WO2022267918A1 - 一种用于钉箱机的双片同步垂直纠偏走纸装置 - Google Patents
一种用于钉箱机的双片同步垂直纠偏走纸装置 Download PDFInfo
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- WO2022267918A1 WO2022267918A1 PCT/CN2022/098400 CN2022098400W WO2022267918A1 WO 2022267918 A1 WO2022267918 A1 WO 2022267918A1 CN 2022098400 W CN2022098400 W CN 2022098400W WO 2022267918 A1 WO2022267918 A1 WO 2022267918A1
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- conveying mechanism
- deviation
- deviation correction
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- assembly
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/02—Feeding or positioning sheets, blanks or webs
- B31B50/04—Feeding sheets or blanks
- B31B50/042—Feeding sheets or blanks using rolls, belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/60—Uniting opposed surfaces or edges; Taping
- B31B50/68—Uniting opposed surfaces or edges; Taping by stitching, stapling or riveting
Definitions
- the invention belongs to the technical field of nail box equipment, in particular to a double-sheet synchronous vertical deviation correcting paper feeding device for a nail box machine.
- the feeding and conveying mechanism is indispensable.
- two pieces of corrugated paper need to be conveyed on the feeding and conveying mechanism at the same time. Due to the influence of sexual factors, corrugated paper often deviates during the conveying process. At this time, it is necessary to use the correction mechanism to correct the verticality of the two pieces of corrugated paper conveyed in the same direction, so that the two sides of the two pieces of corrugated paper are completely vertically aligned.
- most of the current mechanical designs are unreasonable.
- the present invention provides a double-sheet synchronous vertical correction paper feeding device for the nail box machine, which collects signals from both sides of the two pieces of corrugated cardboard during the conveying process through the correction sensor and transmits them to the control panel. system, through the control system to control the transmission of the first drive mechanism, the second drive mechanism, the third drive mechanism and the fourth drive mechanism to automatically adjust the relative speed of the four correction conveying mechanisms, so that the two sides of the two pieces of corrugated paper are transported
- the nailing process is carried out after gradually aligning, and the present invention has a high degree of automation and a high accuracy of deviation correction.
- the present invention adopts the following technical solutions:
- the present invention provides a double-sheet synchronous vertical correction and paper feeding device for a nail box machine, including a frame on which a first deviation correction conveying mechanism, a second deviation correction conveying mechanism, and a second The deviation correction conveying mechanism, the third deviation correcting conveying mechanism and the fourth deviation correcting conveying mechanism; , the third drive mechanism and the fourth drive mechanism drive transmission;
- the first deviation correction conveying mechanism, the second deviation correction conveying mechanism, the third deviation correction conveying mechanism and the fourth deviation correction conveying mechanism all include an upper conveyor belt assembly and a lower conveyor belt assembly, and the upper conveyor belts of the first deviation correction conveying mechanism and the second deviation correction conveying mechanism
- the first corrugated paper transmission channel is formed between the assembly and the lower conveyor belt assembly;
- the second corrugated paper transmission channel is formed between the upper conveyor belt assembly and the lower conveyor belt assembly of the third deviation correction conveying mechanism and the fourth deviation correction conveying mechanism;
- the first corrugated paper transmission passage There is a height difference from the second corrugated paper conveying channel.
- a set of deviation correction sensors are arranged inside the first deviation correction conveying mechanism, the second deviation correction conveying mechanism, the third deviation correction conveying mechanism and the fourth deviation correction conveying mechanism, and each set of deviation correction sensors is connected with the control system, and the control system is also connected with the first deviation correction conveying mechanism.
- a driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism are connected.
- the deflection correction sensor is a laser sensor.
- the deviation correction sensors are optical fiber sensors, and each group of optical fiber sensors is also connected with an optical fiber amplifier.
- the frame includes a left side plate and a right side plate opposite to each other, an upper beam and a lower beam are arranged between the left side plate and the right side plate, and the first deviation correction conveying mechanism and the fourth deviation correcting conveying mechanism are slidably connected
- the second deviation correction conveying mechanism and the third deviation correction conveying mechanism are fixedly connected to the upper crossbeam and the lower crossbeam
- the first driving mechanism and the second driving mechanism are installed on the left side plate of the frame
- the third driving mechanism and the fourth drive mechanism are mounted on the right side panel of the frame.
- first traversing drive motor, the first chain drive assembly connected to the first traversing drive motor, and a plurality of chain drives installed on the left plate and connected to the first chain drive assembly are installed on the left side plate.
- the first lead screw, a plurality of first lead screws are threadedly connected with the first deviation correcting conveying mechanism, and are rotationally connected with the second deviation correcting conveying mechanism, so as to drive the first deviation correcting conveying mechanism to move towards or away from the left side plate synchronously;
- the second traversing drive motor, the second chain drive assembly driven by the second traversing drive motor, and a plurality of second wires mounted on the right plate and connected to the second chain drive assembly are installed on the right side plate.
- a plurality of second lead screws are threadedly connected with the fourth deviation correction conveying mechanism, and are rotationally connected with the third deviation correction conveying mechanism, so as to drive the fourth deviation correcting conveying mechanism to move towards or away from the right side plate synchronously.
- the four upper conveyor belt assemblies move vertically up and down through the lifting adjustment mechanism
- the lifting adjustment assembly includes two lifting plates that are respectively slidably connected to the left side plate and the right side plate, and worm gears that are fixedly connected to the two lifting plates.
- the worm assembly and the lifting power motor connected with the transmission of the two worm gear assemblies, the two ends of the upper beam are respectively fixedly connected to the two lifting plates, and the four upper conveyor belt components are mutually limited by the upper beam and the lifting plate.
- the power motor drives the vertical movement of the four upper conveyor belt assemblies through the up and down movement of the worm of the worm gear assembly.
- each upper conveyor belt assembly is fixedly arranged on the upper support plate
- each lower conveyor belt assembly is fixedly arranged on the lower support plate, and a pressure adjustment is provided between the upper belt body and the lower belt body of each upper conveyor belt assembly.
- Components, the pressure adjustment components are installed on the upper support plate;
- the pressure adjustment assembly includes a first swing shaft vertically arranged on the upper support plate, a swing wheel and a torsion spring set on the first swing shaft, one end of the torsion spring is connected with the first swing shaft, and the other end is connected with the swing wheel, and the swing wheel
- the upper end of the belt is provided with a stopper
- the upper support plate is provided with a limiter matching the stopper, and the limiter limits the pressure exerted by the swing wheel on the lower belt body.
- the paper output ends of the upper support plate and the lower support plate are provided with a bar-shaped adjustment groove extending toward the paper output direction, and the end tension pulleys on the upper conveyor belt assembly and the lower conveyor belt assembly can be adjusted in the strip-shaped adjustment groove. Move back and forth to adjust upper belt assembly and upper belt assembly belt tension.
- a reverse nailing mechanism is provided between the second deviation correcting conveying mechanism and the third deviation correcting conveying mechanism, and the reverse staple driving mechanism is located at the paper output end.
- the double-sheet synchronous vertical correction paper feeding device of the present invention collects signals from both sides of the two sheets of corrugated paper during the conveying process through the correction sensor and transmits them to the control system, and controls the first drive mechanism, the second drive mechanism, and the second drive mechanism through the control system
- the transmission of the third driving mechanism and the fourth driving mechanism adjusts the relative speed of the four correction mechanisms, so that the two sides of the two corrugated papers are completely vertically aligned during the transmission process before the nailing process is performed.
- the double-sheet synchronous vertical correction paper feeding device of the present invention moves left and right relative to the left side plate and the right side board through the first deviation correction conveying mechanism and the fourth deviation correction conveying mechanism, so that the deviation correction paper feeding device can be applied to different widths
- the corrugated paper is corrected.
- the double-sheet synchronous vertical deviation-correcting paper-feeding device of the present invention makes the deviation-correcting paper-feeding device suitable for correcting deviations of corrugated papers of different thicknesses through the up and down movement of the four upper conveyor belt assemblies.
- the double-sheet synchronous vertical deviation correction and paper feeding device of the present invention completely solves the scissors edge and front and rear misalignment jam neck technology of traditional double-sheet cartons, and the device has simple structure, high degree of automation, high production speed, and high deviation correction accuracy.
- Fig. 1 is the overall structural diagram (1) of the double-sheet synchronous deviation correction paper-feeding device of the present invention
- Fig. 2 is the overall structural diagram (2) of the double-sheet synchronous deviation correction paper-feeding device of the present invention
- Fig. 3 is the front view of the double-sheet synchronous deviation correction and paper feeding device of the present invention.
- Fig. 4 is an enlarged view of part A in Fig. 1;
- Figure 5 is an enlarged view of part B in Figure 3;
- Fig. 6 is an enlarged view of part C in Fig. 3;
- Fig. 7 is an enlarged view of part D in Fig. 3;
- the present invention provides a double-piece synchronous vertical correction and paper feeding device for a nail box machine, including a frame 1, and a first deviation correction conveying mechanism is arranged in parallel on the frame 1 from left to right. 21.
- the four deviation correction conveying mechanisms 24 all include an upper conveyor belt assembly 211 and a lower conveyor belt assembly 212, and the first corrugated paper
- the conveying channel, the first corrugated paper conveying channel is used to convey the first piece of corrugated paper; the second corrugated paper conveying channel is formed between the upper conveyor belt assembly 211 and the lower conveyor belt assembly 212 of the third deviation correction conveying mechanism 23 and the fourth deviation correcting conveying
- a set of deviation correction sensors are provided inside the first deviation correction conveying mechanism, the second deviation correction conveying mechanism, the third deviation correction conveying mechanism and the fourth deviation correction conveying mechanism, and each set of deviation correction sensors includes two deviation correction sensors, and the two deviation correction sensors They are respectively arranged on the upper and lower sides of the first corrugated paper conveying channel and the second corrugated paper conveying channel; the upper and lower two deviation correction sensors 4 of each group are opposite to each other, and the four groups of deviation correction sensors 4 are connected with the control system, and the control system is also connected with the first A driving mechanism 31 , a second driving mechanism 32 , a third driving mechanism 33 and a fourth driving mechanism 34 are connected.
- the four deviation-correcting conveying mechanisms of the present invention transmit independently of each other, and the control system automatically analyzes the deviation (deviation) angle of the corrugated cardboard, and controls the transmission speed of the four sets of deviation-correcting conveying mechanisms to adjust the alignment degree of the nailed edges of the two pieces of corrugated paper;
- the invention has a simple structure, and the deviation correction process is controlled by a control system, fully automatic operation, and high deviation correction precision.
- the deviation correction sensor 4 transmits the detected signal to the control system, and the control system calculates the first deviation correction conveying mechanism 21, the second deviation correction conveying mechanism 22, the third deviation correction conveying mechanism 23 and the fourth deviation correction conveying mechanism according to the pre-programmed program.
- the deviation correction sensor 4 in this embodiment is a laser sensor, and the signal is transmitted to the control system through the laser sensor, thereby controlling the transmission speed of the four deviation correction conveying mechanisms; in other embodiments, the deviation correction sensor is an optical fiber sensor, and in each A fiber optic amplifier is also connected to the group of fiber optic sensors. The fiber optic sensor detects the signal and transmits the signal to the control system through the fiber optic amplifier, thereby controlling the transmission speed of the four deviation correction conveying mechanisms.
- the present invention does not limit the specific models of laser sensors, optical fiber amplifiers, and optical fiber sensors. Those skilled in the art can choose by themselves, and those that can achieve the same technical effect as the present invention belong to the protection scope of the present invention.
- the frame 1 includes a left side plate 11 and a right side plate 12 which are arranged opposite to each other.
- An upper crossbeam 13 and a lower crossbeam 14 are arranged between the left side plate 11 and the right side plate 12.
- the first deviation correction conveying mechanism 21 and the second The four deviation correction conveying mechanisms 24 are slidably connected to the upper crossbeam 13 and the lower crossbeam 14
- the second deviation correction conveying mechanism 22 and the third deviation correction conveying mechanism 23 are fixedly connected to the upper crossbeam 13 and the lower crossbeam 14 .
- first deviation correction conveying mechanism 21 and the fourth deviation correction conveying mechanism 24 are located outside the frame 1, by adjusting the distance between the first deviation correction conveying mechanism 21 and the second deviation correction conveying mechanism 22, and the third deviation correction conveying mechanism 23 The distance between it and the fourth deflection correction conveying mechanism 24 makes the deflection correction mechanism suitable for deflection correction of corrugated paper with different widths.
- first traversing drive motor 51 the first chain drive assembly 52 connected to the first traversing drive motor 51, and the first chain drive assembly 52 mounted on the left side plate 11 are installed on the left side plate 11.
- a lifting plate 61 is provided to slide up and down on the inner side of the left side plate 11, and there are four first lead screws 53 in this embodiment, and two of the first lead screws 53 are connected with the first deviation correction conveying
- the upper conveyor belt assembly of the mechanism 21 is threadedly connected with the upper conveyor belt assembly of the second deviation correction conveying mechanism 22; the other two first lead screws 53 are threaded with the lower conveyor belt assembly of the first deviation correction conveying mechanism 21, and are connected with the second deviation correction conveying mechanism 21.
- the lower conveyor belt assembly of the two correction conveying mechanisms 22 is rotatably connected, and the two first lead screws 53 connected to the upper conveyor belt assembly pass through the left lifting plate 61 and are in drive connection with the first chain drive assembly 52 on the left side plate 11 .
- the second traversing drive motor, the second chain drive assembly with the second traversing drive motor transmission, and the multiple gears mounted on the right side plate and connected with the second chain drive assembly are installed on the right side plate 12.
- a second lead screw 54, a plurality of second lead screws 54 are threadedly connected with the fourth deviation correction conveying mechanism 24, and are rotationally connected with the third deviation correction conveying mechanism 23, so as to drive the fourth deviation correction conveying mechanism 24 to approach or move away from the right side plate synchronously direction to move.
- the inside of the right side plate 12 also slides up and down to be provided with a lifting plate 61, and there are four second leading screws 54 in this embodiment, two of which are second leading screws 54 It is threadedly connected with the upper conveyor belt assembly of the fourth deviation correction conveying mechanism 24, and is rotationally connected with the upper conveyer belt assembly of the third deviation correction conveying mechanism 23; Threaded connection, rotatably connected with the lower conveyor belt assembly of the third deviation correction conveying mechanism 23, and the two second lead screws 54 connected with the upper conveyor belt assembly pass through the second chain drive on the right lifting plate 61 and the right side plate 11 Component drive connections.
- the deviation correcting and paper feeding device can be applied to correct deviation of corrugated papers of different widths through the left and right movement of the first deviation correcting conveying mechanism 21 and the fourth deviation correcting conveying mechanism 24 relative to the side plates.
- the above-mentioned threaded connection between the first lead screw and the first deviation correcting conveying mechanism refers to: the first deviation correcting conveying mechanism is fixed with a nut matching the first lead screw, through the rotation of the first lead screw Drive the linear movement of the nut, and then drive the linear movement of the first deviation correction conveying mechanism by the nut; the rotational connection between the first screw and the second deviation correction conveying mechanism means: the first screw is connected with the second deviation correction conveying mechanism through the bearing, and the second deviation correction conveying mechanism The threaded screw can rotate independently relative to the second deviation correction conveying mechanism.
- the connection principle of the second lead screw, the third deviation correction conveying mechanism, and the third deviation correcting conveying mechanism is the same as that described above, and will not be repeated here.
- the four upper conveyor belt assemblies 211 move vertically up and down through the lifting adjustment mechanism.
- the two lifting plates 61 are respectively fixedly connected to the worm gear assembly 62 and the lifting power motor 63 connected to the two worm gear assemblies 62.
- the two ends of the upper beam 13 are respectively fixedly connected to the two lifting plates 61.
- the upper conveyor belt assembly 211 is mutually limited up and down by the upper beam 13 and the lifting plate 61, that is, the upper conveyor belt assembly 211 can slide left and right on the upper beam 13, but it cannot move relative to the up and down direction, and the lifting power motor 63 passes through the worm 622 of the worm gear assembly.
- the up and down movement drives the vertical up and down movement of the upper conveyor belt assembly 211; more specifically, there is one lifting power motor 63 in this embodiment, which is fixedly arranged on the right side plate 12, and the output shaft of the lifting power motor 63 passes through the transmission rod 64 are respectively connected with the left and right two worm gear assemblies 62, the worm gear 621 of the worm gear assembly 62 rotates to drive the worm 622 to move vertically up and down, and the up and down movement of the worm 622 drives the lifting plate 61 to move up and down.
- the upper conveying assembly 211 is relatively fixedly arranged on the upper beam 13 up and down, and then the lifting plate 61 drives the upper conveying assembly 211 to move vertically up and down.
- the two first lead screws 53 and the two second lead screws 54 connected with the upper conveyor belt assembly 211 all pass through the lifting plate 61, and are relatively fixed up and down with the lifting plate 61;
- the connected first lead screw 53 and the second lead screw 54 all move up and down with the lifting plate 61;
- Part of the chains of the first chain transmission assembly and the second chain transmission assembly are provided with tensioning pulleys, which are used to ensure that the chains are always in a tensioned state.
- the present invention makes the deviation correcting and paper feeding device suitable for correcting deviations of corrugated papers of different thicknesses through the up and down movement of the upper conveyor belt assembly.
- each upper conveyor belt assembly 211 is fixedly arranged on the upper support plate 213
- each lower conveyor belt assembly 212 is fixedly arranged on the lower support plate 214
- the number of the upper support plate 213 is the same as the number of the upper conveyor belt assemblies 211.
- the quantity of the lower support plate 214 is the same as the quantity of the lower conveyor belt assembly 212, and a pressure adjustment assembly 215 is arranged between the upper belt body and the lower belt body of each upper conveyor belt assembly 211, and the pressure adjustment assembly 215 is installed on the upper support plate 213 Above;
- the pressure adjustment assembly 215 includes a first swing shaft 2151 vertically arranged on the upper support plate 213, a swing wheel 2152 set on the first swing shaft 2151 and a torsion spring 2153, one end of the torsion spring 2153 is connected to the first swing shaft 2151 , the other end is connected to the swing wheel 2152, the upper end of the swing wheel 2152 is provided with a stopper 2154, and the upper support plate 213 is provided with a limiter 2155 matching the stopper 2154, the limiter 2155 limits the force exerted by the swinger 2152.
- the pressure on the lower belt ensures that the pressure exerted on the lower belt of the upper conveying assembly is appropriate.
- the first driving mechanism 31 and the second driving mechanism 32 are installed on the left side plate 11 of the frame, and the third driving mechanism 33 (symmetrically arranged with the second driving mechanism 32) and the fourth driving mechanism 34 (with the first Drive mechanism is arranged symmetrically) is installed on the right side plate 12 of frame.
- the transmission rollers used to drive the four upper conveyor belt assemblies 211 are connected with the upper conveyor belt assembly 211, and the upper conveyor belt assembly 211 moves up and down with the lifting plate 61, so, in this embodiment, it is connected with the upper conveyor belt assembly 211.
- the transmission rollers connected to the conveyor belt assembly 211 all pass through the lifting plate 61 to connect with the first drive mechanism, the second drive mechanism, the third drive mechanism and the third drive mechanism; the left side plate 11 and the right side plate 12 are provided with perforations 15 ;
- the first lead screw 53, the second lead screw 54, and the transmission rollers connected to the upper conveyor belt assembly 211 can move up and down in the perforation 15.
- the paper output ends of the upper support plate 213 and the lower support plate 214 are provided with strip-shaped adjustment grooves 2131 extending toward the paper output direction, and the end tension pulleys on the upper conveyor belt assembly 211 and the lower conveyor belt assembly 212 can
- the bar-shaped adjustment slot 2131 moves back and forth to adjust the belt tension on the upper conveyor belt assembly 211 and the lower conveyor belt assembly 212 .
- a reverse nailing mechanism 7 is provided between the second deviation correction conveying mechanism 22 and the third deviation correcting conveying mechanism 23.
- the reverse nailing mechanism 7 is located at the paper output end, and the reverse nailing mechanism 7 is used to complete the deviation correction. Two pieces of corrugated paper are nailed.
- the present invention monitors the alignment degree of the edges of two pieces of corrugated paper passing through the first corrugated paper conveying channel and the second corrugated paper conveying channel by setting four sets of deviation correcting sensors 4 on one side of the four deviation correcting conveying mechanisms.
- the deviation correction sensor detects the deviation signal and transmits the displacement data of the deviation to the control system. , and/or the speed of the third deviation correction conveying mechanism and the fourth deviation correcting conveying mechanism), and then gradually make the displacements on both sides of the corrugated paper consistent, and finally the two pieces of corrugated paper are completely aligned and enter the nailing mechanism below for the nailing process.
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Abstract
本发明属于钉箱设备技术领域，具体为一种用于钉箱机的双片同步垂直纠偏走纸装置，包括机架，机架上由左至右依次平行设置有四个独立传送的纠偏输送机构，且在每个纠偏输送机构的一侧设有两个纠偏传感器，四组纠偏传感器用于对两张瓦楞纸的对齐程度进行检测，并将检测信号传送至控制系统，通过控制系统自动分析纸板走歪(偏)的角度，由系统控制四个纠偏输送机构的传送加减速度，使两片瓦楞纸板在传送过程中完全垂直对齐。本发明的双片同步垂直纠偏走纸装置彻底解决双片纸箱的剪刀口及前后错位的卡脖子技术，本装置结构自动化程度高及生产速度高，纠偏精度高。
Description
本发明属于钉箱设备技术领域，具体为一种用于钉箱机的双片同步垂直纠偏走纸装置。
在瓦楞纸的打钉生产线中，上料输送机构是必不可少的，目前，进行双片瓦楞纸打钉时，需要在上料输送机构上同时输送两片瓦楞纸，由于输送过程中的各种不确定性因素的影响，瓦楞纸在输送过程中往往会产生偏移，这时候就需要利用纠偏机构对两个同方向输送的瓦楞纸的两片垂直进行纠正，以使两片瓦楞纸的两边完全垂直对齐。但是目前大多数机械设计不合理，目前同行业没有突破纠偏机构技术、不能保证打钉工序前，两片(张)瓦楞纸的两边完全对齐，导致纸箱产品出现剪刀口、前后对不齐等不合格产品，甚至造成大量废品出现，从而降低了钉、粘纸箱机的实用性，不便于推广使用。
发明内容
为了解决上述背景技术中的问题，本发明提供一种用于钉箱机的双片同步垂直纠偏走纸装置，通过纠偏传感器对输送过程中的两片瓦楞纸板的两边进行信号采集并传达至控制系统，通过控制系统控制第一驱动机构、第二驱动机构、第三驱动机构和第四驱动机构的传动以自动调节四个纠偏输送机构的相对速度，从而使两片瓦楞纸的两边在传送过程中逐渐对齐后再进行打钉工序，本发明的自动化程度高，纠偏精度高。
本发明采用以下技术方案：本发明提供一种用于钉箱机的双片同步垂直纠偏走纸装置，包括机架，机架上由左至右依次平行设置有第一纠偏输送机构、第二纠偏输送机构、第三纠偏输送机构和第四纠偏输送机构；第一纠偏输送机构、第二纠偏输送机构、第三纠偏输送机构和第四纠偏输送机构分别由第一驱动机构、第二驱动机构、第三驱动机构和第四驱动机构驱动传送；
第一纠偏输送机构、第二纠偏输送机构、第三纠偏输送机构和第四纠偏输送机构均包括上输送带组件和下输送带组件，第一纠偏输送机构和第二纠偏输送机构的上输送带组件和下输送带组件之间形成第一瓦楞纸传送通道；第三纠偏输送机构和第四纠偏输送机构的上输送带组件和下输送带组件之间形成第二瓦楞纸传送通道；第一瓦楞纸传送通道和第二瓦楞纸传送通道具有高度差。
进一步的，第一纠偏输送机构、第二纠偏输送机构、第三纠偏输送机构和第四纠偏输送机构的内侧均设有一组纠偏传感器，每组纠偏传感器均与控制系统连接，控制系统还与第一驱动机构、第二驱动机构、第三驱动机构和第四驱动机构连接。
进一步的，纠偏传感器为激光传感器。
在其他技术方案中，纠偏传感器为光纤传感器，且每组光纤传感器上还连接有光纤放大器。
进一步的，机架包括左右相对设置的左侧板和右侧板，左侧板和右侧板之间设有 上横梁和下横梁，第一纠偏输送机构和第四纠偏输送机构滑动连接在上横梁和下横梁上，第二纠偏输送机构和第三纠偏输送机构固定连接在上横梁和下横梁上，第一驱动机构和第二驱动机构安装在机架的左侧板上，第三驱动机构和第四驱动机构安装在机架的右侧板上。
进一步的，左侧板上安装有第一横移驱动电机、与第一横移驱动电机传动连接的第一链传动组件、以及安装在左侧板上与第一链传动组件传动连接的多个第一丝杠，多个第一丝杠与第一纠偏输送机构螺纹连接，与第二纠偏输送机构转动连接，以驱动第一纠偏输送机构同步向靠近或远离左侧板的方向移动；
右侧板上安装有第二横移驱动电机、与第二横移驱动电机传动的第二链传动组件、以及安装在右侧板上的与第二链传动组件传动连接的多个第二丝杠，多个第二丝杠与第四纠偏输送机构螺纹连接，与第三纠偏输送机构转动连接，以驱动第四纠偏输送机构同步向靠近或远离右侧板的方向移动。
进一步的，四个上输送带组件通过升降调节机构竖直上下运动，升降调节组件包括两个分别滑动连接在左侧板和右侧板上的升降板、与两个升降板分别固定连接的蜗轮蜗杆组件、以及与两个蜗轮蜗杆组件传动连接的升降动力电机，上横梁的两端分别固定连接在两个升降板上，四个上输送带组件通过上横梁与升降板上下相互限位，升降动力电机通过蜗轮蜗杆组件的蜗杆的上下移动带动四个上输送带组件的竖直上下移动。
进一步的，每个上输送带组件固定设置在上支撑板上、下每个输送带组件固定设置在下支撑板上，每个上输送带组件的上部带体和下部带体之间设有压力调节组件，压力调节组件安装在上支撑板上；
压力调节组件包括垂直设置在上支撑板的第一摆动轴、套装在第一摆动轴上的摆动轮和扭簧，扭簧的一端与第一摆动轴连接，另一端与摆动轮连接，摆动轮的上端设有止挡部，上支撑板上设有与止挡部相匹配的限位件，限位件限制摆动轮施加于下部带体上的压力。
进一步的，上支撑板和下支撑板的出纸端均开设有向出纸方向延伸的条形调节槽，上输送带组件和下输送带组件上的末端张紧轮可在条形调节槽内前后移动，以调节上输送带组件和上输送带组件的皮带张紧程度。
进一步的，第二纠偏输送机构和第三纠偏输送机构之间设有反向打钉机构，反向打钉机构位于出纸端处。
与现有技术相比，本发明的有益效果为：
(1)本发明的双片同步垂直纠偏走纸装置通过纠偏传感器对输送过程中两片瓦楞纸的两边进行信号采集并传达至控制系统，通过控制系统控制第一驱动机构、第二驱动机构、第三驱动机构和第四驱动机构的传动调节四个纠偏机构的相对速度，从而使两片瓦楞纸的两边在传送过程中完全垂直对齐后再进行打钉工序。
(2)本发明的双片同步垂直纠偏走纸装置通过第一纠偏输送机构和第四纠偏输送机构相对左侧板和右侧板的左右移动，使该纠偏走纸装置可适用于对不同宽度的瓦楞纸进行纠偏。
(3)本发明的双片同步垂直纠偏走纸装置通过四个上输送带组件的上下移动，使该纠偏走纸装置可适用于对不同厚度的瓦楞纸进行纠偏。
(4)本发明的双片同步垂直纠偏走纸装置彻底解决传统双片纸箱的剪刀口及前后错位的卡脖子技术，且本装置结构简单、自动化程度高、生产速度高，纠偏精度高。
为了更清楚的说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍，显而易见的，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其它附图。
图1为本发明的双片同步纠偏走纸装置的整体结构图(一)；
图2为本发明的双片同步纠偏走纸装置的整体结构图(二)；
图3为本发明的双片同步纠偏走纸装置的主视图；
图4为图1中的A部放大图；
图5为图3中的B部放大图；
图6为图3中的C部放大图；
图7为图3中的D部放大图；
其中：1-机架，11-左侧板，12-右侧板，13-上横梁，14-下横梁，15-穿孔，21-第一纠偏输送机构，211-上输送带组件，212-下输送带组件，213-上支撑板，2131-条形调节槽，214-下支撑板，215-压力调节组件，2151-第一摆动轴，2152-摆动轮，2153-扭簧，2154-止挡部，2155-限位件，22-第二纠偏输送机构，23-第三纠偏输送机构，24-第四纠偏输送机构，31-第一驱动机构，32-第二驱动机构，33-第三驱动机构，34-第四驱动机构，4-纠偏传感器，51-第一横移驱动电机，52-第一链传动组件，53-第一丝杠，54-第二丝杠，61-升降板，62-蜗轮蜗杆组件，621-蜗轮，622-蜗杆，63-动力升降电机，64-传动杆，7-反向打钉机构。
下面将结合本发明中的附图，对本发明实施例中的技术方案进行清楚、完整的描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通的技术人员在没有做出创造性劳动的前提下所获得的所有其它实施例，都属于本发明的保护范围。
如图1-7所示，本发明提供一种用于钉箱机的双片同步垂直纠偏走纸装置，包括机架1，机架1上由左至右依次平行设置有第一纠偏输送机构21、第二纠偏输送机构22、第三纠偏输送机构23和第四纠偏输送机构24；第一纠偏输送机构21、第二纠偏输送机构22、第三纠偏输送机构23和第四纠偏输送机构24分别由第一驱动机构31、第二驱动机构32、第三驱动机构33和第四驱动机构34驱动传送；第一纠偏输送机构21、第二纠偏输送机构22、第三纠偏输送机构23和第四纠偏输送机构24均包括上输送带组件211和下输送带组件212，第一纠偏输送机构21和第二纠偏输送机构22的上输送带组件211和下输送带组件212之间形成第一瓦楞纸传送通道，第一瓦楞纸传送通道用于传送第一片瓦楞纸；第三纠偏输送机构23和第四纠偏输送机构24的上输送带组件211和下输送带组件212之间形成第二瓦楞纸传送通道，第二瓦楞纸传送通道用于传送第二片瓦楞纸；第一瓦楞纸传送通道和第二瓦楞纸传送通道具有高度差，用于保证两片瓦楞纸重叠的间隙。
具体的，第一纠偏输送机构、第二纠偏输送机构、第三纠偏输送机构和第四纠偏输送机构的内侧均设有一组纠偏传感器，每组纠偏传感器包括两个纠偏传感器，且两个纠偏传感器分别设在第一瓦楞纸传送通道和第二瓦楞纸传送通道的上下两侧；每一组的上下两个纠偏传感器4均相互对射，四组纠偏传感器4均与控制系统连接，控制系统还与第一驱动机构31、第二驱动机构32、第三驱动机构33和第四驱动机构34连接。
本发明的四个纠偏输送机构相互独立传送，通过控制系统自动分析瓦楞纸板走歪(偏)的角度，并控制四组纠偏输送机构的传送速度来调节两片瓦楞纸打钉边的对齐程度；该发明结构简单，且纠偏过程通过控制系统控制纠偏，全自动化运行，纠偏精度高。
具体的，纠偏传感器4将检测到信号传送至控制系统，控制系统根据事先编好的程序计算出第一纠偏输送机构21、第二纠偏输送机构22、第三纠偏输送机构23和第四纠偏输送机构24的纠偏运行速度，进而控制第一驱动机构31、第二驱动机构32、第三驱动机构33和第四驱动机构34的电机速度，继而使两片瓦楞纸在传送过程中逐渐对齐，完成纠偏动作后进行打钉。
优选的，本实施例中的纠偏传感器4为激光传感器，通过激光传感器将信号传送至控制系统，进而控制四个纠偏输送机构的传送速度；在其他实施例中纠偏传感器为光纤传感器，且在每组光纤传感器上还连接有光纤放大器，光纤传感器检测信号，并通过光纤放大器将信号传送至控制系统，从而控制四个纠偏输送机构的传送速度。本发明对激光传感器、光纤放大器、光纤传感器的具体型号不做限定，本领域技术人员可自行选择，能达到与本发明相同技术效果的都属于本发明的保护范围。
具体的，机架1包括左右相对设置的左侧板11和右侧板12，左侧板11和右侧板12之间设有上横梁13和下横梁14，第一纠偏输送机构21和第四纠偏输送机构24滑动连接在上横梁13和下横梁14上，第二纠偏输送机构22和第三纠偏输送机构23固定连接在上横梁13和下横梁14上。可以知道，第一纠偏输送机构21和第四纠偏输送机构24位于机架1的外侧，通过调节第一纠偏输送机构21和第二纠偏输送机构22之间的距离、以及第三纠偏输送机构23和第四纠偏输送机构24之间的距离，使该纠偏机构可适用于对不同宽度的瓦楞纸进行纠偏。
具体的，左侧板11上安装有第一横移驱动电机51、与第一横移驱动电机51传动连接的第一链传动组件52、以及安装在左侧板11上与第一链传动组件52传动连接的多个第一丝杠53，多个第一丝杠53与第一纠偏输送机构21螺纹连接，与第二纠偏输送机构22转动连接，以驱动第一纠偏输送机构21同步向靠近或远离左侧板11的方向移动。
更具体的，本实施例中在左侧板11的内侧上下滑动设有升降板61，且本实施例中有四个第一丝杠53，其中两个第一丝杠53与第一纠偏输送机构21的上输送带组件螺纹连接，与第二纠偏输送机构22的上输送带组件转动连接；另外两个第一丝杠53与第一纠偏输送机构21的下输送带组件螺纹连接，与第二纠偏输送机构22的下输送带组件转动连接，且与上输送带组件连接的两个第一丝杠53贯穿左侧升降板61与左侧板11上的第一链传动组件52传动连接。
同样的，右侧板12上安装有第二横移驱动电机、与第二横移驱动电机传动的第二链传动组件、以及安装在右侧板上的与第二链传动组件传动连接的多个第二丝杠54，多个第二丝杠54与第四纠偏输送机构24螺纹连接，与第三纠偏输送机构23转动连接，以驱动第四纠偏输送机构24同步向靠近或远离右侧板的方向移动。与机架左侧结构相同，本实施例 中在右侧板12的内侧也上下滑动设有升降板61，且本实施例中有四个第二丝杠54，其中两个第二丝杠54与第四纠偏输送机构24的上输送带组件螺纹连接，与第三纠偏输送机构23的上输送带组件转动连接；另外两个第二丝杠54与第四纠偏输送机构24的下输送带组件螺纹连接，与第三纠偏输送机构23的下输送带组件转动连接，且与上输送带组件连接的两个第二丝杠54贯穿右侧升降板61与右侧板11上的第二链传动组件传动连接。
本发明通过第一纠偏输送机构21和第四纠偏输送机构24相对侧板的左右移动，使该纠偏走纸装置可适用于对不同宽度的瓦楞纸进行纠偏。需要说明的是，上述所说的第一丝杠与第一纠偏输送机构的螺纹连接是指：第一纠偏输送机构上固定有与第一丝杠相匹配的螺母，通过第一丝杠的转动带动螺母的直线运动，进而由螺母带动第一纠偏输送机构的直线移动；第一丝杠与第二纠偏输送机构的转动连接是指：第一丝杠通过轴承与第二纠偏输送机构连接，第一丝杠可相对第二纠偏输送机构独立转动。第二丝杠与第三纠偏输送机构、以及第三纠偏输送机构的连接原理同上所述，此处不再赘述。
具体的，四个上输送带组件211通过升降调节机构竖直上下运动，升降调节机构包括上述所说的两个分别滑动连接在左侧板11和右侧板12上的升降板61、与两个升降板61分别固定连接的蜗轮蜗杆组件62、以及与两个蜗轮蜗杆组件62传动连接的升降动力电机63，上横梁13的两端分别固定连接在两个升降板61上，上输送带组件211通过上横梁13与升降板61上下相互限位，即上输送带组件211可在上横梁13上左右滑动，但是上下方向上是不可相对运动的，升降动力电机63通过蜗轮蜗杆组件的蜗杆622的上下移动带动上输送带组件211的竖直上下移动；更具体的，本实施例中的升降动力电机63有一个，固定设置在右侧板12上，升降动力电机63的输出轴通过传动杆64分别与左右两个蜗轮蜗杆组件62连接，蜗轮蜗杆组件62的蜗轮621转动带动蜗杆622竖直上下移动，蜗杆622的上下移动带动升降板61的上下移动，由于上横梁13固定设置在两个相对设置的升降板61上，且上输送组件211上下相对固定设置在上横梁13上，继而由升降板61带动上输送组件211的竖直上下移动。
上述已知，与上输送带组件211连接的两个第一丝杠53和两个第二丝杠54均贯穿升降板61，且与升降板61上下相对固定；所以，与上输送带组件211连接的第一丝杠53和第二丝杠54均随升降板61上下移动；同时，为了克服第一丝杠53和第二丝杠54上下升降引起的链条松垮，在位于升降板61上的第一链传动组件和第二链传动组件的部分链条上设有张紧轮，用于保证链条始终处于张紧状态。
本发明通过上输送带组件的上下移动，使该纠偏走纸装置可适用于对不同厚度的瓦楞纸进行纠偏。
具体的，每个上输送带组件211固定设置在上支撑板213上、每个下输送带组件212固定设置在下支撑板214上，上支撑板213的数量与上输送带组件211的数量相同，下支撑板214的数量与下输送带组件212的数量相同，每个上输送带组件211的上部带体和下部带体之间设有压力调节组件215，压力调节组件215安装在上支撑板213上；压力调节组件215包括垂直设置在上支撑板213的第一摆动轴2151、套装在第一摆动轴2151上的摆动轮2152和扭簧2153，扭簧2153的一端与第一摆动轴2151连接，另一端与摆动轮2152连接，摆动轮2152的上端设有止挡部2154，上支撑板213上设有与止挡部2154相匹配的限位件2155，限位件2155限制摆动轮2152施加于下部带体上的压力，确保施压于上输送组件的下部带体上的压力大小合适。
具体的，第一驱动机构31和第二驱动机构32安装在机架的左侧板11上，第三驱动机构33(与第二驱动机构32对称设置)和第四驱动机构34(与第一驱动机构对称设置)安装在机架的右侧板12上。可以知道，用于驱动四个上输送带组件211的传送辊是与上输送带组件211连接的，而上输送带组件211是随着升降板61上下移动的，所以，本实施例中与上输送带组件211连接的传送辊均贯穿升降板61与第一驱动机构、第二驱动机构、第三驱动机构和第三驱动机构连接；左侧板11和右侧板12上均开设有穿孔15；第一丝杠53、第二丝杠54、以及与上输送带组件211传动连接的传送辊均可在穿孔15中上下移动。
具体的，上支撑板213和下支撑板214的出纸端均开设有向出纸方向延伸的条形调节槽2131，上输送带组件211和下输送带组件212上的末端张紧轮可在条形调节槽2131内前后移动，以调节上输送带组件211和下输送带组件212上的皮带张紧程度。
具体的，第二纠偏输送机构22和第三纠偏输送机构23之间设有反向打钉机构7，反向打钉机构7位于出纸端处，反向打钉机构7用于对纠偏完成的两片瓦楞纸进行打钉。
本发明通过在四个纠偏输送机构的一侧设置4组纠偏传感器4,对通过第一瓦楞纸传送通道和第二瓦楞纸传送通道的两片瓦楞纸的边缘的对齐程度进行监测，如果某一片或两片瓦楞纸发生偏移，纠偏传感器检测偏移信号，并将偏移的位移数据传输至控制系统，控制系统通过程序控制瓦楞纸左右两边的传送速度(即第一纠偏输送机构和第二纠输送机构的速度、和/或第三纠偏输送机构和第四纠偏输送机构的速度)，进而逐步使瓦楞纸两边的位移一致，最终两片瓦楞纸完全对齐后进入打钉机构下方进行打钉工序。
以上借助具体实施例对本发明做了进一步描述，但是应该理解的是，这里具体的描述，不应理解为对本发明的实质和范围的限定，本领域内的普通技术人员在阅读本说明书后对上述实施例做出的各种修改，都属于本发明所保护的范围。
Claims (9)
- 一种用于钉箱机的双片同步垂直纠偏走纸装置，其特征在于，包括机架，所述机架上由左至右依次平行设置有第一纠偏输送机构、第二纠偏输送机构、第三纠偏输送机构和第四纠偏输送机构；所述第一纠偏输送机构、第二纠偏输送机构、第三纠偏输送机构和第四纠偏输送机构分别由第一驱动机构、第二驱动机构、第三驱动机构和第四驱动机构驱动传送；所述第一纠偏输送机构、第二纠偏输送机构、第三纠偏输送机构和第四纠偏输送机构均包括上输送带组件和下输送带组件，所述第一纠偏输送机构和第二纠偏输送机构的上输送带组件和下输送带组件之间形成第一瓦楞纸传送通道；所述第三纠偏输送机构和第四纠偏输送机构的上输送带组件和下输送带组件之间形成第二瓦楞纸传送通道，所述第一瓦楞纸传送通道和第二瓦楞纸传送通道具有高度差；所述机架包括左右相对设置的左侧板和右侧板，所述左侧板和右侧板之间设有上横梁和下横梁；四个所述上输送带组件通过升降调节机构竖直上下运动，所述升降调节机构包括两个分别上下滑动连接在所述左侧板和右侧板上的升降板、与两个所述升降板分别固定连接的蜗轮蜗杆组件、以及与两个所述蜗轮蜗杆组件传动连接的升降动力电机，所述上横梁的两端分别固定连接在两个所述升降板上，四个所述上输送带组件通过所述上横梁与所述升降板上下相互限位，所述升降动力电机通过所述蜗轮蜗杆组件的蜗杆的上下移动带动四个所述上输送带组件的竖直上下移动。
- 根据权利要求1所述的用于钉箱机的双片同步垂直纠偏走纸装置，其特征在于，所述第一纠偏输送机构、第二纠偏输送机构、第三纠偏输送机构和第四纠偏输送机构的内侧均设有一组纠偏传感器，每组所述纠偏传感器均与控制系统连接，所述控制系统还与所述第一驱动机构、第二驱动机构、第三驱动机构和第四驱动机构连接。
- 根据权利要求2所述的用于钉箱机的双片同步垂直纠偏走纸装置，其特征在于，所述纠偏传感器为激光传感器。
- 根据权利要求2所述的用于钉箱机的双片同步垂直纠偏走纸装置，其特征在于，所述纠偏传感器为光纤传感器，且每组所述光纤传感器上还连接有光纤放大器。
- 根据权利要求1所述的用于钉箱机的双片同步垂直纠偏走纸装置，其特征在于，所述第一纠偏输送机构和第四纠偏输送机构滑动连接在所述上横梁和所述下横梁上，所述第二纠偏输送机构和第三纠偏输送机构固定连接在所述上横梁和所述下横梁上，所述第一驱动机构和第二驱动机构安装在所述机架的左侧板上，所述第三驱动机构和第四驱动机构安装在所述机架的右侧板上。
- 根据权利要求5所述的用于钉箱机的双片同步垂直纠偏走纸装置，其特征在于，所述左侧板上安装有第一横移驱动电机、与所述第一横移驱动电机传动连接的第一链传动组件、以及安装在所述左侧板上与所述第一链传动组件传动连接的多个第一丝杠，多个所述第一丝杠与所述第一纠偏输送机构螺纹连接，与所述第二纠偏输送机构转动连接，以驱动所述第一纠偏输送机构同步向靠近或远离所述左侧板的方向移动；所述右侧板上安装有第二横移驱动电机、与所述第二横移驱动电机传动的第二链传动组件、以及安装在所述右侧板上的与所述第二链传动组件传动连接的多个第二丝杠，多个所述第二丝杠与所述第四纠偏输送机构螺纹连接，与所述第三纠偏输送机构转动连接，以驱动所述第四纠偏输送机构同步向靠近或远离所述右侧板的方向移动。
- 根据权利要求1所述的用于钉箱机的双片同步垂直纠偏走纸装置，其特征在于，每个 所述上输送带组件固定设置在上支撑板上、每个所述下输送带组件固定设置在下支撑板上，每个所述上输送带组件的上部带体和下部带体之间设有压力调节组件，所述压力调节组件安装在所述上支撑板上；所述压力调节组件包括垂直设置在所述上支撑板的第一摆动轴、套装在所述第一摆动轴上的摆动轮和扭簧，所述扭簧的一端与所述第一摆动轴连接，另一端与所述摆动轮连接，所述摆动轮的上端设有止挡部，所述上支撑板上设有与所述止挡部相匹配的限位件，所述限位件限制所述摆动轮施加于所述下部带体上的压力。
- 根据权利要求7所述的用于钉箱机的双片同步垂直纠偏走纸装置，其特征在于，所述上支撑板和所述下支撑板的出纸端均开设有向出纸方向延伸的条形调节槽，所述上输送带组件和下输送带组件上的末端张紧轮可在所述条形调节槽内前后移动，以调节所述上输送带组件和所述上输送带组件的皮带张紧程度。
- 根据权利要求1所述的用于钉箱机的双片同步垂直纠偏走纸装置，其特征在于，所述第二纠偏输送机构和第三纠偏输送机构之间设有反向打钉机构，所述反向打钉机构位于出纸端处。
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