WO2022247672A1 - Self-cleaning pathogen-repellent coatings - Google Patents

Self-cleaning pathogen-repellent coatings Download PDF

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WO2022247672A1
WO2022247672A1 PCT/CN2022/093013 CN2022093013W WO2022247672A1 WO 2022247672 A1 WO2022247672 A1 WO 2022247672A1 CN 2022093013 W CN2022093013 W CN 2022093013W WO 2022247672 A1 WO2022247672 A1 WO 2022247672A1
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pathogen
substrate
repellant coating
nanoparticles
coating
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Liqiu WANG
Wei Li
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University of Hong Kong HKU
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    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
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    • C08F122/00Homopolymers of compounds having one or more unsaturated aliphatic radicals each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides or nitriles thereof
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
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    • C09D4/00Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
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    • C08K2003/0806Silver
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    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
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    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
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    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins

Definitions

  • virus shielding techniques through liquid repellency and other prevention strategies against, for example, COVID-19.
  • Personal protective equipment such as surgical mask block the first route through filtration wherein micro-/nano-fiber matrix traps pathogens using inertial and electrostatic forces.
  • the filtering efficacy may be offset by the high-momentum cloud flow, a multi-phase flow for 7-8 meters with a velocity peaking at 10-30 m/sproduced by sneezes and coughs which carries virus-laden droplets ( ⁇ 1 to 2000 ⁇ m in diameter) .
  • the insufficiency of current protective techniques is evidenced by a fact that ⁇ 6%of the infection cases are front-line medical workers. Additional strategy to reinforce the masking and prohibit droplets retention on frequently touched surfaces, merits untold technological and health care potential, yet remains absent from current anti-viral toolbox.
  • substantial disposable plastics are consumed in biomedical/chemical industries for pathogen testing due to the pathogen residue, especially during pandemics like the COVID-19 pandemic, contributing to worldwide plastic pollution and increasing the risk of pathogen spread.
  • Prior art like antiviral coating in the market is made of disinfectants with poor hydrophobicity (virus-droplet cannot roll off) , which leaves substantial pathogen residue and thus needs longer time for the anti-microbial ingredients to completely inactivate the pathogens (inactivate efficiency only 99%in 1 hour) .
  • prior art such as superhydrophobic coatings have potential to repel the bulk of pathogen-laden droplets (virus-droplet quickly rolls off) , but trace amount of pathogen residue will inevitably be left on the nanostructures of the coating and such pathogen residue cannot be inactivated because of the lack of anti-microbial additives in the coating.
  • substrates comprising a pathogen-repellant coating, the pathogen-repellant coating containing an adhesive, a haloalkylsilane coated metal and/or metal oxide nanoparticle, and an anti-pathogens additive.
  • Also disclosed are methods of reducing a spread of a virus involving applying to a surface of a substrate likely to come into contact with virus-bearing droplets a pathogen-repellant coating comprising an adhesive, a haloalkylsilane coated metal and/or metal oxide nanoparticle, and an anti-pathogens additive.
  • pathogen-repellant coating compositions comprising a cyanoacrylate, a perfluorooctyltriethoxysilane and silver nanoparticles.
  • Fig. 1 depicts SARS-CoV-2 repellency. Schematics and chronophotographs of SARS-CoV-2-laden droplets slide/roll on (Fig. 1a) bare glass and (Fig. 1b) surface with a self-cleaning pathogen-repellent coating which combines the repelling effect of a superhydrophobic coating and the inactivation effects brought by anti-microbial additives.
  • Fig. 1c SARS-CoV-2 gene copy N determined through quantitative real-time polymerase chain reaction shows seven orders of magnitude reduction in SARS-CoV-2 retention using the liquid repellent coating. ND represents “not detected” and is denoted by the dashed line. Error bar denotes standard deviation of three independent experiments.
  • Fig. 1 depicts SARS-CoV-2 repellency. Schematics and chronophotographs of SARS-CoV-2-laden droplets slide/roll on (Fig. 1a) bare glass and (Fig. 1b) surface with a self-cleaning pathogen-repellent coating
  • Fig. 2 depicts interfacial virus retention.
  • Fig. 2a SEM images showing the coatings consisting of SiO 2 nanoparticles (SHP and SAP SiO 2 ) , soot-templated fractal SiO 2 network (SOP SiO 2 ) , TiO 2 nanoparticles (SHP TiO 2 ) , CuO nanoflakes (SHP CuO) , and Ag nanocrystals (SHP Ag) .
  • Fig. 2b Chronophotographs showing six rebounds of a 5 ⁇ l SARS-CoV-2-laden droplet liberating from a height of ⁇ 9 mm on the underlying SOP SiO 2 surface.
  • Fig. 2a SEM images showing the coatings consisting of SiO 2 nanoparticles (SHP and SAP SiO 2 ) , soot-templated fractal SiO 2 network (SOP SiO 2 ) , TiO 2 nanoparticles (SHP TiO 2 ) , CuO nanoflakes (S
  • SARS-CoV-2-laden droplets have a large contact angle ⁇ app (> 150°) and a low roll-off angle ⁇ roll-off ( ⁇ 5°) for different coating-substrate pairs, but the adhesions F ⁇ scatters much.
  • Columns denote the vertical liquid/solid adhesion F ⁇ .
  • Error bar denotes standard deviation of three independent experiments.
  • Fig. 2d The SARS-CoV-2 remnant N grows exponentially as the F ⁇ increases.
  • Fig. 3 depicts microscale liquid retention.
  • Fig. 3a Collective pinning of the peripheral local capillary bridges. Red dashed line and purple circles denote apparent and actual contact lines, respectively.
  • Fig. 3b Local capillary bridges on microstructured surfaces. Red and purple dashed lines denote the macroscopic and microscopic contact angles, respectively.
  • Fig. 3c Atop micropost, the capillary bridge recedes as the receding contact angle ⁇ rec is reached, otherwise, the capillary bridge is pinned and further stretching pinches the bridge, leaving tiny amount of liquid residue.
  • Fig. 3d Force-displacement curves contrast the maximum F ⁇ on surfaces capped with pristine and nanotextured microposts. SEM images showing textures of (Fig.
  • Fig. 4 depicts sneeze repellency and durability.
  • Fig. 4a Sequential images showing high-momentum SARS-CoV-2 droplets of simulated sneeze rebound off the SHP TiO 2 coated glass.
  • Fig. 4b Chronophotographs showing the shedding of a ⁇ 18 ⁇ m SARS-CoV-2 droplet off the surface.
  • Fig. 4c Abrasion test of the super-repellent coatings on glass, fabric and mask. Error bar denotes standard deviation of three independent experiments.
  • Fig. 4d Photos contrasting the retention of SARS-CoV-2-loaded droplets on various substrates: glove and mask coated with the SAP SiO 2 ; button, doorknob, and clothing coated with the SHP SiO 2 .
  • Fig. 5 depicts the composite anti-viral coating.
  • Fig. 5a Anti-viral effects of silver nanoparticles (nano Ag) and copper nanoparticles (nano Cu) towards SARS-CoV-2.
  • Fig. 5b Transmission electron microscope (TEM) image showing the nano Ag with diameter of ⁇ 3 nm to ⁇ 42 nm.
  • Fig. 5c SEM images showing the nanostructures of nano Ag-doped SAP SiO 2 coating.
  • Fig. 5d Energy dispersive X-ray spectroscopy (EDX) mapping showing the silver nanoparticles are evenly distributed in the SAP SiO 2 coating.
  • EDX Energy dispersive X-ray spectroscopy
  • Fig. 6 depicts the characterization of the self-cleaning pathogen-repellent coating readily applied on diverse substrates.
  • Fig. 6a SEM image showing the morphology of the coating.
  • Fig. 6b EDX mapping showing the silver nanoparticles are evenly distributed in the coating.
  • Fig. 6c TEM image showing the nanostructures of the coating.
  • Fig. 6d Contact angles of inactivated SAR-CoV-2 droplet on the coating and SEM images of the coating on diverse substrates.
  • Fig. 6e The effect of silver nanoparticle concentration on contact angle, repelling rate and inactivation rate.
  • Fig. 6f The durability of the coating is verified by sandpaper abrasion.
  • Infectious diseases such as coronavirus disease 2019 (COVID-19) are highly efficient in person-to-person transmission.
  • PPE personal protection equipment
  • the pathogen-repellent coating minimizes virus attachment/deposition via directly repelling pathogens-containing droplets in the first place.
  • anti-pathogens additives such as silver nanoparticles into the coating, the trace amount of residual pathogens is further inactivated.
  • infectious disease like COVID-19 is direct exposure to pathogens-laden droplets exhaled during talking, coughing, or sneezing. Another important route is the contact with "fomite” , infectious source generated after the pathogen-laden droplets evaporate on surfaces such as that of doorknob, lift button, and handrail.
  • pathogens such as severe acute respiratory syndrome coronavirus 2 (SARS-CoV-2) on metal, glass, wood, fabric, and plastic surfaces can remain infectious for several hours to days, preventing their spread is extremely challenging.
  • SARS-CoV-2 severe acute respiratory syndrome coronavirus 2
  • disposable plastics worth US$20 billion are consumed annually in biomedical/chemical testing.
  • Described herein is the new use for reducing the risk of infection and reducing the usage of disposable plastics by minimizing pathogens attachment to diverse surfaces.
  • the present invention refers to substrates comprising a pathogen-repellant coating, the pathogen-repellant coating containing an adhesive, a haloalkylsilane coated metal and/or metal oxide nanoparticle, and an anti-pathogens additive.
  • pathogen-repellant coating or “self-cleaning pathogen-repellent coating” refers to a coating which demonstrates both repelling and inactivation effects against pathogen.
  • the self-cleaning pathogen-repellent coatings include superhydrophobic (SHP) , superamphiphobic (SAP) , and superomniphobic (SOP) types, fabricate by functionalizing diverse nanostructures, including SiO 2 nanoparticles (SHP and SAP SiO 2 ) , soot-templated fractal SiO 2 network (SOP SiO 2 ) , TiO 2 nanoparticles (SHP TiO 2 ) , CuO nanoflakes (SHP CuO) , and Ag nanocrystals (SHP Ag) .
  • SHP superhydrophobic
  • SAP SiO 2 soot-templated fractal SiO 2 network
  • SHP TiO 2 TiO 2 nanoparticles
  • CuO nanoflakes SHP CuO
  • Ag Ag nanocrystals
  • nanostructures, nanoparticles, nanoflakes, and nanocrystals can be referred to as nanoparticles.
  • the nanoparticles have a size suitable to minimizing pathogens attachment to diverse surfaces so treated.
  • the nanoparticles have a size where at least about 95%by weight have a size from about 1 nm to about 100 nm. In this connection, size refers to average cross-section of a particle, such as diameter.
  • the nanoparticles have a size where at least about 95%by weight have a size from about 1 nm to about 70 nm.
  • the nanoparticles have a size where at least about 95%by weight have a size from about 1.5 nm to about 50 nm.
  • the nanoparticles have a size where at least about 95%by weight have a size from about 2 nm to about 25 nm.
  • the adhesive ensures the bonding of the coating to diverse substrates.
  • the adhesive is selected from one or more of an acrylic resin, an epoxy resin, a polyurethane, and a cyanoacrylate.
  • the adhesive can be bound to diverse substrate at ambient condition, under drying and/or curing condition.
  • curing condition can refer to heating and/or radiation, suitably heating at no more than 100°C.
  • haloalkylsilane coated metal and/or metal oxide nanoparticle contributes to the formation of hydrophobic structures/surfaces.
  • haloalkylsilane coated means that at least partial of the nanoparticle surface is coated with haloalkylsilane compound.
  • the haloalkylsilane is selected from one or more of a perfluorodecyltriethoxysilane, a perfluorodecyltrichlorosilane, a perfluorooctyltriethoxysilane, an octadecyltrichlorosilane, a perfluorohexyltrichlorosilane, a perfluorooctyltrichlorosilane, and a perfluorodecanethiol.
  • the nanoparticles contain one or more metal and/or metal oxide of silicon oxide, copper, copper oxide, zinc, zinc oxide, silver, silver oxide, titanium, and titanium oxide.
  • the anti-pathogens additive imparts the coating with inactivation effect against pathogen.
  • the anti-pathogens additive comprises at least one of silver nanoparticles, copper nanoparticles, zinc nanoparticles, zinc oxide nanoparticles and titanium dioxide nanoparticles.
  • the anti-pathogens additive comprises at least silver nanoparticles.
  • the anti-pathogens additive can be present of about 0.1%to about 0.7%by weight, preferably 0.2-0.6%by weight based on the solid/dry weight of the coating.
  • the coating When the silver nanoparticle content is less than 0.1%by weight, the coating is in superhydrophobic sate, which exhibits high repelling rate but lacks inactivation ability. When content of silver nanoparticles is higher than 0.7%by weight, the coating turns into hydrophilic state, which exhibits high inactivation rate but lacks repelling ability.
  • the haloalkylsilane coated metal and/or metal oxide nanoparticle and the anti-pathogens additive can comprise about 55-80%by weight based on the solid/dry weight of the coating.
  • haloalkylsilane coated metal and/or metal oxide nanoparticle and the anti-pathogens additive can have the size ratio of about 0.3-1.5.
  • the self-cleaning pathogen-repellent coating shows super repellency to fluids loaded with diverse pathogens (contact angle >150°, roll-off angle ⁇ 5°) , including viruses, bacteria, fungi, protozoa, and worms.
  • pathogen-laden fluid on the coating beads up like a marble and readily rolls without residue.
  • the self-cleaning pathogen-repellent coating not only repels pathogen-laden droplets (repelling efficiency of as high as 99.99999%) due to its super repellency but also inactivates the trace amount of residual pathogens (inactivation efficacy of about 90%, even as high as 99.99%) because it contains anti-pathogens additives like silver/copper nanoparticles.
  • the self-cleaning pathogen-repellent coating can adapt to various substrates with contrasting composition, texture, and geometry.
  • the substrate can be one or more selected from glass, polyester fabric, steel, copper, mask, nitrile glove, and paper.
  • the pathogen-repellent coating is self-cleaning as it can remove any dirt or pathogens on it.
  • pathogens such as severe acute respiratory syndrome coronavirus 2 (SARS-Co V-2) on metal, glass, wood, fabric, and plastic surfaces can remain infectious for several hours to days, preventing their spread is extremely challenging.
  • Tough disinfectants could inactivate the pathogens on surface, they often require relatively longer time to reach an effective inactivation rate (e.g. 99.9%in 1 hour) because of the substantial pathogen residues caused by poor hydrophobicity, and lose efficacy quicky due to evaporation or contamination.
  • the filtering efficacy of personal protective equipment such as surgical mask may be offset by the high-momentum cloud flow, a multi-phase flow for 7-8 meters with a velocity peaking at 10-30 m/sproduced by sneezes and coughs which carries pathogen-laden droplets. Additional strategy to reinforce the masking is required.
  • the anti-pathogens efficacy is at least 99.99%, at least 99.999%, or at least 99.9999%.
  • the fabrication of the self-cleaning pathogen-repellent coating in some embodiments is a multi-step process and time-consuming.
  • a 50 ⁇ l virus-laden droplet containing 1 ⁇ 10 7 PFU ml -1 viable SARS-CoV-2 on bare and coated substrates. After five minutes, the substrates are tilted for 90° to remove any unattached solution and the SARS-CoV-2 remnants on contact regions are probed using quantitative real-time polymerase chain reaction (qRT-PCR) .
  • qRT-PCR quantitative real-time polymerase chain reaction
  • SHP superhydrophobic
  • SAP superamphiphobic
  • SOP superomniphobic
  • the substrate and coating are paired on the basis of their compatibility.
  • the virus solution minimizes the contact by forming a spherical droplet and rolls off the repellent slope in a frictionless manner, meanwhile the pathogen being contact with silver nanoparticles is inactivated (Fig. 1b) .
  • the self-cleaning pathogen-repellent coating of the invention by adding trace amounts of disinfectants (less than 1 wt%) like silver nanoparticles into specific superhydrophobic coating materials, not only repels nearly all incoming pathogen-laden droplets with a repelling rate as high as 99.99999%but also inactivates the residue pathogens with an inactivation rate as high as 99.99%, which is unprecedently achieved by either conventional superhydrophobic coatings or disinfectants.
  • the SARS-CoV-2 repellency has some levels of variation across different substrates, as observed that the performance of the SHP SiO 2 coating peaks for paper but degrades on other substrates, signaling a pairwise optimization between the coating and substrates properties such as the textures and flexibility.
  • the scanning electron microscopy (SEM) image delineates the nanoscale topography whose geometry and interfacial chemistry work in concert to reduce the liquid/solid adhesion and consequently the liquid retention.
  • the virus-bearing droplets all exhibit a large contact angle (> 150°) and a low roll-off angle ( ⁇ 5°) , minimizing the liquid/solid contact and maximizing the in-plane liquid mobility (Fig.
  • nano-capillary bridges form (Fig. 3a) .
  • Individual peripheral nano-capillary bridge generates a vertical force of sin ⁇ n ds- ⁇ P ⁇ ( ⁇ a 2 /4) , where ⁇ is the liquid surface tension, ⁇ n is the local contact angle along the nanopost perimeter s, ⁇ P is the Laplace pressure that relates to droplet radius R as 2 ⁇ /R, and a is the diameter of the nanopost (Fig. 3b) .
  • the contribution from Laplace pressure is usually an order of magnitude smaller than that from the surface tension, and thus reducing the force into sin ⁇ n ds.
  • the local contact angle ⁇ n is smaller along the outer edge of the nanopost than that along the interior edge.
  • nano-capillary bridges stretch, gradually reducing the outermost ⁇ n .
  • the contact line recedes atop the nanopost (Fig. 3c) .
  • the capillary bridge eventually detaches the post through absolute receding or partial pinch-off, potentially leaving diminutive residues.
  • Paxson et al. propose an effective pinned fraction ⁇ , defined as the ratio of the length of actual peripheral contact line to the apparent one as ns/l app , where n is the number of peripheral capillary bridges and l app is the apparent contact line length.
  • pinning is self-similar at micro-and nano-scale.
  • the pinned fraction ⁇ is determined by the pitch ⁇ as s/ ⁇ .
  • the pinned fraction ⁇ n can be as low as ⁇ 0.1.
  • the pinned fraction ⁇ m are much higher on pristine microposts than that of the nanotextured microposts ( ⁇ m ⁇ n ) .
  • the F ⁇ of SARS-CoV-2 droplet on pristine microposts surpass the nanotextured microposts by 89.66 ⁇ N (Fig. 3e, f) .
  • Side view in Fig. 3g shows that the ⁇ rec on the pristine micropost is so small that the value cannot be obtained by stretching the capillary bridge.
  • the liquid bridge undergoes pinch-off and leaves substantial SARS-CoV-2 liquid residue atop the pristine micropost.
  • the nanoscale coating significantly increases the microscale ⁇ rec to be nearly 150°, so that the contact line can readily recede on nanotextured micropost without obvious pinning (Fig. 3h) .
  • Further fluorescence imaging in Fig. 3i, j contrasts the expected dyed SARS-CoV-2 solution residues where residue is observed atop the pristine micropost and absent in the nanotextured one.
  • we must decrease ⁇ by designing the hierarchical roughness and increase ⁇ rec by decreasing the surface energy, two critical parameters depicting the interfacial adhesion.
  • Fig. 4a inactivated-SARS-CoV-2-laden droplets of sizes ranging from ⁇ 10 to ⁇ 1000 ⁇ m are sprayed towards a glass slide coated with the SHP TiO 2 coating through an airbrush.
  • a large SARS-CoV-2 droplet with a diameter of 1021 ⁇ m impinges the surface at 4.8 ms and immediately rebounds at 10.6 ms.
  • a diminutive SARS-CoV-2 droplet with a diameter of ⁇ 18 ⁇ m can still be effectively shed off, maintaining the hygiene and cleanness of the surface (Fig. 4b) .
  • Anti-viral ingredients can be also incorporated into the super-liquid-repellent coatings to form composite anti-viral coatings that both repel and inactivate virus.
  • Silver nanoparticle (nano Ag) and copper nanoparticles (nano Cu) have been exploited as anti-pathogens agents. However, their effects against SARS-CoV-2 are mostly unknown.
  • nano Ag ⁇ 15 nm
  • nano Cu ⁇ 60 nm
  • both nano Ag and nano Cu demonstrate remarkable anti-SARS-CoV-2 effect as evidenced by the significantly reduced infectious SARS-CoV-2 virus particles, which is determined by TCID 50 assays.
  • nano Cu demonstrated a 10-fold decrease in infectious SARS-CoV-2 titer and nano Ag demonstrated a 426-fold decrease in infectious SARS-CoV-2 titer.
  • the 1%nano Ag doped SiO 2 coating largely retains its SARS-CoV-2 repellent capacity on diverse substrates except for nitrile glove. Such failure may be caused by the coating exfoliation as the hydrophilic nano Ag may weaken the interfacial bonding between SAP SiO 2 coating and elastic plastic sheet.
  • nano Ag is an effective anti-viral agent against SARS-CoV-2 and the composite anti-viral coating that both repels and inactivates virus can be prepared by introducing anti-viral additives like nano Ag into the super-liquid-repellent coating.
  • the self-cleaning pathogen-repellent coating is prepared from a coating composition, comprising a cyanoacrylate, a perfluorooctyltriethoxysilane and silver nanoparticles.
  • a coating composition comprising a cyanoacrylate, a perfluorooctyltriethoxysilane and silver nanoparticles.
  • This coating can be readily applied to nearly all kinds of surface.
  • the silver nanoparticles are in the range of 0.2-0.6%by weight based on the total weight of the coating composition.
  • the coating When the silver nanoparticle content is less than 0.1 wt%, the coating is in superhydrophobic sate, which exhibits high repelling rate but lacks inactivation ability. When content of silver nanoparticles is higher than 0.7 wt%, the coating turns into hydrophilic state, which exhibits high inactivation rate but lacks repelling ability. As a result, the content of silver nanoparticles is crucial for the coating to obtain both repelling and inactivation performance simultaneously.
  • Our invention shows that repelling rate as high as 99.99999%and inactivation rate as high as 99.99%can be simultaneously achieved by the coating with the mass fraction of silver nanoparticles ranging from 0.2%to 0.6%by weight.
  • Ammonium hydroxide (28 to 30%in water) and hydrochloric acid (37%in water) were purchased from Acros.
  • Silica nanoparticles (15 nm) was purchased from Shanghai Maikun Chemical Co., Ltd., China.
  • Titanium oxide nanoparticles (99.8%, anatase, ⁇ 100 nm) was purchased from Macklin.
  • Sylgard 184 silicone elastomer kit was purchased from Dow Corning.
  • Ethanol (absolute) was purchased from VWR International.
  • Deionized water was produced by a deionized water system (DINEC, Hong Kong) . Commercial glass slide, polyester fabrics, steel sheet, copper sheet, mask, nitrile gloves and printing paper are cut into ⁇ 2cm ⁇ 2cm.
  • SARS-CoV-2 HKU-001a was isolated from the nasopharyngeal aspirate specimen of a laboratory-confirmed COVID-19 patient in Hong Kong as we previously described.
  • the virus was titered in VeroE6 cells with plaque assays as we previously described. All experiments involving live SARS-CoV-2 followed the approved standard operating procedures of the Biosafety Level 3 facility at the Department of Microbiology, University of Hong Kong.
  • the inactivated SARS-CoV-2 virus solution was prepared by incubating the virus in 4%paraformaldehyde. The lack of infectious titer was confirmed with median tissue culture infectious dose (TCID50) assays on VeroE6 cells.
  • TCID50 median tissue culture infectious dose
  • RNA extraction 50 ⁇ l of droplet with SARS-CoV-2 at a concentration of 1 ⁇ 107 PFU ml-1 was applied to bare or coated surface. After 5 minutes, the surfaces were 90 degree-tilted to allow free falling of the virus droplet. Each surface was then added with 5 ml of phosphate-buffered saline (PBS) and was incubated for 30 minutes before harvesting for viral RNA extraction.
  • PBS phosphate-buffered saline
  • the 10- ⁇ l probe liquid [fluorescein isothiocyanate (FITC) -BSA (5 mg ml-1) in inactivated SARS-CoV-2 virus solution] was released to allow rolling on the tested surface.
  • the droplets’ traces were observed by fluorescence imaging using an inverted fluorescence microscope (Nikon Eclipse, TS100) equipped with a high-speed camera (Phantom, M110) .
  • the fluorescence of FITC-BSA was excited by a 490-nm light source.
  • RNA extraction and quantitative real time reverse transcription polymerase chain reaction qRT-PCR
  • the virus-containing PBS solution was lyzed with equal volume of AVL buffer and was subsequently extracted for total RNA with the QIAamp viral RNA mini kit (Qiagen, Hilden, Germany) .
  • Quantitative real-time one-step qRT-PCR was used for quantitation of residual SARS-CoV-2 using the QuantiNova Probe RT-PCR kit (Qiagen) with a LightCycler 480 Real-Time PCR System (Roche, Basel, Switzerland) as we previously described.
  • RNA-dependent RNA polymerase/Helicase RdRP/Hel gene region of SARS-CoV-2: Forward primer: 5’-CGCATACAGTCTTRCAGGCT-3’; Reverse primer: 5’-GTGTGATGTTGAWATGACATGGTC-3’; SARS-CoV-2 specific probe: 5’-FAM-TTAAGATGTGGTGCTTGCATACGTAGAC-IABkFQ-3’.
  • 500 ⁇ l of SARS-CoV-2 virus stock (1 ⁇ 10 7 PFU ml -1 ) were mixed with 500 ⁇ l of 1000 ppm copper nanoparticles, silver nanoparticles, or H 2 O. The mixtures were incubated for 24 hours at 4°C to allow full contact of viral particle and nanoparticle.
  • VeroE6 cells were seeded in 96 well plates at the concentration of 2 ⁇ 10 4 per well. After 24 hours of incubation, the infectious titers of the virus-containing mixtures were quantified with TCID 50 assays. In brief, the virus-containing mixtures were serially-diluted with DMEM only medium. The diluted mixtures were added to VeroE6 cells and infectious titers were quantified at 72 hours post infection.
  • the substrate was first treated with spray adhesive (3M Super 75) to enhance robustness of the coating.
  • a mixture of 10 g commercial spray, Glaco (Soft99) , and 0.01g silver nanoparticles was then used to render substrate to be superhydrophobic by spray coating.
  • Coated surface was then baked at 80 °C for 30 min to enhance inter-particle binding.
  • the suspension of polysiloxane/silica was prepared through hydrolytic condensation of 1H, 1H, 2H, 2H-perfluorodecyltriethoxysilane and TEOS in the presence of silica nanoparticles.
  • silica nanoparticles 0.1 g were dispersed in a solution containing 44 ml ethanol and 6ml ammonia aqueous solution. The mixture was ultrasonicated for 30 min. Then 1H, 1H, 2H, 2H-perfluorodecyltriethoxysilane (150 ⁇ l) and TEOS (150 ⁇ l) were injected with vigorous stirring at 600 rpm.
  • the polysiloxane/silica suspension was formed. Copper nanoparticles (0.01g) was added into the suspension to improve the disinfection ability of the coating.
  • the substate was then treated with spray adhesive (3M Super 75) to enhance the robustness of the coating.
  • spray adhesive 3M Super 75
  • the superomniphobic surface was prepared by modifying the previously reported superamphiphobic surface based on candle soot.
  • the glass slide (Luoyang Tengjing glass Co. Ltd) was first coated with candle soot, and then placed in a desiccator together with 1 ml of tetraethoxysilane and 1 ml of ammonia hydroxide. The desiccator was closed, and the vacuum was maintained for 18 hours. Then, the carbon soot core was removed by annealing at 550 °C for 3 hours in an oven. The annealed sample was treated with air plasma for 5 min using a plasma cleaner (Harrick, PDC-002-HP) at a high power (45W) . The sample was deposited with PFDTS (100 ⁇ l) in vacuum for 2 hours to decrease its surface energy. The sample was then heated at 130 °C for 30 min to remove the unreacted PFDTS, followed by heat treatment at 310 °C for 15 min.
  • the copper sheet was ultrasonically cleaned in ethanol and deionized water for 10 min, respectively, followed by washing with diluted hydrochloric acid (1 M) for 10 s to remove the native oxide layer. Then the copper sheet was immersed in a freshly mixed aqueous solution of 2.5 mol l -1 sodium hydroxide and 0.1 mol l -1 potassium persulfate at room temperature for 60 min, followed by thorough rinsing with deionized water and drying in a nitrogen stream. As a result of chemical etching, CuO nanoflakes with an average diameter ⁇ 3.0 ⁇ m were produced.
  • the sample was deposited with PFDTS (100 ⁇ l) in vacuum for 20 min to decrease its surface energy, followed by heat treatment at 150 °C in air for 2 h to render surface superhydrophobic.
  • the polished copper sheet was first cleaned through successive ultrasonic rinses in ethanol, acetone, and isopropanol, and then under nitrogen flow.
  • Silver nanostructures were deposited onto the copper by immersing the copper sheet into aqueous silver nitrate solution (0.01 mol l -1 ) for 45 s. Then, the sheet was washed with deionized water and dried under nitrogen flow.
  • fluorinated self-assembly monolayer was deposited onto the surface by immersing the sheet into a 1H, 1H, 2H, 2H-perfluorodecanethiol in dichloromethane solution (0.001 mol l -1 ) for 15 min.
  • the fabrication was completed by washing the surface with fresh dichloromethane and drying in ambient condition for 5 min.
  • the negative mold consisting of the hole array (diameter ⁇ 80 ⁇ m, depth ⁇ 60 ⁇ m, pitch ⁇ 230 ⁇ m) was first fabricated on a silicon wafer ( ⁇ 100> type) with a thickness of 420 ⁇ 5 ⁇ m by standard photolithography.
  • PDMS precursor containing 10 weight % (wt %) curing agent (Sylgard 184 silicone elastomer kit) was thoroughly stirred and vacuumed for 1 hour to remove internal gas.
  • the prepared PDMS was then casted on the negative mold and vacuumed for 1 hour, followed by curing at 80 °C for 1 hour.
  • the PDMS micropost surface was obtained after peeling the PDMS out from the mold.
  • the nano-textured PDMS micropost surface was prepared by spray-coating the SAP SiO 2 solution onto the PDMS micropost surface.
  • Solutions of methyl-2-cyanoacrylate (1.0g) , silver nanoparticles (0.004g) and 1H, 1H, 2H, 2H-perfluorodecyltriethoxysilane (0.02g) was prepared in 100 ml of acetone. The solution was mechanically stirred for 2 hours. By spray coating the suspension (10 ml) onto vertically placed substrate using an airbrush (Paasche H-SET) with 0.2 MPa nitrogen, the self-cleaning pathogen-repellent coatings was prepared. No further treatment is needed.
  • the physical structures of the coatings were imaged using a Hitachi S4800 scanning electron microscope. Energy-dispersive X-ray scattering was used to obtain the elemental mapping of various elements in super-repellent coatings.
  • the measurements of contact angles were conducted using a goniometer (DataPhysics, OCA 25) . Contact angle measurements were implemented by depositing a small droplet of liquid ( ⁇ 5 ⁇ l) onto the surface using a 1-ml syringe (Hamilton) equipped with a dosing needle of 0.23 mm in outer diameter. The roll-off angles were measured by tilting a stage until the droplet ( ⁇ 5 ⁇ l) started to roll off the surface.
  • the adhesive forces on diverse surfaces were measured using a tensiometer (DataPhysics, DCAT 25) by compressing and then retracting a 10 ⁇ l droplet.
  • the droplet is attached to a metal holder of 2.5 mm in diameter and pressed onto the surface with a compression distance of 0.5 mm. Afterwards the droplet is pulled off until detachments from the surfaces. The force-displacement diagram is being recorded and the adhesive force is then calculated using the maximum force. Averages from at least three independent measurements are used.
  • the super-repellent surfaces were placed facedown to the sandpaper (Standard glasspaper, 2000 cw) .
  • the surfaces were longitudinally abraded for 2 cm by the sandpaper under a pressure of ⁇ 0.2 kPa and then abraded backward for another 2 cm. This process is defined as 1 cycle.
  • the virus residue test was conducted after abrasion for 50 cycles and 100 cycles.
  • a figure or a parameter from one range may be combined with another figure or a parameter from a different range for the same characteristic to generate a numerical range.

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Abstract

Disclosed is a substrate comprising a pathogen-repellant coating, the pathogen-repellant coating comprising: a haloalkylsilane coated metal and/or metal oxide nanoparticle. Also, disclosed is a method of reducing a spread of a virus, comprising: applying to a surface of a substrate likely to come into contact with virus-bearing droplets a pathogen-repellant coating comprising an adhesive, a haloalkylsilane coated metal and/or metal oxide nanoparticle, and an anti-pathogens additive. Further, disclosed is a pathogen-repellant coating composition, comprising a cyanoacrylate, a perfluorooctyltriethoxysilane and silver nanoparticles.

Description

SELF-CLEANING PATHOGEN-REPELLENT COATINGS TECHNICAL FIELD
Disclosed are virus shielding techniques through liquid repellency and other prevention strategies against, for example, COVID-19.
BACKGROUND
Since its first report in December 2019, the extremely contagious coronavirus disease 2019 (COVID-19) –caused by the severe acute respiratory syndrome coronavirus 2 (SARS-CoV-2) –has already inflicted over 43 million infections and more than 1 million deaths worldwide by October 2020. Its most common transmission route is direct exposure to virus-laden droplets exhaled during talking, coughing, or sneezing. Another main route is the contact with fomite, infectious source generated after the landing expiratory droplets evaporate on surfaces such as that of doorknob, lift button, and handrail. As viruses in dry nuclei can remain infectious for days on smooth surfaces and even for months at low temperatures, it is critical to minimize the attachment/deposition of virus-laden droplets on the surface.
Personal protective equipment such as surgical mask block the first route through filtration wherein micro-/nano-fiber matrix traps pathogens using inertial and electrostatic forces. However, the filtering efficacy may be offset by the high-momentum cloud flow, a multi-phase flow for 7-8 meters with a velocity peaking at 10-30 m/sproduced by sneezes and coughs which carries virus-laden droplets (~1 to 2000 μm in diameter) . The insufficiency of current protective techniques is evidenced by a fact that ~6%of the infection cases are front-line medical workers. Additional strategy to reinforce the masking and prohibit droplets retention on frequently touched surfaces, merits untold technological and health care potential, yet remains absent from current anti-viral toolbox. Moreover, substantial  disposable plastics are consumed in biomedical/chemical industries for pathogen testing due to the pathogen residue, especially during pandemics like the COVID-19 pandemic, contributing to worldwide plastic pollution and increasing the risk of pathogen spread.
Prior art like antiviral coating in the market is made of disinfectants with poor hydrophobicity (virus-droplet cannot roll off) , which leaves substantial pathogen residue and thus needs longer time for the anti-microbial ingredients to completely inactivate the pathogens (inactivate efficiency only 99%in 1 hour) . On the other hand, prior art such as superhydrophobic coatings have potential to repel the bulk of pathogen-laden droplets (virus-droplet quickly rolls off) , but trace amount of pathogen residue will inevitably be left on the nanostructures of the coating and such pathogen residue cannot be inactivated because of the lack of anti-microbial additives in the coating. The technologies reported in prior art documents only focus on the superhydrophobic feature of low-surface-energy materials or the inactivation feature of metal/metal dioxides, but the combination of both features remains unexplored. As the metal/metal dioxides are intrinsically hydrophilic, how to coordinate the metal/metal dioxide particles with superhydrophobic materials in order to obtain both repellency and inactivation simultaneously remains challenge to scientists and industry, which is urgently needed to be solved.
SUMMARY
The following presents a simplified summary of the invention in order to provide a basic understanding of some aspects of the invention. This summary is not an extensive overview of the invention. It is intended to neither identify key or critical elements of the invention nor delineate the scope of the invention. Rather, the sole purpose of this summary is to present some concepts of the invention in a simplified form as a prelude to the more detailed description that is presented hereinafter.
Currently, coronavirus disease 2019 (COVID-19) –a respiratory contagion spreading through expiratory droplets –has evolved into a global pandemic, severely impacting public health and the economy. Herein, personal protection using liquid repellent coatings are described wherein the deposition and penetration of SARS-CoV-2 droplets are prohibited/inhibited. On coated surfaces, SARS-CoV-2 remnants are reduced by seven orders of magnitude, and thus yielding an anti-viral efficacy far outperforming the inactivation rate of disinfectants. The SARS-CoV-2 remnant is found to scale exponentially with the liquid/solid adhesion, uncovering the mechanism and effective means for minimizing SARS-CoV-2 attachment. The novel virus repellent strategy and insight into SARS-CoV-2-surface interaction are of considerable value in fighting the current COVID-19 pandemic and preventing future outbreaks.
Disclosed herein are substrates comprising a pathogen-repellant coating, the pathogen-repellant coating containing an adhesive, a haloalkylsilane coated metal and/or metal oxide nanoparticle, and an anti-pathogens additive.
Also disclosed are methods of reducing a spread of a virus involving applying to a surface of a substrate likely to come into contact with virus-bearing droplets a pathogen-repellant coating comprising an adhesive, a haloalkylsilane coated metal and/or metal oxide nanoparticle, and an anti-pathogens additive.
Further disclosed are pathogen-repellant coating compositions, comprising a cyanoacrylate, a perfluorooctyltriethoxysilane and silver nanoparticles.
To the accomplishment of the foregoing and related ends, the invention comprises the features hereinafter fully described and particularly pointed out in the claims. The following description and the annexed drawings set forth in detail certain illustrative aspects and implementations of the invention. These are indicative, however, of but a few of the various ways in which the principles of the invention may be employed. Other objects, advantages and novel features of the invention will become apparent from the following detailed description of the  invention when considered in conjunction with the drawings.
BRIEF SUMMARY OF THE DRAWINGS
Fig. 1 depicts SARS-CoV-2 repellency. Schematics and chronophotographs of SARS-CoV-2-laden droplets slide/roll on (Fig. 1a) bare glass and (Fig. 1b) surface with a self-cleaning pathogen-repellent coating which combines the repelling effect of a superhydrophobic coating and the inactivation effects brought by anti-microbial additives. Fig. 1c, SARS-CoV-2 gene copy N determined through quantitative real-time polymerase chain reaction shows seven orders of magnitude reduction in SARS-CoV-2 retention using the liquid repellent coating. ND represents “not detected” and is denoted by the dashed line. Error bar denotes standard deviation of three independent experiments. Fig. 1d, SARS-CoV-2 retention rate N i/N 0 (denoted by columns) and SARS-CoV-2 repelling rate (N 0-N i) /N 0 (denoted by dots) calculated from (Fig. 1c) .
Fig. 2 depicts interfacial virus retention. Fig. 2a, SEM images showing the coatings consisting of SiO 2 nanoparticles (SHP and SAP SiO 2) , soot-templated fractal SiO 2 network (SOP SiO 2) , TiO 2 nanoparticles (SHP TiO 2) , CuO nanoflakes (SHP CuO) , and Ag nanocrystals (SHP Ag) . Fig. 2b, Chronophotographs showing six rebounds of a 5 μl SARS-CoV-2-laden droplet liberating from a height of ~9 mm on the underlying SOP SiO 2 surface. Fig. 2c, SARS-CoV-2-laden droplets have a large contact angle θ app (> 150°) and a low roll-off angle θ roll-off (< 5°) for different coating-substrate pairs, but the adhesions F  scatters much. Solid and open circles, respectively, denote θ app and θ roll-off. Columns denote the vertical liquid/solid adhesion F . Error bar denotes standard deviation of three independent experiments. Fig. 2d, The SARS-CoV-2 remnant N grows exponentially as the F  increases.
Fig. 3 depicts microscale liquid retention. Fig. 3a, Collective pinning of the peripheral local capillary bridges. Red dashed line and purple circles denote  apparent and actual contact lines, respectively. Fig. 3b, Local capillary bridges on microstructured surfaces. Red and purple dashed lines denote the macroscopic and microscopic contact angles, respectively. Fig. 3c, Atop micropost, the capillary bridge recedes as the receding contact angle θ rec is reached, otherwise, the capillary bridge is pinned and further stretching pinches the bridge, leaving tiny amount of liquid residue. Fig. 3d, Force-displacement curves contrast the maximum F  on surfaces capped with pristine and nanotextured microposts. SEM images showing textures of (Fig. 3e) pristine and (Fig. 3f) nanotextured micropost array. Sequential images showing the micro-capillary bridges’ receding behaviors on the (Fig. 3g) pristine and (Fig. 3h) nanotextured micropost. Fig. 3i, Fluorescence signals SARS-CoV-2 liquid retention atop pristine microposts. Fig. 3j, No SARS-CoV-2 liquid residues can be detected on the nanotextured microposts.
Fig. 4 depicts sneeze repellency and durability. Fig. 4a, Sequential images showing high-momentum SARS-CoV-2 droplets of simulated sneeze rebound off the SHP TiO 2 coated glass. Fig. 4b, Chronophotographs showing the shedding of a ~18 μm SARS-CoV-2 droplet off the surface. Fig. 4c, Abrasion test of the super-repellent coatings on glass, fabric and mask. Error bar denotes standard deviation of three independent experiments. Fig. 4d, Photos contrasting the retention of SARS-CoV-2-loaded droplets on various substrates: glove and mask coated with the SAP SiO 2; button, doorknob, and clothing coated with the SHP SiO 2.
Fig. 5. depicts the composite anti-viral coating. Fig. 5a, Anti-viral effects of silver nanoparticles (nano Ag) and copper nanoparticles (nano Cu) towards SARS-CoV-2. Fig. 5b, Transmission electron microscope (TEM) image showing the nano Ag with diameter of ~3 nm to ~42 nm. Fig. 5c, SEM images showing the nanostructures of nano Ag-doped SAP SiO 2 coating. Fig. 5d, Energy dispersive X-ray spectroscopy (EDX) mapping showing the silver nanoparticles are evenly  distributed in the SAP SiO 2 coating. Fig. 5e, The adhesive force F , static contact angle θ app and roll-off angle θ roll-off of virus-laden droplet on the SAP SiO 2 coating doped with 1%wt nano Ag. Columns denote the vertical liquid/solid adhesion F . Solid and open circles, respectively, denote θ app and θ roll-off. Error bar denotes standard deviation of three independent experiments. Fig. 5f, The super-repellency of the coating to SARS-CoV-2 is largely maintained regardless of the participation of nano Ag. Columns denote the SARS-CoV-2 gene copy N and open circles denote the SARS-CoV-2 repelling rate (N 0-N i) /N 0. Error bar denotes standard deviation of three independent experiments.
Fig. 6 depicts the characterization of the self-cleaning pathogen-repellent coating readily applied on diverse substrates. Fig. 6a, SEM image showing the morphology of the coating. Fig. 6b, EDX mapping showing the silver nanoparticles are evenly distributed in the coating. Fig. 6c, TEM image showing the nanostructures of the coating. Fig. 6d, Contact angles of inactivated SAR-CoV-2 droplet on the coating and SEM images of the coating on diverse substrates. Fig. 6e, The effect of silver nanoparticle concentration on contact angle, repelling rate and inactivation rate. Fig. 6f, The durability of the coating is verified by sandpaper abrasion.
DETAILED DESCRIPTION
Infectious diseases such as coronavirus disease 2019 (COVID-19) are highly efficient in person-to-person transmission. To prevent their spread, we use self-cleaning pathogens-repellent coatings both to block direct exposition to the pathogen-laden fluid droplets (droplets containing viruses, bacteria, fungi, protozoa, or worms) and to minimize their attachment to the surfaces of e.g., the personal protection equipment (PPE) and frequently touched objects such as doorknobs. Unlike masks which protect people from infection by filtration during  respiration, or disinfectants which inactivate the pathogens after pathogens deposition, the pathogen-repellent coating minimizes virus attachment/deposition via directly repelling pathogens-containing droplets in the first place. By incorporating anti-pathogens additives such as silver nanoparticles into the coating, the trace amount of residual pathogens is further inactivated.
The most common transmission route of infectious disease like COVID-19 is direct exposure to pathogens-laden droplets exhaled during talking, coughing, or sneezing. Another important route is the contact with "fomite" , infectious source generated after the pathogen-laden droplets evaporate on surfaces such as that of doorknob, lift button, and handrail. As pathogens such as severe acute respiratory syndrome coronavirus 2 (SARS-CoV-2) on metal, glass, wood, fabric, and plastic surfaces can remain infectious for several hours to days, preventing their spread is extremely challenging. To reduce the risk of infection, it is critical to eliminate the deposit of pathogen-laden droplets. Moreover, it is estimated that disposable plastics worth US$20 billion are consumed annually in biomedical/chemical testing. The used plastics are left with potentially infectious pathogens residues and hazardous wastes that cost another US$10 billion to handle. We use self-cleaning pathogen-repellent coatings both to block direct exposition to the pathogens-laden fluid droplets and to minimize their attachment to the surfaces of e.g. the personal protection equipment (PPE) and frequently touched objects such as doorknobs, thus reducing the risk of infection and reducing the usage of disposable plastics.
Described herein is the new use for reducing the risk of infection and reducing the usage of disposable plastics by minimizing pathogens attachment to diverse surfaces.
As indicated, the present invention refers to substrates comprising a pathogen-repellant coating, the pathogen-repellant coating containing an adhesive, a haloalkylsilane coated metal and/or metal oxide nanoparticle, and an anti-pathogens additive.
As used herein, the term “pathogen-repellant coating” or “self-cleaning pathogen-repellent coating” refers to a coating which demonstrates both repelling and inactivation effects against pathogen.
The self-cleaning pathogen-repellent coatings include superhydrophobic (SHP) , superamphiphobic (SAP) , and superomniphobic (SOP) types, fabricate by functionalizing diverse nanostructures, including SiO 2 nanoparticles (SHP and SAP SiO 2) , soot-templated fractal SiO 2 network (SOP SiO 2) , TiO 2 nanoparticles (SHP TiO 2) , CuO nanoflakes (SHP CuO) , and Ag nanocrystals (SHP Ag) .
For simplicity, nanostructures, nanoparticles, nanoflakes, and nanocrystals can be referred to as nanoparticles. The nanoparticles have a size suitable to minimizing pathogens attachment to diverse surfaces so treated. In one embodiment, the nanoparticles have a size where at least about 95%by weight have a size from about 1 nm to about 100 nm. In this connection, size refers to average cross-section of a particle, such as diameter. In another embodiment, the nanoparticles have a size where at least about 95%by weight have a size from about 1 nm to about 70 nm. In yet embodiment, the nanoparticles have a size where at least about 95%by weight have a size from about 1.5 nm to about 50 nm. In still yet embodiment, the nanoparticles have a size where at least about 95%by weight have a size from about 2 nm to about 25 nm.
The adhesive ensures the bonding of the coating to diverse substrates. Suitably, the adhesive is selected from one or more of an acrylic resin, an epoxy resin, a polyurethane, and a cyanoacrylate. The adhesive can be bound to diverse substrate at ambient condition, under drying and/or curing condition. As used herein, curing condition can refer to heating and/or radiation, suitably heating at no more than 100℃.
The haloalkylsilane coated metal and/or metal oxide nanoparticle contributes to the formation of hydrophobic structures/surfaces. As used herein, the term “haloalkylsilane coated” means that at least partial of the nanoparticle  surface is coated with haloalkylsilane compound.
Suitably, the haloalkylsilane is selected from one or more of a perfluorodecyltriethoxysilane, a perfluorodecyltrichlorosilane, a perfluorooctyltriethoxysilane, an octadecyltrichlorosilane, a perfluorohexyltrichlorosilane, a perfluorooctyltrichlorosilane, and a perfluorodecanethiol.
The nanoparticles contain one or more metal and/or metal oxide of silicon oxide, copper, copper oxide, zinc, zinc oxide, silver, silver oxide, titanium, and titanium oxide.
The anti-pathogens additive imparts the coating with inactivation effect against pathogen. Suitably, the anti-pathogens additive comprises at least one of silver nanoparticles, copper nanoparticles, zinc nanoparticles, zinc oxide nanoparticles and titanium dioxide nanoparticles. Suitably, the anti-pathogens additive comprises at least silver nanoparticles.
The anti-pathogens additive can be present of about 0.1%to about 0.7%by weight, preferably 0.2-0.6%by weight based on the solid/dry weight of the coating.
When the silver nanoparticle content is less than 0.1%by weight, the coating is in superhydrophobic sate, which exhibits high repelling rate but lacks inactivation ability. When content of silver nanoparticles is higher than 0.7%by weight, the coating turns into hydrophilic state, which exhibits high inactivation rate but lacks repelling ability.
The haloalkylsilane coated metal and/or metal oxide nanoparticle and the anti-pathogens additive can comprise about 55-80%by weight based on the solid/dry weight of the coating.
The haloalkylsilane coated metal and/or metal oxide nanoparticle and the anti-pathogens additive can have the size ratio of about 0.3-1.5.
The self-cleaning pathogen-repellent coating shows super repellency to fluids loaded with diverse pathogens (contact angle >150°, roll-off angle <5°) ,  including viruses, bacteria, fungi, protozoa, and worms. The pathogen-laden fluid on the coating beads up like a marble and readily rolls without residue.
The self-cleaning pathogen-repellent coating not only repels pathogen-laden droplets (repelling efficiency of as high as 99.99999%) due to its super repellency but also inactivates the trace amount of residual pathogens (inactivation efficacy of about 90%, even as high as 99.99%) because it contains anti-pathogens additives like silver/copper nanoparticles.
The self-cleaning pathogen-repellent coating can adapt to various substrates with contrasting composition, texture, and geometry. The substrate can be one or more selected from glass, polyester fabric, steel, copper, mask, nitrile glove, and paper.
The pathogen-repellent coating is self-cleaning as it can remove any dirt or pathogens on it.
The following one or more problems are at least partially solved by the disclosure herein.
As pathogens such as severe acute respiratory syndrome coronavirus 2 (SARS-Co V-2) on metal, glass, wood, fabric, and plastic surfaces can remain infectious for several hours to days, preventing their spread is extremely challenging. Tough disinfectants could inactivate the pathogens on surface, they often require relatively longer time to reach an effective inactivation rate (e.g. 99.9%in 1 hour) because of the substantial pathogen residues caused by poor hydrophobicity, and lose efficacy quicky due to evaporation or contamination.
The filtering efficacy of personal protective equipment such as surgical mask may be offset by the high-momentum cloud flow, a multi-phase flow for 7-8 meters with a velocity peaking at 10-30 m/sproduced by sneezes and coughs which carries pathogen-laden droplets. Additional strategy to reinforce the masking is required.
Huge amount of disposable plastics are consumed in biomedical/chemical industries for pathogen testing, estimated to be US$20 billion annually. The used  plastics are left with potentially infectious pathogens residues, increasing the risk of pathogens spread and producing a lot of hazardous waste, which costs another US$10 billion to handle.
The problems are at least partially solved by one or more of the following.
The use of a self-cleaning pathogen-repellent coating to prohibit the deposition of pathogens on diverse surfaces by directly repelling the potential pathogens-containing droplets in the first place without any residue, yielding an anti-pathogens efficacy as high as 99.99999%, a value far outperforms the inactivation rate of disinfectants. In other embodiments, the anti-pathogens efficacy is at least 99.99%, at least 99.999%, or at least 99.9999%.
The use of a self-cleaning pathogen-repellent coating to reinforce the mask as it prohibits liquid delivery and resists high-momentum droplet impact.
The use of a self-cleaning pathogen-repellent coating to eliminate the pathogens residues on the surface of diverse equipment used for pathogen testing, such as pipet, test tube, and dropper, thus reducing the usage of disposable plastics and increasing environmental safety.
The fabrication of the self-cleaning pathogen-repellent coating in some embodiments is a multi-step process and time-consuming.
Pinpointing the fluidic transmission nature, the techniques described herein exploit liquid repellency for the upgrade of anti-viral protection as it prohibits liquid delivery and resists high-momentum droplet impact. For superhydrophobic (SHP) surface, aqueous droplet preferentially resides atop micro-/nano-textures wherein the sparse liquid/solid contacts promote interfacial detachments. By introducing re-entrant micro-/nano-structures and special low-surface-energy polymers, the surface can be made repellent to both water and oil, termed superamphiphobicity (SAP) , or even nearly all types of liquids, termed superomniphobicity (SOP) . Upon impact, liquid penetration attempt is thwarted by the nanoscopic porosity, building a shield towards the pathogen-bearing droplets. However, to date, the exact repelling efficacy of liquid-repellent surfaces  against SARS-CoV-2 remains unexamined and the interaction between the two has not yet been explored.
Six types of non-wetting surfaces are fabricated on a large materials gamut, including glass, fabric, steel, copper, mask, nitrile glove, and paper. It is found that they have the super repellency to droplets loaded with SARS-CoV-2. We traced viral residue along droplets’ rolling trails and find that SARS-CoV-2 remnants are reduced by seven orders of magnitude, a value outperforms the inactivation rate of disinfection procedure and the filtration efficiency of mask. More importantly, we uncover a fact that the amount of SARS-CoV-2 remnant grows exponentially with the increasing of liquid/solid adhesion, capillary force parameterized by pinned fractions φ (depending on physical textures) and receding contact angles θrec (depending on surface chemistry) . Such virus repelling strategy and the understanding of interaction between virus solution and solid will be valuable for our combat against the current COVID-19 pandemic as well as future epidemics.
For example, a 50 μl virus-laden droplet, containing 1×10 7 PFU ml -1 viable SARS-CoV-2 on bare and coated substrates. After five minutes, the substrates are tilted for 90° to remove any unattached solution and the SARS-CoV-2 remnants on contact regions are probed using quantitative real-time polymerase chain reaction (qRT-PCR) . Daily encountered materials, including glass, fabric (polyester) , steel, copper, mask, nitrile glove, and paper, are chosen as substrates. Six types of repellent coatings, including superhydrophobic (SHP) , superamphiphobic (SAP) , and superomniphobic (SOP) types, are fabricated by functionalizing diverse nanostructures, including SiO 2 nanoparticles (SHP and SAP SiO 2) , soot-templated fractal SiO 2 network (SOP SiO 2) , TiO 2 nanoparticles (SHP TiO 2) , CuO nanoflakes (SHP CuO) , and Ag nanocrystals (SHP Ag) . The substrate and coating are paired on the basis of their compatibility.
Unlike the firmly pinned droplets on pristine glass (Fig. 1a) , on coated surface, the virus solution minimizes the contact by forming a spherical droplet  and rolls off the repellent slope in a frictionless manner, meanwhile the pathogen being contact with silver nanoparticles is inactivated (Fig. 1b) . As such, the self-cleaning pathogen-repellent coating of the invention by adding trace amounts of disinfectants (less than 1 wt%) like silver nanoparticles into specific superhydrophobic coating materials, not only repels nearly all incoming pathogen-laden droplets with a repelling rate as high as 99.99999%but also inactivates the residue pathogens with an inactivation rate as high as 99.99%, which is unprecedently achieved by either conventional superhydrophobic coatings or disinfectants.
As shown in Fig. 1c, d, we quantify the retention of SARS-CoV-2 N i (virus gene copy) on different coating-substrate pair and detect a substantial reduction as high as seven orders of magnitude compared with that of the bare substrate N 0, generating a repelling rate (N 0-N i) /N 0 as high as 99.99999%, a value surpassing the filtration rate of the N95 mask (e.g. 95%) and inactivation rate of the chemical disinfectant (e.g. 99.9%in 1 hour) . For the evaluated materials, superior repelling performance generally conserves except for nitrile glove overlaid with SHP SiO 2 and SHP TiO 2. Such failure is potentially caused by the coating exfoliation, a consequence of the poor interfacial bonding between the rigid coating and elastic plastic sheet. The SARS-CoV-2 repellency has some levels of variation across different substrates, as observed that the performance of the SHP SiO 2 coating peaks for paper but degrades on other substrates, signaling a pairwise optimization between the coating and substrates properties such as the textures and flexibility.
As shown in Fig. 2a, the scanning electron microscopy (SEM) image delineates the nanoscale topography whose geometry and interfacial chemistry work in concert to reduce the liquid/solid adhesion and consequently the liquid retention. As shown in Fig. 2b, the nano-textures effectively withstand the impact of a SARS-CoV-2 droplet (Weber number = 5.5) , as observed that the droplet rebounds for more than six times before its final rest, acting as a soft elastic  object. For different coating-substrate pairs, the virus-bearing droplets all exhibit a large contact angle (> 150°) and a low roll-off angle (< 5°) , minimizing the liquid/solid contact and maximizing the in-plane liquid mobility (Fig. 2c) . The similar contact angles for different coating-substrate pairs indicate that the virus remnant is relatively independent of the substrate static wettability. Using a microforce sensing probe, we measure the vertical liquid adhesive force F  between the SARS-CoV-2 solution and coating. Unlike the wettability, the F  scatters for different pairs (Fig. 2c) . On glasses coated with SAP SiO 2, F  is only 0.29 μN. However, the force peaks at 59.37 μN on nitrile glove coated with SHP SiO 2, a wide range spanning three orders of magnitude. By plotting data in logarithmic axis (Fig. 2d) , the fitting between N and F  unfolds an interesting exponential relationship as 
Figure PCTCN2022093013-appb-000001
implying a rapid growth rate of N as F increases. Given the fact that the transmission of SARS-CoV-2 is highly efficient, it is key to reduce the interfacial adhesion towards SARS-CoV-2-laden droplets to minimize the infection risk.
Such interfacial adhesion originates in the capillary bridges formed atop the nanotextures. To sidestep the structural irregularities, we assume that the coating caps isotropic nanopost array on the substrate. Along the apparent contact line, nano-capillary bridges form (Fig. 3a) . Individual peripheral nano-capillary bridge generates a vertical force of
Figure PCTCN2022093013-appb-000002
sin θ nds-ΔP× (πa 2/4) , whereγ is the liquid surface tension, θ n is the local contact angle along the nanopost perimeter s, ΔP is the Laplace pressure that relates to droplet radius R as 2γ/R, and a is the diameter of the nanopost (Fig. 3b) . The contribution from Laplace pressure is usually an order of magnitude smaller than that from the surface tension, and thus reducing the force into
Figure PCTCN2022093013-appb-000003
sin θ nds. The local contact angle θ n is smaller along the outer edge of the nanopost than that along the interior edge.  As a SARS-CoV-2 droplet departs the surface, nano-capillary bridges stretch, gradually reducing the outermost θ n. Once the local θ n reaches the intrinsic receding contact angle, the contact line recedes atop the nanopost (Fig. 3c) . Depending on the parameters such as droplet’s velocity and stretching angles, the capillary bridge eventually detaches the post through absolute receding or partial pinch-off, potentially leaving diminutive residues. Such liquid remnants retain SARS-CoV-2 on the surfaces and are too diminutive to be quantified with available techniques, especially on the irregular nanostructures with super-repellency. A pristine and a nanotextured micropost array is fabricated as modelled surfaces to study the correlation between F  and liquid residues (Fig. 3e, f) .
The overall adhesion is collectively contributed by the dynamics of all capillary bridges along the apparent contact line. Paxson et al. propose an effective pinned fraction φ, defined as the ratio of the length of actual peripheral contact line to the apparent one as ns/l app, where n is the number of peripheral capillary bridges and l app is the apparent contact line length. Such pinning is self-similar at micro-and nano-scale. On isotropic nanopost array, the pinned fraction φ is determined by the pitchτ as s/τ. By simply assuming that the localized contact angle atop the nanopost is the intrinsic receding contact angle θ rec, the vertical adhesive force can be simplified as F =φl appγsin θ rec. For sparsely distributed sharp nanostructures, the pinned fraction φ n can be as low as ~0.1. Thus, the pinned fraction φ m are much higher on pristine microposts than that of the nanotextured microposts (φ mφ n) . As expected and shown in Fig. 3d, the F  of SARS-CoV-2 droplet on pristine microposts surpass the nanotextured microposts by 89.66 μN (Fig. 3e, f) . Side view in Fig. 3g shows that the θ rec on the pristine micropost is so small that the value cannot be obtained by stretching the capillary bridge. As a result, the liquid bridge undergoes pinch-off and leaves substantial SARS-CoV-2 liquid residue atop the pristine micropost. However, the nanoscale  coating significantly increases the microscale θ rec to be nearly 150°, so that the contact line can readily recede on nanotextured micropost without obvious pinning (Fig. 3h) . Further fluorescence imaging in Fig. 3i, j contrasts the expected dyed SARS-CoV-2 solution residues where residue is observed atop the pristine micropost and absent in the nanotextured one. Thus, to prohibit the liquid retention and subsequently the SARS-CoV-2 remnants, we must decrease φ by designing the hierarchical roughness and increase θ recby decreasing the surface energy, two critical parameters depicting the interfacial adhesion.
Testing the utility involves simulating an interaction between a sneeze and the repellent coating. As shown in Fig. 4a, inactivated-SARS-CoV-2-laden droplets of sizes ranging from ~10 to ~1000 μm are sprayed towards a glass slide coated with the SHP TiO 2 coating through an airbrush. A large SARS-CoV-2 droplet with a diameter of 1021 μm impinges the surface at 4.8 ms and immediately rebounds at 10.6 ms. At the end of the violent spraying (105.2 ms) , a diminutive SARS-CoV-2 droplet with a diameter of ~18 μm can still be effectively shed off, maintaining the hygiene and cleanness of the surface (Fig. 4b) . We also test the mechanical durability of different coatings using sandpaper and find that the coatings’ performance basically maintains for up to 100 abrasion cycles (Fig. 4c) . It becomes counter-intuitive as some coating such as SAP SiO 2 on fabric becomes more virally-repellent after abrasion. We hypothesize that such effect is caused by additional micro-scale roughness introduced by the abrasion which further improve the liquid repellency. Then frequently touched objects such as glove, mask, button, doorknob, and clothing are treated with the repellent coating (Fig. 4d) . Coated objects exhibit excellent repellency which confirms that the coating can adapt to various substrates with contrasting composition, texture, and geometry, showing its potential for wide applications.
Anti-viral ingredients can be also incorporated into the super-liquid-repellent coatings to form composite anti-viral coatings that both repel and inactivate virus. Silver nanoparticle (nano Ag) and copper nanoparticles (nano Cu)  have been exploited as anti-pathogens agents. However, their effects against SARS-CoV-2 are mostly unknown. We then first examine the anti-viral efficiency of nano Ag (~15 nm) and nano Cu (~60 nm) towards SARS-CoV-2. As shown in Fig. 5a, both nano Ag and nano Cu demonstrate remarkable anti-SARS-CoV-2 effect as evidenced by the significantly reduced infectious SARS-CoV-2 virus particles, which is determined by TCID 50 assays. Specifically, nano Cu demonstrated a 10-fold decrease in infectious SARS-CoV-2 titer and nano Ag demonstrated a 426-fold decrease in infectious SARS-CoV-2 titer.
Because of the outstanding anti-SARS-CoV-2 property of nano Ag and super-repellency of SAP SiO 2 coating, we then evaluate the virus repellent effect of nano Ag doped SAP SiO 2 coating (SAP SiO 2+1%nano Ag) by performing virus adhesion test. As shown in Fig. 5b, the size of nano Ag ranges from ~3 nm to ~42 nm. Adding 1%wt nano Ag into the SAP SiO 2 coating has no effect on the morphology of coating (Fig. 5c) and the nano Ag is homogeneously distributed in the composite coating (Fig. 5d) . As shown in Fig. 5e, f, the 1%nano Ag doped SiO 2 coating largely retains its SARS-CoV-2 repellent capacity on diverse substrates except for nitrile glove. Such failure may be caused by the coating exfoliation as the hydrophilic nano Ag may weaken the interfacial bonding between SAP SiO 2 coating and elastic plastic sheet. The results demonstrate that nano Ag is an effective anti-viral agent against SARS-CoV-2 and the composite anti-viral coating that both repels and inactivates virus can be prepared by introducing anti-viral additives like nano Ag into the super-liquid-repellent coating.
In another embodiment, the self-cleaning pathogen-repellent coating is prepared from a coating composition, comprising a cyanoacrylate, a perfluorooctyltriethoxysilane and silver nanoparticles. This coating can be readily applied to nearly all kinds of surface. Suitably, the silver nanoparticles are in the range of 0.2-0.6%by weight based on the total weight of the coating composition.
This coating readily applied on diverse substrates was tested for characterization. As shown in Fig. 6a-c, numerous nanostructures increase the roughness of the coating and thus provide the coating with superhydrophobicity. The silver nanoparticles are homogenously distributed in the coating and will be effective to inactivate the residual pathogens. As shown in Fig. 6d, the coating can be readily applied to diverse substrates, including glass, fabric, steel, copper, mask, paper and gloves. The superhydrophobicity is further evidenced by the ultra-high contact angles of the inactivated SAR-CoV-2 droplet on the coating. However, the superhydrophobicity of the coating gradually decays with the increase of the silver nanoparticles content because the silver nanoparticles are intrinsically hydrophilic (Fig. 6e) . When the silver nanoparticle content is less than 0.1 wt%, the coating is in superhydrophobic sate, which exhibits high repelling rate but lacks inactivation ability. When content of silver nanoparticles is higher than 0.7 wt%, the coating turns into hydrophilic state, which exhibits high inactivation rate but lacks repelling ability. As a result, the content of silver nanoparticles is crucial for the coating to obtain both repelling and inactivation performance simultaneously. Our invention shows that repelling rate as high as 99.99999%and inactivation rate as high as 99.99%can be simultaneously achieved by the coating with the mass fraction of silver nanoparticles ranging from 0.2%to 0.6%by weight. We then test the mechanical durability of the coatings by performing sandpaper abrasion. The result shows that the micro-textures of the coatings are largely retained after the sandpaper abrasion and thus the coatings’ virus-repellent functionality can essentially maintain up to 100 abrasion cycles (Fig. 6f) .
Infection prevention and control of pandemic are critical to human existence, considering the fact that our society is constantly battered by widespread infectious diseases, for example, the outbreak of severe acute respiratory syndrome (SARS) in 2003, Middle East respiratory syndrome (MERS) in 2012, and now the COVID-19. Here, we demonstrate that using super-liquid- repellent coating, the SARS-CoV-2-laden droplets can be effectively repelled, an effective and efficient way to block the two aforementioned main routes of SARS-CoV-2 transmission. The SARS-CoV-2 remnants scale exponentially with the liquid/solid adhesion, showing the key role played by the liquid/solid adhesion in reducing the virus remnants. Overall, the innovative SARS-CoV-2 prevention strategy demonstrated in this study can be widely applied, and can thus play an essential role to fight the current COVID-19 pandemic and prevent future outbreaks.
Methods
Materials. 1H, 1H, 2H, 2H-perfluorodecyltrichlorosilane (PFDTS) (97%) was purchased from Gelest. 1H, 1H, 2H, 2H-perfluorodecyltriethoxysilane (>98.0%) and tris (hydroxymethyl) aminomethane (>99.0%) were purchased from Tokyo Chemical Industry Corporation. 1H, 1H, 2H, 2H-perfluorooctyltriethoxysilane (98%) , 1H, 1H, 2H, 2H-perfluorodecanethiol (97%) , silver nitrate (≥99.0%) , tetraethyl orthosilicate (TEOS) (≥99%) , dichloromethane (≥99.5%) , and fluorescein isothiocyanate (FITC) -BSA (FITC-BSA) were purchased from Sigma-Aldrich. Sodium hydroxide (97%) and potassium persulfate (≥99.0%) were purchased from J&K Scientific. Ammonium hydroxide (28 to 30%in water) and hydrochloric acid (37%in water) were purchased from Acros. Silica nanoparticles (15 nm) was purchased from Shanghai Maikun Chemical Co., Ltd., China. Titanium oxide nanoparticles (99.8%, anatase, ~100 nm) was purchased from Macklin. Sylgard 184 silicone elastomer kit was purchased from Dow Corning. Ethanol (absolute) was purchased from VWR International. Deionized water was produced by a deionized water system (DINEC, Hong Kong) . Commercial glass slide, polyester fabrics, steel sheet, copper sheet, mask, nitrile gloves and printing paper are cut into ~2cm×2cm.
Virus and biosafety
SARS-CoV-2 HKU-001a was isolated from the nasopharyngeal aspirate specimen of a laboratory-confirmed COVID-19 patient in Hong Kong as we previously described. The virus was titered in VeroE6 cells with plaque assays as we previously described. All experiments involving live SARS-CoV-2 followed the approved standard operating procedures of the Biosafety Level 3 facility at the Department of Microbiology, University of Hong Kong. The inactivated SARS-CoV-2 virus solution was prepared by incubating the virus in 4%paraformaldehyde. The lack of infectious titer was confirmed with median tissue culture infectious dose (TCID50) assays on VeroE6 cells.
Viral adhesion test.
50 μl of droplet with SARS-CoV-2 at a concentration of 1×107 PFU ml-1 was applied to bare or coated surface. After 5 minutes, the surfaces were 90 degree-tilted to allow free falling of the virus droplet. Each surface was then added with 5 ml of phosphate-buffered saline (PBS) and was incubated for 30 minutes before harvesting for viral RNA extraction.
Virus residue detection using fluorescence imaging
The 10-μl probe liquid [fluorescein isothiocyanate (FITC) -BSA (5 mg ml-1) in inactivated SARS-CoV-2 virus solution] was released to allow rolling on the tested surface. The droplets’ traces were observed by fluorescence imaging using an inverted fluorescence microscope (Nikon Eclipse, TS100) equipped with a high-speed camera (Phantom, M110) . The fluorescence of FITC-BSA was excited by a 490-nm light source.
RNA extraction and quantitative real time reverse transcription polymerase chain reaction (qRT-PCR)
The virus-containing PBS solution was lyzed with equal volume of AVL buffer and was subsequently extracted for total RNA with the QIAamp viral RNA  mini kit (Qiagen, Hilden, Germany) . Quantitative real-time one-step qRT-PCR was used for quantitation of residual SARS-CoV-2 using the QuantiNova Probe RT-PCR kit (Qiagen) with a LightCycler 480 Real-Time PCR System (Roche, Basel, Switzerland) as we previously described. The primers and probe sequences were against the RNA-dependent RNA polymerase/Helicase (RdRP/Hel) gene region of SARS-CoV-2: Forward primer: 5’-CGCATACAGTCTTRCAGGCT-3’; Reverse primer: 5’-GTGTGATGTTGAWATGACATGGTC-3’; SARS-CoV-2 specific probe: 5’-FAM-TTAAGATGTGGTGCTTGCATACGTAGAC-IABkFQ-3’.
TCID 50 assay for anti-viral effects of silver and copper nanoparticles
In order to test the anti-viral effect of copper and silver nanoparticles, 500 μl of SARS-CoV-2 virus stock (1×10 7 PFU ml -1) were mixed with 500 μl of 1000 ppm copper nanoparticles, silver nanoparticles, or H 2O. The mixtures were incubated for 24 hours at 4℃ to allow full contact of viral particle and nanoparticle. At the same time, VeroE6 cells were seeded in 96 well plates at the concentration of 2×10 4 per well. After 24 hours of incubation, the infectious titers of the virus-containing mixtures were quantified with TCID 50 assays. In brief, the virus-containing mixtures were serially-diluted with DMEM only medium. The diluted mixtures were added to VeroE6 cells and infectious titers were quantified at 72 hours post infection.
Fabrication of SHP SiO 2 coated surfaces
The substrate was first treated with spray adhesive (3M Super 75) to enhance robustness of the coating. A mixture of 10 g commercial spray, Glaco (Soft99) , and 0.01g silver nanoparticles was then used to render substrate to be superhydrophobic by spray coating. Coated surface was then baked at 80 ℃ for 30 min to enhance inter-particle binding.
Fabrication of SAP SiO 2 coated surfaces
The suspension of polysiloxane/silica was prepared through hydrolytic condensation of 1H, 1H, 2H, 2H-perfluorodecyltriethoxysilane and TEOS in the presence of silica nanoparticles. Firstly, silica nanoparticles (0.1 g) were dispersed in a solution containing 44 ml ethanol and 6ml ammonia aqueous solution. The mixture was ultrasonicated for 30 min. Then 1H, 1H, 2H, 2H-perfluorodecyltriethoxysilane (150 μl) and TEOS (150 μl) were injected with vigorous stirring at 600 rpm. After reaction at room conditions for 24 hours, the polysiloxane/silica suspension was formed. Copper nanoparticles (0.01g) was added into the suspension to improve the disinfection ability of the coating. The substate was then treated with spray adhesive (3M Super 75) to enhance the robustness of the coating. By spray coating the suspension (10 ml) onto vertically placed substrate using an airbrush (Paasche H-SET) with 0.2 MPa nitrogen, the superamniphobic surface was prepared.
Fabrication of SOP SiO 2 coated surfaces
The superomniphobic surface was prepared by modifying the previously reported superamphiphobic surface based on candle soot. The glass slide (Luoyang Tengjing glass Co. Ltd) was first coated with candle soot, and then placed in a desiccator together with 1 ml of tetraethoxysilane and 1 ml of ammonia hydroxide. The desiccator was closed, and the vacuum was maintained for 18 hours. Then, the carbon soot core was removed by annealing at 550 ℃ for 3 hours in an oven. The annealed sample was treated with air plasma for 5 min using a plasma cleaner (Harrick, PDC-002-HP) at a high power (45W) . The sample was deposited with PFDTS (100 μl) in vacuum for 2 hours to decrease its surface energy. The sample was then heated at 130 ℃ for 30 min to remove the unreacted PFDTS, followed by heat treatment at 310 ℃ for 15 min.
Fabrication of SHP TiO 2 coated surfaces
To prepare the superhydrophobic TiO 2 solution, 1.0 g of 1H, 1H, 2H, 2H-perfluorooctyltriethoxysilane was placed into 99 g of absolute ethanol, and the solution was mechanically stirred for 2 hours. To the resulting solution, 6 g of titanium oxide nanoparticles and 6 g of Degussa P25 titanium oxide and 0.1g silver nanoparticles were added to make a paint-like suspension. The substate was then treated with spray adhesive (3M Super 75) to enhance the robustness of the coating. In the following experiments, a syringe needle is used to paint the substrate, and the paint was then dried in air for 20 min.
Fabrication of SHP CuO coated surfaces
The copper sheet was ultrasonically cleaned in ethanol and deionized water for 10 min, respectively, followed by washing with diluted hydrochloric acid (1 M) for 10 s to remove the native oxide layer. Then the copper sheet was immersed in a freshly mixed aqueous solution of 2.5 mol l -1 sodium hydroxide and 0.1 mol l -1 potassium persulfate at room temperature for 60 min, followed by thorough rinsing with deionized water and drying in a nitrogen stream. As a result of chemical etching, CuO nanoflakes with an average diameter~3.0 μm were produced. The sample was deposited with PFDTS (100 μl) in vacuum for 20 min to decrease its surface energy, followed by heat treatment at 150 ℃ in air for 2 h to render surface superhydrophobic.
Fabrication of SHP Ag coated surfaces
To fabricate the silver-nanocrystal-based superhydrophobic surface, the polished copper sheet was first cleaned through successive ultrasonic rinses in ethanol, acetone, and isopropanol, and then under nitrogen flow. Silver nanostructures were deposited onto the copper by immersing the copper sheet into aqueous silver nitrate solution (0.01 mol l -1) for 45 s. Then, the sheet was washed with deionized water and dried under nitrogen flow. Then, fluorinated self-assembly monolayer was deposited onto the surface by immersing the sheet  into a 1H, 1H, 2H, 2H-perfluorodecanethiol in dichloromethane solution (0.001 mol l -1) for 15 min. The fabrication was completed by washing the surface with fresh dichloromethane and drying in ambient condition for 5 min.
Fabrication of PDMS micropost surface
The negative mold consisting of the hole array (diameter ~80 μm, depth ~60 μm, pitch ~230 μm) was first fabricated on a silicon wafer (<100> type) with a thickness of 420 ± 5 μm by standard photolithography. PDMS precursor containing 10 weight % (wt %) curing agent (Sylgard 184 silicone elastomer kit) was thoroughly stirred and vacuumed for 1 hour to remove internal gas. The prepared PDMS was then casted on the negative mold and vacuumed for 1 hour, followed by curing at 80 ℃ for 1 hour. The PDMS micropost surface was obtained after peeling the PDMS out from the mold. The nano-textured PDMS micropost surface was prepared by spray-coating the SAP SiO 2 solution onto the PDMS micropost surface.
Fabrication of the self-cleaning pathogen-repellent coatings readily applied on various substrates
Solutions of methyl-2-cyanoacrylate (1.0g) , silver nanoparticles (0.004g) and 1H, 1H, 2H, 2H-perfluorodecyltriethoxysilane (0.02g) was prepared in 100 ml of acetone. The solution was mechanically stirred for 2 hours. By spray coating the suspension (10 ml) onto vertically placed substrate using an airbrush (Paasche H-SET) with 0.2 MPa nitrogen, the self-cleaning pathogen-repellent coatings was prepared. No further treatment is needed.
Characterizations
The physical structures of the coatings were imaged using a Hitachi S4800 scanning electron microscope. Energy-dispersive X-ray scattering was used to obtain the elemental mapping of various elements in super-repellent  coatings. The measurements of contact angles were conducted using a goniometer (DataPhysics, OCA 25) . Contact angle measurements were implemented by depositing a small droplet of liquid (~5 μl) onto the surface using a 1-ml syringe (Hamilton) equipped with a dosing needle of 0.23 mm in outer diameter. The roll-off angles were measured by tilting a stage until the droplet (~5 μl) started to roll off the surface. The adhesive forces on diverse surfaces were measured using a tensiometer (DataPhysics, DCAT 25) by compressing and then retracting a 10 μl droplet. For the measurement, the droplet is attached to a metal holder of 2.5 mm in diameter and pressed onto the surface with a compression distance of 0.5 mm. Afterwards the droplet is pulled off until detachments from the surfaces. The force-displacement diagram is being recorded and the adhesive force is then calculated using the maximum force. Averages from at least three independent measurements are used.
Abrasion test
In the abrasion test, the super-repellent surfaces were placed facedown to the sandpaper (Standard glasspaper, 2000 cw) . The surfaces were longitudinally abraded for 2 cm by the sandpaper under a pressure of ~0.2 kPa and then abraded backward for another 2 cm. This process is defined as 1 cycle. The virus residue test was conducted after abrasion for 50 cycles and 100 cycles.
Unless otherwise indicated in the examples and elsewhere in the specification and claims, all parts and percentages are by weight, all temperatures are in degrees Centigrade, and pressure is at or near atmospheric pressure.
With respect to any figure or numerical range for a given characteristic, a figure or a parameter from one range may be combined with another figure or a parameter from a different range for the same characteristic to generate a numerical range.
Other than in the operating examples, or where otherwise indicated, all numbers, values and/or expressions referring to quantities of ingredients, reaction conditions, etc., used in the specification and claims are to be understood as modified in all instances by the term "about. "
While the invention is explained in relation to certain embodiments, it is to be understood that various modifications thereof will become apparent to those skilled in the art upon reading the specification. Therefore, it is to be understood that the invention disclosed herein is intended to cover such modifications as fall within the scope of the appended claims.

Claims (25)

  1. A substrate comprising a pathogen-repellant coating, the pathogen-repellant coating comprising:
    an adhesive, a haloalkylsilane coated metal and/or metal oxide nanoparticle, and an anti-pathogens additive.
  2. The substrate comprising a pathogen-repellant coating according to claim 1, wherein the haloalkylsilane is selected from one or more of a perfluorodecyltriethoxysilane, a perfluorodecyltrichlorosilane, a perfluorooctyltriethoxysilane, an octadecyltrichlorosilane, a perfluorohexyltrichlorosilane, a perfluorooctyltrichlorosilane, and a perfluorodecanethiol.
  3. The substrate comprising a pathogen-repellant coating according to claim 1 or 2, wherein the adhesive is selected from one or more of an acrylic resin, an epoxy resin, a polyurethane, and a cyanoacrylate.
  4. The substrate comprising a pathogen-repellant coating according to any one of claims 1-3, wherein the anti-pathogens additive comprises at least one of silver nanoparticles, copper nanoparticles, zinc nanoparticles, zinc oxide nanoparticles and titanium dioxide nanoparticles, preferably silver nanoparticles.
  5. The substrate comprising a pathogen-repellant coating according to any one of claims 1-4, wherein the content of the anti-pathogens additive is from about 0.1%to about 0.7%by weight, preferably 0.2-0.6%by weight based on the solid/dry weight of the coating.
  6. The substrate comprising a pathogen-repellant coating according to any  one of claims 1-5, wherein the substrate has at least one of a superhydrophobic surface, a superamphiphobic surface, and a superomniphobic surface.
  7. The substrate comprising a pathogen-repellant coating according to any one of claims 1-6, wherein the pathogen-repellant coating comprises at least one of superhydrophobic SiO 2 nanoparticles, superamphiphobic SiO 2 nanoparticles, a superomniphobic soot-templated fractal SiO 2 network, superhydrophobic TiO 2 nanoparticles, superhydrophobic CuO nanoflakes, and superhydrophobic Ag nanocrystals.
  8. The substrate comprising a pathogen-repellant coating according to any one of claims 1-7, wherein the metal and/or metal oxide nanoparticle comprises at least one of silicon oxide, copper, copper oxide, zinc, zinc oxide, silver, silver oxide, titanium, and titanium oxide.
  9. The substrate comprising a pathogen-repellant coating according to any one of claims 1-8, wherein the metal and/or metal oxide nanoparticle comprises at least two of silicon oxide, copper, copper oxide, zinc, zinc oxide, silver, silver oxide, titanium, and titanium oxide.
  10. The substrate comprising a pathogen-repellant coating according to any one of claims 1-9, wherein the nanoparticles have a size where at least about 95%by weight have a size from about 1 nm to about 100 nm.
  11. The substrate comprising a pathogen-repellant coating according to any one of claims 1-10, wherein the haloalkylsilane coated metal and/or metal oxide nanoparticle and the anti-pathogens additive have the size ratio of 0.3-1.5.
  12. The substrate comprising a pathogen-repellant coating according to  any one of claims 1-11, wherein the haloalkylsilane coated metal and/or metal oxide nanoparticle and the anti-pathogens additive comprise 55-80%by weight based on the solid/dry weight of the coating.
  13. The substrate comprising a pathogen-repellant coating according to any one of claims 1-12, wherein the substrate is selected from glass, polyester fabric, steel, copper, mask, nitrile glove, and paper.
  14. The substrate comprising a pathogen-repellant coating according to any one of claims 1-13, wherein the substrate is selected from a doorknob, a lift button, and a handrail.
  15. The substrate comprising a pathogen-repellant coating according to any one of claims 1-14, having an anti-pathogens efficacy of at least 99.999%.
  16. The substrate comprising a pathogen-repellant coating according to any one of claims 1-15, having an inactivation rate of at least 90%.
  17. The substrate comprising a pathogen-repellant coating according to any one of claims 1-16, wherein an aqueous virus-bearing droplet on a surface of the substrate exhibits a contact angle of at least 150° and a roll-off angle of less than 5°.
  18. A method of reducing a spread of a virus, comprising:
    applying to a surface of a substrate likely to come into contact with virus-bearing droplets a pathogen-repellant coating comprising an adhesive, a haloalkylsilane coated metal and/or metal oxide nanoparticle, and an anti-pathogens additive.
  19. The method according to claim 18, further comprising:
    heating the coated substrate at a temperature from 40 ℃ to 90 ℃ for a sufficient period of time to facilitate binding of the pathogen-repellant coating to the substrate.
  20. The method according to claim 18 or 19, wherein the pathogen-repellant coating is applied to the surface of the substrate by spray coating an aqueous solution of metal and/or metal oxide nanoparticles and a haloalkylsilane.
  21. The method according to any one of claims 18-20, wherein the pathogen-repellant coating is applied to the surface of the substrate by depositing a paint-like suspension of a haloalkylsilane and metal and/or metal oxide nanoparticles in an alcohol, then drying.
  22. The method according to any one of claims 18-21, wherein the pathogen-repellant coating is applied to the surface of the substrate by dipping the substrate into a dichloromethane solution of a haloalkylsilane and metal and/or metal oxide nanoparticles.
  23. The method according to any one of claims 18-22, further comprising:
    applying an adhesive to the surface of the substrate prior to applying the pathogen-repellant coating.
  24. A pathogen-repellant coating composition, comprising a cyanoacrylate, a perfluorooctyltriethoxysilane and silver nanoparticles.
  25. The pathogen-repellant coating composition according to claim 24, wherein the silver nanoparticles is in the range of 0.2-0.6%by weight based on the solid/dry weight of the coating.
PCT/CN2022/093013 2021-05-28 2022-05-16 Self-cleaning pathogen-repellent coatings Ceased WO2022247672A1 (en)

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