WO2022227250A1 - Method for manufacturing transparent bathtub - Google Patents
Method for manufacturing transparent bathtub Download PDFInfo
- Publication number
- WO2022227250A1 WO2022227250A1 PCT/CN2021/100947 CN2021100947W WO2022227250A1 WO 2022227250 A1 WO2022227250 A1 WO 2022227250A1 CN 2021100947 W CN2021100947 W CN 2021100947W WO 2022227250 A1 WO2022227250 A1 WO 2022227250A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- raw materials
- manufacturing
- transparent
- bathtub
- transparent bathtub
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title claims abstract description 13
- 239000002994 raw material Substances 0.000 claims abstract description 18
- 238000003756 stirring Methods 0.000 claims abstract description 11
- 238000010438 heat treatment Methods 0.000 claims abstract description 10
- 239000011347 resin Substances 0.000 claims abstract description 9
- 229920005989 resin Polymers 0.000 claims abstract description 9
- 238000001816 cooling Methods 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims abstract description 5
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 4
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 4
- 239000011707 mineral Substances 0.000 claims abstract description 4
- 210000001161 mammalian embryo Anatomy 0.000 claims description 12
- 238000007711 solidification Methods 0.000 claims description 3
- 230000008023 solidification Effects 0.000 claims description 3
- 239000002253 acid Substances 0.000 abstract description 2
- 239000003513 alkali Substances 0.000 abstract description 2
- 238000004140 cleaning Methods 0.000 abstract description 2
- 238000003825 pressing Methods 0.000 abstract description 2
- 238000005498 polishing Methods 0.000 abstract 1
- 238000004018 waxing Methods 0.000 abstract 1
- 238000005303 weighing Methods 0.000 abstract 1
- 238000005260 corrosion Methods 0.000 description 2
- 235000010755 mineral Nutrition 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 235000013619 trace mineral Nutrition 0.000 description 1
- 239000011573 trace mineral Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D22/00—Producing hollow articles
Definitions
- the invention belongs to the field of bathtub manufacturing and relates to a manufacturing method of a transparent bathtub.
- Transparent bathtub is a new type of bathtub artificially synthesized by more than 75% resin and other trace elements. It is a bathtub body made by stirring, heating and model pressing by special machines under certain physical and chemical conditions. , its main material is resin. Resin has the advantages of no scratches, no pollution, anti-corrosion, no burning, high plasticity, non-toxic and no radiation, etc. It can be used in various places. In order to get a good transparent bathtub, it is necessary to carry out various processes and formulas research in order to achieve the best results.
- the raw materials for the preparation of the existing transparent bathtub include 72-77% of HAS001A resin, 20-25% of LPY19037B resin and British LR transparent color paste.
- the transparent bathtub uses various organic chemical substances, and its manufacturing raw material cost is high and the product hardness , The strength is not high, and the surface gloss is not good.
- the purpose of the present invention is to address the above problems in the prior art, and to provide a method for manufacturing a transparent bathtub for improving product hardness, strength and gloss.
- a kind of manufacture method of transparent bathtub is characterized in that, comprises the following steps:
- the obtained embryo body is heated, and during the heating process, solidification, cooling, demoulding and curing are performed.
- the preheating temperature of the mold is 35 to 40°C.
- the heating and curing temperature of the embryo body is 60°C.
- the stirring frequency for stirring the raw materials is 1000 rpm.
- the cooling time of the embryo body is 110-130 minutes.
- the baking equipment is a special baking oven.
- the advantages of the manufacturing method of the transparent bathtub are: the manufactured transparent bathtub is anti-corrosion and anti-fouling like glass, and has high temperature resistance, high hardness, acid and alkali resistance, impact resistance, easy cleaning and no radioactivity.
- the manufacturing method of the transparent bathtub includes the following steps:
- the obtained embryo body is heated, and during the heating process, solidification, cooling, demoulding and curing are performed.
- the preheating temperature of the mold is 35 to 40°C.
- the heating and curing temperature of the embryo body is 60°C.
- the stirring frequency for stirring the raw materials is 1000 rpm.
- the cooling time of the embryo body is 110-130 minutes.
- the baking equipment is a dedicated baking oven.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
A method for manufacturing a transparent bathtub, solving the problems of high manufacturing raw material cost, low product hardness and intensity, and poor surface glossiness of existing transparent bathtubs. The method comprises the following steps: weighing raw materials required for preparing a transparent bathtub: resin, a mineral material, color paste, a curing agent, and an accelerator; proportionally distributing and uniformly stirring the raw materials; heating the raw materials to a required temperature by means of a baking device; after polishing, waxing and preheating a die, performing pressing and pouring to obtain a blank body; and heating the obtained blank body, and performing curing, cooling, demolding, and curing treatment in the heating process. The manufactured bathtub has the advantages of high temperature resistance, high hardness, acid and alkali resistance, impact resistance, easiness in cleaning, and no radioactivity.
Description
本发明属于浴缸制造领域,涉及一种透明浴缸的制造方法。The invention belongs to the field of bathtub manufacturing and relates to a manufacturing method of a transparent bathtub.
透明浴缸是一种由75%以上的树脂加上其他微量元素人工合成的一种新型浴缸,它是通过特殊的机器在一定的物理、化学条件下搅拌,加温及模型压制而成的浴缸体,它的主要材料是树脂。树脂具有刮不花,污不染,抗腐蚀,燃不着,可塑性高,无毒无辐射等各方面的好处,能够用于各种场所,为了得到好的透明浴缸,需要对工艺和配方进行各方面的研究,以达到最佳的效果。Transparent bathtub is a new type of bathtub artificially synthesized by more than 75% resin and other trace elements. It is a bathtub body made by stirring, heating and model pressing by special machines under certain physical and chemical conditions. , its main material is resin. Resin has the advantages of no scratches, no pollution, anti-corrosion, no burning, high plasticity, non-toxic and no radiation, etc. It can be used in various places. In order to get a good transparent bathtub, it is necessary to carry out various processes and formulas research in order to achieve the best results.
现有透明浴缸的制备原料包括72-77%的HAS001A号树脂、20-25%的LPY19037B号树脂和英国LR透明色浆,该透明浴缸使用各种有机化学物质,其制造原料成本高,产品硬度、强度不高,表面光泽度不好。The raw materials for the preparation of the existing transparent bathtub include 72-77% of HAS001A resin, 20-25% of LPY19037B resin and British LR transparent color paste. The transparent bathtub uses various organic chemical substances, and its manufacturing raw material cost is high and the product hardness , The strength is not high, and the surface gloss is not good.
发明内容SUMMARY OF THE INVENTION
本发明的目的是针对现有技术中存在的上述问题,提供了一种用于提高产品硬度强度、提高光泽度的透明浴缸制造方法。The purpose of the present invention is to address the above problems in the prior art, and to provide a method for manufacturing a transparent bathtub for improving product hardness, strength and gloss.
本发明的目的可通过下列技术方案来实现:一种透明浴缸的制造方法,其特征在于,包括以下步骤:The object of the present invention can be realized by the following technical solutions: a kind of manufacture method of transparent bathtub, is characterized in that, comprises the following steps:
a、称量制备透明浴缸所需的原料:树脂、矿物质材料、色浆、固化剂和促进剂;a. Weigh the raw materials needed to prepare the transparent bathtub: resin, mineral material, color paste, curing agent and accelerator;
b、将上述原料按比例分配并搅拌均匀;b. Allocate the above-mentioned raw materials in proportion and stir them evenly;
c、将原料通过烘烤设备加热至所需温度;c. Heat the raw materials to the required temperature through the baking equipment;
d、将模具抛光、打蜡、预热后进行压制浇筑,得到胚体;d. After the mold is polished, waxed and preheated, it is pressed and poured to obtain the embryo body;
e、将得到后的胚体进行加热,并在加热过程中进行固化、冷却、脱模以及养护处理。e. The obtained embryo body is heated, and during the heating process, solidification, cooling, demoulding and curing are performed.
在上述的一种透明浴缸的制造方法中,所述模具的预热温度为35至40℃。In the above-mentioned manufacturing method of a transparent bathtub, the preheating temperature of the mold is 35 to 40°C.
在上述的一种透明浴缸的制造方法中,所述的胚体加热固化温度为60℃。In the above-mentioned manufacturing method of a transparent bathtub, the heating and curing temperature of the embryo body is 60°C.
在上述的一种透明浴缸的制造方法中,对所述原料进行搅拌的搅拌频率为1000转/分钟。In the above-mentioned manufacturing method of a transparent bathtub, the stirring frequency for stirring the raw materials is 1000 rpm.
在上述的一种透明浴缸的制造方法中,所述胚体的冷却时间为110-130分钟。In the above-mentioned manufacturing method of a transparent bathtub, the cooling time of the embryo body is 110-130 minutes.
在上述的一种透明浴缸的制造方法中,所述的烘烤设备为专用烘烤箱。In the above-mentioned manufacturing method of a transparent bathtub, the baking equipment is a special baking oven.
与现有技术相比,本透明浴缸的制造方法的优点为:制造得到的透明浴缸像玻璃一样 防腐抗污,具有耐高温、硬度高、耐酸碱、耐冲击、易清洁无放射性。Compared with the prior art, the advantages of the manufacturing method of the transparent bathtub are: the manufactured transparent bathtub is anti-corrosion and anti-fouling like glass, and has high temperature resistance, high hardness, acid and alkali resistance, impact resistance, easy cleaning and no radioactivity.
本透明浴缸的制造方法,包括以下步骤:The manufacturing method of the transparent bathtub includes the following steps:
a、称量制备透明浴缸所需的原料:树脂、矿物质材料、色浆、固化剂和促进剂;a. Weigh the raw materials needed to prepare the transparent bathtub: resin, mineral material, color paste, curing agent and accelerator;
b、将上述原料按比例分配并搅拌均匀;b. Allocate the above-mentioned raw materials in proportion and stir them evenly;
c、将原料通过烘烤设备加热至所需温度;c. Heat the raw materials to the required temperature through the baking equipment;
d、将模具抛光、打蜡、预热后进行压制浇筑,得到胚体;d. After the mold is polished, waxed and preheated, it is pressed and poured to obtain the embryo body;
e、将得到后的胚体进行加热,并在加热过程中进行固化、冷却、脱模以及养护处理。e. The obtained embryo body is heated, and during the heating process, solidification, cooling, demoulding and curing are performed.
优选的,模具的预热温度为35至40℃。Preferably, the preheating temperature of the mold is 35 to 40°C.
优选的,胚体加热固化温度为60℃。Preferably, the heating and curing temperature of the embryo body is 60°C.
优选的,对原料进行搅拌的搅拌频率为1000转/分钟。Preferably, the stirring frequency for stirring the raw materials is 1000 rpm.
优选的,胚体的冷却时间为110-130分钟。Preferably, the cooling time of the embryo body is 110-130 minutes.
优选的,烘烤设备为专用烘烤箱。Preferably, the baking equipment is a dedicated baking oven.
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention pertains can make various modifications or additions to the described specific embodiments or substitute in similar manners, but will not deviate from the spirit of the present invention or go beyond the definitions of the appended claims range.
Claims (6)
- 一种透明浴缸的制造方法,其特征在于,包括以下步骤:A kind of manufacture method of transparent bathtub, is characterized in that, comprises the following steps:a、称量制备透明浴缸所需的原料:树脂、矿物质材料、色浆、固化剂和促进剂;a. Weigh the raw materials needed to prepare the transparent bathtub: resin, mineral material, color paste, curing agent and accelerator;b、将上述原料按比例分配并搅拌均匀;b. Allocate the above-mentioned raw materials in proportion and stir them evenly;c、将原料通过烘烤设备加热至所需温度;c. Heat the raw materials to the required temperature through the baking equipment;d、将模具抛光、打蜡、预热后进行压制浇筑,得到胚体;d. After the mold is polished, waxed and preheated, it is pressed and poured to obtain the embryo body;e、将得到后的胚体进行加热,并在加热过程中进行固化、冷却、脱模以及养护处理。e. The obtained embryo body is heated, and during the heating process, solidification, cooling, demoulding and curing are performed.
- 根据权利要求1所述的一种透明浴缸的制造方法,其特征在于,所述模具的预热温度为35至40℃。The method for manufacturing a transparent bathtub according to claim 1, wherein the preheating temperature of the mold is 35 to 40°C.
- 根据权利要求1所述的一种透明浴缸的制造方法,其特征在于,所述的胚体加热固化温度为60℃。The method for manufacturing a transparent bathtub according to claim 1, wherein the heating and curing temperature of the embryo body is 60°C.
- 根据权利要求1所述的一种透明浴缸的制造方法,其特征在于,对所述原料进行搅拌的搅拌频率为1000转/分钟。The method for manufacturing a transparent bathtub according to claim 1, wherein the stirring frequency for stirring the raw materials is 1000 rpm.
- 根据权利要求1所述的一种透明浴缸的制造方法,其特征在于,所述胚体的冷却时间为110-130分钟。The method for manufacturing a transparent bathtub according to claim 1, wherein the cooling time of the embryo body is 110-130 minutes.
- 根据权利要求1所述的一种透明浴缸的制造方法,其特征在于,所述的烘烤设备为专用烘烤箱。The method for manufacturing a transparent bathtub according to claim 1, wherein the baking equipment is a special baking oven.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110449167.6 | 2021-04-25 | ||
CN202110449167.6A CN113172912A (en) | 2021-04-25 | 2021-04-25 | Method for manufacturing transparent bathtub |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2022227250A1 true WO2022227250A1 (en) | 2022-11-03 |
Family
ID=76925861
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CN2021/100947 WO2022227250A1 (en) | 2021-04-25 | 2021-06-18 | Method for manufacturing transparent bathtub |
Country Status (2)
Country | Link |
---|---|
CN (1) | CN113172912A (en) |
WO (1) | WO2022227250A1 (en) |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5494718A (en) * | 1994-01-18 | 1996-02-27 | The Geon Company | Rigidizer for plastic vessels |
CN102061053A (en) * | 2009-10-22 | 2011-05-18 | 上海琥达投资发展有限公司 | Resin matrix composite material sanitary appliance and preparation method thereof |
CN104608302A (en) * | 2015-01-09 | 2015-05-13 | 上海澳金玻璃钢制品有限公司 | Production process of artificial stone tub with simulated stone lines |
CN105643949A (en) * | 2016-01-27 | 2016-06-08 | 爱尔滨卫浴(南通)有限公司 | Production technology of reinforced composite bathtub |
CN111703057A (en) * | 2020-05-22 | 2020-09-25 | 麦华(浙江)智能家居有限公司 | Manufacturing process of bathtub made of mixed materials |
CN111748187A (en) * | 2020-06-15 | 2020-10-09 | 惠达卫浴股份有限公司 | Bathtub filler, preparation method thereof and bathtub processing method using same |
CN111772516A (en) * | 2020-06-11 | 2020-10-16 | 惠达卫浴股份有限公司 | Bathtub preparation method |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6460652A (en) * | 1987-08-28 | 1989-03-07 | Hitachi Chemical Co Ltd | Production of translucent bathtub |
JPH03138111A (en) * | 1989-10-24 | 1991-06-12 | Toyo Tire & Rubber Co Ltd | Method and apparatus for producing synthetic resin molding |
CN105948688A (en) * | 2016-05-20 | 2016-09-21 | 合沐佳成都新材料有限公司 | Magnesian sanitary ware and manufacturing method thereof |
CN108215233B (en) * | 2017-12-11 | 2019-12-24 | 湖北耐创新材料洁具有限公司 | Pressure forming process of resin and mineral mixed casting part |
CN109485302A (en) * | 2018-11-29 | 2019-03-19 | 临海市朵纳卫浴有限公司 | A kind of manufacturing method of quartz platform basin |
CN110091452A (en) * | 2019-04-24 | 2019-08-06 | 惠达卫浴股份有限公司 | A kind of production method of one acrylic bathtub |
CN110409501A (en) * | 2019-07-30 | 2019-11-05 | 盐城高科道路设施有限公司 | A kind of GMT colour well lid production technology |
CN110878166A (en) * | 2019-09-24 | 2020-03-13 | 安徽天恩旅行用品科技有限公司 | Manufacturing process of impact-resistant luggage shell |
CN112094489A (en) * | 2020-11-18 | 2020-12-18 | 佛山市南海乐宁卫浴设备有限公司 | Light high-toughness artificial stone bathroom product and preparation method thereof |
CN112406128A (en) * | 2020-11-19 | 2021-02-26 | 湖北耐创新材料洁具有限公司 | Manufacturing method of multifunctional quartz stone water tank |
-
2021
- 2021-04-25 CN CN202110449167.6A patent/CN113172912A/en active Pending
- 2021-06-18 WO PCT/CN2021/100947 patent/WO2022227250A1/en active Application Filing
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5494718A (en) * | 1994-01-18 | 1996-02-27 | The Geon Company | Rigidizer for plastic vessels |
CN102061053A (en) * | 2009-10-22 | 2011-05-18 | 上海琥达投资发展有限公司 | Resin matrix composite material sanitary appliance and preparation method thereof |
CN104608302A (en) * | 2015-01-09 | 2015-05-13 | 上海澳金玻璃钢制品有限公司 | Production process of artificial stone tub with simulated stone lines |
CN105643949A (en) * | 2016-01-27 | 2016-06-08 | 爱尔滨卫浴(南通)有限公司 | Production technology of reinforced composite bathtub |
CN111703057A (en) * | 2020-05-22 | 2020-09-25 | 麦华(浙江)智能家居有限公司 | Manufacturing process of bathtub made of mixed materials |
CN111772516A (en) * | 2020-06-11 | 2020-10-16 | 惠达卫浴股份有限公司 | Bathtub preparation method |
CN111748187A (en) * | 2020-06-15 | 2020-10-09 | 惠达卫浴股份有限公司 | Bathtub filler, preparation method thereof and bathtub processing method using same |
Also Published As
Publication number | Publication date |
---|---|
CN113172912A (en) | 2021-07-27 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN104086161B (en) | The preparation method of the silicon-base ceramic core of a kind of adjustable thermal expansivity | |
CN104261794B (en) | A kind of handicraft clay sculpture material and preparation method thereof | |
CN110918867A (en) | Special precoated sand for stainless steel and preparation process thereof | |
WO2022227250A1 (en) | Method for manufacturing transparent bathtub | |
KR101041881B1 (en) | Coating method of cooking pot using aluminium material | |
CN205980756U (en) | Low pressure cast aluminium alloy wheel hub's aluminium pig preheats smelting pot device | |
CN105508478A (en) | High-temperature-resistant brake block and manufacturing method thereof | |
CN104437967A (en) | Dacromet surface treatment device applied to metal fittings | |
CN107570658A (en) | A kind of New Casting Technique of miniature sculpture | |
CN109454786A (en) | A kind of manufacturing method of ice bank front shroud injection mold | |
CN104017439A (en) | Heat dissipation coating containing modified graphite | |
CN107415105A (en) | A kind of preparation method of silica gel mould | |
CN103613269A (en) | Manufacturing method for glass hand basin or glass foot basin | |
CN109986021B (en) | Precoated sand and preparation method thereof | |
CN107321910A (en) | Cracking resistance coating agent for model casting casting and preparation method thereof | |
CN105969086A (en) | Water-based anti-sticking paint and application thereof | |
CN105599326A (en) | Processing method of decorative plate with three-dimensional patterns and the prepared decorative plate | |
CN105837050B (en) | Glass re-shaping process | |
CN108821580A (en) | A kind of preparation method of automatically cleaning emulsion opal glass tableware | |
CN109354905B (en) | Stone-like paint capable of being attached to different pottery, preparation method thereof and method for preparing stone-like paint pottery by using stone-like paint | |
CN108249821B (en) | Composition for improving artificial stone patterns and glossiness and application thereof | |
CN109382286A (en) | A kind of cermet layer process for foaming mould | |
CN106752914A (en) | A kind of environmental friendly, anti-corrosive erosion antioxidant coating and preparation method thereof | |
CN103056787B (en) | Water mill for stone machining and preparation method thereof | |
CN207465478U (en) | A kind of Novel rapid-heating and the quartz water tank die of cooling |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 21938718 Country of ref document: EP Kind code of ref document: A1 |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 21938718 Country of ref document: EP Kind code of ref document: A1 |