than 0.20 mrad.
- the second thermoplastic intermediate layer is thus a wedge-shaped intermediate layer and can also be referred to as a wedge film.
- the maximum wedge angles according to the invention of less than 0.20 mrad are significantly smaller than the wedge angles for conventional composite panes in the range of 0.5 mrad.
- Foils with only small wedge angles are cheaper and easier to manufacture than foils with larger wedge angles.
- Suitable processes for producing films with small wedge angles such as, for example, stretching processes or extrusion processes, are known to those skilled in the art.
- HLID image width of the HLID
- the greater the image width of the HLID i.e. the distance between the virtual image and the laminated glass, the smaller the wedge angle must be to avoid the double image.
- Large image widths occur in particular with so-called "Augmented Reality" HLIDs, in which not only information is projected onto a limited area of the windshield, but elements of the external environment are included in the display. Examples of this are the marking of a pedestrian, the display of the distance to a vehicle driving ahead or the projection of navigation information directly onto the road, for example to mark the lane to be selected.
- the second thermoplastic intermediate layer is a wedge-shaped stretched thermoplastic intermediate layer.
- the second thermoplastic intermediate layer has a thickness of 200 ⁇ m to 1000 ⁇ m, preferably 300 ⁇ m to 850 ⁇ m, and the first thermoplastic intermediate layer has a thickness between 20 ⁇ m (microns) and 2 mm, preferably between 10 ⁇ m and 120 pm, particularly preferably between 15 pm and 90 pm, very particularly preferably between 20 pm and 75 pm.
- the thickness specification refers to the thickness at the thinnest point.
- the first thermoplastic intermediate layer has a thickness of 200 ⁇ m to 1000 ⁇ m, preferably 300 ⁇ m to 850 ⁇ m
- the second thermoplastic intermediate layer has a thickness between 20 ⁇ m (microns) and 2 mm, preferably between 10 ⁇ m and 120 ⁇ m, particularly preferably between 15 ⁇ m and 90 ⁇ m, very particularly preferably between 20 ⁇ m and 75 ⁇ m.
- the thickness specification refers to the thickness at the thinnest point.
- the first thermoplastic intermediate layer and the functional film can also be present as a so-called bilayer and as such can be introduced into a stacking sequence for the production of a laminated pane according to the invention. This means that the first thermoplastic intermediate layer and the functional film do not necessarily have to be introduced into the stacking sequence as two individual layers one after the other, but can be introduced into the stacking sequence as a common bilayer.
- the second thermoplastic intermediate layer and the functional film can also be present as a so-called bilayer and as such can be introduced into a stacking sequence for the production of a laminated pane according to the invention.
- the second thermoplastic intermediate layer and the functional film do not necessarily have to be introduced into the stacking sequence as two individual layers one after the other, but can be introduced into the stacking sequence as a common bilayer.
- the second thermoplastic intermediate layer can also be formed by more than one film.
- One of the foils can also be present together with the functional foil as a so-called bilayer and as such can be introduced into a stacking sequence for the production of a composite pane according to the invention.
- the bilayer and the further film or the further films of the second thermoplastic intermediate layer are successively introduced into the stacking sequence.
- the functional film is arranged between the outer pane and the inner pane, as described above.
- the functional film is thus arranged inside the laminated pane and is protected in this way, for example, from damage such as scratches and also from fingerprints, particularly in the HUD area
- the functional film preferably extends over the entire surface of the laminated pane or essentially over the entire surface of the laminated pane. Essentially over the entire surface of the composite pane means over the entire surface of the composite pane minus a peripheral edge area of, for example, 20 mm.
- the functional film particularly preferably extends over the entire surface of the laminated pane minus a peripheral edge area of, for example, 20 mm. If the laminated pane has a sensor window, the functional film preferably has a recess in the area of the sensor window.
- the second thermoplastic intermediate layer can also be formed by more than one film.
- at least one of the foils must be designed with the wedge angle.
- the laminated pane according to the invention can additionally include a cover print, in particular made of a dark, preferably black, enamel.
- the masking print is in particular a peripheral, i.e. frame-like, masking print, which is thus arranged in a peripheral edge area, and/or a masking print, which is arranged in an area surrounding the camera window.
- the peripheral masking print primarily serves as UV protection for the assembly adhesive of the laminated pane.
- the cover print can be opaque and full-surface.
- the cover print can also be semi-transparent, at least in sections, for example as a dot grid, stripe grid or checkered grid. Alternatively, the covering print can also have a gradient, for example from an opaque covering to a semi-transparent covering.
- the masking print is usually applied to the interior surface of the outer pane or to the interior surface of the inner pane.
- the laminated pane has a sensor window and the outer pane and/or the inner pane has a covering print in a peripheral edge area and in an area surrounding the sensor window.
- the first thermoplastic intermediate layer and the second thermoplastic intermediate layer can, independently of one another, also be an intermediate layer with acoustically damping properties, an intermediate layer which reflects infrared radiation, an intermediate layer which absorbs infrared radiation, an intermediate layer which absorbs UV radiation, an intermediate layer which is colored at least in sections and/or an intermediate layer which is tinted at least in sections be.
- the first thermoplastic intermediate layer or the second thermoplastic intermediate layer can also be a belt filter film.
- the outer pane and the inner pane are preferably made of glass, in particular of soda-lime glass, which is common for window panes.
- the discs can but also from other types of glass (for example borosilicate glass, quartz glass, aluminosilicate glass) or transparent plastics (for example polymethyl methacrylate or polycarbonate).
- the thickness of the outer pane and the inner pane can vary widely and can thus be adapted to the requirements of the individual case.
- the outer pane and the inner pane preferably have thicknesses of 0.5 mm to 5 mm, particularly preferably 1 mm to 3 mm, very particularly preferably 1.6 mm to 2.1 mm.
- the outer pane has a thickness of 2.1 mm and the inner pane has a thickness of 1.2 mm or 1.6 mm.
- the outer pane or in particular the inner pane can also be thin glass with a thickness of, for example, 0.55 mm or 0.7 mm.
- the outer pane and the inner pane can be clear and colorless, but also tinted or tinted, independently of one another.
- the total transmission through the laminated glass is greater than 70%.
- the term total transmission refers to the procedure specified by ECE-R 43, Appendix 3, Section 9.1 for testing the light transmittance of motor vehicle windows.
- the outer pane and the inner pane can be unprestressed, partially prestressed or prestressed independently of one another. If at least one of the panes is to have a prestress, this can be a thermal or chemical prestress.
- the outer pane and/or the inner pane can have anti-reflection coatings, non-stick coatings, anti-scratch coatings, photocatalytic coatings, electrically heatable coatings, sun protection coatings and/or low-E coatings.
- the height of the outer pane and the inner pane ie in the case of a windshield the distance between the roof edge of the composite pane and the motor edge of the composite pane, is preferably between 0.8 m and 1.40 m, particularly preferably between 0.9 m and 1.25 m
- the height of the first thermoplastic intermediate layer, the second thermoplastic intermediate layer and the functional film is preferably between 0.8 m and 1.40 m, particularly preferably between 0.9 m and 1.25 m.
- the composite pane according to the invention can be a vehicle pane.
- a vehicle window is provided for separating a vehicle interior from an external environment.
- a vehicle pane is therefore a window pane which is inserted into a window opening of the vehicle body or is intended for this purpose.
- a laminated pane according to the invention is in particular a windshield of a motor vehicle.
- the inner pane designates that pane which is intended to face the interior of the vehicle in the installed position.
- the outer pane designates that pane which is intended to face the outer surroundings of the vehicle in the installed position.
- the laminated pane according to the invention is preferably curved in one or more spatial directions, as is customary for motor vehicle panes, with typical radii of curvature being in the range from about 10 cm to about 40 m.
- the laminated glass can also be flat, for example if it is intended as a pane for buses, trains or tractors.
- the invention also relates to a projection arrangement for a head-up display for displaying a virtual image for an observer, at least comprising a laminated pane according to the invention and a projector which is aimed at an area B,
- the projector illuminates an area B of the windshield, where the radiation is reflected towards the viewer (driver), creating a virtual image which the viewer perceives from behind the windshield as seen from him.
- the area B of the windshield that can be irradiated by the projector is also referred to as the HUD area.
- the beam direction of the projector can typically be varied using mirrors, particularly vertically, in order to adapt the projection to the viewer's height.
- the area in which the viewer's eyes must be located for a given mirror position is referred to as the eyebox window.
- This eyebox window can be shifted vertically by adjusting the mirrors, with the entire area accessible in this way (that is to say the superimposition of all possible eyebox windows) being referred to as the eyebox.
- the radiation from the projector has a p-polarized proportion of at least 70% and at least 5% of the p-polarized radiation emitted by the projector and impinging on the functional film of the laminated pane is reflected by the functional film in the direction of the viewer to generate a virtual image in reflected at a distance from the laminated pane, the thickness of the second thermoplastic intermediate layer being variable in the vertical course at least in this area B, with a maximum wedge angle a of less than 0.20 mrad.
- the proportion of p-polarized radiation in the total radiation from the projector is preferably 80%, particularly preferably 100%.
- the specification of the direction of polarization refers to the plane of incidence of the radiation on the laminated pane.
- P-polarized radiation is radiation whose electric field oscillates in the plane of incidence.
- S-polarized radiation is radiation whose electric field oscillates perpendicular to the plane of incidence.
- the plane of incidence is spanned by the incidence vector and the surface normal of the laminated pane in the geometric center of the irradiated area.
- the radiation from the projector impinges on the laminated pane at an angle of incidence of 55° to 80°, preferably 55° to 75°, particularly preferably 60° to 70°.
- This angle of incidence is relatively close to Brewster's angle for an air-to-glass transition (57.2°, soda-lime glass).
- the radiation from the projector is in the visible spectral range of the electromagnetic spectrum.
- Typical HUD projectors work with the wavelengths of approx. 470 nm, 550 nm and 630 nm (RGB).
- 10% to 70%, preferably 15% to 60%, particularly preferably 20% to 50% of the p-polarized radiation emitted by the projector and impinging on the functional film of the composite pane are directed by the functional film in the direction of the viewer reflects.
- the image width of the HLID in the projection arrangement according to the invention ie the distance of the virtual image from the laminated pane, is at least 2500 mm, preferably at least 3500 mm, very particularly preferably at least 4500 mm.
- the image distance can also be 10000 mm or more.
- the image width can be 2500 mm, 3000 mm, 4500 mm or 10000 mm.
- the two images that are generated by reflection of the projector image on the interior-side surface of the inner pane and on the functional film are superimposed on one another in the projection arrangement according to the invention. Disturbing ghost images therefore do not occur or occur only to a small extent.
- the invention also relates to a method for producing a laminated pane according to the invention, in which at least
- thermoplastic intermediate layer (a) an outer pane, a first thermoplastic intermediate layer, a functional film which is suitable for reflecting at least 5% of p-polarized radiation impinging on the functional film, a second thermoplastic intermediate layer, the thickness of which varies vertically at least in sections with a maximum wedge angle ⁇ less than 0.20 mrad, and an inner disk are provided;
- thermoplastic intermediate layer is arranged between the outer pane and the functional film
- second thermoplastic intermediate layer is arranged between the functional film and the inner pane
- the stacking sequence is joined by lamination.
- the outer pane and the inner pane are subjected to a bending process before lamination.
- the outer pane and the inner pane are preferably bent congruently together (ie at the same time and using the same tool), because the shape of the panes is thereby optimally matched to one another for the lamination that takes place later.
- Typical temperatures for glass bending processes are 500°C to 700°C, for example.
- the stacking sequence can be laminated using common lamination processes.
- so-called autoclave processes can be carried out at an increased pressure of about 10 bar to 15 bar and temperatures of 130° C. to 145° C. for about 2 hours.
- autoclave-free processes are also possible.
- Known vacuum bag or vacuum ring methods work, for example, at about 200 mbar and 80°C to 110°C.
- vacuum laminators can be used. These consist of one or more chambers that can be heated and evacuated, in which the first pane and the second pane are laminated within about 60 minutes, for example, at reduced pressures of 0.01 mbar to 800 mbar and temperatures of 80 °C to 170 °C.
- the invention also relates to the use of a composite pane according to the invention as a vehicle pane for a head-up display in means of transport for traffic on land, in the air or on water, in particular in motor vehicles and in particular in a windshield, especially for a head-up display in a motor vehicle.
- FIG. 1 shows a plan view of an embodiment of a laminated pane according to the invention
- FIG. 2 shows a cross section through the laminated pane according to FIG. 1 along section line XX′;
- FIG. 3 shows a cross section through an embodiment of a projection arrangement according to the invention.
- FIG. 4 shows a flow chart of an embodiment of a method according to the invention.
- FIG. 1 shows a plan view of an embodiment of a composite pane 100 according to the invention and FIG. 2 shows a cross section through the composite pane 100 according to FIG. 1 along the section line X-X'.
- the composite pane 100 is made up of an outer pane 1, a first thermoplastic intermediate layer 2, a functional film 3, a second thermoplastic intermediate layer 4 and an inner pane 5.
- the functional film 3 is arranged between the outer pane 1 and the inner pane 5, which is the first thermoplastic intermediate layer 2 arranged between the outer pane 1 and the functional film 3 and the second thermoplastic intermediate layer 4 is arranged between the functional film 3 and the inner pane 5 .
- the outer pane 1 and the inner pane 5 are connected to one another via the first thermoplastic intermediate layer 2 and the second thermoplastic intermediate layer 4, between which the functional film 3 is arranged.
- the laminated pane 100 shown in FIGS. 1 and 2 is, for example, a windshield of a passenger car.
- the outer pane 1 faces the outside environment
- the inner pane 5 faces the vehicle interior.
- the lower edge U of the laminated glass 100 is arranged downward toward the engine of the passenger car
- the upper edge O of the laminated glass 100 is arranged upward toward the roof
- the two side edges S are arranged laterally.
- the outer pane 1 and the inner pane 5 consist, for example, of soda-lime glass.
- the outer pane 1 has a thickness of 2.1 mm, for example, and the inner pane 5 has a thickness of 1.6 mm or 1.2 mm, for example.
- the first thermoplastic intermediate layer 2 is, for example, an intermediate layer made of PVB and has a thickness of 75 ⁇ m.
- the thickness of the second thermoplastic intermediate layer 4 increases continuously from the lower edge U to the upper edge O in the vertical course. For the sake of simplicity, the increase in thickness is shown linearly in FIG. 2, but it can also have more complex profiles.
- the second thermoplastic Intermediate layer 4 is formed from a single sheet of PVB.
- the wedge angle ⁇ is about 0.1 mrad, for example 0.14 mrad or 0.12 mrad and the thickness of the foil at the thinnest point is 0.76 mm.
- An area B is also indicated in FIG. 1 , which corresponds to the HUD area of the laminated pane 100 .
- images are to be generated by a HUD projector. Due to the wedge-shaped design of the second thermoplastic intermediate layer 4, the two images that are generated by reflection of the projector image on the interior surface of the inner pane 5 and on the interior surface of the functional film 3 are superimposed. Disturbing ghost images therefore do not occur or occur only to a small extent.
- the functional film 3 is, for example, a polyethylene terephthalate (PET)-based reflective film that is coated in the direction of the inner pane with a stack of copolymer layers based on PET and polyethylene naphthalate (PEN) and is suitable for reflecting a proportion of 20% to 50% of incident on the functional film 3 p-polarized radiation.
- PET polyethylene terephthalate
- PEN polyethylene naphthalate
- the functional film 3 has a thickness of between 20 ⁇ m and 120 ⁇ m, for example.
- the outer pane 1, the inner pane 5, the first thermoplastic intermediate layer 2 and the second thermoplastic intermediate layer 4 have the same outer dimensions, so that the side edges, the upper edges and the lower edges of the outer pane 1, the inner pane 5, the first thermoplastic intermediate layer 2 and of the second thermoplastic intermediate layer 4 lie flush on top of one another when viewed through the laminated pane 100 .
- the functional film 3 extends over the entire surface of the laminated pane 100.
- the functional film 3 preferably extends over the entire surface of the laminated pane 100 minus a peripheral edge area of 20 mm, so that the functional film in the laminated pane is protected from external influences.
- FIG. 3 shows a cross section of a projection arrangement 101 according to the invention, which comprises the laminated pane 100 from FIGS. 1 and 2.
- the arrangement also includes Laminated glass 100 has a projector 7, which is directed to an area B.
- images can be generated by the projector, which the observer 8 (vehicle driver) perceives as virtual images on the side of the laminated pane 100 facing away from him.
- the wedge angle in area B leads to surfaces of the inner pane 5 and the functional film 3 which are inclined towards one another, as a result of which ghost images can be avoided.
- the beam path of two p-polarized light beams emitted by the projector 7 is also shown in FIG. 3 .
- the light beam C impinges on the interior-side surface IV of the inner pane 5 at the Brewster angle.
- the projection angle thus corresponds to the Brewster angle.
- There this light beam enters the composite pane 100 and is refracted and is then reflected by the interior surface of the functional film 3 and exits the composite pane 100 again at the interior surface IV of the inner pane 5 and is refracted there again and finally hits the viewer 8th.
- the light beam D does not strike the interior surface IV of the inner pane 5 at Brewster's angle and is reflected there in the direction of the viewer 8 .
- C1 denotes the optical path of the light beam C between the projector 7 and the interior-side surface IV of the inner pane 5.
- C2 denotes the optical path of the light-beam C between the interior-side surface IV of the inner pane 5 and the interior-side surface of the functional film 3.
- C3 denotes the optical path of the light beam C between the interior surface of the functional film 3 and the interior surface IV of the inner pane 5.
- C4 denotes the optical path of the light beam C between the interior surface IV of the inner pane 5 and the viewer 8.
- D1 denotes the optical path of the light beam D between the projector 7 and the interior-side surface IV of the inner pane 5.
- D2 denotes the optical path of the light beam D between the interior-side surface IV of the inner pane 5 and the viewer 8.
- Fig. 4 shows a flowchart of an embodiment of the method according to the invention for producing a composite pane according to the invention 100.
- the method comprises a first step S1, in which an outer pane 1, a first thermoplastic intermediate layer 2, a functional film 3, which is suitable at least 5% of on to reflect p-polarized radiation impinging on the functional film 3, a second thermoplastic intermediate layer 4, the thickness of which varies vertically at least in sections with a maximum wedge angle a of less than 0.20 mrad, and an inner pane 5 are provided.
- a stacking sequence is formed in which the functional film 3 is arranged between the outer pane 1 and the inner pane 5, the first thermoplastic intermediate layer 2 is arranged between the outer pane 1 and the functional film 3 and the second thermoplastic intermediate layer 4 is arranged between the functional film 3 and the inner pane 5 is arranged.
- a third step S3 the stacking sequence is connected by lamination.
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Joining Of Glass To Other Materials (AREA)
- Instrument Panels (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202280004389.XA CN116075415A (zh) | 2021-09-03 | 2022-08-30 | 用于平视显示器的复合板 |
EP22769962.6A EP4395992A1 (de) | 2021-09-03 | 2022-08-30 | Verbundscheibe für ein head-up-display |
US18/293,164 US20240253331A1 (en) | 2021-09-03 | 2022-08-30 | Laminated pane for a head-up display |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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EP21194855.9 | 2021-09-03 | ||
EP21194855 | 2021-09-03 |
Publications (1)
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WO2023031176A1 true WO2023031176A1 (de) | 2023-03-09 |
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Application Number | Title | Priority Date | Filing Date |
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PCT/EP2022/074048 WO2023031176A1 (de) | 2021-09-03 | 2022-08-30 | Verbundscheibe für ein head-up-display |
Country Status (4)
Country | Link |
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US (1) | US20240253331A1 (de) |
EP (1) | EP4395992A1 (de) |
CN (1) | CN116075415A (de) |
WO (1) | WO2023031176A1 (de) |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5882774A (en) | 1993-12-21 | 1999-03-16 | Minnesota Mining And Manufacturing Company | Optical film |
US20040135742A1 (en) | 2002-12-31 | 2004-07-15 | Weber Michael F. | Head-up display with polarized light source and wide-angle p-polarization reflective polarizer |
DE102014220189A1 (de) | 2014-10-06 | 2016-04-07 | Continental Automotive Gmbh | Head-Up-Display und Verfahren zur Erzeugung eines virtuellen Bilds mittels eines Head-Up-Displays |
WO2019046157A1 (en) | 2017-08-31 | 2019-03-07 | Vitro Flat Glass Llc | HIGH HEAD DISPLAY AND ASSOCIATED CLADDING |
WO2019179783A1 (de) | 2018-03-21 | 2019-09-26 | Sartorius Lab Instruments Gmbh & Co. Kg | Kalibriergewicht und kalibrieradapter |
CN113031276A (zh) | 2021-03-29 | 2021-06-25 | 福耀玻璃工业集团股份有限公司 | 一种抬头显示系统 |
CN113071165A (zh) | 2021-04-16 | 2021-07-06 | 福耀玻璃工业集团股份有限公司 | 抬头显示玻璃和抬头显示系统 |
-
2022
- 2022-08-30 WO PCT/EP2022/074048 patent/WO2023031176A1/de active Application Filing
- 2022-08-30 EP EP22769962.6A patent/EP4395992A1/de active Pending
- 2022-08-30 CN CN202280004389.XA patent/CN116075415A/zh active Pending
- 2022-08-30 US US18/293,164 patent/US20240253331A1/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5882774A (en) | 1993-12-21 | 1999-03-16 | Minnesota Mining And Manufacturing Company | Optical film |
US20040135742A1 (en) | 2002-12-31 | 2004-07-15 | Weber Michael F. | Head-up display with polarized light source and wide-angle p-polarization reflective polarizer |
DE102014220189A1 (de) | 2014-10-06 | 2016-04-07 | Continental Automotive Gmbh | Head-Up-Display und Verfahren zur Erzeugung eines virtuellen Bilds mittels eines Head-Up-Displays |
WO2019046157A1 (en) | 2017-08-31 | 2019-03-07 | Vitro Flat Glass Llc | HIGH HEAD DISPLAY AND ASSOCIATED CLADDING |
WO2019179783A1 (de) | 2018-03-21 | 2019-09-26 | Sartorius Lab Instruments Gmbh & Co. Kg | Kalibriergewicht und kalibrieradapter |
CN113031276A (zh) | 2021-03-29 | 2021-06-25 | 福耀玻璃工业集团股份有限公司 | 一种抬头显示系统 |
CN113071165A (zh) | 2021-04-16 | 2021-07-06 | 福耀玻璃工业集团股份有限公司 | 抬头显示玻璃和抬头显示系统 |
Also Published As
Publication number | Publication date |
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US20240253331A1 (en) | 2024-08-01 |
CN116075415A (zh) | 2023-05-05 |
EP4395992A1 (de) | 2024-07-10 |
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