WO2022142187A1 - 一种用于浮置道床板的钢弹簧隔振器预埋外筒 - Google Patents
一种用于浮置道床板的钢弹簧隔振器预埋外筒 Download PDFInfo
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- WO2022142187A1 WO2022142187A1 PCT/CN2021/101680 CN2021101680W WO2022142187A1 WO 2022142187 A1 WO2022142187 A1 WO 2022142187A1 CN 2021101680 W CN2021101680 W CN 2021101680W WO 2022142187 A1 WO2022142187 A1 WO 2022142187A1
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- steel spring
- vibration isolator
- spring vibration
- outer cylinder
- cylinder
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 43
- 239000010959 steel Substances 0.000 title claims abstract description 43
- 238000007667 floating Methods 0.000 title claims abstract description 26
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 14
- 230000001681 protective effect Effects 0.000 claims abstract description 7
- 230000002787 reinforcement Effects 0.000 claims abstract description 4
- 238000009434 installation Methods 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000010276 construction Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 238000003466 welding Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000013016 damping Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B1/00—Ballastway; Other means for supporting the sleepers or the track; Drainage of the ballastway
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B19/00—Protection of permanent way against development of dust or against the effect of wind, sun, frost, or corrosion; Means to reduce development of noise
Definitions
- the utility model relates to the field of rail transportation, and is a device suitable for the vibration reduction and energy absorption technology of the track bed, in particular to a steel spring vibration isolator pre-embedded outer cylinder used for a floating track bed slab.
- the steel spring floating plate vibration reduction is to float the concrete ballast slab with a certain mass and rigidity on the steel spring vibration isolator, with a certain displacement space from the base to form a mass- Spring-Vibration Isolation System.
- the steel spring floating plate track structure is a new type of special vibration damping track bed, which consists of floating plates, steel spring vibration isolators, shear hinges, steel rails and fasteners, etc. Its core technology is steel spring vibration isolators and For the design and manufacture of the floating plate, the steel spring vibration isolator has been produced by many domestic manufacturers, and the structural form tends to be the same. Buried outer cylinders have different forms and structures due to different manufacturing processes and use requirements, including integral casting, coil forming, spiral limit, and boss limit, according to different manufacturing processes and design structures. , the cost and manufacturing difficulty are different, and there are different effects in actual use.
- the design purpose of this utility model is also to find a new way of manufacturing and use, by changing the existing structural form, while ensuring the interchangeability requirements of the original steel spring vibration isolator, the new structural form in the manufacturing process and
- the use method is different from the original outer cylinder, which can improve the manufacturing and use efficiency to a certain extent.
- the problem to be solved by the utility model is to provide a pre-embedded outer cylinder of the steel spring shock absorber which is convenient to install, reasonable in structure and interchangeable with the original structure.
- a steel spring vibration isolator pre-embedded outer cylinder for a floating track bed plate comprising a cylinder body main body, a lifting plate, a support plate, a reinforcing retainer and a fixing pin.
- the main body is a cylindrical thin-walled cylindrical part connecting each part.
- the upper part of the cylinder body is provided with a lifting plate, which is fixed by welding. A certain distance is reserved between the lifting plate and the end face of the cylinder body to facilitate the installation of the protective cover.
- the lifting plate is provided with triangular openings and threaded holes. It is used for the installation of steel spring vibration isolators and lifting tools to ensure the interchangeability of vibration isolators installed on the outer cylinder.
- the threaded holes are used to install the protective cover that covers the top.
- a support plate is arranged in the upper part of the main body of the cylinder body, and a certain distance is maintained between the support plate and the lifting plate, which is the space for the lifting tool.
- the lower part of the support plate is provided with a limit device, which is used to limit the position when installing the steel spring vibration isolator, and the connection between the support plate and the main body of the cylinder is welded.
- the bottom of the main body of the barrel is provided with a reinforcing retaining ring, which is used for reinforcing and reinforcing when the outer barrel is pre-buried in the concrete, and the connection between the reinforcing retaining ring and the main body of the barrel is connected by welding.
- the outer cylinder When pouring and installing, the outer cylinder can be fixed and limited in the concrete floating slab, and the connection between the fixing pins and the main body of the cylinder body is welded.
- the overall structure of the utility model is as shown above.
- the overall manufacturing and surface treatment are completed, it can be pre-embedded in the concrete floating slab.
- the manufacturing of the floating slab is completed, it can be installed on the track construction site. According to the structural characteristics, the corresponding jacking operation and the installation of the steel spring vibration isolator shall be carried out until the construction operation is completed.
- FIG. 1 is a schematic diagram of the overall structure of the pre-embedded outer cylinder of a steel spring vibration isolator used for a floating track bed slab of the present invention
- Figure 2 is a sectional view of a steel spring vibration isolator pre-embedded outer cylinder used for a floating track bed slab of the present invention
- FIG. 3 is a schematic diagram of the installation of a steel spring vibration isolator pre-embedded outer cylinder for a floating track bed slab of the present invention
- the present utility model is a steel spring vibration isolator pre-embedded outer cylinder for a floating track bed plate, comprising a cylinder body 1, a lifting plate 2, a supporting plate 3, a reinforcing retainer 4 and a fixed Pin 5,
- the main body 1 of the cylinder is a cylindrical thin-walled cylindrical part connecting various parts
- the upper part is provided with a lifting plate 2
- the thickness is 20-30mm, and it is connected by welding
- the lifting plate 2 is provided with triangular openings and threads
- the hole, the triangular hole is used for the installation of the steel spring vibration isolator and the lifting tool
- the threaded hole is used for the installation of the protective cover that covers the top
- the support plate 3 is set in the middle of the cylinder body
- the thickness is 20-30mm
- the main body of the cylinder body is installed.
- the support plate 3 and the jacking plate 2 are provided with a certain distance, which is used for the installation and jacking of the jacking tool, and the middle of the support plate 3 is provided with the same triangular opening as the jacking plate 2,
- a limiting device is arranged under the support plate 3 for fixing and limiting the steel spring vibration isolator, and a reinforcing retainer 4 is arranged at the bottom of the cylinder body.
- the utility model 8 is pre-buried in the concrete
- the middle and the rear play a role of strengthening and reinforcement.
- Four fixing pins 5 are arranged on the outer surface of the cylinder body, which are distributed in a cross in top view, and are used to fix the position of the outer cylinder in the concrete floating plate.
- the lifting tool is installed at the position between the jacking plate 2 and the supporting plate 3.
- one end of the jacking tool is pressed against the steel spring vibration isolator 6, and one end is pressed against the jacking plate 2, so as to lift the whole floating plate 9,
- the steel spring vibration isolator 6 until it reaches the support plate limit device 7 and cannot rotate, complete the limit, and then carry out other remaining installation procedures such as debugging and tightening, and finally unload the jacking tool.
- the steel spring vibration isolator 6 has Vibration damping and buffering function, at this time, the utility model 8 and the steel spring vibration isolator 6 complete the force transmission and bearing through the support plate 3, and the installation of the remaining steel spring vibration isolators 6 can be completed by repeating the steps.
- the new 8 upper port installation protective cover plate 10 is fastened to the outer cylinder through the three threaded holes on the lifting plate 2, and the installation is completed.
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Vibration Prevention Devices (AREA)
Abstract
一种用于浮置道床板的钢弹簧隔振器预埋外筒,包括筒身主体(1)、顶升板(2)、支承板(3)、固定销(5)和增强护圈(4),筒身主体(1)为连接各部件的圆柱状薄壁筒形部件,上部设置顶升板(2),顶升板(2)上设置有三角孔和螺纹孔,三角孔用于钢弹簧隔振器(6)及顶升工具的安装,螺纹孔用于安装覆盖到上面的防护盖板(10),支承板(3)设置于筒身中部,用于安装钢弹簧隔振器(6),起到支承和限位作用,筒身底部设置有增强护圈(4),当外筒预埋到混凝土中后起到增强加固作用,筒身外圈设置4个固定销(5),用于固定限位外筒在混凝土浇筑时的位置。
Description
本实用新型涉及轨道交通领域,适用于道床减振吸能技术的一种装置,具体涉及一种用于浮置道床板的钢弹簧隔振器预埋外筒。
如何解决轨道交通中振动和噪声对环境的破坏和居民生活的影响,成为人们关注地铁建设的焦点,也成为城市轨道交通建设能否可持续发展的关键之一。传统减振技术在减振降噪方面因减振效果有限,列车运行经过时产生的振动和噪声仍会直接影响到人们的生活和健康,对周围环境在一定程度上也造成了不良影响,因此在减振要求高的特殊地段传统减振技术显然已不再适用。钢弹簧浮置板减振技术应运而生,钢弹簧浮置板减振是将具有一定质量和刚度的混凝土道床板浮置于钢弹簧隔振器上,距离基底一定的位移空间,构成质量-弹簧-隔振系统。钢弹簧浮置板轨道结构是一种新型的特殊减振道床形式,由浮置板、钢弹簧隔振器、剪力铰、钢轨与扣件等组成,其核心技术为钢弹簧隔振器和浮置板的设计制造,钢弹簧隔振器目前国内已经有较多厂家能生产设计,结构形式也趋于雷同,所不同的是与隔振器相配套使用预埋在混凝土道床板中的预埋外筒由于制造工艺及使用要求的不同有不同的形式结构,有整体铸造成型的,有卷板成型的,有螺旋限位的,也有凸台限位的,根据不同的制造工艺和设计结构,成本和制造难度各不相同,在实际使用场合也有不同的效果。
本实用新型的设计目的也是为了找到一种新的制造和使用方式,通过改变现有的结构形式,同时保证原有钢弹簧隔振器的互换性要求,新的结构形式在在制作工艺及使用方式上与原有的外筒有所区别,能在一定程度上提高制造和使用效率。
发明内容
本实用新型所要解决的问题是提供一种安装方便、结构合理,与原有结构形式具有互换性的钢弹簧减震器预埋外筒。
本实用新型具体的实施方式如下:一种用于浮置道床板的钢弹簧隔振器预埋外筒,包括筒身主体,顶升板,支承板,增强护圈和固定销,所述筒身主体为连接各部件的圆柱状薄壁筒形部件。
筒身主体上部设置顶升板,使用焊接方式固定,顶升板与筒身主体端 面预留一定的距离,便于防护盖的安装,顶升板上设置有三角状开孔和螺纹孔,三角孔用于钢弹簧隔振器及顶升工具的安装,保证外筒安装隔振器互换性要求,螺纹孔用于安装覆盖到上面的防护盖板。
筒身主体中上部设置支承板,支承板与顶升板之间保持一定的间距,该间距为顶升工具留置空间,支承板中间有与顶升板一致的三角状开孔,用于钢弹簧隔振器的安装,支承板下部设有限位装置,用于在安装钢弹簧隔振器时,起限位作用,支承板与筒身主体的连接使用焊接连接。
筒身主体底部设置有增强护圈,作用为,当外筒预埋到混凝土中后起到增强加固作用,增强护圈与筒身主体的连接使用焊接连接。
筒身外圈设置4个固定销,当在浇筑安装时,可以使外筒固定限位在混凝土浮置板中,固定销与筒身主体的连接使用焊接连接。
本实用新型的总体结构如上所示,当完成整体制造和表面处理,就可以预埋入混凝土浮置板中,完成浮置板的制造后,安装在轨道施工现场即可实现,根据外筒的结构特点,进行相应的顶升操作和钢弹簧隔振器安装,直至完成施工操作。
图1为本实用新型一种用于浮置道床板的钢弹簧隔振器预埋外筒整体结构示意图;
图2为本实用新型一种用于浮置道床板的钢弹簧隔振器预埋外筒剖视图;
图3为本实用新型一种用于浮置道床板的钢弹簧隔振器预埋外筒安装示意图;
1.筒身主体,2.顶升板,3.支承板,4.增强护圈,5.固定销,6.钢弹簧隔振器,7.支承板限位装置,8.本实用新型,9.混凝土浮置板,10.防护盖板。
以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。
如图1所示,本实用新型是一种用于浮置道床板的钢弹簧隔振器预埋外筒,包括筒身主体1,顶升板2,支承板3,增强护圈4和固定销5,筒身主体1为连接各部件的圆柱状薄壁筒形部件,上部设置顶升板2,厚度为20-30mm,使用焊接连接,顶升板2上设置有三角状开孔和螺纹孔,三角孔用于钢弹簧隔振器及顶升工具的安装,螺纹孔用于安装覆盖到上面的防护盖板,支承板3设置于筒身中部,厚度为20-30mm,与筒身主体使用焊接连接,支承板3与顶升板2设置有一定的间距,该间距用于顶升工具的安装和顶升,支承板3的中间设置有与顶升板2相同的三角状开孔,用于钢弹簧隔振器的安装,支承板3下面设置有限位装置,用于钢弹簧隔振器固定和限位,筒身底部设置有增强护圈4,当本实用新型8预埋到混凝土中后起到增强加固作 用,筒身外表设置4个固定销5,成俯视十字分布,用于固定外筒在混凝土浮置板中的位置。
完成本实用新型8的预埋之后,进行安装混凝土浮置板9施工,先把钢弹簧隔振器6从顶升板2和支承板3中间的三角状开孔放入外筒中,然后把顶升工具安装到顶升板2和支承板3之间的位置,顶升时顶升工具一端顶在钢弹簧隔振器6上,一端顶在顶升板2上,从而抬升整体浮置板9,然后转动钢弹簧隔振6器,直至到达支承板限位装置7而无法转动,完成限位,之后进行其它剩余的调试紧固等安装流程,最后卸载顶升工具,钢弹簧隔振器6具备减振缓冲功能,此时本实用新型8与钢弹簧隔振器6通过支承板3完成力的传递和承载,按如此步骤重复即可完成其余钢弹簧隔振器6的安装,最后在本实用新型8上端口安装防护盖板10,通过顶升板2上的三个螺纹孔紧固在外筒上,安装完成。
Claims (9)
- 一种用于浮置道床板的钢弹簧隔振器预埋外筒,其特征在于,包括筒身主体(1),顶升板(2),支承板(3),增强护圈(4)和固定销(5),所述筒身主体(1)为连接各部件的圆柱状薄壁筒形部件,上部设置顶升板(2),顶升板(2)上设置有三角状开孔和螺纹孔,三角孔用于钢弹簧隔振器及顶升工具的安装,螺纹孔用于安装覆盖到上面的防护盖板,支承板(3)设置于筒身中部,其中设有限位装置,用于安装钢弹簧隔振器,起到支承和限位作用,筒身底部设置有增强护圈(4),为当外筒预埋到混凝土中后起到增强加固作用,筒身外圈设置4个固定销(5),用于固定限位外筒在混凝土土浇筑时的位置。
- 根据权利要求1所述一种用于浮置道床板的钢弹簧隔振器预埋外筒,其特征在于,所述筒身主体上部有顶升板(2)结构。
- 根据权利要求2所述一种用于浮置道床板的钢弹簧隔振器预埋外筒,其特征在于,所述顶升板(2)厚度为20-30mm。
- 根据权利要求1所述一种用于浮置道床板的钢弹簧隔振器预埋外筒,其特征在于,所述筒身主体中部有支承板(3)结构。
- 根据权利要求4所述一种用于浮置道床板的钢弹簧隔振器预埋外筒,其特征在于,所述支承板(3)厚度为20-30mm。
- 根据权利要求4所述一种用于浮置道床板的钢弹簧隔振器预埋外筒,其特征在于,所述支承板(3)上设置有限位装置。
- 根据权利要求1所述一种用于浮置道床板的钢弹簧隔振器预埋外筒,其特征在于,所述筒身主体底部有增强护圈(4)结构。
- 根据权利要求7所述一种用于浮置道床板的钢弹簧隔振器预埋外筒,其特征在于,所述增强护圈(4)厚度为10-15mm。
- 根据权利要求1所述一种用于浮置道床板的钢弹簧隔振器预埋外筒,其特征在于,所述筒身主体底部有固定销(5)结构。
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CN117328301A (zh) * | 2023-10-09 | 2024-01-02 | 中铁十六局集团铁运工程有限公司 | 一种浮置板轨道用隔振器内复合橡胶弹簧 |
WO2024021347A1 (zh) * | 2022-07-23 | 2024-02-01 | 浙江天铁实业股份有限公司 | 弯型道床 |
WO2024021445A1 (zh) * | 2022-07-23 | 2024-02-01 | 浙江天铁实业股份有限公司 | 钢轨隔振系统 |
WO2024164401A1 (zh) * | 2023-02-10 | 2024-08-15 | 中铁上海工程局集团(苏州)轨道交通科技研究院有限公司 | 一种浮置板套筒电机顶升装置 |
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CN116497642A (zh) * | 2022-07-23 | 2023-07-28 | 浙江天铁实业股份有限公司 | 开放型隔振器 |
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