WO2022151633A1 - Wort thin film enhanced mass transfer boiling system and low-heat load boiling process thereof - Google Patents

Wort thin film enhanced mass transfer boiling system and low-heat load boiling process thereof Download PDF

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Publication number
WO2022151633A1
WO2022151633A1 PCT/CN2021/097261 CN2021097261W WO2022151633A1 WO 2022151633 A1 WO2022151633 A1 WO 2022151633A1 CN 2021097261 W CN2021097261 W CN 2021097261W WO 2022151633 A1 WO2022151633 A1 WO 2022151633A1
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wort
boiling
film
mass transfer
outlet
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PCT/CN2021/097261
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French (fr)
Chinese (zh)
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戴晓勇
李占勇
徐庆
张帆
李彦华
吴畏
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天津科技大学
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Publication of WO2022151633A1 publication Critical patent/WO2022151633A1/en

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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12CBEER; PREPARATION OF BEER BY FERMENTATION; PREPARATION OF MALT FOR MAKING BEER; PREPARATION OF HOPS FOR MAKING BEER
    • C12C7/00Preparation of wort
    • C12C7/20Boiling the beerwort
    • C12C7/205Boiling with hops
    • C12C7/22Processes or apparatus specially adapted to save or recover energy

Definitions

  • the invention belongs to the technical field of a wort boiling system in a beer brewing process and its technology, in particular to a wort film enhanced mass transfer boiling system with high efficiency mass transfer with secondary steam in a wort turbulent film state, and the use of the system Post low heat load boiling process.
  • the brewing process of beer is mainly divided into the wort preparation process in the hot section and the wort fermentation process in the cold section.
  • the wort preparation process is further divided into unit operations such as saccharification, filtration, boiling and cyclone precipitation.
  • the Boiling stage is the most energy-intensive unit operation in beer brewing.
  • the wort must be boiled by a boiling system before it is oxygenated and used by yeast cells as a nutrient solution for alcoholic fermentation.
  • Wort boiling is a complex process in which extensive chemical, physical, physicochemical and biochemical reactions take place. Its main purposes are: extraction and isomerization of hop components, formation of thermal coagulum, formation of stable wort by sterilization of wort and inactivation of residual enzymes, Maillard reaction, formation of some colors components, removal of unwanted volatile aroma compounds, pH reduction and water evaporation, etc.
  • boiling intensity is the main means to affect the flavor of wort, and the evaluation of thermal separation effect is mostly based on the concentration of aroma compound dimethyl sulfide (DMS); Heat load, resulting in the increase of its carbonyl compounds [indicated by the thiobarbituric acid (TBA) value], which in turn causes the beer to age too quickly.
  • DMS aroma compound dimethyl sulfide
  • TAA thiobarbituric acid
  • the wort boiling unit undergoes classic atmospheric boiling (total evaporation rate 8-12% and even higher), high pressure boiling (total evaporation rate 6-8%), low pressure boiling (total evaporation rate 6-7%), low pressure dynamic Boiling (total evaporation rate is 5%, which is the common form of wort boiling in beer brewing at this stage) and low heat load boiling (by means of vacuum flashing, stripping and other means to further reduce heat load), reducing primary energy consumption (low heat load) is the wort.
  • a Chinese invention patent "Saccharification Boiling Pot and Beer Saccharification Device Using the Pot” with the patent number of ZL200910223168.8 (announcement number of CN101709249) discloses such a wort boiling pot, which is characterized in that the bottom of the pot is protruding upwards
  • the convex bottom is provided with a steam heating jacket, a wort inlet pipe passes through the middle of the convex bottom and opens into the pot body, and the opening is upward, and a wort distribution plate is buckled upside down above the opening. There is a gap for the wort to flow out between the distribution plate and the opening.
  • the wort flows in the form of a film on the jacket, and the evaporation area is huge, which is conducive to the evaporation of unfavorable taste substances.
  • the disadvantages of this device are: in the boiling stage, the secondary steam cannot carry out effective mass transfer with the wort film, and the heat load is high; due to its special structure, it cannot be vacuum flashed; the boiled wort cannot be vacuum flashed. As a result, the temperature is lowered, which in turn reduces the heat load in the precipitation stage.
  • FIG. ZL200610050478.0 announcement No. CN100398635C discloses such a wort boiling system, which is characterized in that a vacuum chamber is arranged behind the sedimentation tank, and the vacuum chamber Connected to the vacuum pump, the wort is subjected to vacuum flash evaporation when it passes through the vacuum chamber, which can effectively remove the DMS produced by SMM in the wort at high temperature during the precipitation stage, but because of the denaturation of protein and the isomerization of hop components, it needs to be at the boiling point of the wort. It can only be achieved by reaching a specific time at a temperature of about 100%, and its description of shortening the boiling time is open to question.
  • the purpose of the present invention is to aim at the deficiencies of the above-mentioned prior art, and propose a wort film enhanced mass transfer boiling system, which realizes secondary steam in the wort through the combination of the boiling sedimentation tank body and the centrifugal film forming enhanced mass transfer device.
  • High-efficiency mass transfer with DMS on the turbulent membrane during boiling, the secondary steam generated by boiling is carried out on the surface of the turbulent membrane for high-efficiency mass transfer at atmospheric pressure to remove DMS; after boiling, the secondary steam generated by vacuum flash evaporation Efficient mass transfer on the surface of the turbulent membrane removes the DMS formed in the boiling stage, and at the same time, the temperature of the wort before precipitation can be reduced, thereby reducing the heat load and TBA value in the precipitation stage; after the precipitation, the secondary steam generated by the vacuum flash is on the surface of the turbulent membrane.
  • Efficient mass transfer to remove DMS formed in the precipitation stage can reduce the temperature of the wort before cooling, thereby reducing the heat load in the cooling stage, thereby reducing the TBA value, and saving the energy consumed by cooling the wort; the entire boiling process can be at a temperature lower than the boiling point. Insulation, the evaporation is less than 1%, which greatly reduces the primary energy consumption and heat load, and then reduces the TBA value.
  • the purpose of the invention is also to provide a low heat load boiling process of a wort film enhanced mass transfer boiling system, which abandons the traditional intensive boiling, and adopts a low heat load boiling process with a temperature slightly lower than the boiling point temperature to achieve DMS and secondary steam.
  • the resulting aging substances at least eliminate the advantage of premature aging of the beer.
  • a wort film enhanced mass transfer boiling system which comprises a boiling sedimentation tank body, a centrifugal film forming enhanced mass transfer device, a steam inlet pipeline system, a steam outlet pipeline system, a No. 1 variable frequency material pump, and a No. 2 variable frequency material pump , wort cooling system and CIP system, the centrifugal film-forming enhanced mass transfer device is located at the top of the boiling settling tank, through the fourteenth pneumatic butterfly valve and the secondary steam outlet set at the top of the boiling settling tank from the side.
  • the rotating shaft passes through the center of the secondary steam outlet through the mechanical seal to reach the bottom of the boiling sedimentation tank and is equipped with a stirring device; the steam inlet pipeline is connected to the bottom of the centrifugal film-forming enhanced mass transfer device through three branches, respectively.
  • the steam jacket of the film-forming device is connected with the steam jacket inlet of the boiler body of the boiling sedimentation tank and the conical bottom.
  • the steam jacket of the film-forming device is connected to the outlet of the steam jacket on the bottom of the boiling sedimentation tank.
  • the fifth pneumatic butterfly valve is connected with the second outlet and the first outlet arranged at the bottom of the boiling sedimentation tank, and the wort outlet arranged at the bottom of the centrifugal film-forming intensified mass transfer device;
  • Eight pneumatic butterfly valves are connected with the wort return port, the tangential inlet and the hot wort inlet on the wort cooling system arranged on the barrel of the boiling sedimentation tank;
  • the pneumatic butterfly valve, the second pneumatic butterfly valve are connected with the outlet 2 arranged on the bottom of the boiler of the boiling sedimentation tank and the outlet 3 arranged on the barrel of the boiling sedimentation tank, and the outlet is connected with the cloth arranged on the top of the centrifugal film-forming enhanced mass transfer device. connected to the inlet of the liquid system.
  • the centrifugal film-forming enhanced mass transfer device is provided with a film-forming device housing, a liquid level switch 4, a mechanical seal, a rotating shaft, a frequency conversion motor, a pressure sensor, a wort buffer tube, a film-forming device wort outlet and a liquid distribution
  • a gravity field diaphragm is fixed on the shell of the film forming device
  • a centrifugal force field diaphragm is fixed on the rotating shaft
  • an indefinite number of spoilers are also arranged on the centrifugal force field diaphragm
  • the bottom of the wort buffer tube passes through the fourteenth
  • the pneumatic butterfly valve is connected, and the bottom and the secondary steam outlet are separated by a mechanical seal.
  • the wort buffer cylinder and the conical bottom of the film-forming device shell are provided with a film-forming device steam jacket, which is used to generate a small amount of secondary steam and form a film.
  • the top of the device shell is connected to the inlet of the vacuum pump, the outlet of the vacuum pump goes to the energy recovery system, and the centrifugal film-forming enhanced mass transfer device is a vacuum chamber.
  • the secondary steam outlet at the top of the boiler body of the boiling sedimentation tank is connected to the secondary steam exhaust cylinder, the gas discharge is controlled by the thirteenth pneumatic butterfly valve, and the secondary steam outlet is strengthened by the fourteenth pneumatic butterfly valve and centrifugal film forming.
  • the mass transfer device is connected from the side, and the barrel of the boiling sedimentation tank is provided with a temperature sensor, a liquid level sensor, a barrel jacket, an outlet three, a wort return port and a tangential inlet; the cone of the boiling sedimentation tank is provided with The bottom is provided with a steam jacket and a thermal coagulation collection device, wherein the thermal coagulation collection device also includes an outlet 2, an outlet 1 and a liquid level switch 1, and the outlet 1 is provided with a wort feeding pipeline through the tenth pneumatic butterfly valve. ;
  • the center is provided with a stirring device for strengthening the collision and agglomeration of thermal coagulation, and it shares a rotating shaft and a frequency conversion motor with the centrifugal film-forming enhanced mass transfer device.
  • the wort cooling system includes a plate heat exchanger, the plate heat exchanger is provided with an ice water inlet, a hot water outlet, a hot wort inlet and a cold wort outlet, and the ice water inlet is provided with a bimetallic A thermometer and a pneumatic regulating valve; a bimetallic thermometer and a fifteenth pneumatic butterfly valve are arranged on the hot water outlet; a bimetallic thermometer is arranged at the hot wort inlet and is connected to the outlet of the No. 1 frequency conversion material pump through a pneumatic butterfly valve; the cold wort outlet is arranged with a bimetallic thermometer Bimetal thermometer and go through the sixteenth pneumatic butterfly valve to the wort oxygenation device.
  • the inlet main pipe is provided with two branches, one of which passes through the twelfth pneumatic butterfly valve and the washing ball to clean the secondary steam exhaust cylinder, and the other branch passes through the eleventh pneumatic butterfly valve and the washing ball.
  • Ball cleaning and boiling sedimentation tank pot body; CIP cleaning liquid returns to CIP system through outlet one and ninth pneumatic butterfly valve.
  • a low heat load boiling process utilizing the wort film to enhance mass transfer boiling system which comprises the following steps:
  • Feeding the temperature at which the wort enters the boiling settling tank body is 98 °C, if the feeding temperature is insufficient, the steam heating system can be set outside the system to heat up to 98 °C;
  • Vacuum evaporation after boiling control the internal gauge pressure of the centrifugal film-forming intensified mass transfer device to be about -0.4bar by a vacuum pump, and pump the wort into the centrifugal film-forming intensified mass transfer device top to form a centrifugal film, and the wort in the vacuum chamber Vigorous boiling in the film state is conducive to the separation and discharge of DMS.
  • the secondary steam generated by boiling in the pot of the precipitation tank will enhance mass transfer on the surface of the wort turbulent membrane, and the DMS content in the secondary steam will become higher and higher.
  • the low temperature at this stage is conducive to reducing the decomposition of SMM into DMS in the precipitation stage, and is conducive to the addition of aroma hops, reducing the volatilization loss of hop essential oil, and can reduce the heat in the precipitation stage. load, and then reduce the TBA value;
  • the inner surface pressure of the centrifugal film-forming enhanced mass transfer device is controlled by a vacuum pump to be about -0.8 bar, and the wort is pumped into the top of the centrifugal film-forming enhanced mass transfer device to form a centrifugal film. It is conducive to the separation and discharge of DMS, and at the same time, the secondary steam generated by boiling will enhance mass transfer on the surface of the wort turbulent membrane.
  • the energy consumption of the wort; the total evaporation from steps (4) and (5) by vacuum flashing in a turbulent film state is 6-8%.
  • the wort film-enhanced mass transfer boiling system of the present invention realizes high-efficiency mass transfer between secondary steam and DMS on the wort turbulent film by the combination of the boiling precipitation tank body and the centrifugal film-forming enhanced mass transfer device (efficient removal of DMS). ), during the boiling, the secondary steam generated by boiling is carried out on the surface of the turbulent membrane for efficient mass transfer at atmospheric pressure to remove DMS; after boiling, the secondary steam generated by vacuum flashing is subjected to efficient mass transfer on the surface of the turbulent membrane to remove DMS formed in the boiling stage.
  • DMS can reduce the wort temperature before precipitation, thereby reducing the heat load and TBA value in the precipitation stage; after the precipitation, the secondary steam generated by the vacuum flashing will perform efficient mass transfer on the surface of the turbulent membrane to remove the DMS formed in the precipitation stage, and at the same time, the DMS formed in the precipitation stage can be removed.
  • a gravitational field diaphragm is fixed on the shell of the film-forming device, a centrifugal force field diaphragm is fixed on the rotating shaft, and an indefinite number of turbulence is also arranged on the centrifugal force field diaphragm
  • the bottom of the wort buffer cylinder is connected by a fourteenth pneumatic butterfly valve, and the bottom and the secondary steam outlet are separated by a mechanical seal.
  • the wort buffer cylinder and the cone bottom of the film-forming device shell are provided with a film-forming device steam jacket. , used to generate a small amount of secondary steam.
  • the top of the film-forming device shell is connected to the inlet of the vacuum pump, the outlet of the vacuum pump goes to the energy recovery system, and the centrifugal film-forming enhanced mass transfer device is a vacuum chamber.
  • the secondary steam generated by the vacuum flash is in The high-efficiency mass transfer on the surface of the turbulent membrane removes the DMS formed in the boiling stage, and at the same time, it can reduce the temperature of the wort before precipitation, thereby reducing the heat load and TBA value in the precipitation stage.
  • the secondary steam outlet at the top of the boiler body of the boiling sedimentation tank is connected to the secondary steam exhaust cylinder, the gas discharge is controlled by the thirteenth pneumatic butterfly valve, and the secondary steam outlet passes through the third steam outlet.
  • the pneumatic butterfly valve and the centrifugal film-forming enhanced mass transfer device are connected from the side.
  • the centrifugal film-forming enhanced mass transfer device shares the rotating shaft and the frequency conversion motor. High-efficiency communication of the secondary steam is realized, and the structure is simplified by sharing the rotating shaft and the frequency conversion motor, which is beneficial to control.
  • the low heat load boiling process of the wort film enhanced mass transfer boiling system of the present invention is different from the traditional boiling method: the traditional boiling method only separates DMS through the secondary steam through the large evaporation intensity; The secondary steam and wort carry out efficient mass transfer in the turbulent film state, and the secondary steam contains higher DMS, which reduces the demand for secondary steam, thus reducing the boiling intensity, saving primary energy consumption and reducing heat load.
  • the low heat load boiling process of the wort film enhanced mass transfer boiling system of the present invention can adopt the form of keeping the temperature below the boiling temperature in the boiling stage, abandoning the traditional intensive boiling, and realizing the cracking of SMM into DMS, protein denaturation and hop isomerization.
  • the total evaporation rate during the period is less than 1%, and the generated DMS is efficiently removed by mass transfer on the surface of the turbulent membrane through the secondary steam generated by the vacuum flash after boiling, and at the same time, the temperature of the wort before precipitation can be reduced, thereby reducing the heat load and TBA value in the precipitation stage. , is also conducive to the addition of aroma hops at this stage (low temperature reduces hop essential oil volatilization).
  • the low heat load boiling process of the wort film enhanced mass transfer boiling system of the present invention appropriately increases the boiling intensity during boiling, so that the secondary steam generated by boiling can be efficiently removed by mass transfer on the surface of the wort turbulent film surface due to high temperature cracking by SMM
  • the resulting DMS, reduced DMS concentration in the wort has an effect on SMM cleavage.
  • the secondary steam generated by the vacuum flashing is carried out on the surface of the turbulent film for efficient mass transfer to remove the DMS generated by the SMM cracking in the precipitation stage.
  • it can reduce the temperature of the wort before cooling, thereby reducing the heat load in the cooling stage, thereby reducing the TBA value, and can save the energy consumed by cooling the wort.
  • the low heat load boiling process of the wort film enhanced mass transfer boiling system of the present invention can achieve vacuum flash evaporation of materials and film enhanced mass transfer in the boiling and precipitation stages, and it is completed in the same device, saving costs.
  • the low heat load boiling process of the wort film enhanced mass transfer boiling system of the present invention ensures low heat load and low TBA under the condition of low total evaporation (below 1%) brought about by the first energy consumption It is beneficial to avoid the premature aging taste of beer, and to ensure that the wort coagulability nitrogen is only slightly higher than that of traditional boiling, so that the beer has good balance and foam stability.
  • Fig. 1 is the overall flow chart of the wort film enhanced mass transfer boiling system of the present invention
  • a wort film enhanced mass transfer boiling system including a boiling sedimentation tank body 26, a centrifugal film forming enhanced mass transfer device 45, a steam inlet pipeline system 71, a steam outlet pipeline system 72, a No. 1 variable frequency material pump 7, a second Number of frequency conversion material pump 1, wort cooling system 73 and CIP system 74.
  • the centrifugal film-forming enhanced mass transfer device 45 is provided with a film-forming device housing 46, a liquid level switch four 38, a mechanical seal 47, a rotating shaft 40, a variable frequency motor 42, a pressure sensor 43, a wort buffer tube 37, an outlet 49 and a liquid cloth device 44.
  • a gravity field diaphragm 50 is fixed on the casing, a centrifugal force field diaphragm 51 is fixed on the rotating shaft 40 , and an indefinite number of spoilers 52 are also arranged on the centrifugal force field diaphragm 51 .
  • the bottom of the wort buffer cylinder 37 is communicated with the secondary steam outlet 32 from the side through the fourteenth pneumatic butterfly valve 35 , and the bottom and the secondary steam outlet 32 are separated by a mechanical seal 79 .
  • the wort buffer cylinder 37 and the film-forming device casing 46 are provided with a film-forming device steam jacket 85 on the conical bottom for generating a small amount of secondary steam.
  • the top of the housing 46 is connected to the inlet of the vacuum pump 41, and the outlet of the vacuum pump 41 goes to the energy recovery system.
  • the top of the boiler body 26 of the boiling sedimentation tank is provided with a secondary steam outlet 32, a visual lamp 31 and a manhole 33, wherein the secondary steam outlet 32 is respectively connected with the secondary steam exhaust cylinder 36, and the gas discharge is controlled by thirteen pneumatic butterfly valves 34, The fourteenth pneumatic butterfly valve 35 is communicated with the centrifugal film-forming enhanced mass transfer device 45 from the side; the boiler body 26 of the boiling sedimentation tank is provided with a temperature sensor 24, a liquid level sensor 23, a cylinder jacket 75, an outlet three 22.
  • the outlet one 14 sets the wort feeding pipeline through the tenth pneumatic butterfly valve 12.
  • the steam inlet pipeline 71 is provided with a pressure gauge 48 on the main line, and is then provided with three branches, one of which is connected to the inlet of the steam jacket 85 of the above-mentioned film-forming device through a stop valve 84 and a pneumatic angle seat valve 83, and one branch is connected through a stop valve.
  • 21 and the pneumatic angle seat valve 20 are connected to the inlet of the above-mentioned cylinder jacket 75, and the other branch is connected to the inlet of the above-mentioned cone jacket 17 through the stop valve 18 and the pneumatic angle seat valve 20.
  • the steam outlet pipeline 72 is provided with three branches on the main line, one branch is connected to the outlet of the steam jacket 85 of the above-mentioned film-forming device through the filter 80, the steam trap 81 and the check valve 82, and the other branch passes through the filter 63, the steam trap 64 and the check valve 65 are connected to the above-mentioned outlet of the cylinder jacket 75 , and the other branch is connected to the above-mentioned outlet of the steam jacket 17 through a filter 68 , a steam trap 67 and a check valve 66 .
  • the inlet of No. 1 variable frequency material pump 7 is connected with the above-mentioned outlet two 16, one outlet 14 and the wort outlet 49 of the film-forming device through the third pneumatic butterfly valve 4, the fourth pneumatic butterfly valve 5, the fifth pneumatic butterfly valve 6 respectively;
  • the outlet of the pump 7 is connected to the above-mentioned wort return port 70 , the tangential inlet 69 and the inlet of the wort cooling system 73 through the sixth pneumatic butterfly valve 8 , the seventh pneumatic butterfly valve 9 , and the eighth pneumatic butterfly valve 10 respectively.
  • No. 2 variable frequency material pump 1 The inlet of No. 2 variable frequency material pump 1 is connected to the above-mentioned outlet 2 16 and outlet 3 22 through the first pneumatic butterfly valve 2 and the second pneumatic butterfly valve 3 respectively; the outlet of No. 2 variable frequency material pump 1 is connected to the above-mentioned liquid distribution system inlet.
  • the main body of the wort cooling system 73 is a plate heat exchanger 58, and the plate heat exchanger 58 is provided with an ice water inlet, a hot water outlet, a hot wort inlet and a cold wort outlet.
  • the ice water inlet is provided with a bimetal thermometer 57 and a pneumatic regulating valve 55;
  • the hot water outlet is provided with a bimetal thermometer 56 and a pneumatic butterfly valve 54;
  • the hot wort inlet is provided with a bimetal thermometer 61, which is connected to the above-mentioned pneumatic butterfly valve 10 through the above-mentioned pneumatic butterfly valve 10.
  • the No. 1 frequency conversion material pump 7 is connected to the outlet;
  • the cold wort outlet is provided with a bimetal thermometer 60 and the wort oxygenation device is passed through the sixteenth pneumatic butterfly valve 62.
  • the inlet main pipe of the CIP system 74 is provided with two branches, one of which cleans the secondary steam exhaust cylinder 36 through the pneumatic butterfly valve 30 and the washing ball 29, and the other branch cleans the boiling and sedimentation tank body through the pneumatic butterfly valve 27 and the washing ball 28 26;
  • the CIP cleaning fluid is returned to the CIP system through the above-mentioned outlet 14 and the pneumatic butterfly valve 11.
  • the low heat load boiling process of the wort film enhanced mass transfer boiling system of the present invention comprises the following steps:
  • the wort enters the boiling and sedimentation tank body, and the preheating temperature of the wort is 98°C. If the feed temperature is insufficient, the steam heating system set outside the system can be used to heat up to 98°C;
  • the wort has not been preheated or is less than 98°C after preheating, when the wort covers the steam jacket 17 during feeding, first open the stop valve 18 and the pneumatic angle seat valve 19 to heat the wort first.
  • the stop valve 21 and the pneumatic angle seat valve 20 are opened again.
  • the temperature sensor-24 and the PLC control the switches of the pneumatic angle seat valve 19 and the pneumatic angle seat valve 20.
  • the pneumatic angle seat valve is automatically closed. seat valve 19, pneumatic angle seat valve 20, and automatically enter the next process;
  • the specific operation is: control the switches of the pneumatic angle seat valve 19 and the pneumatic angle seat valve 20 through the PLC and the temperature sensor 1 24, open at a low temperature of 97.5 °C, and close at a high temperature of 98.5 °C.
  • Period 1) open the second pneumatic butterfly valve 3 and the second variable frequency material pump 1; 2) open the vacuum pump 41, the fourteenth pneumatic butterfly valve 35, and control the gauge pressure in the tank to 0 bar through the pressure sensor 43 and PLC; 3) open the first Fourteen pneumatic butterfly valve 35; 4) Open stop valve 84 and pneumatic angle seat valve 83; 5) Open frequency conversion motor 42, and set the frequency to about 560 rpm.
  • the wort is evenly distributed on the top of the gravity field diaphragm 50, and evenly flows to the bottom of the next layer of centrifugal force field diaphragm 51. Under the action of centrifugal force, the wort gradually moves along the centrifugal force field film in the form of a turbulent film.
  • the surface of the sheet 51 rises to its top and falls to the top of the cone bottom of the shell 46, and forms a film along its wall surface, and forms a turbulent film under the disturbance of the wort film by the second spoiler 52; the film-forming device steam jacket A small amount of secondary steam 39 generated by 85 will enhance mass transfer through the wort turbulent membrane surface in the gap between the above-mentioned gravity field diaphragm and centrifugal force field diaphragm, and the DMS content in the secondary steam 39 will become higher and higher.
  • the stirring device 25 strengthens the collision and agglomeration of the thermal coagulation, and reduces the problem of insufficient collision and agglomeration of the thermal coagulation due to low boiling strength and weak wort tumbling.
  • the heat preservation time is 50 minutes (if the fourth step is not selected, the time is set to 60 minutes). 4).
  • the specific process is: set the temperature to 100°C, and control the opening of the pneumatic angle seat valve 19 and the pneumatic angle seat valve 20 through PLC and temperature sensor 1 24 .
  • 100°C keep the pneumatic angle seat valve open continuously
  • the gauge pressure in the control tank is 0bar; 3) Open the fifth pneumatic butterfly valve 6, the sixth pneumatic butterfly valve 8, and the No. 1 variable frequency material pump 7.
  • the liquid level is lower than the liquid level switch three 53, close the No. 1 variable frequency material pump 7, and the high Turn on the No.
  • the wort is evenly distributed on the top of the gravity field diaphragm 50, and evenly flows to the bottom of the next layer of centrifugal force field diaphragm 51. Under the action of centrifugal force, the wort gradually moves along the centrifugal force field film in the form of a turbulent film.
  • the surface of the sheet 51 rises to its top and falls to the top of the cone bottom of the shell 46, and forms a film along its wall surface, and forms a turbulent film under the disturbance of the wort film by the second spoiler 52; the boiling sedimentation tank 26 is heated and boiled
  • the secondary steam 39 generated at the time passes through the wort turbulent membrane surface in the gap between the above-mentioned gravity field diaphragm and centrifugal force field diaphragm to enhance mass transfer, and the DMS content in the secondary steam 39 will be higher and higher. Timing for 10 minutes, the total evaporation is about 0.6%, directly enter the next step after the time is up, and close all the open items.
  • the inner surface pressure of the centrifugal film-forming enhanced mass transfer device is controlled by a vacuum pump to be about -0.4 bar, and the wort is pumped into the top of the centrifugal film-forming enhanced mass transfer device to form a centrifugal film. It is conducive to the separation and discharge of DMS, and at the same time, the secondary steam produced by boiling in the pot of the sedimentation tank will enhance mass transfer on the surface of the wort turbulent membrane.
  • the content of DMS in the secondary steam will be higher and higher, and the final material temperature will drop to 86-90
  • the low temperature at this stage is beneficial to reduce the decomposition of SMM into DMS in the precipitation stage, and is conducive to the addition of aroma hops, reducing the volatilization loss of hop essential oil, and reducing the heat load in the precipitation stage, thereby reducing the TBA value.
  • the specific process is: 1) open the second pneumatic butterfly valve 3 and the second variable frequency material pump 1; 2) open the vacuum pump 41, the fourteenth pneumatic butterfly valve 35, and through the pressure sensor 43 and the PLC control device, the gauge pressure is about -0.4bar 3) Open the fifth pneumatic butterfly valve 6, the sixth pneumatic butterfly valve 8, and the No. 1 variable frequency material pump 7.
  • the No. 1 variable frequency material pump 7 is turned off when the liquid level is lower than the liquid level switch 3 and 53, and the No. 1 variable frequency material pump 7 is turned on when the liquid level is higher than the liquid level switch.
  • the wort is evenly distributed on the top of the gravity field diaphragm 50, and evenly flows to the bottom of the next layer of centrifugal force field diaphragm 51. Under the action of centrifugal force, the wort gradually moves along the centrifugal force field film in the form of a turbulent film.
  • the surface of the sheet 51 rises to its top and falls to the top of the cone bottom of the film-forming device housing 46 and descends along its wall to form a film, and a turbulent film is formed under the disturbance of the wort film by the spoiler two 52;
  • the secondary steam 39 enhances mass transfer through the wort turbulent membrane surface in the gap between the above-mentioned gravity field diaphragm and the centrifugal force field diaphragm, and the DMS content in the secondary steam 39 will be higher and higher.
  • the DMS formed in the precipitation stage is removed by further vacuum flashing: open the third pneumatic butterfly valve 4, the seventh pneumatic butterfly valve 9, the No. 1 variable frequency material pump 7, time for 10 minutes, and swirl the wort through centrifugal force. Let the hot coagulation settle; turn off all open items after 10 minutes, continue to time for 20 minutes, and go directly to the next step after 20 minutes.
  • the inner surface pressure of the centrifugal film-forming enhanced mass transfer device is controlled by a vacuum pump to be about -0.8 bar, and the wort is pumped into the top of the centrifugal film-forming enhanced mass transfer device to form a centrifugal film. It is conducive to the separation and discharge of DMS, and at the same time, the secondary steam generated by boiling will enhance mass transfer on the surface of the wort turbulent membrane. Energy consumption of wort.
  • the specific process is: 1) open the first pneumatic butterfly valve 2, the second variable frequency material pump 1, close the pneumatic butterfly valve 2 and open the second pneumatic butterfly valve 3 when the liquid level drops to the liquid level switch 2 23; 2) open the vacuum pump 41, The fourteenth pneumatic butterfly valve 35, and through the pressure sensor 43 and the PLC control device, the gauge pressure is about -0.8 bar; 3) Open the fifth pneumatic butterfly valve 6, the seventh pneumatic butterfly valve 9, the eighth pneumatic butterfly valve 10, the No. 1 frequency conversion material Pump 7, when the liquid level is lower than the liquid level switch 3 53, turn off the No. 1 variable frequency material pump 7, and turn on the No. 1 variable frequency material pump 7 when the liquid level is higher than the liquid level switch 4.
  • variable frequency motor 42 Turn on the variable frequency motor 42, and set the frequency to its speed is about 560 rpm.
  • the wort is evenly distributed on the top of the gravity field diaphragm 50, and evenly flows to the bottom of the next layer of centrifugal force field diaphragm 51. Under the action of centrifugal force, the wort gradually moves along the centrifugal force field film in the form of a turbulent film.
  • the surface of the sheet 51 rises to its top and falls to the top of the cone bottom of the film-forming device housing 46 and descends along its wall to form a film, and a turbulent film is formed under the disturbance of the wort film by the second spoiler sheet 52;
  • the secondary steam 39 enhances mass transfer through the wort turbulent membrane surface in the gap between the above-mentioned gravity field diaphragm and centrifugal force field diaphragm, and the DMS content in the secondary steam 39 will be higher and higher.
  • the wort temperature will drop to about 63°C (compared to the traditional 100°C wort cooling, which saves energy, and can reduce the heat load of the wort in the cooling stage, thereby reducing the TBA value), start the pneumatic control valve 55 Cool the wort with the pneumatic butterfly valve 54, set the wort outlet temperature to 10°C, cool the wort with 3°C ice water, and use the temperature sensor II 59 to measure the wort outlet temperature, and control the pneumatic control valve through PLC. 55 degrees to control the wort outlet temperature, when the liquid level reaches the liquid level sensor 576, close all opening items; 6) Open the eighteenth pneumatic butterfly valve 78 and the sixteenth pneumatic butterfly valve 62 to top the wort in the pipeline. Sterile water, close and open after the top water is over, and go directly to the next step.

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Abstract

A wort thin film enhanced mass transfer boiling system, comprising a boiling precipitation tank pot body, a centrifugal film formation enhanced mass transfer device, a steam inlet pipeline system, a steam outlet pipeline system, a first variable-frequency material pump, a second variable-frequency material pump, a wort cooling system, and a CIP system. A boiling process using the system comprises the steps of feeding, heat preservation, heating to boiling, vacuum evaporation after boiling, vacuum flash evaporation, and the like.

Description

一种麦汁薄膜强化传质煮沸系统及其低热负荷煮沸工艺A wort film enhanced mass transfer boiling system and its low heat load boiling process 技术领域technical field
本发明属于啤酒酿造过程中的麦汁煮沸系统及其工艺技术领域,尤其涉及一种具有与二次蒸汽在麦汁湍流膜状态下高效传质的麦汁薄膜强化传质煮沸系统及采用此系统后的低热负荷煮沸工艺。The invention belongs to the technical field of a wort boiling system in a beer brewing process and its technology, in particular to a wort film enhanced mass transfer boiling system with high efficiency mass transfer with secondary steam in a wort turbulent film state, and the use of the system Post low heat load boiling process.
背景技术Background technique
啤酒的酿造过程主要分为热段的麦汁制备过程和冷段的麦汁发酵过程,其中麦汁制备过程又分为糖化、过滤、煮沸和旋流沉淀等单元操作,其中麦汁煮沸(Wort Boiling)阶段是啤酒酿造中最耗能的单元操作。The brewing process of beer is mainly divided into the wort preparation process in the hot section and the wort fermentation process in the cold section. The wort preparation process is further divided into unit operations such as saccharification, filtration, boiling and cyclone precipitation. The Boiling stage is the most energy-intensive unit operation in beer brewing.
在麦芽汁充氧并被酵母细胞用作酒精发酵的营养液之前,麦芽汁必须被煮沸系统煮沸。麦汁煮沸是一个复杂的过程,在这个过程中发生了广泛的化学、物理、物理化学和生化反应。其目的主要有:酒花组分的萃取和异构化、热凝固物的形成、通过麦汁的灭菌和残余酶的灭活来形成组分稳定的麦汁、美拉德反应、形成一些颜色组分、去除不需要的挥发性香气化合物、降低PH值和水分蒸发等。在这一过程中:煮沸强度是影响麦汁风味主要手段,热力分离效果的评价多以香气化合物二甲基硫(DMS)的浓度为重要指标;但强烈的煮沸会让麦汁承受过高的热负荷,造成其羰基类化合物增多【用硫代巴比妥酸(TBA)值来标示】,进而造成啤酒过快老化。The wort must be boiled by a boiling system before it is oxygenated and used by yeast cells as a nutrient solution for alcoholic fermentation. Wort boiling is a complex process in which extensive chemical, physical, physicochemical and biochemical reactions take place. Its main purposes are: extraction and isomerization of hop components, formation of thermal coagulum, formation of stable wort by sterilization of wort and inactivation of residual enzymes, Maillard reaction, formation of some colors components, removal of unwanted volatile aroma compounds, pH reduction and water evaporation, etc. In this process: boiling intensity is the main means to affect the flavor of wort, and the evaluation of thermal separation effect is mostly based on the concentration of aroma compound dimethyl sulfide (DMS); Heat load, resulting in the increase of its carbonyl compounds [indicated by the thiobarbituric acid (TBA) value], which in turn causes the beer to age too quickly.
麦汁煮沸单元经历了经典常压煮沸(总蒸发率8-12%,甚至更高),高压煮沸(总蒸发率6-8%),低压煮沸(总蒸发率6-7%),低压动态煮沸(总蒸发率5%,为现阶段啤酒酿造常用麦汁煮沸形式)和低热负荷煮沸(借助真空闪蒸,汽提等手段进一步降低热负荷),降低一次能源消耗(低热负荷)是麦汁煮沸方式演变的主要追求目标。研究表明:在麦汁煮沸过程中,大部分反应仅与时间和温度有关,如:酶的失活,麦芽汁的灭菌,啤酒花化合物的提取和异构化,蛋白质的凝固,降低pH值,减少和形成芳香化合物等,所有这些反应都不需要蒸发,简单的保持热麦芽汁在沸点左右的温度就足以保证这些反应发生。在这一过程中,如何在低总蒸发量情况下(1%以下,这种方法确保了低热负荷,且保证了啤酒的平衡性和良好的泡沫稳定性)完成DMS分离是摆在我们面前的问题;在煮沸后的麦汁旋流沉淀阶段,由于麦汁继续保持高温,麦汁中的SMM(甲基蛋氨酸)仍可继续分解为DMS,造成煮沸后麦汁中DMS含量升高,因此完成在煮沸阶段形成的DMS高效分离后,如何在同一系统中快速去除麦汁沉淀阶段产生的DMS也对新分离装置提出了新的挑战。The wort boiling unit undergoes classic atmospheric boiling (total evaporation rate 8-12% and even higher), high pressure boiling (total evaporation rate 6-8%), low pressure boiling (total evaporation rate 6-7%), low pressure dynamic Boiling (total evaporation rate is 5%, which is the common form of wort boiling in beer brewing at this stage) and low heat load boiling (by means of vacuum flashing, stripping and other means to further reduce heat load), reducing primary energy consumption (low heat load) is the wort. The main pursuit of the evolution of boiling methods. Studies have shown that: in the wort boiling process, most of the reactions are only related to time and temperature, such as: inactivation of enzymes, sterilization of wort, extraction and isomerization of hop compounds, coagulation of proteins, pH reduction, Reduction and formation of aromatic compounds etc. All these reactions do not require evaporation, simply keeping the hot wort around the boiling point is sufficient to ensure these reactions take place. In this process, how to complete the DMS separation under the condition of low total evaporation (below 1%, this method ensures low heat load, and ensures the balance of beer and good foam stability) is in front of us Problem; in the wort swirl precipitation stage after boiling, since the wort continues to maintain high temperature, SMM (methylmethionine) in the wort can continue to be decomposed into DMS, resulting in an increase in the DMS content in the wort after boiling, so the completion After the efficient separation of the DMS formed in the boiling stage, how to quickly remove the DMS produced in the wort precipitation stage in the same system also poses new challenges for the new separation device.
如一专利号为ZL200910223168.8(公告号为CN101709249)的中国发明专利《糖化煮沸锅及应用有该锅的啤酒糖化装置》披露了这样一种麦汁煮沸锅,其特点是锅底为向上凸出的凸底,该凸底上设有蒸汽加热夹套,一麦汁进口管穿过凸底的中部并开口于锅体内,且开口朝上,开口的上方倒扣有一麦汁分配盘,麦汁分配盘与开口之间留有容麦汁流出的间隙,煮沸时麦汁在夹套上以薄膜的方式流动,蒸发面积巨大,有利于不利口味物质的蒸发。这一装置的缺点是:煮沸阶段二次蒸汽不能与麦汁膜进行有效质量传递,且热负荷高;由于其特殊结构,不能进行真空闪蒸;不能对煮沸后的麦汁进行真空闪蒸带来温度降低,进而降低沉淀阶段的热负荷。For example, a Chinese invention patent "Saccharification Boiling Pot and Beer Saccharification Device Using the Pot" with the patent number of ZL200910223168.8 (announcement number of CN101709249) discloses such a wort boiling pot, which is characterized in that the bottom of the pot is protruding upwards The convex bottom is provided with a steam heating jacket, a wort inlet pipe passes through the middle of the convex bottom and opens into the pot body, and the opening is upward, and a wort distribution plate is buckled upside down above the opening. There is a gap for the wort to flow out between the distribution plate and the opening. When boiling, the wort flows in the form of a film on the jacket, and the evaporation area is huge, which is conducive to the evaporation of unfavorable taste substances. The disadvantages of this device are: in the boiling stage, the secondary steam cannot carry out effective mass transfer with the wort film, and the heat load is high; due to its special structure, it cannot be vacuum flashed; the boiled wort cannot be vacuum flashed. As a result, the temperature is lowered, which in turn reduces the heat load in the precipitation stage.
如另一专利号为ZL200610050478.0(公告号为CN100398635C)的中国发明专利《麦汁闪急蒸发系统》披露了这样一种麦汁煮沸系统,其特点是在沉淀槽后设置真空室,真空室与真空泵相连,麦汁经过真空室时进行真空闪蒸,可以有效去除沉淀阶段麦汁中SMM在高温状态下产生的DMS,但因为蛋白质的变性和酒花成分的异构化都需要在麦汁沸点左右的温度下达到特定的时间方可实现,其关于可缩短煮沸时间的描述是有待商榷的。这一系统的缺点是:与二次蒸汽不能进行有效质量传递;需要增加额外的真空室及其附属系统;不能及时去除煮沸阶段形成的DMS,且煮沸阶段热负荷高;不能对煮沸后的麦汁进行真空闪蒸带来温度降低,进而降低沉淀阶段的热负荷。For example, another Chinese invention patent No. ZL200610050478.0 (announcement No. CN100398635C) discloses such a wort boiling system, which is characterized in that a vacuum chamber is arranged behind the sedimentation tank, and the vacuum chamber Connected to the vacuum pump, the wort is subjected to vacuum flash evaporation when it passes through the vacuum chamber, which can effectively remove the DMS produced by SMM in the wort at high temperature during the precipitation stage, but because of the denaturation of protein and the isomerization of hop components, it needs to be at the boiling point of the wort. It can only be achieved by reaching a specific time at a temperature of about 100%, and its description of shortening the boiling time is open to question. The disadvantages of this system are: no effective mass transfer with secondary steam; additional vacuum chambers and auxiliary systems need to be added; the DMS formed in the boiling stage cannot be removed in time, and the heat load in the boiling stage is high; Vacuum flashing of the juice results in a reduction in temperature, which in turn reduces the heat load in the precipitation stage.
终上所述,改变传统的强烈煮沸而采用略低于沸点保温的方式来实现煮沸阶段进一步减少一次能源消耗,进而降低热负荷,提高麦汁质量,成为新型麦汁煮沸系统的研究方向;抛弃传统的煮沸方式,强化DMS与一次能源消耗带来蒸发量不足1%的二次蒸汽的传质,实现DMS有效分离,成为不二选择。In the end, changing the traditional strong boiling and adopting the method of keeping the temperature slightly lower than the boiling point to realize the boiling stage further reduces the primary energy consumption, thereby reducing the heat load and improving the quality of the wort, which has become the research direction of the new wort boiling system; The traditional boiling method, intensifying the mass transfer of DMS and secondary steam with evaporation of less than 1% due to primary energy consumption, is the best choice to achieve effective separation of DMS.
发明内容SUMMARY OF THE INVENTION
本发明的发明目的是针对上述现有技术的不足,提出的一种麦汁薄膜强化传质煮沸系统,通过煮沸沉淀槽锅体、离心成膜强化传质装置的结合实现二次蒸汽在麦汁湍流膜上与DMS进行高效传质(高效去除DMS),在煮沸中,煮沸产生的二次蒸汽在湍流膜表面进行常压高效传质去除DMS;在煮沸后,真空闪蒸产生的二次蒸汽在湍流膜表面进行高效传质去除煮沸阶段形成的DMS,同时可降低沉淀前麦汁温度进而降低沉淀阶段热负荷和TBA值;在沉淀结束后,真空闪蒸产生的二次蒸汽在湍流膜表面进行高效传质去除沉淀阶段形成的DMS,同时可降低冷却前麦汁温度进而降低冷却阶段热负荷继而降低TBA值,节约冷却麦汁所消耗的 能源;整个煮沸过程可以在低于沸点的温度下保温,蒸发量小于1%,极大降低一次能源消耗和热负荷,继而降低TBA值。The purpose of the present invention is to aim at the deficiencies of the above-mentioned prior art, and propose a wort film enhanced mass transfer boiling system, which realizes secondary steam in the wort through the combination of the boiling sedimentation tank body and the centrifugal film forming enhanced mass transfer device. High-efficiency mass transfer with DMS on the turbulent membrane (high-efficiency removal of DMS), during boiling, the secondary steam generated by boiling is carried out on the surface of the turbulent membrane for high-efficiency mass transfer at atmospheric pressure to remove DMS; after boiling, the secondary steam generated by vacuum flash evaporation Efficient mass transfer on the surface of the turbulent membrane removes the DMS formed in the boiling stage, and at the same time, the temperature of the wort before precipitation can be reduced, thereby reducing the heat load and TBA value in the precipitation stage; after the precipitation, the secondary steam generated by the vacuum flash is on the surface of the turbulent membrane. Efficient mass transfer to remove DMS formed in the precipitation stage, and at the same time, it can reduce the temperature of the wort before cooling, thereby reducing the heat load in the cooling stage, thereby reducing the TBA value, and saving the energy consumed by cooling the wort; the entire boiling process can be at a temperature lower than the boiling point. Insulation, the evaporation is less than 1%, which greatly reduces the primary energy consumption and heat load, and then reduces the TBA value.
本发明的发明目的还在于提供一种麦汁薄膜强化传质煮沸系统的低热负荷煮沸工艺,其抛弃传统强烈煮沸,而采用略低于沸点温度保温的低热负荷煮沸工艺,实现DMS与二次蒸汽在麦汁湍流膜状态下高效传质,在一次能源消耗带来蒸发量不足1%的情况下实现DMS的快速有效分离,其具有一次能源消耗极低,因而煮沸阶段热负荷低,麦汁中产生的老化物质至少,杜绝啤酒过早老化的优点。The purpose of the invention is also to provide a low heat load boiling process of a wort film enhanced mass transfer boiling system, which abandons the traditional intensive boiling, and adopts a low heat load boiling process with a temperature slightly lower than the boiling point temperature to achieve DMS and secondary steam. High-efficiency mass transfer in wort turbulent film state, rapid and effective separation of DMS under the condition that primary energy consumption brings evaporation less than 1%, it has extremely low primary energy consumption, so the heat load in the boiling stage is low, and the wort in the wort The resulting aging substances at least eliminate the advantage of premature aging of the beer.
本发明解决其技术问题是通过以下技术方案实现的:The present invention solves its technical problem and realizes through the following technical solutions:
一种麦汁薄膜强化传质煮沸系统,其包括煮沸沉淀槽锅体,离心成膜强化传质装置、蒸汽进口管路系统、蒸汽出口管路系统、一号变频物料泵、二号变频物料泵、麦汁冷却系统和CIP系统,所述的离心成膜强化传质装置位于煮沸沉淀槽锅体顶部,通过第十四气动蝶阀与设置于煮沸沉淀槽锅体顶部的二次蒸汽出口从侧部连通,其旋转轴通过机械密封穿过二次蒸汽出口中心到达煮沸沉淀槽锅体底部并安装有搅拌装置;所述蒸汽进口管路通过三个分支分别与设置于离心成膜强化传质装置底部的成膜装置蒸汽夹套,煮沸沉淀槽锅体筒体和锥底上的蒸汽夹套进口相连通;所述蒸汽出口管路通过三个分支分别与设置于离心成膜强化传质装置底部的成膜装置蒸汽夹套,煮沸沉淀槽锅体筒体和锥底上的蒸汽夹套出口相连通;所述的一号变频物料泵,其入口分别通过第三气动蝶阀、第四气动蝶阀、第五气动蝶阀和设置于煮沸沉淀槽锅体底部的出口二、出口一和设置于离心成膜强化传质装置底部的麦汁出口相连;其出口分别通过第六气动蝶阀、第七气动蝶阀、第八气动蝶阀和设置于煮沸沉淀槽锅体筒体上的麦汁回流口、切线进口及麦汁冷却系统上的热麦汁入口相连;所述的二号变频物料泵,其入口分别通过第一气动蝶阀、第二气动蝶阀和设置于煮沸沉淀槽锅体底部的出口二及设置于煮沸沉淀槽锅体筒体上的出口三相连,其出口与设置于离心成膜强化传质装置顶部的布液系统入口相连。A wort film enhanced mass transfer boiling system, which comprises a boiling sedimentation tank body, a centrifugal film forming enhanced mass transfer device, a steam inlet pipeline system, a steam outlet pipeline system, a No. 1 variable frequency material pump, and a No. 2 variable frequency material pump , wort cooling system and CIP system, the centrifugal film-forming enhanced mass transfer device is located at the top of the boiling settling tank, through the fourteenth pneumatic butterfly valve and the secondary steam outlet set at the top of the boiling settling tank from the side. The rotating shaft passes through the center of the secondary steam outlet through the mechanical seal to reach the bottom of the boiling sedimentation tank and is equipped with a stirring device; the steam inlet pipeline is connected to the bottom of the centrifugal film-forming enhanced mass transfer device through three branches, respectively. The steam jacket of the film-forming device is connected with the steam jacket inlet of the boiler body of the boiling sedimentation tank and the conical bottom. The steam jacket of the film-forming device is connected to the outlet of the steam jacket on the bottom of the boiling sedimentation tank. The fifth pneumatic butterfly valve is connected with the second outlet and the first outlet arranged at the bottom of the boiling sedimentation tank, and the wort outlet arranged at the bottom of the centrifugal film-forming intensified mass transfer device; Eight pneumatic butterfly valves are connected with the wort return port, the tangential inlet and the hot wort inlet on the wort cooling system arranged on the barrel of the boiling sedimentation tank; The pneumatic butterfly valve, the second pneumatic butterfly valve are connected with the outlet 2 arranged on the bottom of the boiler of the boiling sedimentation tank and the outlet 3 arranged on the barrel of the boiling sedimentation tank, and the outlet is connected with the cloth arranged on the top of the centrifugal film-forming enhanced mass transfer device. connected to the inlet of the liquid system.
而且,所述的离心成膜强化传质装置设置有成膜装置壳体、液位开关四、机械密封、旋转轴、变频电机、压力传感器、麦汁缓冲筒、成膜装置麦汁出口和布液装置,其中成膜装置壳体上固定有重力场膜片,旋转轴上固定有离心力场膜片,离心力场膜片上还设置有不定数量的扰流片,麦汁缓冲筒底部通过第十四气动蝶阀相连,其底部和二次蒸汽出口之间通过机械密封分隔,麦汁缓冲筒和成膜装置壳体锥底上设置有成膜装置蒸汽夹套,用于产生少量二次蒸汽,成膜装置壳体顶部与真空泵入口相连,真空泵出口去能源回收系统,离心成膜强化 传质装置为真空室。Moreover, the centrifugal film-forming enhanced mass transfer device is provided with a film-forming device housing, a liquid level switch 4, a mechanical seal, a rotating shaft, a frequency conversion motor, a pressure sensor, a wort buffer tube, a film-forming device wort outlet and a liquid distribution The device, wherein a gravity field diaphragm is fixed on the shell of the film forming device, a centrifugal force field diaphragm is fixed on the rotating shaft, and an indefinite number of spoilers are also arranged on the centrifugal force field diaphragm, and the bottom of the wort buffer tube passes through the fourteenth The pneumatic butterfly valve is connected, and the bottom and the secondary steam outlet are separated by a mechanical seal. The wort buffer cylinder and the conical bottom of the film-forming device shell are provided with a film-forming device steam jacket, which is used to generate a small amount of secondary steam and form a film. The top of the device shell is connected to the inlet of the vacuum pump, the outlet of the vacuum pump goes to the energy recovery system, and the centrifugal film-forming enhanced mass transfer device is a vacuum chamber.
而且,所述的煮沸沉淀槽锅体顶部的二次蒸汽出口与二次蒸汽排气筒相连,通过第十三气动蝶阀控制气体排放,二次蒸汽出口通过第十四气动蝶阀和离心成膜强化传质装置从侧部相连通,煮沸沉淀槽锅体的筒体上设置有温度传感器、液位传感器、筒体夹套、出口三、麦汁回流口和切线进口;煮沸沉淀槽锅体的锥底上设置有蒸汽夹套和热凝固物收集装置,其中热凝固物收集装置上还包含有出口二、出口一和液位开关一,其中出口一通过第十气动蝶阀设置麦汁进料管路;其中心设置有强化热凝固物碰撞团聚的搅拌装置,且与离心成膜强化传质装置共用旋转轴和变频电机。Moreover, the secondary steam outlet at the top of the boiler body of the boiling sedimentation tank is connected to the secondary steam exhaust cylinder, the gas discharge is controlled by the thirteenth pneumatic butterfly valve, and the secondary steam outlet is strengthened by the fourteenth pneumatic butterfly valve and centrifugal film forming. The mass transfer device is connected from the side, and the barrel of the boiling sedimentation tank is provided with a temperature sensor, a liquid level sensor, a barrel jacket, an outlet three, a wort return port and a tangential inlet; the cone of the boiling sedimentation tank is provided with The bottom is provided with a steam jacket and a thermal coagulation collection device, wherein the thermal coagulation collection device also includes an outlet 2, an outlet 1 and a liquid level switch 1, and the outlet 1 is provided with a wort feeding pipeline through the tenth pneumatic butterfly valve. ; The center is provided with a stirring device for strengthening the collision and agglomeration of thermal coagulation, and it shares a rotating shaft and a frequency conversion motor with the centrifugal film-forming enhanced mass transfer device.
而且,所述的麦汁冷却系统,包括板式换热器,板式换热器上设置有冰水入口、热水出口、热麦汁入口及冷麦汁出口,所述冰水入口上设置有双金属温度计和气动调节阀;热水出口上设置有双金属温度计和第十五气动蝶阀;热麦汁入口设置有双金属温度计并通过气动蝶阀与一号变频物料泵出口相连;冷麦汁出口上设置有双金属温度计并通过第十六气动蝶阀去麦汁充氧装置。Moreover, the wort cooling system includes a plate heat exchanger, the plate heat exchanger is provided with an ice water inlet, a hot water outlet, a hot wort inlet and a cold wort outlet, and the ice water inlet is provided with a bimetallic A thermometer and a pneumatic regulating valve; a bimetallic thermometer and a fifteenth pneumatic butterfly valve are arranged on the hot water outlet; a bimetallic thermometer is arranged at the hot wort inlet and is connected to the outlet of the No. 1 frequency conversion material pump through a pneumatic butterfly valve; the cold wort outlet is arranged with a bimetallic thermometer Bimetal thermometer and go through the sixteenth pneumatic butterfly valve to the wort oxygenation device.
而且,所述CIP系统,其入口主管设置有两个支路,其中一个支路通过第十二气动蝶阀和洗球清洗二次蒸汽排气筒,另一个支路通过第十一气动蝶阀和洗球清洗煮沸沉淀槽锅体;CIP清洗液通过出口一和第九气动蝶阀回CIP系统。Moreover, in the CIP system, the inlet main pipe is provided with two branches, one of which passes through the twelfth pneumatic butterfly valve and the washing ball to clean the secondary steam exhaust cylinder, and the other branch passes through the eleventh pneumatic butterfly valve and the washing ball. Ball cleaning and boiling sedimentation tank pot body; CIP cleaning liquid returns to CIP system through outlet one and ninth pneumatic butterfly valve.
一种利用所述麦汁薄膜强化传质煮沸系统的低热负荷煮沸工艺,其包括如下步骤:A low heat load boiling process utilizing the wort film to enhance mass transfer boiling system, which comprises the following steps:
(1)进料:麦汁进入煮沸沉淀槽锅体的温度为98℃,如果进料温度不足,可用设置于系统外部的蒸汽加热系统升温至98℃;(1) Feeding: the temperature at which the wort enters the boiling settling tank body is 98 °C, if the feeding temperature is insufficient, the steam heating system can be set outside the system to heat up to 98 °C;
(2)保温阶段:以保持恒温代替高强度煮沸,设定煮沸沉淀槽锅体保温温度为98℃,上限为98.5℃,下限为97.5℃,用蒸汽加热系统保持恒温,并把麦汁自煮沸沉淀槽锅体泵入离心成膜强化传质装置顶部离心成膜,开启成膜装置蒸汽夹套产生少量二次蒸汽依次通过离心成膜强化传质装置内的离心力场膜片和重力场膜片面上的麦汁湍流膜,期间DMS与二次蒸汽进行高效传质,二次蒸汽中的DMS含量将越来越高,保温期间因温度低于麦汁沸点,总蒸发量在1%以下,保温时间为50-60分钟;(2) Insulation stage: to maintain constant temperature instead of high-intensity boiling, set the insulation temperature of the boiling sedimentation tank to 98 °C, the upper limit is 98.5 °C, and the lower limit is 97.5 °C, the steam heating system is used to maintain a constant temperature, and the wort is self-boiling The precipitation tank body is pumped into the centrifugal film-forming and enhanced mass transfer device, and the top of the centrifugal film-forming device is opened, and the steam jacket of the film-forming device is opened to generate a small amount of secondary steam. During the wort turbulent flow film, the DMS and the secondary steam carry out efficient mass transfer, and the DMS content in the secondary steam will become higher and higher. During the heat preservation period, because the temperature is lower than the boiling point of the wort, the total evaporation is less than 1%, and the heat preservation The time is 50-60 minutes;
(3)加热升温至沸腾:煮沸沉淀槽锅体内麦汁加热至沸腾且保持持续加热,并把麦汁泵入离心成膜强化传质装置顶部离心成膜,煮沸沉淀槽锅体内产生的二次蒸汽依次通过离心成膜强化传质装置内的离心力场膜片和重力场膜片面上的麦汁湍流膜,期间DMS与二次蒸汽进行高效传质,二次蒸汽中的DMS含量将越来越高,计时10-15分钟,总蒸发量为0.5-0.7%;(3) Heating to boiling: Boil the wort in the precipitation tank and heat it to boiling and keep heating continuously, and pump the wort into the centrifugal film-forming intensified mass transfer device to form a centrifugal film, and boil the secondary produced in the precipitation tank. The steam passes through the centrifugal film formation in turn to strengthen the centrifugal force field diaphragm in the mass transfer device and the wort turbulence film on the gravity field diaphragm. During this period, the DMS and the secondary steam perform efficient mass transfer, and the DMS content in the secondary steam will increase. High, timing 10-15 minutes, total evaporation is 0.5-0.7%;
(4)煮沸后真空蒸发:通过真空泵控制离心成膜强化传质装置内表压为-0.4bar左右,并把麦汁泵入离心成膜强化传质装置顶部离心成膜,真空室的麦汁在膜状态下剧烈沸腾,有利于DMS分离排出,同时煮沸沉淀槽锅体内沸腾产生的二次蒸汽在麦汁湍流膜表面进行强化传质,二次蒸汽中的DMS含量将越来越高,最终物料温度将降到86-90℃左右时,此时阶段的低温有利于降低沉淀阶段SMM裂解为DMS,且有利于香型酒花的添加,减少酒花精油的挥发损失,且可降低沉淀阶段的热负荷,继而降低TBA值;(4) Vacuum evaporation after boiling: control the internal gauge pressure of the centrifugal film-forming intensified mass transfer device to be about -0.4bar by a vacuum pump, and pump the wort into the centrifugal film-forming intensified mass transfer device top to form a centrifugal film, and the wort in the vacuum chamber Vigorous boiling in the film state is conducive to the separation and discharge of DMS. At the same time, the secondary steam generated by boiling in the pot of the precipitation tank will enhance mass transfer on the surface of the wort turbulent membrane, and the DMS content in the secondary steam will become higher and higher. When the material temperature will drop to about 86-90 ℃, the low temperature at this stage is conducive to reducing the decomposition of SMM into DMS in the precipitation stage, and is conducive to the addition of aroma hops, reducing the volatilization loss of hop essential oil, and can reduce the heat in the precipitation stage. load, and then reduce the TBA value;
(5)麦汁沉淀后冷却前进一步真空闪蒸去除沉淀阶段形成的DMS:(5) The DMS formed in the precipitation stage is further removed by vacuum flashing before cooling after wort precipitation:
通过真空泵控制离心成膜强化传质装置内表压为-0.8bar左右,并把麦汁泵入离心成膜强化传质装置顶部离心成膜,真空室的麦汁在膜状态下剧烈沸腾,有利于DMS分离排出,同时沸腾产生的二次蒸汽在麦汁湍流膜表面进行强化传质,二次蒸汽中的DMS含量将越来越高,最终物料温度将降到61-65℃左右,减少冷却麦汁的能量消耗;通过在湍流薄膜状态下的真空闪蒸,步骤(4)和步骤(5)产生的总蒸发量为6-8%。The inner surface pressure of the centrifugal film-forming enhanced mass transfer device is controlled by a vacuum pump to be about -0.8 bar, and the wort is pumped into the top of the centrifugal film-forming enhanced mass transfer device to form a centrifugal film. It is conducive to the separation and discharge of DMS, and at the same time, the secondary steam generated by boiling will enhance mass transfer on the surface of the wort turbulent membrane. The energy consumption of the wort; the total evaporation from steps (4) and (5) by vacuum flashing in a turbulent film state is 6-8%.
本发明的优点和有益效果为:The advantages and beneficial effects of the present invention are:
1、本发明的麦汁薄膜强化传质煮沸系统,通过煮沸沉淀槽锅体、离心成膜强化传质装置的结合实现二次蒸汽在麦汁湍流膜上与DMS进行高效传质(高效去除DMS),在煮沸中,煮沸产生的二次蒸汽在湍流膜表面进行常压高效传质去除DMS;在煮沸后,真空闪蒸产生的二次蒸汽在湍流膜表面进行高效传质去除煮沸阶段形成的DMS,同时可降低沉淀前麦汁温度进而降低沉淀阶段热负荷和TBA值;在沉淀结束后,真空闪蒸产生的二次蒸汽在湍流膜表面进行高效传质去除沉淀阶段形成的DMS,同时可降低冷却前麦汁温度进而降低冷却阶段热负荷继而降低TBA值,节约冷却麦汁所消耗的能源;整个煮沸过程可以在低于沸点的温度下保温,蒸发量小于1%,极大降低一次能源消耗和热负荷,继而降低TBA值。1. The wort film-enhanced mass transfer boiling system of the present invention realizes high-efficiency mass transfer between secondary steam and DMS on the wort turbulent film by the combination of the boiling precipitation tank body and the centrifugal film-forming enhanced mass transfer device (efficient removal of DMS). ), during the boiling, the secondary steam generated by boiling is carried out on the surface of the turbulent membrane for efficient mass transfer at atmospheric pressure to remove DMS; after boiling, the secondary steam generated by vacuum flashing is subjected to efficient mass transfer on the surface of the turbulent membrane to remove DMS formed in the boiling stage. DMS, at the same time, can reduce the wort temperature before precipitation, thereby reducing the heat load and TBA value in the precipitation stage; after the precipitation, the secondary steam generated by the vacuum flashing will perform efficient mass transfer on the surface of the turbulent membrane to remove the DMS formed in the precipitation stage, and at the same time, the DMS formed in the precipitation stage can be removed. Reduce the temperature of the wort before cooling, thereby reducing the heat load in the cooling stage, thereby reducing the TBA value, and saving the energy consumed by cooling the wort; the entire boiling process can be kept at a temperature lower than the boiling point, and the evaporation is less than 1%, which greatly reduces the primary energy. consumption and thermal load, which in turn reduces the TBA value.
2、本发明的麦汁薄膜强化传质煮沸系统,成膜装置壳体上固定有重力场膜片,旋转轴上固定有离心力场膜片,离心力场膜片上还设置有不定数量的扰流片,麦汁缓冲筒底部通过第十四气动蝶阀相连,其底部和二次蒸汽出口之间通过机械密封分隔,麦汁缓冲筒和成膜装置壳体锥底上设置有成膜装置蒸汽夹套,用于产生少量二次蒸汽,成膜装置壳体顶部与真空泵入口相连,真空泵出口去能源回收系统,离心成膜强化传质装置为真空室,煮沸后,真空闪蒸产生的二次蒸汽在湍流膜表面进行高效传质去除煮沸阶段形成的DMS,同时可降低沉淀前麦汁温度进而降低沉淀阶段热负荷和TBA值。2. In the wort film enhanced mass transfer and boiling system of the present invention, a gravitational field diaphragm is fixed on the shell of the film-forming device, a centrifugal force field diaphragm is fixed on the rotating shaft, and an indefinite number of turbulence is also arranged on the centrifugal force field diaphragm The bottom of the wort buffer cylinder is connected by a fourteenth pneumatic butterfly valve, and the bottom and the secondary steam outlet are separated by a mechanical seal. The wort buffer cylinder and the cone bottom of the film-forming device shell are provided with a film-forming device steam jacket. , used to generate a small amount of secondary steam. The top of the film-forming device shell is connected to the inlet of the vacuum pump, the outlet of the vacuum pump goes to the energy recovery system, and the centrifugal film-forming enhanced mass transfer device is a vacuum chamber. After boiling, the secondary steam generated by the vacuum flash is in The high-efficiency mass transfer on the surface of the turbulent membrane removes the DMS formed in the boiling stage, and at the same time, it can reduce the temperature of the wort before precipitation, thereby reducing the heat load and TBA value in the precipitation stage.
3、本发明的麦汁薄膜强化传质煮沸系统,煮沸沉淀槽锅体顶部的二次蒸汽出口与二次蒸 汽排气筒相连,通过第十三气动蝶阀控制气体排放,二次蒸汽出口通过第十四气动蝶阀和离心成膜强化传质装置从侧部相连通,离心成膜强化传质装置共用旋转轴和变频电机,系统将煮沸沉淀槽锅体与离心成膜强化传质装置有机结合,实现二次蒸汽的高效连通,同时共用旋转轴和变频电机实现结构简化有利于控制。3. In the wort film-enhanced mass transfer boiling system of the present invention, the secondary steam outlet at the top of the boiler body of the boiling sedimentation tank is connected to the secondary steam exhaust cylinder, the gas discharge is controlled by the thirteenth pneumatic butterfly valve, and the secondary steam outlet passes through the third steam outlet. 14. The pneumatic butterfly valve and the centrifugal film-forming enhanced mass transfer device are connected from the side. The centrifugal film-forming enhanced mass transfer device shares the rotating shaft and the frequency conversion motor. High-efficiency communication of the secondary steam is realized, and the structure is simplified by sharing the rotating shaft and the frequency conversion motor, which is beneficial to control.
4、本发明的麦汁薄膜强化传质煮沸系统的低热负荷煮沸工艺,不同于传统煮沸方式:传统煮沸方式只是通过大的的蒸发强度通过二次蒸汽把DMS分离出去;本发明则可以让二次蒸汽和麦汁在湍流膜状态下进行高效传质,二次蒸汽所含DMS更高,降低二次蒸汽需求量,因而可以减小煮沸强度,节约一次能源消耗,降低热负荷。4. The low heat load boiling process of the wort film enhanced mass transfer boiling system of the present invention is different from the traditional boiling method: the traditional boiling method only separates DMS through the secondary steam through the large evaporation intensity; The secondary steam and wort carry out efficient mass transfer in the turbulent film state, and the secondary steam contains higher DMS, which reduces the demand for secondary steam, thus reducing the boiling intensity, saving primary energy consumption and reducing heat load.
5、本发明的麦汁薄膜强化传质煮沸系统的低热负荷煮沸工艺,在煮沸阶段可采用在沸点温度以下保温的形式,摒弃传统强烈煮沸,实现SMM裂解为DMS,蛋白质变性和酒花异构。期间总蒸发率不足1%,生成的DMS通过在煮沸后真空闪蒸产生的二次蒸汽在湍流膜表面进行高效传质去除,同时可降低沉淀前麦汁温度进而降低沉淀阶段热负荷和TBA值,也有利于香型酒花在此阶段添加(低温减少酒花精油挥发)。5. The low heat load boiling process of the wort film enhanced mass transfer boiling system of the present invention can adopt the form of keeping the temperature below the boiling temperature in the boiling stage, abandoning the traditional intensive boiling, and realizing the cracking of SMM into DMS, protein denaturation and hop isomerization. The total evaporation rate during the period is less than 1%, and the generated DMS is efficiently removed by mass transfer on the surface of the turbulent membrane through the secondary steam generated by the vacuum flash after boiling, and at the same time, the temperature of the wort before precipitation can be reduced, thereby reducing the heat load and TBA value in the precipitation stage. , is also conducive to the addition of aroma hops at this stage (low temperature reduces hop essential oil volatilization).
6、本发明的麦汁薄膜强化传质煮沸系统的低热负荷煮沸工艺,在煮沸中适当提高煮沸强度,让煮沸产生的二次蒸汽在麦汁湍流膜表面进行高效传质去除由于高温由SMM裂解而产生的DMS,减少DMS在麦汁中浓度升高对SMM裂解产生影响。6. The low heat load boiling process of the wort film enhanced mass transfer boiling system of the present invention appropriately increases the boiling intensity during boiling, so that the secondary steam generated by boiling can be efficiently removed by mass transfer on the surface of the wort turbulent film surface due to high temperature cracking by SMM The resulting DMS, reduced DMS concentration in the wort has an effect on SMM cleavage.
7、本发明的麦汁薄膜强化传质煮沸系统的低热负荷煮沸工艺,在沉淀结束后,真空闪蒸产生的二次蒸汽在湍流膜表面进行高效传质去除沉淀阶段由SMM裂解而产生的DMS,同时可降低冷却前麦汁温度进而降低冷却阶段热负荷继而降低TBA值,且可节约冷却麦汁所消耗的能源。7. In the low heat load boiling process of the wort film enhanced mass transfer boiling system of the present invention, after the precipitation is completed, the secondary steam generated by the vacuum flashing is carried out on the surface of the turbulent film for efficient mass transfer to remove the DMS generated by the SMM cracking in the precipitation stage. At the same time, it can reduce the temperature of the wort before cooling, thereby reducing the heat load in the cooling stage, thereby reducing the TBA value, and can save the energy consumed by cooling the wort.
8、本发明的麦汁薄膜强化传质煮沸系统的低热负荷煮沸工艺,煮沸和沉淀阶段的都能实现对物料的真空闪蒸和薄膜强化传质,且在同一个装置内完成,节约成本。8. The low heat load boiling process of the wort film enhanced mass transfer boiling system of the present invention can achieve vacuum flash evaporation of materials and film enhanced mass transfer in the boiling and precipitation stages, and it is completed in the same device, saving costs.
9、本发明的麦汁薄膜强化传质煮沸系统的低热负荷煮沸工艺,在第一次能源消耗带来的低总蒸发量情况下(1%以下),这种方法确保了低热负荷和低TBA值,有利于避免啤酒过早出现老化味,且保证了麦汁可凝固性氮只略高于传统煮沸,使啤酒具有良好的平衡性和泡沫稳定性。9. The low heat load boiling process of the wort film enhanced mass transfer boiling system of the present invention ensures low heat load and low TBA under the condition of low total evaporation (below 1%) brought about by the first energy consumption It is beneficial to avoid the premature aging taste of beer, and to ensure that the wort coagulability nitrogen is only slightly higher than that of traditional boiling, so that the beer has good balance and foam stability.
附图说明Description of drawings
图1为本发明麦汁薄膜强化传质煮沸系统的总体流程图;Fig. 1 is the overall flow chart of the wort film enhanced mass transfer boiling system of the present invention;
附图标记说明Description of reference numerals
1-二号变频物料泵、2-第一气动蝶阀、3-第二气动蝶阀、4-第三气动蝶阀、5-第四气动蝶阀、6-第五气动蝶阀、7-一号变频物料泵、8-第六气动蝶阀、9-第七气动蝶阀、10-第八气动蝶阀、11-第九气动蝶阀、12-第十气动蝶阀、13-液位开关一、14-出口一、15-热凝固物收集装置、16-出口二、17-锥底夹套、18-截止阀一、19-气动角座阀一、20-气动角座阀二、21-截止阀二、22-出口三、23-液位开关二、24-温度传感器一、25-搅拌装置、26-煮沸沉淀槽锅体、27-第十一气动蝶阀、28-洗球、29-洗球、30-第十二气动蝶阀、31-视灯、32-二次蒸汽出口、33-人孔、34-第十三气动蝶阀、35-第十四气动蝶阀、36-二次蒸汽排气筒、37-麦汁缓冲筒、38-液位开关三、39-二次蒸汽、40-旋转轴、41-真空泵、42-变频电机、43-压力传感器、44-布液系统、45-离心成膜强化传质装置、46-成膜装置壳体、47-机械密封、48-压力表、49-成膜装置麦汁出口、50-重力场膜片、51-离心力场膜片、52-扰流片、53-液位开关三、54-第十五气动蝶阀、55-气动调节阀、56~57-双金属温度计、58-板式换热器、59-温度传感器二、60~61-双金属温度计、62-第十六气动蝶阀、63-过滤器、64-疏水阀、65-止回阀、66-过滤器、67-疏水阀、68-止回阀、69-切线进口、70-麦汁回流口、71-蒸汽进口管路系统、72-冷凝水出口管路系统、73-麦汁冷却系统、74-CIP系统、75-筒体夹套、76-液位开关五、77-第十七气动蝶阀、78-第十八气动蝶阀、79-机械密封、80-过滤器、81-疏水阀、82-止回阀、83-气动角座阀二、84-截止阀二、85-成膜装置蒸汽夹套。1-No. 2 variable frequency material pump, 2- No. 1 pneumatic butterfly valve, 3- No. 2 pneumatic butterfly valve, 4- No. 3 pneumatic butterfly valve, 5- No. 4 pneumatic butterfly valve, 6- No. 5 pneumatic butterfly valve, 7-No. 1 variable frequency material pump , 8- sixth pneumatic butterfly valve, 9- seventh pneumatic butterfly valve, 10- eighth pneumatic butterfly valve, 11- ninth pneumatic butterfly valve, 12- tenth pneumatic butterfly valve, 13- liquid level switch one, 14- outlet one, 15- Thermal coagulation collection device, 16-outlet 2, 17-cone bottom jacket, 18-stop valve 1, 19-pneumatic angle seat valve 1, 20-pneumatic angle seat valve 2, 21-stop valve 2, 22-outlet 3 , 23- liquid level switch 2, 24- temperature sensor 1, 25- stirring device, 26- boiling sedimentation tank body, 27- eleventh pneumatic butterfly valve, 28- ball washing, 29- washing ball, 30- twelfth Pneumatic butterfly valve, 31-vision light, 32-secondary steam outlet, 33-manhole, 34-thirteenth pneumatic butterfly valve, 35-fourteenth pneumatic butterfly valve, 36-secondary steam exhaust pipe, 37-wort buffer Cylinder, 38-liquid level switch 3, 39-secondary steam, 40-rotating shaft, 41-vacuum pump, 42-frequency conversion motor, 43-pressure sensor, 44-liquid distribution system, 45-centrifugal film-forming enhanced mass transfer device, 46-film-forming device shell, 47-mechanical seal, 48-pressure gauge, 49-film-forming device wort outlet, 50-gravity field diaphragm, 51-centrifugal force field diaphragm, 52-spoiler, 53-liquid Position switch three, 54-fifteenth pneumatic butterfly valve, 55-pneumatic regulating valve, 56-57-bimetal thermometer, 58-plate heat exchanger, 59-temperature sensor two, 60-61-bimetal thermometer, 62-th Sixteen pneumatic butterfly valve, 63-filter, 64-trap valve, 65-check valve, 66-filter, 67-trap valve, 68-check valve, 69-tangential inlet, 70-wort return port, 71 - Steam inlet piping system, 72- Condensate water outlet piping system, 73- Wort cooling system, 74- CIP system, 75- Cylinder jacket, 76- Liquid level switch 5, 77- Seventeenth pneumatic butterfly valve, 78-18th pneumatic butterfly valve, 79-mechanical seal, 80-filter, 81-trap valve, 82-check valve, 83-pneumatic angle seat valve 2, 84-stop valve 2, 85-film forming device steam clamp set.
具体实施方式Detailed ways
下面通过具体实施例对本发明作进一步详述,以下实施例只是描述性的,不是限定性的,不能以此限定本发明的保护范围。The present invention will be further described in detail below through specific examples. The following examples are only descriptive, not restrictive, and cannot limit the protection scope of the present invention.
一种麦汁薄膜强化传质煮沸系统,包括煮沸沉淀槽锅体26、离心成膜强化传质装置45、蒸汽进口管路系统71、蒸汽出口管路系统72、一号变频物料泵7、二号变频物料泵1、麦汁冷却系统73和CIP系统74。A wort film enhanced mass transfer boiling system, including a boiling sedimentation tank body 26, a centrifugal film forming enhanced mass transfer device 45, a steam inlet pipeline system 71, a steam outlet pipeline system 72, a No. 1 variable frequency material pump 7, a second Number of frequency conversion material pump 1, wort cooling system 73 and CIP system 74.
离心成膜强化传质装置45上设置有成膜装置壳体46、液位开关四38、机械密封47、旋转轴40、变频电机42、压力传感器43、麦汁缓冲筒37、出口49和布液装置44。其中壳体上固定有重力场膜片50,旋转轴40上固定有离心力场膜片51,离心力场膜片51上还设置有不定数量的扰流片52。麦汁缓冲筒37底部通过第十四气动蝶阀35与二次蒸汽出口32从侧部相连通,其底部和二次蒸汽出口32之间通过机械密封79分隔。麦汁缓冲筒37和成膜装置 壳体46锥底上设置有成膜装置蒸汽夹套85,用于产生少量二次蒸汽。壳体46顶部与真空泵41入口相连,真空泵41出口去能源回收系统。The centrifugal film-forming enhanced mass transfer device 45 is provided with a film-forming device housing 46, a liquid level switch four 38, a mechanical seal 47, a rotating shaft 40, a variable frequency motor 42, a pressure sensor 43, a wort buffer tube 37, an outlet 49 and a liquid cloth device 44. A gravity field diaphragm 50 is fixed on the casing, a centrifugal force field diaphragm 51 is fixed on the rotating shaft 40 , and an indefinite number of spoilers 52 are also arranged on the centrifugal force field diaphragm 51 . The bottom of the wort buffer cylinder 37 is communicated with the secondary steam outlet 32 from the side through the fourteenth pneumatic butterfly valve 35 , and the bottom and the secondary steam outlet 32 are separated by a mechanical seal 79 . The wort buffer cylinder 37 and the film-forming device casing 46 are provided with a film-forming device steam jacket 85 on the conical bottom for generating a small amount of secondary steam. The top of the housing 46 is connected to the inlet of the vacuum pump 41, and the outlet of the vacuum pump 41 goes to the energy recovery system.
煮沸沉淀槽锅体26顶部设置有二次蒸汽出口32、视灯31和人孔33,其中二次蒸汽出口32分别和二次蒸汽排气筒36相连,通过十三气动蝶阀34控制气体排放,通过第十四气动蝶阀35和离心成膜强化传质装置45从侧部相连通;煮沸沉淀槽锅体26筒体上设置有温度传感器24、液位传感器23、筒体夹套75、出口三22、麦汁回流口70和切线进口69;煮沸沉淀槽锅体26锥底上设置有蒸汽夹套17和热凝固物收集装置15,其中热凝固物收集装置15上还包含有出口二16、出口一14和液位开关一13;煮沸沉淀槽锅体26中心设置有强化热凝固物碰撞团聚的搅拌装置25,且搅拌装置与离心成膜强化传质装置45使用同一变频电机42和旋转轴40;出口一14通过第十气动蝶阀12设置麦汁进料管路。The top of the boiler body 26 of the boiling sedimentation tank is provided with a secondary steam outlet 32, a visual lamp 31 and a manhole 33, wherein the secondary steam outlet 32 is respectively connected with the secondary steam exhaust cylinder 36, and the gas discharge is controlled by thirteen pneumatic butterfly valves 34, The fourteenth pneumatic butterfly valve 35 is communicated with the centrifugal film-forming enhanced mass transfer device 45 from the side; the boiler body 26 of the boiling sedimentation tank is provided with a temperature sensor 24, a liquid level sensor 23, a cylinder jacket 75, an outlet three 22. The wort return port 70 and the tangential inlet 69; the conical bottom of the pot body 26 of the boiling sedimentation tank is provided with a steam jacket 17 and a thermal coagulation collection device 15, wherein the thermal coagulation collection device 15 also includes outlet two 16, Outlet one 14 and liquid level switch one 13; the center of the boiler body 26 of the boiling sedimentation tank is provided with a stirring device 25 for strengthening the collision and agglomeration of the thermal coagulation, and the stirring device and the centrifugal film-forming enhanced mass transfer device 45 use the same frequency conversion motor 42 and rotating shaft 40; The outlet one 14 sets the wort feeding pipeline through the tenth pneumatic butterfly valve 12.
蒸汽进口管路71主管路上设置有压力表48,然后设置有三个分支,其中一分支通过止阀84和气动角座阀83和上述的成膜装置蒸汽夹套85进口相连,一个分支通过截止阀21和气动角座阀20和上述的筒体夹套75进口相连,另一分支通过截止阀18和气动角座阀20和上述的锥体夹套17进口相连。The steam inlet pipeline 71 is provided with a pressure gauge 48 on the main line, and is then provided with three branches, one of which is connected to the inlet of the steam jacket 85 of the above-mentioned film-forming device through a stop valve 84 and a pneumatic angle seat valve 83, and one branch is connected through a stop valve. 21 and the pneumatic angle seat valve 20 are connected to the inlet of the above-mentioned cylinder jacket 75, and the other branch is connected to the inlet of the above-mentioned cone jacket 17 through the stop valve 18 and the pneumatic angle seat valve 20.
蒸汽出口管路72主管路上设置有三个分支,其中一个分支通过过滤器80、疏水阀81和止回阀82与上述的成膜装置蒸汽夹套85出口相连,一个分支通过过滤器63、疏水阀64和止回阀65与上述的筒体夹套75出口相连,另一分支通过过滤器68、疏水阀67和止回阀66与上述的蒸汽夹套17出口相连。The steam outlet pipeline 72 is provided with three branches on the main line, one branch is connected to the outlet of the steam jacket 85 of the above-mentioned film-forming device through the filter 80, the steam trap 81 and the check valve 82, and the other branch passes through the filter 63, the steam trap 64 and the check valve 65 are connected to the above-mentioned outlet of the cylinder jacket 75 , and the other branch is connected to the above-mentioned outlet of the steam jacket 17 through a filter 68 , a steam trap 67 and a check valve 66 .
一号变频物料泵7入口分别通过第三气动蝶阀4、第四气动蝶阀5、第五气动蝶阀6和上述的出口二16、出口一14和成膜装置麦汁出口49相连;一号变频物料泵7出口分别通过第六气动蝶阀8、第七气动蝶阀9、第八气动蝶阀10和上述麦汁回流口70、切线进口69及麦汁冷却系统73的入口相连。The inlet of No. 1 variable frequency material pump 7 is connected with the above-mentioned outlet two 16, one outlet 14 and the wort outlet 49 of the film-forming device through the third pneumatic butterfly valve 4, the fourth pneumatic butterfly valve 5, the fifth pneumatic butterfly valve 6 respectively; The outlet of the pump 7 is connected to the above-mentioned wort return port 70 , the tangential inlet 69 and the inlet of the wort cooling system 73 through the sixth pneumatic butterfly valve 8 , the seventh pneumatic butterfly valve 9 , and the eighth pneumatic butterfly valve 10 respectively.
二号变频物料泵1入口分别通过第一气动蝶阀2、第二气动蝶阀3和上述的出口二16和出口三22相连;二号变频物料泵1出口与上述的布液系统入口相连。The inlet of No. 2 variable frequency material pump 1 is connected to the above-mentioned outlet 2 16 and outlet 3 22 through the first pneumatic butterfly valve 2 and the second pneumatic butterfly valve 3 respectively; the outlet of No. 2 variable frequency material pump 1 is connected to the above-mentioned liquid distribution system inlet.
麦汁冷却系统73的主体为板式换热器58,板式换热器58上设置有冰水入口,热水出口,热麦汁入口和冷麦汁出口。其中冰水入口上设置有双金属温度计57和气动调节阀55;热水出口上设置有双金属温度计56和气动蝶阀54;热麦汁入口设置有双金属温度计61并通过上述气动蝶阀10与上述的一号变频物料泵7出口相连;冷麦汁出口上设置有双金属温度计60并通过第十六气动蝶阀62去麦汁充氧装置。The main body of the wort cooling system 73 is a plate heat exchanger 58, and the plate heat exchanger 58 is provided with an ice water inlet, a hot water outlet, a hot wort inlet and a cold wort outlet. The ice water inlet is provided with a bimetal thermometer 57 and a pneumatic regulating valve 55; the hot water outlet is provided with a bimetal thermometer 56 and a pneumatic butterfly valve 54; the hot wort inlet is provided with a bimetal thermometer 61, which is connected to the above-mentioned pneumatic butterfly valve 10 through the above-mentioned pneumatic butterfly valve 10. The No. 1 frequency conversion material pump 7 is connected to the outlet; the cold wort outlet is provided with a bimetal thermometer 60 and the wort oxygenation device is passed through the sixteenth pneumatic butterfly valve 62.
CIP系统74入口主管设置有两个分支,其中一个支路通过气动蝶阀30和洗球29清洗二次蒸汽排气筒36,另一个支路通过气动蝶阀27和洗球28清洗煮沸沉淀槽锅体26;CIP清洗液通过上述的出口一14和气动蝶阀11回CIP系统。The inlet main pipe of the CIP system 74 is provided with two branches, one of which cleans the secondary steam exhaust cylinder 36 through the pneumatic butterfly valve 30 and the washing ball 29, and the other branch cleans the boiling and sedimentation tank body through the pneumatic butterfly valve 27 and the washing ball 28 26; The CIP cleaning fluid is returned to the CIP system through the above-mentioned outlet 14 and the pneumatic butterfly valve 11.
本发明的麦汁薄膜强化传质煮沸系统的低热负荷煮沸工艺,包括如下步骤:The low heat load boiling process of the wort film enhanced mass transfer boiling system of the present invention comprises the following steps:
(1)进料:(1) Feeding:
打开第十气动蝶阀12,麦汁进入煮沸沉淀槽锅体,麦汁预热温度为98℃,如果进料温度不足,可用设置于系统外部的蒸汽加热系统升温至98℃;Open the tenth pneumatic butterfly valve 12, the wort enters the boiling and sedimentation tank body, and the preheating temperature of the wort is 98°C. If the feed temperature is insufficient, the steam heating system set outside the system can be used to heat up to 98°C;
如果麦汁没有没有经过预热或预热后不足98℃时,在进料时当麦汁盖住蒸汽夹套17时先打开截止阀18和气动角座阀19对麦汁进行先行加热,当进料完成时,再打开截止阀21和气动角座阀20,期间通过温度传感器一24和PLC控制气动角座阀19、气动角座阀20的开关,当达到98℃摄氏度时自动关闭气动角座阀19、气动角座阀20,并自动进入下一工序;If the wort has not been preheated or is less than 98°C after preheating, when the wort covers the steam jacket 17 during feeding, first open the stop valve 18 and the pneumatic angle seat valve 19 to heat the wort first. When the feeding is completed, the stop valve 21 and the pneumatic angle seat valve 20 are opened again. During this period, the temperature sensor-24 and the PLC control the switches of the pneumatic angle seat valve 19 and the pneumatic angle seat valve 20. When the temperature reaches 98°C, the pneumatic angle seat valve is automatically closed. seat valve 19, pneumatic angle seat valve 20, and automatically enter the next process;
(2)保温阶段:以保持恒温代替高强度煮沸,设定煮沸沉淀槽锅体保温温度为98℃,上限为98.5℃,下限为97.5℃,用蒸汽加热系统保持恒温,并把麦汁自煮沸沉淀槽锅体泵入离心成膜强化传质装置顶部离心成膜,开启成膜装置蒸汽夹套产生少量二次蒸汽依次通过离心成膜强化传质装置内的离心力场膜片和重力场膜片面上的麦汁湍流膜,期间DMS与二次蒸汽进行高效传质,二次蒸汽中的DMS含量将越来越高,保温期间因温度低于麦汁沸点,总蒸发量在1%以下,保温时间为50-60分钟;(2) Insulation stage: to maintain constant temperature instead of high-intensity boiling, set the insulation temperature of the boiling sedimentation tank to 98 °C, the upper limit is 98.5 °C, and the lower limit is 97.5 °C, the steam heating system is used to maintain a constant temperature, and the wort is self-boiling The precipitation tank body is pumped into the centrifugal film-forming and enhanced mass transfer device, and the top of the centrifugal film-forming device is opened, and the steam jacket of the film-forming device is opened to generate a small amount of secondary steam. During the wort turbulent flow film, the DMS and the secondary steam carry out efficient mass transfer, and the DMS content in the secondary steam will become higher and higher. During the heat preservation period, because the temperature is lower than the boiling point of the wort, the total evaporation is less than 1%, and the heat preservation The time is 50-60 minutes;
具体操作为:通过PLC和温度传感器一24控制气动角座阀19、气动角座阀20的开关,低到97.5℃打开,高到98.5℃关闭。期间:1)开启第二气动蝶阀3和二号变频物料泵1;2)开启真空泵41,第十四气动蝶阀35,并通过压力传感器43和PLC控制罐内表压为0bar;3)开启第十四气动蝶阀35;4)开启截止阀84和气动角座阀83;5)开启变频电机42,设定频率到其转速为560转/小时左右。物料通过布液系统44把麦汁均匀晒布在重力场膜片50顶部,均匀流到下一层离心力场膜片51底部,在离心力作用下,麦汁以湍流膜的形式逐渐沿离心力场膜片51表面上升到其顶部并降落到壳体46的锥底顶部,并沿其壁面成膜下降,且在麦汁膜在扰流片二52的扰动下形成湍流膜;成膜装置蒸汽夹套85产生的少量二次蒸汽39通过上述的重力场膜片和离心力场膜片间隙中的麦汁湍流膜表面进行强化传质,二次蒸汽39中的DMS含量将越来越高。期间搅拌装置25强化热凝固物碰撞团聚,降低因煮沸强度低且麦汁翻滚弱而带来的热凝固物碰撞团聚不足问题。保温期间因温度低于麦汁沸点,期间总蒸发量在1%以下,保温时间为50分钟(如果不选择第4步则时间设为60分钟),时间到达后关闭 所有开启项自动进入第(4)。The specific operation is: control the switches of the pneumatic angle seat valve 19 and the pneumatic angle seat valve 20 through the PLC and the temperature sensor 1 24, open at a low temperature of 97.5 °C, and close at a high temperature of 98.5 °C. Period: 1) open the second pneumatic butterfly valve 3 and the second variable frequency material pump 1; 2) open the vacuum pump 41, the fourteenth pneumatic butterfly valve 35, and control the gauge pressure in the tank to 0 bar through the pressure sensor 43 and PLC; 3) open the first Fourteen pneumatic butterfly valve 35; 4) Open stop valve 84 and pneumatic angle seat valve 83; 5) Open frequency conversion motor 42, and set the frequency to about 560 rpm. Through the liquid distribution system 44, the wort is evenly distributed on the top of the gravity field diaphragm 50, and evenly flows to the bottom of the next layer of centrifugal force field diaphragm 51. Under the action of centrifugal force, the wort gradually moves along the centrifugal force field film in the form of a turbulent film. The surface of the sheet 51 rises to its top and falls to the top of the cone bottom of the shell 46, and forms a film along its wall surface, and forms a turbulent film under the disturbance of the wort film by the second spoiler 52; the film-forming device steam jacket A small amount of secondary steam 39 generated by 85 will enhance mass transfer through the wort turbulent membrane surface in the gap between the above-mentioned gravity field diaphragm and centrifugal force field diaphragm, and the DMS content in the secondary steam 39 will become higher and higher. During the period, the stirring device 25 strengthens the collision and agglomeration of the thermal coagulation, and reduces the problem of insufficient collision and agglomeration of the thermal coagulation due to low boiling strength and weak wort tumbling. During the heat preservation period, because the temperature is lower than the boiling point of the wort, the total evaporation during the period is below 1%, and the heat preservation time is 50 minutes (if the fourth step is not selected, the time is set to 60 minutes). 4).
(3)加热升温至沸腾:(3) heating to boiling:
煮沸沉淀槽锅体内麦汁加热至沸腾且保持持续加热,并把麦汁泵入离心成膜强化传质装置顶部离心成膜,煮沸沉淀槽锅体内产生的二次蒸汽依次通过离心成膜强化传质装置内的离心力场膜片和重力场膜片面上的麦汁湍流膜,期间DMS与二次蒸汽进行高效传质,二次蒸汽中的DMS含量将越来越高,计时10-15分钟,总蒸发量为0.5-0.7%。Boil the wort in the precipitation tank and heat it to boiling and keep heating continuously, and pump the wort into the centrifugal film-forming intensified mass transfer device to form a centrifugal film. The centrifugal force field membrane in the mass device and the wort turbulent membrane on the gravity field membrane surface, during which the DMS and the secondary steam carry out efficient mass transfer, and the DMS content in the secondary steam will be higher and higher, the time is 10-15 minutes, The total evaporation is 0.5-0.7%.
具体过程为:设定温度为100℃,通过PLC和温度传感器一24控制气动角座阀19、气动角座阀20的开启。到达100℃后(保持气动角座阀持续开启):1)开启第二气动蝶阀3和二号变频物料泵1;2)开启真空泵41,第十四气动蝶阀35,并通过压力传感器43和PLC控制罐内表压为0bar;3)开启第五气动蝶阀6、第六气动蝶阀8,一号变频物料泵7,期间液位低于液位开关三53时关闭一号变频物料泵7,高于液位开关四时开启一号变频物料泵7;5)开启变频电机42,设定频率到其转速为560转/小时左右。物料通过布液系统44把麦汁均匀晒布在重力场膜片50顶部,均匀流到下一层离心力场膜片51底部,在离心力作用下,麦汁以湍流膜的形式逐渐沿离心力场膜片51表面上升到其顶部并降落到壳体46的锥底顶部,并沿其壁面成膜下降,且在麦汁膜在扰流片二52的扰动下形成湍流膜;煮沸沉淀槽26加热煮沸时产生的二次蒸汽39通过上述的重力场膜片和离心力场膜片间隙中的麦汁湍流膜表面进行强化传质,二次蒸汽39中的DMS含量将越来越高。计时10分钟,总蒸发量为0.6%左右,时间到达后直接进入下一步,并关闭所有开启项。The specific process is: set the temperature to 100°C, and control the opening of the pneumatic angle seat valve 19 and the pneumatic angle seat valve 20 through PLC and temperature sensor 1 24 . After reaching 100°C (keep the pneumatic angle seat valve open continuously): 1) open the second pneumatic butterfly valve 3 and the second variable frequency material pump 1; 2) open the vacuum pump 41, the fourteenth pneumatic butterfly valve 35, and pass the pressure sensor 43 and PLC The gauge pressure in the control tank is 0bar; 3) Open the fifth pneumatic butterfly valve 6, the sixth pneumatic butterfly valve 8, and the No. 1 variable frequency material pump 7. During the period, when the liquid level is lower than the liquid level switch three 53, close the No. 1 variable frequency material pump 7, and the high Turn on the No. 1 variable frequency material pump 7 at 4 o'clock of the liquid level switch; 5) Turn on the variable frequency motor 42, and set the frequency to about 560 rpm. Through the liquid distribution system 44, the wort is evenly distributed on the top of the gravity field diaphragm 50, and evenly flows to the bottom of the next layer of centrifugal force field diaphragm 51. Under the action of centrifugal force, the wort gradually moves along the centrifugal force field film in the form of a turbulent film. The surface of the sheet 51 rises to its top and falls to the top of the cone bottom of the shell 46, and forms a film along its wall surface, and forms a turbulent film under the disturbance of the wort film by the second spoiler 52; the boiling sedimentation tank 26 is heated and boiled The secondary steam 39 generated at the time passes through the wort turbulent membrane surface in the gap between the above-mentioned gravity field diaphragm and centrifugal force field diaphragm to enhance mass transfer, and the DMS content in the secondary steam 39 will be higher and higher. Timing for 10 minutes, the total evaporation is about 0.6%, directly enter the next step after the time is up, and close all the open items.
(4)煮沸后真空蒸发:(4) vacuum evaporation after boiling:
通过真空泵控制离心成膜强化传质装置内表压为-0.4bar左右,并把麦汁泵入离心成膜强化传质装置顶部离心成膜,真空室的麦汁在膜状态下剧烈沸腾,有利于DMS分离排出,同时煮沸沉淀槽锅体内沸腾产生的二次蒸汽在麦汁湍流膜表面进行强化传质,二次蒸汽中的DMS含量将越来越高,最终物料温度将降到86-90℃左右时,此时阶段的低温有利于降低沉淀阶段SMM裂解为DMS,且有利于香型酒花的添加,减少酒花精油的挥发损失,且可降低沉淀阶段的热负荷,继而降低TBA值。The inner surface pressure of the centrifugal film-forming enhanced mass transfer device is controlled by a vacuum pump to be about -0.4 bar, and the wort is pumped into the top of the centrifugal film-forming enhanced mass transfer device to form a centrifugal film. It is conducive to the separation and discharge of DMS, and at the same time, the secondary steam produced by boiling in the pot of the sedimentation tank will enhance mass transfer on the surface of the wort turbulent membrane. The content of DMS in the secondary steam will be higher and higher, and the final material temperature will drop to 86-90 When the temperature is around ℃, the low temperature at this stage is beneficial to reduce the decomposition of SMM into DMS in the precipitation stage, and is conducive to the addition of aroma hops, reducing the volatilization loss of hop essential oil, and reducing the heat load in the precipitation stage, thereby reducing the TBA value.
具体过程为:1)开启第二气动蝶阀3和二号变频物料泵1;2)开启真空泵41,第十四气动蝶阀35,并通过压力传感器43和PLC控制装置内表压为-0.4bar左右;3)开启第五气动蝶阀6、第六气动蝶阀8,一号变频物料泵7,期间液位低于液位开关三53时关闭一号变频物料泵7,高于液位开关四时开启一号变频物料泵7;4)开启变频电机42,设定频率到其 转速为560转/小时左右。物料通过布液系统44把麦汁均匀晒布在重力场膜片50顶部,均匀流到下一层离心力场膜片51底部,在离心力作用下,麦汁以湍流膜的形式逐渐沿离心力场膜片51表面上升到其顶部并降落成膜装置壳体46的锥底顶部并沿其壁面成膜下降,且在麦汁膜在扰流片二52的扰动下形成湍流膜;由于真空产生的二次蒸汽39通过上述的重力场膜片和离心力场膜片间隙中的麦汁湍流膜表面进行强化传质,二次蒸汽39中的DMS含量将越来越高。当罐内温度将降到88℃左右时(此时阶段的低温有利于香型酒花的添加,减少酒花精油的挥发损失,且可降低沉淀阶段的热负荷,继而降低TBA值),直接进入下一步,并关闭所有开启项。The specific process is: 1) open the second pneumatic butterfly valve 3 and the second variable frequency material pump 1; 2) open the vacuum pump 41, the fourteenth pneumatic butterfly valve 35, and through the pressure sensor 43 and the PLC control device, the gauge pressure is about -0.4bar 3) Open the fifth pneumatic butterfly valve 6, the sixth pneumatic butterfly valve 8, and the No. 1 variable frequency material pump 7. During the period, the No. 1 variable frequency material pump 7 is turned off when the liquid level is lower than the liquid level switch 3 and 53, and the No. 1 variable frequency material pump 7 is turned on when the liquid level is higher than the liquid level switch. No. 1 frequency conversion material pump 7; 4) Turn on the frequency conversion motor 42, and set the frequency to a speed of about 560 rpm. Through the liquid distribution system 44, the wort is evenly distributed on the top of the gravity field diaphragm 50, and evenly flows to the bottom of the next layer of centrifugal force field diaphragm 51. Under the action of centrifugal force, the wort gradually moves along the centrifugal force field film in the form of a turbulent film. The surface of the sheet 51 rises to its top and falls to the top of the cone bottom of the film-forming device housing 46 and descends along its wall to form a film, and a turbulent film is formed under the disturbance of the wort film by the spoiler two 52; The secondary steam 39 enhances mass transfer through the wort turbulent membrane surface in the gap between the above-mentioned gravity field diaphragm and the centrifugal force field diaphragm, and the DMS content in the secondary steam 39 will be higher and higher. When the temperature in the tank will drop to about 88 ℃ (the low temperature at this stage is conducive to the addition of aroma hops, reduces the volatilization loss of hop essential oil, and can reduce the heat load in the precipitation stage, thereby reducing the TBA value), directly enter the lower temperature step, and close all open items.
(5)旋流沉淀:(5) Swirl precipitation:
麦汁沉淀后冷却前进一步真空闪蒸去除沉淀阶段形成的DMS:开启第三气动蝶阀4、第七气动蝶阀9,一号变频物料泵7,计时10分钟,对麦汁进行旋流,通过离心力让热凝固物等沉降;10分钟到达后关闭所有开启项,继续计时20分钟,且20分钟到达后直接进入下一步。After the wort is precipitated and cooled, the DMS formed in the precipitation stage is removed by further vacuum flashing: open the third pneumatic butterfly valve 4, the seventh pneumatic butterfly valve 9, the No. 1 variable frequency material pump 7, time for 10 minutes, and swirl the wort through centrifugal force. Let the hot coagulation settle; turn off all open items after 10 minutes, continue to time for 20 minutes, and go directly to the next step after 20 minutes.
(6)麦汁沉淀后冷却前进一步真空闪蒸去除沉淀阶段形成的DMS:(6) The DMS formed in the precipitation stage is further removed by vacuum flashing before cooling after wort precipitation:
通过真空泵控制离心成膜强化传质装置内表压为-0.8bar左右,并把麦汁泵入离心成膜强化传质装置顶部离心成膜,真空室的麦汁在膜状态下剧烈沸腾,有利于DMS分离排出,同时沸腾产生的二次蒸汽在麦汁湍流膜表面进行强化传质,二次蒸汽中的DMS含量将越来越高,最终物料温度将降到61-65℃左右,减少冷却麦汁的能量消耗。The inner surface pressure of the centrifugal film-forming enhanced mass transfer device is controlled by a vacuum pump to be about -0.8 bar, and the wort is pumped into the top of the centrifugal film-forming enhanced mass transfer device to form a centrifugal film. It is conducive to the separation and discharge of DMS, and at the same time, the secondary steam generated by boiling will enhance mass transfer on the surface of the wort turbulent membrane. Energy consumption of wort.
具体过程为:1)开启第一气动蝶阀2,二号变频物料泵1,切当液位降到液位开关二23时关闭气动蝶阀2并开启第二气动蝶阀3;2)开启真空泵41,第十四气动蝶阀35,并通过压力传感器43和PLC控制装置内表压为-0.8bar左右;3)开启第五气动蝶阀6、第七气动蝶阀9、第八气动蝶阀10,一号变频物料泵7,期间液位低于液位开关三53时关闭一号变频物料泵7,高于液位开关四时开启一号变频物料泵7。4)开启变频电机42,设定频率到其转速为560转/小时左右。物料通过布液系统44把麦汁均匀晒布在重力场膜片50顶部,均匀流到下一层离心力场膜片51底部,在离心力作用下,麦汁以湍流膜的形式逐渐沿离心力场膜片51表面上升到其顶部并降落到成膜装置壳体46的锥底顶部并沿其壁面成膜下降,且在麦汁膜在扰流片二52的扰动下形成湍流膜;由于真空产生的二次蒸汽39通过上述的重力场膜片和离心力场膜片间隙中的麦汁湍流膜表面进行强化传质,二次蒸汽39中的DMS含量将越来越高。5)在此真空度下麦汁温度将降到63℃左右(比传统100℃麦汁冷却节约能源,且可降 低麦汁在冷却阶段的热负荷,继而降低TBA值),开始气动调节阀55和气动蝶阀54对麦汁进行冷却,设定麦汁出口温度为10℃,用3℃冰水对麦汁进行冷却,期间使用温度传感器二59测量麦汁出口温度,通过PLC来控制气动调节阀55开度来控制麦汁出口温度,当液位到达液位传感器五76后关闭所有开启项;6)开启第十八气动蝶阀78、第十六气动蝶阀62对管路中的麦汁进行顶无菌水,顶水结束后关闭开启,直接进入下一步。The specific process is: 1) open the first pneumatic butterfly valve 2, the second variable frequency material pump 1, close the pneumatic butterfly valve 2 and open the second pneumatic butterfly valve 3 when the liquid level drops to the liquid level switch 2 23; 2) open the vacuum pump 41, The fourteenth pneumatic butterfly valve 35, and through the pressure sensor 43 and the PLC control device, the gauge pressure is about -0.8 bar; 3) Open the fifth pneumatic butterfly valve 6, the seventh pneumatic butterfly valve 9, the eighth pneumatic butterfly valve 10, the No. 1 frequency conversion material Pump 7, when the liquid level is lower than the liquid level switch 3 53, turn off the No. 1 variable frequency material pump 7, and turn on the No. 1 variable frequency material pump 7 when the liquid level is higher than the liquid level switch 4. 4) Turn on the variable frequency motor 42, and set the frequency to its speed is about 560 rpm. Through the liquid distribution system 44, the wort is evenly distributed on the top of the gravity field diaphragm 50, and evenly flows to the bottom of the next layer of centrifugal force field diaphragm 51. Under the action of centrifugal force, the wort gradually moves along the centrifugal force field film in the form of a turbulent film. The surface of the sheet 51 rises to its top and falls to the top of the cone bottom of the film-forming device housing 46 and descends along its wall to form a film, and a turbulent film is formed under the disturbance of the wort film by the second spoiler sheet 52; The secondary steam 39 enhances mass transfer through the wort turbulent membrane surface in the gap between the above-mentioned gravity field diaphragm and centrifugal force field diaphragm, and the DMS content in the secondary steam 39 will be higher and higher. 5) Under this vacuum degree, the wort temperature will drop to about 63°C (compared to the traditional 100°C wort cooling, which saves energy, and can reduce the heat load of the wort in the cooling stage, thereby reducing the TBA value), start the pneumatic control valve 55 Cool the wort with the pneumatic butterfly valve 54, set the wort outlet temperature to 10°C, cool the wort with 3°C ice water, and use the temperature sensor II 59 to measure the wort outlet temperature, and control the pneumatic control valve through PLC. 55 degrees to control the wort outlet temperature, when the liquid level reaches the liquid level sensor 576, close all opening items; 6) Open the eighteenth pneumatic butterfly valve 78 and the sixteenth pneumatic butterfly valve 62 to top the wort in the pipeline. Sterile water, close and open after the top water is over, and go directly to the next step.
(7)CIP清洗(7) CIP cleaning
开启第十七气动蝶阀77排污,当液位到达液位开关一13时关闭开启项;开启气动蝶阀30/27进行清洗,期间可以开启一二号物料泵1/7和相关阀门对各管路和装置进行清洗;清洗液通过开启第九气动蝶阀11回CIP系统。Open the seventeenth pneumatic butterfly valve 77 for sewage discharge, and close the opening item when the liquid level reaches the liquid level switch one 13; open the pneumatic butterfly valve 30/27 for cleaning, during which you can open the No. And the device is cleaned; the cleaning liquid is returned to the CIP system by opening the ninth pneumatic butterfly valve 11.
通过在湍流薄膜状态下的真空闪蒸,步骤(4)煮沸后真空蒸发和步骤(6)麦汁沉淀后冷却前进一步真空闪蒸去除沉淀阶段形成的DMS所产生的总蒸发量约7%左右。Through vacuum flashing in a turbulent film state, vacuum evaporation after boiling in step (4) and vacuum flashing in step (6) wort precipitation before cooling to remove DMS formed in the precipitation stage, the total evaporation is about 7%. .
尽管为说明目的公开的本发明的实施例和附图,但是本领域的技术人员可以理解,在不脱离本发明及所附权利要求的精神和范围内,各种替换、变化和修改都是可能的,因此本发明的范围不局限于实施例和附图所公开的内容。Although the embodiments and drawings of the present invention are disclosed for illustrative purposes, those skilled in the art will appreciate that various substitutions, changes and modifications are possible without departing from the spirit and scope of the invention and the appended claims Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and drawings.

Claims (6)

  1. 一种麦汁薄膜强化传质煮沸系统,其特征在于:包括煮沸沉淀槽锅体(26),离心成膜强化传质装置(45)、蒸汽进口管路系统(71)、蒸汽出口管路系统(72)、一号变频物料泵(7)、二号变频物料泵(1)、麦汁冷却系统(73)和CIP系统(74),所述的离心成膜强化传质装置(45)位于煮沸沉淀槽锅体(26)顶部,通过第十四气动蝶阀(35)与设置于煮沸沉淀槽锅体(26)顶部的二次蒸汽出口(32)从侧部连通,其旋转轴(40)通过机械密封穿过二次蒸汽出口(32)中心到达煮沸沉淀槽锅体(26)底部并安装有搅拌装置(25);所述蒸汽进口管路(71)通过三个分支分别与设置于离心成膜强化传质装置(45)底部的成膜装置蒸汽夹套(85),煮沸沉淀槽锅体(26)筒体和锥底上的蒸汽夹套(17)进口相连通;所述蒸汽出口管路(72)通过三个分支分别与设置于离心成膜强化传质装置(45)底部的成膜装置蒸汽夹套(85),煮沸沉淀槽锅体(26)筒体和锥底上的蒸汽夹套(17)出口相连通;所述的一号变频物料泵(7),其入口分别通过第三气动蝶阀(4)、第四气动蝶阀(5)、第五气动蝶阀(6)和设置于煮沸沉淀槽锅体(26)底部的出口二(16)、出口一(14)和设置于离心成膜强化传质装置(45)底部的麦汁出口(49)相连;其出口分别通过第六气动蝶阀(8)、第七气动蝶阀(9)、第八气动蝶阀(10)和设置于煮沸沉淀槽锅体(26)筒体上的麦汁回流口(70)、切线进口(69)及麦汁冷却系统(73)上的热麦汁入口相连;所述的二号变频物料泵(1),其入口分别通过第一气动蝶阀(2)、第二气动蝶阀(3)和设置于煮沸沉淀槽锅体(26)底部的出口二(16)及设置于煮沸沉淀槽锅体(26)筒体上的出口三(22)相连,其出口与设置于离心成膜强化传质装置(45)顶部的布液系统入口相连。A wort film enhanced mass transfer boiling system, characterized in that it comprises a boiling sedimentation tank body (26), a centrifugal film forming enhanced mass transfer device (45), a steam inlet piping system (71), and a steam outlet piping system (72), the No. 1 frequency conversion material pump (7), the No. 2 frequency conversion material pump (1), the wort cooling system (73) and the CIP system (74), the centrifugal film-forming enhanced mass transfer device (45) is located at The top of the pot body (26) of the boiling sedimentation tank is communicated from the side with the secondary steam outlet (32) arranged on the top of the pot body (26) of the boiling sedimentation tank through the fourteenth pneumatic butterfly valve (35), and the rotating shaft (40) Passing through the center of the secondary steam outlet (32) through the mechanical seal to the bottom of the boiler body (26) of the boiling sedimentation tank, and a stirring device (25) is installed; the steam inlet pipeline (71) is connected to the centrifugal The film-forming device steam jacket (85) at the bottom of the film-forming enhanced mass transfer device (45), the boiler body (26) of the boiling precipitation tank and the steam jacket (17) on the bottom of the cone are connected to the inlet; the steam outlet The pipeline (72) is respectively connected with the steam jacket (85) of the film-forming device arranged at the bottom of the centrifugal film-forming enhanced mass transfer device (45) through three branches, the boiler body (26) of the boiling sedimentation tank and the steam jacket on the bottom of the cone. The outlet of the steam jacket (17) is connected to each other; the inlet of the No. 1 variable frequency material pump (7) passes through the third pneumatic butterfly valve (4), the fourth pneumatic butterfly valve (5), the fifth pneumatic butterfly valve (6) and the The second outlet (16) and the first outlet (14) arranged at the bottom of the pot body (26) of the boiling sedimentation tank are connected with the wort outlet (49) arranged at the bottom of the centrifugal film-forming enhanced mass transfer device (45); The sixth pneumatic butterfly valve (8), the seventh pneumatic butterfly valve (9), the eighth pneumatic butterfly valve (10), and the wort return port (70) and the tangential inlet (69) arranged on the barrel body of the boiling sedimentation tank (26) ) is connected with the hot wort inlet on the wort cooling system (73); the inlet of the No. 2 variable frequency material pump (1) is respectively connected to the first pneumatic butterfly valve (2), the second pneumatic butterfly valve (3) and the The second outlet (16) at the bottom of the boiler body (26) of the boiling sedimentation tank is connected with the third outlet (22) arranged on the cylinder body of the boiling sedimentation tank body (26), and the outlet is connected to the centrifugal film-forming enhanced mass transfer device. (45) The inlet of the liquid distribution system at the top is connected.
  2. 根据权利要求1所述的所述的一种麦汁薄膜强化传质煮沸系统,其特征在于:所述的离心成膜强化传质装置(45)设置有成膜装置壳体(46)、液位开关四(38)、机械密封(47)、旋转轴(40)、变频电机(42)、压力传感器(43)、麦汁缓冲筒(37)、成膜装置麦汁出口(49)和布液装置(44),其中成膜装置壳体上固定有重力场膜片(50),旋转轴(40)上固定有离心力场膜片(51),离心力场膜片(51)上还设置有不定数量的扰流片(52),麦汁缓冲筒(37)底部通过第十四气动蝶阀(35)相连,其底部和二次蒸汽出口(32)之间通过机械密封(79)分隔,麦汁缓冲筒(37)和成膜装置壳体(46)锥底上设置有成膜装置蒸汽夹套(85),用于产生少量二次蒸汽,成膜装置壳体(46)顶部与真空泵(41)入口相连,真空泵(41)出口去能源回收系统,离心成膜强化传质装置为真空室。The wort film enhanced mass transfer boiling system according to claim 1, characterized in that: the centrifugal film forming enhanced mass transfer device (45) is provided with a film forming device shell (46), a liquid Position switch four (38), mechanical seal (47), rotating shaft (40), frequency conversion motor (42), pressure sensor (43), wort buffer cylinder (37), film-forming device wort outlet (49) and liquid distribution The device (44), wherein a gravitational field diaphragm (50) is fixed on the shell of the film forming device, a centrifugal force field diaphragm (51) is fixed on the rotating shaft (40), and an indeterminate diaphragm (51) is also provided on the centrifugal force field diaphragm (51). A number of spoilers (52), the bottom of the wort buffer cylinder (37) is connected through a fourteenth pneumatic butterfly valve (35), and the bottom of the wort buffer (37) is separated from the secondary steam outlet (32) by a mechanical seal (79). The buffer cylinder (37) and the conical bottom of the film-forming device casing (46) are provided with a film-forming device steam jacket (85) for generating a small amount of secondary steam. The top of the film-forming device casing (46) is connected to the vacuum pump (41). ) is connected to the inlet, the outlet of the vacuum pump (41) goes to the energy recovery system, and the centrifugal film-forming enhanced mass transfer device is a vacuum chamber.
  3. 根据权利要求1所述的一种麦汁薄膜强化传质煮沸系统,其特征在于:所述的煮沸沉淀槽锅体(26)顶部的二次蒸汽出口(32)与二次蒸汽排气筒(36)相连,通过第十三气动 蝶阀(34)控制气体排放,二次蒸汽出口(32)通过第十四气动蝶阀(35)和离心成膜强化传质装置(45)从侧部相连通,煮沸沉淀槽锅体(26)的筒体上设置有温度传感器(24)、液位传感器(23)、筒体夹套(75)、出口三(22)、麦汁回流口(70)和切线进口(69);煮沸沉淀槽锅体(26)的锥底上设置有蒸汽夹套(17)和热凝固物收集装置(15),其中热凝固物收集装置(15)上还包含有出口二(16)、出口一(14)和液位开关一(13),其中出口一(1)4通过第十气动蝶阀(11)设置麦汁进料管路;其中心设置有强化热凝固物碰撞团聚的搅拌装置(25),且与离心成膜强化传质装置(45)共用旋转轴(40)和变频电机(42)。A wort film enhanced mass transfer boiling system according to claim 1, characterized in that: the secondary steam outlet (32) at the top of the boiling sedimentation tank body (26) and the secondary steam exhaust cylinder ( 36) are connected, the gas discharge is controlled by the thirteenth pneumatic butterfly valve (34), the secondary steam outlet (32) is connected from the side through the fourteenth pneumatic butterfly valve (35) and the centrifugal film-forming enhanced mass transfer device (45), A temperature sensor (24), a liquid level sensor (23), a cylinder jacket (75), a third outlet (22), a wort return port (70) and a tangent are arranged on the cylinder of the boiler body (26) of the boiling sedimentation tank Inlet (69); a steam jacket (17) and a thermal coagulation collection device (15) are provided on the conical bottom of the boiling settling tank body (26), wherein the thermal coagulation collection device (15) also includes an outlet two. (16), outlet one (14) and liquid level switch one (13), wherein outlet one (1) 4 is provided with a wort feeding pipeline through the tenth pneumatic butterfly valve (11); the center of which is provided with enhanced thermal coagulation collision The agglomerated stirring device (25) shares the rotating shaft (40) and the variable frequency motor (42) with the centrifugal film-forming and mass transfer enhanced device (45).
  4. 根据权利要求1所述的一种麦汁薄膜强化传质煮沸系统,其特征在于:所述的麦汁冷却系统(73),包括板式换热器(58),板式换热器(58)上设置有冰水入口、热水出口、热麦汁入口及冷麦汁出口,所述冰水入口上设置有双金属温度计(57)和气动调节阀(55);热水出口上设置有双金属温度计(56)和第十五气动蝶阀(54);热麦汁入口设置有双金属温度计(61)并通过气动蝶阀(10)与一号变频物料泵(7)出口相连;冷麦汁出口上设置有双金属温度计(60)并通过第十六气动蝶阀(62)去麦汁充氧装置。A wort film enhanced mass transfer boiling system according to claim 1, characterized in that: the wort cooling system (73) comprises a plate heat exchanger (58), and the plate heat exchanger (58) is on the plate heat exchanger (58). An ice water inlet, a hot water outlet, a hot wort inlet and a cold wort outlet are provided, and a bimetallic thermometer (57) and a pneumatic regulating valve (55) are arranged on the ice water inlet; a bimetallic thermometer is arranged on the hot water outlet (56) and the fifteenth pneumatic butterfly valve (54); the hot wort inlet is provided with a bimetal thermometer (61) and is connected to the outlet of the No. 1 variable frequency material pump (7) through the pneumatic butterfly valve (10); the cold wort outlet is provided with a The bimetal thermometer (60) goes to the wort oxygenation device through the sixteenth pneumatic butterfly valve (62).
  5. 根据权利要求1所述的一种麦汁薄膜强化传质煮沸系统,其特征在于:所述CIP系统(74),其入口主管设置有两个支路,其中一个支路通过第十二气动蝶阀(30)和洗球(29)清洗二次蒸汽排气筒(36),另一个支路通过第十一气动蝶阀(27)和洗球(28)清洗煮沸沉淀槽锅体(26);CIP清洗液通过出口一(14)和第九气动蝶阀(11)回CIP系统。The wort film enhanced mass transfer boiling system according to claim 1, wherein the CIP system (74) is provided with two branches in its main inlet pipe, one of which passes through the twelfth pneumatic butterfly valve (30) and the washing ball (29) to clean the secondary steam exhaust pipe (36), and another branch through the eleventh pneumatic butterfly valve (27) and the washing ball (28) to clean the boiling sedimentation tank pot (26); CIP The cleaning fluid is returned to the CIP system through outlet one (14) and the ninth pneumatic butterfly valve (11).
  6. 一种利用权利要求1-8所述麦汁薄膜强化传质煮沸系统的低热负荷煮沸工艺,其特征在于:包括如下步骤:A low heat load boiling process utilizing the wort film enhanced mass transfer boiling system according to claims 1-8, characterized in that: comprising the following steps:
    (1)进料:麦汁进入煮沸沉淀槽锅体的温度为98℃,如果进料温度不足,可用设置于系统外部的蒸汽加热系统升温至98℃;(1) Feeding: the temperature at which the wort enters the boiling settling tank body is 98 °C, if the feeding temperature is insufficient, the steam heating system can be set outside the system to heat up to 98 °C;
    (2)保温阶段:以保持恒温代替高强度煮沸,设定煮沸沉淀槽锅体保温温度为98℃,上限为98.5℃,下限为97.5℃,用蒸汽加热系统保持恒温,并把麦汁自煮沸沉淀槽锅体泵入离心成膜强化传质装置顶部离心成膜,开启成膜装置蒸汽夹套产生少量二次蒸汽依次通过离心成膜强化传质装置内的离心力场膜片和重力场膜片面上的麦汁湍流膜,期间DMS与二次蒸汽进行高效传质,二次蒸汽中的DMS含量将越来越高,保温期间因温度低于麦汁沸点,总蒸发量在1%以下,保温时间为50-60分钟;(2) Insulation stage: to maintain constant temperature instead of high-intensity boiling, set the insulation temperature of the boiling sedimentation tank to 98 °C, the upper limit is 98.5 °C, and the lower limit is 97.5 °C, the steam heating system is used to maintain a constant temperature, and the wort is self-boiling The precipitation tank body is pumped into the centrifugal film-forming and enhanced mass transfer device, and the top of the centrifugal film-forming device is opened, and the steam jacket of the film-forming device is opened to generate a small amount of secondary steam. During the wort turbulent flow film, the DMS and the secondary steam carry out efficient mass transfer, and the DMS content in the secondary steam will become higher and higher. During the heat preservation period, because the temperature is lower than the boiling point of the wort, the total evaporation is less than 1%, and the heat preservation The time is 50-60 minutes;
    (3)加热升温至沸腾:煮沸沉淀槽锅体内麦汁加热至沸腾且保持持续加热,并把麦汁泵入离心成膜强化传质装置顶部离心成膜,煮沸沉淀槽锅体内产生的二次蒸汽依次通过离心成 膜强化传质装置内的离心力场膜片和重力场膜片面上的麦汁湍流膜,期间DMS与二次蒸汽进行高效传质,二次蒸汽中的DMS含量将越来越高,计时10-15分钟,总蒸发量为0.5-0.7%;(3) Heating to boiling: Boil the wort in the precipitation tank and heat it to boiling and keep heating continuously, and pump the wort into the centrifugal film-forming intensified mass transfer device to form a centrifugal film, and boil the secondary produced in the precipitation tank. The steam passes through the centrifugal film formation in turn to strengthen the centrifugal force field diaphragm in the mass transfer device and the wort turbulence film on the gravity field diaphragm. During this period, the DMS and the secondary steam perform efficient mass transfer, and the DMS content in the secondary steam will increase. High, timing 10-15 minutes, total evaporation is 0.5-0.7%;
    (4)煮沸后真空蒸发:通过真空泵控制离心成膜强化传质装置内表压为-0.4bar左右,并把麦汁泵入离心成膜强化传质装置顶部离心成膜,真空室的麦汁在膜状态下剧烈沸腾,有利于DMS分离排出,同时煮沸沉淀槽锅体内沸腾产生的二次蒸汽在麦汁湍流膜表面进行强化传质,二次蒸汽中的DMS含量将越来越高,最终物料温度将降到86-90℃左右时,此时阶段的低温有利于降低沉淀阶段SMM裂解为DMS,且有利于香型酒花的添加,减少酒花精油的挥发损失,且可降低沉淀阶段的热负荷,继而降低TBA值;(4) Vacuum evaporation after boiling: control the internal gauge pressure of the centrifugal film-forming intensified mass transfer device to be about -0.4bar by a vacuum pump, and pump the wort into the centrifugal film-forming intensified mass transfer device top to form a centrifugal film, and the wort in the vacuum chamber Vigorous boiling in the film state is conducive to the separation and discharge of DMS. At the same time, the secondary steam generated by boiling in the pot of the precipitation tank will enhance mass transfer on the surface of the wort turbulent membrane, and the DMS content in the secondary steam will become higher and higher. When the material temperature will drop to about 86-90 ℃, the low temperature at this stage is conducive to reducing the decomposition of SMM into DMS in the precipitation stage, and is conducive to the addition of aroma hops, reducing the volatilization loss of hop essential oil, and can reduce the heat in the precipitation stage. load, and then reduce the TBA value;
    (5)麦汁沉淀后冷却前进一步真空闪蒸去除沉淀阶段形成的DMS:(5) The DMS formed in the precipitation stage is further removed by vacuum flashing before cooling after wort precipitation:
    通过真空泵控制离心成膜强化传质装置内表压为-0.8bar左右,并把麦汁泵入离心成膜强化传质装置顶部离心成膜,真空室的麦汁在膜状态下剧烈沸腾,有利于DMS分离排出,同时沸腾产生的二次蒸汽在麦汁湍流膜表面进行强化传质,二次蒸汽中的DMS含量将越来越高,最终物料温度将降到61-65℃左右,减少冷却麦汁的能量消耗;通过在湍流薄膜状态下的真空闪蒸,步骤(4)和步骤(5)产生的总蒸发量为6-8%。The inner surface pressure of the centrifugal film-forming enhanced mass transfer device is controlled by a vacuum pump to be about -0.8 bar, and the wort is pumped into the top of the centrifugal film-forming enhanced mass transfer device to form a centrifugal film. It is conducive to the separation and discharge of DMS, and at the same time, the secondary steam generated by boiling will enhance mass transfer on the surface of the wort turbulent membrane. The energy consumption of the wort; the total evaporation from steps (4) and (5) by vacuum flashing in a turbulent film state is 6-8%.
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CN112608801A (en) 2021-04-06

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