WO2022256170A1 - On demand low shock ball seat system and method - Google Patents
On demand low shock ball seat system and method Download PDFInfo
- Publication number
- WO2022256170A1 WO2022256170A1 PCT/US2022/029598 US2022029598W WO2022256170A1 WO 2022256170 A1 WO2022256170 A1 WO 2022256170A1 US 2022029598 W US2022029598 W US 2022029598W WO 2022256170 A1 WO2022256170 A1 WO 2022256170A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- ball seat
- ball
- assembly
- recited
- release
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B23/00—Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells
- E21B23/04—Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells operated by fluid means, e.g. actuated by explosion
- E21B23/0413—Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells operated by fluid means, e.g. actuated by explosion using means for blocking fluid flow, e.g. drop balls or darts
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B34/00—Valve arrangements for boreholes or wells
- E21B34/06—Valve arrangements for boreholes or wells in wells
- E21B34/14—Valve arrangements for boreholes or wells in wells operated by movement of tools, e.g. sleeve valves operated by pistons or wire line tools
- E21B34/142—Valve arrangements for boreholes or wells in wells operated by movement of tools, e.g. sleeve valves operated by pistons or wire line tools unsupported or free-falling elements, e.g. balls, plugs, darts or pistons
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/10—Sealing or packing boreholes or wells in the borehole
- E21B33/12—Packers; Plugs
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B2200/00—Special features related to earth drilling for obtaining oil, gas or water
- E21B2200/04—Ball valves
Definitions
- a system and methodology facilitate temporary plugging of a well string via a ball seat assembly which may be actuated on demand.
- the ball seat assembly is provided with a ball seat mechanism able to temporarily block passage of a ball and thus provide temporary plugging along a well string.
- the ball seat mechanism works in cooperation with an on-demand assembly which may be actuated via a pattern of pressure changes applied within the ball seat assembly.
- the on-demand assembly is constructed such that the pattern of pressure changes enables shifting of the ball seat mechanism to a ball release position.
- the ball seat mechanism is not able to function until the desired pattern of pressure changes is completed.
- the on- demand assembly may be structured such that the ball seat mechanism is transitioned to the ball release position at a low pressure point to avoid pressure surges within the well string.
- Figure 1 is a cross-sectional illustration of an example of a ball seat assembly coupled into a well string, according to an embodiment of the disclosure
- Figure 2 is a cross-sectional illustration of the ball seat assembly illustrated in Figure 1 but showing the ball seat assembly in a different operational position, according to an embodiment of the disclosure;
- Figure 3 is a cross-sectional illustration of the ball seat assembly illustrated in Figure 2 but showing the ball seat assembly in a different operational position, according to an embodiment of the disclosure;
- Figure 4 is a side view of an example of a portion of an indexing assembly comprising a slot configured to provide a desired indexing functionality, according to an embodiment of the disclosure;
- Figure 5 is an orthogonal view of an example of a ball seat sleeve having a thin conical ball seat, according to an embodiment of the disclosure
- Figure 6 is an illustration similar to that of Figure 5 but showing the conical ball seat following passage of a ball therethrough, according to an embodiment of the disclosure
- Figure 7 is an illustration similar to that of Figure 6 but showing the conical ball seat after a controlled tearing resulting from a well component passing therethrough, according to an embodiment of the disclosure.
- Figure 8 is a partial cross-sectional illustration of another example of a ball seat assembly, according to an embodiment of the disclosure.
- the disclosure herein generally involves a system and methodology which facilitate temporary plugging of a well string via a ball seat assembly which may be actuated on demand.
- the ball seat assembly is constructed to ensure on-demand actuation so as to avoid undesirable late or premature actuation of the ball seat assembly.
- the ball seat assembly is constmcted as a low shock system to enable unplugging of the well string, e.g. release of a ball, when the interior of the ball seat assembly is at a low pressure. The release at low pressure reduces or eliminates pressure surges which can potentially cause damage in the wellbore.
- the ball seat assembly is provided with a ball seat mechanism able to temporarily block passage of a ball and thus provide temporary plugging along a well string.
- the ball may comprise a variety of devices designed to temporarily plug the well string.
- the ball may comprise a spherical ball, a non-spherical ball, a dart, or other suitable devices able to form the desired seal along the interior of the ball seat assembly so as to temporarily plug the well string.
- the ball seat mechanism works in cooperation with an on-demand assembly which may be actuated via a pattern of pressure changes applied within the ball seat assembly.
- the on-demand assembly is constructed such that the pattern of pressure changes is able to shift the ball seat mechanism to a ball release position.
- the ball seat mechanism is not able to function until the desired pattern of pressure changes is completed.
- the on-demand assembly may be structured such that the ball seat mechanism is transitioned to the ball release position at a low pressure point to avoid pressure surges within the well string.
- the pattern of pressure changes may conclude at a low pressure at which point a spring actuates to cause release of the ball and to thus open the passage through the ball seat assembly with minimal or no pressure surge.
- the ball seat assembly 20 comprises a housing 26 and a spring 28 captured in the housing 26.
- the housing 26 may comprise a plurality of sub housings 30, 32 which are threadably coupled together or otherwise suitably connected.
- spring 28 is in the form of a coil spring 34 captured radially between portions of the sub housings 30, 32. It should be noted, however, other types of springs 28 may be utilized to provide a desired actuation force as described in greater detail below.
- the ball seat assembly 20 further comprises a piston 36 which acts against the spring 28.
- the piston 36 may be constructed as a unitary piston or from a plurality of piston components, such as a primary piston 38 threadably engaged or otherwise suitably engaged with a piston extension 40.
- the primary piston 38 is positioned to abut spring 28 and is located between the same portions of sub housings 30, 32 as the spring 28.
- the ball seat assembly 20 also comprises a ball seat mechanism 42 releasably secured in a position to trap a ball 44 so as to cause a temporary plugging of the well string 22, e.g. work string.
- the ball seat assembly 20 comprises an indexing assembly 46 operatively coupled between the piston 36 and the ball seat mechanism 42.
- the indexing assembly 46 is constructed to be indexed to different positions in response to suitable changes in pressure within the ball seat assembly 20. For example, the pressure along an interior 48 of the ball seat assembly 20 may be sufficiently increased and decreased to cause corresponding movement of the piston 36 and connected indexing assembly 46.
- the pressure is decreased to allow the spring 28 to actuate the ball seat mechanism 42, thus enabling release of ball 44 while interior 48 is at a low pressure.
- the spring 28, piston 36, and indexing assembly 46 function together as an on-demand assembly 50 which cooperates to enable on-demand release of ball 44 without risking late or premature release.
- the indexing assembly 46 may comprise a slot sub 52 defining a slot or track 54 (see also Figure 4).
- the slot sub 52 may be in the form of a J-slot sub in which the slot 54 is formed as a J-slot to form an overall J-slot indexing assembly 46.
- slot 54 may be formed with a variety of patterns selected to enable, for example, a desired number of high pressure and low pressure cycles prior to release of the ball 44.
- the slot sub 52 may be threadably secured or otherwise suitably secured to housing 26, e.g. to sub housing 30.
- the indexing assembly 46 further comprises an index ring housing 56 positioned about the slot sub 52.
- the index ring housing 56 receives an index ring 57 to which an index pin 58 is secured, e.g. threadably secured. Additionally, the index pin 58 is slidably received in slot 54 so as to track along slot 54 as the indexing assembly 46 is cycled.
- the index ring 57 may be trapped between the index ring housing 56 and piston 36. Additionally, the index ring housing 56 is secured to piston 36, e.g.
- index ring housing 56 a linear movement of the index ring housing 56, index ring 57, and index pin 58 as the piston 36 is cycled back and forth due to the appropriate pressure increases and decreases along the interior of ball seat assembly 20.
- rotational movement of index ring 57 relative to piston 36 and index ring housing 56 is permitted.
- the relative rotation between index ring 57 and piston 36/index ring housing 56 occurs as index pin 58 traverses along slot 54.
- additional or other components may undergo this relative rotation to accommodate the lateral movement of index pin 58 as it traverses along slot 54 during cycling of the indexing assembly 46.
- the ball seat mechanism 42 may comprise various components which work in cooperation with the overall on-demand assembly 50.
- the ball seat mechanism 42 comprises a ball seat sleeve 60 mounted to a ball seat housing 62.
- the ball seat sleeve 60 may comprise a ball seat 64, e.g. a conical ball seat, against which ball 44 lands to create a temporary plug along the interior of ball seat assembly 20 and well string 22.
- the ball seat 64 may be formed from a thin metal material or other suitable material for receiving the ball 44.
- the ball seat mechanism 42 further comprises movable dogs 66 which are positioned to support the ball seat 64 while ball 44 is used to provide the desired plugging.
- the movable dogs 66 may be pivotably mounted to ball seat housing 62 via pivot pins 68 or other suitable pivot mechanisms.
- the movable dogs 66 are supported and prevented from releasing ball 44 by a dog retention mechanism 70.
- the dog retention mechanism 70 may be in the form of a sleeve 72 positioned about the exterior of ball seat housing 62.
- the dog retention mechanism 70 also may comprise a dog retainer 74 positioned to abut against movable dogs 66 so as to prevent movement of the dogs 66 and release of the ball 44 until a suitable pressure cycle is provided along the interior of ball seat assembly 20.
- the dog retention mechanism 70 is releasably secured along the ball seat housing 62 by a releasable coupling mechanism 76.
- the releasable coupling mechanism 76 may be in the form of a snap ring, body lock ring, shear out feature (e.g. shear screws), or other type of releasable coupling mechanism.
- the dog retention mechanism 70 is positioned for cooperation with the index ring housing 56 during release of ball 44.
- piston 36 and indexing assembly 46 may be achieved by providing appropriate pressure changes along interior 48 within ball seat assembly 20. As pressure is increased on fluid within interior 48, this increased pressure travels through a port or ports 78 formed laterally through sub housing 30 and into a piston chamber 80. Once the pressure in piston chamber 80 is increased sufficiently, the piston 36 is moved linearly against spring 28 to compress the spring 28 and to store additional energy in spring 28 as illustrated in Figure 2. As the pressure in interior 48 is decreased, a corresponding decrease occurs in piston chamber 80 via ports 78. Once the pressure is sufficiently decreased, the energy stored in spring 28 forces the piston 36 and index ring housing 56 to move linearly in an opposite direction, as illustrated in Figure 3. The pressure may be contained in piston chamber 80 by suitable seals 81. A variety of seals may be utilized between components as illustrated.
- the number of pressure increases and pressure decreases before release of ball 44 may be controlled via the configuration of slot 54. If slot 54 is constructed in a simple J-slot configuration, as illustrated in Figure 4, then a single application of high pressure moves index pin 58 from an initial slot position 82 to a single high-pressure slot position 84. Upon release of the high pressure and establishment of a sufficiently low pressure, the spring 28 is able to force index pin 58 in an opposite direction along a relatively long slot portion 86 to a slot release position 88. During these transitions, some relative lateral movement (rotation) of the index ring 57 and index pin 58 occurs relative to slot sub 52 and housing 26. Accordingly, the cross-sectional views of Figures 1, 2 and 3 are taken at slightly different rotational angles through housing 26 so as to show the index pin 58.
- the slot 54 may be formed with additional high pressure and low pressure positions before transitioning the index pin 58 to the long slot portion 86 and release position 88. In some operations, for example, it may be useful to enable pressuring up the well string 22 a plurality of times before ultimately releasing ball 44. Additionally, some embodiments may utilize a rupture member 89 positioned in, for example, a wall of the ball seat housing 62. The rupture member 89 may be ruptured under high pressure to facilitate release of the ball 44 in the event the ball seat assembly 20 fails to function due to downhole pressure losses or other problems affecting operation. The rupture member 89 provides backup functionality in the event the normal pressure change cycles fail to release ball 44.
- the conical ball seat 64 comprises longitudinal scribe lines 90 terminating in notches 92 (see Figure 5).
- the conical ball seat 64 may be formed of a metal material and the scribe lines 90 may be etched, cut or otherwise formed in the metal material.
- the notches 92 work in cooperation with the scribe lines 90 to help initiate and control tearing and separation of the conical ball seat 64 as ball 44 is moved through the conical ball seat 64 after release of the movable dogs 66.
- the tearing along scribe lines 90 and the separation of ball seat 64 after passage of ball 44 is illustrated in Figure 6. If a tool or other device with a larger diameter than ball 44 is subsequently moved through the ball seat 64, the scribe lines 90 help ensure continued controlled tearing along the scribe lines 90 while additional separation occurs, as illustrated in Figure 7.
- the ball seat assembly 20 is initially run in hole into wellbore 24 on well string 22 and then pressure balanced.
- the piston 36 may initially be positioned to preload spring 28.
- the piston 36 may be held in this initial preload position via index pin 58 captured at the initial slot position 82.
- the configuration of slot 54 may be selected and located to establish this initial preload.
- the spring 28 decompresses and mechanically forces piston 36 in a generally lineal, opposite, downhole direction.
- the index pin 58 tracks along slot 54 and moves along the long slot portion 86 until stopping at slot position 88 which is located farther in the downhole direction than the initial slot position 82.
- the spring 28 is able to decompress to a greater degree than the initial run-in position at slot position 82.
- the index ring housing 56 engages dog retention mechanism 70 and forces the dog retention mechanism 70 in a downhole direction.
- This movement of dog retention mechanism 70 moves the dog retainer 74 away from the dogs 66.
- the dog retention mechanism 70 has a sufficiently large inside diameter so that the movable dogs 66 can now be forced in a radially outward direction as the ball 44 passes through the ball seat 64 under minimal pressure.
- the rupture member 89 (or other pressure transfer feature) may be ruptured.
- the rupture may be caused by applying pressure down through the well string 22 until a pressure above the pressure rating of the rupture member 89 is achieved. Once ruptured, pressure within the ball seat assembly 20 can equalize on both sides of the piston 36 which allows the spring 28 to fully decompress as described above.
- the ball seat assembly 20 is part of well string 22 and is illustrated as deployed within a surrounding body 94, e.g. a liner hanger body.
- the ball seat assembly 20 again comprises housing 26 and spring 28 captured in the housing 26.
- the housing 26 may comprise a plurality of housing sections which are threadably coupled together or otherwise suitably connected.
- Spring 28 may be in the form of coil spring 34 or other suitable spring captured radially between portions of the housing 26.
- the ball seat assembly 20 also comprises piston 36 which acts against the spring 28.
- the piston 36 may be constructed from a plurality of piston components, such as a piston extensions sleeve 96 threadably engaged or otherwise suitably engaged with a large piston sub 98.
- This embodiment of the ball seat assembly 20 also comprises ball seat mechanism 42 releasably secured in a position to trap ball 44 so as to cause a temporary plugging of the well string 22.
- the ball seat assembly 20 comprises indexing assembly 46 operatively coupled with the ball seat mechanism 42.
- the indexing assembly 46 comprises a ball seat dog recess sleeve 99 threadably or otherwise connected with housing 26.
- the index pin 58 is securely mounted to the ball seat dog recess sleeve 99 and received in slot 54 of an internal slot sub 100 threadably or otherwise secured to the large piston sub 98.
- the slot 54 may again be formed in a variety of configurations such as the illustrated slot example 102 (see inset in Figure 8) constructed to cycle through two high pressure inputs and an additional low pressure input before enabling release of the movable dogs 66.
- the movable dogs 66 are pivotably mounted to the internal slot sub 100 and held against the ball seat 64 by an abutment portion 104 of housing 26.
- the movable dogs 66 are shifted to a recess 106 formed by the ball seat dog recess sleeve 99.
- the recess 106 allows the movable dogs 66 to be pivoted in a radially outward direction as the ball 44 is passed through ball seat 64.
- the ball seat assembly 20 is initially run in hole into wellbore 24 on well string 22 and then pressure balanced.
- the piston 36 may initially be positioned to preload spring 28.
- the piston 36 may be held in this initial preload position via index pin 58 captured at an initial slot position as described above.
- the spring 28 is able to force linear movement of the piston
- the spring 28 is able to decompress to a greater degree than the initial run-in position and this shifts the movable dogs (attached to internal slot sub 100) to the recess 106.
- the recess 106 allows the movable dogs 66 to be forced in a radially outward direction as the ball 44 passes through the ball seat 64 under minimal pressure.
- a rupture member 116 (or other pressure transfer feature) disposed through housing 26 may be ruptured.
- the rupture may be caused by applying pressure down through the well string 22 until a pressure above the pressure rating of the rupture member 116 is achieved. Once ruptured, pressure equalizes and allows the spring 28 to fully decompress and transition movable dogs 66 into proximity with recess 106.
- the ball seat assembly 20 may comprise a variety of components and arrangements of components.
- various types of pistons, indexing assemblies, and ball retention mechanisms may be utilized.
- the movable dogs 66 may be pivotably attached or otherwise attached so as to enable movement in a generally radially outward direction when released.
- the indexing assembly may comprise a variety of slot configurations with different numbers of pressure cycles until the ultimate release cycle.
- the spring 28 and other components of the ball seat assembly 20 may be selected to achieve the desired pressures or pressure ranges at which the uphole and downhole shifting occurs.
- the spring 28 may be mounted between, within, or at various positions with respect to portions of housing 26.
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Safety Valves (AREA)
Abstract
Description
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US18/560,792 US12371958B2 (en) | 2021-06-03 | 2022-05-17 | On demand low shock ball seat system and method |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US202163196246P | 2021-06-03 | 2021-06-03 | |
| US63/196,246 | 2021-06-03 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2022256170A1 true WO2022256170A1 (en) | 2022-12-08 |
Family
ID=84324463
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2022/029598 Ceased WO2022256170A1 (en) | 2021-06-03 | 2022-05-17 | On demand low shock ball seat system and method |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US12371958B2 (en) |
| WO (1) | WO2022256170A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US12460495B2 (en) | 2022-04-11 | 2025-11-04 | Schlumberger Technology Corporation | Systems and methods for single trip gravel packing in open hole borehole |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022256170A1 (en) * | 2021-06-03 | 2022-12-08 | Schlumberger Technology Corporation | On demand low shock ball seat system and method |
| CN119825290B (en) * | 2025-02-27 | 2025-11-21 | 德州大陆架石油工程技术有限公司 | One-pass multi-stage linkage ball seat mechanism and cementing method |
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| WO2008036575A1 (en) * | 2006-09-18 | 2008-03-27 | Baker Hughes Incorporated | Retractable ball seat having a time delay material |
| US20100032155A1 (en) * | 2008-08-05 | 2010-02-11 | PetroQuip Energy Services, LP | Formation saver sub and method |
| EP2620586A2 (en) * | 2012-01-27 | 2013-07-31 | Weatherford/Lamb Inc. | Resettable ball seat |
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| US20200149363A1 (en) * | 2018-11-09 | 2020-05-14 | Halliburton Energy Services, Inc. | Multilateral multistage system and method |
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| US4917191A (en) * | 1989-02-09 | 1990-04-17 | Baker Hughes Incorporated | Method and apparatus for selectively shifting a tool member |
| CA2196857C (en) * | 1997-02-05 | 2007-05-08 | Andrew Mcdonald | A circulating sub apparatus |
| US5960881A (en) * | 1997-04-22 | 1999-10-05 | Jerry P. Allamon | Downhole surge pressure reduction system and method of use |
| US6079496A (en) | 1997-12-04 | 2000-06-27 | Baker Hughes Incorporated | Reduced-shock landing collar |
| US6634428B2 (en) | 2001-05-03 | 2003-10-21 | Baker Hughes Incorporated | Delayed opening ball seat |
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| US7416029B2 (en) * | 2003-04-01 | 2008-08-26 | Specialised Petroleum Services Group Limited | Downhole tool |
| GB0706350D0 (en) * | 2007-03-31 | 2007-05-09 | Specialised Petroleum Serv Ltd | Ball seat assembly and method of controlling fluid flow through a hollow body |
| CA2705295C (en) * | 2007-11-20 | 2016-06-14 | Jeffery Ronald Clausen | Circulation sub with indexing mechanism |
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2022
- 2022-05-17 WO PCT/US2022/029598 patent/WO2022256170A1/en not_active Ceased
- 2022-05-17 US US18/560,792 patent/US12371958B2/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2008036575A1 (en) * | 2006-09-18 | 2008-03-27 | Baker Hughes Incorporated | Retractable ball seat having a time delay material |
| US20100032155A1 (en) * | 2008-08-05 | 2010-02-11 | PetroQuip Energy Services, LP | Formation saver sub and method |
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Also Published As
| Publication number | Publication date |
|---|---|
| US20240247566A1 (en) | 2024-07-25 |
| US12371958B2 (en) | 2025-07-29 |
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