WO2022206056A1 - 一种负压式低损伤木皮染色装置 - Google Patents

一种负压式低损伤木皮染色装置 Download PDF

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Publication number
WO2022206056A1
WO2022206056A1 PCT/CN2021/140888 CN2021140888W WO2022206056A1 WO 2022206056 A1 WO2022206056 A1 WO 2022206056A1 CN 2021140888 W CN2021140888 W CN 2021140888W WO 2022206056 A1 WO2022206056 A1 WO 2022206056A1
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Prior art keywords
dyeing
plate
negative pressure
cylinder
filter
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PCT/CN2021/140888
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English (en)
French (fr)
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李锦雄
彭晓武
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浙江久顺新材料科技有限公司
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Publication of WO2022206056A1 publication Critical patent/WO2022206056A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/02—Staining or dyeing wood; Bleaching wood
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 

Definitions

  • the invention relates to the field of veneer processing equipment, in particular to a negative pressure type low-damage veneer dyeing device.
  • Veneer is commonly known as veneer, veneer, and its veneer decoration industry started in the 1950s, and has grown to a considerable scale after half a century of development. Especially in the past two decades, with the leaping growth of my country's furniture manufacturing industry and decoration industry, its development has been advancing by leaps and bounds, and a large number of industry experts have emerged.
  • a heating dyeing device is needed to color the veneer, but the existing heating dyeing device cannot remove impurities in the dye.
  • the shavings are washed down and circulated with the dye, and it is easy to block the pipeline, and at the same time of dyeing, the hanging cage keeps shaking back and forth, so that the veneer, plank, wood and wood blocks can be fully dyed, but doing so brings There are big defects: the structure setting is unreasonable, the swing of the hanging cage can easily lead to cracking and damage of the veneer during the shaking process, and the dyeing effect is not as expected.
  • the present invention proposes a negative pressure low-damage veneer dyeing device to overcome the above-mentioned technical problems existing in the related art.
  • a negative pressure type low-damage veneer dyeing device comprising a bottom plate, the top of the bottom plate is sequentially provided with a dyeing tank, a dyeing tank and a filter box from left to right, and one side of the dyeing tank is provided with the dyeing tank.
  • the connected conduit, the top of the bottom plate and on both sides of the dyeing cylinder are provided with a telescopic cylinder 1 and a telescopic cylinder 2 symmetrically arranged, and the tops of the telescopic cylinder 1 and the telescopic cylinder 2 are provided with casings
  • the casing is provided with a horizontally arranged screw rod, one side of the screw rod is connected with the output end of the drive motor located in the casing, and the screw rod is provided with a symmetrically arranged moving block 1 and moving block 2 , the bottom ends of the first moving block and the second moving block are provided with mounting plates, the bottom ends of the mounting plates are provided with a hanging cage extending to the outside of the casing, and the dyeing tank is a cavity with an open top structure, the bottom end of the mounting plate and both sides of the hanging cage are provided with sealing plates;
  • the first and second stirring shafts are arranged symmetrically on both sides of the dyeing cylinder.
  • the first and second stirring shafts are provided with a number of uniformly distributed stirring blades.
  • Both are provided with negative pressure pumps arranged horizontally, and the negative pressure pumps are connected with the dyeing cylinder through a connecting plate. It is a cavity structure with an open top, and the top of the dye cylinder is provided with a cover plate matching the opening, and the cover plate is provided with a liquid inlet pipe;
  • the filter box is connected with the dyeing cylinder through a drain pipe, and a pulverizing chamber, a filtering chamber and a mixing chamber are arranged in the filtering box in sequence from left to right, and a pulverizing chamber and the filtering chamber are provided between the Part 1, the partition 1 is provided with a hole, the hole is provided with a matching filter mesh 1, a partition 2 is arranged between the filter chamber and the mixing chamber, and the partition 2
  • the upper opening is provided with a second filter screen, and one side of the filter box is provided with a servo motor;
  • the output end of the servo motor is provided with a rotating shaft extending into the filter box and passing through the filter screen two and the filter screen one in sequence, and the rotating shaft is located on the filter screen two and the filter screen one. There are scrapers on both sides;
  • a collection frame is arranged in the filter box and between the first partition and the second partition.
  • the bottom end of the collection frame is provided with a through groove matching the rotating shaft, and the
  • the top of the filter box is provided with a fixed plate extending to the outside of the filter box, the top of the filter box is provided with a mounting groove that matches the fixed plate, and the side of the collection frame close to the second partition is provided with filter plate.
  • a drain pipe is provided at the top of the filter box and above the mixing chamber, and a water pump matched with the drain pipe is provided on the drain pipe.
  • the drain pipe is provided with a matching valve
  • the fixing plate is connected with the installation groove by fixing bolts.
  • the bottom end of the casing is provided with a travel groove matching the hanging cage, and the driving motor is a multi-frequency explosion-proof forward and reverse rotation motor.
  • a heating plate is arranged in the dyeing tank, and a sensor electrically connected to the heating plate is arranged on the connecting plate.
  • the bottom ends of the first stirring shaft and the second stirring shaft are connected to the output end of the rotary motor located in the dyeing tank.
  • a plurality of evenly distributed pulverizing pieces are sleeved on the rotating shaft and located in the pulverizing chamber, and the pulverizing pieces are arranged around the rotating shaft.
  • a plurality of evenly distributed interactive rods are sleeved on the rotating shaft and located in the mixing chamber, and the interactive rods are arranged around the rotating shaft.
  • a sealing ring is provided at the connection between the fixing plate and the installation groove.
  • the beneficial effects of the invention are as follows: through the coordination design of the dyeing tank, the first stirring shaft and the second stirring shaft, the dyestuff is fully stirred and mixed, and then put into the veneer for dyeing, without shaking to make the dyeing more sufficient, and no Damages the veneer, making the water in the dyeing tank tumbling, making dyeing more convenient, reducing the labor intensity of workers, speeding up the dyeing efficiency while ensuring the quality of dyeing, and increasing the production efficiency of the factory; when the veneer is cyclically colored , It is easy to wash down the debris of the veneer and circulate with the dye, and it is easy to block the pipeline.
  • the design of the scraper is convenient for the scraper to clean the second filter and the first filter to prevent clogging.
  • FIG. 1 is a schematic structural diagram of a negative pressure low-damage veneer dyeing device according to an embodiment of the present invention
  • FIG. 2 is a schematic structural diagram of a dyeing tank in a negative pressure low-damage veneer dyeing device according to an embodiment of the present invention
  • FIG. 3 is a schematic structural diagram of a dye tank in a negative pressure low-damage veneer dyeing device according to an embodiment of the present invention
  • FIG. 4 is a side view of a hanging cage in a negative pressure low-damage veneer dyeing device according to an embodiment of the present invention
  • FIG. 5 is one of the structural schematic diagrams of a filter box in a negative pressure low-damage veneer dyeing device according to an embodiment of the present invention
  • FIG. 6 is the second structural schematic diagram of a filter box in a negative pressure low-damage veneer dyeing device according to an embodiment of the present invention.
  • FIG. 7 is a side view of a collecting frame in a negative pressure low-damage veneer dyeing device according to an embodiment of the present invention.
  • a negative pressure type low damage veneer dyeing device is provided.
  • the negative pressure type low-damage veneer dyeing device includes a bottom plate 1, and the top of the bottom plate 1 is sequentially provided with a dye tank 2, a dye tank 3 and a filter box from left to right 4.
  • One side of the dyeing cylinder 2 is provided with a conduit 5 connected to the dyeing cylinder 3, and the top of the bottom plate 1 and both sides of the dyeing cylinder 3 are provided with symmetrically arranged telescopic cylinders 6.
  • the top ends of the telescopic cylinder one 6 and the telescopic cylinder two 7 are provided with a casing 8, and the casing 8 is provided with a horizontally arranged screw rod 9, one side of the screw rod 9 is Connected with the output end of the drive motor 10 located in the housing 8, the screw rod 9 is provided with a symmetrically arranged moving block one 11 and a moving block two 12, the moving block one 11 and the moving block two
  • the bottom end of 12 is provided with a mounting plate 13, and the bottom end of the mounting plate 13 is provided with a hanging cage 14 extending to the outside of the housing 8, and the dyeing tank 3 is a cavity structure with an open top.
  • the bottom end of the plate 13 and both sides of the hanging cage 14 are provided with sealing plates 15;
  • the two sides in the dyeing cylinder 3 are provided with a stirring shaft one 16 and a stirring shaft two 17 which are symmetrically arranged. Both sides of the top end in the cylinder 3 are provided with a negative pressure pump 19 arranged horizontally.
  • the negative pressure pump 19 is connected with the dyeing cylinder 3 through a connecting plate 20.
  • the pressure pump 21 connected to the conduit 5, the dye cylinder 2 is a cavity structure with an open top, and the top of the dye cylinder 2 is provided with a cover plate 22 that matches the opening.
  • the filter box 4 is connected to the dyeing cylinder 3 through the drain pipe 24.
  • the filter box 4 is provided with a crushing chamber 25, a filtering chamber 26 and a mixing chamber 27 in sequence from left to right.
  • a partition 1 28 is arranged between the filter chambers 26, a hole is formed on the partition plate 1 28, and a filter mesh 1 29 is arranged in the hole, and the filter chamber 26 and the mixing chamber are
  • the output end of the servo motor 32 is provided with a rotating shaft 33 extending into the filter box 4 and passing through the second filter screen 31 and the first filter screen 29 in sequence. Both sides of the filter screen two 31 and the filter screen one 29 are respectively provided with scrapers 34;
  • a collection frame 35 is arranged in the filter box 4 and located between the first partition plate 28 and the second partition plate 30 .
  • the bottom end of the collection frame 35 is provided with a through slot 36 matching the rotating shaft 33 .
  • the top of the collection frame 35 is provided with a fixing plate 37 extending to the outside of the filter box 4, the top of the filter box 4 is provided with a mounting groove 38 that matches the fixing plate 37, and the collection A filter plate 39 is provided on the side of the frame 35 close to the second partition plate 30 .
  • a drain pipe 40 is provided at the top of the filter box 4 and above the mixing chamber 27 , and a water pump matched with the drain pipe 40 is provided on the drain pipe 40 .
  • the pipe 24 is provided with a matching valve, and the fixing plate 37 is connected with the mounting groove 38 by fixing bolts, and the bottom end of the housing 8 is provided with a travel groove matching the hanging cage 14 41.
  • the drive motor 10 is a multi-frequency explosion-proof forward and reverse rotation motor. The design of the fixing bolts facilitates the installation and removal of the collecting frame 35 by the staff.
  • the dyeing tank 3 is provided with a heating plate 42
  • the connecting plate 20 is provided with a sensor electrically connected to the heating plate 42
  • the stirring shaft 16 and the The bottom end of the second stirring shaft 17 is connected with the output end of the rotating motor located in the dyeing cylinder 3.
  • the rotating shaft 33 and located in the crushing chamber 25 are sleeved with a number of uniformly distributed crushing pieces 43.
  • the sheet 43 is arranged around the rotating shaft 33 .
  • a plurality of evenly distributed interactive rods 44 are sleeved on the rotating shaft 33 and located in the mixing chamber 27 .
  • the interactive rods 44 are arranged around the rotating shaft 33 , and the fixing plate A sealing ring is provided at the connection between 37 and the mounting groove 38 .
  • the sealing ring Through the design of the sealing ring, the sealing performance between the fixing plate 37 and the installation groove 38 can be improved.
  • the veneer to be dyed is placed in the hanging cage 14, the screw rod 9 is driven to rotate by the driving motor 10, and the moving block 11 and the moving block two 12 are driven by the mounting plate 13 along with the rotation of the screw rod 9.
  • the cage 14 is moved to the top of the dyeing cylinder 3, and then the first telescopic cylinder 6 and the second telescopic cylinder 7 are activated to drive the housing 8 to move down, so that the hanging cage 14 enters the dyeing cylinder 3, and the sealing plate 15 at the bottom of the mounting plate 13 is connected to the dyeing cylinder 3.
  • the top of the cylinder 3 interferes to achieve the sealing effect.
  • the dye liquor in the dye cylinder 2 enters the dyeing cylinder 3 through the conduit 5, and the veneer in the hanging cage 14 is dyed.
  • the negative pressure pump 19 is activated to make the dyeing cylinder 3 A negative pressure effect is formed inside.
  • the filter box 4 After the dyeing is completed, it enters the filter box 4 through the drain pipe 24.
  • the debris and impurities in the dye are filtered, so that the debris and impurities stay in the crushing chamber 25.
  • the crushing piece 43 The debris and impurities are pulverized, and the scraper 34 can scrape off the blockage on the filter screen one 29 to avoid blocking the filter screen one 29.
  • the pulverized debris impurities are collected by the collection frame 35, and finally discharged through the drainage.
  • the pipe 40 is discharged. When there are many sundries collected in the collecting frame 35, the collecting frame 35 can be taken out by removing the fixing bolts, which is convenient for discharging and collecting.
  • the stirring shaft one 16 and the stirring shaft two 17 the dyestuff is fully stirred and mixed, and then put into the veneer for dyeing, without the need for Shaking is used to make dyeing more fully, without damaging the veneer, making the water in the dyeing tank tumbling, making dyeing more convenient, reducing the labor intensity of workers, speeding up the dyeing efficiency while ensuring the quality of dyeing, and increasing the production of the factory Benefit; when the veneer is cyclically colored, the veneer debris is easy to be washed down and circulated with the dye, and the problem of blocking the pipeline is easy.
  • the advantages of filtering and removing impurities in the dye are convenient for users to use; and the design of the scraper 34 is convenient for the scraper 34 to clean the second filter 31 and the first filter 29 to prevent clogging.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

本发明公开了一种负压式低损伤木皮染色装置，包括底板，底板的顶端自左向右依次设有染料缸、染色缸和过滤箱，染料缸的一侧设有与染色缸相连接的导管，底板的顶端且位于染色缸的两侧均设有对称设置的伸缩气缸一和伸缩气缸二，伸缩气缸一和伸缩气缸二的顶端设有壳体，壳体内设有横向设置的丝杆，丝杆的一侧与位于壳体内的驱动电机输出端相连接，丝杆上设有对称设置的移动块一和移动块二。有益效果：使得染料被进行充分的搅拌混合，然后放入木皮进行染色，不需要进行晃荡来使得染色更加充分，不会损伤木皮，使得染色缸内的水翻滚，染色更加方便，减轻了工人的劳动强度，在加快染色效率的同时还能保证染色的质量，增加了工厂的生产效益。

Description

一种负压式低损伤木皮染色装置 技术领域
本发明涉及木皮加工设备领域，具体来说，涉及一种负压式低损伤木皮染色装置。
背景技术
木皮俗称单板、薄木，及其贴面装饰业起步于上世纪50年代，经半个世纪的发展，已具备了相当的规模。特别是近二十年来，随着我国家具制造业及装饰装修行业的跳跃式增长，其发展更是突飞猛进，涌现了大量的业界行家。
木皮在生产的过程中，需要用到加热染色装置，用于对木皮的上色，但是现有的加热染色装置无法去除染料中的杂质，在对木皮进行循环上色时，容易将木皮的碎屑冲刷下来，并与染料一起流通，且容易堵住管道，且在染色的同时，吊笼不停地来回晃动，使得木皮、木板、木方以及木块能够进行充分的染色，但是这样做带来很大的缺陷：结构设置不合理，吊笼来回晃动容易导致木皮在晃动过程中出现开裂和损坏，而且染色的效果到不到预期的标准。
针对相关技术中的问题，目前尚未提出有效的解决方案。
发明内容
针对相关技术中的问题，本发明提出一种负压式低损伤木皮染色装置，以克服现有相关技术所存在的上述技术问题。
为此，本发明采用的具体技术方案如下：
一种负压式低损伤木皮染色装置，包括底板，所述底板的顶端自左向右依次设有染料缸、染色缸和过滤箱，所述染料缸的一侧设有与所述染色缸相连接的导管，所述底板的顶端且位于所述染色缸的两侧均设有对称设置的伸缩气缸一和伸缩气缸二，所述伸缩气缸一和所述伸缩气缸二的顶端设有壳体，所述壳体内设有横向设置的丝杆，所述丝杆的一侧与位于所述壳体内的驱动电机输出端相连接，所述丝杆上设有对称设置的移动块一和移动块二，所述移动块一和所述移动块二的底端均设有安装板，所述安装板的底端设有延伸至所述壳体外的吊笼，所述染色缸为顶端开口的空腔结构，所述安装板的底端且位于所述吊笼的两侧均设有密封板；
所述染色缸内的两侧设有对称设置的搅拌轴一和搅拌轴二，所述搅拌轴一和所述搅拌轴二上设有若干均匀分布搅拌叶，所述染色缸内的顶端两侧均设有横向设置的负压泵，所述负压泵通过连接板与所述染色缸相连接，所述染料缸的一侧设有与所述导管相连接的加压泵，所述染料缸为顶端开口的空腔结构，且所述染料缸的顶端设有与所述开口相匹配的盖板，所述盖板上设有进液管；
所述过滤箱通过排液管与所述染色缸相连接，所述过滤箱内自左向右依次设有粉碎室、过滤室和混合室，所述粉碎室与所述过滤室之间设有隔板一，所述隔板一上开设有孔洞，所述孔洞内设有与其相匹配的过滤网一，所述过滤室与所述混合室之间设有隔板二，所述隔板二上开口设有过滤网二，所述过滤箱的一侧设有伺服电机；
所述伺服电机的输出端设有延伸至所述过滤箱内并依次贯穿所述过滤网二和所述过滤网一的转轴，所述转轴上且位于所述过滤网二和所述过滤网一的两侧分别均设有刮片；
所述过滤箱内且位于所述隔板一与所述隔板二之间设有收集框，所述收集框的底端开设有与所述转轴相匹配的通槽，且所述收集框的顶端设有延伸至所述过滤箱外的固定板，所述过滤箱的顶端开设有与所述固定板相匹配的安装槽，且所述收集框内靠近所述隔板二的一侧设有过滤板。
作为优选的，所述过滤箱的顶端且位于所述混合室的上方设有排流管，所述排流管上设有与其相匹配的水泵。
作为优选的，所述排液管上设有与其相匹配的阀门，且所述固定板通过固定螺栓与所述安装槽相连接。
作为优选的，所述壳体的底端开设有与所述吊笼相匹配的行程槽，所述驱动电机为多频防爆正反转电机。
作为优选的，所述染色缸内设有加热板，所述连接板上设有与所述加热板相电性连接的传感器。
作为优选的，所述搅拌轴一和所述搅拌轴二的底端与位于所述染色缸内的旋转电机输出端相连接。
作为优选的，所述转轴上且位于所述粉碎室内套设有若干均匀分布的粉碎片，所述粉碎片环绕设置于所述转轴上。
作为优选的，所述转轴上且位于所述混合室内套设有若干均匀分布的互动杆，所述互动杆环绕设置于所述转轴上。
作为优选的，所述固定板与所述安装槽的连接处设有密封圈。
本发明的有益效果为：通过染色缸与搅拌轴一和搅拌轴二的配合设计，使得染料被进行充分的搅拌混合，然后放入木皮进行染色，不需要进行晃荡来使得染色更加充分，不会损伤木皮，使得染色缸内的水翻滚，染色更加方便，减轻了工人的劳动强度，在加快染色效率的同时还能保证染色的质量，增加了工厂的生产效益；在对木皮进行循环上色时，容易将木皮的碎屑冲刷下来，并与染料一起流通，且容易堵住管道的问题，通过过滤网二和过滤网一的配合设计，可将然染料中的杂质过滤去除的优点，便于使用者的使用；而刮片的设计，则方便刮片清理过滤网二和过滤网一，防止堵塞。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1是根据本发明实施例的一种负压式低损伤木皮染色装置的结构示意图；
图2是根据本发明实施例的一种负压式低损伤木皮染色装置中染色缸的结构示意图；
图3是根据本发明实施例的一种负压式低损伤木皮染色装置中染料缸的结构示意图；
图4是根据本发明实施例的一种负压式低损伤木皮染色装置中吊笼的侧视图；
图5是根据本发明实施例的一种负压式低损伤木皮染色装置中过滤箱的结构示意图之一；
图6是根据本发明实施例的一种负压式低损伤木皮染色装置中过滤箱的结构示意图之二；
图7是根据本发明实施例的一种负压式低损伤木皮染色装置中收集框的侧示图。
图中：
1、底板；2、染料缸；3、染色缸；4、过滤箱；5、导管；6、伸缩气缸一；7、伸缩气缸二；8、壳体；9、丝杆；10、驱动电机；11、移动块一；12、移动块二；13、安装板；14、吊笼；15、密封板；16、搅拌轴一；17、搅拌轴二；18、搅拌叶；19、负压泵；20、连接板；21、加压泵；22、盖板；23、进液管；24、排液管；25、粉碎室；26、过滤室；27、混合室；28、隔板一；29、过滤网一；30、隔板二；31、过滤网二；32、伺服电机；33、转轴；34、刮片；35、收集框；36、通槽；37、固定板；38、安装槽；39、过滤板；40、排流管；41、行程槽；42、加热板；43、粉碎片；44、互动杆。
具体实施方式
为进一步说明各实施例，本发明提供有附图，这些附图为本发明揭露内容的一部分，其主要用以说明实施例，并可配合说明书的相关描述来解释实施例的运作原理，配合参考这些内容，本领域普通技术人员应能理解其他可能的实施方式以及本发明的优点，图中的组件并未按比例绘制，而类似的组件符号通常用来表示类似的组件。
根据本发明的实施例，提供了一种负压式低损伤木皮染色装置。
实施例一；
如图1-7所示，根据本发明实施例的负压式低损伤木皮染色装置，包括底板1，所述底板1的顶端自左向右依次设有染料缸2、染色缸3和过滤箱4，所述染料缸2的一侧设有与所述染色缸3相连接的导管5，所述底板1的顶端且位于所述染色缸3的两侧均设有对称设置的伸缩气缸一6和伸缩气缸二7，所述伸缩气缸一6和所述伸缩气缸二7的顶端设有壳体8，所述壳体8内设有横向设置的丝杆9，所述丝杆9的一侧与位于所述壳体8内的驱动电机10输出端相连接，所述丝杆9上设有对称设置的移动块一11和移动块二12，所述移动块一11和所述移动块二12的底端均设有安装板13，所述安装板13的底端设有延伸至所述壳体8外的吊笼14，所述染色缸3为顶端开口的空腔结构，所述安装板13的底端且位于所述吊笼14的两侧均设有密封板15；
所述染色缸3内的两侧设有对称设置的搅拌轴一16和搅拌轴二17，所述搅拌轴一16和所述搅拌轴二17上设有若干均匀分布搅拌叶18，所述染色缸3内的顶端两侧均设有横向设置的负压泵19，所述负压泵19通过连接板20与所述染色缸3相连接，所述染料缸2的一侧设有与所述导管5相连接的加压泵21，所述染料缸2为顶端开口的空腔结构，且所述染料缸2的顶端设有与所述开口相匹配的盖板22，所述盖板22上设有进液管23；
所述过滤箱4通过排液管24与所述染色缸3相连接，所述过滤箱4内自左向右依次设有粉碎室25、过滤室26和混合室27，所述粉碎室25与所述过滤室26之间设有隔板一28，所述隔板一28上开设有孔洞，所述孔洞内设有与其相匹配的过滤网一29，所述过滤室26与所述混合室27之间设有隔板二30，所述隔板二30上开口设有过滤网二31，所述过滤箱4的一侧设有伺服电机32；
所述伺服电机32的输出端设有设有延伸至所述过滤箱4内并依次贯穿所述过滤网二31和所述过滤网一29的转轴33，所述转轴33上且位于所述所述过滤网二31和所述过滤网一29的两侧分别均设有刮片34；
所述过滤箱4内且位于所述隔板一28与所述隔板二30之间设有收集框35，所述收集框35的底端开设有与所述转轴33相匹配的通槽36，且所述收集框35的顶端设有延伸至所述过滤箱4外的固定板37，所述过滤箱4的顶端开设有与所述固定板37相匹配的安装槽38，且所述收集框35内靠近所述隔板二30的一侧设有过滤板39。
实施例二；
如图1-7所示，所述过滤箱4的顶端且位于所述混合室27的上方设有排流管40，所述排流管40上设有与其相匹配的水泵，所述排液管24上设有与其相匹配的阀门，且所述固定板37通过固定螺栓与所述安装槽38相连接，所述壳体8的底端开设有与所述吊笼14相匹配的行程槽41，所述驱动电机10为多频防爆正反转电机。通过固定螺栓的设计，便于工作人员对收集框35的安装和拆卸。
实施例三；
如图1-7所示，所述染色缸3内设有加热板42，所述连接板20上设有与所述加热板42相电性连接的传感器，所述搅拌轴一16和所述搅拌轴二17的底端与位于所述染色缸3内的旋转电机输出端相连接，所述转轴33上且位于所述粉碎室25内套设有若干均匀分布的粉碎片43，所述粉碎片43环绕设置于所述转轴33上。通过传感器的设计，自动控制加热板42的加热温度，自动化程度高，大大降低了工作人员的劳动强度。
实施例四；
如图1-7所示，所述转轴33上且位于所述混合室27内套设有若干均匀分布的互动杆44，所述互动杆44环绕设置于所述转轴33上，所述固定板37与所述安装槽38的连接处设有密封圈。通过密封圈的设计，能够提高固定板37与安装槽38之间的密封性。
为了方便理解本发明的上述技术方案，以下就本发明在实际过程中的工作原理或者操作方式进行详细说明。
在实际应用时，将待染色的木皮放置在吊笼14内，通过驱动电机10带动丝杆9进行旋转，移动块一11和移动块二12随着丝杆9的转动通过安装板13带动吊笼14移动至染色缸3的上方，然后启动伸缩气缸一6和伸缩气缸二7带动壳体8下移，使得吊笼14进入到染色缸3内，而安装板13底部的密封板15与染色缸3顶部进行抵触达到密封的效果，在这过程中其染料缸2内的染液通过导管5进入到染色缸3，对吊笼14内的木皮进行染色，启动负压泵19使得染色缸3内部形成负压效果，染色完成后通过排液管24进入到过滤箱4内，经过过滤网一29时，将染料中的碎屑杂质过滤，使碎屑杂质留在粉碎室25，粉碎片43对碎屑杂质进行粉碎，而刮片34能够对过滤网一29上的堵塞物进行刮除，避免堵住过滤网一29，粉碎后的碎屑杂质经收集框35进行收集，最后通过排流管40排出，当收集框35内收集的杂物较多时，可通过拆卸固定螺栓将收集框35取出，便于进行排除收集。
综上所述，借助于本发明的上述技术方案，通过染色缸3与搅拌轴一16和搅拌轴二17的配合设计，使得染料被进行充分的搅拌混合，然后放入木皮进行染色，不需要进行晃荡来使得染色更加充分，不会损伤木皮，使得染色缸内的水翻滚，染色更加方便，减轻了工人的劳动强度，在加快染色效率的同时还能保证染色的质量，增加了工厂的生产效益；在对木皮进行循环上色时，容易将木皮的碎屑冲刷下来，并与染料一起流通，且容易堵住管道的问题，通过过滤网二31和过滤网一29的配合设计，可将然染料中的杂质过滤去除的优点，便于使用者的使用；而刮片34的设计，则方便刮片34清理过滤网二31和过滤网一29，防止堵塞。
以上所述仅为本发明的较佳实施例而已，并不用以限制本发明，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (9)

  1. 一种负压式低损伤木皮染色装置，其特征在于，包括底板(1)，所述底板(1)的顶端自左向右依次设有染料缸(2)、染色缸(3)和过滤箱(4)，所述染料缸(2)的一侧设有与所述染色缸(3)相连接的导管(5)，所述底板(1)的顶端且位于所述染色缸(3)的两侧均设有对称设置的伸缩气缸一(6)和伸缩气缸二(7)，所述伸缩气缸一(6)和所述伸缩气缸二(7)的顶端设有壳体(8)，所述壳体(8)内设有横向设置的丝杆(9)，所述丝杆(9)的一侧与位于所述壳体(8)内的驱动电机(10)输出端相连接，所述丝杆(9)上设有对称设置的移动块一(11)和移动块二(12)，所述移动块一(11)和所述移动块二(12)的底端均设有安装板(13)，所述安装板(13)的底端设有延伸至所述壳体(8)外的吊笼(14)，所述染色缸(3)为顶端开口的空腔结构，所述安装板(13)的底端且位于所述吊笼(14)的两侧均设有密封板(15)；
    所述染色缸(3)内的两侧设有对称设置的搅拌轴一(16)和搅拌轴二(17)，所述搅拌轴一(16)和所述搅拌轴二(17)上设有若干均匀分布搅拌叶(18)，所述染色缸(3)内的顶端两侧均设有横向设置的负压泵(19)，所述负压泵(19)通过连接板(20)与所述染色缸(3)相连接，所述染料缸(2)的一侧设有与所述导管(5)相连接的加压泵(21)，所述染料缸(2)为顶端开口的空腔结构，且所述染料缸(2)的顶端设有与所述开口相匹配的盖板(22)，所述盖板(22)上设有进液管(23)；
    所述过滤箱(4)通过排液管(24)与所述染色缸(3)相连接，所述过滤箱(4)内自左向右依次设有粉碎室(25)、过滤室(26)和混合室(27)，所述粉碎室(25)与所述过滤室(26)之间设有隔板一(28)，所述隔板一(28)上开设有孔洞，所述孔洞内设有与其相匹配的过滤网一(29)，所述过滤室(26)与所述混合室(27)之间设有隔板二(30)，所述隔板二(30)上开口设有过滤网二(31)，所述过滤箱(4)的一侧设有伺服电机(32)；
    所述伺服电机(32)的输出端设有延伸至所述过滤箱(4)内并依次贯穿所述过滤网二(31)和所述过滤网一(29)的转轴(33)，所述转轴(33)上且位于所述过滤网二(31)和所述过滤网一(29)的两侧分别均设有刮片(34)；
    所述过滤箱(4)内且位于所述隔板一(28)与所述隔板二(30)之间设有收集框(35)，所述收集框(35)的底端开设有与所述转轴(33)相匹配的通槽(36)，且所述收集框(35)的顶端设有延伸至所述过滤箱(4)外的固定板(37)，所述过滤箱(4)的顶端开设有与所述固定板(37)相匹配的安装槽(38)，且所述收集框(35)内靠近所述隔板二(30)的一侧设有过滤板(39)。
  2. 根据权利要求1所述的一种负压式低损伤木皮染色装置，其特征在于，所述过滤箱(4)的顶端且位于所述混合室(27)的上方设有排流管(40)，所述排流管(40)上设有与其相匹配的水泵。
  3. 根据权利要求1所述的一种负压式低损伤木皮染色装置，其特征在于，所述排液管(24) 上设有与其相匹配的阀门，且所述固定板(37)通过固定螺栓与所述安装槽(38)相连接。
  4. 根据权利要求1所述的一种负压式低损伤木皮染色装置，其特征在于，所述壳体(8)的底端开设有与所述吊笼(14)相匹配的行程槽(41)，所述驱动电机(10)为多频防爆正反转电机。
  5. 根据权利要求1所述的一种负压式低损伤木皮染色装置，其特征在于，所述染色缸(3)内设有加热板(42)，所述连接板(20)上设有与所述加热板(42)相电性连接的传感器。
  6. 根据权利要求1所述的一种负压式低损伤木皮染色装置，其特征在于，所述搅拌轴一(16)和所述搅拌轴二(17)的底端与位于所述染色缸(3)内的旋转电机输出端相连接。
  7. 根据权利要求1所述的一种负压式低损伤木皮染色装置，其特征在于，所述转轴(33)上且位于所述粉碎室(25)内套设有若干均匀分布的粉碎片(43)，所述粉碎片(43)环绕设置于所述转轴(33)上。
  8. 根据权利要求1所述的一种负压式低损伤木皮染色装置，其特征在于，所述转轴(33)上且位于所述混合室(27)内套设有若干均匀分布的互动杆(44)，所述互动杆(44)环绕设置于所述转轴(33)上。
  9. 根据权利要求1所述的一种负压式低损伤木皮染色装置，其特征在于，所述固定板(37)与所述安装槽(38)的连接处设有密封圈。
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