WO2022216286A1 - Induction loop cementing progress detection - Google Patents
Induction loop cementing progress detection Download PDFInfo
- Publication number
- WO2022216286A1 WO2022216286A1 PCT/US2021/026280 US2021026280W WO2022216286A1 WO 2022216286 A1 WO2022216286 A1 WO 2022216286A1 US 2021026280 W US2021026280 W US 2021026280W WO 2022216286 A1 WO2022216286 A1 WO 2022216286A1
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- WO
- WIPO (PCT)
- Prior art keywords
- fluid
- tubular
- wellbore
- inductance
- cementing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/10—Sealing or packing boreholes or wells in the borehole
- E21B33/13—Methods or devices for cementing, for plugging holes, crevices or the like
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B17/00—Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
- E21B17/14—Casing shoes for the protection of the bottom of the casing
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/02—Surface sealing or packing
- E21B33/03—Well heads; Setting-up thereof
- E21B33/04—Casing heads; Suspending casings or tubings in well heads
- E21B33/043—Casing heads; Suspending casings or tubings in well heads specially adapted for underwater well heads
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/005—Monitoring or checking of cementation quality or level
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/09—Locating or determining the position of objects in boreholes or wells, e.g. the position of an extending arm; Identifying the free or blocked portions of pipes
- E21B47/092—Locating or determining the position of objects in boreholes or wells, e.g. the position of an extending arm; Identifying the free or blocked portions of pipes by detecting magnetic anomalies
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/12—Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
- E21B47/138—Devices entrained in the flow of well-bore fluid for transmitting data, control or actuation signals
Definitions
- the disclosure generally relates to the field of earth or rock drilling, mining and to earth or rock drilling, obtaining oil, gas, water, soluble or meltable materials or a slurry of materials from wells.
- BACKGROUND [0002]
- cementing stages where cementing is introduced and cured in one or more annular space around a tubular.
- Cementing processes involve monitoring the amount and location of cement delivered downhole in the wellbore, where monitoring is complicated by distance, and temperature, pressure, etc. of the downhole environment.
- Reverse cementing involves introducing cement to the wellbore through a tubular (drill string, casing, production tubing, etc.), from where it is pushed out into the annulus via hydrostatic pressure.
- Reverse cementing involves introducing cement directly to the annular space, where it travels to the cementing location assisted by gravity.
- Multi-stage or cross-over cementing can combine operations of conventional cementing and reverse cementing, such as through the use of a diverter, plug, etc.
- the progress of cement through an annulus can be tracked based on hydrostatic pressure—where pressure is required to pump the cement out of the casing and through the annulus.
- Figures 4A and 4B depict views of an example inductance loop fluid detector internally coaxial to a tubular for detecting cement.
- Figures 5A and 5B depict views of an example surface inductance loop fluid detector radially oriented internal to a tubular for detecting cement.
- Figures 6A and 6B illustrate an example single phase dopant profile during a cementing operation.
- Figures 7A and 7B illustrate an example two phase dopant profile during a cementing operation.
- Figure 8 is a flowchart of example operations for monitoring inductance during a cementing operation.
- Figure 9 depicts an example computer system for detecting inductance changes and controlling cementing.
- Figure 1 illustrates an example system for detecting cement progress during wellbore cementing.
- the system 100 includes a wellbore 114 configured for reverse cementing, in addition to other wellbore operations.
- the system 100 includes a drilling rig 102, or other support, a kelly 104, and a rotary table 106 on a drilling platform 108.
- the kelly 104 and the rotary table 106 can be replaced with other apparatus, such as a top drive, hammer drive, or tubular feeding apparatus (i.e., elevators, casing float equipment, etc.) as appropriate for various cementing and wellbore operations.
- the drilling platform 108 is shown as located at the surface 110 of a geological or subsurface formation 112, but can also be located underwater, i.e., subsea, on the ocean floor or at or above the waterline and connected to a subsea wellbore.
- a tubular 118 is lowered into the wellbore 114 from the drilling rig 102.
- the tubular 118 is connected to or contains one or more sleeve 126, one or more cementing plug 128, and ends in one or more smart shoe 130.
- the sleeve 126 can be a collar or other tubular section, including one or more valves.
- the tubular 118 can be coiled tubing, drill string, production tubing, casing, liner, etc. and can include various threaded and unthreaded connections, sleeves, and internal and external operators including centralizers, stabilizers, packers, turbolizers, scratchers or brushers, hangers, guide shoes, etc.
- the wellbore 114 is depicted as containing a substantially vertical portion 132 and a substantially horizontal or lateral portion 134.
- the wellbore 114 can instead contain sequential vertical and lateral portions or several lateral portions branching off of one or more vertical trunks.
- Fluids in the wellbore can include drilling fluid, drilling mud, wellbore fluid, formation fluid, cement, slurry, hydraulic fluid, displacement mud, etc. Fluid can enter the wellbore 114 from the surface 110 through the tubular 118 or the annulus 122, or from the formation through the wall 124 of the wellbore 114.
- hydraulic pressure maintained within the pore pressure fracture gradient window protects the formation from damage and the wellbore from influx of formation fluids and gasses.
- cement or slurry is introduced from a cement or slurry source 140 into the annulus 122 via a slurry delivery system 142.
- the slurry contains cement and liquid and dry additives and is the liquid or semi-liquid fluid pumped into the wellbore 114 which hardens or cures into cement.
- the slurry delivery system 142 includes a slurry dopant source 144, which can be used to dope a portion of the slurry produced by the cement or slurry source 140 (hereinafter slurry source 140).
- the slurry delivery system 142 can be a pressurized delivery system connected to or fluidically in communication with the wellbore 114 or to a fluid inlet of the wellbore 114.
- the slurry source 140 can be or include a cement truck, a cement plant, or any appropriate cement or slurry source.
- the slurry source 140 can include a dopant delivery system as well as the slurry dopant source 144, or the slurry delivery system 142 can include a dopant delivery system as well as the dopant source 144.
- the slurry dopant can be a fluid, solid, particulates, suspension, colloid, etc. and can be delivered in powdered form to wet or dry cement or slurry.
- the slurry dopant is selected for at least one of its magnetic or electrical properties.
- the slurry dopant is selected from a set of cement or concrete additives that are supportable in the slurry and do not degrade current cement performance.
- the slurry dopant is density matched to the concrete or slurry density such that gravitational segregation is substantially negligible.
- the cement or slurry dopant concentration can be controlled, such that the dopant profile is steady over one or more stages or so that the dopant concentration varies as a function of time or depth.
- the cement or slurry delivery can be preceded by delivery of a density or viscosity-controlled fluid quantity, such as a bolus, slug, pill, etc., to the wellbore 114, where such a fluid bolus can prevent cement acceleration due to gravity, gravitational segregation, and reduce cement or slurry mixing with wellbore fluid.
- the bolus can be delivered by the slurry delivery system 142 or any other appropriate fluid delivery system.
- the bolus can be water or hydrocarbon based.
- the bolus can be doped with the same or a different dopant used to dope the cement or slurry in order to increase inductance contrast between fluids and fluid layers.
- the cement or slurry travels down the annulus 122 between the wall 124 of the borehole and the tubular 118.
- the cement or slurry can be propelled through the annulus 122 via gravity and assisted by pumping of the wellbore fluid or the displacement mud. For example, by pumping fluid through the tubular 118 to an exit at the surface, a closed loop system is created which advances the cement or slurry through the annulus 122.
- the cement or slurry flow is detected at the smart shoe 130, where the smart shoe 130 operates a circuit including an inductor which detects a change in magnetic field value caused by the change in magnetic permeability between the wellbore fluid and slurry or between the wellbore fluid and a doped fluid.
- the smart shoe 130 contains a wellbore fluid inductance monitor 150.
- the wellbore fluid inductance monitor 150 contains an inductor 152, a voltage source 154, and an ammeter 156.
- Embodiments may use a current source instead of a voltage source.
- the voltage source 154 can be DC (such as a battery).
- Embodiments may use a magnetometer instead of or in addition to the ammeter 154 or any other appropriate method for measuring current.
- the inductor 152 can be a loop, a solenoid, a toroid, or any other acceptable inductor geometry.
- the inductor 152 can be applied to a surface of the smart shoe 130 or integrated into the smart shoe 130.
- the inductor 152 generates a magnetic field as a function of electric current traveling along the current path of the inductor, where the magnetic field exists at least partially in the fluid within or surrounding the tubular 118.
- the wellbore fluid inductance monitor 150 monitors the inductance of the fluid proximate to the tubular 118 based on the output of the ammeter 156 or another electrical measurement. [0025]
- the wellbore fluid inductance monitor 150 contains or communicates with an inductance loop cement detector 160.
- the inductance loop cement detector 160 Based on the output of the ammeter 156 or another electrical measurement, the inductance loop cement detector 160 detects changes in inductance. When the inductance loop cement detector 160 detects a change in current or magnetic field due larger than an inductive change sensitivity threshold 162, the inductance loop cement detector determines 160 that the wellbore fluid has changed—from a wellbore fluid such as displacement mud to an undoped slurry or magnetically doped fluid or slurry—and triggers a wellbore operation. The inductance loop cement detector 160 triggers or transmits instructions to trigger a valve closure or other actuation, such as delivery of the cementing plug 128--to block the sleeve 126.
- a wellbore fluid such as displacement mud to an undoped slurry or magnetically doped fluid or slurry
- the cementing plug 128 closes the sleeve 130, which prevents the slurry from traveling up the tubular 118 (or through the tubular to the surface in a horizontal or angled well) and is detectable as a pressure increase.
- the triggered operation can instead by any other wellbore operation which results in a detectable change (e.g., pressure or flow rate) at a cementing controller.
- the triggering of a wellbore operation can be detectable as an acoustic pulse or mud pulse, a decreased flow rate, or any communication from the end of the tubular 118 to the surface 110 or a controller or monitor.
- the inductance loop cement detector 160 triggers the wellbore operation when the detected change in inductance meets a trigger criterion based on the inductive change sensitivity threshold 162, such as that shown in Equation 1, below.
- ⁇ ⁇ is the induction loop sensitivity
- ⁇ ⁇ is the inductance measured when un-doped cement or slurry or wellbore fluid passes by the inductive element (i.e., baseline)
- th ⁇ e inductance measured when doped cement or slurry passes by the inductive element i.e., triggering event
- X is the detection threshold or trigger criterion.
- X can be the inductive change sensitivity threshold 162 or based on the inductive change sensitivity threshold 162.
- the inductance loop cement detector 160 can directly calculate values of inductance or can operate on values of one or more other electrical or magnetic characteristics as a proxy for values of inductance—such as output of the ammeter 156.
- FIG.2A depicts a schematic view of the example inductance loop fluid detector coaxially oriented external to a tubular.
- the view includes a tubular 202, a soft metallic material 204, a first loop inductor 206, and additional loop inductor 208.
- the tubular 202 can be any portion of a wellbore tubular (i.e., casing, liner, sleeve, etc.), including those sections of the tubular 202 considered to be part of the shoe.
- Fluid flow lines 220 indicate fluid flow corresponding to a reverse cementing operation.
- the tubular 202 can instead be surrounded by fluid flow corresponding to any other wellbore or cementing operation.
- Fluid e.g., drilling fluid, drilling mud, wellbore fluid, formation fluid, cement, slurry, hydraulic fluid, displacement mud, etc.
- the tubular 202 can be connected to one or more additional section of tubular or wellbore equipment, which are not depicted for simplification, at least one of the lower interface 230 and an upper interface 232.
- the tubular 202 can be of any appropriate diameter and height.
- the soft metallic material 204 separates the first loop inductor 206, and additional loop inductor 208 from the tubular 202 if the tubular 202 is metallic (such as of steel) or magnetic. Embodiments can omit the soft metallic material 204, for example, if the tubular 202 is a fiberglass or non-magnetic material.
- the soft metallic material 204 can be integrated into the tubular 202 or applied to one or more surfaces of the tubular 202 or one or more surfaces of the first loop inductor 206 and additional loop inductors 208.
- the soft magnetic material 204 can be a ferrite ceramic material (including a ferrite ceramic insulator), amorphous nano-crystal alloy, etc.
- Soft magnetic materials are those materials characterized by a low magnetic coercivity (H c ). Soft magnetic materials tend to lose magnetization quickly in the absence of an applied magnetic field and to require less energy to magnetize and de-magnetize than hard or permanent magnets. Some materials, compounds, and alloys can form both soft magnetic and hard magnetics—where magnetic characteristics depend on grain size, processing, heat treatment, etc.
- Soft magnetic material 204 applied to or integrated with the tubular 202 channels function as magnetic shields of the tubular 202. The soft magnetic material 204 can be separated from the tubular 202 by an insulator or other coating.
- the soft magnetic material 204 can be separated from the first loop inductor 206, and any additional loop inductor 208 by a coating on the first loop inductor 206 and any additional loop inductor 208 or by a polymer or insulative coating or layer.
- the soft magnetic material which can be a non-conductive ferrite material, lies between the conductive casing pipe and the coil to reduce the adverse effect due to magnetization of a metal casing.
- the magnetic field induced by the coil or resulting from the eddy current can travel to or magnetize a conductive tubular or pipe, which is often manufactured with low-carbon steel material. Tubular magnetization creates a background magnetic field which interferes with measurement of induced magnetic field or current.
- the soft magnetic material prevents tubular magnetization by effectively shield the tubular from the magnetic field and therefore limits the current or magnetic field measurements by the sensor system to those of the fluid.
- the first loop inductor 206 and any additional loop inductor 208 comprise one or more conductors arranged in a loop or other geometrically appropriate shape around the tubular 202.
- the one or more conductor which may be copper wire, Litz wire, etc., can be coated with an insulator or other protective or polymer coating.
- the first loop inductor 206 and any additional loop inductor 208 can comprise a single inductor—such as a solenoid for the limit as the number of loops approaches infinity—or can comprise separate inductors arranged in a single or multiple circuit.
- FIG.2B depicts a cross-sectional view of the inductance loop fluid detector depicted in Figure 2A. Flow through of fluid through the tubular is illustrated by the arrow 210. Electric current flowing through the first loop inductor 206 and the additional loop inductors 208 is illustrated by arrows 212. The magnetic field induced by the electric current flow is depicted by the dashed lines and arrows 214, where the magnetic field direction is given by Ampere’s law with Maxwell’s addition.
- the magnetic field exists within and surrounding the tubular 202, and is generally aligned with the longitudinal axis of the tubular 202.
- the magnetic field direction depends on the direction of the electric current, where the electric current direction is illustrated by the arrows 212.
- the strength and direction of the magnetic field within and surrounding the tubular 202 depend on the permittivity and permeability of the tubular 202, the soft magnetic material 204, and the fluid within and surrounding the tubular 202. A change in fluid which results in a change in fluid electrical and magnetic properties is detectable as a change in the electrical properties of the inductor or inductor circuit, as will be discussed further in reference to FIGS.
- FIG.3A depicts a schematic view of the inductance loop fluid detector radially oriented external to a tubular.
- the view includes a tubular 302, a soft metallic material 304, a first loop inductor 306, and an additional loop inductor 308.
- the tubular 302 can be any portion of a wellbore tubular as previously described in reference to FIG.2A.
- Fluid flow lines 320 depict fluid flow corresponding to a reverse cementing operation, but which could be any other wellbore or cementing operation instead.
- FIG.3B depicts a cross-sectional view of the inductance loop fluid detector depicted in FIG.3A. Flow through of fluid through the tubular is illustrated by the arrow 310.
- Example directions of electric currents flowing through the first loop inductor 306 and the additional loop inductors 308 are indicated by the looping arrows 312.
- the electric current flows through a circuit comprising at least the first loop inductor 306 and additional circuitry, such as a current or voltage source, resistor, ammeter or voltmeter, etc.
- the magnetic field induced by the depicted example electric current flow is represented by the dashed lines and arrows 314. In this instance the magnetic field vectors point perpendicular to the axis of the tubular 302, both through the fluid in the tubular 302 and out of the wall of the tubular.
- Figures 4A and 4B depict views of an example inductance loop fluid detector internally coaxial to a tubular for detecting cement.
- FIG.4A depicts a partially transparent schematic view of the inductance loop fluid detector internally coaxial to a tubular.
- the view includes a tubular 402, a soft metallic material 404, a first loop inductor 406, and additional loop inductor 408.
- the soft metallic material 404, the first loop inductor 406, and the additional loop inductors 408 lie within a cavity of the tubular 404 and are depicted using dashed lines.
- the tubular 402 can be any portion of a wellbore tubular as previously described in reference to FIG.2A.
- Fluid flow lines 420 depict fluid flow corresponding to a reverse cementing operation, but which could be any other wellbore or cementing operation instead.
- FIG.4B depicts a cross-sectional view of the inductance loop fluid detector of FIG.4A. Flow of fluid through the tubular is illustrated by the arrow 410. Example directions of electric currents flowing through the first loop inductor 406 and the additional loop inductors 408 are indicated by arrows 412.
- FIG.5A depicts a schematic view of the surface inductance loop fluid detector radially oriented internal to a tubular.
- the view includes a tubular 502, a soft metallic material 504, a first loop inductor 506, and an additional loop inductor 508.
- the soft metallic material 504, the first loop inductor 506, and the additional loop inductors 508 lie within a cavity of the tubular 504 and are depicted using dashed lines.
- the tubular 502 can be any portion of a wellbore tubular as previously described in reference to FIG.2A.
- the tubular 502 is depicted as surrounded by fluid flow lines 520 corresponding to a reverse cementing operation, but which could be any other wellbore or cementing operation instead.
- FIG.5B depicts a cross-sectional view of the surface inductance loop fluid detector of FIG.5B. Flow of fluid through the tubular is illustrated by the arrow 510. Example directions of electric currents flowing through the first loop inductor 506 and the additional loop inductors 508 are indicated by the looping arrows 512.
- FIG.6A is a schematic cross-sectional view of a wellbore with various wellbore fluids and an inductor for monitoring cementing, depicted during reverse cementing.
- the wellbore is depicted as containing wellbore fluid 602, a doped fluid 604, and an undoped cement slurry 606.
- the wellbore fluid 602 can comprise one or more of drilling fluid, drilling mud, formation fluid, hydraulic fluid, displacement mud, etc.
- the wellbore fluid 602 can be an oil- based mud or a water-based mud.
- the electrical properties of an oil-based wellbore fluid are predominantly non-conductive.
- the electrical properties of a water-based mud can be non- conductive if the water is fresh but will be conductive if the water is saltwater or has a significant saline component.
- the doped fluid 604 can be a doped cement slurry or a doped hydraulic fluid, stabilization fluid, separation fluid, etc.
- the doped fluid 604 can also be a doped portion of either the wellbore fluid 602 or the cement slurry 606.
- the undoped cement slurry 606 can be any appropriate cement, cement slurry, fluid comprising cement, etc.
- the fluids travel down an annulus 620 and into a casing 608.
- An inductive loop sensor 614 is depicted within the casing 608.
- the inductive loop sensor 614 can instead be located external to the casing 608 or in any other orientation as previously described.
- a dashed line 610 indicates a position X internal to the casing 608. The properties of the fluid at the position X are illustrated in FIG.6B.
- FIG.6B is a graph depicting example fluid properties for a reverse cementing operation controlled by the inductive loop sensor of FIG.6A and based on a single-phase dopant profile.
- a graph 640 depicts relative permeability (in arbitrary units) on primary y-axis 652 and density (in arbitrary units) on secondary y-axis 654 as a function of time (displayed in arbitrary units on x-axis 650).
- the fluid properties correspond to those of the fluids passing the position X marked by the dashed line 610 in FIG. 6A.
- the density of each of the fluids is constant, as represented by dashed line 670 graphed against the secondary y-axis 654.
- the difference in permeability between the wellbore fluid 602 and the doped fluid 604 alters the electrical and magnetic characteristics of the inductive loop sensor 614, which allows the change in fluids to be detected. Instead of permeability, a difference in conductivity between the wellbore fluid 602 and the doped fluid 604 can alter the electrical and magnetic characteristics of the inductive loop sensor 614 and allow the change in fluids to be detected.
- the relative permeability and conductivity of various wellbore materials and cement dopants are listed below, in Table 1. Oil-based muds can have relative permeabilities and conductivities similar to hydrocarbons—where both permeability and conductivity is low.
- Water-based muds can have relative permeability and conductivities similar to water, where either fresh water and saltwater or seawater can be a major component of water-based muds.
- Wellbore fluid can further contain formation fluid, which enters the wellbore from the formation, and cuttings and other formation or drilling debris, which can alter the relative permeability and conductivity of the drilling mud or other wellbore fluid.
- Selection of a doping agent i.e., dopant relies on knowledge of the wellbore fluid and cement properties.
- At least one of the relative permeability and conductivity of the dopant is selected such that the inductance of the doped fluid 604 is sufficiently different from the wellbore fluid 602 that the detection threshold or triggering criterion (as described in Equation 1 or another suitable relationship) is satisfied when the doped fluid 604 replaces the wellbore fluid 602 in the magnetic field of the inductive loop sensor 614.
- Table 1 Relative Permeability and Conductivity Values for Example Wellbore Substances
- Equation 3 the voltage is given by application of Kirchhoff’s voltage law as Equation 3 and 4, below: where V(t) is the voltage from the source as a function of time, I(t) is the current as a function of time, and the voltage drop over a resistor is given by the voltage drop over an inductor of constant inductance L is given by and the voltage drop over a capacitor is given by [0047]
- V the curl operator
- E the electric field as a function of time (which is a vector quantity)
- B the magnetic field as a function of time (also a vector quantity) is the surface enclosed by the contour
- the wellbore is depicted as containing wellbore fluid 702, a first doped fluid 704, a second doped fluid 706, and an undoped cement slurry 708.
- the wellbore fluid 702 can be any fluid as previously described in reference to FIG.6A.
- the first doped fluid 704 and the second doped fluid 706 can be doped cement slurry or any other fluid as previously described.
- the first doped fluid 704 is more strongly doped than the second doped fluid 706.
- the undoped cement slurry 708 can be any appropriate cement, cement slurry, fluid comprising cement, etc. During reverse cementing, the fluids travel down an annulus and into a casing 710.
- An inductive loop sensor 716 is depicted within the casing 710.
- the fluid properties correspond to those of the fluids passing the position X marked by the dashed line 712 in FIG. 7A.
- the density of each of the fluids is constant, as represented by dashed line 770 graphed against the secondary y-axis 754.
- the relative permeabilities of the fluids vary and therefore the relative permeability at the position X varies with time.
- the relative permeability of the wellbore fluid 702 (of FIG.7A) is indicated by value 760.
- the relative permeability of the first doped fluid 704 is indicated by value 762.
- the relative permeability of the second doped fluid 706 is indicated by the value 764.
- the relative permeability of the undoped cement slurry 708 is indicated by value 766.
- the relative permeability of each fluid is shown as constant but can alternatively vary and boundaries can instead occur over a range of times or depths and permeabilities can vary due to fluid mixing.
- the first doped fluid 704 is present in a smaller amount or volume but with a greater dopant amount or concentration than that present in the second doped fluid 706.
- the first doped fluid 704 can be a different fluid and may contain different dopants than the second doped fluid 706.
- the first doped fluid 704 can be used to separate the cement slurry 708 and the wellbore fluid 702, including by density, gravitational, or solubility stratification.
- Figure 8 is a flowchart of example operations for monitoring inductance during a cementing operation.
- operations performed in the wellbore are described as performed by the wellbore fluid inductance monitor, but can be performed by either the wellbore fluid inductance monitor or the inductance loop cement detector.
- Operations performed at a location other than at the end of a tubular in the wellbore, such as at the surface, at another depth in the wellbore, on the drilling right, at the cement or slurry source, or at the slurry dopant source are described as performed by a cementing controller.
- Operations of the cementing controller can be performed by one or more controllers at one or more locations.
- the cementing controller selects a dopant and dopant concentration based on electromagnetic characteristics of a wellbore and a detection threshold of the wellbore fluid inductance monitor.
- the dopant can be any fluid, solid, particulates, suspension, colloid, etc.
- the dopant can be delivered in powdered form to wet or dry cement or slurry.
- the dopant can be delivered in a fluid other than cement or slurry.
- the dopant is selected for at least one of its magnetic or electrical properties from a set of cement or concrete additives that are supportable in the slurry and do not degrade cement performance.
- the slurry dopant is density matched to the concrete or slurry density or wellbore fluid density such that gravitational segregation is substantially negligible.
- the dopant concentration is selected such that the dopant containing fluid exhibits at least one of a magnetic permeability and conductivity, which contrasts sufficiently with those properties of the wellbore fluid that the change in inductance which occurs when the dopant containing fluid displaces the wellbore fluid exceeds the inductive change sensitivity threshold.
- the cementing controller determines dopant identity based on dopant availability, dopant electromagnetic properties, dopant supportability limits, and dopant cost. [0056] At block 810, the cementing controller initiates the cementing operation.
- the cementing operation can be a reverse cementing operation, or any other cementing operation.
- the cementing operation continues to block 820 where the cementing controller performs operations at the surface (or other location) and to block 830 where the wellbore fluid inductance monitor performs operations at the end of the tubular.
- the cementing controller delivers the doped fluid to the wellbore.
- the doped fluid is delivered to the annulus (in a reverse cementing operation) or other location as appropriate from the cement or slurry source or the cement dopant source.
- the doped fluid can be a doped cement slurry, displacement fluid, separation fluid, etc.
- a cement slurry can be a doped fluid (i.e., can have a sufficiently high magnetic permeability, inductance, or conductivity contrast with the wellbore fluid) without extraneous doping.
- Cement slurries contains a variety of components, which can be considered dopants even if traditionally used in cementing operations.
- the cementing controller delivers the balance of the cement or slurry to the wellbore.
- the balance of the cement or cement slurry can be undoped or traditional cement.
- the volume of the cement or slurry is calculated based on the drilled wellbore volume, geological factors, caliper measurements, or any other standard cement volume calculation.
- the total volume of cement delivered comprises both the doped and undoped portions, which may make up various percentages of the total cement volume.
- the doped fluid can be doped cement which comprises 1% of the total cement volume, with undoped or cement comprising 99% of the total cement volume.
- the doped fluid is not a doped cement (e.g., the doped fluid is a doped displacement fluid) then the undoped cement slurry can comprise 100% of the total cement volume.
- undoped cement can contain one or more components considered to be magnetic or electrical dopants in the doped fluid, but in smaller quantities (or in uncontrolled amounts) than found in doped fluid.
- the cementing controller pumps the cement slurry and doped fluid through the wellbore—i.e., through the annulus or another passage.
- the pumping can be accomplished through hydraulic pressure means, by pumping additional fluid into the annulus or other passage and by removing fluid (such as wellbore fluid) from a return passage.
- the pumping fluid can be cement slurry, including various batches or stages of cement slurry. If only a portion of the wellbore is to be cemented, the pumping fluid can change to a hydraulic fluid once the balance of the cement slurry is delivered to the wellbore.
- the cementing controller pumps the cement slurry and doped fluid through the wellbore to deliver the cement slurry to the location to be cemented.
- the cementing controller stops pumping cement slurry through the well when the cementing controller detects a change in pressure or fluid flow caused by a wellbore operation performed downhole by the wellbore fluid inductance monitor.
- the cementing controller determines if a triggered wellbore operation is detected.
- the triggered wellbore operation can be detected as a change in pressure, flow rate, flow volume, or any other signal method (e.g., a mud pulse, an electrical signal, an optical signal, etc.).
- the wellbore fluid inductance monitor monitors measures of inductance for a change at the end of the tubular.
- the wellbore fluid inductance monitor periodically measures at least one measure of inductance and compares the measure of inductance to a previous value, threshold value, etc. in order to detect a change in inductance.
- the measure of inductance can be measured at each of a time interval, monitored continually, or actively monitored for a change in one or more electrical value.
- the measure of inductance for each instance can be a directly calculated value of inductance, or a measure of inductance (e.g., another quantity related to inductance such as resonance frequency in an RLC circuit) can be calculated without a direct calculation of an inductance value.
- the wellbore fluid inductance monitor includes one or more inductance loop sensors as previously described. The wellbore fluid inductance monitor monitors at least one of a current, voltage, or frequency of an electrical circuit containing the one or more inductance loop sensors. [0062] At block 832, the wellbore fluid inductance monitor determines if a change in inductance exceeds a detection threshold.
- the wellbore fluid inductance monitor may directly calculate an inductance value, or determine a change in inductance based on at least one of a change in voltage, a change in current, or a change in frequency of an electrical circuit containing one or more inductance loop sensors.
- the detection threshold may be a value of inductance, a value of current, a value of voltage, a frequency value, etc. based on the value measured at the electrical circuit comprising an inductor.
- the wellbore fluid inductance monitor may compare a change in inductance to multiple detection thresholds, where each of the multiple detection thresholds can correspond to a separate wellbore operation trigger.
- the wellbore fluid inductance monitor can also determine that a change in inductance does not correspond to noise by determining a duration of the change or statistical significance of such as change. If a change in inductance exceeds the detection threshold, flow continues to block 834. If no change in inductance exceeds the detection threshold, flow continues to block 830 where the wellbore fluid inductance monitor continues to monitor inductance. [0063] At block 834, the wellbore fluid inductance monitor optionally counts down a delay timer before triggering a wellbore operation.
- the delay timer can be of a duration to allow the doped fluid to pass fully into the tubular—where such a time length depends on volume of the doped fluid and pumping speed—such that the doped fluid forms no or little portion of the cured cement outside the tubular. This is useful especially in cases where the doped fluid is not a cement slurry or where the doped fluid is to be drilled out during subsequent drilling inside of the cemented tubular (e.g., casing).
- the wellbore fluid inductance monitor triggers a wellbore operation.
- the wellbore fluid inductance monitor can trigger one or more wellbore operation.
- the triggered wellbore operation is a wellbore operation, such as the firing of a percussive sleeve or placing of a plug, that is detectable at the cementing controller.
- the wellbore operation is one that blocks cement or fluid from entering or passing through the tubular, or otherwise redirects or stops fluid flow or increases fluid pressure.
- the wellbore operation can further include communication with the cementing controller—such as an analog or digital signal—or an additional indirect communication such as that delivered by a change in pressure, volume, etc. From block 836, flow continues to block 826 where the triggered wellbore operation is detected by the cementing controller. [0065] At block 840, the cementing controller ends slurry transport through the wellbore.
- aspects of the disclosure may be embodied as a system, method or program code/instructions stored in one or more machine-readable media. Accordingly, aspects may take the form of hardware, software (including firmware, resident software, micro-code, etc.), or a combination of software and hardware aspects that may all generally be referred to herein as a “circuit,” “module” or “system.”
- the functionality presented as individual modules/units in the example illustrations can be organized differently in accordance with any one of platform (operating system and/or hardware), application ecosystem, interfaces, programmer preferences, programming language, administrator preferences, etc.
- the machine-readable medium may be a machine-readable signal medium or a machine-readable storage medium.
- a machine-readable storage medium may be, for example, but not limited to, a system, apparatus, or device, that employs any one of or combination of electronic, magnetic, optical, electromagnetic, infrared, or semiconductor technology to store program code.
- machine-readable storage medium More specific examples (a non-exhaustive list) of the machine-readable storage medium would include the following: a portable computer diskette, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or Flash memory), a portable compact disc read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the foregoing.
- a machine-readable storage medium may be any tangible medium that can contain, or store a program for use by or in connection with an instruction execution system, apparatus, or device.
- a machine-readable storage medium is not a machine-readable signal medium.
- a machine-readable signal medium may include a propagated data signal with machine readable program code embodied therein, for example, in baseband or as part of a carrier wave. Such a propagated signal may take any of a variety of forms, including, but not limited to, electro-magnetic, optical, or any suitable combination thereof.
- a machine-readable signal medium may be any machine-readable medium that is not a machine-readable storage medium and that can communicate, propagate, or transport a program for use by or in connection with an instruction execution system, apparatus, or device.
- Program code embodied on a machine-readable medium may be transmitted using any appropriate medium, including but not limited to wireless, wireline, optical fiber cable, RF, etc., or any suitable combination of the foregoing.
- Computer program code for carrying out operations for aspects of the disclosure may be written in any combination of one or more programming languages, including an object oriented programming language such as the Java® programming language, C++ or the like; a dynamic programming language such as Python; a scripting language such as Perl programming language or PowerShell script language; and conventional procedural programming languages, such as the "C" programming language or similar programming languages.
- the program code may execute entirely on a stand-alone machine, may execute in a distributed manner across multiple machines, and may execute on one machine while providing results and or accepting input on another machine.
- FIG. 9 depicts an example computer for detecting inductance changes and controlling cementing.
- the computer system includes a processor 901 (possibly including multiple processors, multiple cores, multiple nodes, and/or implementing multi-threading, etc.).
- the computer system includes memory 907.
- the memory 907 may be system memory or any one or more of the above already described possible realizations of machine-readable media.
- the computer system also includes a bus 903 and a network interface 905.
- the system communicates via transmissions to and/or from remote devices via the network interface 905 in accordance with a network protocol corresponding to the type of network interface, whether wired or wireless and depending upon the carrying medium.
- a communication or transmission can involve other layers of a communication protocol and or communication protocol suites (e.g., transmission control protocol, Internet Protocol, user datagram protocol, virtual private network protocols, etc.).
- the system also includes an inductance detector 911, a conductivity detector 913, and a wellbore operator 909.
- the inductance detector 911 operates to detect inductance or a change in inductance.
- the conductivity detector 913 is optional and can function together with the inductance detector 911.
- the wellbore operator 909 is a trigger or other communication with one or more wellbore operations.
- the wellbore operator 909 may instead be a wellbore operation 909 in communication with the computer for detecting inductance changes and controlling cementing.
- Any one of the previously described functionalities may be partially (or entirely) implemented in hardware and/or on the processor 901.
- the functionality may be implemented with an application specific integrated circuit, in logic implemented in the processor 901, in a co-processor on a peripheral device or card, etc.
- realizations may include fewer or additional components not illustrated in Figure 9 (e.g., video cards, audio cards, additional network interfaces, peripheral devices, etc.).
- the processor 901 and the network interface 905 are coupled to the bus 903.
- the memory 907 may be coupled to the processor 901.
- FIG.10A includes a wellbore 1014 configured for conventional cementing, in addition to other wellbore operations.
- a tubular 1018 is lowered into the wellbore 1014 from a surface 1010 of the formation 1012.
- the tubular 1018 is connected to or contains one or more sleeve 1026, one or more cementing plug 1028, and ends in one or more smart shoe 1030.
- the sleeve 1026 can be any sleeve and the tubular 1018 can be any tubular, as previously described.
- cement or slurry is introduced from a cement or slurry source into the tubular 1018 via a slurry delivery system.
- the slurry source can include a dopant delivery system as well as the slurry dopant source, or the slurry delivery system can include a dopant delivery system as well as the dopant source.
- the slurry dopant can be any dopant as previously described.
- the cement or slurry travels down the tubular 1018.
- the cement or slurry can be propelled through the tubular 1018 via gravity and assisted by pumping of the wellbore fluid or the displacement mud.
- FIG.10B includes the wellbore 1014 configured for cross over cementing, in addition to other wellbore operations.
- cement or slurry is introduced from a cement or slurry source into the tubular 1018 via a slurry delivery system.
- the cement or slurry travels down the tubular 1018, and exits the tubular 1018 at a diverter 1040.
- Below the diverter 1040 the cement or slurry travels through the annulus 1022, in a method analogous to reverse cementing.
- the cement or slurry can be propelled through the tubular 1018 and the annulus 1022 via gravity and assisted by pumping of the wellbore fluid or the displacement mud.
- the cement or slurry flow is detected at the smart shoe 1030.
- the smart shoe contains the wellbore fluid inductance monitor 150, as previously described.
- Figure 11 provides an additional flowchart with different language than the other flowcharts.
- Figure 11 is a flowchart of example operations for detecting cementing progress with an induction loop.
- a cementing operation is performed with a magnetically doped fluid.
- measures of inductance at an end of a tubular for a change are monitored to determine whether a change in the measures of inductance exceeds a sensitivity threshold. Measures of inductance are determined over time and changes or values of the measures of inductance compared to the sensitivity threshold.
- Embodiment 1 A method comprising: performing a cementing operation with a magnetically doped fluid; monitoring measures of inductance at an end of a tubular for a change to determine whether the change in the measures of inductance exceeds a sensitivity threshold; and based on a determination that the change in the measures of inductance has exceeded the sensitivity threshold, indicating detection of a front edge of the magnetically doped fluid.
- Embodiment 2 The method of embodiment 1, wherein performing a cementing operation with a magnetically doped fluid comprises: magnetically doping a fluid; and delivering the magnetically doped fluid to the end of the tubular.
- Embodiment 6 The method of any one of embodiments 1 to 5, wherein the cementing operation comprises at least one of reverse cementing, conventional cementing, multi- stage cementing, and re-cementing.
- Embodiment 7 The method of any one of embodiments 1 to 6, wherein the end of the tubular comprises a shoe having an electrical circuit comprising an inductor.
- Embodiment 8 The method of any one of embodiments 1 to 7, wherein indicating detection of the front edge of the magnetically doped fluid comprises triggering a wellbore operation that impacts the cementing operation.
- Embodiment 9 The method of embodiment 8, further comprising: detecting the wellbore operation at a controller of the cementing operation based, at least in part, on at least one of a pressure change and a fluid flow, wherein the wellbore operation is triggered at the end of the tubular; and adjusting a parameter of the cementing operation based on detecting the wellbore operation.
- Embodiment 10 The method of embodiments 8 or 9, wherein triggering a wellbore operation comprises: terminating a fluid flow into the tubular.
- Embodiment 11 The method of embodiment 10, wherein terminating a fluid flow into the tubular comprises: terminating the fluid flow into the tubular after expiration of a delay time subsequent to determination that the change exceeded the sensitivity threshold.
- Embodiment 12 The method of any one of embodiments 8 to 11, wherein triggering a wellbore operation comprises triggering at least one of a valve closure, a plug delivery, a sleeve activation, and a fluid flow path diversion.
- Embodiment 13 An apparatus comprising: an electrical circuit comprising at least one inductor at an end of a tubular; a processor; and a machine-readable medium having instructions stored thereon that are executable by the processor to cause the apparatus to, monitor measures of inductance of the electrical circuit for a change; determine if a change in the measures of inductance has exceeded a sensitivity threshold; and based on the determination that the change in the measures of inductance has exceeded the sensitivity threshold, trigger a wellbore operation corresponding to a cementing operation.
- Embodiment 14 The apparatus of embodiment 13, wherein the electrical circuit is separated from a wall of the tubular a soft magnetic material.
- Embodiment 15 The apparatus of embodiments 13 or 14, wherein the end of a tubular comprises the terminal three sections of the tubular.
- Embodiment 16 The apparatus of any one of embodiments 13 to 15, wherein the measure of inductance comprises at least one of a current measurement, a voltage measurement, and a frequency measurement.
- Embodiment 17 The apparatus of any one of embodiments 13 to 16, wherein the electrical circuit is integrated into a shoe.
- Embodiment 18 The apparatus of any one of embodiments 13 to 17, wherein the tubular is at least one of a casing, a liner, a drill string, and coiled tubing.
- Embodiment 19 An apparatus comprising: a tubular associated with a wellbore; an electrical circuit comprising at least one inductor at an end of the tubular; a processor; and a machine-readable medium having instructions stored thereon that are executable by the processor to cause the apparatus to, monitor measures of inductance of the electrical circuit for a change; determine if a change in the measures of inductance has exceeded a sensitivity threshold; and based on the determination that the change in the measures of inductance has exceeded the sensitivity threshold, trigger a wellbore operation corresponding to a cementing operation.
- Embodiment 20 The apparatus of embodiment 19, wherein the electrical circuit is located at a first location of the tubular, and wherein the wellbore operation comprises terminating a fluid flow through the tubular at a second location of the tubular.
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Abstract
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| US17/224,843 | 2021-04-07 | ||
| US17/224,843 US12326079B2 (en) | 2021-04-07 | 2021-04-07 | Induction loop cementing progress detection |
Publications (1)
| Publication Number | Publication Date |
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| WO2022216286A1 true WO2022216286A1 (en) | 2022-10-13 |
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| AR (1) | AR125281A1 (en) |
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| CN116717242B (en) * | 2023-05-31 | 2024-02-02 | 中国地质大学(武汉) | Capacitance step switching type oil well oil-water interface real-time measurement system and method |
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| US20030029611A1 (en) * | 2001-08-10 | 2003-02-13 | Owens Steven C. | System and method for actuating a subterranean valve to terminate a reverse cementing operation |
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| US20200088023A1 (en) * | 2018-09-17 | 2020-03-19 | Saudi Arabian Oil Company | Systems and methods for sensing downhole cement sheath parameters |
| US20210047913A1 (en) * | 2018-05-07 | 2021-02-18 | King Abdullah University Of Science And Technology | Well monitoring with magnetic tool |
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| US9513398B2 (en) * | 2013-11-18 | 2016-12-06 | Halliburton Energy Services, Inc. | Casing mounted EM transducers having a soft magnetic layer |
| US9920620B2 (en) * | 2014-03-24 | 2018-03-20 | Halliburton Energy Services, Inc. | Well tools having magnetic shielding for magnetic sensor |
| CA2967807C (en) * | 2014-11-14 | 2023-12-12 | Antelope Oil Tool & Mfg. Co., Llc | Multi-stage cementing tool and method |
| EP3268579B1 (en) * | 2015-03-11 | 2024-06-12 | Halliburton Energy Services, Inc. | Downhole nuclear magnetic resonance sensor using anisotropic magnetic material |
| US20170002622A1 (en) * | 2015-07-02 | 2017-01-05 | Schlumberger Technology Corporation | Methods for monitoring well cementing operations |
| DE102016001780A1 (en) * | 2016-02-08 | 2017-08-24 | Stefan von den Driesch | Cost-effective method of calibrating magnetic field sensors in a high-precision directional drill for early, reliable and timely hole definition and a high-precision directional drill for low-cost deep direction drilling |
| US11713673B2 (en) * | 2018-05-18 | 2023-08-01 | Globaltech Corporation Pty Ltd | Devices, systems, and methods for downhole event detection and depth determination |
| US11802850B2 (en) | 2020-09-01 | 2023-10-31 | Halliburton Energy Services, Inc. | Magnetic permeability sensor with permanent magnet for downhole sensing |
-
2021
- 2021-04-07 WO PCT/US2021/026280 patent/WO2022216286A1/en not_active Ceased
- 2021-04-07 US US17/224,843 patent/US12326079B2/en active Active
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- 2022-03-03 AR ARP220100485A patent/AR125281A1/en active IP Right Grant
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2025
- 2025-05-07 US US19/201,277 patent/US20250270918A1/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US5323856A (en) * | 1993-03-31 | 1994-06-28 | Halliburton Company | Detecting system and method for oil or gas well |
| US20030029611A1 (en) * | 2001-08-10 | 2003-02-13 | Owens Steven C. | System and method for actuating a subterranean valve to terminate a reverse cementing operation |
| US20030192695A1 (en) * | 2002-04-10 | 2003-10-16 | Bj Services | Apparatus and method of detecting interfaces between well fluids |
| US20210047913A1 (en) * | 2018-05-07 | 2021-02-18 | King Abdullah University Of Science And Technology | Well monitoring with magnetic tool |
| US20200088023A1 (en) * | 2018-09-17 | 2020-03-19 | Saudi Arabian Oil Company | Systems and methods for sensing downhole cement sheath parameters |
Also Published As
| Publication number | Publication date |
|---|---|
| AR125281A1 (en) | 2023-07-05 |
| US12326079B2 (en) | 2025-06-10 |
| US20250270918A1 (en) | 2025-08-28 |
| US20220325614A1 (en) | 2022-10-13 |
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