WO2022161155A1 - 罐 - Google Patents
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- Publication number
- WO2022161155A1 WO2022161155A1 PCT/CN2022/071192 CN2022071192W WO2022161155A1 WO 2022161155 A1 WO2022161155 A1 WO 2022161155A1 CN 2022071192 W CN2022071192 W CN 2022071192W WO 2022161155 A1 WO2022161155 A1 WO 2022161155A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- plate body
- tank
- shell
- inner shell
- outer shell
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/54—Large containers characterised by means facilitating filling or emptying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/74—Large containers having means for heating, cooling, aerating or other conditioning of contents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/02—Wall construction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/02—Wall construction
- B65D90/08—Interconnections of wall parts; Sealing means therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C1/00—Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge
- F17C1/02—Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge involving reinforcing arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C1/00—Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge
- F17C1/02—Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge involving reinforcing arrangements
- F17C1/08—Integral reinforcements, e.g. ribs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C13/00—Details of vessels or of the filling or discharging of vessels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
- F17C3/00—Vessels not under pressure
- F17C3/02—Vessels not under pressure with provision for thermal insulation
- F17C3/08—Vessels not under pressure with provision for thermal insulation by vacuum spaces, e.g. Dewar flask
Definitions
- the present application relates to a tank.
- the vacuum tank is mainly composed of an outer shell, an inner shell, and a vacuum insulation cavity formed between the outer shell and the inner shell. It has excellent thermal insulation performance and can store high-temperature or low-temperature liquids, especially water, for a long time.
- the weak part of vacuum tank insulation lies in its filling opening.
- the larger the volume of the vacuum tank the lower the heat loss rate.
- a large-volume vacuum tank that is also full of hot water (or cold water) has obvious advantages in thermal insulation.
- the volume of the traditional vacuum tank is generally small, because the inner shell of the traditional tank is suspended and fixed in the outer shell, while the outer shell and inner shell of the large-volume vacuum tank are large in size.
- the top of the outer shell (suspension connection) is easily collapsed and deformed, so that the outer shell and the inner shell are in close contact and the thermal insulation performance of the tank is reduced.
- the water storage capacity is 7t
- the vacuum water storage capacity is 70t. If the traditional structure of the vacuum tank is for small tonnage water storage, the inner shell can be suspended and connected to the outer shell through its top, but when the large tonnage is stored, the strength of the suspension connection between the inner shell and the top of the outer shell is not enough to support the inner shell and the outer shell. water weight.
- liquid substance storage tanks are provided with a flange plate at the mouth of the tank.
- the flange plate of the filling mouth can be tightly connected with the flange plate at the end of the external pipeline by means of bolts and nuts that cooperate with each other, so as to realize The tank is connected to the external pipeline, so that the liquid in the tank can be drawn out through the external pipeline, or the external liquid material can be drained and supplemented into the tank through the external pipeline.
- the installation of flange plates at the ends of the pipelines requires high cost, and the on-site butt joint of the pipelines with flanges at the ends and the tank flanges is troublesome.
- the present application proposes a tank.
- a tank which is a vacuum tank, comprising:
- the outer shell and the inner shell are fixedly connected at the bottom and the top of the vacuum tank, and the shell wall of the inner shell is integrally provided with annular deformation folds surrounding the periphery of the tank cavity.
- the deformed folds are radially outwardly convex or radially inwardly convex extruded ring ribs.
- the outer shell and the inner shell are fixedly connected through a branch ring at the bottom of the vacuum tank, and the bottom of the vacuum tank is provided with a vertical penetration through the outer shell, the inner shell and the outer shell. the lower tank mouth of the branch ring;
- the branch ring includes an upper ring body integrally formed on the inner casing and a lower ring body integrally formed on the outer casing, and the upper ring body and the lower ring body are welded. fixed;
- the upper ring body is a downward flanging hole integrally formed on the inner shell
- the lower ring body is an upward flanging hole integrally formed on the outer shell.
- the outer shell and the inner shell are fixedly connected at the top of the vacuum tank by a ring sleeve, and the top of the vacuum tank is provided with a vertical connection through the outer shell, the inner shell and the inner shell. the upper tank mouth of the ring sleeve;
- the tops of the outer shell and the inner shell are respectively provided with flanging holes that are turned upward, and the ring sleeve is abutted and sleeved in the flanging holes of the outer shell and the inner shell, and is connected with the The flanges of the flanged holes are welded and fixed.
- an outer tube protruding downward is integrally formed at the bottom of the outer shell, and an inner tube protruding downward and inside the outer tube is integrally formed at the bottom of the inner shell.
- the extension end of the tube is fixedly connected to the sealing plate with the extension end of the outer tube, and a part of the vacuum insulation chamber is located between the inner tube and the outer tube, and the sealing plate is made with all the The liquid drain hole that communicates with the tank cavity.
- an outer tube protruding upward is integrally formed on the top of the outer shell, and an inner tube protruding upward and inside the outer tube is integrally formed on the top of the inner shell.
- the extension end is fixedly connected to the sealing plate with the extension end of the outer tube, and a part of the vacuum insulation chamber is located between the inner tube and the outer tube, and the sealing plate is made with the tank.
- the cavities communicate with the liquid drain holes.
- the liquid drain hole is provided with a connecting thread.
- the sealing plate is composed of:
- a second plate body that is detachably connected to the first plate body and is located outside the first plate body is formed;
- the liquid drain hole penetrates through the first plate body and the second plate body, and the connection thread is provided on the liquid drain hole of the second plate body.
- the second plate body is welded with a catheter that passes downward through the first plate body and extends into the tank cavity.
- the sealing plate is composed of:
- a second plate body and a third plate body that are detachably connected to the first plate body and are located outside the first plate body are formed;
- the second plate body is sandwiched between the first plate body and the second plate body, and the liquid drain hole passes through the first plate body, the second plate body and the third plate
- the connecting thread is arranged on the liquid drain hole of the third plate body, and the second plate body is welded with a liquid guide that passes downward through the first plate body and extends into the tank cavity Tube.
- a tank which is a vacuum tank, comprising:
- the outer shell and the inner shell are fixedly connected at the bottom of the vacuum tank, and the shell wall of the outer shell is integrally provided with an annular deformation fold surrounding the periphery of the inner shell.
- a tank comprising:
- the tank body is fixed with a sealing plate for closing the tank mouth, and a liquid drain hole with a connecting thread and communicated with the tank cavity is arranged through the sealing plate.
- the tank proposed in the third aspect may be an ordinary tank or a vacuum tank.
- the sealing plate is composed of:
- a second plate body that is detachably connected to the first plate body and is located outside the first plate body is formed;
- the liquid drain hole penetrates through the first plate body and the second plate body, and the connection thread is provided on the liquid drain hole of the second plate body.
- the second plate body is welded with a catheter that penetrates inwardly through the first plate body and extends into the tank cavity.
- the sealing plate is composed of:
- a second plate body and a third plate body that are detachably connected to the first plate body and are located outside the first plate body are formed;
- the second plate body is sandwiched between the first plate body and the second plate body, and the liquid drain hole passes through the first plate body, the second plate body and the third plate
- the connecting thread is arranged on the liquid drain hole of the third plate body, and the second plate body is welded with a liquid guide that penetrates inwardly through the first plate body and extends into the tank cavity Tube.
- the outer shell and the inner shell are fixedly connected at the bottom and the top of the vacuum tank.
- the top of the outer shell provides an upward pulling force to the inner shell containing water
- the bottom of the outer shell also provides an upward supporting force for the inner shell, even if the liquid storage in the inner shell reaches hundreds of tons, it is not easy to There is a problem that the inner shell falls in contact with the outer shell in a large area to conduct heat.
- an annular deformation fold surrounding the periphery of the tank cavity is integrally provided on the shell wall of the inner shell or the outer shell.
- the expansion/contraction of the deformation fold can absorb the The aforesaid dimensional deformation prevents the overall deformation of the vacuum tank from leaking and the loss of heat preservation ability.
- a sealing plate with a threaded liquid drain hole is arranged at the tank mouth, which facilitates the connection of external pipes.
- the sealing plate includes a first plate body welded and fixed with the tank body and a second plate body detachably connected with the first plate body.
- the connection thread of the liquid hole is specifically arranged on the second plate body. After the thread is damaged, replace the upper plate with a new one.
- a detachable third plate body is also arranged between the first plate body and the second plate body, and the liquid conduit tube is welded and fixed on the third plate body. When the liquid conduit tube is damaged, it can also be quickly replaced.
- Fig. 1 is the longitudinal sectional view of the vacuum tank in the first embodiment of the present application
- Fig. 2 is the enlarged view of X1 part of Fig. 1;
- Fig. 3 is the enlarged view of X2 part of Fig. 1;
- Fig. 4 is the enlarged view of X3 part of Fig. 1;
- Fig. 5 is the structural schematic diagram of the expansion ring in the first embodiment of the present application.
- Fig. 6 is the structural representation of the hoop in the first embodiment of the present application.
- Fig. 7 is the longitudinal sectional view of the vacuum tank in the second embodiment of the present application.
- FIG. 8 is an enlarged view of the X4 part of FIG. 7;
- Fig. 9 is the enlarged view of X5 part of Fig. 7;
- Fig. 10 is an enlarged view of X6 part of Fig. 7;
- Fig. 11 is the longitudinal sectional view of the vacuum tank in the third embodiment of the present application.
- Figure 12 is an enlarged view of the X7 part of Figure 11;
- Figure 13 is an enlarged view of the X8 part of Figure 11;
- Fig. 14 is an enlarged view of X9 part of Fig. 11;
- Fig. 15 is the longitudinal sectional view of the vacuum tank in the fourth embodiment of the present application.
- Fig. 16 is an enlarged view of X10 part of Fig. 15;
- FIG. 17 is an enlarged view of the X11 part of FIG. 15;
- Fig. 18 is an enlarged view of X12 part of Fig. 15;
- Fig. 19 is the usage method demonstration diagram of the vacuum tank in the fourth embodiment of the present application.
- 20 is a longitudinal cross-sectional view of the top side of the vacuum tank connected to the external pipeline in the fifth embodiment of the present application;
- Figure 21 is an enlarged view of the X13 part of Figure 20;
- Fig. 22 is the three-dimensional schematic diagram of Fig. 20;
- FIG. 23 is a schematic diagram of the matching structure of the sealing plate and the catheter in the fifth embodiment of the present application.
- 24 is a longitudinal cross-sectional view of the second type of vacuum tank in the fifth embodiment of the present application when the top side is connected to an external pipeline;
- Figure 25 is a schematic structural view of Figure 24 after the external pipeline is removed;
- 26 is a longitudinal cross-sectional view of the top side of the vacuum tank connected to the external pipeline in the sixth embodiment of the present application;
- Figure 27 is an enlarged view of the X14 part of Figure 26;
- Fig. 28 is the perspective view of Fig. 26;
- 29 is a schematic diagram of the matching structure of the sealing plate and the catheter in the sixth embodiment of the present application.
- FIG. 30 is a longitudinal cross-sectional view of the second type of vacuum tank in the sixth embodiment of the present application when the top side is connected to an external pipeline;
- Figure 31 is a schematic structural diagram of Figure 30 after the external pipeline is removed;
- Figure 33 is an enlarged view of the X15 part of Figure 32;
- Fig. 34 is the three-dimensional schematic diagram of Fig. 32;
- 35 is a schematic diagram of the matching structure of the sealing plate and the catheter in the seventh embodiment of the present application.
- FIG. 36 is a longitudinal cross-sectional view when the top side of the vacuum tank is connected to an external pipeline in the eighth embodiment of the present application;
- Figure 37 is an enlarged view of the X16 part of Figure 36;
- Fig. 38 is the three-dimensional schematic diagram of Fig. 36;
- 39 is a schematic diagram of the matching structure of the sealing plate and the catheter in the eighth embodiment of the present application.
- 1-outer shell 101-outer tube, 1a-outer shell deformation fold, 2-inner shell, 201-inner tube, 2a-deformation fold, 3-vacuum insulation cavity, 4-tank cavity, 5-branch ring, 6 -Lower tank mouth, 7-ring sleeve, 8-upper tank mouth, 9-sealing plate, 901-upper plate body, 902-lower plate body, 903-middle plate body, 9a-liquid drain hole, 9b-installation hole, 10- catheter, 11- spacer, 11a- spacer reinforcement, 12- hoop, 12a- hoop reinforcement, 13-outer pipe; 14-bolt, 15-nut, 16-drain valve, 17 - Sealing ring.
- connection and “connection” mentioned in this application, unless otherwise specified, include both direct and indirect connections (connections).
- the "plurality” mentioned in the application means not less than two.
- Figures 1 to 6 show a tank, which is a vacuum tank, and is a water tank for water storage, which includes what some conventional vacuum tanks have: an outer shell 1, an inner shell 2 provided in the outer shell, The tank cavity 4 formed inside the inner shell and the vacuum insulation cavity 3 formed between the outer shell and the inner shell.
- the outer shell 1 and inner shell 2 are made of stainless steel.
- the inner shell 2 of the vacuum tank is suspended in the outer shell 1 as in the traditional solution, when the volume of the tank cavity is large and tens of tons or even hundreds of tons of water are stored, the inner shell 2 will easily fall and deform under the action of water gravity. , is in close contact with the outer shell 1 in a large area, so that the heat is rapidly transferred between the inner shell and the outer shell, and the heat preservation of the tank is reduced. In addition, the falling deformation of the inner shell 2 is likely to cause the sealing of the vacuum insulation chamber to be damaged and air to leak, thereby losing the vacuum insulation capability.
- the vacuum tank of this embodiment is improved as follows: the outer shell 1 and the inner shell 2 are fixedly connected at the top of the vacuum tank, and the outer shell 1 and the inner shell 2 are also fixedly connected at the bottom of the vacuum tank.
- the top of the outer shell 1 provides an upward pulling force for the inner shell 2 filled with water; on the other hand, the bottom of the outer shell 1 also provides an upward supporting force for the inner shell 2 . Even if the inner shell 2 stores hundreds of tons of water, there is no need to worry about the falling deformation of the inner shell 2 .
- the temperature of the inner shell 2 is significantly lower, and the temperature of the outer shell 1 is not affected by the internal water temperature and changes significantly.
- the temperature variation range of the inner shell 2 can even reach hundreds of degrees Celsius. According to thermal expansion and contraction, the dimensions of the inner shell 2 at high temperature and low temperature are significantly different.
- the outer shell on the periphery of the inner shell is not affected by the water temperature, and its temperature is basically maintained within a small range.
- the large-scale deformation of the inner shell will cause a very large interaction force between the inner shell and the outer shell at the connection between the two, which will cause the vacuum tank to deform, which can easily lead to vacuum Insulation cavity 3 leaks air and loses heat preservation ability.
- the temperature of the storage water in the tank cavity is maintained at a fixed value all year round, and the ambient temperature changes in the range of tens of degrees Celsius throughout the year.
- the size of the inner shell does not change significantly, but the size of the outer shell 1 changes significantly in different periods, which also causes the vacuum tank to deform, causing the vacuum insulation chamber 3 to leak and lose its heat preservation ability.
- annular deformation fold 2a surrounding the periphery of the tank cavity 4 is integrally provided on the shell wall of the inner shell 2 of the vacuum tank.
- the deformation pleats 2a are part of the shell wall of the inner shell 2 .
- the deformation folds 2a on the shell wall shrink to absorb the expansion deformation of the inner shell, thereby preventing the expansion stress of the inner shell from concentrating on the connection between the inner shell and the outer shell, resulting in the deformation of the vacuum tank or even the vacuum insulation chamber. Air leak.
- the deformation folds 2a on the shell wall stretch to compensate for the shrinkage deformation of the inner shell, and also avoid the shrinkage stress of the inner shell from being concentrated at the connection between the inner shell and the outer shell, resulting in the deformation of the vacuum tank or even the leakage of the vacuum insulation chamber. gas.
- the inner shell 2 with the deformed folds 2a can very easily increase along with the outer shell 1 .
- the inner shell 2 with the deformed folds 2a can be reduced along with the outer shell 1 very easily. Avoid the expansion or contraction stress of the outer shell concentrated at the connection between the inner shell and the outer shell, resulting in the deformation of the vacuum tank or even the leakage of the vacuum insulation chamber.
- a plurality of deformed pleats 2 a are provided on the wall in total, and these deformed pleats 2 a are equally spaced along the height direction of the inner shell 2 .
- the inner shell 2 is a revolving body whose axis extends vertically, and the deformed pleats 2 a are annular structures arranged coaxially with the inner shell 2 .
- the deformed wrinkle 2a is a ring of extruded ring ribs protruding radially outward, and an extrusion ring groove is formed on the inner circumference of the extruded ring ribs.
- the annular extrusion ring rib integrally processed on the shell wall of the inner shell 2 is a bending structure. Compared with the smooth main part of the metal inner shell 2, the extrusion ring rib of the bending structure has a better Axial expansion/contraction deformability.
- the above-mentioned deformed folds 2a may also be extruded ring ribs that are radially inwardly convex.
- the outer shell 1 and the inner shell 2 are fixedly connected at the bottom and top of the vacuum tank.
- the vacuum tank has two tank openings, and the two tank openings are respectively arranged at the top connection point and the bottom connection point of the inner shell, the details are as follows:
- the outer shell 1 and the inner shell 2 are fixedly connected at the bottom of the vacuum tank through a branch ring 5, which is arranged at the tank mouth at the bottom of the vacuum tank—the lower tank mouth 6, which vertically penetrates the outer shell 1, the inner shell 2 and the branch ring. 5.
- the outer shell 1 and the inner shell 2 are fixedly connected at the top of the vacuum tank through a ring sleeve 7, and the tank opening on the top of the vacuum tank—the upper tank opening 8 vertically penetrates the outer shell 1, the inner shell 2 and the ring sleeve. 7.
- the support ring 5 is welded and fixed to the inner casing 2 and the outer casing 1 respectively, and the ring sleeve 7 is also welded and fixed to the inner casing 2 and the outer casing 1 respectively.
- an adhesive may be provided at their connection.
- the support ring 5 can be directly bonded and fixed with the inner shell 2 and the outer shell 1 respectively, and the ring sleeve 7 can be directly bonded and fixed with the inner shell 2 and the outer shell 1 respectively.
- the tops of the outer shell 1 and the inner shell 2 are respectively provided with upward flanging holes, and the ring sleeve 7 is fitted in the flanging holes, and It is welded and fixed with the flange of the flanged hole.
- branch ring 5 and the ring sleeve 7 are both the third components that are separated from and connected to the inner shell 2 and the outer shell 1 .
- branch ring 5 and ring sleeve 7 we can also use this form of branch ring 5 and ring sleeve 7:
- the branch ring 5 includes an upper ring body integrally formed on the inner casing 2 and a lower ring body integrally formed on the outer casing 1 , and the upper ring body and the lower ring body are welded and fixed. That is, a part of the branch ring 5 is integrated with the inner shell 2 , and the other part is integrated with the outer shell 1 , and the two parts are welded to each other to form the branch ring 5 . Further, the upper ring body may be a downward flanging hole integrally formed on the inner shell 2 , and the lower ring body may be an upward flanging hole integrally formed on the outer shell 1 .
- the upper ring sleeve 7 includes an upper ring body integrally formed on the inner casing 2 and a lower ring body integrally formed on the outer casing 1 , and the upper ring body and the lower ring body of the collar are welded and fixed. That is, a part of the ring sleeve 7 is integrated with the inner shell 2 , and the other part is integrated with the outer shell 1 , and the two parts are welded to each other to form the ring sleeve 7 .
- the outer shell 1 of the vacuum tank when the size of the outer shell 1 of the vacuum tank is large, the outer shell 1 is easily dented and deformed inward under the action of external force (not to mention that the inner side of the outer shell is in a negative pressure environment), which in turn causes the outer shell 1 and the inner shell 2 to be in close contact with each other in a large area.
- This enables rapid heat transfer between the inner shell and the outer shell, reducing the thermal insulation performance of the tank.
- increasing the thickness of the casing 1 can solve the aforementioned problems well, it brings various problems such as a lot of materials, high manufacturing cost, and the tank is bulky and difficult to move.
- a large-sized shell if it is heat-treated to improve the structural strength, the roundness of the shell will be deteriorated, and the pressure-bearing capacity of the finally formed shell 1 will be weakened.
- the solution of increasing the thickness of the outer casing 1 is abandoned, but a support ring 11 supported on the inner circumference of the outer casing 1 is arranged in the vacuum insulation chamber 3 to support the outer casing when the outer casing 1 is radially inwardly recessed, Improve the deformation resistance of the shell.
- the shell 1 adopts a revolving body structure similar to a cylinder
- the support ring 8 adopts the same revolving body structure as mentioned above. Coaxially arranged ring structure.
- a plurality of spacer rings 11 are sleeved on the inner circumference of the case 1 , and these spacer rings 11 are arranged in sequence from the inner bottom of the case to the inner top of the case along the height direction of the case 1 .
- These supporting rings 11 arranged next to each other are wrapped and positioned by the outer casing 1.
- the outer casing 1 mainly plays the role of sealing and positioning the supporting ring, and the inner supporting ring 11 is the main pressure-bearing member, so that the outer casing 1 can do a very good job. Thin, easy to process and shape.
- the support ring 11 is a circular ring made of high-strength steel, which has a strong ability to bear pressure and resist deformation.
- the support ring 11 is integrally provided with a support ring reinforcement rib 11a located on the inner circumference of the support ring and arranged coaxially with the support ring, as shown in FIG. 2 and FIG. 5 .
- the expander 8 with the expander rib 11a on the inner circumference has a higher bearing capacity.
- the aforementioned expander rib 11a is an extrusion protrusion formed by extruding the expander 11 .
- the inner shell 2 When the temperature of the inner shell 2 is high or the pressure inside the inner shell is relatively large, radial deformation that expands outwards will occur, not to mention that the periphery of the inner shell 2 is a low-pressure vacuum environment. If the expansion deformation is too large, the inner shell 2 and the outer shell 1 will abut on a large area, so that heat is rapidly transferred between the inner shell and the outer shell, and the thermal insulation performance of the vacuum tank is reduced. In addition, if the inner shell 2 is subjected to internal high pressure for a long time, the inner shell 2 also has the risk of being damaged due to fatigue deformation.
- a hoop 12 located in the vacuum insulation chamber 3 is fixedly sleeved on the periphery of the inner shell 2 , so as to hoop the inner shell 2 when the inner shell 2 expands radially outward, and improve the resistance of the inner shell 2
- the pressure capacity is reduced, and the outer expansion deformation of the inner shell 2 is reduced.
- the inner shell 2 is a revolving body with a vertically extending axis, so when in use, the external expansion pressures borne by various parts of the inner wall are basically uniform, and the deformation resistance is good.
- the hoop 12 adopts a circular ring structure arranged coaxially with the inner shell 2 .
- hoop rings 4 are sleeved around the inner shell 12 , and these hoop rings 4 are evenly spaced along the height direction of the inner shell 2 .
- the above-mentioned hoop 12 is also a circular ring made of high-strength steel with extremely strong compression and deformation resistance. During manufacture, the hoop 12 and the support ring 11 made of high-strength steel can be heat treated to enhance the structural strength of the hoop 12 and the support ring 11 .
- the hoop 12 is integrally provided with a hoop reinforcing rib 12a located on the outer periphery of the hoop and arranged coaxially with the hoop, as shown in FIGS. 2 and 6 .
- the hoop 12 with the hoop reinforcement 12a on the outer periphery has greater strength.
- the hoop reinforcing rib 12 a is an extrusion protrusion formed by extruding the hoop 12 .
- the hoop 12 and the inner shell 2 can be bonded and fixed.
- Embodiment 2 is a diagrammatic representation of Embodiment 1:
- FIGS 7 to 10 show the second specific embodiment of the vacuum tank of the present application.
- the structure of the vacuum tank is similar to that of the vacuum tank in the first embodiment.
- the main difference is that in this embodiment, the inner shell 2
- the shell wall of the outer shell 1 is not provided with deformation folds for absorbing/releasing deformation, but an annular deformation fold surrounding the periphery of the inner shell 2 is integrally provided on the shell wall of the outer shell 1 .
- the deformed folds on the casing 1 are now referred to as casing deformed folds 1a.
- the shell deformation folds 1a on the shell wall shrink to absorb the expansion and deformation of the shell, thereby preventing the expansion stress of the shell from concentrating on the connection between the inner shell and the shell, resulting in the deformation of the vacuum tank or even the leakage of the vacuum insulation chamber.
- the shell deformation folds 1a on the shell wall expand to compensate for the shrinkage deformation of the shell, and also avoid the shrinkage stress of the shell from concentrating on the connection between the inner shell and the shell, resulting in the deformation of the vacuum tank or even the leakage of the vacuum insulation chamber.
- the outer shell 1 with the outer shell deformation pleats 1a can follow the inner shell 2 to increase very easily.
- the outer shell 1 with the outer shell deformation folds 1a can be reduced along with the inner shell 2 very easily. Avoid the expansion or contraction stress of the outer shell concentrated at the connection between the inner shell and the outer shell, resulting in the deformation of the vacuum tank or even the leakage of the vacuum insulation chamber.
- the casing 1 is a revolving body that is approximately a cylinder with an axis extending vertically, and the deformed pleats 2 a are annular structures arranged coaxially with the casing 1 .
- the above-mentioned outer shell deformed folds 1a are also a ring of radially outwardly convex extrusion ring ribs, and the inner circumference of the extrusion ring ribs is formed with extrusion ring grooves.
- the deformation folds of the casing may also be extruded ring ribs that are radially inwardly convex.
- a hoop 12 which is hooped on the periphery of the inner shell 2 , is also arranged in the vacuum insulation chamber 3 , but a support ring for supporting the outer shell 1 is not provided.
- a support ring for supporting the outer shell 1 is not provided.
- the deformation folds 1a of the outer shell of the extruded ring rib structure have good radial bearing strength.
- the outer shell of the outer shell 1 can be effectively prevented by using the extruded ring ribs to support the outer shell of the shell 1. Under the action of vacuum suction or external force, it collapses inwardly and deforms to abut against the inner shell for heat conduction.
- the outer shell 1 and the inner shell 2 are fixedly connected at the bottom of the vacuum tank through a ring 5, and the tank opening at the bottom of the vacuum tank—the lower tank opening 6, vertically penetrates through the outer shell 1, Inner shell 2 and branch ring 5.
- the outer shell 1 and the inner shell 2 are fixedly connected at the top of the vacuum tank through a ring sleeve 7, and the tank opening on the top of the vacuum tank—the upper tank opening 8 vertically penetrates the outer shell 1, the inner shell 2 and the ring sleeve. 7.
- branch ring 5 and the ring sleeve 7 can also adopt this structure: a part of the branch ring 5 is integrated with the inner shell 2 , and the other part is integrated with the outer shell 1 , and the two parts are welded to each other to form the branch ring 5 .
- a part of the ring sleeve 7 is integrated with the inner shell 2 , and the other part is integrated with the outer shell 1 , and the two parts are welded to each other to form the ring sleeve 7 .
- a support ring 11 supported on the inner circumference of the outer shell 1 is also arranged in the vacuum insulation chamber 3, and a hoop 12 is also arranged in the vacuum insulation chamber 3, which is hooped on the periphery of the inner shell 2. .
- FIGs 11 to 14 show the third specific embodiment of the vacuum tank of the present application.
- the structure of the vacuum tank is similar to the structure of the vacuum tank in the first and second embodiments, and the main difference is that not only the inner shell 2
- An annular deformation pleat 2a surrounding the periphery of the tank cavity 4 is integrally provided on the shell wall
- an annular shell deformation pleat 1a surrounding the periphery of the inner shell 1 is integrally provided on the shell wall of the outer shell 1 . That is, deformation folds are provided on both the shell wall of the inner shell 2 and the shell wall of the outer shell 1 .
- the vacuum tank of this embodiment is very suitable for the situation where both ends of the vacuum tank are fixed, and the heights of the inner shell and the outer shell are both limited and fixed.
- the two ends of the vacuum tank are fastened to the outer support frame.
- Embodiment 4 is a diagrammatic representation of Embodiment 4:
- FIG. 15 to 18 show the fourth specific embodiment of the vacuum tank of the present application.
- the structure of the vacuum tank is similar to the structure of the first embodiment, and the main difference lies in the structure of the tank mouth, and the inner and outer shells are located at the tank mouth.
- the fixed connection method is as follows:
- the bottom of the outer shell 1 is integrally formed with an outer tube 101 protruding downward
- the bottom of the inner shell 2 is integrally formed with an inner tube 201 that protrudes downward and is inside the outer tube 101 .
- the protruding ends of the inner tube 201 and the outer tube 101 are welded to the sealing plate 9, and a part of the vacuum insulation chamber 3 is located between the inner tube 201 and the outer tube 101, and the sealing plate 9 is provided with a liquid drain hole that communicates with the tank cavity 4 9a.
- the liquid drain hole 9a on the sealing plate 9 corresponds to the lower tank mouth of the vacuum tank.
- the top of the outer shell 1 is integrally formed with an outer tube 101 protruding upward
- the top of the inner shell 2 is integrally formed with an inner tube 201 that protrudes upward and is inside the top outer tube 101 .
- the protruding ends of the top inner tube 201 and the top outer tube 101 are also welded with a sealing plate 9, and a part of the vacuum insulation chamber 3 is located between the top inner tube 201 and the top outer tube 101, and the sealing plate 9 at the top is also made.
- the liquid drain hole 9a communicated with the tank cavity 4.
- the liquid drain hole 9a on the top sealing plate 9 corresponds to the upper tank mouth of the vacuum tank.
- the above two sealing plates 9 are flange plates. Because the upper and lower openings of the vacuum tank are provided with flange structures, it is very convenient to use the bolts 14 and nuts 15 to connect the outer pipe 13 with another flange plate at the end to the outer pipe 13 in actual use.
- the flanged sealing plate 9 at the mouth of the vacuum tank is tightly connected, so as to connect the external outer pipe 13 with the above-mentioned catheter 10, and the sealing of the connection is not easy to lose temperature, as shown in FIG. 19 .
- the sealing plate 9 on the top of the vacuum tank is welded with a catheter 10 that passes downward through the top inner pipe 201 and extends into the tank cavity.
- the catheter 10 is the same as the liquid drain hole 9a on the sealing plate. , so that in some application scenarios, the user can easily draw out the water stored in the tank from the upper tank opening of the vacuum tank by means of the aforementioned catheter 10 .
- the outer pipe 13 in Fig. 19 is a vacuum pipe.
- Embodiment 5 is a diagrammatic representation of Embodiment 5:
- the water temperature (or other liquid temperature) in various parts of the vacuum tank is not uniform, usually the upper water temperature is higher than the lower water temperature, for example: when supplying room temperature water from the bottom outer pipe 13 to the tank, heating equipment is also used. Heat up the water in the tank. Sometimes, we want to pump up the hot water in the tank; other times, we want to pump up the low temperature water in the tank.
- Figures 20 to 23 show the fifth type of vacuum tank, which has a total of two liquid drain holes 9a opened on the sealing plate 9 at the top of the vacuum tank, and a total length of welded on the sealing plate 9 at the top of the vacuum tank
- Two unequal catheters 10, both of which pass downward from the flange 9 through the top inner pipe 201 and extend into the tank cavity, and the two catheters 10 are respectively provided in the aforementioned
- the two liquid drain holes 9a are located and communicated with the two liquid drain holes 9a respectively.
- the short catheter 10 only extends to the top section of the tank cavity, and the long catheter 10 extends all the way to the bottom section of the tank cavity.
- the long catheter can be used as an inlet pipe for supplementing normal temperature water
- the short catheter can be used as an outlet pipe for high temperature water.
- both the long catheter and the short catheter can be used as water outlet pipes, the long catheter is used to lead out the water with a higher temperature, and the short catheter is used to lead out the water with a relatively low temperature.
- top section of the tank cavity and “bottom section of the tank cavity” have the following meanings: if the height h of the tank cavity is divided into three equal parts, then the height h/3 above belongs to the top section of the tank cavity, and the lower The height of h/3 belongs to the bottom section of the tank cavity. The height of the remaining h/3 belongs to the middle section of the tank cavity.
- the sealing plate 9 is no longer a flange plate structure, and the vacuum tank is not connected to the external pipe by using two flange plates fastened to each other as in the fourth embodiment.
- the two liquid drain holes 9a on the sealing plate 9 are all threaded holes - the hole wall of the liquid drain hole 9a is made with internal threads, when in use, the outer pipe 13 with a threaded end can be screwed into the thread.
- the liquid drain hole 9a realizes the connection between the outer pipe 13 and the vacuum tank.
- an assembly hole 9b with an internal thread is opened on the sealing plate 9, and an emptying valve 16 is installed at the assembly hole 9b, so as to lead water to the outside of the tank in a non-refilling state, or Fill the tank with water in the non-watering state.
- Embodiment 6 is a diagrammatic representation of Embodiment 6
- FIGS 26 to 29 show the sixth specific embodiment of the vacuum tank of the present application, and its structure is similar to that of the fifth embodiment, and the main differences are:
- the sealing plate 9 is composed of an upper plate body 901 and a lower plate body 902, and the upper plate body 901 and the lower plate body 902 are flange plates, and the two are detachably and fastened by the bolts 14 and nuts 15 that cooperate with each other.
- the lower plate body 902 is welded and fixed to the inner shell of the tank (specifically, the inner tube portion at the top of the inner shell) and the outer shell (specifically, the outer tube portion at the top of the outer shell). Welded to fix.
- the liquid guiding hole 9a on the sealing plate 9 vertically penetrates the above-mentioned upper plate body 901 and the lower plate body 902, and only the hole section of the liquid guiding hole 9a of the upper plate body 901 is provided with an internal thread.
- the outer pipe 13 with threaded ends can be screwed into the threaded liquid drain hole 9a of the upper plate body 901 to realize the connection between the outer pipe 13 and the vacuum tank.
- the mounting hole 9b on the sealing plate 9 also passes through the upper plate body 901 and the lower plate body 902 at the same time, and only the hole section of the mounting hole 9b of the upper plate body 901 is provided with internal threads.
- the emptying valve 16 is screwed into the mounting hole 9b of the upper plate body 901 .
- the liquid drain hole 9a of the upper plate body 901 has an upwardly extending external thread - the liquid drain hole 9a is upward It protrudes from the upper surface of the sealing plate 9, and its protruding part is made with external threads.
- the outer pipe 13 with a screw sleeve at the end can be quickly locked and connected with the external thread section of the liquid drain hole, so as to realize the connection between the outer pipe 13 and the vacuum tank.
- the advantage of this design is that the upper plate body 901 is a detachable structure, and when the connecting thread (inner thread or outer thread) of the liquid guide hole is damaged, the upper plate body 901 can be replaced with a new one.
- sealing rings are arranged on the periphery of the mounting hole 9b of the lower plate body 902 and the two liquid drain holes 9a sandwiched between the upper and lower plate bodies. 17.
- a ring groove surrounding the periphery of the liquid drain hole 9 a is provided on the top surface of the lower plate body 902 .
- the main function of the lower plate body 902 is to connect the catheter 10 and connect the removable upper plate body 902 .
- the main function of the upper plate body 902 is to facilitate the connection of the outer pipe 13, and can be quickly replaced when the threaded hole in the upper plate body is damaged.
- Embodiment 7 is a diagrammatic representation of Embodiment 7:
- FIGS 32 to 35 show the seventh specific embodiment of the vacuum tank of the present application, the structure of which is similar to that of the sixth embodiment, and the main differences are:
- the two liquid guide holes 9a on the sealing plate 9 and the lower hole segment on the lower plate body 902 are the same hole segment. It is equivalent to combining the two liquid-conducting hole segments on the lower plate body 902 in the sixth embodiment into one large-diameter hole segment, but on the whole, the sealing plate 9 still has two liquid-conducting holes 9a.
- Two liquid conduits 10 (the upper ends), one long and the other short, extend into the lower hole section of the liquid conduit in the lower plate body 901 , and are welded and fixed to the upper plate body 901 .
- the main function of the lower plate body 902 is to facilitate the removable upper plate body 902 .
- the function of the upper plate body 902 is to connect the catheter 10 and facilitate the connection of the external pipe 13 . When the catheter 10 or the threaded hole in the upper plate body is damaged, it can be quickly replaced.
- Embodiment 8 is a diagrammatic representation of Embodiment 8
- FIGS 36 to 39 show the eighth specific embodiment of the vacuum tank of the present application, the structure of which is similar to that of the seventh embodiment, and the main differences are:
- the sealing plate 9 also includes a middle plate body 903 sandwiched between the upper plate body 901 and the lower plate body 902, and the middle plate body 903 is also a flange plate.
- Two (the upper ends) of the catheters 10 extend into the lower hole section of the liquid guide hole in the lower plate body 901 , and are welded and fixed with the middle plate body 903 .
- the main function of the lower plate body 902 is to facilitate the connection of the removable middle plate body 903 and the upper plate body 902 .
- the main purpose of the middle plate body 903 is to connect the catheter 10. When the catheter 10 is damaged, it can be quickly replaced.
- the main function of the upper plate body 902 is to facilitate the connection of the outer pipe 13, and when the threaded hole in the upper plate body is damaged, it can be quickly replaced.
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Abstract
Description
Claims (15)
- 一种真空罐,包括:外壳(1),设于所述外壳内的内壳(2),形成于所述内壳内部的罐腔(4),以及形成于所述外壳和所述内壳之间的真空隔热腔(3);其特征在于,所述外壳(1)与所述内壳(2)在所述真空罐的底部和顶部均固定连接,并且所述内壳(2)的壳壁上一体设置有环绕于所述罐腔(4)外围的环形的变形褶皱(2a)。
- 根据权利要求1所述的真空罐,其特征在于,所述变形褶皱(2a)是径向外凸或径向内凸的挤压环筋。
- 根据权利要求1所述的真空罐,其特征在于,所述外壳(1)与所述内壳(2)在所述真空罐的底部通过支环(5)固定连接,所述真空罐的底部设置有竖向贯穿所述外壳(1)、所述内壳(2)和所述支环(5)的下罐口(6);所述支环(5)包括一体形成于所述内壳(2)上的上环体和一体形成于所述外壳(1)上的下环体,所述上环体与所述下环体焊接固定;所述上环体是一体形成于所述内壳(2)上的向下的翻边孔,所述下环体是一体形成于所述外壳(1)上的向上的翻边孔。
- 根据权利要求1所述的真空罐,其特征在于,所述外壳(1)与所述内壳(2)在所述真空罐的顶部通过环套(7)固定连接,并且所述真空罐的顶部设置有竖向贯通所述外壳(1)、所述内壳(2)和所述环套(7)的上罐口(8);所述外壳(1)和所述内壳(2)的顶部分别制有向上翻边的翻边孔,所述环套(7)贴靠套设于所述外壳和所述内壳的所述翻边孔中、并与所述翻边孔的翻边焊接固定。
- 根据权利要求1所述的真空罐,其特征在于,所述外壳(1)的底部一体形成有向下伸出的外管(101),所述内壳(2)的底部一体形成有向下伸出且处于所述外管(101)内的内管(201),所述内管(201)的伸出端与所述外管(101)的伸出端固定连接封板(9),并且所述真空隔热腔(3)的一部分处于所述内管(201)和所述外管(101)之间,所述封板(9)上制有与所述罐腔(4)相通的走液孔(9a)。
- 根据权利要求1所述的真空罐,其特征在于,所述外壳(1)的顶部一体形成有向上伸出的外管(101),所述内壳(2)的顶部一体形成有向上伸出且处于所述外管(101)内的内管(201),所述内管(201)的伸出端与所述外管(101)的伸出端固定连接封板(9),并且所述真空隔热腔(3)的一部分处于所述内管(201)和所述外管(101)之间,所述封板(9)上制有与所述罐腔(4)相通的走液孔。
- 根据权利要求5或6所述的真空罐,其特征在于,所述走液孔(9a)设有连接螺纹。
- 根据权利要求7所述的真空罐,其特征在于,所述封板(9)由:与所述内管(201)的伸出端及所述外管(101)的伸出端焊接固定的第一板体,以及与所述第一板体可拆装连接、且处于该第一板体外侧的第二板体构成;所述走液孔(9a)贯通所述第一板体和所述第二板体,所述连接螺纹设于所述第二板体的走液孔上。
- 根据权利要求8所述的真空罐,其特征在于,当权利要求7引用权利要求6时,所述第二板体上焊接有向下穿过所述第一板体、伸入所述罐腔(4)中的导液管(10)。
- 根据权利要求7所述的真空罐,其特征在于,当权利要求7引用权利要求6时,所述封板(9)由:与所述内管(201)的伸出端及所述外管(101)的伸出端焊接固定的第一板体,以及与所述第一板体可拆装连接、且处于该第一板体外侧的第二板体和第三板体构成;所述第二板体夹设于所述第一板体和所述第二板体之间,所述走液孔(9a)贯通所述第一板体、所述第二板体和所述第三板体,所述连接螺纹设于所述第三板体的走液孔上,所述第二板体上焊接有向下穿过所述第一板体、伸入所述罐腔(4)中的导液管(10)。
- 一种真空罐,包括:外壳(1),设于所述外壳内的内壳(2),以及形成于所述外壳和所述内壳之间的真空隔热腔(3);其特征在于,所述外壳(1)与所述内壳(2)在所述真空罐的底部固定连接,并且所述外壳(1)的壳壁上一体设置有环绕在所述内壳(2)外围的环形的变形褶皱。
- 一种罐,包括:罐体,形成于所述罐体内的罐腔(4),以及设于所述罐体上的罐口;其特征在于,所述罐体上固定有将所述罐口封闭的封板(9),所述封板(9)上贯通设置与所述罐腔(4)相通、且带有连接螺纹的走液孔(9a)。
- 根据权利要求12所述的罐,其特征在于,所述封板(9)由:与所述罐体焊接固定的第一板体,以及与所述第一板体可拆装连接、且处于该第一板体外侧的第二板体构成;所述走液孔(9a)贯通所述第一板体和所述第二板体,所述连接螺纹设于所述第二板体的走液孔上。
- 根据权利要求13所述的罐,其特征在于,所述第二板体上焊接有向内穿过所述第一板体、伸入所述罐腔(4)中的导液管(10)。
- 根据权利要求12所述的罐,其特征在于,所述封板(9)由:与所述罐体焊接固定的第一板体,以及与所述第一板体可拆装连接、且处于该第一板体外侧的第二板体和第三板体构成;所述第二板体夹设于所述第一板体和所述第二板体之间,所述走液孔(9a)贯通所述第一板体、所述第二板体和所述第三板体,所述连接螺纹设于所述第三板体的走液孔上,所述第二板体上焊接有向内穿过所述第一板体、伸入所述罐腔(4)中的导液管(10)。
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CN202120267553.9 | 2021-01-29 | ||
CN202110125954.5A CN112793941B (zh) | 2021-01-29 | 2021-01-29 | 一种真空罐 |
CN202120267553.9U CN214525867U (zh) | 2021-01-29 | 2021-01-29 | 罐 |
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