WO2022236447A1 - 一种新型时控复合面料生产用清洗装置 - Google Patents

一种新型时控复合面料生产用清洗装置 Download PDF

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Publication number
WO2022236447A1
WO2022236447A1 PCT/CN2021/092245 CN2021092245W WO2022236447A1 WO 2022236447 A1 WO2022236447 A1 WO 2022236447A1 CN 2021092245 W CN2021092245 W CN 2021092245W WO 2022236447 A1 WO2022236447 A1 WO 2022236447A1
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Prior art keywords
carrier
cleaning
composite fabric
cleaning device
box
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PCT/CN2021/092245
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English (en)
French (fr)
Inventor
倪巍钢
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吴江新民高纤有限公司
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Application filed by 吴江新民高纤有限公司 filed Critical 吴江新民高纤有限公司
Priority to PCT/CN2021/092245 priority Critical patent/WO2022236447A1/zh
Priority to DE212021000078.9U priority patent/DE212021000078U1/de
Publication of WO2022236447A1 publication Critical patent/WO2022236447A1/zh

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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B5/00—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating
    • D06B5/02—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through moving materials of indefinite length
    • D06B5/08—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through moving materials of indefinite length through fabrics

Definitions

  • the utility model relates to the technical field of composite fabric production, in particular to a novel time-controlled cleaning device for composite fabric production.
  • Composite fabric is a new type of material formed by bonding one or more layers of textile materials, non-woven materials and other functional materials.
  • most of the daily necessities use composite fabrics. Therefore, in the production process If the microorganisms and bacteria in the fabric are not removed, it is easy to affect the health of personnel.
  • a cleaning device is usually required to clean it.
  • the traditional cleaning device cannot quickly clean the dirt on the composite fabric, and the cleaning effect is not good. At the same time, it cannot separate the moisture from the composite fabric, and it cannot be dried quickly, and the drying cycle is long.
  • the utility model proposes a new time-controlled composite fabric production cleaning device, which can quickly clean the composite fabric, and at the same time separate moisture from the composite fabric, shorten the drying cycle, and is practical powerful.
  • the utility model provides a novel cleaning device for time-controlled composite fabric production, which includes a cleaning box, a water collection box arranged on the top of the cleaning box, and feed ports and discharge ports arranged on both sides of the cleaning box.
  • the cleaning component is set on one side, and the drying component is set on the other side of the cleaning box;
  • the cleaning assembly includes a first carrier and a second carrier, the first carrier is arranged on the upper side of the second carrier, one end of the first carrier is fixedly connected to the second carrier through a connecting frame, and one side of the lower surface of the first carrier is
  • the first nozzle is installed, the second nozzle is installed on the upper surface of the second carrier, the stand is installed at the bottom of the second carrier, the slider is installed at the bottom of the stand, and one end of the slider is slid in the chute, and the chute is opened in the cleaning box.
  • One side of the inner bottom, one side of the slider is provided with a push rod, one end of the push rod is fixedly connected with the surface of the cylinder body, the cylinder body is slidably set in the guide sleeve, the guide sleeve is set in the chute, and the other side surface of the cylinder body
  • An ear plate is arranged, and a connecting rod is hinged in the ear plate, and one end of the connecting rod is hinged with the crankshaft, and the crankshaft is rotated on one side in the chute.
  • one end of the crankshaft is connected through the output shaft of the drive motor, and the drive motor is arranged on one side surface of the cleaning box.
  • one end of the first nozzle and the second nozzle is connected to a U-shaped shunt pipe, one end of the U-shaped shunt pipe is connected to an infusion hose, one end of the infusion hose is connected to a liquid outlet pipe, and the liquid outlet pipe is arranged on one side of the water collection tank.
  • An infusion pump is arranged on the outlet pipe.
  • a first soft brush is provided on the other side of the lower surface of the first carrier, and a second soft brush is provided on the other side of the upper surface of the second carrier.
  • the drying assembly includes a first squeeze roller and a second squeeze roller, the first squeeze roller and the second squeeze roller are rotatably arranged in the middle of the cleaning box, and one end of the first squeeze roller and the second squeeze roller are both Rotationally connected with the gear box, the gear box is set on the surface of one side of the cleaning box, the first gear is sleeved on one side of the first extrusion roller, the second gear is sleeved on the side of the second extrusion roller, and the first gear meshes with the second gear
  • One end of the first squeeze roller is connected to the drive shaft of the electric motor, and the electric motor is arranged on one side surface of the gear box.
  • a support platform is provided on the top side of the cleaning box, and an electric heater is provided at the bottom of the support platform.
  • both the electric motor and the electric heater are electrically connected to an external power supply through connecting wires.
  • the utility model can drive the first carriage and the second carriage to move back and forth, can drive the first nozzle and the second nozzle to move, can expand the cleaning range, and improve the cleaning efficiency.
  • the utility model can quickly separate the moisture from the composite fabric, facilitate the later drying of the composite fabric, and shorten the drying cycle.
  • Fig. 1 is a structural schematic diagram of a new time-controlled composite fabric production cleaning device proposed by the utility model.
  • Fig. 2 is a schematic cross-sectional structure schematic diagram of a front view of a new time-controlled composite fabric production cleaning device proposed by the utility model.
  • FIG. 3 is a schematic diagram of an enlarged structure of part A in FIG. 2 .
  • Fig. 4 is a side view sectional structure schematic diagram of a cleaning assembly of a new time-controlled composite fabric production cleaning device proposed by the utility model.
  • Fig. 5 is a side view sectional structure schematic diagram of a drying assembly of a new time-controlled composite fabric production cleaning device proposed by the utility model.
  • a new type of time-controlled composite fabric production cleaning device proposed by the utility model includes a cleaning box 5, a water collection box 4 arranged on the top of the cleaning box 5, and a water tank 4 arranged on the surface of both sides of the cleaning box 5.
  • the feed port 6 and the discharge port 3 are provided with a cleaning component 1 on one side of the cleaning box 5 and a drying component 2 on the other side of the cleaning box 5;
  • the cleaning assembly 1 includes a first carrier 102 and a second carrier 106, the first carrier 102 is arranged on the upper side of the second carrier 106, and one end of the first carrier 102 is fixedly connected to the second carrier 106 through a connecting frame 117, One side of the lower surface of the first carriage 102 is provided with a first spray head 116, one side of the upper surface of the second carriage 106 is provided with a second spray head 118, the bottom of the second carriage 106 is provided with a stand 104, and the bottom of the stand 104 is provided with a slider 105, One end of the slider 105 is slidably arranged in the chute 108, and the chute 108 is opened on the bottom side of the cleaning box 5, and the side surface of the slider 105 is provided with a push rod 109, and one end of the push rod 109 is fixedly connected with the surface of the cylinder body 110.
  • the cylinder body 110 is slidingly arranged in the guide sleeve 111, and the guide sleeve 111 is arranged in the chute 108, and the other side surface of the cylinder body 110 is provided with an ear plate 114, and the connecting rod 113 is hinged in the ear plate 114, and one end of the connecting rod 113 is connected to the crankshaft 112 Hinged, the crankshaft 112 is rotated and arranged on one side in the chute 108, and one end of the crankshaft 112 is connected by the output shaft of the drive motor, and the drive motor is arranged on the inner side surface of the cleaning box 5, and one end of the first spray nozzle 116 and the second spray nozzle 118 are connected to the U U-shaped shunt pipe 115 is connected, and one end of U-shaped shunt pipe 115 is connected with infusion hose 103, and one end of infusion hose 103 is connected with liquid outlet pipe 7, and the liquid outlet pipe 7 is arranged on the surface of one side of the water collection
  • the driving motor is driven, the driving motor drives the crankshaft 112 to rotate, the crankshaft 112 drives the connecting rod 113 to rotate and move, the connecting rod 113 drives the cylinder body 110 to move back and forth in the guide sleeve 111, and the cylinder body 110 drives the ejector rod 109 to move back and forth , the push rod 109 drives the slider 105 to move back and forth, the slider 105 drives the stand 104 to move back and forth, the stand 104 drives the first carrier 102 and the second carrier 106 to move back and forth, the first carrier 102 and the second carrier 106 Driving the first nozzle 116 and the second nozzle 118 to move back and forth, the infusion pump 8 delivers the cleaning water to the U-shaped shunt pipe 115, and the U-shaped shunt pipe 115 sends the cleaning water to the first nozzle 116 and the second nozzle 118.
  • the spray head 116 and the second spray head 118 spray the cleaning water onto the fabric to perform reciprocating cleaning on the fabric.
  • a first soft brush 101 is provided on the other side of the lower surface of the first carrier 102
  • a second soft brush 107 is provided on the other side of the upper surface of the second carrier 106 .
  • the first carrier 102 drives the first soft brush 101 to move
  • the second carrier 106 drives the second soft brush 107 to move
  • the first soft brush 101 and the second soft brush 107 perform secondary cleaning on the composite fabric, Further improve cleaning efficiency.
  • the drying assembly 2 includes a first squeeze roller 23 and a second squeeze roller 28, the first squeeze roller 23 and the second squeeze roller 28 are rotatably arranged in the middle of the cleaning box 5, the second A squeeze roller 23 and one end of the second squeeze roller 28 are all connected in rotation with the gear box 27, the gear box 27 is arranged on the surface of the cleaning box 5, the first squeeze roller 23 side is sleeved with the first gear 24, the second One side of the extrusion roller 28 is sleeved with the second gear 26, the first gear 24 meshes with the second gear 26, one end of the first extrusion roller 23 is connected with the drive shaft of the electric motor 25, and the electric motor 25 is arranged on the gear box 27- On the side surface, the electric motor 25 is electrically connected to an external power supply through a connecting wire.
  • the cleaned composite fabric is passed between the first squeeze roller 23 and the second squeeze roller 28, and the electric motor 25 is operated, and the electric motor 25 drives the first squeeze roller 23 to rotate, and the first squeeze roller 23 rotates.
  • the pressure roller 23 drives the first gear 24 to rotate, the first gear 24 rotates to drive the second gear 26 to rotate, the second gear 26 drives the second squeeze roller 28 to rotate, and the first squeeze roller 23 is opposite to the second squeeze roller 28 Turn and separate moisture from composite fabric.
  • a support platform 21 is provided on the top side of the cleaning box 5, and an electric heater 22 is provided at the bottom of the support platform 21, and the electric heater 22 is electrically connected to an external power supply through a connecting wire.
  • the electric heater 22 when the electric heater 22 is operated, the electric heater 22 generates hot air and dries the composite fabric.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Textile Engineering (AREA)
  • Cleaning In General (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

一种新型时控复合面料生产用清洗装置，包括清洗箱以及设置在清洗箱顶部的集水箱，清洗箱内一侧设置清洗组件，清洗箱内另一侧设置干燥组件；清洗组件包括第一载架以及第二载架，第一载架一端通过连接架与第二载架固定连接，第一载架下表面一侧设置第一喷头，第二载架上表面一侧设置第二喷头，第二载架底部设置立架，立架底部设置滑块，滑块一端滑动设置在滑槽内，滑块一侧表面设置顶杆，顶杆一端与与缸体一侧表面固定连接，缸体滑动设置在导套内，导套设置在滑槽内，缸体另一侧表面设置耳板，耳板内铰接连杆，连杆一端与曲轴铰接。本清洗装置能够对复合面料进行快速清洗，同时能够使水分与复合面料分离，缩短烘干周期，实用性强。

Description

一种新型时控复合面料生产用清洗装置 技术领域
本实用新型涉及复合面料生产技术领域，尤其涉及一种新型时控复合面料生产用清洗装置。
背景技术
复合面料是将一层或多层纺织材料、无纺材料及其他功能材料经粘结贴合而成的一种新型材料，如今，日常生活中大部分用品都会采用复合面料，所以，在生产过程中如未去除面料中的微生物以及细菌，则易于影响到人员的身体健康，复合面料在生产过程中，通常需要清洗装置对其进行清洗。
传统的清洗装置无法对复合面料上的脏污进行快速清洗，清洗效果不佳，同时无法将水分与复合面料进行分离，且无法快速干燥，干燥周期长。
实用新型内容
(一)实用新型目的
为解决背景技术中存在的技术问题，本实用新型提出一种新型时控复合面料生产用清洗装置，能够对复合面料进行快速清洗，同时能够使水分与复合面料分离，缩短烘干周期，实用性强。
(二)技术方案
本实用新型提供了一种新型时控复合面料生产用清洗装置，包括清洗箱、设置在清洗箱顶部的集水箱以及设置在清洗箱两侧表面的进料口与出料口，清洗箱内一侧设置清洗组件，清洗箱内另一侧设置干燥组件；
清洗组件包括第一载架以及第二载架，第一载架设置在第二载架上侧，第一载架一端通过连接架与第二载架固定连接，第一载架下表面一侧设置第一喷 头，第二载架上表面一侧设置第二喷头，第二载架底部设置立架，立架底部设置滑块，滑块一端滑动设置在滑槽内，滑槽开设在清洗箱内底部一侧，滑块一侧表面设置顶杆，顶杆一端与与缸体一侧表面固定连接，缸体滑动设置在导套内，导套设置在滑槽内，缸体另一侧表面设置耳板，耳板内铰接连杆，连杆一端与曲轴铰接，曲轴转动设置在滑槽内一侧。
优选的，曲轴一端通过驱动电机的输出轴相连接，驱动电机设置在清洗箱内一侧表面。
优选的，第一喷头与第二喷头一端与U型分流管连接，U型分流管一端连接输液软管，输液软管一端与出液管相连接，出液管设置在集水箱一侧表面，出液管上设置输液泵。
优选的，第一载架下表面另一侧设置第一软刷，第二载架上表面另一侧设置第二软刷。
优选的，干燥组件包括第一挤压辊以及第二挤压辊，第一挤压辊与第二挤压辊转动设置在清洗箱内中部，第一挤压辊以及第二挤压辊一端均与齿轮盒转动连接，齿轮盒设置在清洗箱一侧表面，第一挤压辊一侧套接第一齿轮，第二挤压辊一侧套接第二齿轮，第一齿轮与第二齿轮啮合，第一挤压辊一端与电动马达的驱动轴相连接，电动马达设置在齿轮盒一侧表面。
优选的，清洗箱内顶部一侧设置支撑台，支撑台底部设置电加热器。
优选的，电动马达与电加热器均通过连接线与外接电源电性连接。
与现有技术相比，本实用新型的上述技术方案具有如下有益的技术效果：
1、本实用新型能够带动第一载架以及第二载架往复移动，能够带动第一喷头以及第二喷头移动，能够扩大清洗范围，提高清洗效率。
2、本实用新型能够使水分与复合面料快速分离，便于复合面料后期进行干 燥，缩短干燥周期。
附图说明
图1为本实用新型提出的一种新型时控复合面料生产用清洗装置的结构示意图。
图2为本实用新型提出的一种新型时控复合面料生产用清洗装置的主视剖面结构示意图。
图3为图2中A部的放大结构示意图。
图4为本实用新型提出的一种新型时控复合面料生产用清洗装置的清洗组件侧视剖面结构示意图。
图5为本实用新型提出的一种新型时控复合面料生产用清洗装置的干燥组件侧视剖面结构示意图。
附图标记：1、清洗组件；2、干燥组件；3、出料口；4、集水箱；5、清洗箱；6、进料口；7、出液管；8、输液泵；21、支撑台；22、电加热器；23、第一挤压辊；24、第一齿轮；25、电动马达；26、第二齿轮；27、齿轮盒；28、第二挤压辊；101、第一软刷；102、第一载架；103、输液软管；104、立架；105、滑块；106、第二载架；107、第二软刷；108、滑槽；109、顶杆；110、缸体；111、导套；112、曲轴；113、连杆；114、耳板；115、U型分流管；116、第一喷头；117、连接架；118、第二喷头。
具体实施方式
为使本实用新型的目的、技术方案和优点更加清楚明了，下面结合具体实施方式并参照附图，对本实用新型进一步详细说明。应该理解，这些描述只是示例性的，而并非要限制本实用新型的范围。此外，在以下说明中，省略了对公知结构和技术的描述，以避免不必要地混淆本实用新型的概念。
如图1-5所示，本实用新型提出的一种新型时控复合面料生产用清洗装置，包括清洗箱5、设置在清洗箱5顶部的集水箱4以及设置在清洗箱5两侧表面的进料口6与出料口3，清洗箱5内一侧设置清洗组件1，清洗箱5内另一侧设置干燥组件2；
清洗组件1包括第一载架102以及第二载架106，第一载架102设置在第二载架106上侧，第一载架102一端通过连接架117与第二载架106固定连接，第一载架102下表面一侧设置第一喷头116，第二载架106上表面一侧设置第二喷头118，第二载架106底部设置立架104，立架104底部设置滑块105，滑块105一端滑动设置在滑槽108内，滑槽108开设在清洗箱5内底部一侧，滑块105一侧表面设置顶杆109，顶杆109一端与与缸体110一侧表面固定连接，缸体110滑动设置在导套111内，导套111设置在滑槽108内，缸体110另一侧表面设置耳板114，耳板114内铰接连杆113，连杆113一端与曲轴112铰接，曲轴112转动设置在滑槽108内一侧，曲轴112一端通过驱动电机的输出轴相连接，驱动电机设置在清洗箱5内一侧表面，第一喷头116与第二喷头118一端与U型分流管115连接，U型分流管115一端连接输液软管103，输液软管103一端与出液管7相连接，出液管7设置在集水箱4一侧表面，出液管7上设置输液泵8，驱动电机与输液泵8均通过连接线与外接电源电性连接。
本实用新型中，运行驱动电机，驱动电机带动曲轴112转动，曲轴112带动连杆113转动并移动，连杆113带动缸体110在导套111内往复移动，缸体110带动顶杆109往复移动，顶杆109带动滑块105往复移动，滑块105带动立架104往复移动，立架104带动第一载架102以及第二载架106往复移动，第一载架102与第二载架106带动第一喷头116以及第二喷头118往复移动，输液泵8将清洗用水输送至U型分流管115，U型分流管115将清洗用水输送至第 一喷头116以及第二喷头118内，第一喷头116以及第二喷头118将清洁用水喷洒至面料上，对面料进行往复清洗。
在一个可选的实施例中，第一载架102下表面另一侧设置第一软刷101，第二载架106上表面另一侧设置第二软刷107。
需要说明的是，第一载架102带动第一软刷101移动，第二载架106带动第二软刷107移动，第一软刷101以及第二软刷107对复合面料进行二次清洗，进一步提高清洗效率。
在一个可选的实施例中，干燥组件2包括第一挤压辊23以及第二挤压辊28，第一挤压辊23与第二挤压辊28转动设置在清洗箱5内中部，第一挤压辊23以及第二挤压辊28一端均与齿轮盒27转动连接，齿轮盒27设置在清洗箱5一侧表面，第一挤压辊23一侧套接第一齿轮24，第二挤压辊28一侧套接第二齿轮26，第一齿轮24与第二齿轮26啮合，第一挤压辊23一端与电动马达25的驱动轴相连接，电动马达25设置在齿轮盒27一侧表面，电动马达25通过连接线与外接电源电性连接。
需要说明的是，将清洗后的复合面料从第一挤压辊23与第二挤压辊28之间穿过，运行电动马达25，电动马达25带动第一挤压辊23转动，第一挤压辊23带动第一齿轮24转动，第一齿轮24转动带动第二齿轮26转动，第二齿轮26带动第二挤压辊28转动，第一挤压辊23与第二挤压辊28对向转动，并将水分与复合面料分离。
在一个可选的实施例中，清洗箱5内顶部一侧设置支撑台21，支撑台21底部设置电加热器22，电加热器22均通过连接线与外接电源电性连接。
需要说明的是，运行电加热器22，电加热器22产生热空气，并将复合面料进行烘干。
应当理解的是，本实用新型的上述具体实施方式仅仅用于示例性说明或解释本实用新型的原理，而不构成对本实用新型的限制。因此，在不偏离本实用新型的精神和范围的情况下所做的任何修改、等同替换、改进等，均应包含在本实用新型的保护范围之内。此外，本实用新型所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。

Claims (7)

  1. 一种新型时控复合面料生产用清洗装置，其特征在于，包括清洗箱(5)、设置在清洗箱(5)顶部的集水箱(4)以及设置在清洗箱(5)两侧表面的进料口(6)与出料口(3)，清洗箱(5)内一侧设置清洗组件(1)，清洗箱(5)内另一侧设置干燥组件(2)；
    清洗组件(1)包括第一载架(102)以及第二载架(106)，第一载架(102)设置在第二载架(106)上侧，第一载架(102)一端通过连接架(117)与第二载架(106)固定连接，第一载架(102)下表面一侧设置第一喷头(116)，第二载架(106)上表面一侧设置第二喷头(118)，第二载架(106)底部设置立架(104)，立架(104)底部设置滑块(105)，滑块(105)一端滑动设置在滑槽(108)内，滑槽(108)开设在清洗箱(5)内底部一侧，滑块(105)一侧表面设置顶杆(109)，顶杆(109)一端与与缸体(110)一侧表面固定连接，缸体(110)滑动设置在导套(111)内，导套(111)设置在滑槽(108)内，缸体(110)另一侧表面设置耳板(114)，耳板(114)内铰接连杆(113)，连杆(113)一端与曲轴(112)铰接，曲轴(112)转动设置在滑槽(108)内一侧。
  2. 根据权利要求1所述的一种新型时控复合面料生产用清洗装置，其特征在于，曲轴(112)一端通过驱动电机的输出轴相连接，驱动电机设置在清洗箱(5)内一侧表面。
  3. 根据权利要求1所述的一种新型时控复合面料生产用清洗装置，其特征在于，第一喷头(116)与第二喷头(118)一端与U型分流管(115)连接，U型分流管(115)一端连接输液软管(103)，输液软管(103)一端与出液管(7)相连接，出液管(7)设置在集水箱(4)一侧表面，出液管(7)上设置输液泵 (8)。
  4. 根据权利要求1所述的一种新型时控复合面料生产用清洗装置，其特征在于，第一载架(102)下表面另一侧设置第一软刷(101)，第二载架(106)上表面另一侧设置第二软刷(107)。
  5. 根据权利要求1所述的一种新型时控复合面料生产用清洗装置，其特征在于，干燥组件(2)包括第一挤压辊(23)以及第二挤压辊(28)，第一挤压辊(23)与第二挤压辊(28)转动设置在清洗箱(5)内中部，第一挤压辊(23)以及第二挤压辊(28)一端均与齿轮盒(27)转动连接，齿轮盒(27)设置在清洗箱(5)一侧表面，第一挤压辊(23)一侧套接第一齿轮(24)，第二挤压辊(28)一侧套接第二齿轮(26)，第一齿轮(24)与第二齿轮(26)啮合，第一挤压辊(23)一端与电动马达(25)的驱动轴相连接，电动马达(25)设置在齿轮盒(27)一侧表面。
  6. 根据权利要求5所述的一种新型时控复合面料生产用清洗装置，其特征在于，清洗箱(5)内顶部一侧设置支撑台(21)，支撑台(21)底部设置电加热器(22)。
  7. 根据权利要求6所述的一种新型时控复合面料生产用清洗装置，其特征在于，电动马达(25)与电加热器(22)均通过连接线与外接电源电性连接。
PCT/CN2021/092245 2021-05-08 2021-05-08 一种新型时控复合面料生产用清洗装置 WO2022236447A1 (zh)

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