WO2022227250A1 - Method for manufacturing transparent bathtub - Google Patents

Method for manufacturing transparent bathtub Download PDF

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Publication number
WO2022227250A1
WO2022227250A1 PCT/CN2021/100947 CN2021100947W WO2022227250A1 WO 2022227250 A1 WO2022227250 A1 WO 2022227250A1 CN 2021100947 W CN2021100947 W CN 2021100947W WO 2022227250 A1 WO2022227250 A1 WO 2022227250A1
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WO
WIPO (PCT)
Prior art keywords
raw materials
manufacturing
transparent
bathtub
transparent bathtub
Prior art date
Application number
PCT/CN2021/100947
Other languages
French (fr)
Chinese (zh)
Inventor
周敏国
Original Assignee
浙江朵纳家居股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 浙江朵纳家居股份有限公司 filed Critical 浙江朵纳家居股份有限公司
Publication of WO2022227250A1 publication Critical patent/WO2022227250A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D22/00Producing hollow articles

Definitions

  • the invention belongs to the field of bathtub manufacturing and relates to a manufacturing method of a transparent bathtub.
  • Transparent bathtub is a new type of bathtub artificially synthesized by more than 75% resin and other trace elements. It is a bathtub body made by stirring, heating and model pressing by special machines under certain physical and chemical conditions. , its main material is resin. Resin has the advantages of no scratches, no pollution, anti-corrosion, no burning, high plasticity, non-toxic and no radiation, etc. It can be used in various places. In order to get a good transparent bathtub, it is necessary to carry out various processes and formulas research in order to achieve the best results.
  • the raw materials for the preparation of the existing transparent bathtub include 72-77% of HAS001A resin, 20-25% of LPY19037B resin and British LR transparent color paste.
  • the transparent bathtub uses various organic chemical substances, and its manufacturing raw material cost is high and the product hardness , The strength is not high, and the surface gloss is not good.
  • the purpose of the present invention is to address the above problems in the prior art, and to provide a method for manufacturing a transparent bathtub for improving product hardness, strength and gloss.
  • a kind of manufacture method of transparent bathtub is characterized in that, comprises the following steps:
  • the obtained embryo body is heated, and during the heating process, solidification, cooling, demoulding and curing are performed.
  • the preheating temperature of the mold is 35 to 40°C.
  • the heating and curing temperature of the embryo body is 60°C.
  • the stirring frequency for stirring the raw materials is 1000 rpm.
  • the cooling time of the embryo body is 110-130 minutes.
  • the baking equipment is a special baking oven.
  • the advantages of the manufacturing method of the transparent bathtub are: the manufactured transparent bathtub is anti-corrosion and anti-fouling like glass, and has high temperature resistance, high hardness, acid and alkali resistance, impact resistance, easy cleaning and no radioactivity.
  • the manufacturing method of the transparent bathtub includes the following steps:
  • the obtained embryo body is heated, and during the heating process, solidification, cooling, demoulding and curing are performed.
  • the preheating temperature of the mold is 35 to 40°C.
  • the heating and curing temperature of the embryo body is 60°C.
  • the stirring frequency for stirring the raw materials is 1000 rpm.
  • the cooling time of the embryo body is 110-130 minutes.
  • the baking equipment is a dedicated baking oven.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

A method for manufacturing a transparent bathtub, solving the problems of high manufacturing raw material cost, low product hardness and intensity, and poor surface glossiness of existing transparent bathtubs. The method comprises the following steps: weighing raw materials required for preparing a transparent bathtub: resin, a mineral material, color paste, a curing agent, and an accelerator; proportionally distributing and uniformly stirring the raw materials; heating the raw materials to a required temperature by means of a baking device; after polishing, waxing and preheating a die, performing pressing and pouring to obtain a blank body; and heating the obtained blank body, and performing curing, cooling, demolding, and curing treatment in the heating process. The manufactured bathtub has the advantages of high temperature resistance, high hardness, acid and alkali resistance, impact resistance, easiness in cleaning, and no radioactivity.

Description

一种透明浴缸的制造方法A kind of manufacturing method of transparent bathtub 技术领域technical field
本发明属于浴缸制造领域,涉及一种透明浴缸的制造方法。The invention belongs to the field of bathtub manufacturing and relates to a manufacturing method of a transparent bathtub.
背景技术Background technique
透明浴缸是一种由75%以上的树脂加上其他微量元素人工合成的一种新型浴缸,它是通过特殊的机器在一定的物理、化学条件下搅拌,加温及模型压制而成的浴缸体,它的主要材料是树脂。树脂具有刮不花,污不染,抗腐蚀,燃不着,可塑性高,无毒无辐射等各方面的好处,能够用于各种场所,为了得到好的透明浴缸,需要对工艺和配方进行各方面的研究,以达到最佳的效果。Transparent bathtub is a new type of bathtub artificially synthesized by more than 75% resin and other trace elements. It is a bathtub body made by stirring, heating and model pressing by special machines under certain physical and chemical conditions. , its main material is resin. Resin has the advantages of no scratches, no pollution, anti-corrosion, no burning, high plasticity, non-toxic and no radiation, etc. It can be used in various places. In order to get a good transparent bathtub, it is necessary to carry out various processes and formulas research in order to achieve the best results.
现有透明浴缸的制备原料包括72-77%的HAS001A号树脂、20-25%的LPY19037B号树脂和英国LR透明色浆,该透明浴缸使用各种有机化学物质,其制造原料成本高,产品硬度、强度不高,表面光泽度不好。The raw materials for the preparation of the existing transparent bathtub include 72-77% of HAS001A resin, 20-25% of LPY19037B resin and British LR transparent color paste. The transparent bathtub uses various organic chemical substances, and its manufacturing raw material cost is high and the product hardness , The strength is not high, and the surface gloss is not good.
发明内容SUMMARY OF THE INVENTION
本发明的目的是针对现有技术中存在的上述问题,提供了一种用于提高产品硬度强度、提高光泽度的透明浴缸制造方法。The purpose of the present invention is to address the above problems in the prior art, and to provide a method for manufacturing a transparent bathtub for improving product hardness, strength and gloss.
本发明的目的可通过下列技术方案来实现:一种透明浴缸的制造方法,其特征在于,包括以下步骤:The object of the present invention can be realized by the following technical solutions: a kind of manufacture method of transparent bathtub, is characterized in that, comprises the following steps:
a、称量制备透明浴缸所需的原料:树脂、矿物质材料、色浆、固化剂和促进剂;a. Weigh the raw materials needed to prepare the transparent bathtub: resin, mineral material, color paste, curing agent and accelerator;
b、将上述原料按比例分配并搅拌均匀;b. Allocate the above-mentioned raw materials in proportion and stir them evenly;
c、将原料通过烘烤设备加热至所需温度;c. Heat the raw materials to the required temperature through the baking equipment;
d、将模具抛光、打蜡、预热后进行压制浇筑,得到胚体;d. After the mold is polished, waxed and preheated, it is pressed and poured to obtain the embryo body;
e、将得到后的胚体进行加热,并在加热过程中进行固化、冷却、脱模以及养护处理。e. The obtained embryo body is heated, and during the heating process, solidification, cooling, demoulding and curing are performed.
在上述的一种透明浴缸的制造方法中,所述模具的预热温度为35至40℃。In the above-mentioned manufacturing method of a transparent bathtub, the preheating temperature of the mold is 35 to 40°C.
在上述的一种透明浴缸的制造方法中,所述的胚体加热固化温度为60℃。In the above-mentioned manufacturing method of a transparent bathtub, the heating and curing temperature of the embryo body is 60°C.
在上述的一种透明浴缸的制造方法中,对所述原料进行搅拌的搅拌频率为1000转/分钟。In the above-mentioned manufacturing method of a transparent bathtub, the stirring frequency for stirring the raw materials is 1000 rpm.
在上述的一种透明浴缸的制造方法中,所述胚体的冷却时间为110-130分钟。In the above-mentioned manufacturing method of a transparent bathtub, the cooling time of the embryo body is 110-130 minutes.
在上述的一种透明浴缸的制造方法中,所述的烘烤设备为专用烘烤箱。In the above-mentioned manufacturing method of a transparent bathtub, the baking equipment is a special baking oven.
与现有技术相比,本透明浴缸的制造方法的优点为:制造得到的透明浴缸像玻璃一样 防腐抗污,具有耐高温、硬度高、耐酸碱、耐冲击、易清洁无放射性。Compared with the prior art, the advantages of the manufacturing method of the transparent bathtub are: the manufactured transparent bathtub is anti-corrosion and anti-fouling like glass, and has high temperature resistance, high hardness, acid and alkali resistance, impact resistance, easy cleaning and no radioactivity.
具体实施方式Detailed ways
本透明浴缸的制造方法,包括以下步骤:The manufacturing method of the transparent bathtub includes the following steps:
a、称量制备透明浴缸所需的原料:树脂、矿物质材料、色浆、固化剂和促进剂;a. Weigh the raw materials needed to prepare the transparent bathtub: resin, mineral material, color paste, curing agent and accelerator;
b、将上述原料按比例分配并搅拌均匀;b. Allocate the above-mentioned raw materials in proportion and stir them evenly;
c、将原料通过烘烤设备加热至所需温度;c. Heat the raw materials to the required temperature through the baking equipment;
d、将模具抛光、打蜡、预热后进行压制浇筑,得到胚体;d. After the mold is polished, waxed and preheated, it is pressed and poured to obtain the embryo body;
e、将得到后的胚体进行加热,并在加热过程中进行固化、冷却、脱模以及养护处理。e. The obtained embryo body is heated, and during the heating process, solidification, cooling, demoulding and curing are performed.
优选的,模具的预热温度为35至40℃。Preferably, the preheating temperature of the mold is 35 to 40°C.
优选的,胚体加热固化温度为60℃。Preferably, the heating and curing temperature of the embryo body is 60°C.
优选的,对原料进行搅拌的搅拌频率为1000转/分钟。Preferably, the stirring frequency for stirring the raw materials is 1000 rpm.
优选的,胚体的冷却时间为110-130分钟。Preferably, the cooling time of the embryo body is 110-130 minutes.
优选的,烘烤设备为专用烘烤箱。Preferably, the baking equipment is a dedicated baking oven.
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention pertains can make various modifications or additions to the described specific embodiments or substitute in similar manners, but will not deviate from the spirit of the present invention or go beyond the definitions of the appended claims range.

Claims (6)

  1. 一种透明浴缸的制造方法,其特征在于,包括以下步骤:A kind of manufacture method of transparent bathtub, is characterized in that, comprises the following steps:
    a、称量制备透明浴缸所需的原料:树脂、矿物质材料、色浆、固化剂和促进剂;a. Weigh the raw materials needed to prepare the transparent bathtub: resin, mineral material, color paste, curing agent and accelerator;
    b、将上述原料按比例分配并搅拌均匀;b. Allocate the above-mentioned raw materials in proportion and stir them evenly;
    c、将原料通过烘烤设备加热至所需温度;c. Heat the raw materials to the required temperature through the baking equipment;
    d、将模具抛光、打蜡、预热后进行压制浇筑,得到胚体;d. After the mold is polished, waxed and preheated, it is pressed and poured to obtain the embryo body;
    e、将得到后的胚体进行加热,并在加热过程中进行固化、冷却、脱模以及养护处理。e. The obtained embryo body is heated, and during the heating process, solidification, cooling, demoulding and curing are performed.
  2. 根据权利要求1所述的一种透明浴缸的制造方法,其特征在于,所述模具的预热温度为35至40℃。The method for manufacturing a transparent bathtub according to claim 1, wherein the preheating temperature of the mold is 35 to 40°C.
  3. 根据权利要求1所述的一种透明浴缸的制造方法,其特征在于,所述的胚体加热固化温度为60℃。The method for manufacturing a transparent bathtub according to claim 1, wherein the heating and curing temperature of the embryo body is 60°C.
  4. 根据权利要求1所述的一种透明浴缸的制造方法,其特征在于,对所述原料进行搅拌的搅拌频率为1000转/分钟。The method for manufacturing a transparent bathtub according to claim 1, wherein the stirring frequency for stirring the raw materials is 1000 rpm.
  5. 根据权利要求1所述的一种透明浴缸的制造方法,其特征在于,所述胚体的冷却时间为110-130分钟。The method for manufacturing a transparent bathtub according to claim 1, wherein the cooling time of the embryo body is 110-130 minutes.
  6. 根据权利要求1所述的一种透明浴缸的制造方法,其特征在于,所述的烘烤设备为专用烘烤箱。The method for manufacturing a transparent bathtub according to claim 1, wherein the baking equipment is a special baking oven.
PCT/CN2021/100947 2021-04-25 2021-06-18 Method for manufacturing transparent bathtub WO2022227250A1 (en)

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Application Number Priority Date Filing Date Title
CN202110449167.6 2021-04-25
CN202110449167.6A CN113172912A (en) 2021-04-25 2021-04-25 Method for manufacturing transparent bathtub

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CN102061053A (en) * 2009-10-22 2011-05-18 上海琥达投资发展有限公司 Resin matrix composite material sanitary appliance and preparation method thereof
CN104608302A (en) * 2015-01-09 2015-05-13 上海澳金玻璃钢制品有限公司 Production process of artificial stone tub with simulated stone lines
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