WO2022206003A1 - Flexibly adjustable feeding and thread hooking mechanism and sewing machine - Google Patents
Flexibly adjustable feeding and thread hooking mechanism and sewing machine Download PDFInfo
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- WO2022206003A1 WO2022206003A1 PCT/CN2021/135971 CN2021135971W WO2022206003A1 WO 2022206003 A1 WO2022206003 A1 WO 2022206003A1 CN 2021135971 W CN2021135971 W CN 2021135971W WO 2022206003 A1 WO2022206003 A1 WO 2022206003A1
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- lifting
- tooth
- thread
- feeding
- shaft
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B27/00—Work-feeding means
- D05B27/02—Work-feeding means with feed dogs having horizontal and vertical movements
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B27/00—Work-feeding means
- D05B27/24—Feed-dog lifting and lowering devices
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B57/00—Loop takers, e.g. loopers
- D05B57/30—Driving-gear for loop takers
- D05B57/36—Driving-gear for loop takers in lock-stitch sewing machines
- D05B57/38—Shuttle drives
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B69/00—Driving-gear; Control devices
- D05B69/02—Mechanical drives
Definitions
- the invention relates to a flexibly adjustable feeding wire hooking mechanism.
- the present invention also relates to a sewing machine comprising the above-mentioned flexible and adjustable feeding thread hooking mechanism.
- FIG. 1 the structure of the sewing machine in the prior art is shown in FIG. 1 , which mainly includes a main motor 100, a main shaft 200 driven and rotated by the main motor 100, a thread take-up mechanism 300, a feeding mechanism 400, and a thread hooking mechanism 500.
- the power of the thread take-up mechanism 300 , the feeding mechanism 400 and the thread hooking mechanism 500 comes from the main shaft 200 .
- the main motor 100 drives the main shaft 200 to rotate in the circumferential direction, and the main shaft 200 transmits power to the needle 301 in the piercing and thread take-up mechanism 300, the feeding dog 401 in the feeding mechanism 400, and the hook through each transmission mechanism respectively.
- the rotary hook 501 in the thread mechanism 500 makes the needle 301 reciprocate up and down, perform the action of piercing the cloth, and make the feed dog 401 perform the compound movement of the up and down reciprocating movement and the back and forth reciprocating movement, and execute the cloth feeding action, so that the rotary hook 501 can Circumferential slewing motion and thread hooking action. Therefore, the existing sewing machine uses the main motor 100 as the main power source, and transmits the power to the terminal execution components such as the needle 301, the feed dog 401 and the hook 501 through a relatively complex transmission structure.
- this structural form The sewing machine has the following defects: 1. The matching timing of the needle and the hook cannot be adjusted; 2. The distance of the single movement of the feeding dog cannot be adjusted; 3. The machining accuracy of the parts is high. Therefore, it is difficult for existing sewing machines to adapt to more and more complicated sewing conditions.
- the purpose of the present invention is to provide a flexibly adjustable feeding thread hooking mechanism, which can improve sewing adaptability.
- the present invention provides a flexibly adjustable feeding thread hooking mechanism, including a tooth frame, a feeding dog installed on the tooth frame, a tooth-lifting wire-hook structure, and a feeder that is independent from the tooth-lifting wire-hook structure.
- the thread-lifting and thread-lifting structure is provided with a thread-lifting drive source
- the cloth-feeding structure is provided with a drive source for adjusting the needle distance
- a linkage is provided between the cloth-feeding structure and the thread-lifting structure structure
- the linkage structure includes a second cloth feeding pendulum for changing the movement range of the cloth feeding structure
- the driving source for raising the thread and hooking the thread is independent of the driving source for driving the needle in the sewing machine.
- the linkage structure includes a cloth feed rod on which a first cloth feed crank is fixed
- the tooth-lifting structure includes a tooth-lifting rod, which is connected with a first cloth-feeding connecting rod.
- one end of the first cloth feed crank is rotatably connected with the tooth lifting rod, and the other end is rotatably connected with the first cloth feed link.
- the eccentric wheel is mounted on the tooth lifting rod.
- the thread-lifting and hooking mechanism also includes a cloth feeding swing seat and a first cloth feeding swing rod, one end of the first cloth feeding swing rod is rotatably connected with the second cloth feeding swing rod, and the other end is connected with the cloth feeding swing seat.
- the stitch length adjustment driving source controls the rotation of the swing seat; the design of the swing seat can make the force exerted by the stitch length adjustment drive source on the swing of the second cloth feeding swing rod in the best direction.
- the tooth rack is provided with a cloth feeding connection part connected with the cloth feeding structure, and a tooth lifting connection part connected with the tooth lifting structure, the cloth feeding structure also includes a tooth rack seat, and the cloth feeding shaft rotates. When driving the tooth frame to swing.
- the tooth-lifting wire hooking structure includes a tooth-lifting structure and a wire-hooking structure, and the tooth-lifting and wire-hook driving source drives the tooth-lifting structure and the wire hooking structure through a shaft transmission unit.
- the shaft transmission unit includes a first gear fixed on the lifting shaft, an intermediate shaft rotatably supported in the sewing machine casing, a second gear fixed on the intermediate shaft, and a first gear fixed on the lower shaft.
- Three gears, one of the tooth-lifting shaft, the lower shaft and the intermediate shaft is drivingly connected with the driving source of the wire-lifting hook, and is driven to rotate by the driving source of the wire-lifting hook, the first gear is meshed with the second gear , the second gear meshes with the third gear.
- the shaft transmission unit includes a first gear fixed on the lifting shaft, an intermediate shaft rotatably supported in the sewing machine casing, a second gear fixed on the intermediate shaft, and a first gear fixed on the lower shaft.
- Three gears, one of the tooth-lifting shaft, the lower shaft and the intermediate shaft is drivingly connected with the driving source of the wire-lifting hook, and is driven to rotate by the driving source of the wire-lifting hook, the first gear is meshed with the second gear , the second gear meshes with the third gear.
- the present application also provides a sewing machine, which is equipped with the above-mentioned thread-lifting mechanism.
- the flexibly adjustable feeding thread hooking mechanism and the sewing machine according to the present invention have the following beneficial effects:
- the thread raising function and thread hooking function of the sewing machine are integrated into an independent functional module, and an independent thread raising and threading driving source is used to drive the thread hooking and thread raising, so as to realize the connection between the thread raising and threading driving source and the sewing machine.
- the relative timing of the driving source that drives the needle can be adjusted, so that the matching timing between the hook and the needle, as well as the up and down reciprocating motion of the feed dog and the matching timing of the needle can be adjusted, so that the movement track of the feed dog can be adjusted.
- the linkage relationship between the thread lifting hook structure and the cloth feeding structure can be adjusted, so that the distance of the single feeding movement of the cloth feeding dog can be adjusted, so as to adjust the needle distance.
- FIG. 1 is a schematic structural diagram of a sewing machine in the prior art.
- FIG. 2 is a schematic structural diagram of Embodiment 1 of the flexibly adjustable feeding wire hooking mechanism in the present application.
- FIG. 3 is a schematic structural diagram of the tooth-lifting thread-hook module in FIG. 2 .
- FIG. 4 is a schematic structural diagram of the shaft transmission unit in FIG. 2 .
- FIG. 5 is a schematic structural diagram of Embodiment 2 of the flexibly adjustable feeding wire hooking mechanism in the present application.
- FIG. 6 is a schematic structural diagram of Embodiment 3 of the flexibly adjustable feeding wire hooking mechanism in the present application.
- FIG. 7 is a schematic structural diagram of Embodiment 4 of the flexibly adjustable feeding wire hooking mechanism in the present application.
- FIG. 8 is a schematic structural diagram of the tooth-lifting transmission unit in FIG. 7 .
- FIG. 9 is a schematic structural diagram of the shaft transmission unit in FIG. 7 .
- FIG. 10 is a schematic structural diagram of a modular sewing machine equipped with a first embodiment of a tooth-lifting and thread-hook mechanism in the application.
- Needle distance adjustment module 51 Stitch adjustment drive source 60 Barbed wire take-up module 61 Barbed wire take-up drive source 62 Needle bar 63 Needle
- the present application provides a sewing machine, in particular, the sewing machine is a modular sewing machine, which has a flexibly adjustable feeding thread hooking mechanism as mentioned below.
- the moving direction of the sewing material when the modular sewing machine is sewing is defined as the front direction; the horizontal direction orthogonal to the front-rear direction is defined as the left-right direction; the vertical direction orthogonal to the front-rear direction is defined as the up-down direction .
- the following provides several preferred embodiments of modular sewing machines.
- the following provides several preferred embodiments of the flexibly adjustable feed thread hook mechanism and modular sewing machine.
- the first embodiment of the flexibly adjustable feeding thread hooking mechanism includes a tooth frame 10, a feeding dog 20 fixedly installed on the tooth frame 10, a tooth wire hooking module 30, and an independent and raising tooth wire hooking module
- the cloth feeding structure 40 of the structure 30; the thread-lifting and thread-lifting module 30 includes a thread-lifting and thread-lifting drive source 31, a rotatable hook 32, a thread-lifting connection part 101 arranged at the rear end of the tooth holder 10, a thread-lifting and thread-lifting transmission mechanism,
- the cloth feeding connection part 102 is arranged at the front end of the tooth holder 10, and the driving source 31 for raising the tooth and hooking thread is connected with the hook 32 and the tooth raising connection part 101 of the tooth holder 10 through the tooth raising and hooking transmission mechanism.
- One of the transmission components is connected with the cloth feed connection part 102 of the tooth frame 10 through a linkage structure.
- the thread lifter drive source 31 is independent of the thorn thread take-up drive source 61 for driving the needle 63 in the sewing machine to operate.
- the driving source 31 of the thread-lifting hook is a motor.
- a linkage structure is provided between the cloth feeding structure 40 and the thread-lifting and hooking structure 30.
- the linkage structure is provided with a stitch distance adjustment driving source 51.
- the linkage structure includes a second mechanism for changing the movement range of the cloth feeding structure.
- the cloth feed pendulum 375 is a second mechanism for changing the movement range of the cloth feeding structure.
- the driving source 31 for thread-lifting and hooking When the modular sewing machine equipped with the first embodiment of the thread-lifting and hooking mechanism is running, the driving source 31 for thread-lifting and hooking operates, and the driving source 31 for thread-lifting and hooking drives the rotary hook 32 to rotate in the circumferential direction through the transmission mechanism to perform the thread-hooking action. ;
- the drive source 31 of the thread-lifting hook drives the tooth frame 10 and the feeding dog 20 to reciprocate up and down through the transmission mechanism to perform the tooth-lifting action;
- the structure 40 performs a cloth feeding action; therefore, the cloth feeding dog 20 performs a composite motion of the up-and-down reciprocating motion and the front and rear reciprocating motion.
- the thread raising and hooking module 30 completes the thread hooking action, the tooth raising action and the cloth feeding action, and then cooperates with other functional modules in the sewing machine to complete the sewing;
- the transmission ratio of the tooth hook structure 30 to the cloth feeding structure 40 makes the movement distance of the cloth feeding structure change in each movement cycle of the tooth hook structure, so as to realize the control of the needle distance.
- the present application integrates the thread raising function, the cloth feeding function and the thread hooking function of the sewing machine into an independent thread raising and thread hooking module 30, and an independent thread raising and thread hooking drive source 31 is used to drive the thread hooking, thread raising and cloth feeding.
- the relative timing of the drive source 31 for lifting the thread and the thread for pulling the needle in the sewing machine can be adjusted, so that the timing between the hook 32 and the needle, as well as the feeding dog 20 can be adjusted.
- the matching sequence of the movement of the machine needle and the needle can adjust the movement track form of the feed dog 20, thereby greatly improving the sewing adaptability of the sewing machine.
- the tooth-lifting and thread-hook transmission mechanism includes a tooth-lifting shaft 33 and a lower shaft 34 rotatably supported in the sewing machine casing, a shaft transmission unit connected between the tooth-lifting shaft 33 and the lower shaft 34, and a shaft transmission unit connected between the tooth-lifting shaft 33 and the lower shaft 34.
- the motor shaft of the source 31 is fixed, so the tooth-lifting shaft 33 is directly driven and rotated by the tooth-lifting thread-hook drive source 31, and the tooth-lifting shaft 33 drives the lower shaft 34 to rotate through the shaft transmission unit, and the shaft transmission unit makes the lower shaft 34 and the lifter rotate.
- the rotating speed ratio of the tooth shaft 33 is 2:1, the rotary hook 32 is fixed on the end of the lower shaft 34, and the tooth lifting shaft 33 is connected with the cloth feeding connection part 102 of the tooth frame 10 through a linkage structure.
- the shaft transmission unit includes a first gear 363 fixed on the lifting shaft 33, an intermediate shaft 364 rotatably supported in the sewing machine casing and parallel to the lifting shaft 33, a second gear 365 fixed on the intermediate shaft 364, And the third gear 366 fixed on the lower shaft 34, the right end of the lifting shaft 33 is fixed with the motor shaft of the driving source 31 for lifting the wire through the coupling, and the lifting shaft 33 is directly driven by the driving source 31 for lifting the wire During rotation, the first gear 363 meshes with the second gear 365 , and the second gear 365 meshes with the third gear 366 .
- the tooth-lifting transmission unit includes a first tooth-lifting eccentric wheel 350 fixed on the left end of the tooth-lifting shaft 33 and a first tooth-lifting connecting rod 351 .
- a first tooth-lifting eccentric wheel 350 fixed on the left end of the tooth-lifting shaft 33 and a first tooth-lifting connecting rod 351 .
- one end of the tooth-lifting link is rotatably mounted on the first tooth-lifting eccentric shaft portion, and the other end is hinged with the tooth-lifting connecting portion 101 of the tooth frame 10 .
- the linkage structure includes a feeding shaft 370 parallel to the lifting shaft 33, a feeding eccentric 371 fixed on the lifting shaft 33, a first feeding link 372, a feeding swing seat 373 with a fixed swinging fulcrum, a first The cloth feed lever 374, the second cloth feed lever 375, the first cloth feed crank 376 fixed on the right end of the cloth feed shaft 370, and the tooth bracket seat 42 fixed on the left end of the cloth feed shaft 370, the first cloth feed link 372
- the rear end is rotatably mounted on the cloth feeding eccentric wheel 371, the front end of the first cloth feeding link 372, one end of the first cloth feeding swing rod 374, and one end of the second cloth feeding swing rod 375 are coaxially hinged.
- the other end of the first cloth feeding swing rod 374 is hinged with the cloth feeding swing seat 373
- the other end of the second cloth feeding swing rod 375 is hinged with the first cloth feeding crank 376
- the rack seat 42 is connected with the cloth feeding connection portion 102 of the rack 10 .
- the angle of the feeding swing seat 373 determines the transmission efficiency of the linkage structure, that is, determines the swing amplitude of the feeding shaft 370 reciprocatingly driven by the lifting shaft 33 through the linkage structure, or in other words, determines the reciprocating movement of the tooth frame 10 and the feeding dog 20 back and forth. range of motion, which determines the stitch length of the modular sewing machine.
- the needle distance adjustment driving source 51 is connected with the cloth feeding swinging seat 373 in a driving manner, and drives the cloth feeding swinging seat 373 to rotate around its fixed swinging fulcrum.
- the needle distance adjustment driving source 51 is a motor, and the motor shaft of the needle distance adjustment driving source 51 is fixedly connected with the cloth feeding swing seat 373, so the needle distance adjustment driving source 51 can directly drive the cloth feeding swing seat 373 to rotate around its fixed swing fulcrum, thereby Changing or maintaining the angle of the cloth feed swinging seat 373 also changes or maintains the stitch length of the modular sewing machine accordingly.
- the fixed swing fulcrum of the cloth feeding swing seat 373 is located on the central axis of the motor shaft of the stitch length adjustment drive source 51 , and the motor shaft of the stitch length adjustment drive source 51 extends left and right.
- the difference between the second embodiment of the flexibly adjustable feeding thread hooking mechanism and the first embodiment of the flexibly adjustable feeding thread hooking mechanism is only in that the connection form of the thread raising mechanism and the thread raising drive source 31 is different.
- the motor shaft of the thread-lifting drive source 31 is connected to the right end of the lower shaft 34 through a coupling, so the lower shaft 34 is directly driven to rotate by the thread-lifting drive source 31 , and the lower shaft 34 is directly driven to rotate.
- 34 drives the tooth-lifting shaft 33 to rotate through the shaft transmission unit, and the tooth-lifting shaft 33 drives the cloth feeding shaft 370 to swing through the linkage structure.
- Embodiment 3 of the flexibly adjustable feeding thread hooking mechanism differs from Embodiment 1 of the flexibly adjustable feeding thread hooking mechanism in that the connection form of the thread raising mechanism and the thread raising drive source 31 is different.
- the motor shaft of the thread-lifting drive source 31 is connected to the right end of the intermediate shaft 364 through a coupling, so the intermediate shaft 364 is directly driven to rotate by the thread-lifting drive source 31, and the intermediate shaft 364 drives the lifting shaft 33 and the lower shaft 34 to rotate through the shaft transmission unit, and the lifting shaft 33 drives the cloth feeding shaft 370 to swing through the linkage structure.
- the tooth-lifting transmission unit includes a second tooth-lifting eccentric 352 fixed on the left end of the tooth-lifting shaft 33 , a second tooth-lifting link 353 , which are parallel to the tooth-lifting shaft 33 and distributed in the The drive shaft 354 on the left side of the lift shaft 33, the lift swing rod 355 fixed on the right end of the drive shaft 354, the lift crank 356 fixed on the left end of the drive shaft 354, and the third lift link 357, the second lift is eccentric
- the wheel 352 has a second tooth-lifting eccentric shaft portion eccentric to the tooth-lifting shaft 33, one end of the second tooth-lifting link 353 is rotatably mounted on the second tooth-lifting eccentric shaft portion, and the other end is hinged with the tooth-lifting swing
- the shaft transmission unit cancels the intermediate shaft 364.
- the shaft transmission unit includes a first gear 363 fixed on the tooth-lifting shaft 33, and a first gear 363 fixed on the lower shaft 34.
- the third gear 366 at the right end, the right end of the tooth-lifting shaft 33 is fixed with the motor shaft of the wire-lifting and hook-lifting drive source 31 through the coupling, and the tooth-lifting shaft 33 is directly driven to rotate by the driving source 31 for raising the tooth and hooking wire, and the first gear 363 meshes with the third gear 366 .
- connection structure between the transmission shaft 354 and the tooth frame 10 in the tooth lifting transmission unit is different.
- the connection between the transmission shaft 354 and the tooth frame 10 is in the form of a tooth-lifting fork-shaped crank 358 and a tooth-lifting slider 359 as shown in FIG. 11 .
- the tooth-lifting transmission unit includes a second tooth-lifting eccentric 352 fixed on the left end of the tooth-lifting shaft 33, a second tooth-lifting link 353, and a transmission shaft 354 parallel to the tooth-lifting shaft 33 and distributed on the left side of the tooth-lifting shaft 33 , the tooth-lifting swing rod 355 fixed on the right end of the transmission shaft 354, the tooth-lifting fork-shaped crank 358 fixed on the left end of the transmission shaft 354, and the tooth-lifting slider 359, the second tooth-lifting eccentric wheel 352 has an eccentric eccentric to the tooth-lifting shaft 33
- one end of the second tooth-lifting link 353 is rotatably mounted on the second tooth-lifting eccentric shaft part, and the other end is hinged with the tooth-lifting swing rod 355.
- the tooth-lifting fork-shaped crank 358 is provided with a
- the tooth-lifting slider 359 is slidingly matched with the tooth-lifting chute, the tooth-lifting slider 359 is hinged with the tooth-lifting connection part 101 of the tooth-lifting frame 10, and the reciprocating swing of the tooth-lifting shaft 33 realizes the up-and-down reciprocating swing of the tooth-lifting fork-shaped crank 358.
- the tooth lifting slider 359 drives the tooth frame 10 and the feeding dog 20 to reciprocate up and down.
- the thread raising and threading mechanism includes an independent thread raising and threading module 30, and an independent thread raising and threading driving source 31 is used to raise the threading thread.
- the module 30 at least has a thread hooking function, a tooth lifting function and a cloth feeding function, and preferably also has a needle distance adjustment function.
- the present application further provides a modular sewing machine with at least two independent functional modules.
- the modular sewing machine includes any one of the above-mentioned tooth-lifting and thread-hooking mechanisms in Embodiments 1 to 5, And the needle cloth take-up module 60 . For example, as shown in FIG.
- the modular sewing machine includes the first embodiment of the above-mentioned thread-lifting and thread-hooking mechanism, and the thorn cloth thread take-up module 60, so the modular sewing machine at least has the thread-elevating and thread-hook module 30 and the thorn cloth thread take-up module 60, Preferably, there is also a stitch adjustment module 50 .
- the thorn cloth thread take-up module 60 includes the above-mentioned thorn cloth thread take-up drive source 61, a needle bar 62 that can reciprocate up and down, a needle 63 installed at the lower end of the needle bar 62, a thread take-up lever that can swing up and down, and a needle bar 62.
- Thread take-up transmission mechanism the drive source 61 for thorn cloth thread take-up is connected with the needle bar 62 and the thread take-up lever through the thorn cloth thread take-up transmission mechanism, and drives the needle bar 62 and the thread take-up lever to move.
- the present invention effectively overcomes various shortcomings in the prior art and has high industrial utilization value.
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Abstract
Description
本发明涉及一种可柔性调节的送料勾线机构。The invention relates to a flexibly adjustable feeding wire hooking mechanism.
本发明还涉及一种包含有上述可柔性调节的送料勾线机构的缝纫机。The present invention also relates to a sewing machine comprising the above-mentioned flexible and adjustable feeding thread hooking mechanism.
目前,现有技术中的缝纫机的结构如图1所示,主要包括主电机100、由主电机100驱动转动的主轴200、刺布挑线机构300、送料机构400和勾线机构500,刺布挑线机构300、送料机构400和勾线机构500的动力都来源于主轴200。缝纫机运转时,主电机100驱动主轴200周向回转运动,主轴200分别通过各传动机构将动力传递至刺布挑线机构300中的机针301、送料机构400中的送布牙401、以及勾线机构500中的旋梭501,使机针301做上下往复移动、执行刺布动作,使送布牙401做上下往复移动和前后往复移动的复合运动、执行送布动作,使旋梭501做周向回转运动、执行勾线动作。因此,现有的缝纫机是以主电机100为主动力源,通过较复杂的传动结构,分别将动力传递至机针301、送布牙401和旋梭501这些终端执行部件,然而这种结构形式的缝纫机存在下述缺陷:1、机针与旋梭的配合时序不可调节;2、送布牙单次运动的距离不可调节;3、零件加工精度要求高。因此,现有的缝纫机难以适应越来越复杂的缝纫工况。At present, the structure of the sewing machine in the prior art is shown in FIG. 1 , which mainly includes a
发明内容SUMMARY OF THE INVENTION
鉴于以上所述现有技术的缺点,本发明的目的在于提供一种可柔性调节的送料勾线机构,能够提升缝纫适应性。In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a flexibly adjustable feeding thread hooking mechanism, which can improve sewing adaptability.
为实现上述目的,本发明提供一种可柔性调节的送料勾线机构,包括牙架、安装在牙架上的送布牙,还包括抬牙勾线结构和独立与抬牙勾线结构的送布结构,所述抬牙勾线结构上设有抬牙勾线驱动源,所述送布结构上设有针距调节驱动源,所述送布结构和抬牙勾线结构之间设有联动结构,所述联动结构包括用于改变送布结构运动幅度的第二送布摆杆,所述抬牙勾线驱动源独立于缝纫机中用于驱动机针运转的驱动源。In order to achieve the above-mentioned purpose, the present invention provides a flexibly adjustable feeding thread hooking mechanism, including a tooth frame, a feeding dog installed on the tooth frame, a tooth-lifting wire-hook structure, and a feeder that is independent from the tooth-lifting wire-hook structure. Cloth structure, the thread-lifting and thread-lifting structure is provided with a thread-lifting drive source, the cloth-feeding structure is provided with a drive source for adjusting the needle distance, and a linkage is provided between the cloth-feeding structure and the thread-lifting structure structure, the linkage structure includes a second cloth feeding pendulum for changing the movement range of the cloth feeding structure, and the driving source for raising the thread and hooking the thread is independent of the driving source for driving the needle in the sewing machine.
进一步地,所述联动结构包括送布杆,所述送布杆上固定有第一送布曲柄,所述抬牙结构包括抬牙杆,所述抬牙杆上连接有第一送布连杆,所述第一送布曲柄的一端与抬牙杆转动连接,另一端与第一送布连杆转动连接,所述第一送布连杆的一端设有送布偏心轮,所述送布偏心轮安装在所述抬牙杆上。Further, the linkage structure includes a cloth feed rod on which a first cloth feed crank is fixed, and the tooth-lifting structure includes a tooth-lifting rod, which is connected with a first cloth-feeding connecting rod. , one end of the first cloth feed crank is rotatably connected with the tooth lifting rod, and the other end is rotatably connected with the first cloth feed link. The eccentric wheel is mounted on the tooth lifting rod.
进一步地,抬牙勾线机构还包括送布摆动座和第一送布摆杆,所述第一送布摆 杆的一端与第二送布摆杆转动连接,另一端与送布摆动座连接,所述针距调节驱动源控制摆动座转动;所述摆动座的设计可以使得针距调节驱动源对第二送布摆杆的摆动所施加的力处于最佳的方向上。Further, the thread-lifting and hooking mechanism also includes a cloth feeding swing seat and a first cloth feeding swing rod, one end of the first cloth feeding swing rod is rotatably connected with the second cloth feeding swing rod, and the other end is connected with the cloth feeding swing seat. , the stitch length adjustment driving source controls the rotation of the swing seat; the design of the swing seat can make the force exerted by the stitch length adjustment drive source on the swing of the second cloth feeding swing rod in the best direction.
进一步地,所述牙架上设有与送布结构相连的送布连接部,以及与抬牙结构相连的抬牙连接部,所述送布结构还包括牙架座,所述送布轴转动时带动牙架座摆动。Further, the tooth rack is provided with a cloth feeding connection part connected with the cloth feeding structure, and a tooth lifting connection part connected with the tooth lifting structure, the cloth feeding structure also includes a tooth rack seat, and the cloth feeding shaft rotates. When driving the tooth frame to swing.
进一步地,所述抬牙勾线结构包括抬牙结构和勾线结构,所述抬牙勾线驱动源通过轴传动单元带动抬牙结构和勾线结构。Further, the tooth-lifting wire hooking structure includes a tooth-lifting structure and a wire-hooking structure, and the tooth-lifting and wire-hook driving source drives the tooth-lifting structure and the wire hooking structure through a shaft transmission unit.
进一步地,所述轴传动单元包括固定在抬牙轴上的第一齿轮、可转动地支撑在缝纫机机壳中的中间轴、固定在中间轴上的第二齿轮、以及固定在下轴上的第三齿轮,所述抬牙轴、下轴和中间轴中的一根轴与抬牙勾线驱动源传动连接、并由抬牙勾线驱动源驱动转动,所述第一齿轮与第二齿轮啮合,所述第二齿轮与第三齿轮啮合。Further, the shaft transmission unit includes a first gear fixed on the lifting shaft, an intermediate shaft rotatably supported in the sewing machine casing, a second gear fixed on the intermediate shaft, and a first gear fixed on the lower shaft. Three gears, one of the tooth-lifting shaft, the lower shaft and the intermediate shaft is drivingly connected with the driving source of the wire-lifting hook, and is driven to rotate by the driving source of the wire-lifting hook, the first gear is meshed with the second gear , the second gear meshes with the third gear.
进一步地,所述轴传动单元包括固定在抬牙轴上的第一齿轮、可转动地支撑在缝纫机机壳中的中间轴、固定在中间轴上的第二齿轮、以及固定在下轴上的第三齿轮,所述抬牙轴、下轴和中间轴中的一根轴与抬牙勾线驱动源传动连接、并由抬牙勾线驱动源驱动转动,所述第一齿轮与第二齿轮啮合,所述第二齿轮与第三齿轮啮合。Further, the shaft transmission unit includes a first gear fixed on the lifting shaft, an intermediate shaft rotatably supported in the sewing machine casing, a second gear fixed on the intermediate shaft, and a first gear fixed on the lower shaft. Three gears, one of the tooth-lifting shaft, the lower shaft and the intermediate shaft is drivingly connected with the driving source of the wire-lifting hook, and is driven to rotate by the driving source of the wire-lifting hook, the first gear is meshed with the second gear , the second gear meshes with the third gear.
本申请还提供一种缝纫机,该缝纫机中配置有如上所述的抬牙勾线机构。The present application also provides a sewing machine, which is equipped with the above-mentioned thread-lifting mechanism.
如上所述,本发明涉及的可柔性调节的送料勾线机构及缝纫机,具有以下有益效果:As mentioned above, the flexibly adjustable feeding thread hooking mechanism and the sewing machine according to the present invention have the following beneficial effects:
本申请中,将缝纫机的抬牙功能和勾线功能集合为一个独立的功能模块,使用独立的抬牙勾线驱动源驱动勾线和抬牙,实现了抬牙勾线驱动源与缝纫机中用于驱动机针运转的驱动源的相对时序可调,从而能够调整旋梭与机针的配合时序、以及送布牙的上下往复运动与机针的配合时序,从而可以调整送布牙的运动轨迹形式,又通过第二送布摆杆使得抬牙勾线结构与送布结构之间的联动关系可调,从而可以调节送布牙单次送布运动的距离,从而调节针距,由此极大地提升缝纫机的缝纫适应性。In this application, the thread raising function and thread hooking function of the sewing machine are integrated into an independent functional module, and an independent thread raising and threading driving source is used to drive the thread hooking and thread raising, so as to realize the connection between the thread raising and threading driving source and the sewing machine. The relative timing of the driving source that drives the needle can be adjusted, so that the matching timing between the hook and the needle, as well as the up and down reciprocating motion of the feed dog and the matching timing of the needle can be adjusted, so that the movement track of the feed dog can be adjusted. In addition, through the second cloth feeding pendulum, the linkage relationship between the thread lifting hook structure and the cloth feeding structure can be adjusted, so that the distance of the single feeding movement of the cloth feeding dog can be adjusted, so as to adjust the needle distance. Greatly improve the sewing adaptability of the sewing machine.
图1为现有技术中缝纫机的结构示意图。FIG. 1 is a schematic structural diagram of a sewing machine in the prior art.
图2为本申请中可柔性调节的送料勾线机构实施例一的结构示意图。FIG. 2 is a schematic structural diagram of Embodiment 1 of the flexibly adjustable feeding wire hooking mechanism in the present application.
图3为图2中抬牙勾线模块的结构示意图。FIG. 3 is a schematic structural diagram of the tooth-lifting thread-hook module in FIG. 2 .
图4为图2中轴传动单元的结构示意图。FIG. 4 is a schematic structural diagram of the shaft transmission unit in FIG. 2 .
图5为本申请中可柔性调节的送料勾线机构实施例二的结构示意图。FIG. 5 is a schematic structural diagram of Embodiment 2 of the flexibly adjustable feeding wire hooking mechanism in the present application.
图6为本申请中可柔性调节的送料勾线机构实施例三的结构示意图。FIG. 6 is a schematic structural diagram of Embodiment 3 of the flexibly adjustable feeding wire hooking mechanism in the present application.
图7为本申请中可柔性调节的送料勾线机构实施例四的结构示意图。FIG. 7 is a schematic structural diagram of Embodiment 4 of the flexibly adjustable feeding wire hooking mechanism in the present application.
图8为图7中抬牙传动单元的结构示意图。FIG. 8 is a schematic structural diagram of the tooth-lifting transmission unit in FIG. 7 .
图9为图7中轴传动单元的结构示意图。FIG. 9 is a schematic structural diagram of the shaft transmission unit in FIG. 7 .
图10为本申请中装有抬牙勾线机构实施例一的模块化缝纫机的结构示意图。FIG. 10 is a schematic structural diagram of a modular sewing machine equipped with a first embodiment of a tooth-lifting and thread-hook mechanism in the application.
元件标号说明Component label description
以下由特定的具体实施例说明本发明的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效。The embodiments of the present invention are described below by specific embodiments, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
须知,本说明书附图所绘的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。It should be noted that the structures, proportions, sizes, etc. drawn in the accompanying drawings of this specification are only used to cooperate with the contents disclosed in the specification, so as to be understood and read by those who are familiar with the technology, and are not used to limit the conditions that the present invention can be implemented. Therefore, without technical substantive significance, any modification of structure, change of proportional relationship or adjustment of size should still fall within the scope disclosed in the present invention without affecting the effect that the present invention can produce and the purpose that can be achieved. within the scope of technical content. At the same time, the terms such as "up", "down", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and are not used to limit the present invention. The practicable scope and the change or adjustment of the relative relationship thereof shall also be regarded as the practicable scope of the present invention without substantially changing the technical content.
本申请提供一种缝纫机,特别地,该缝纫机为模块化缝纫机,具有下述涉及的可柔性调节的送料勾线机构。为便于叙述,将该模块化缝纫机正缝时缝料的移动方向定义为前方向;将与前后方向正交的水平方向定义为左右方向;将与前后方向正交的竖直方向定义为上下方向。下述提供模块化缝纫机的几个优选实施例。下述提供可柔性调节的送料勾线机构和模块化缝纫机的几个优选实施例。The present application provides a sewing machine, in particular, the sewing machine is a modular sewing machine, which has a flexibly adjustable feeding thread hooking mechanism as mentioned below. For the convenience of description, the moving direction of the sewing material when the modular sewing machine is sewing is defined as the front direction; the horizontal direction orthogonal to the front-rear direction is defined as the left-right direction; the vertical direction orthogonal to the front-rear direction is defined as the up-down direction . The following provides several preferred embodiments of modular sewing machines. The following provides several preferred embodiments of the flexibly adjustable feed thread hook mechanism and modular sewing machine.
可柔性调节的送料勾线机构实施例一Embodiment 1 of the flexible and adjustable feeding hooking mechanism
如图1-3所示,可柔性调节的送料勾线机构实施例一包括牙架10、固定安装在牙架10上的送布牙20、抬牙勾线模块30和独立与抬牙勾线结构30的送布结构40;抬牙勾线模块30包括抬牙勾线驱动源31、可转动的旋梭32、设置在牙架10后端的抬牙连接部101、抬牙勾线传动机构、设置在牙架10前端的送布连接部102,抬牙勾线驱动源31通过抬牙勾线传动机构与旋梭32和牙架10的抬牙连接部101相连,抬牙勾线传动机构中的一个传动部件通过联动结构与牙架10的送布连接部102相连。特别地,抬牙勾线驱动源31独立于缝纫机中用于驱动机针63运转的刺布挑线驱动源61。抬牙勾线驱动源31为电机。所述送布结构40和抬牙勾线结构30之间设有联动结构,所述联动结构 上设有针距调节驱动源51,所述联动结构包括用于改变送布结构运动幅度的第二送布摆杆375。As shown in Figures 1-3, the first embodiment of the flexibly adjustable feeding thread hooking mechanism includes a
安装有该抬牙勾线机构实施例一的模块化缝纫机运转时,抬牙勾线驱动源31运转,抬牙勾线驱动源31通过传动机构驱动旋梭32周向回转运动,执行勾线动作;抬牙勾线驱动源31通过传动机构驱动牙架10和送布牙20上下往复运动,执行抬牙动作;联动结构将抬牙勾线结构30的运动传递给送布结构40,使送布结构40执行送布动作;故送布牙20做上下往复运动和前后往复运动的合成运动。如此,抬牙勾线模块30完成勾线动作、抬牙动作和送布动作,再和缝纫机中的其他功能模块协同配合,完成缝纫;而通过第二送布摆杆375的摆动,可以改变抬牙勾线结构30到送布结构40的传动比,从而使得抬牙勾线结构每一个运动周期内,送布结构运动的距离产生变化,从而实现针距的控制。特别地,本申请将缝纫机的抬牙功能、送布功能和勾线功能集合为一个独立的抬牙勾线模块30,使用独立的抬牙勾线驱动源31驱动勾线、抬牙和送布,实现了抬牙勾线驱动源31与缝纫机中用于驱动机针运转的刺布挑线驱动源的相对时序可调,从而能够调整旋梭32与机针的配合时序、以及送布牙20的运动与机针的配合时序,从而可以调整送布牙20的运动轨迹形式,由此极大地提升缝纫机的缝纫适应性。When the modular sewing machine equipped with the first embodiment of the thread-lifting and hooking mechanism is running, the driving
进一步地,抬牙勾线传动机构包括都可转动地支撑在缝纫机机壳中的抬牙轴33和下轴34、连接在抬牙轴33和下轴34之间的轴传动单元、以及连接在抬牙轴33和牙架10的抬牙连接部101之间的抬牙传动单元,抬牙轴33和下轴34都左右延伸,抬牙轴33的右端通过联轴器与抬牙勾线驱动源31的电机轴相固定,故抬牙轴33由抬牙勾线驱动源31直接驱动转动,抬牙轴33再通过轴传动单元带动下轴34转动,且轴传动单元使下轴34和抬牙轴33的转速比为2:1,旋梭32固定在下轴34的端部,抬牙轴33通过联动结构与牙架10的送布连接部102相连。Further, the tooth-lifting and thread-hook transmission mechanism includes a tooth-lifting
轴传动单元包括固定在抬牙轴33上的第一齿轮363、可转动地支撑在缝纫机机壳中且平行于抬牙轴33的中间轴364、固定在中间轴364上的第二齿轮365、以及固定在下轴34上的第三齿轮366,抬牙轴33的右端通过联轴器与抬牙勾线驱动源31的电机轴相固定,抬牙轴33由抬牙勾线驱动源31直接驱动转动,第一齿轮363与第二齿轮365啮合,第二齿轮365与第三齿轮366啮合。The shaft transmission unit includes a
抬牙传动单元包括固定在抬牙轴33左端的第一抬牙偏心轮350、以及第一抬牙连杆351,第一抬牙偏心轮350具有偏心于抬牙轴33的第一抬牙偏心轴部,抬牙连杆 的一端可转动地安装于第一抬牙偏心轴部、另一端与牙架10的抬牙连接部101铰接。The tooth-lifting transmission unit includes a first tooth-lifting
联动结构包括平行于抬牙轴33的送布轴370、固定在抬牙轴33上的送布偏心轮371、第一送布连杆372、具有固定摆动支点的送布摆动座373、第一送布摆杆374、第二送布摆杆375、固定在送布轴370右端的第一送布曲柄376、以及固定在送布轴370左端的牙架座42,第一送布连杆372的后端可转动地安装于送布偏心轮371,第一送布连杆372的前端、第一送布摆杆374的一端、以及第二送布摆杆375的一端同轴线铰接,第一送布摆杆374的另一端与送布摆动座373铰接,第二送布摆杆375的另一端与第一送布曲柄376铰接,牙架座42与牙架10的送布连接部102铰接。送布摆动座373的角度决定联动结构的传动效率,也即决定抬牙轴33通过联动结构带动送布轴370往复摆动的摆动幅度,或者说,决定牙架10和送布牙20前后往复运动的运动幅度,从而决定模块化缝纫机的针距。The linkage structure includes a
针距调节驱动源51与送布摆动座373传动连接、驱动送布摆动座373绕其固定摆动支点转动。针距调节驱动源51为电机,针距调节驱动源51的电机轴与送布摆动座373固定相连,故针距调节驱动源51能够直接驱动送布摆动座373绕其固定摆动支点转动,从而改变或保持送布摆动座373的角度,也就相应地改变或保持模块化缝纫机的针距。送布摆动座373的固定摆动支点落在针距调节驱动源51的电机轴的中心轴线上,针距调节驱动源51的电机轴左右延伸。The needle distance
可柔性调节的送料勾线机构实施例二The second embodiment of the flexible and adjustable feeding hooking mechanism
可柔性调节的送料勾线机构实施例二与可柔性调节的送料勾线机构实施例一的区别仅在于:抬牙勾线传动机构与抬牙勾线驱动源31的连接形式不一样。具体说,如图4所示,抬牙勾线驱动源31的电机轴与下轴34的右端通过联轴器相连接,故下轴34由抬牙勾线驱动源31直接驱动转动,下轴34通过轴传动单元驱动抬牙轴33转动,抬牙轴33通过联动结构驱动送布轴370摆动。The difference between the second embodiment of the flexibly adjustable feeding thread hooking mechanism and the first embodiment of the flexibly adjustable feeding thread hooking mechanism is only in that the connection form of the thread raising mechanism and the thread raising
可柔性调节的送料勾线机构实施例三The third embodiment of the flexible and adjustable feeding hooking mechanism
可柔性调节的送料勾线机构实施例三与可柔性调节的送料勾线机构实施例一的区别仅在于:抬牙勾线传动机构与抬牙勾线驱动源31的连接形式不一样。具体说,如图18所示,抬牙勾线驱动源31的电机轴与中间轴364的右端通过联轴器相连接,故中间轴364由抬牙勾线驱动源31直接驱动转动,中间轴364通过轴传动单元驱动抬牙轴33和下轴34转动,抬牙轴33通过联动结构驱动送布轴370摆动。The difference between Embodiment 3 of the flexibly adjustable feeding thread hooking mechanism and Embodiment 1 of the flexibly adjustable feeding thread hooking mechanism is only in that the connection form of the thread raising mechanism and the thread raising
可柔性调节的送料勾线机构实施例四The fourth embodiment of the flexible and adjustable feeding hooking mechanism
可柔性调节的送料勾线机构实施例四与可柔性调节的送料勾线机构实施例一的区别仅在于:抬牙勾线传动机构的结构不一样。具体说,如图19和图20所示,抬牙传动单元包括固定在抬牙轴33左端的第二抬牙偏心轮352、第二抬牙连杆353、平行于抬牙轴33且分布在抬牙轴33左侧的传动轴354、固定在传动轴354右端的抬牙摆杆355、固定在传动轴354左端的抬牙曲柄356、以及第三抬牙连杆357,第二抬牙偏心轮352具有偏心于抬牙轴33的第二抬牙偏心轴部,第二抬牙连杆353的一端可转动地安装于第二抬牙偏心轴部、另一端与抬牙摆杆355铰接,第三抬牙连杆357的两端分别与抬牙曲柄356和牙架10的抬牙连接部101铰接。轴传动单元取消了中间轴364,抬牙勾线机构实施例四中,如图19和图21所示,轴传动单元包括固定在抬牙轴33上的第一齿轮363、以及固定在下轴34右端的第三齿轮366,抬牙轴33的右端通过联轴器与抬牙勾线驱动源31的电机轴相固定,抬牙轴33由抬牙勾线驱动源31直接驱动转动,第一齿轮363和第三齿轮366啮合。The difference between the fourth embodiment of the flexibly adjustable feeding thread hooking mechanism and the first embodiment of the flexibly adjustable feeding thread hooking mechanism is only in that the structure of the tooth-lifting thread hooking transmission mechanism is different. Specifically, as shown in FIGS. 19 and 20 , the tooth-lifting transmission unit includes a second tooth-lifting eccentric 352 fixed on the left end of the tooth-lifting
可柔性调节的送料勾线机构实施例五Embodiment 5 of the flexibly adjustable feeding thread hooking mechanism
可柔性调节的送料勾线机构实施例五与可柔性调节的送料勾线机构实施例四的区别仅在于:抬牙传动单元中传动轴354与牙架10之间的连接结构不一样。具体说,抬牙勾线机构实施例五中,传动轴354与牙架10之间采用如图11所示的抬牙叉形曲柄358和抬牙滑块359的形式。因此,抬牙传动单元包括固定在抬牙轴33左端的第二抬牙偏心轮352、第二抬牙连杆353、平行于抬牙轴33且分布在抬牙轴33左侧的传动轴354、固定在传动轴354右端的抬牙摆杆355、固定在传动轴354左端的抬牙叉形曲柄358、以及抬牙滑块359,第二抬牙偏心轮352具有偏心于抬牙轴33的第二抬牙偏心轴部,第二抬牙连杆353的一端可转动地安装于第二抬牙偏心轴部、另一端与抬牙摆杆355铰接,抬牙叉形曲柄358中开设有与抬牙滑块359滑动配合的抬牙滑槽,抬牙滑块359与牙架10的抬牙连接部101铰接,抬牙轴33的往复摆动实现抬牙叉形曲柄358的上下往复摆动,通过抬牙滑块359驱动牙架10和送布牙20上下往复运动。The difference between the fifth embodiment of the flexibly adjustable feeding wire hooking mechanism and the fourth embodiment of the flexibly adjustable feeding wire hooking mechanism is only that the connection structure between the
上述可柔性调节的送料勾线机构实施例一至实施例五中,抬牙勾线机构都是包含一个独立的抬牙勾线模块30,采用独立的抬牙勾线驱动源31,抬牙勾线模块30至少具有勾线功能、抬牙功能和送布功能,优选还具有针距调节功能。基于此,本申请再提供一种至少具有两个独立功能模块的模块化缝纫机,该模块化缝纫机中包含有上述抬牙 勾线机构实施例一至实施例五中的任意一个抬牙勾线机构、以及刺布挑线模块60。比如,如图22所示,模块化缝纫机包含上述抬牙勾线机构实施例一、以及刺布挑线模块60,故模块化缝纫机至少具有抬牙勾线模块30和刺布挑线模块60,优选还具有针距调节模块50。其中,刺布挑线模块60包括上述刺布挑线驱动源61、可上下往复移动的针杆62、安装在针杆62下端的机针63、可上下往复摆动的挑线杆、以及刺布挑线传动机构,刺布挑线驱动源61通过刺布挑线传动机构与针杆62和挑线杆相连、驱动针杆62和挑线杆运动。In Embodiments 1 to 5 of the above-mentioned flexible and adjustable feeding thread hooking mechanism, the thread raising and threading mechanism includes an independent thread raising and threading
综上所述,本发明有效克服了现有技术中的种种缺点而具高度产业利用价值。To sum up, the present invention effectively overcomes various shortcomings in the prior art and has high industrial utilization value.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments merely illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical idea disclosed in the present invention should still be covered by the claims of the present invention.
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| CN202110362567.3A CN115182104B (en) | 2021-04-02 | 2021-04-02 | Feeding thread hooking mechanism capable of being flexibly adjusted and sewing machine |
| CN202110362567.3 | 2021-04-02 |
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