WO2022126426A1 - Controllable gradient scaffold for loading drug, active factor and cell, 3d printing method therefor, and dedicated multi-nozzle 3d printer thereto - Google Patents

Controllable gradient scaffold for loading drug, active factor and cell, 3d printing method therefor, and dedicated multi-nozzle 3d printer thereto Download PDF

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WO2022126426A1
WO2022126426A1 PCT/CN2020/136803 CN2020136803W WO2022126426A1 WO 2022126426 A1 WO2022126426 A1 WO 2022126426A1 CN 2020136803 W CN2020136803 W CN 2020136803W WO 2022126426 A1 WO2022126426 A1 WO 2022126426A1
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nozzle
cells
printing
drugs
scaffold
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PCT/CN2020/136803
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French (fr)
Chinese (zh)
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阮长顺
彭刘琪
陈志刚
王品品
吴明明
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中国科学院深圳先进技术研究院
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Priority to PCT/CN2020/136803 priority Critical patent/WO2022126426A1/en
Publication of WO2022126426A1 publication Critical patent/WO2022126426A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/106Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • B29C64/124Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
    • B29C64/129Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
    • B29C64/135Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask the energy source being concentrated, e.g. scanning lasers or focused light sources
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/171Processes of additive manufacturing specially adapted for manufacturing multiple 3D objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/205Means for applying layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/227Driving means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30Auxiliary operations or equipment
    • B29C64/307Handling of material to be used in additive manufacturing
    • B29C64/314Preparation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00Auxiliary operations or equipment, e.g. for material handling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00Auxiliary operations or equipment, e.g. for material handling
    • B33Y40/10Pre-treatment

Definitions

  • the present application relates to the technical field of 3D printing of biological tissues and organs, in particular to a controllable gradient scaffold loaded with drugs, active factors and cells, a 3D printing method thereof, and a multi-jet 3D printer.
  • the currently used gradient tissue and organ construction methods mainly include: 1) traditional injection molding manufacturing method; 2) development of an injectable material system containing living cells to form a multi-phase scaffold after minimally invasive implantation into the defect site; 3) 3D printing Technique for constructing gradient scaffolds.
  • the first type has a more precise structural design, but the scaffold itself does not contain cells. After implanting the defect site, it is necessary to guide the cells to grow into the scaffold, which may easily lead to the phenomenon of "hollowing" of uneven growth of cells inside the scaffold, or The constructed scaffold has large pores, and it is difficult to obtain micropores below 100 ⁇ m, so that it cannot provide a three-dimensional support environment conducive to cell growth, so it is not easy for cells to adhere during the culture process.
  • the formed scaffold still has the problem of poor structural controllability and inability to achieve precise structure.
  • the third type of current 3D printing technology is a relatively simple printing method, usually a single-jet printing method, which can only print a bracket constructed from a single material.
  • a single-jet printing method which can only print a bracket constructed from a single material.
  • the inventors believe that the existing technologies have the defect of being unable to provide a controllable gradient scaffold with high precision and biomimetic complex tissues and organs.
  • the present application provides a controllable gradient scaffold loaded with drugs, active factors and cells, a 3D printing method thereof, and a multi-jet 3D printer.
  • the present application provides a controllable gradient scaffold loaded with drugs, active factors and cells, using the following technical solutions:
  • a controllable gradient scaffold loaded with drugs, active factors and cells including an integrated gradient scaffold, which is alternately printed and formed in one step;
  • the integrated gradient scaffold at least includes two materials: a first material and a second material. two materials; the first material is loaded with one or more of drugs, active factors or cells; the second material is loaded with one or more of drugs, active factors or cells; the first material and the second material are loaded with one or more of drugs, active factors or cells; The two materials were alternately printed to form an integrated gradient scaffold.
  • this solution uses an integrated gradient scaffold with controllable gradients constructed by alternately printing multiple nozzles. It provides the basis for the construction of tissues and organs with high precision and complex structure.
  • the first material and the second material in this scheme can be loaded with any one or any two or three of drugs, active factors or cells, and then be constructed together with other printable materials, so that the function of the biological material can be affected.
  • this solution can provide a controllable gradient scaffold with high precision and biomimetic complex tissues and organs.
  • the number of layers of the controllable gradient stent constructed in this scheme can be several layers or multi-layer stents, and the gradient can be a single gradient or a complex gradient, which is determined according to the actual clinical needs.
  • the integrated gradient scaffold loaded with drugs, active factors, and cells in this solution is an integrated scaffold, which is alternately printed in one step, and there is no problem that the double-layer gradient interface of the related technology is not firm and easy to fall off.
  • the integrated gradient scaffold of the scheme is alternately printed and formed in one step in one overall step, with high production efficiency and good structural stability of the obtained complex tissues and organs of the organism.
  • the first material is a thermoplastic material mixed with active factors or drugs
  • the second material is a hydrogel material mixed with cells or active factors or drugs
  • the first material and the second material Alternately print out one structural layer respectively.
  • thermoplastic polymer in the first material has supporting ability and can be loaded with drugs or active factors; the second material is responsible for constructing a microbial environment with good biocompatibility and is responsible for the function of loading cells.
  • the two materials are alternately printed in combination to obtain a structural layer.
  • the active factor is one of ⁇ -tricalcium phosphate and biological glass
  • thermoplastic material is one or more of polycaprolactone, polylactic acid, polylactic acid-glycolic acid copolymer, and poly-L-lactide-caprolactone;
  • the cells are one or more of chondrocytes, bone marrow mesenchymal stem cells, endothelial cells, and nerve cells;
  • the medicine is one or both of anti-inflammatory and analgesic.
  • the bioactive factors in this scheme can provide the necessary biological microenvironment for the loaded cells and induce the specific differentiation of the cells, such as the cartilage layer loaded cells differentiate into cartilage, and the subchondral bone layer towards osteogenic differentiation, Or other functions, etc., so it can be replaced by other factors that induce biological activity.
  • the hydrogel material in this scheme can also be replaced with other materials with good biocompatibility, and its porous structure can provide a place for cell adhesion and proliferation.
  • the thermoplastic material in this scheme can also be replaced with other materials with the function of printing pre-shapes.
  • the morphology of the integrated gradient scaffold in this scheme is a human or animal tissue or organ, such as bone, ear, liver and other tissues and organs.
  • the cells can be a single type of cells, and can also be multi-cells of various types mixed in proportion, which can realize the construction of complex tissues and organs of organisms.
  • the first material of this scheme can also be loaded with drugs with different functions.
  • the structural layer alternately printed with the first material and the second material is further provided with a top layer, and the top layer is coated with a third material; the third material is a hydrogel material mixed with active factors or drugs.
  • the third material added in this solution is used for compounding other functions, so as to satisfy the construction of an integrated gradient scaffold with complex and precise bionic structure.
  • the second loading site of the drug is mainly provided here, and the drug loaded by the third material can be used to slowly release the drug to assist the adjuvant therapy after the human or animal body is loaded into the integrated gradient stent.
  • a bottom layer printed from a fourth material is also connected to the bottom of the structural layer alternately printed with the first material and the second material, and the fourth material is a thermoplastic material mixed with active factors or drugs.
  • the bottom layer and the fourth material provide the possibility for the construction of complex tissues and organs.
  • the fourth material is similar to the first material, and the difference lies in the different active factors.
  • the present application provides a 3D printing method for a controllable gradient scaffold loaded with drugs, active factors and cells, using the following technical solutions:
  • a 3D printing method for a controllable gradient scaffold loaded with drugs, active factors and cells the steps of which are as follows:
  • thermoplastic materials with active factors or drugs as the first printing ink; using hydrogels mixed with cells or active factors or drugs as the second printing ink;
  • One-step alternate printing the first printing ink is ejected through the nozzle with a temperature control channel of the 3D bioprinter, the second printing ink is ejected through another nozzle of the 3D bioprinter, and the first material and the second material are alternately printed , to obtain the semi-finished product of the integrated gradient stent;
  • At least two printing inks can be prepared in this solution, and the inks can be adjusted according to actual clinical needs.
  • the two inks use the alternate printing method of multiple nozzles to construct an integrated gradient scaffold with controllable gradient, which can realize the personalized customization of the structure.
  • This solution can finally provide a controllable gradient with high precision and biomimetic complex tissues and organs. bracket.
  • step S4 it also includes the step of coating: coating the third material on the top layer of the semi-finished product of the integrated gradient stent.
  • the third material is loaded with drugs, which can be used to slowly release the drugs to help the human or animal body in the adjuvant therapy after the integrated gradient stent is installed.
  • the present application provides a multi-nozzle 3D printer, which adopts the following technical solutions:
  • a multi-nozzle 3D printer includes a multi-nozzle 3D printer body, the multi-nozzle 3D printer body includes at least two nozzles, a first nozzle and a second nozzle; the first nozzle has a temperature control channel, and the temperature control channel A first printing ink formed by mixing thermoplastic materials with active factors or drugs is loaded therein; the channels of the second nozzle are loaded with a second printing ink containing hydrogel materials mixed with cells, active factors or drugs.
  • a dedicated multi-nozzle 3D printer loaded with multiple inks and used for printing an integrated gradient bracket is provided.
  • This multi-nozzle 3D printer has multiple nozzles, which can be alternately printed, and are used to construct complex and controllable gradient scaffolds with precise biomimetic structures.
  • the printing method of the multi-nozzle 3D printer is as follows:
  • Step 1 Correct the position of each channel used in printing, and make the bottoms of all nozzles connected to the channel are on the same horizontal line;
  • Step 2 The first nozzle and the second nozzle move relatively up, down, left and right to print: the printing substrate is stationary during the printing process, and each time the first or second material is printed, the positions of the first nozzle and the second nozzle are both up move; print according to the shape of the pre-designed printing substrate.
  • the first nozzle or the second nozzle descends to print; in this cycle, the first nozzle and the second nozzle print alternately until the printing is completed.
  • a printing method for a multi-nozzle 3D printer is provided, the printing process is simple and flexible, and can be applied to the printing of complex and controllable gradient stents with precise bionic structures.
  • the present application includes at least one of the following beneficial technical effects:
  • the integrated gradient scaffold loaded with drugs, active factors, and cells in this application is an integrated scaffold, which is alternately printed in one step, and there is no problem that the double-layer gradient interface is not firm and easy to fall off;
  • the integrated gradient scaffold of the present application can provide a better growth space for cells, and effectively solve the problems of low adhesion rate of cells on the scaffold and slow growth into the scaffold;
  • the integrated gradient scaffold of the present application has certain components and structural design, which can accurately biomimulate the complexity and heterogeneity of in vivo tissues and organs, and further promote the feasibility of 3D bioprinting to construct tissues and organs in vitro;
  • the printing method of the integrated gradient scaffold of this application adopts the method of temperature-controlled printing and multi-nozzle alternate printing.
  • This printing method can construct scaffolds loaded with different gradients of drugs, active factors, and cells, and even construct other more complex scaffolds. tissues and organs;
  • the solidification step in the integrated gradient scaffold printing method of the present application adopts the ultraviolet light curing method, which is mild and causes less damage to cells;
  • the integrated gradient scaffold printing method of the present application realizes the possibility of accurately constructing human or animal tissues or organs in vitro
  • the shape of the integrated gradient support printed by the multi-nozzle 3D printer of the present application is related to the program design, and the program can be designed according to different requirements to print the integrated gradient support with different shapes.
  • FIG. 1 is a process diagram of the construction of a cell-containing biomimetic osteochondral integrated scaffold with sustained-release anti-inflammatory drugs with multiple nozzles in Example 1 of the present application.
  • FIG. 2 is the topography of the subchondral bone layer scaffold printed in Example 1 of the present application.
  • FIG. 3 is the surface morphology of the subchondral bone layer scaffold observed by scanning electron microscope in Example 1 of the present application.
  • FIG. 4 is the topography of the cartilage layer scaffold printed in Example 1 of the present application.
  • FIG. 5 is the surface morphology of the cartilage layer scaffold observed by scanning electron microscope in Example 1 of the present application.
  • Example 6 is a picture of the osteochondral integrated scaffold after culture and proliferation in Example 1 of the present application; in the figure, the display surface A is the front side, and the display surface B is the front side after incision.
  • FIG. 7 is the topography of the large-sized bone tissue scaffold in Example 2 of the present application.
  • the embodiment of the present application discloses a controllable gradient scaffold loaded with drugs, active factors, and cells, which is a kind of drug, active factors, or cells loaded with any one or any two or three of the three, and then combined with other An integrated gradient scaffold constructed with printed materials.
  • the loaded drug can be a single drug or drugs mixed in proportion;
  • the loaded active factor can be a single or multiple active factor mixed in proportion;
  • the cells used can be a single species Cells, or multicellular mixtures of various types in proportions.
  • the number of layers of the constructed integrated gradient stent can be several layers or a multi-layer stent, and the gradient can be a single gradient or a complex gradient, which is determined according to the actual clinical needs.
  • the integrated gradient scaffold of the present application can be used for complex tissues or organs of the human or animal body.
  • the integrated gradient scaffold of the present application is alternately printed in one step, and it includes at least two materials, a first material, a second material and a third material.
  • the first material is a thermoplastic material mixed with active factors or drugs.
  • the second material is a hydrogel material mixed with cells or active factors or drugs.
  • the first material and the second material are alternately printed to build a structural layer.
  • the structural layer can also be provided with a top layer, and the top layer is coated with a third material, and the third material is a hydrogel material mixed with active factors or drugs.
  • a bottom layer printed from a fourth material is also connected to the bottom of the structural layer, and the fourth material is a thermoplastic material mixed with active factors or drugs.
  • the fourth material of the bottom layer is similar to the first material, and the difference lies in the different active factors in the application example; the third material and the second material of the top layer are also similar.
  • the following description takes the osteochondral integrated scaffold and the large-scale bone tissue scaffold as examples.
  • the structure of the osteochondral integrated scaffold constructed below can also be designed into other complex structures, such as bone, ear, liver and other tissues and organs.
  • these complex tissues and organs have other structural layers, such as the second structural layer.
  • the material of the second structural layer can refer to the two materials of the above-mentioned structural layer, and the two materials are alternately printed, or the second structural layer can also be made of only Thermoplastic material mixed with active factors.
  • the osteochondral integrated scaffold of the present embodiment 1 includes, from bottom to top, a subchondral bone layer scaffold, a cartilage layer scaffold and a hydrogel layer containing anti-inflammatory drugs, and the three-layer structure is firmly connected.
  • the subchondral bone layer scaffold is printed by printing ink-1 containing polycaprolactone and ⁇ -tricalcium phosphate, the molecular weight of the used polycaprolactone is 10,000-100,000, and the content of ⁇ -tricalcium phosphate is 5 % ⁇ 40%;
  • the cartilage layer scaffold is alternately printed with two ink materials, namely the printing ink 2 containing polycaprolactone and the small molecular organic compound Kartogenin (KNG), the printing ink 2 containing double bond hyaluronic acid, human mesenchymal stem cells hBMSCs, UV photoinitiator and water printing ink 3 3; wherein, the molecular weight of polycaprolactone used in printing ink 2 2 is 10,000-100,000, and the mass percentage of KNG is 1 wt %; printing ink 3 3 contains double bond hyaluronate The mass fraction of acid is 5% to 30%, the density of human mesenchymal stem cells hBMSCs is 1 ⁇ 10 6 to 5 ⁇ 10 6 CFU/mL, the content of ultraviolet light initiator is 0.05% to 0.1%, and the rest of the components for water;
  • KNG Kartogenin
  • the hydrogel layer is composed of a mixture of double-bonded hyaluronic acid mixed with a protease-sensitive polypeptide and diclofenac sodium; the mass fraction of double-bonded hyaluronic acid used is 5% to 30%, and the content of the polypeptide is 4 to 30%. 16 mg/mL, and the content of diclofenac sodium is 20-80 mg/mL.
  • the main function of the printing ink 1 and the printing ink 2 2 is to provide support for the osteochondral integrated scaffold.
  • the main function of printing ink 33 is to achieve the precise delivery of cells on the osteochondral integrated scaffold, so as to print an osteochondral integrated scaffold with functions similar to real tissues and organs.
  • the specific method for obtaining the osteochondral integrated scaffold of the present embodiment 1 is as follows:
  • the temperature control channel of the first nozzle is loaded with printing ink 1; the temperature control channel of the second nozzle is loaded with printing ink 2; the temperature control channel of the third nozzle is loaded with printing ink 2; The channel is loaded with printing ink three 3.
  • the temperature control channel of the first nozzle of the S3.3D bioprinter first prints the printing ink 1 to build the subchondral bone layer scaffold, and the subchondral bone layer scaffold is printed in 4 layers with a total of 1mm.
  • the morphology of the subchondral bone layer scaffold is shown in Figure 2 and Figure 3.
  • the temperature-controlled channel of the second nozzle of the 3D bioprinter prints the printing ink two 2 on the subchondral bone layer scaffold, and the channel of the third nozzle of the 3D bioprinter prints the ink two 2
  • the printing ink three 3 is printed on the constructed substrate; the temperature control channel of the second nozzle and the channel of the third nozzle are then alternately printed to ensure the distribution of human mesenchymal stem cells in the cartilage layer scaffold to construct a cartilage layer scaffold .
  • the morphology of the cartilage layer scaffold is shown in Figure 4 and Figure 5.
  • the second nozzle and the third nozzle complete a group of alternately printed cartilage layer scaffolds as one layer, and the cartilage layer scaffolds are printed in 6 layers with a total of 1.5mm.
  • Coating Coating the anti-inflammatory drug-containing coating 5 on the top layer of the cartilage layer scaffold to slowly release the anti-inflammatory drug, and finally form an osteochondral integrated scaffold.
  • the thickness of the hydrogel layer is preferably controlled at 0.5mm.
  • the layer height ratios of the subchondral bone layer scaffold and the cartilage layer scaffold in Example 1 are designed and printed according to clinical needs.
  • Large-scale bone tissue scaffolds are alternately printed in one step from two materials in a multi-jet 3D bioprinter.
  • the first material is a printing ink 1 composed of polycaprolactone and ⁇ -tricalcium phosphate, the molecular weight of the used polycaprolactone is 10,000-100,000, and the content of ⁇ -tricalcium phosphate is 5%-40%;
  • the second material is a printing ink mixed with double bond-grafted gelatin, double-bond-grafted sodium alginate, ultraviolet photoinitiator, water, human bone marrow mesenchymal stem cells and human umbilical vein endothelial cells;
  • the mass fraction of the grafted gelatin is 5% to 20%
  • the mass fraction of the double bond modified sodium alginate is 1% to 10%
  • the ultraviolet photoinitiator is 0.05% to 0.1%
  • the remaining components are water
  • the densities of stem cells and human umbilical vein endothelial cells were controlled at 1 ⁇ 10 6 to 3 ⁇ 10 6 CFU/mL.
  • the specific obtaining method of the large-size bone tissue scaffold of the present embodiment 2 is as follows:
  • the temperature-controlled channel of the first nozzle of the 3D bioprinter prints the printing ink one; the channel of the second nozzle of the 3D bioprinter prints the printing ink four on the support scaffold layer; the first The temperature-controlled channels of the first nozzle and the channels of the second nozzle are then alternately printed to construct large-scale bone tissue scaffolds.
  • the large-size bone tissue scaffold obtained by alternately printing a set of two nozzles is one layer.
  • a total of 134 layers of large-sized bone tissue were printed with a height of about 4 cm, an inner diameter of 8 mm and an outer diameter of 20 mm.
  • Solid type After the constructed large-size bone tissue scaffold is printed, it is placed in a UV cross-linking apparatus for light-solid type for 60-100 s, so that the large-size bone tissue scaffold is plasticized and formed.
  • Polycaprolactone can be replaced with other thermoplastic and pre-printed materials, such as one or more of polylactic acid, polylactic acid-glycolic acid copolymer, poly L-lactide-caprolactone, etc.;
  • ⁇ -tricalcium phosphate with osteogenic effect can be replaced with other active materials with the function of regulating the microenvironment, such as bioglass, etc.;
  • KGN Kartogenin
  • the cells used can be one or more cells such as chondrocytes, bone marrow mesenchymal stem cells, endothelial cells, nerve cells, etc., according to actual clinical needs;
  • Double bond-modified hyaluronic acid acts as a cell carrier, providing a place for cell adhesion and proliferation, so double-bond-modified hyaluronic acid can also be replaced with modified gelatin, collagen, chitosan and other biocompatible good biological material;
  • the double-base modification method of hyaluronic acid is not limited to double-bond grafting, and other methods, such as the double-bond-modified hyaluronic acid obtained by the method of enzymatic cross-linking of grafted tyramine groups, are equally feasible;
  • Solid type method In addition to the ultraviolet curing method, other polymerization methods can also be used, such as enzymatic cross-linking, ion cross-linking and other methods.
  • the embodiment of the present application also discloses a special multi-jet 3D printer for a 3D printing method of a controllable gradient scaffold loaded with drugs, active factors and cells.
  • the multi-nozzle 3D printer body includes a plurality of nozzles, but at least two nozzles, a first nozzle and a second nozzle; the first nozzle has at least a temperature control channel, and the temperature control channel is loaded with thermoplastic materials and active factors or The printing ink 1 formed by mixing the medicines; the second nozzle is a common channel, and the printing ink 2 of the hydrogel material mixed with cells, active factors or medicines is loaded in the channel. Temperature-controlled printing and alternate printing are performed by at least the two types of nozzles.
  • the first and second nozzles of the multi-jet 3D printer are both driven by air pressure or voltage to eject ink, and the air pressure or voltage drive produces a force on the printing ink 1 with active factors and the printing ink 2 with cells. Cause damage to the printing material, or affect the activity of the printing material.
  • the printing method of the special-purpose multi-nozzle 3D printer of the embodiment of the present application is as follows:
  • Step 1 Correct the position of each channel used in printing, and make the bottom of all nozzles connected to the channel on the same horizontal line. Adjust the position of the nozzle on the printing platform based on the nozzle that discharges the material first.
  • Step 2 The first nozzle and the second nozzle move relatively up, down, left and right to print: the printing substrate is stationary during the printing process, and the positions of the first nozzle and the second nozzle move up each time the printing of the first material or the second material is completed; According to the shape of the pre-designed printing substrate, when printing the next material, the first nozzle or the second nozzle descends to print; in this cycle, the first nozzle and the second nozzle print alternately until the printing is completed.
  • the above printing process is all completed in a biological safety cabinet to ensure that the overall operating environment is sterile.
  • the shape of the printing substrate is related to the program design of the multi-nozzle 3D printer.
  • the program can be designed according to different requirements to print integrated gradient scaffolds with different shapes, sizes or gradients.

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Abstract

The present disclosure relates to the technical field of 3D printing for biological tissues and organs, and in particular to a controllable gradient scaffold for loading a drug, an active factor and a cell, a 3D printing method therefor, and a multi-nozzle 3D printer. The controllable gradient scaffold is formed in one step by alternating printing. The integrated gradient scaffold at least comprises two materials, namely a first material and a second material. The first material is loaded with one or more of the load drug, the active factor or the cell, and the second material is loaded with one or more of the load drug, the active factor or the cell. After the first material and the second material are respectively alternatingly printed, the integrated gradient scaffold is constructed. The constructed integrated gradient scaffold for loading the drug, the active factor and the cell is free from the problem that a double-layer gradient interface is loose and prone to falling off. The integrated gradient scaffold for three-dimensional cells is constructed by means of multi-nozzle alternating printing, thereby laying the foundation for constructing complex tissues and organs of organisms.

Description

一种负载药物、活性因子、细胞的可控梯度支架及其3D打印方法和专用多喷头3D打印机A controllable gradient scaffold loaded with drugs, active factors and cells, its 3D printing method, and a dedicated multi-jet 3D printer 技术领域technical field
本申请涉及生物组织和器官3D打印的技术领域,尤其是涉及一种负载药物、活性因子、细胞的可控梯度支架及其3D打印方法和多喷头3D打印机。The present application relates to the technical field of 3D printing of biological tissues and organs, in particular to a controllable gradient scaffold loaded with drugs, active factors and cells, a 3D printing method thereof, and a multi-jet 3D printer.
背景技术Background technique
一直以来,研究者们试图通过组织工程的方法来构建体内复杂组织器官,以解决临床中受损组织的修复问题以及器官移植所面临的感染、排异、供体短缺等诸多问题。然而不同组织器官的功能微环境差异较大,因此,选择合适的技术在体外成功构建具有差异性功能化的组织器官,实现负载细胞且可以同时调控微环境促进修复重建作用的梯度支架具有很大的难度。For a long time, researchers have tried to construct complex tissues and organs in the body through tissue engineering, so as to solve the problem of repairing damaged tissues in the clinic and many problems such as infection, rejection, and shortage of donors faced by organ transplantation. However, the functional microenvironments of different tissues and organs are quite different. Therefore, choosing the appropriate technology to successfully construct tissues and organs with differential functionalities in vitro, realizing the gradient scaffolds that can load cells and can simultaneously regulate the microenvironment to promote repair and reconstruction has a great effect. difficulty.
目前所使用的梯度组织器官构建方法主要有:1)传统注模的制造方式;2)开发含活细胞的可注射材料体系,微创植入缺损部位后形成多相支架;3)通过3D打印技术构建梯度支架。The currently used gradient tissue and organ construction methods mainly include: 1) traditional injection molding manufacturing method; 2) development of an injectable material system containing living cells to form a multi-phase scaffold after minimally invasive implantation into the defect site; 3) 3D printing Technique for constructing gradient scaffolds.
第一种虽然有较精确的结构设计,但是支架本身不包含细胞,在植入缺损部位后需要引导细胞生长进入支架内部,容易导致细胞在支架内部生长不均出现“空心化”的现象,或者出现构建出来的支架孔隙较大、较难获得100μm以下的微孔的问题,以至于无法提供利于细胞生长的三维支撑环境,因此不易于细胞在培养过程中的粘附。The first type has a more precise structural design, but the scaffold itself does not contain cells. After implanting the defect site, it is necessary to guide the cells to grow into the scaffold, which may easily lead to the phenomenon of "hollowing" of uneven growth of cells inside the scaffold, or The constructed scaffold has large pores, and it is difficult to obtain micropores below 100 μm, so that it cannot provide a three-dimensional support environment conducive to cell growth, so it is not easy for cells to adhere during the culture process.
第二种虽然引入了外源细胞,但是所形成支架仍存在结构可控性差、无法实现精准结构的问题。In the second type, although exogenous cells are introduced, the formed scaffold still has the problem of poor structural controllability and inability to achieve precise structure.
第三种目前3D打印技术打印方式比较单一,常用单喷头打印的方式,其只能打印单一材料来构建的支架。当需要两种支架的局部结构进行组合时,容易出现双层梯度界面不牢固,易脱落的问题。因此该无法实现复杂组织器官的构建。The third type of current 3D printing technology is a relatively simple printing method, usually a single-jet printing method, which can only print a bracket constructed from a single material. When the local structures of the two scaffolds are required to be combined, the problem that the double-layer gradient interface is weak and easy to fall off easily occurs. Therefore, the construction of complex tissues and organs cannot be realized.
因此,针对上述中的相关技术,发明人认为:现在技术中存在无法提供一种精密度高、且可仿生复杂组织器官的可控梯度支架的缺陷。Therefore, in view of the above-mentioned related technologies, the inventors believe that the existing technologies have the defect of being unable to provide a controllable gradient scaffold with high precision and biomimetic complex tissues and organs.
发明内容SUMMARY OF THE INVENTION
为了克服上述缺陷,本申请提供一种负载药物、活性因子、细胞的可控梯度支架及其3D打印方法和多喷头3D打印机。In order to overcome the above-mentioned defects, the present application provides a controllable gradient scaffold loaded with drugs, active factors and cells, a 3D printing method thereof, and a multi-jet 3D printer.
第一方面,本申请提供一种负载药物、活性因子、细胞的可控梯度支架,采用如下的技术方案:In the first aspect, the present application provides a controllable gradient scaffold loaded with drugs, active factors and cells, using the following technical solutions:
一种负载药物、活性因子、细胞的可控梯度支架,包括一体化梯度支架,所述一体化梯度支架一步交替打印成型;所述一体化梯度支架至少包括有两种材料:第一材料和第二材料;所述第一材料负载有药物、活性因子或细胞的一种或多种;所述第二材料负载有药物、活性因子或细胞的一种或多种;所述第一材料和第二材料分别交替打印后构建成一体化梯度支架。A controllable gradient scaffold loaded with drugs, active factors and cells, including an integrated gradient scaffold, which is alternately printed and formed in one step; the integrated gradient scaffold at least includes two materials: a first material and a second material. two materials; the first material is loaded with one or more of drugs, active factors or cells; the second material is loaded with one or more of drugs, active factors or cells; the first material and the second material are loaded with one or more of drugs, active factors or cells; The two materials were alternately printed to form an integrated gradient scaffold.
通过采用上述技术方案,本方案使用多喷头交替打印的方式构建的可控梯度的一体化梯度支架,多层结构在一组交替打印中成型,每 种材料均可单独控制,精密度高,为构建具有高精密度、复杂结构的组织器官提供了基础。本方案中的第一材料和第二材料可负载药物、活性因子或细胞中的任一种或者任两种或者三种兼含再配合其它可打印材料共同构建,这样便可对生物材料的功能进行优化,为构建具有复杂功能的一体化梯度支架提供基础。综上功能,因此本方案可提供一种精密度高、且可仿生复杂组织器官的可控梯度支架。By adopting the above technical solution, this solution uses an integrated gradient scaffold with controllable gradients constructed by alternately printing multiple nozzles. It provides the basis for the construction of tissues and organs with high precision and complex structure. The first material and the second material in this scheme can be loaded with any one or any two or three of drugs, active factors or cells, and then be constructed together with other printable materials, so that the function of the biological material can be affected. Optimized to provide a basis for the construction of integrated gradient scaffolds with complex functions. In summary, this solution can provide a controllable gradient scaffold with high precision and biomimetic complex tissues and organs.
本方案构建的可控梯度支架层数可以为几层也可以是多层支架,其梯度可以为单一梯度也可以是复杂梯度,根据实际临床需求来定。The number of layers of the controllable gradient stent constructed in this scheme can be several layers or multi-layer stents, and the gradient can be a single gradient or a complex gradient, which is determined according to the actual clinical needs.
本方案中负载药物、活性因子、细胞的一体化梯度支架是一体化支架,是一步交替打印成型的,不存在相关技术双层梯度界面不牢固,易脱落的问题。The integrated gradient scaffold loaded with drugs, active factors, and cells in this solution is an integrated scaffold, which is alternately printed in one step, and there is no problem that the double-layer gradient interface of the related technology is not firm and easy to fall off.
本方案一体化梯度支架在一个整体步骤中一步交替打印成型,生产效率高,获得的生物体复杂组织器官的结构稳定性好。The integrated gradient scaffold of the scheme is alternately printed and formed in one step in one overall step, with high production efficiency and good structural stability of the obtained complex tissues and organs of the organism.
优选的,所述第一材料为混合有活性因子或者药物的热塑性材料;所述第二材料为混合有细胞或者活性因子或者药物的水凝胶材料;所述第一材料和所述第二材料分别交替打印出一个结构层。Preferably, the first material is a thermoplastic material mixed with active factors or drugs; the second material is a hydrogel material mixed with cells or active factors or drugs; the first material and the second material Alternately print out one structural layer respectively.
通过采用上述技术方案,本方案中第一材料中的热塑性高分子具有支撑能力,并可负载入药物或活性因子;第二材料负责构建生物相容性好的微生物环境且负责负载细胞的功能。两种材料结合交替打印获得一个结构层。By adopting the above technical solution, in this solution, the thermoplastic polymer in the first material has supporting ability and can be loaded with drugs or active factors; the second material is responsible for constructing a microbial environment with good biocompatibility and is responsible for the function of loading cells. The two materials are alternately printed in combination to obtain a structural layer.
优选的,所述活性因子为β-磷酸三钙、生物玻璃中的一种;Preferably, the active factor is one of β-tricalcium phosphate and biological glass;
所述热塑性材料为聚己内酯、聚乳酸、聚乳酸-羟基乙酸共聚物、 聚L-丙交酯-己内酯中的一种或几种;The thermoplastic material is one or more of polycaprolactone, polylactic acid, polylactic acid-glycolic acid copolymer, and poly-L-lactide-caprolactone;
所述细胞为软骨细胞,骨髓间充质干细胞,内皮细胞,神经细胞中的一种或几种;The cells are one or more of chondrocytes, bone marrow mesenchymal stem cells, endothelial cells, and nerve cells;
所述药物为抗炎、止痛药的一种或两种。The medicine is one or both of anti-inflammatory and analgesic.
通过采用上述技术方案,本方案中生物活性因子可以为负载的细胞提供必要的生物微环境,诱导细胞的特异性分化,如软骨层负载细胞向软骨分化,而软骨下骨层向成骨分化,或者其他功能等,因此可以替换成其他具有诱导生物活性的因子。本方案中的水凝胶材料也可以换成其他生物相容性良好的材料,其多孔结构能够为细胞的黏附和增殖提供场所。本方案中的热塑性材料也可以替换成其它具有打印预形状功能的材料。本方案中一体化梯度支架的形貌为人体或动物的组织或器官,例如骨、耳朵、肝脏等组织器官。本方案中细胞可为单一种类细胞,也可为多种类按比例混合的多细胞,可实现生物体复杂组织器官的构建。本方案的第一材料也可以负载有不同功能的药物。By adopting the above technical scheme, the bioactive factors in this scheme can provide the necessary biological microenvironment for the loaded cells and induce the specific differentiation of the cells, such as the cartilage layer loaded cells differentiate into cartilage, and the subchondral bone layer towards osteogenic differentiation, Or other functions, etc., so it can be replaced by other factors that induce biological activity. The hydrogel material in this scheme can also be replaced with other materials with good biocompatibility, and its porous structure can provide a place for cell adhesion and proliferation. The thermoplastic material in this scheme can also be replaced with other materials with the function of printing pre-shapes. The morphology of the integrated gradient scaffold in this scheme is a human or animal tissue or organ, such as bone, ear, liver and other tissues and organs. In this scheme, the cells can be a single type of cells, and can also be multi-cells of various types mixed in proportion, which can realize the construction of complex tissues and organs of organisms. The first material of this scheme can also be loaded with drugs with different functions.
优选的,所述第一材料和所述第二材料交替打印的结构层还设有顶层,顶层涂覆有第三材料;所述第三材料为混合有活性因子或者药物的水凝胶材料。Preferably, the structural layer alternately printed with the first material and the second material is further provided with a top layer, and the top layer is coated with a third material; the third material is a hydrogel material mixed with active factors or drugs.
通过采用上述技术方案,本方案中增加的第三材料,用于复合其它功能,以满足复杂且具有精密仿生结构的一体化梯度支架的构建。此处主要提供药物的第二个负载场所,第三材料负载的药物,可以用来缓慢释放药物,帮助人体或动物体装入一体化梯度支架后的辅助治疗。By adopting the above technical solution, the third material added in this solution is used for compounding other functions, so as to satisfy the construction of an integrated gradient scaffold with complex and precise bionic structure. The second loading site of the drug is mainly provided here, and the drug loaded by the third material can be used to slowly release the drug to assist the adjuvant therapy after the human or animal body is loaded into the integrated gradient stent.
优选的,所述第一材料和所述第二材料交替打印的结构层底部还连接有由第四材料打印而成的底层,所述第四材料为混合有活性因子或者药物的热塑性材料。Preferably, a bottom layer printed from a fourth material is also connected to the bottom of the structural layer alternately printed with the first material and the second material, and the fourth material is a thermoplastic material mixed with active factors or drugs.
通过采用上述技术方案,底层和第四材料为复杂组织器官的构建提供了可能。具体使用时第四材料和第一材料有相似性,区别在于带有的活性因子不同。By adopting the above technical solutions, the bottom layer and the fourth material provide the possibility for the construction of complex tissues and organs. In specific use, the fourth material is similar to the first material, and the difference lies in the different active factors.
第二方面,本申请提供一种负载药物、活性因子、细胞的可控梯度支架的3D打印方法,采用如下的技术方案:In the second aspect, the present application provides a 3D printing method for a controllable gradient scaffold loaded with drugs, active factors and cells, using the following technical solutions:
一种负载药物、活性因子、细胞的可控梯度支架的3D打印方法,其步骤如下:A 3D printing method for a controllable gradient scaffold loaded with drugs, active factors and cells, the steps of which are as follows:
S1.打印材料准备:将热塑性材料与活性因子或药物混合作为第一种打印墨水;将混合有细胞或者活性因子或者药物的水凝胶作为第二种打印墨水;S1. Preparation of printing materials: mixing thermoplastic materials with active factors or drugs as the first printing ink; using hydrogels mixed with cells or active factors or drugs as the second printing ink;
S2.在3D生物打印机的各喷头的通道内装载各打印墨水;S2. Load each printing ink in the channel of each nozzle of the 3D bioprinter;
S3.一步交替打印:第一种打印墨水通过3D生物打印机带有温控通道的喷头喷出,第二种打印墨水通过3D生物打印机的另一喷头喷出,第一材料和第二材料交替打印,获得一体化梯度支架半成品;S3. One-step alternate printing: the first printing ink is ejected through the nozzle with a temperature control channel of the 3D bioprinter, the second printing ink is ejected through another nozzle of the 3D bioprinter, and the first material and the second material are alternately printed , to obtain the semi-finished product of the integrated gradient stent;
S4.固型:一体化梯度支架半成品打印完成后,放于紫外交联仪中进行光固型,使一体化梯度支架半成品塑化成型;S4. Solid type: After the semi-finished product of the integrated gradient bracket is printed, it is placed in a UV cross-linking apparatus for photo-solidification, so that the semi-finished product of the integrated gradient bracket is plasticized and formed;
S5.培养增殖:将塑化成型的一体化梯度支架取出,加入培养基,放置于培养箱中培养,使细胞在水凝胶的孔隙中黏附并增殖,最后获得一体化梯度支架的成品。S5. Culture and proliferation: Take out the plasticized integrated gradient scaffold, add medium, and place it in an incubator for culture, so that the cells can adhere and proliferate in the pores of the hydrogel, and finally the finished product of the integrated gradient scaffold is obtained.
通过采用上述技术方案,本方案中至少可以配制两种打印墨水,墨水根据实际临床需求进行调整。该两种墨水使用多喷头交替打印的方式构建可控梯度的一体化梯度支架,可以实现结构的个性化定制,本方案最终可以提供一种精密度高、且可仿生复杂组织器官的可控梯度支架。By adopting the above technical solution, at least two printing inks can be prepared in this solution, and the inks can be adjusted according to actual clinical needs. The two inks use the alternate printing method of multiple nozzles to construct an integrated gradient scaffold with controllable gradient, which can realize the personalized customization of the structure. This solution can finally provide a controllable gradient with high precision and biomimetic complex tissues and organs. bracket.
优选的,所述步骤S4之前,还包括步骤涂覆:在一体化梯度支架半成品的顶层涂覆第三材料。Preferably, before the step S4, it also includes the step of coating: coating the third material on the top layer of the semi-finished product of the integrated gradient stent.
通过采用上述技术方案,第三材料负载有药物,可以用来缓慢释放药物,帮助人体或动物体装入一体化梯度支架后的辅助治疗。By adopting the above technical solution, the third material is loaded with drugs, which can be used to slowly release the drugs to help the human or animal body in the adjuvant therapy after the integrated gradient stent is installed.
第三方面,本申请提供一种多喷头3D打印机,采用如下的技术方案:In a third aspect, the present application provides a multi-nozzle 3D printer, which adopts the following technical solutions:
一种多喷头3D打印机,包括多喷头3D打印机本体,所述多喷头3D打印机本体至少包括有两个喷头,第一喷头和第二喷头;所述第一喷头带有温控通道,温控通道内装载有由热塑性材料与活性因子或药物混合形成的第一种打印墨水;所述第二喷头的通道内装载混合有细胞或者活性因子或者药物的水凝胶材料的第二种打印墨水。A multi-nozzle 3D printer includes a multi-nozzle 3D printer body, the multi-nozzle 3D printer body includes at least two nozzles, a first nozzle and a second nozzle; the first nozzle has a temperature control channel, and the temperature control channel A first printing ink formed by mixing thermoplastic materials with active factors or drugs is loaded therein; the channels of the second nozzle are loaded with a second printing ink containing hydrogel materials mixed with cells, active factors or drugs.
通过采用上述技术方案,提供了一种装载有多种墨水、用于打印一体化梯度支架的专用多喷头3D打印机。该种多喷头3D打印机具有多喷头,可以进行交替打印,用于构建复杂且具有精密仿生结构的可控梯度的支架。By adopting the above technical solution, a dedicated multi-nozzle 3D printer loaded with multiple inks and used for printing an integrated gradient bracket is provided. This multi-nozzle 3D printer has multiple nozzles, which can be alternately printed, and are used to construct complex and controllable gradient scaffolds with precise biomimetic structures.
优选的,多喷头3D打印机打印方法如下:Preferably, the printing method of the multi-nozzle 3D printer is as follows:
第一步:校正打印中所用到的各通道位置,并使与通道相连的所 有喷头底部均在同一水平线上;Step 1: Correct the position of each channel used in printing, and make the bottoms of all nozzles connected to the channel are on the same horizontal line;
第二步:所述第一喷头和第二喷头相对上下左右移动进行打印:打印过程中打印基体静止,每完成第一材料或者第二材料的打印,第一喷头和第二喷头的位置均上移;根据预先设计的打印基体的形状打印,打印下一材料时,第一喷头或第二喷头下降进行打印;如此循环,第一喷头和第二喷头交替打印,直至完成打印。Step 2: The first nozzle and the second nozzle move relatively up, down, left and right to print: the printing substrate is stationary during the printing process, and each time the first or second material is printed, the positions of the first nozzle and the second nozzle are both up move; print according to the shape of the pre-designed printing substrate. When printing the next material, the first nozzle or the second nozzle descends to print; in this cycle, the first nozzle and the second nozzle print alternately until the printing is completed.
通过采用上述技术方案,提供了一种多喷头3D打印机的打印方法,该打印过程简单灵活,可适用于复杂且具有精密仿生结构的可控梯度的支架的打印。By adopting the above technical solution, a printing method for a multi-nozzle 3D printer is provided, the printing process is simple and flexible, and can be applied to the printing of complex and controllable gradient stents with precise bionic structures.
综上所述,本申请包括以下至少一种有益技术效果:To sum up, the present application includes at least one of the following beneficial technical effects:
1.本申请负载药物、活性因子、细胞的一体化梯度支架是一体化支架,是一步交替打印成型的,不存在双层梯度界面不牢固,易脱落的问题;1. The integrated gradient scaffold loaded with drugs, active factors, and cells in this application is an integrated scaffold, which is alternately printed in one step, and there is no problem that the double-layer gradient interface is not firm and easy to fall off;
2.本申请一体化梯度支架可为细胞提供较好的生长空间,有效地解决细胞在支架上粘附率低及向支架内部生长缓慢的问题;2. The integrated gradient scaffold of the present application can provide a better growth space for cells, and effectively solve the problems of low adhesion rate of cells on the scaffold and slow growth into the scaffold;
3.本申请一体化梯度支架具有一定组分和结构设计性,可以精准仿生体内组织、器官复杂性和异质性,进一步推动生物3D打印体外构建组织、器官的可行性;3. The integrated gradient scaffold of the present application has certain components and structural design, which can accurately biomimulate the complexity and heterogeneity of in vivo tissues and organs, and further promote the feasibility of 3D bioprinting to construct tissues and organs in vitro;
4.本申请一体化梯度支架在实际构建过程中,可以按照临床需求设计特定外形和内部结构,实现结构的个性化定制;4. In the actual construction process of the integrated gradient stent of the present application, a specific shape and internal structure can be designed according to clinical needs, so as to realize the personalized customization of the structure;
5.本申请一体化梯度支架的打印方法采用了温控打印和多喷头交替打印的方法,这种打印方法可以构建负载药物、活性因子、细 胞的不同梯度的支架,甚至构建其它更为复杂的组织器官;5. The printing method of the integrated gradient scaffold of this application adopts the method of temperature-controlled printing and multi-nozzle alternate printing. This printing method can construct scaffolds loaded with different gradients of drugs, active factors, and cells, and even construct other more complex scaffolds. tissues and organs;
6.本申请一体化梯度支架打印方法中的固型步骤采用紫外光固化法,该方法温和且对细胞的损伤较少;6. The solidification step in the integrated gradient scaffold printing method of the present application adopts the ultraviolet light curing method, which is mild and causes less damage to cells;
7.本申请一体化梯度支架打印方法实现了在体外精确构建人体或动物的组织或器官的可能;7. The integrated gradient scaffold printing method of the present application realizes the possibility of accurately constructing human or animal tissues or organs in vitro;
8.本申请多喷头3D打印机打印的一体化梯度支架的形状与程序设计相关联,可根据不同需求设计程序,打印出不同形貌的一体化梯度支架。8. The shape of the integrated gradient support printed by the multi-nozzle 3D printer of the present application is related to the program design, and the program can be designed according to different requirements to print the integrated gradient support with different shapes.
附图说明Description of drawings
图1是本申请实施例1多喷头构建具有缓释抗炎药的含细胞仿生骨软骨一体化支架的过程图。FIG. 1 is a process diagram of the construction of a cell-containing biomimetic osteochondral integrated scaffold with sustained-release anti-inflammatory drugs with multiple nozzles in Example 1 of the present application.
图2是本申请实施例1打印的软骨下骨层支架的形貌。FIG. 2 is the topography of the subchondral bone layer scaffold printed in Example 1 of the present application.
图3是本申请实施例1扫描电镜观察的软骨下骨层支架表面形貌。FIG. 3 is the surface morphology of the subchondral bone layer scaffold observed by scanning electron microscope in Example 1 of the present application.
图4是本申请实施例1打印的软骨层支架的形貌。FIG. 4 is the topography of the cartilage layer scaffold printed in Example 1 of the present application.
图5是本申请实施例1扫描电镜观察的软骨层支架表面形貌。FIG. 5 is the surface morphology of the cartilage layer scaffold observed by scanning electron microscope in Example 1 of the present application.
图6是本申请实施例1培养增殖后的骨软骨一体化支架图片;图中,A展示面为正面,B展示面为切开后的正面。6 is a picture of the osteochondral integrated scaffold after culture and proliferation in Example 1 of the present application; in the figure, the display surface A is the front side, and the display surface B is the front side after incision.
图7是本申请实施例2大尺寸骨组织支架的形貌。FIG. 7 is the topography of the large-sized bone tissue scaffold in Example 2 of the present application.
图中,1、打印墨水一;2、打印墨水二;3、打印墨水三;4、具有缓释抗炎药物的含细胞骨软骨一体化支架;5、涂物。In the figure, 1. Printing ink 1; 2. Printing ink 2; 3. Printing ink 3; 4. Cell-containing osteochondral integrated scaffold with slow-release anti-inflammatory drugs; 5. Coating.
具体实施方式Detailed ways
以下结合附图1-7对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with accompanying drawings 1-7.
本申请实施例公开一种负载药物、活性因子、细胞的可控梯度支架,是一种负载药物、活性因子或者细胞三者中的任一种或者任两种或者三种兼含再配合其它可打印材料所共同构建的一体化梯度支架。其中,所负载的药物可以是单一一种或多种类按比例混合的药物;所负载的活性因子可以是单一一种或多种类按比例混合的活性因子;所用到的细胞可为单一种类细胞,也可为多种类按比例混合的多细胞。所构建的一体化梯度支架层数可以为几层也可以是多层支架,其梯度可以为单一梯度也可以是复杂梯度,依实际临床需求来定。本申请的一体化梯度支架可用作于人体或动物体的复杂组织或器官。The embodiment of the present application discloses a controllable gradient scaffold loaded with drugs, active factors, and cells, which is a kind of drug, active factors, or cells loaded with any one or any two or three of the three, and then combined with other An integrated gradient scaffold constructed with printed materials. Wherein, the loaded drug can be a single drug or drugs mixed in proportion; the loaded active factor can be a single or multiple active factor mixed in proportion; the cells used can be a single species Cells, or multicellular mixtures of various types in proportions. The number of layers of the constructed integrated gradient stent can be several layers or a multi-layer stent, and the gradient can be a single gradient or a complex gradient, which is determined according to the actual clinical needs. The integrated gradient scaffold of the present application can be used for complex tissues or organs of the human or animal body.
本申请的一体化梯度支架一步交替打印成型,其至少包括有两种材料,第一材料、第二材料和第三材料。第一材料为混合有活性因子或者药物的热塑性材料。第二材料为混合有细胞或者活性因子或者药物的水凝胶材料。第一材料和第二材料交替打印构建一个结构层。该结构层还可以设置顶层,顶层涂覆第三材料,第三材料为混合有活性因子或者药物的水凝胶材料。结构层底部还连接有由第四材料打印而成的底层,第四材料为混合有活性因子或者药物的热塑性材料。底层的第四材料和第一材料有相似性,区别在于在应用例中带有的活性因子不同;顶层的第三材料和第二材料也有相似性。The integrated gradient scaffold of the present application is alternately printed in one step, and it includes at least two materials, a first material, a second material and a third material. The first material is a thermoplastic material mixed with active factors or drugs. The second material is a hydrogel material mixed with cells or active factors or drugs. The first material and the second material are alternately printed to build a structural layer. The structural layer can also be provided with a top layer, and the top layer is coated with a third material, and the third material is a hydrogel material mixed with active factors or drugs. A bottom layer printed from a fourth material is also connected to the bottom of the structural layer, and the fourth material is a thermoplastic material mixed with active factors or drugs. The fourth material of the bottom layer is similar to the first material, and the difference lies in the different active factors in the application example; the third material and the second material of the top layer are also similar.
下文以骨软骨一体化支架和大尺寸骨组织支架为示例进行说明。下文中构建的骨软骨一体化支架,其结构也可以设计成其它复杂结构,如骨、耳朵、肝脏等组织器官。这些复杂组织器官如具有其它结构层,例如第二结构层,第二结构层的材料可以参照上述结构层的两种材料, 采用两种材料交替打印而成,或者第二结构层也可以仅仅由热塑性材料混合活性因子构建而成。The following description takes the osteochondral integrated scaffold and the large-scale bone tissue scaffold as examples. The structure of the osteochondral integrated scaffold constructed below can also be designed into other complex structures, such as bone, ear, liver and other tissues and organs. For example, these complex tissues and organs have other structural layers, such as the second structural layer. The material of the second structural layer can refer to the two materials of the above-mentioned structural layer, and the two materials are alternately printed, or the second structural layer can also be made of only Thermoplastic material mixed with active factors.
实施例1骨软骨一体化支架Example 1 Osteochondral integrated scaffold
本实施例1的骨软骨一体化支架从下至上依次包括软骨下骨层支架、软骨层支架和含有抗炎药的水凝胶层,三层结构牢固连接。The osteochondral integrated scaffold of the present embodiment 1 includes, from bottom to top, a subchondral bone layer scaffold, a cartilage layer scaffold and a hydrogel layer containing anti-inflammatory drugs, and the three-layer structure is firmly connected.
其中,软骨下骨层支架由含有聚己内酯和β-磷酸三钙的打印墨水一1打印而成,使用的聚己内酯的分子量为10000~100000,β-磷酸三钙的含量为5%~40%;Among them, the subchondral bone layer scaffold is printed by printing ink-1 containing polycaprolactone and β-tricalcium phosphate, the molecular weight of the used polycaprolactone is 10,000-100,000, and the content of β-tricalcium phosphate is 5 %~40%;
软骨层支架由两种墨水材料交替打印而成,分别为含有聚己内酯和小分子有机化合物Kartogenin(KNG)的打印墨水二2、含有双键透明质酸、人体髓间充质干细胞hBMSCs、紫外光引发剂、水的打印墨水三3;其中,打印墨水二2使用的聚己内酯的分子量为10000~100000,KNG的质量百分比为1wt%;打印墨水三3使用的含有双键透明质酸的质量分数为5%~30%,人体髓间充质干细胞hBMSCs的密度为1×10 6~5×10 6CFU/mL,紫外光引发剂的含量为0.05%~0.1%,其余组分为水; The cartilage layer scaffold is alternately printed with two ink materials, namely the printing ink 2 containing polycaprolactone and the small molecular organic compound Kartogenin (KNG), the printing ink 2 containing double bond hyaluronic acid, human mesenchymal stem cells hBMSCs, UV photoinitiator and water printing ink 3 3; wherein, the molecular weight of polycaprolactone used in printing ink 2 2 is 10,000-100,000, and the mass percentage of KNG is 1 wt %; printing ink 3 3 contains double bond hyaluronate The mass fraction of acid is 5% to 30%, the density of human mesenchymal stem cells hBMSCs is 1×10 6 to 5×10 6 CFU/mL, the content of ultraviolet light initiator is 0.05% to 0.1%, and the rest of the components for water;
水凝胶层由双键透明质酸混合含有蛋白酶敏感度的多肽和双氯酸芬钠的混合物构成;使用的双键透明质酸的质量分数为5%~30%、多肽的含量为4~16mg/mL,双氯芬酸钠的含量为20~80mg/mL。The hydrogel layer is composed of a mixture of double-bonded hyaluronic acid mixed with a protease-sensitive polypeptide and diclofenac sodium; the mass fraction of double-bonded hyaluronic acid used is 5% to 30%, and the content of the polypeptide is 4 to 30%. 16 mg/mL, and the content of diclofenac sodium is 20-80 mg/mL.
打印墨水一1和打印墨水二2的主要作用是为骨软骨一体化支架提供支撑力。打印墨水三3的主要作用是实现细胞在骨软骨一体化支架上的精准投递,从而打印出具有类似真实组织器官功能的骨软骨一体化支架。The main function of the printing ink 1 and the printing ink 2 2 is to provide support for the osteochondral integrated scaffold. The main function of printing ink 33 is to achieve the precise delivery of cells on the osteochondral integrated scaffold, so as to print an osteochondral integrated scaffold with functions similar to real tissues and organs.
参照图1,本实施例1的骨软骨一体化支架的具体获得方法如下:1, the specific method for obtaining the osteochondral integrated scaffold of the present embodiment 1 is as follows:
S1.打印材料准备:将聚己内酯(Mw=14000、分子量为100000)和β-磷酸三钙(含量为20%)以4:1的重量比例在60℃溶解混匀,获得打印墨水一1;将聚己内酯(Mw=14000、分子量为100000)和KGN(1wt%)以1:1的重量比例混合均匀,获得打印墨水二2;将双键透明质酸(质量分数为5%)与人体髓间充质干细胞hBMSCs(2×10 6CFU/mL)、紫外光引发剂(含量为0.01%)、其余组成成分为水,四者混合,获得打印墨水三3;将双键透明质酸与多肽(10mg/mL)、双氯酸芬钠(50mg/mL)混合,三者体积比为1:0.5:0.5,获得含抗炎药的涂物。 S1. Printing material preparation: Dissolve and mix polycaprolactone (Mw=14000, molecular weight 100000) and β-tricalcium phosphate (content 20%) at a weight ratio of 4:1 at 60°C to obtain a printing ink 1; Mix polycaprolactone (Mw=14000, molecular weight 100000) and KGN (1wt%) in a weight ratio of 1:1 to obtain printing ink 2; Mix double bond hyaluronic acid (mass fraction of 5%) ) and human mesenchymal stem cells hBMSCs (2×10 6 CFU/mL), ultraviolet photoinitiator (content 0.01%), and the rest of the components are water, and the four were mixed to obtain printing ink three 3; the double bond was transparent Ronic acid was mixed with polypeptide (10 mg/mL) and diclofenac sodium (50 mg/mL) in a volume ratio of 1:0.5:0.5 to obtain a coating containing anti-inflammatory drugs.
S2.在3D生物打印机的各喷头的通道内装载各打印墨水,第一个喷头的温控通道装载打印墨水一1;第二个喷头的温控通道装载打印墨水二2;第三个喷头的通道装载打印墨水三3。S2. Load each printing ink in the channel of each nozzle of the 3D bioprinter, the temperature control channel of the first nozzle is loaded with printing ink 1; the temperature control channel of the second nozzle is loaded with printing ink 2; the temperature control channel of the third nozzle is loaded with printing ink 2; The channel is loaded with printing ink three 3.
S3.3D生物打印机第一个喷头的温控通道先打印打印墨水一1,构建软骨下骨层支架,软骨下骨层支架打印4层共1mm。软骨下骨层支架形貌参见图2和图3。The temperature control channel of the first nozzle of the S3.3D bioprinter first prints the printing ink 1 to build the subchondral bone layer scaffold, and the subchondral bone layer scaffold is printed in 4 layers with a total of 1mm. The morphology of the subchondral bone layer scaffold is shown in Figure 2 and Figure 3.
S4.软骨层支架的一步交替打印:3D生物打印机的第二个喷头的温控通道在软骨下骨层支架上打印打印墨水二2,3D生物打印机的第三个喷头的通道在打印墨水二2构建的基体上打印打印墨水三3;第二个喷头的温控通道和第三个喷头的通道随后交替打印,以保证人体髓间充质干细胞在软骨层支架中的分布,构建成软骨层支架。软骨层支架形貌参见图4和图5。第二个喷头和第三喷头完成一组交替打 印形成的软骨层支架为一层,软骨层支架打印6层共1.5mm。S4. One-step alternate printing of the cartilage layer scaffold: the temperature-controlled channel of the second nozzle of the 3D bioprinter prints the printing ink two 2 on the subchondral bone layer scaffold, and the channel of the third nozzle of the 3D bioprinter prints the ink two 2 The printing ink three 3 is printed on the constructed substrate; the temperature control channel of the second nozzle and the channel of the third nozzle are then alternately printed to ensure the distribution of human mesenchymal stem cells in the cartilage layer scaffold to construct a cartilage layer scaffold . The morphology of the cartilage layer scaffold is shown in Figure 4 and Figure 5. The second nozzle and the third nozzle complete a group of alternately printed cartilage layer scaffolds as one layer, and the cartilage layer scaffolds are printed in 6 layers with a total of 1.5mm.
S5.涂覆:在软骨层支架的顶层涂敷含抗炎药的涂物5,用来缓慢释放抗炎药,最终形成骨软骨一体化支架。水凝胶层厚度优选控制在0.5mm。S5. Coating: Coating the anti-inflammatory drug-containing coating 5 on the top layer of the cartilage layer scaffold to slowly release the anti-inflammatory drug, and finally form an osteochondral integrated scaffold. The thickness of the hydrogel layer is preferably controlled at 0.5mm.
S6.固型:骨软骨一体化支架打印完成后,放置于紫外交联仪中进行光固型300s,使骨软骨一体化支架塑化成型。S6. Solid type: After the osteochondral integrated scaffold is printed, it is placed in a UV cross-linking apparatus for light-solidification for 300s, so that the osteochondral integrated scaffold is plasticized and formed.
S7.培养增殖:将塑化成型的骨软骨一体化支架取出,加入α-MEM培养基,放置于37℃培养箱中培养,使人骨髓间充质干细胞在双键透明质酸的孔隙中黏附并增殖,得到最终的具有缓释抗炎药物的含细胞骨软骨一体化支架4,其形貌参见图6。S7. Culture and proliferation: Take out the plasticized osteochondral integrated scaffold, add α-MEM medium, and place it in a 37°C incubator for culture, so that human bone marrow mesenchymal stem cells adhere to the pores of double-bonded hyaluronic acid and proliferating to obtain the final cell-containing osteochondral integrated scaffold 4 with sustained-release anti-inflammatory drugs, the morphology of which is shown in FIG. 6 .
本实施例1中软骨下骨层支架和软骨层支架的层高比例根据临床需求设计打印。The layer height ratios of the subchondral bone layer scaffold and the cartilage layer scaffold in Example 1 are designed and printed according to clinical needs.
实施例2大尺寸骨组织支架Example 2 Large-sized bone tissue scaffolds
大尺寸骨组织支架由两种材料在一种多喷头3D生物打印机中一步交替打印成型。Large-scale bone tissue scaffolds are alternately printed in one step from two materials in a multi-jet 3D bioprinter.
其中,第一材料为由聚己内酯和β-磷酸三钙构成的打印墨水一,使用的聚己内酯的分子量为10000~100000,β-磷酸三钙的含量为5%~40%;Wherein, the first material is a printing ink 1 composed of polycaprolactone and β-tricalcium phosphate, the molecular weight of the used polycaprolactone is 10,000-100,000, and the content of β-tricalcium phosphate is 5%-40%;
第二材料为由双键接枝的明胶、双键接枝的海藻酸钠、紫外光引发剂、水、人骨髓间充质干细胞和人脐静脉内皮细胞混合的打印墨水四;使用的双键接枝的明胶的质量分数为5%~20%、双键修饰的海藻酸钠质量分数为1%~10%、紫外光引发剂0.05%~0.1%,其余组分为 水;人骨髓间充质干细胞和人脐静脉内皮细胞的密度均控制在1×10 6~3×10 6CFU/mL。 The second material is a printing ink mixed with double bond-grafted gelatin, double-bond-grafted sodium alginate, ultraviolet photoinitiator, water, human bone marrow mesenchymal stem cells and human umbilical vein endothelial cells; The mass fraction of the grafted gelatin is 5% to 20%, the mass fraction of the double bond modified sodium alginate is 1% to 10%, the ultraviolet photoinitiator is 0.05% to 0.1%, and the remaining components are water; The densities of stem cells and human umbilical vein endothelial cells were controlled at 1×10 6 to 3×10 6 CFU/mL.
本实施例2的大尺寸骨组织支架的具体获得方法如下:The specific obtaining method of the large-size bone tissue scaffold of the present embodiment 2 is as follows:
S1.打印材料准备:将聚己内酯(Mw=14000)和β-磷酸三钙以4:1的重量比例在60℃溶解混匀,获得打印墨水一;将双键接枝的明胶(8%)、双键接枝的海藻酸钠(2%)、紫外光引发剂(0.01%)和水,四者混合得到的水凝胶,再将水凝胶包裹人骨髓间充质干细胞(1.5×10 6CFU/mL)和人脐静脉内皮细胞(1.5×10 6CFU/mL),其中两种细胞的体积比例设置为1:1,最后获得打印墨水四; S1. Printing material preparation: Dissolve and mix polycaprolactone (Mw=14000) and β-tricalcium phosphate at a weight ratio of 4:1 at 60°C to obtain printing ink one; the double bond-grafted gelatin (8 %), double bond-grafted sodium alginate (2%), ultraviolet photoinitiator (0.01%) and water, the hydrogel obtained by mixing the four, and then encapsulating the hydrogel with human bone marrow mesenchymal stem cells (1.5%) ×10 6 CFU/mL) and human umbilical vein endothelial cells (1.5×10 6 CFU/mL), the volume ratio of the two cells was set to 1:1, and finally the printing ink four was obtained;
S2.在3D生物打印机的各喷头的通道内装载各原打印墨水,3D生物打印机的第一个喷头的温控通道内装载打印墨水一,3D生物打印机的第二个喷头的通道内装载打印墨水四。S2. Load each original printing ink in the channel of each nozzle of the 3D bioprinter, load the printing ink in the temperature control channel of the first nozzle of the 3D bioprinter, and load the printing ink in the channel of the second nozzle of the 3D bioprinter Four.
S3.大尺寸骨组织的一步交替打印:3D生物打印机的第一个喷头的温控通道打印打印墨水一;3D生物打印机的第二个喷头的通道在支撑支架层上打印打印墨水四;第一个喷头的温控通道和第二个喷头的通道随后交替打印,构建大尺寸骨组织支架。两个喷头一组交替打印后获得的大尺寸骨组织支架为一层。大尺寸骨组织共打印134层共约4cm高,内径8mm,外径20mm。S3. One-step alternate printing of large-sized bone tissue: the temperature-controlled channel of the first nozzle of the 3D bioprinter prints the printing ink one; the channel of the second nozzle of the 3D bioprinter prints the printing ink four on the support scaffold layer; the first The temperature-controlled channels of the first nozzle and the channels of the second nozzle are then alternately printed to construct large-scale bone tissue scaffolds. The large-size bone tissue scaffold obtained by alternately printing a set of two nozzles is one layer. A total of 134 layers of large-sized bone tissue were printed with a height of about 4 cm, an inner diameter of 8 mm and an outer diameter of 20 mm.
S4.固型:构建的大尺寸骨组织支架打印完成后,放置于紫外交联仪中进行光固型60~100s,使大尺寸骨组织支架塑化成型。S4. Solid type: After the constructed large-size bone tissue scaffold is printed, it is placed in a UV cross-linking apparatus for light-solid type for 60-100 s, so that the large-size bone tissue scaffold is plasticized and formed.
S5.培养增殖:将塑化成型的大尺寸骨组织支架取出,加入α-MEM培养基,放置于37℃培养箱中培养,使人骨髓间充质干细胞和人脐 静脉内皮细胞在水凝胶层的孔隙中黏附并增殖,得到真正的大尺寸骨组织支架,其形貌参见图7。S5. Culture and proliferation: Take out the plasticized large-sized bone tissue scaffold, add α-MEM medium, and place it in a 37°C incubator for culture, so that human bone marrow mesenchymal stem cells and human umbilical vein endothelial cells are in the hydrogel Adhesion and proliferation in the pores of the layer to obtain a real large-scale bone tissue scaffold, the morphology of which is shown in Figure 7.
上述实施例1或实施例2中:In above-mentioned embodiment 1 or embodiment 2:
(1)聚己内酯可替换成其它热塑性且具有打印预形状的材料,例如聚乳酸、聚乳酸-羟基乙酸共聚物、聚L-丙交酯-己内酯等的一种或多种;(1) Polycaprolactone can be replaced with other thermoplastic and pre-printed materials, such as one or more of polylactic acid, polylactic acid-glycolic acid copolymer, poly L-lactide-caprolactone, etc.;
(2)具有成骨作用的β-磷酸三钙可替换成其它具有调节微环境功能的活性材料,例如生物玻璃等;(2) β-tricalcium phosphate with osteogenic effect can be replaced with other active materials with the function of regulating the microenvironment, such as bioglass, etc.;
(3)具有成软骨作用的小分子有机化合物Kartogenin(KGN)可替换成其它具有促软骨分化的活性组分;(3) Kartogenin (KGN), a small-molecule organic compound with cartilage-forming effect, can be replaced with other active components that promote cartilage differentiation;
(4)使用到的细胞可根据实际临床需求,采用软骨细胞、骨髓间充质干细胞、内皮细胞、神经细胞等的一种或多种细胞;(4) The cells used can be one or more cells such as chondrocytes, bone marrow mesenchymal stem cells, endothelial cells, nerve cells, etc., according to actual clinical needs;
(5)双键修饰的透明质酸作为细胞载体,为细胞的黏附增殖提供场所,因此双键修饰的透明质酸也可替换为改性后的明胶、胶原、壳聚糖等生物相容性好的生物材料;(5) Double bond-modified hyaluronic acid acts as a cell carrier, providing a place for cell adhesion and proliferation, so double-bond-modified hyaluronic acid can also be replaced with modified gelatin, collagen, chitosan and other biocompatible good biological material;
(6)透明质酸的双碱修饰方法也不限于双键接枝,其它方法,例如采用接枝酪胺基团酶交联的方法获得的双键修饰的透明质酸同样可行;(6) The double-base modification method of hyaluronic acid is not limited to double-bond grafting, and other methods, such as the double-bond-modified hyaluronic acid obtained by the method of enzymatic cross-linking of grafted tyramine groups, are equally feasible;
(7)固型方法除了使用紫外光固化法,其它聚合方法也可使用,例如酶交联、离子交联等方法。(7) Solid type method In addition to the ultraviolet curing method, other polymerization methods can also be used, such as enzymatic cross-linking, ion cross-linking and other methods.
本申请实施例还公开一种负载药物、活性因子、细胞的可控梯度支架的3D打印方法的专用多喷头3D打印机。多喷头3D打印机本体 包括有多个喷头,但至少包括有两个喷头,第一喷头和第二喷头;第一喷头至少带有温控通道,温控通道内装载有由热塑性材料与活性因子或药物混合形成的打印墨水一;第二喷头为普通的通道,通道内装载混合有细胞或者活性因子或者药物的水凝胶材料的打印墨水二。由至少该两种喷头进行温控打印和交替打印。The embodiment of the present application also discloses a special multi-jet 3D printer for a 3D printing method of a controllable gradient scaffold loaded with drugs, active factors and cells. The multi-nozzle 3D printer body includes a plurality of nozzles, but at least two nozzles, a first nozzle and a second nozzle; the first nozzle has at least a temperature control channel, and the temperature control channel is loaded with thermoplastic materials and active factors or The printing ink 1 formed by mixing the medicines; the second nozzle is a common channel, and the printing ink 2 of the hydrogel material mixed with cells, active factors or medicines is loaded in the channel. Temperature-controlled printing and alternate printing are performed by at least the two types of nozzles.
多喷头3D打印机的第一喷头和第二喷头均受气压或者电压驱动喷墨,气压或者电压驱动对带有活性因子的打印墨水一和带有细胞的打印墨水二产生作用力的同时又不会对打印材料造成伤害、或影响打印材料的活性。The first and second nozzles of the multi-jet 3D printer are both driven by air pressure or voltage to eject ink, and the air pressure or voltage drive produces a force on the printing ink 1 with active factors and the printing ink 2 with cells. Cause damage to the printing material, or affect the activity of the printing material.
本申请实施例专用多喷头3D打印机的打印方法如下:The printing method of the special-purpose multi-nozzle 3D printer of the embodiment of the present application is as follows:
第一步:校正打印中所用到的各通道位置,并使与通道相连的所有喷头底部均在同一水平线上。以最先出料的喷头为基准,调整喷头在打印平台上的位置。Step 1: Correct the position of each channel used in printing, and make the bottom of all nozzles connected to the channel on the same horizontal line. Adjust the position of the nozzle on the printing platform based on the nozzle that discharges the material first.
第二步:第一喷头和第二喷头相对上下左右移动进行打印:打印过程中打印基体静止,每完成第一材料或者第二材料的打印,第一喷头和第二喷头的位置均上移;根据预先设计的打印基体的形状,打印下一材料时,第一喷头或第二喷头下降进行打印;如此循环,第一喷头和第二喷头交替打印,直至完成打印。Step 2: The first nozzle and the second nozzle move relatively up, down, left and right to print: the printing substrate is stationary during the printing process, and the positions of the first nozzle and the second nozzle move up each time the printing of the first material or the second material is completed; According to the shape of the pre-designed printing substrate, when printing the next material, the first nozzle or the second nozzle descends to print; in this cycle, the first nozzle and the second nozzle print alternately until the printing is completed.
上述打印过程全部在生物安全柜中完成,以确保整体操作环境无菌。打印基体的形状与多喷头3D打印机的程序设计有关,可根据不同需求设计程序,打印出不同形貌、尺寸或梯度的一体化梯度支架。The above printing process is all completed in a biological safety cabinet to ensure that the overall operating environment is sterile. The shape of the printing substrate is related to the program design of the multi-nozzle 3D printer. The program can be designed according to different requirements to print integrated gradient scaffolds with different shapes, sizes or gradients.
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围, 故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore: all equivalent changes made according to the structure, shape and principle of the present application should be covered within the scope of the present application. Inside.

Claims (9)

  1. 一种负载药物、活性因子、细胞的可控梯度支架,包括一体化梯度支架,其特征在于:所述一体化梯度支架一步交替打印成型;所述一体化梯度支架至少包括有两种材料:第一材料和第二材料;所述第一材料负载有药物、活性因子或细胞的一种或多种;所述第二材料负载有药物、活性因子或细胞的一种或多种;所述第一材料和第二材料分别交替打印后构建成一体化梯度支架。A controllable gradient scaffold loaded with drugs, active factors and cells, including an integrated gradient scaffold, characterized in that: the integrated gradient scaffold is alternately printed and formed in one step; the integrated gradient scaffold comprises at least two materials: a first a material and a second material; the first material is loaded with one or more of drugs, active factors or cells; the second material is loaded with one or more of drugs, active factors or cells; the first material is loaded with one or more of drugs, active factors or cells The first material and the second material are alternately printed to form an integrated gradient scaffold.
  2. 根据权利要求1所述的一种负载药物、活性因子、细胞的可控梯度支架,其特征在于:所述第一材料为混合有活性因子或者药物的热塑性材料;所述第二材料为混合有细胞或者活性因子或者药物的水凝胶材料,所述第一材料和所述第二材料分别交替打印出一个结构层。The controllable gradient stent loaded with drugs, active factors and cells according to claim 1, wherein the first material is a thermoplastic material mixed with active factors or drugs; the second material is mixed with A hydrogel material of cells or active factors or drugs, the first material and the second material alternately print a structural layer respectively.
  3. 根据权利要求2所述的一种负载药物、活性因子、细胞的可控梯度支架,其特征在于:A controllable gradient scaffold loaded with drugs, active factors and cells according to claim 2, characterized in that:
    所述活性因子为β-磷酸三钙、生物玻璃中的一种;The active factor is one of β-tricalcium phosphate and biological glass;
    所述热塑性材料为聚己内酯、聚乳酸、聚乳酸-羟基乙酸共聚物、聚L-丙交酯-己内酯中的一种或几种;所述细胞为软骨细胞,骨髓间充质干细胞,内皮细胞,神经细胞中的一种或几种;The thermoplastic material is one or more of polycaprolactone, polylactic acid, polylactic acid-glycolic acid copolymer, and poly-L-lactide-caprolactone; the cells are chondrocytes, bone marrow mesenchymal One or more of stem cells, endothelial cells, and nerve cells;
    所述药物为抗炎、止痛药的一种或两种。The medicine is one or both of anti-inflammatory and analgesic.
  4. 根据权利要求1~3任一项所述的一种负载药物、活性因子、细胞的可控梯度支架,其特征在于:所述第一材料和所述第二材料交替打印的结构层还设有顶层,顶层涂覆有第三材料;所述第三材料为混合有活性因子或者药物的水凝胶材料。The controllable gradient scaffold loaded with drugs, active factors and cells according to any one of claims 1 to 3, wherein the structural layer alternately printed with the first material and the second material is further provided with The top layer is coated with a third material; the third material is a hydrogel material mixed with active factors or drugs.
  5. 根据权利要求4所述的一种负载药物、活性因子、细胞的可控梯度支架,其特征在于:所述第一材料和所述第二材料交替打印的结构层底部还连接有由第四材料打印而成的底层,所述第四材料为混合有活性因子或者药物的热塑性材料。The controllable gradient scaffold loaded with drugs, active factors and cells according to claim 4, wherein the bottom of the structural layer alternately printed with the first material and the second material is also connected with a fourth material. For the printed bottom layer, the fourth material is a thermoplastic material mixed with active factors or drugs.
  6. 一种负载药物、活性因子、细胞的可控梯度支架的3D打印方法,其特征在于,其步骤如下:A 3D printing method for a controllable gradient scaffold loaded with drugs, active factors and cells, characterized in that the steps are as follows:
    S1.打印材料准备:将热塑性材料与活性因子或药物混合作为第一种打印墨水;将混合有细胞或者活性因子或者药物的水凝胶作为第二种打印墨水;S1. Preparation of printing materials: mixing thermoplastic materials with active factors or drugs as the first printing ink; using hydrogels mixed with cells or active factors or drugs as the second printing ink;
    S2.在3D生物打印机的各喷头的通道内装载各打印墨水;S2. Load each printing ink in the channel of each nozzle of the 3D bioprinter;
    S3.一步交替打印:第一种打印墨水通过3D生物打印机带有温控通道的喷头喷出,第二种打印墨水通过3D生物打印机的另一喷头喷出,第一材料和第二材料交替打印,获得一体化梯度支架半成品;S3. One-step alternate printing: the first printing ink is ejected through the nozzle with a temperature control channel of the 3D bioprinter, the second printing ink is ejected through another nozzle of the 3D bioprinter, and the first material and the second material are alternately printed , to obtain the semi-finished product of the integrated gradient stent;
    S4.固型:一体化梯度支架半成品打印完成后,放于紫外交联仪中进行光固型,使一体化梯度支架半成品塑化成型;S4. Solid type: After the semi-finished product of the integrated gradient bracket is printed, it is placed in a UV cross-linking apparatus for photo-solidification, so that the semi-finished product of the integrated gradient bracket is plasticized and formed;
    S5.培养增殖:将塑化成型的一体化梯度支架取出,加入培养基,放置于培养箱中培养,使细胞在水凝胶的孔隙中黏附并增殖,最后获得一体化梯度支架的成品。S5. Culture and proliferation: Take out the plasticized integrated gradient scaffold, add medium, and place it in an incubator for culture, so that the cells can adhere and proliferate in the pores of the hydrogel, and finally the finished product of the integrated gradient scaffold is obtained.
  7. 根据权利要求6所述的一种负载药物、活性因子、细胞的可控梯度支架的3D打印方法,其特征在于,所述步骤S4之前,还包括步骤涂覆:在一体化梯度支架半成品的顶层涂覆第三材料。A 3D printing method for a controllable gradient stent loaded with drugs, active factors, and cells according to claim 6, characterized in that, before the step S4, the method further comprises the step of coating: on the top layer of the semi-finished product of the integrated gradient stent A third material is applied.
  8. 一种专用的多喷头3D打印机,包括多喷头3D打印机本体,其 特征在于:所述多喷头3D打印机本体至少包括有两个喷头,第一喷头和第二喷头;所述第一喷头带有温控通道,温控通道内装载由热塑性材料与活性因子或药物混合形成的第一种打印墨水;所述第二喷头的通道内装载混合有细胞或者活性因子或者药物的水凝胶材料的第二种打印墨水。A dedicated multi-nozzle 3D printer, comprising a multi-nozzle 3D printer body, characterized in that: the multi-nozzle 3D printer body at least includes two nozzles, a first nozzle and a second nozzle; the first nozzle has a warm A control channel, the temperature control channel is loaded with a first printing ink formed by mixing a thermoplastic material with an active factor or a drug; the channel of the second nozzle is loaded with a second printing ink mixed with a hydrogel material of cells, an active factor or a drug printing ink.
  9. 根据权利要求8所述的一种专用的多喷头3D打印机,其特征在于:多喷头3D打印机打印方法如下:A kind of special-purpose multi-nozzle 3D printer according to claim 8, is characterized in that: the multi-nozzle 3D printer printing method is as follows:
    第一步:校正打印中所用到的各通道位置,并使与通道相连的所有喷头底部均在同一水平线上;Step 1: Correct the position of each channel used in printing, and make the bottoms of all nozzles connected to the channel are on the same horizontal line;
    第二步:所述第一喷头和第二喷头相对上下左右移动进行打印:打印过程中打印基体静止,每完成第一材料或者第二材料的打印,第一喷头和第二喷头的位置均上移;根据预先设计的打印基体的形状打印,打印下一材料时,第一喷头或第二喷头下降进行打印;如此循环,第一喷头和第二喷头交替打印,直至完成打印。Step 2: The first nozzle and the second nozzle move relatively up, down, left and right to print: the printing substrate is stationary during the printing process, and each time the first or second material is printed, the positions of the first nozzle and the second nozzle are both up move; print according to the shape of the pre-designed printing substrate. When printing the next material, the first nozzle or the second nozzle descends to print; in this cycle, the first nozzle and the second nozzle print alternately until the printing is completed.
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