WO2022213430A1 - 一种水果高效粉碎装置 - Google Patents

一种水果高效粉碎装置 Download PDF

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Publication number
WO2022213430A1
WO2022213430A1 PCT/CN2021/089915 CN2021089915W WO2022213430A1 WO 2022213430 A1 WO2022213430 A1 WO 2022213430A1 CN 2021089915 W CN2021089915 W CN 2021089915W WO 2022213430 A1 WO2022213430 A1 WO 2022213430A1
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WIPO (PCT)
Prior art keywords
chamber
box
crushing
pulverizing
conveyor belt
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PCT/CN2021/089915
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English (en)
French (fr)
Inventor
何雪梅
唐雅园
孙健
刘国明
李丽
李昌宝
李杰民
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Guangxi Zhuang Nationality Autonomous Region Academy of Agricultural Sciences
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Guangxi Zhuang Nationality Autonomous Region Academy of Agricultural Sciences
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Publication of WO2022213430A1 publication Critical patent/WO2022213430A1/zh
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Ceased legal-status Critical Current

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Classifications

    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N1/00—Machines or apparatus for extracting juice
    • A23N1/02—Machines or apparatus for extracting juice combined with disintegrating or cutting
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
    • A23L5/27—Removal of unwanted matter, e.g. deodorisation or detoxification by chemical treatment, by adsorption or by absorption
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • B02C18/145—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with knives spaced axially and circumferentially on the periphery of a cylindrical rotor unit
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16—Details
    • B02C18/18—Knives; Mountings thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00—Disintegrating plant with or without drying of the material

Definitions

  • the invention belongs to the technical field of pulverizing devices, and in particular relates to a high-efficiency pulverizing device for fruit.
  • Fruit is an important food for nutritional supplements in people's lives. With the improvement of living standards, modern people usually pay more attention to the quality of life, especially the diet closely related to personal health. It is no exception. In order to ensure the taste of fruit juice beverages, people usually prefer to drink freshly squeezed fruit juice. Freshly squeezed fruit juice not only tastes good, but also tastes healthier. In order to ensure the efficiency of crushing, enterprises often prepare fruit juice by crushing a large amount of fruit. In order to ensure people's health, the fruit should be disinfected and cleaned before crushing. The requirements are different, so it is necessary to select a suitable cutter and pressing intensity in the crushing to obtain juice with different contents of pulp, and it also needs to be separated in the collection. Since the company has not yet formed a complete preparation system on the crushing device, it is necessary to design an integrated fruit crushing device that can not only sterilize, clean, but also perform different grades.
  • the present invention aims to solve the above-mentioned technical problems, and provides a high-efficiency fruit crushing device, which mainly solves the technical problem that the fruit crushing device cannot form integrated crushing.
  • the juices containing different pulp contents were collected separately.
  • an efficient fruit crushing device comprising a cleaning box and a crushing box, the cleaning box and the crushing box are arranged side by side, a first feeding port is opened on the top of the cleaning box, and the cleaning box is The inner upper part is provided with a sterilization box, the first feeding port is open to the inside of the sterilization box, and the bottom of the sterilization box is provided with a first switch and a first discharge port, and the first switch is located in the first switch.
  • a first conveyor belt is arranged laterally in the middle of the cleaning box, one end of the first conveyor belt is disposed below the first discharge port, and a conveying frame is disposed below the other end, and the A water spraying system is provided directly above the first conveyor belt;
  • a second conveyor belt is slanted on the side of the cleaning box close to the conveying frame, and an opening is opened on the side wall of the cleaning box close to the second conveyor belt , the bottom end of the second conveyor belt is arranged below the conveying frame, and the top end of the second conveyor belt extends through the opening to the crushing box.
  • the pulverizing box is provided with a first pulverizing chamber, a drainage chamber, a second pulverizing chamber and a pressing chamber, the upper part of the side of the first pulverizing chamber is provided with a second feeding port, and the first pulverizing chamber is provided with a first pulverizing chamber.
  • the bottom of the first crushing chamber is provided with a second switch
  • the drainage chamber is arranged below the first crushing chamber
  • the drainage chamber is provided with a first inclined plate and a second inclined plate that are butted against each other
  • the second crushing chamber is arranged on the side of the drainage chamber, the upper part of the second crushing chamber is provided with a third switch, the bottom of the second crushing chamber is provided with a fourth switch, and the third switch is arranged at the bottom of the second crushing chamber.
  • a second crushing mechanism is arranged between the switch and the fourth switch, the pressing chamber is arranged below the second crushing chamber, the upper part of the pressing chamber is provided with a third inclined plate, and the middle of the pressing chamber is provided with a third sloping plate.
  • a first hydraulic cylinder is arranged at the bottom of the pressing chamber, a second hydraulic cylinder is arranged below the fifth switch, and a rolling plate is fixedly connected to the end of the second hydraulic cylinder, and the pressing chamber is There is a filter on the bottom.
  • the water spray system includes a water inlet pipe and a water spray pipe, one end of the water inlet pipe is connected to the water spray pipe, and the other end extends through the side wall of the cleaning box to the outside, Several nozzles are arranged at intervals on the water spray pipe, and a control valve is arranged on the nozzles.
  • the conveying frame is a triangular frame, and several rollers are arranged on the conveying surface of the conveying frame.
  • the top end of the second conveyor belt extends through the opening to the second feed port
  • the side wall of the bottom of the sterilization box is provided with a first drain port
  • the side wall of the bottom of the box is provided with a second drainage port
  • the side wall of the first crushing chamber close to the first inclined plate is provided with a third feed port
  • the side wall of the drainage chamber close to the third inclined plate is provided with a third inlet. drain.
  • the first inclined plate is a mesh structure
  • the second inclined plate and the third inclined plate are sealed structures
  • the third inclined plate is provided with a sixth switch
  • the second inclined plate divides the drainage chamber into an upper row chamber and a lower row chamber, the bottom side of the upper row chamber is provided with a fourth drain outlet, and the bottom side of the lower row chamber is provided with a fourth drain outlet. Fifth drain.
  • the side wall of the pressing chamber is provided with a sixth water outlet, a slag collecting box is arranged below the sixth water outlet, and a juice collecting box is arranged below the pressing chamber.
  • a fence is provided on the first conveyor belt.
  • a plurality of storage boxes are arranged on the second conveyor belt at intervals, and the bottom of the storage box is provided with concave grooves, and the concave grooves are one of a circle, a line, a curve or several.
  • the cleaning box is further provided with a fan, the fan extends above the inclined surface of the second conveyor belt through a support rod, and the fan is rectangular.
  • the first pulverizing mechanism includes a first motor and a first pulverizing rod, a plurality of vertical knives are arranged on the first pulverizing rod, and the vertical knives are vertically arranged on the second pulverizing rod.
  • the second pulverizing mechanism includes a second motor and a second pulverizing rod, a plurality of cutting knives and vertical knives are arranged on the second pulverizing rod, and the vertical knives have a shrinking function and are vertically arranged on the first pulverizing rod. 2. Crush the inside of the rod.
  • the beneficial effects of the present invention are as follows: the present invention starts from sterilizing the fruit and gradually crushes the fruit to obtain healthy fruit juice with different contents of pulp. And it can classify and collect pomace to form an integrated preparation system. Each operation link is orderly and interacting, and one is indispensable. The whole device can continuously crush fruit and continuously produce juice, which is beneficial to the production line of the enterprise. Great economic benefits.
  • a first crushing chamber, a second crushing chamber, a drainage chamber and a pressing chamber are set, and through different grades of chopped fruit, different grades of juice are obtained through the drainage chamber, and the final grade of juice is obtained through the pressing chamber. Juice, and finally the juice and pomace collected by classification.
  • the crushed fruits of different grades are completed in the whole crushing box, and the integrated operation is realized, so that the whole device runs smoothly and the labor cost is low.
  • a cleaning box and a crushing box are arranged, fruit disinfection and cleaning are carried out in the cleaning box, and the fruit is transported to the crushing box for crushing by means of conveying, and the fruit is chopped at multiple levels in the crushing box to obtain fruits with different pulp contents.
  • Juice can meet people's various taste needs and realize the economic benefits of enterprises.
  • FIG. 1 is a schematic structural diagram of a pulverizing device in an embodiment of the present invention.
  • FIG. 2 is a schematic diagram of the structure at A in FIG. 1 .
  • FIG. 3 is a schematic diagram of the structure at B in FIG. 1 .
  • FIG. 4 is a schematic diagram of the bottom of the storage box in the embodiment of the present invention.
  • FIG. 5 is a schematic diagram of the structure at C in FIG. 1 .
  • FIG. 6 is a schematic structural diagram of a second pulverizing rod in an embodiment of the present invention.
  • FIG. 7 is a schematic structural diagram of a fence in an embodiment of the present invention.
  • 1 to 7 are: 1, cleaning box; 2, crushing box; 3, first feeding port; 4, sterilizing box; 5, first drain port; A discharge port; 8, the second water outlet; 9, the first conveyor belt; 91, the fence; 10, the water inlet pipe; 11, the water spray pipe; 12, the conveying frame; 121, the roller; 13, the opening; ; 15, the second conveyor belt; 16, the first crushing chamber; 17, the second crushing chamber; 18, the pressing chamber; 19, the second feeding port; 20, the first motor; 21, the first crushing rod; 211, the vertical Knife; 212, cutter; 22, third drain; 23, fourth drain; 24, second motor; 25, first swash plate; 26, first hydraulic cylinder; 27, juice collecting box; 28, first Three inclined rods; 29, slag collecting box; 30, second hydraulic cylinder; 31, rolling plate; 32, sixth water outlet; 33, storage box; 331, concave pattern.
  • a fruit high-efficiency crushing device includes a cleaning box 1 and a crushing box 2, the cleaning box 1 and the crushing box 2 are arranged side by side, and the top of the cleaning box 1 is provided with a first inlet.
  • Material port 3 the side wall of the bottom of the cleaning box 1 is provided with a second drain port 8
  • the upper part of the cleaning box 1 is provided with a disinfection box 4
  • the first feed port 3 opens to the interior of the disinfection box 4
  • the bottom of the sterilization box 4 is provided with a first switch and a first discharge port 7
  • the side wall of the bottom of the sterilization box 4 is provided with a first drain port 5, and the first switch is in the first row.
  • a first conveyor belt 9 is laterally arranged in the middle of the cleaning box 1, a fence 91 is provided on the first conveyor belt 9, and one end of the first conveyor belt 9 is disposed at the first discharge port 7 and below the other end is provided with a conveying frame 12, the conveying frame 12 is a triangular frame, a plurality of rollers 121 are arranged on the conveying surface of the conveying frame 12, and a sprayer is arranged directly above the first conveying belt 9.
  • a water system, the water spray system includes a water inlet pipe 10 and a water spray pipe 11. One end of the water inlet pipe 10 is connected to the water spray pipe 11, and the other end extends through the side wall of the cleaning box 1 to the outside.
  • the water spray pipe 11 is provided with a plurality of nozzles at intervals, and the nozzles are provided with control valves.
  • the water inlet pipe 10 is connected to an external water pipe.
  • the fruit is put into the disinfection box 4 from the first feeding port 3, and the sodium hypochlorite disinfectant in the disinfection box 4 is disinfected for 10-30 minutes before the fruit is washed.
  • the first drain port 5 is opened to discharge the disinfectant. Then turn on the first switch and pull out the pull bar 6, so that the sterilized fruit falls on the first conveyor belt 9.
  • the control valve on the nozzle to clean the fruit.
  • the fruit will flow in the process of being conveyed, so in the process of spray washing, the fruit will also tumble, so that the fruit can be cleaned in all directions.
  • a second conveyor belt 15 is inclined on the side of the cleaning box 1 close to the conveyor frame 12, and the second conveyor belt 15 is provided with an interval.
  • a plurality of storage boxes 33, the bottom of the storage box 33 is provided with indentations 331, the indentations 331 are one or more of circles, lines, and curves.
  • the indentations 331 are mainly circles Shape and curve, the purpose is to ensure that the fruit is stable in the storage box 33, not easy to slide, and is conducive to the transfer to the crushing box 2.
  • the side wall of the cleaning box 1 close to the second conveyor belt 15 is provided with an opening 13, the bottom end of the second conveyor belt 15 is arranged below the conveying frame 12, and the top end of the second conveyor belt 15 penetrates the The opening 13 extends to the crushing box 2 .
  • the cleaning box 1 is also provided with a fan 14, the fan 14 is rectangular, and the fan 14 extends above the slope of the second conveyor belt 15 through a support rod. 14 to dry the fruit, the rectangular fan 14 can blow a large area, and the fruit can be stabilized in the storage box 33, so the fruit will not fall out of the storage box 33 during the drying process.
  • rollers 121 are arranged at intervals on the conveying frame 12, the fruit rolls on the conveying frame 12 to the second conveyor belt 15, and the water on the fruit can be dropped for the first time.
  • the moisture content of the fruits conveyed to the second conveyor belt 15 is already low, and the second blow drying is performed, so that the fruits can be drained of moisture before being crushed.
  • the crushing box 2 is provided with a first crushing chamber 16, a drainage chamber, a second crushing chamber 17 and a pressing chamber 18, and a gradient is formed between them, which is conducive to the falling of crushed fruits.
  • the upper part of the side of the first pulverizing chamber 16 is provided with a second feeding port 19, and the top of the second conveyor belt 15 extends through the opening 13 to the second feeding port 19.
  • the first pulverizing chamber 16 is provided with a first pulverizing mechanism, the bottom of the first pulverizing chamber 16 is provided with a second switch, the drainage chamber is arranged below the first pulverizing chamber 16, and the drainage chamber is provided with mutually docking second switches.
  • a sloping plate 25 and a second sloping plate, a third feeding port is provided on the side wall of the first pulverizing chamber 16 near the first sloping plate 25, and the first sloping plate 25 is used for the fruit in the first pulverizing chamber 16
  • the flakes are introduced into the second crushing chamber 17, and the second inclined plate is used to block the juice in the first crushing chamber 16 from falling to the bottom of the drainage chamber.
  • the second pulverizing chamber 17 is arranged on the side of the drainage chamber.
  • the upper part of the second pulverizing chamber 17 is provided with a third switch, and the bottom of the second pulverizing chamber 17 is provided with a fourth switch.
  • a second pulverizing mechanism is arranged between the third switch and the fourth switch, the pressing chamber 18 is arranged below the second pulverizing chamber 17, and a third inclined plate is arranged in the upper part of the pressing chamber 18, close to the second pulverizing chamber 17.
  • the side wall of the drainage chamber of the third inclined plate is provided with a third water outlet 22 .
  • a fifth switch is arranged in the middle of the pressing chamber 18, a first hydraulic cylinder 26 is arranged at the bottom of the pressing chamber 18, and a second hydraulic cylinder 30 is arranged below the fifth switch.
  • the second hydraulic cylinder The end of 30 is fixedly connected with a rolling plate 31, and the bottom surface of the pressing chamber 18 is provided with a filter screen.
  • a sixth drain port 32 is provided on the side wall of the pressing chamber 18 , a slag collecting box 29 is provided below the sixth water drain port 32 , and a juice collecting box 27 is provided below the pressing chamber 18 .
  • a more specific structure is that the first inclined plate 25 is a mesh structure, the second inclined plate and the third inclined plate are sealed structures, the third inclined plate is provided with a sixth switch, the The second inclined plate divides the drainage chamber into an upper row chamber and a lower row chamber, the bottom side of the upper row chamber is provided with a fourth drain port 23, and the bottom side of the lower row chamber is provided with Five drains.
  • the specific pulverizing mechanism is that the first pulverizing mechanism includes a first motor 20 and a first pulverizing rod 21.
  • the first pulverizing rod 21 is provided with a plurality of vertical knives 211, and the vertical knives 211 are vertically arranged on the second pulverizing rod 21.
  • the second pulverizing mechanism includes a second motor 24 and a second pulverizing rod, the second pulverizing rod is provided with a number of cutting knives 212 and vertical knives 211, and the vertical knives 211 are vertically arranged with a shrinking function in the second pulverizing rod.
  • the first pulverizing rod 21 is provided with a vertical knife 211, the fruit pieces obtained by pulverization are larger, and the scattered fruit pulp is less; the second pulverizing rod is provided with a cutting knife 212 and a vertical knife 211, and the fruit pieces obtained by pulverization are relatively small. Small, with more pulp scattered.
  • the top of the second conveyor belt 15 extends to the second feeding port 19, and each time it passes through the storage box 33 at the second feeding port 19, the fruit will drop to the second feeding port 19, and then enter the second feeding port 19.
  • the first pulverization chamber 16 performs the first stage pulverization to obtain the first stage fruit pieces and the first stage juice.
  • the second switch is turned on, and the first stage fruit pieces flow to the second stage through the first inclined plate 25.
  • the second-stage pulverization is performed in the pulverizing chamber 17 , and the first-stage juice will be drained to the upper chamber through the second inclined plate and discharged from the third water outlet 22 .
  • the first-stage fruit pieces in the second crushing chamber 17 are dropped onto the second crushing rod for crushing to obtain the second-stage fruit pieces and the second-stage juice
  • the fourth switch turn on the fourth switch
  • the second The first-stage fruit slices and the second-stage juice enter the pressing chamber 18.
  • the sixth switch is turned off first, and the second-stage juice is drained to the lower chamber through the third inclined plate and discharged from the fourth drain port 23.
  • the fifth switch and the sixth switch turn on the fifth switch and the sixth switch.
  • the first hydraulic cylinder 26 is closed.
  • the first hydraulic cylinder 26 does not extend into the pressing chamber 18.
  • the fruit pieces fall to the bottom of the pressing chamber 18, and the second hydraulic cylinder 26 is activated.
  • the hydraulic cylinder 30 makes it press the second-stage fruit pieces in the pressing chamber 18 to obtain the pomace and the third-stage fruit juice. Finally, the pomace is pushed through the first hydraulic cylinder 26 and discharged from the sixth water outlet 32 to the slag collection. In the box 29, the third-stage juice flows into the juice collecting box 27 through the filter screen on the bottom surface of the pressing chamber 18.
  • juices with different pulp contents are to be obtained according to the preparation standards of the enterprise, and the juices with different pulp contents can be prepared by controlling the running time of each operation link in the device. Squeeze, so that the fruit juice is completely squeezed out, reducing waste.

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

一种水果高效粉碎装置，包括清洗箱（1）和粉碎箱（2），清洗箱与粉碎箱并排设置，清洗箱内上部设有消毒箱（4），清洗箱内中部横向设置有第一传送带（9），在清洗箱内靠近输送架（12）的一侧倾斜设置有第二传送带（15），第二传送带的底端设置在输送架的下方，第二传送带的顶端贯穿敞口（13）延伸到粉碎箱上；粉碎箱内设置有第一粉碎室（16）、引流室、第二粉碎室（17）以及压榨室（18），引流室设置在第一粉碎室的下方，第二粉碎室设置在引流室的侧面，压榨室设置在第二粉碎室的下方。水果粉碎装置上具有一体化系统、高效粉碎的特点。

Description

一种水果高效粉碎装置 技术领域
本发明属于粉碎装置技术领域，具体涉及一种水果高效粉碎装置。
 背景技术
水果是人们生活中营养补充的重要食物，随着生活水平提高，现代人通常比较注重生活的质量，尤其是在和个人健康密切相关的饮食方面更加注重，对于日常生活中经常饮用的果汁类饮料也不例外，为保证所饮用果汁类饮料的口感，通常人们比较喜欢喝鲜榨的果汁，鲜榨的果汁不但口感好、而且喝起来比较健康。而企业常常以粉碎大量水果来制备果汁，才能保证粉碎的效率，为保证人们的健康，在粉碎水果前要对水果进行消毒、清洗，而在粉碎水果过程中，由于对果汁内含果肉含量的要求不同，所以需要在粉碎中选择适合的切刀和压榨强度来得到不同含量果肉的果汁，在收集上也需要分开。由于目前企业在该粉碎装置上还没有形成完善的制备系统，因此，需要设计出一种既能消毒、清洗，又能进行不同等级的一体化粉碎水果装置很有必要。
 技术问题
本发明旨在解决上述技术问题，提供一种水果高效粉碎装置，主要解决水果粉碎装置不能形成一体化粉碎的技术问题，本发明通过对水果消毒、清洗、阶级粉碎等一体化系统进行粉碎，能够分开收集含有具有不同果肉含量的果汁。
 技术解决方案
本发明的技术方案为：一种水果高效粉碎装置，包括清洗箱和粉碎箱，所述清洗箱与所述粉碎箱并排设置，所述清洗箱顶部开设有第一进料口，所述清洗箱内上部设有消毒箱，所述第一进料口开向所述消毒箱内部，所述消毒箱底部设有第一道开关和第一排料口，所述第一道开关在所述第一排料口的上方；所述清洗箱内中部横向设置有第一传送带，所述第一传送带的一端设置在所述第一排料口的下方，另一端的下方设置有输送架，所述第一传送带的正上方设有喷水系统；在所述清洗箱内靠近所述输送架的一侧倾斜设置有第二传送带，靠近所述第二传送带的所述清洗箱侧壁开设有敞口，所述第二传送带的底端设置在所述输送架的下方，所述第二传送带的顶端贯穿所述敞口延伸到所述粉碎箱上。
所述粉碎箱内设置有第一粉碎室、引流室、第二粉碎室以及压榨室，所述第一粉碎室侧面的上部开设有第二进料口，所述第一粉碎室内设有第一粉碎机构，所述第一粉碎室底部设置有第二道开关，所述引流室设置在所述第一粉碎室的下方，所述引流室内设有相互对接的第一斜板和第二斜板；所述第二粉碎室设置在所述引流室的侧面，所述第二粉碎室内上部设有第三道开关，所述第二粉碎室底部设有第四道开关，在所述第三道开关和第四道开关之间设置有第二粉碎机构，所述压榨室设置在所述第二粉碎室的下方，所述压榨室内上部设有第三斜板，所述压榨室内中部设有第五道开关，所述压榨室底部设有第一液压缸，在所述第五道开关下方设置有第二液压缸，所述第二液压缸端部固定连接有碾压板，所述压榨室的底面设有过滤网。
作为本发明更为优化的技术方案，所述喷水系统包括进水管和喷水管，所述进水管一端连通到所述喷水管上，另一端贯穿所述清洗箱侧壁延伸至外部，所述喷水管上间隔设置有若干个喷嘴，所述喷嘴上设有控制阀。
作为本发明更为优化的技术方案，所述输送架为三角形架子，所述输送架的传送面上设置若干个滚筒。
作为本发明更为优化的技术方案，所述第二传送带的顶端贯穿所述敞口延伸到所述第二进料口，所述消毒箱底部的侧壁设有第一排水口，所述清洗箱底部的侧壁设有第二排水口，靠近第一斜板的所述第一粉碎室侧壁设有第三进料口，靠近第三斜板的所述引流室侧壁设有第三排水口。
作为本发明更为优化的技术方案，所述第一斜板为网状结构，所述第二斜板和第三斜板为密封结构，所述第三斜板上设有第六道开关，所述第二斜板将所述引流室分隔为上排腔室和下排腔室，所述上排腔室的底侧设有第四排水口，所述下排腔室的底侧设有第五排水口。
作为本发明更为优化的技术方案，所述压榨室侧壁设有第六排水口，所述第六排水口下方设有集渣箱，所述压榨室的下方设有集汁箱。
作为本发明更为优化的技术方案，所述第一传送带上设有围栏。
作为本发明更为优化的技术方案，所述第二传送带上间隔设有若干个收纳箱，所述收纳箱底部设有凹纹，所述凹纹为圆形、线条、曲线中的一种或几种。
作为本发明更为优化的技术方案，所述清洗箱上还设有风扇，所述风扇通过支杆延伸到所述第二传送带斜面的上方，所述风扇为长方形。
作为本发明更为优化的技术方案，所述第一粉碎机构包括第一电机和第一粉碎棒，所述第一粉碎棒上设有若干立刀，所述立刀垂直设置在所述第二粉碎棒内；所述第二粉碎机构包括第二电机和第二粉碎棒，所述第二粉碎棒上设有若干个切刀和立刀，所述立刀具有收缩功能垂直设置在所述第二粉碎棒内。
 有益效果
由于采用上述技术方案，本发明的有益效果为：本发明从消毒水果开始到逐级粉碎水果得到含有不同含量果肉又健康的果汁。并且能够进行分类收集果渣，形成一体化制备系统，每个操作环节有序且相互作用，缺一不可，整个装置能够源源不断的粉碎水果，不断的产出果汁，这对企业的生产线得到了很大的经济效益。
1、本发明在粉碎水果上，设置第一粉碎室、第二粉碎室、引流室以及压榨室，通过不同等级的切碎水果，通过引流室得到不同阶级的果汁，通过压榨室得到最后阶级的果汁，最终得到分类收集的果汁和果渣。在整个粉碎箱内完成不同等级的粉碎水果，且实现一体化操作，使得整个装置运行流畅，人工成本投入低。
本发明通过设置清洗箱和粉碎箱，在清洗箱内进行水果消毒和清洗，通过传送方式将水果输送到粉碎箱内粉碎，在粉碎箱内进行多等级的切碎水果，得到含有不同果肉含量的果汁，满足人们的各种口感需求，实现企业的经济效益。
 附图说明
图1为本发明实施例中粉碎装置的结构示意图。
图2为图1中A处的结构示意图。
图3为图1中B处的结构示意图。
图4为本发明实施例中收纳箱底部的示意图。
图5为图1中C处的的结构示意图。
图6为本发明实施例中第二粉碎棒的结构示意图。
图7为本发明实施例中围栏的结构示意图。
图1至图7中的附图标号为：1、清洗箱；2、粉碎箱；3、第一进料口；4、消毒箱；5、第一排水口；6、拉条；7、第一排料口；8、第二排水口；9、第一传送带；91、围栏；10、进水管；11、喷水管；12、输送架；121、滚筒；13、敞口；14、风扇；15、第二传送带；16、第一粉碎室；17、第二粉碎室；18、压榨室；19、第二进料口；20、第一电机；21、第一粉碎棒；211、立刀；212、切刀；22、第三排水口；23、第四排水口；24、第二电机；25、第一斜板；26、第一液压缸；27、集汁箱；28、第三斜杆；29、集渣箱；30、第二液压缸；31、碾压板；32、第六排水口；33、收纳箱；331、凹纹。
 本发明的实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例：结合图1-7，一种水果高效粉碎装置，包括清洗箱1和粉碎箱2，所述清洗箱1与所述粉碎箱2并排设置，所述清洗箱1顶部开设有第一进料口3，所述清洗箱1底部的侧壁设有第二排水口8，所述清洗箱1内上部设有消毒箱4，所述第一进料口3开向所述消毒箱4内部，所述消毒箱4底部设有第一道开关和第一排料口7，所述消毒箱4底部的侧壁设有第一排水口5，所述第一道开关在所述第一排料口7的上方；所述清洗箱1内中部横向设置有第一传送带9，所述第一传送带9上设有围栏91，所述第一传送带9的一端设置在所述第一排料口7的下方，另一端的下方设置有输送架12，所述输送架12为三角形架子，所述输送架12的传送面上设置若干个滚筒121，所述第一传送带9的正上方设有喷水系统，所述喷水系统包括进水管10和喷水管11，所述进水管10一端连通到所述喷水管11上，另一端贯穿所述清洗箱1侧壁延伸至外部，所述喷水管11上间隔设置有若干个喷嘴，所述喷嘴上设有控制阀，工作时，进水管10连接外部的水管。将水果从第一进料口3投入到消毒箱4，消毒箱4内次氯酸钠消毒液，在水果清洗前先进行10-30分钟消毒，消毒完毕后，打开第一排水口5将消毒液排出，再打开第一道开关和拉出拉条6，使得消毒好的水果掉落到第一传送带9上，水果在第一传送带9被传送的过程，打开喷嘴上的控制阀进行清洗水果，由于大量的水果在被传送过程会有所流动，因此在喷洗的过程，水果也会翻滚，从而能使得水果全方位的清洗，为控制第一传送带9上水果不要推挤，可将拉条6拉出短一些使得第一排料口7开得小一点，让水果缓慢掉落到第一传送带9上，而第一传送带9上设置围栏91，目的是防止水果在喷洗过程中掉出第一传送带9。
水果清洗完毕后进行传送到粉碎箱2，在传送过程环节，在所述清洗箱1内靠近所述输送架12的一侧倾斜设置有第二传送带15，所述第二传送带15上间隔设有若干个收纳箱33，所述收纳箱33底部设有凹纹331，所述凹纹331为圆形、线条、曲线中的一种或几种，在本实施例中，凹纹331主要为圆形和曲线，目的是保证水果在收纳箱33内稳定，不易滑动，有利于传送到粉碎箱2内。靠近所述第二传送带15的所述清洗箱1侧壁开设有敞口13，所述第二传送带15的底端设置在所述输送架12的下方，所述第二传送带15的顶端贯穿所述敞口13延伸到所述粉碎箱2上。所述清洗箱1上还设有风扇14，风扇14为长方形，所述风扇14通过支杆延伸到所述第二传送带15斜面的上方，在水果在第二传送带15上被运送过程中，风扇14对水果进行吹干，长方形的风扇14能够进行大面积的吹风，而水果能稳定在收纳箱33内，所以在吹干过程水果不会掉出收纳箱33。另外，需要强调的是，由于输送架12上是间隔设置滚筒121，所以水果在输送架12上滚动到第二传送带15的过程，已经能够将水果上的水进行第一次掉落，此时被运送到第二传送带15上的水果沾的水分已经较低，再进行第二次吹干，使得水果在进行粉碎前能够排净水分。
在水果粉碎过程，所述粉碎箱2内设置有第一粉碎室16、引流室、第二粉碎室17以及压榨室18，他们之间形成梯度，利于粉碎的水果掉落。所述第一粉碎室16侧面的上部开设有第二进料口19，所述第二传送带15的顶端贯穿所述敞口13延伸到所述第二进料口19，所述第一粉碎室16内设有第一粉碎机构，所述第一粉碎室16底部设置有第二道开关，所述引流室设置在所述第一粉碎室16的下方，所述引流室内设有相互对接的第一斜板25和第二斜板，靠近第一斜板25的所述第一粉碎室16侧壁设有第三进料口，第一斜板25用于将第一粉碎室16内的水果片引进第二粉碎室17内，第二斜板用于阻断第一粉碎室16内的果汁掉落到引流室的底部。所述第二粉碎室17设置在所述引流室的侧面，所述第二粉碎室17内上部设有第三道开关，所述第二粉碎室17底部设有第四道开关，在所述第三道开关和第四道开关之间设置有第二粉碎机构，所述压榨室18设置在所述第二粉碎室17的下方，所述压榨室18内上部设有第三斜板，靠近第三斜板的所述引流室侧壁设有第三排水口22。所述压榨室18内中部设有第五道开关，所述压榨室18底部设有第一液压缸26，在所述第五道开关下方设置有第二液压缸30，所述第二液压缸30端部固定连接有碾压板31，所述压榨室18的底面设有过滤网。所述压榨室18侧壁设有第六排水口32，所述第六排水口32下方设有集渣箱29，所述压榨室18的下方设有集汁箱27。
更为具体的结构是，所述第一斜板25为网状结构，所述第二斜板和第三斜板为密封结构，所述第三斜板上设有第六道开关，所述第二斜板将所述引流室分隔为上排腔室和下排腔室，所述上排腔室的底侧设有第四排水口23，所述下排腔室的底侧设有第五排水口。
具体粉碎机构为，所述第一粉碎机构包括第一电机20和第一粉碎棒21，所述第一粉碎棒21上设有若干立刀211，所述立刀211垂直设置在所述第二粉碎棒内；所述第二粉碎机构包括第二电机24和第二粉碎棒，所述第二粉碎棒上设有若干个切刀212和立刀211，所述立刀211具有收缩功能垂直设置在所述第二粉碎棒内。在第一粉碎棒21上设有立刀211，粉碎得到的水果片较大，分散出来的果肉较少；在第二粉碎棒上设有切刀212和立刀211，粉碎得到的水果片较小，分散出来的果肉较多。
在水果粉碎过程中，第二传送带15的顶端延伸到第二进料口19，每经过第二进料口19处的收纳箱33，水果会掉落到第二进料口19，随后进入到第一粉碎室16进行第一阶段粉碎，得到第一阶段水果片和第一阶段果汁，第一阶段粉碎后，打开第二道开关，第一阶段水果片通过第一斜板25流到第二粉碎室17内进行第二阶段粉碎，而第一阶段果汁会通过第二斜板引流到上腔室并从第三排水口22排出。打开第三道开关，在第二粉碎室17内的第一阶段水果片掉落到第二粉碎棒上进行粉碎，得到第二阶段水果片和第二阶段果汁，打开第四道开关，第二阶段水果片和第二阶段果汁进到压榨室18，在压榨室18内，先关闭第六道开关，第二阶段果汁通过第三斜板引流到下腔室并从第四排水口23排出，再打开第五道开关和第六道开关，此时关闭第一液压缸26，第一液压缸26没有伸入到压榨室18内，第二阶段水果片落到压榨室18底部，启动第二液压缸30使其在压榨室18内对第二阶段水果片进行压榨，得到果渣和第三阶级果汁，最后果渣通过第一液压缸26推移并从第六排水口32排出落到集渣箱29，第三阶级果汁通过压榨室18底面的过滤网流进集汁箱27。
在制备过程中，根据企业制备标准要得到含有不同果肉含量的果汁，通过控制装置内每个操作环节的运行时间即可达到制备含有不同果肉含量的果汁，而最后通过压榨室18对水果碎片进行压榨，使得水果汁彻底榨出，减少浪费。
上述说明是针对本发明较佳可行实施例的详细说明，但实施例并非用以限定本发明的专利申请范围，凡本发明所提示的技术精神下所完成的同等变化或修饰变更，均应属于本发明所涵盖专利范围。

Claims (10)

  1. 一种水果高效粉碎装置，包括清洗箱(1)和粉碎箱(2)，其特征在于：所述清洗箱(1)与所述粉碎箱(2)并排设置，
    所述清洗箱(1)顶部开设有第一进料口(3)，所述清洗箱(1)内上部设有消毒箱(4)，所述第一进料口(3)开向所述消毒箱(4)内部，所述消毒箱(4)底部设有第一道开关和第一排料口(7)，所述第一道开关在所述第一排料口(7)的上方；所述清洗箱(1)内中部横向设置有第一传送带(9)，所述第一传送带(9)的一端设置在所述第一排料口(7)的下方，另一端的下方设置有输送架(12)，所述第一传送带(9)的正上方设有喷水系统；在所述清洗箱(1)内靠近所述输送架(12)的一侧倾斜设置有第二传送带(15)，靠近所述第二传送带(15)的所述清洗箱(1)侧壁开设有敞口(13)，所述第二传送带(15)的底端设置在所述输送架(12)的下方，所述第二传送带(15)的顶端贯穿所述敞口(13)延伸到所述粉碎箱(2)上；
    所述粉碎箱(2)内设置有第一粉碎室(16)、引流室、第二粉碎室(17)以及压榨室(18)，所述第一粉碎室(16)侧面的上部开设有第二进料口(19)，所述第一粉碎室(16)内设有第一粉碎机构，所述第一粉碎室(16)底部设置有第二道开关，所述引流室设置在所述第一粉碎室(16)的下方，所述引流室内设有相互对接的第一斜板(25)和第二斜板；所述第二粉碎室(17)设置在所述引流室的侧面，所述第二粉碎室(17)内上部设有第三道开关，所述第二粉碎室(17)底部设有第四道开关，在所述第三道开关和第四道开关之间设置有第二粉碎机构，所述压榨室(18)设置在所述第二粉碎室(17)的下方，所述压榨室(18)内上部设有第三斜板，所述压榨室(18)内中部设有第五道开关，所述压榨室(18)底部设有第一液压缸(26)，在所述第五道开关下方设置有第二液压缸(30)，所述第二液压缸(30)端部固定连接有碾压板(31)，所述压榨室(18)的底面设有过滤网。
  2. 如权利要求1所述的一种水果高效粉碎装置，其特征在于：所述喷水系统包括进水管(10)和喷水管(11)，所述进水管(10)一端连通到所述喷水管(11)上，另一端贯穿所述清洗箱(1)侧壁延伸至外部，所述喷水管(11)上间隔设置有若干个喷嘴，所述喷嘴上设有控制阀。
  3. 如权利要求1所述的一种水果高效粉碎装置，其特征在于：所述输送架(12)为三角形架子，所述输送架(12)的传送面上设置若干个滚筒(121)。
  4. 如权利要求1所述的一种水果高效粉碎装置，其特征在于：所述第二传送带(15)的顶端贯穿所述敞口(13)延伸到所述第二进料口(19)，所述消毒箱(4)底部的侧壁设有第一排水口(5)，所述清洗箱(1)底部的侧壁设有第二排水口(8)，靠近第一斜板(25)的所述第一粉碎室(16)侧壁设有第三进料口，靠近第三斜板的所述引流室侧壁设有第三排水口(22)。
  5. 如权利要求1所述的一种水果高效粉碎装置，其特征在于：所述第一斜板(25)为网状结构，所述第二斜板和第三斜板为密封结构，所述第三斜板上设有第六道开关，所述第二斜板将所述引流室分隔为上排腔室和下排腔室，所述上排腔室的底侧设有第四排水口(23)，所述下排腔室的底侧设有第五排水口。
  6. 如权利要求1所述的一种水果高效粉碎装置，其特征在于：所述压榨室(18)侧壁设有第六排水口(32)，所述第六排水口(32)下方设有集渣箱(29)，所述压榨室(18)的下方设有集汁箱(27)。
  7. 如权利要求1所述的一种水果高效粉碎装置，其特征在于：所述第一传送带(9)上设有围栏(91)。
  8. 如权利要求1所述的一种水果高效粉碎装置，其特征在于：所述第二传送带(15)上间隔设有若干个收纳箱(33)，所述收纳箱(33)底部设有凹纹(331)，所述凹纹(331)为圆形、线条、曲线中的一种或几种。
  9. 如权利要求1所述的一种水果高效粉碎装置，其特征在于：所述清洗箱(1)上还设有风扇(14)，所述风扇(14)通过支杆延伸到所述第二传送带(15)斜面的上方，所述风扇(14)为长方形。
  10. 如权利要求1所述的一种水果高效粉碎装置，其特征在于：所述第一粉碎机构包括第一电机(20)和第一粉碎棒(21)，所述第一粉碎棒(21)上设有若干立刀(211)，所述立刀(211)垂直设置在所述第二粉碎棒内；所述第二粉碎机构包括第二电机(24)和第二粉碎棒，所述第二粉碎棒上设有若干个切刀(212)和立刀(211)，所述立刀(211)具有收缩功能垂直设置在所述第二粉碎棒内。
PCT/CN2021/089915 2021-04-08 2021-04-26 一种水果高效粉碎装置 Ceased WO2022213430A1 (zh)

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