WO2022099745A1 - 一种具有清洗功能的化工用搅拌釜 - Google Patents

一种具有清洗功能的化工用搅拌釜 Download PDF

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Publication number
WO2022099745A1
WO2022099745A1 PCT/CN2020/129911 CN2020129911W WO2022099745A1 WO 2022099745 A1 WO2022099745 A1 WO 2022099745A1 CN 2020129911 W CN2020129911 W CN 2020129911W WO 2022099745 A1 WO2022099745 A1 WO 2022099745A1
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WIPO (PCT)
Prior art keywords
fixedly connected
stirring tank
wall
cleaning
shell
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Ceased
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PCT/CN2020/129911
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English (en)
French (fr)
Inventor
苏红奴
李慧
马燕娣
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Individual
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Individual
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Priority claimed from CN202022651148.5U external-priority patent/CN212237130U/zh
Priority claimed from CN202022650976.7U external-priority patent/CN212237129U/zh
Priority claimed from CN202022645955.6U external-priority patent/CN212237314U/zh
Application filed by Individual filed Critical Individual
Publication of WO2022099745A1 publication Critical patent/WO2022099745A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18—Stationary reactors having moving elements inside
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
    • B08B9/08—Cleaning containers, e.g. tanks
    • B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
    • B08B9/08—Cleaning containers, e.g. tanks
    • B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays

Definitions

  • the utility model belongs to the technical field of chemical equipment, in particular to a chemical stirring tank with cleaning function.
  • agitated kettle is a container with physical or chemical reaction. Through the structural design and parameter configuration of the container, the same as the performance principle of the reactor, the heating, evaporation, cooling and low-speed mixing functions required by the process are realized. Chemical mixers are divided into forced mixers, concrete mixers, vertical mixers, and new mixers.
  • Stirrer to ensure the effective mixing of materials; the least power consumption; the lowest cost; easy to operate; easy to maintain; stirring vessel: determine the shape and size of the stirring vessel according to the purpose of production scale stirring and material characteristics, if there is no special need, generally Choose a vertical drum container, and determine the appropriate height-diameter ratio; if there is a requirement for heating or cooling, a jacket structure must be set on the outside of the kettle; stirring shaft: the stirring shaft should have sufficient torsional strength and bending strength. Usually the stirring shaft should have sufficient rigidity, and the rotating speed should be avoided as far as possible between 800 and 1200 r/min.
  • the stirring shaft should be considered to have a certain degree of flexibility; shaft seal: if more liquid leakage is allowed and the pressure in the kettle is low , packing seals can be selected; when the allowable leakage is small, the pressure or vacuum in the kettle is high, and the frictional power consumption between the shaft and the shaft sleeve is low, the mechanical seal should be selected; when the stirring medium is highly toxic, flammable, explosive or expensive high-purity materials , or when operating in a high vacuum state, a magnetic transmission device can be selected, but the magnetic transmission efficiency is very low; transmission: meet the requirements of power and speed; reliable operation; easy maintenance; high mechanical efficiency; low noise; frame: stirring shaft needs There is enough supporting distance to ensure that the deflection of the stirring shaft is not large; to ensure that the output shaft of the transmission, the stirring shaft, and the shaft sealing device are centered; sufficient radial and axial bearing force; internal components of the stirring equipment: according to the type of agitator , Material handling characteristics determine whether baffles and
  • the chemical stirring tank needs to be cleaned regularly, and most of the daily operations contain harmful chemical components, and the cleaning personnel have potential safety hazards when cleaning.
  • most of the existing stirring tanks on the market lack a cleaning structure, and many people need to enter the interior for cleaning, which is very inconvenient and There are potential safety hazards, but there is still a large gap in the equipment technology with self-cleaning function, so we propose a chemical stirring tank with cleaning function.
  • the utility model relates to a chemical stirring tank with cleaning function, comprising a stirring tank shell, a mounting block is arranged around the middle of the outer wall of the stirring tank shell, and the mounting block is integrally connected with the middle part of the outer wall of the stirring tank shell; the mounting block A rack is installed below, the top of the rack and the bottom of the mounting block are fixedly connected by screws, and the inner wall is fixedly connected to the outer wall of the stirring kettle shell; the bottom of the rack is provided with a pillar, and the top of the pillar is fixedly connected to the bottom of the rack; A reinforcement bracket is installed at the bottom of the pillar, and the two disposal sides of the reinforcement bracket are respectively connected with the bottom of the pillar and the ground by screws; the bottom of the stirring tank shell is provided with a discharge valve pipe, and the top of the discharge valve pipe is connected to the stirring tank.
  • the bottom of the inner wall of the shell is connected; the top of the stirring kettle shell is provided with a connection port, the top of the connection port is installed with a top cover, the middle of the top surface of the top cover is provided with a shaft protection shell, and a motor is installed on the top of the shaft protection shell.
  • Sleeve tubes are installed on both sides of the frame, the bottoms of the two sleeve tubes are respectively fixedly connected with the top surfaces on both sides of the frame;
  • the rod is slidably connected to the inner wall of the sleeve tube, and the top end is fixedly connected to the two sides of the top cover respectively.
  • the bottom end of the lifting rod can move the top cover in the vertical direction under the action of the hydraulic cylinder.
  • a shaft sleeve is installed on the top of the inner wall of the shaft guard, and the top of the shaft sleeve is fixedly connected with the top of the inner wall of the shaft guard; a sealing ring is installed on the right side of the shaft sleeve, and the The left part of the sealing ring communicates with the right side of the inner wall of the shaft sleeve.
  • a water pump is arranged on the right side of the reinforcing bracket, the water pump is fixedly connected to the ground, and a water pipe is arranged on the left side, and the two ends of the water pipe are respectively connected with the left side of the water pump and the right side of the sealing ring. side connection.
  • the bottom end of the inner wall of the shaft sleeve is provided with a rotating water pipe
  • the outer wall of the rotating water pipe is movably connected to the bottom end of the inner wall of the shaft sleeve
  • the top is fixedly connected to the bottom of the motor.
  • three rows of cleaning rods and water gun nozzles are arranged in sequence at the bottom end of the rotating water pipe, and one end of the three rows of the cleaning rods close to the rotating water pipe is respectively fixedly connected to the bottom end of the rotating water pipe.
  • One end of the three rows of the water gun nozzles close to the rotating water pipe is respectively connected with the bottom end of the rotating water pipe in sequence.
  • a cleaning brush is provided at one end of the cleaning rod away from the rotating water pipe, and one end of the cleaning brush close to the rotating water pipe is fixedly connected to the cleaning rod.
  • the stirring kettle has a self-cleaning function.
  • Lifting rods are installed on both sides of the outer wall of the frame.
  • the top of the lifting rod is connected to the top cover of the stirring kettle, which can drive the top cover and all equipment connected to the top to lift and reciprocate.
  • the bottom of the motor moves back and forth.
  • the shaft tube that can pass water is connected, and the external water pump sends the cleaning liquid into the shaft sleeve through the water pipe and the sealing ring and enters the water passing shaft, thereby realizing the rotation.
  • the water gun can spray the cleaning liquid to wash the inner wall of the stirring tank, and the washing is brushed at the same time.
  • the rod can also be used with the cleaning liquid to rotate and brush the stubborn stains on the inner wall of the stirring kettle. Automatic cleaning saves time and effort.
  • the top of the chemical stirring kettle is equipped with a platform and a climbing ladder, which is convenient for cleaning personnel to board the top wide opening of the equipment for operation.
  • the platform can provide standing space to facilitate the removal of the top cover.
  • the platform guardrail can improve the safety.
  • the external water pump can deliver the flushing liquid to the flushing pipe at the top of the inner wall of the equipment.
  • the flushing pipe surrounds the inner wall and the flushing liquid flows out to cover the stirring tank.
  • the side wall of the stirring kettle is provided with a small sealing door.
  • the cleaning personnel can pass tools through this window, which is very convenient.
  • rubber anti-skid pads are also installed to improve the safety of the cleaning process.
  • This kind of chemical stirring kettle with convenient cleaning is connected to the external water pipe through the set water inlet interface, so that the water enters the water outlet pipe, and then the water can be sprayed from the wide-angle nozzle to clean the inner wall of the kettle body, and then through the servo
  • the motor drives the reducer to run, and then rotates the shaft, so that it drives the connecting rod to rotate through the connecting sleeve, so that the soft brush can scrape off the residual chemical raw materials on the inner wall of the kettle, so that the mixed sewage is discharged from the discharge port.
  • the inner wall of the kettle can be cleaned, the cleaning efficiency is high, the cleaning has no dead angle, the structure is simple, the cost is low, and the utility model has strong practicability.
  • Fig. 1 is the overall structure schematic diagram of the present utility model
  • Fig. 2 is the enlarged structure schematic diagram of A place of the present utility model
  • Fig. 3 is the sectional structure schematic diagram of the utility model
  • Fig. 4 is the overall structure schematic diagram of the present utility model
  • Fig. 5 is a schematic diagram of the cross-sectional structure of the stirred tank of the present invention.
  • Fig. 6 is the enlarged structure schematic diagram of A place of the present utility model
  • Fig. 7 is the enlarged schematic diagram of the B place of the utility model
  • Fig. 8 is the plan view of the chemical stirring tank with convenient cleaning of the present utility model
  • Fig. 9 is the sectional view of the kettle body of the chemical stirring tank with convenient cleaning of the present invention.
  • Fig. 10 is a plan view of the fixed plate of the chemical stirring tank with convenient cleaning according to the present invention.
  • Embodiment 1 As shown in FIG. 1, the present utility model is a chemical stirring tank with cleaning function, comprising a stirring tank shell 1, and a mounting block 2 is arranged around the middle of the outer wall of the stirring tank shell 1, and the mounting block 2 is connected to the stirring tank.
  • the middle part of the outer wall of the shell 1 is integrally connected;
  • a rack 3 is installed under the mounting block 2, and the top of the rack 3 and the bottom of the mounting block 2 are fixedly connected by screws.
  • the inner wall is fixedly connected with the outer wall of the stirring kettle shell 1;
  • the bottom of the rack 3 is provided with a pillar 4, and the top of the pillar 4 is fixedly connected with the bottom of the rack 3;
  • the bottom of the pillar 4 is installed with a reinforcement bracket 5, and the two disposal sides of the reinforcement bracket 5 are respectively connected to the bottom of the rack 3.
  • the bottom of the pillar 4 and the ground are fixedly connected by screws; the bottom of the stirring kettle shell 1 is provided with a discharge valve pipe 6, and the top of the discharge valve pipe 6 is communicated with the bottom of the inner wall of the stirring kettle shell 1; the top of the stirring kettle shell 1 is provided with a connecting port 7, and the connecting port 7 A top cover 8 is installed on the top, an axle protection shell 9 is arranged in the middle of the top surface of the top cover 8, and a motor 10 is installed on the top of the axle protection shell 9; a water pump 11 is arranged on the right side of the reinforcing bracket 5, and the water pump 11 is fixedly connected to the ground, and the left side is A water pipe 12 is provided, and both ends of the water pipe 12 communicate with the left side of the water pump 11 and the right side of the sealing ring 13 respectively.
  • a shaft sleeve 14 is installed on the top of the inner wall of the shaft guard 9, and the top of the shaft sleeve 14 is fixedly connected with the top of the inner wall of the shaft guard 9; a sealing ring 13 is installed on the right side of the shaft sleeve 14, and the left part of the sealing ring 13 is connected to the shaft The right side of the inner wall of the sleeve 14 is communicated.
  • sleeve tubes 15 are installed on both sides of the frame 3, and the bottoms of the two sleeve tubes 15 are respectively fixedly connected to the top surfaces on both sides of the frame 3; the inner walls of the two sleeve tubes 15 are installed with a lift Rod 16, the lifting rod 16 is slidably connected with the inner wall of the sleeve tube 15, and the top end is fixedly connected with the two sides of the top cover 8 respectively.
  • the bottom end of the lifting rod 16 can make the top cover 8 move in the vertical direction under the action of the hydraulic cylinder .
  • the bottom end of the inner wall of the shaft sleeve 14 is provided with a rotating water pipe 17, the outer wall of the rotating water pipe 17 is movably connected with the bottom end of the inner wall of the shaft sleeve 14, and the top is fixedly connected with the bottom of the motor 10; the bottom end of the rotating water pipe 17 is sequentially provided with three rows of cleaning rods 18 and water gun nozzles 20, one end of the three rows of cleaning rods 18 close to the rotating water pipe 17 are respectively connected to the bottom end of the rotating water pipe 17 in sequence, and one end of the three drain gun nozzles 20 close to the rotating water pipe 17 are respectively connected to the bottom of the rotating water pipe 17 in turn.
  • One end of the cleaning rod 18 away from the rotating water pipe 17 is provided with a cleaning brush 19 , and one end of the cleaning brush 19 close to the rotating water pipe 17 is fixedly connected to the cleaning rod 18 .
  • Embodiment 2 As shown in Figure 4, the present utility model is a chemical stirring tank for easy cleaning, comprising a stirring tank shell 1, a cleaning wide opening 2 is provided on the top of the stirring tank shell 1, and the cleaning wide opening 2 is installed on the top.
  • a top cover 3 There is a top cover 3, the bottom of the top cover 3 and the top of the cleaning wide opening 2 are fixedly connected by bolts;
  • the middle of the top surface of the top cover 3 is installed with a shaft guard 4, and the bottom of the shaft guard 4 and the middle of the top surface of the top cover 3 are fixedly connected by bolts;
  • a motor 5 is installed on the top of the shaft guard 4, and the bottom of the motor 5 is fixedly connected with the top of the shaft guard 4;
  • the bottom of the stirring kettle shell 1 is evenly provided with a support frame 6, and the top of the support frame 6 is fixedly connected with the bottom of the stirring kettle shell 1; stirring The middle of the bottom surface of the kettle shell 1 is provided with a discharge valve 7, and the top of the discharge valve 7 is fixed
  • a flushing pipe 17 is installed on the top of the inner wall of the stirring kettle shell 1, and a fixing ring 18 is provided on the surface of the flushing pipe 17. It is sleeved with the outer wall of the flushing pipe 17; a water inlet pipe 19 is installed on the top left side of the outer wall of the stirring kettle shell 1, and the top of the water inlet pipe 19 passes through the stirring kettle shell 1 and communicates with the left end of the flushing pipe 17; the bottom end of the water inlet pipe 19 is installed with a water pump 20 , the right side of the water pump 20 communicates with the bottom end of the water inlet pipe 19 .
  • a straight ladder 10 is installed on the right side of the platform 8, and the top of the straight ladder 10 is fixedly connected to the right part of the top surface of the platform 8; Fixed connection; the top surface of the pedal 11 is provided with an anti-skid layer 12, and the bottom surface of the anti-skid layer 12 is fixedly connected to the top surface of the pedal 11; Side fixed connection.
  • a treading block 14 is arranged in the middle of the inner wall of the stirring kettle shell 1, and the treading block 14 is fixedly connected with the middle part of the inner wall of the stirring kettle shell 1; It is fixedly connected with the top surface of the tread block 14 ; the top surface of the rubber anti-skid layer 15 is provided with anti-skid stripes 16 .
  • Embodiment 3 As shown in Figures 8-10, a chemical stirring kettle of the present invention is easy to clean, comprising a kettle body 1, a first skirt 3 is fixedly arranged on the outer side of the top of the kettle body 1, and the top of the kettle body 1 is fixed
  • the kettle cover 6 is connected, the outer side of the bottom of the kettle cover 6 is fixedly provided with a second skirt 4, the top of the kettle cover 6 is fixedly connected with a reducer 8, the input end of the reducer 8 is fixedly connected with a servo motor 7, and the output of the reducer 8 is fixedly connected.
  • the end is fixedly connected with a rotating shaft 18, the rotating shaft 18 is arranged inside the kettle body 1, the outer side of the bottom of the rotating shaft 18 is fixedly connected with a spiral stirring blade 22, the outer side of the rotating shaft 18 is fixedly connected with a connecting sleeve 21, and both sides of the connecting sleeve 21 are fixedly connected with a connection Rod 24, one end of the connecting rod 24 is fixedly connected with a fixed plate 23, one side of the fixed plate 23 is fixedly connected with a rubber pad 25, the rubber pad 25 can play the role of a scraper to prevent stubborn residual chemical raw materials, the rubber pad 25 A soft brush 26 is fixedly connected to one side, and the soft brush 26 can brush off the remaining chemical raw materials.
  • the top side of the kettle body 1 is fixedly connected with a water inlet port 11, one end of the water inlet port 11 is fixedly connected with a water outlet pipe 19, one end of the water outlet pipe 19 is fixedly connected to the inner wall of the kettle body 1, and one side of the water outlet pipe 19 is fixedly connected with a water outlet pipe 19.
  • Several wide-angle nozzles 20 can clean the inner wall of the kettle body 1 without dead angle.
  • a fastening screw 5 is fixedly connected between the first skirt 3 and the second skirt 4 , and a fastening nut 2 is fixedly connected to one end of the fastening screw 5 .
  • the top side of the kettle cover 6 is fixedly connected with the feeding port 10
  • one end of the feeding port 10 is movably connected with the cover plate 9
  • the bottom side of the kettle body 1 is fixedly connected with the discharging port 16
  • one side of the discharging port 16 is fixedly connected
  • a connecting plate 13 is fixedly connected to the inner side of the bottom of the four fixing frames 12
  • a supporting column 14 is fixedly connected at the bottom of the connecting plate 13
  • one end of the supporting column 14 is fixedly connected with a guard Pad 15.
  • the rubber pad 25 is made of butyl rubber, which is heat-resistant, ozone-resistant, aging-resistant, chemical-resistant, and has the characteristics of shock absorption and electrical insulation.
  • the soft brush 26 is made of high-density polyethylene. Polyethylene has good heat resistance and cold resistance, good chemical stability, high rigidity and toughness, and good mechanical strength.
  • connection between the kettle cover 6 , the water inlet port 11 and the material outlet 16 and the kettle body 1 are all provided with sealing collars.
  • the rotating shaft 18 Since the outer side of the rotating shaft 18 is fixedly connected with a connecting sleeve 21, and then make the rotating shaft 18 drive the connecting rod 24 to rotate, and then make the fixed plate 23 rotate along the inner wall of the kettle body 1, and clean the residual chemical raw materials on the inner wall of the kettle body 1 through the rubber pad 25 and the soft brush 26, and the cleaning is completed. Afterwards, by twisting the control valve 17, the sewage can be discharged from the discharge port 16.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Accessories For Mixers (AREA)
  • Cleaning In General (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

一种具有清洗功能的化工用搅拌釜，搅拌釜外壳（1）外壁中部环绕设置有安装块（2），安装块（2）下方安装有机架（3），机架（3）顶部与安装块（2）底部通过螺钉连接，内壁与搅拌釜外壳（1）外壁连接；搅拌釜外壳（1）顶部设置有连接口（7），连接口（7）顶部安装有顶盖（8），顶盖（8）顶面中部设置有护轴壳（9），护轴壳（9）顶部安装有电机（10）；该搅拌釜具备自清洗功能，机架（3）两侧安装升降杆（16），升降杆（16）顶部与搅拌釜顶盖（8）连接，电机（10）底部连接可通水的转动通水管（17），水泵将清洗液送至轴套（14）内进入转动通水管（17），旋转时水枪喷头（20）喷射清洗液冲洗搅拌釜内壁，同时清洗杆（18）可对顽固污渍旋转刷洗，自动化省时省力，且三组设备能够随着顶盖（8）由升降杆（16）带动垂直往复运动，从而对内壁进行完整高效的清洗，清洗面广且质量好。

Description

一种具有清洗功能的化工用搅拌釜 技术领域
本实用新型属于化工设备技术领域，特别是涉及一种具有清洗功能的化工用搅拌釜。
背景技术
搅拌釜的广义理解即有物理或化学反应的容器，通过对容器的结构设计与参数配置，与反应釜性能原理一样，实现工艺要求的加热、蒸发、冷却及低高速的混配功能。化工搅拌器分为强制搅拌机、混凝土搅拌机、立式搅拌机、新型搅拌机。搅拌器：保证物料的有效混合；消耗最少的功率；所需费用最低；操作方便；易于维修；搅拌容器：根据生产规模搅拌目的和物料特性确定搅拌容器的形状、尺寸，如无特殊需要，一般选用立式圆桶容器，同时确定合适的高径比；如有加热或冷却的要求，则釜体外须设置夹套结构；搅拌轴：搅拌轴应有足够的扭转强度和弯曲强度。通常搅拌轴要具有足够的刚性，转速应尽量避免在800～1200r/min间，若转速在此范围搅拌轴应考虑具有一定的柔性；轴封：若允许液体泄露较多、釜内压力低时，可选用填料密封；在允许泄露少、釜内压力或真空度高，轴与轴套间摩擦动力消耗少时应选用机械密封；当搅拌介质为剧毒、易燃、易爆或昂贵的高纯度物料，或者在高真空状态下操作时，可选用磁力传动装置，但磁传动效率很低；变速器：满足功率和转速要求；运转可靠；维修方便；高机械效率；低噪音；机架：搅拌轴要有足够的支承间距，以保证搅拌轴偏摆量不大；保证变速器的输出轴、搅拌轴、轴封装置对中；足够的径向和轴向承受力；搅拌设备内构件：根据搅拌器型式、物料操作特性确定是 否需要挡板和内冷管。如需要挡板，低黏度液体多在全挡板条件下操作；随黏度增加挡板宽度可变窄，高黏度液体不必设置挡板。
化工搅拌釜需定期清洗内壁，而日常作业中大多含有化工有害成分，清洗人员在清洗时具有安全隐患，目前市场上已有的搅拌釜大多缺少清洗结构，多需要人员进入内部清洗，十分不便且有安全隐患，但具备自清洗功能的设备技术仍有大片空白，因此我们提出一种具有清洗功能的化工用搅拌釜。
实用新型内容
为解决上述技术问题，本实用新型是通过以下技术方案实现的：
本实用新型为一种具有清洗功能的化工用搅拌釜，包括搅拌釜外壳，所述搅拌釜外壳外壁中部环绕设置有安装块，所述安装块与搅拌釜外壳外壁中部一体连接；所述安装块下方安装有机架，所述机架顶部与安装块底部通过螺钉固定连接，且内壁与搅拌釜外壳外壁固定连接；所述机架底部设置有支柱，所述支柱顶部与机架底部固定连接；所述支柱底部安装有加强支架，所述加强支架的两条处置边分别与支柱底部和地面通过螺钉固定连接；所述搅拌釜外壳底部开设有排放阀管，所述排放阀管顶部与搅拌釜外壳内壁底部连通；所述搅拌釜外壳顶部设置有连接口，所述连接口顶部安装有顶盖，所述顶盖顶面中部设置有护轴壳，所述护轴壳顶部安装有电机。所述机架两侧均安装有套筒管，两个所述套筒管底部分别与机架两侧顶面固定连接；两个所述套筒管的内壁均安装有一升降杆，所述升降杆与套筒管的内壁滑动连接，且顶端分别与顶盖的两侧固定连接，所述升降杆底端在液压缸的作用下能够使得所述顶盖在垂直方向的移动。
作为本实用新型的一种优选技术方案，所述护轴壳内壁顶部安装有轴套，所述轴套顶部与护轴壳内壁顶部固定连接；所述轴套右侧安装有密封圈，所述密封圈左部与轴套内壁右侧连通。
作为本实用新型的一种优选技术方案，所述加强支架右方设置有水泵，所述水泵与地面固定连接，且左侧设置有水管，所述水管两端分别与水泵左侧和密封圈右侧连通。
作为本实用新型的一种优选技术方案，所述轴套内壁的底端安装有转动通水管，所述转动通水管外壁与轴套内壁底端活动连接，且顶部与电机底部固定连接。
作为本实用新型的一种优选技术方案，所述转动通水管底端依次设置有三排清洗杆和水枪喷头，三排所述清洗杆靠近转动通水管的一端分别依次与转动通水管底端固定连接，三排所述水枪喷头靠近转动通水管的一端分别依次与转动通水管底端连通。
作为本实用新型的一种优选技术方案，所述清洗杆远离转动通水管的一端设置有清洗刷，所述清洗刷靠近转动通水管的一端与清洗杆固定连接。
本实用新型具有以下有益效果：
(1)该搅拌釜具备自清洗功能，其外壁的机架两侧安装了升降杆，升降杆顶部与搅拌釜顶盖连接，可带动顶盖及其顶部连接的所有设备升降往复运动，电机底部连接了可通水的转轴管，外部的水泵将清洗液通过水管和密封圈送至轴套内并进入通水转轴，进而实现旋转同时水枪可喷射清洗液对搅拌釜内壁进行冲洗，冲洗同时刷洗杆还可配合清洗液对搅拌釜内壁的顽固污渍旋转刷洗，自动化清洗省时省力，且清洗设备为三组，能够随 着顶盖由搅拌釜外部的升降架带动进行垂直往复运动，从而对内壁完整高效的清洗，清洗面广且质量好。
(2)该化工搅拌釜顶部加装站台和攀爬梯，便于清洗人员登上设备的顶部宽口进行作业，直梯扶杆和踏板均设置有橡胶防滑层，可提供较大摩擦力保证攀登时人员安全，站台可提供站立空间便于拆卸顶盖，站台护栏可提高安全性，外部的水泵可向设备内壁顶部的冲洗管输送冲洗液，冲洗管环绕内壁一圈，冲洗液流出可覆盖搅拌釜内壁，清洗无需额外携带水管，且搅拌釜侧壁设置有小型密封门，清洗人员可通过该窗口传递工具，十分便利，内壁踩踏块可供人员踩踏站立，避免了直接站立在搅拌釜底部冲洗液积水中，踩踏快同样加装橡胶防滑垫，提高了清洗过程安全性。
(3)该种清洗方便的化工用搅拌釜，通过设置的进水接口连接外置水管，进而使水进入出水管中，进而使水可以从广角喷头喷出清洗釜体的内壁，再通过伺服电机带动减速机运转，进而使转轴转动，使其通过连接套带动连接杆旋转，进而使软毛刷可以将釜体内壁上残留的化用原料刮落，使其混合污水从出料口排出，可实现对釜体内壁的清洗，其清洗效率较高，且清洗无死角，并且结构简单，造价成本不高，具有较强的实用性。
附图说明
图1为本实用新型的整体结构示意图；
图2为本实用新型的A处放大结构示意图；
图3为本实用新型的剖面结构示意图；
图4为本实用新型的整体结构示意图；
图5为本实用新型的搅拌釜剖面结构示意图；
图6为本实用新型的A处放大结构示意图；
图7为本实用新型的B处放大结构示意图；
图8是本实用新型清洗方便的化工用搅拌釜的平面图；
图9是本实用新型清洗方便的化工用搅拌釜的釜体剖视图；
图10是本实用新型清洗方便的化工用搅拌釜的固定板平面图。
具体实施方式
实施例1：如图1所示，本实用新型为一种具有清洗功能的化工用搅拌釜，包括搅拌釜外壳1，搅拌釜外壳1外壁中部环绕设置有安装块2，安装块2与搅拌釜外壳1外壁中部一体连接；安装块2下方安装有机架3，机架3顶部与安装块2底部通过螺钉固定连接。且内壁与搅拌釜外壳1外壁固定连接；机架3底部设置有支柱4，支柱4顶部与机架3底部固定连接；支柱4底部安装有加强支架5，加强支架5的两条处置边分别与支柱4底部和地面通过螺钉固定连接；搅拌釜外壳1底部开设有排放阀管6，排放阀管6顶部与搅拌釜外壳1内壁底部连通；搅拌釜外壳1顶部设置有连接口7，连接口7顶部安装有顶盖8，顶盖8顶面中部设置有护轴壳9，护轴壳9顶部安装有电机10；加强支架5右方设置有水泵11，水泵11与地面固定连接，且左侧设置有水管12，水管12两端分别与水泵11左侧和密封圈13右侧连通。
如图2所示，护轴壳9内壁顶部安装有轴套14，轴套14顶部与护轴壳9内壁顶部固定连接；轴套14右侧安装有密封圈13，密封圈13左部与轴套14内壁右侧连通。
如图3所示，机架3两侧均安装有套筒管15，两个套筒管15底部分别 与机架3两侧顶面固定连接；两个套筒管15的内壁均安装有一升降杆16，升降杆16与套筒管15的内壁滑动连接，且顶端分别与顶盖8的两侧固定连接，升降杆16底端在液压缸的作用下能够使得顶盖8在垂直方向的移动。轴套14内壁的底端安装有转动通水管17，转动通水管17外壁与轴套14内壁底端活动连接，且顶部与电机10底部固定连接；转动通水管17底端依次设置有三排清洗杆18和水枪喷头20，三排清洗杆18靠近转动通水管17的一端分别依次与转动通水管17底端固定连接，三排水枪喷头20靠近转动通水管17的一端分别依次与转动通水管17底端连通；清洗杆18远离转动通水管17的一端设置有清洗刷19，清洗刷19靠近转动通水管17的一端与清洗杆18固定连接。
实施例2：如图4所示，本实用新型为一种便于清洗的化工用搅拌釜，包括搅拌釜壳体1，搅拌釜壳体1顶部开设有清洗宽口2，清洗宽口2顶部安装有顶盖3，顶盖3底部与清洗宽口2顶部通过螺栓固定连接；顶盖3顶面中部安装有护轴柱4，护轴柱4底部与顶盖3顶面中部通过螺栓固定连接；护轴柱4顶部安装有电机5，电机5底部与护轴柱4顶部固定连接；搅拌釜壳体1底部均匀设置有支撑架6，支撑架6顶部与搅拌釜壳体1底部固定连接；搅拌釜壳体1底面中部设置有排放阀7，排放阀7顶部与搅拌釜壳体1底面中部固定连接；清洗宽口2外壁设置有站台8，站台8顶面中部与清洗宽口2外壁通过螺栓固定连接；站台8顶面边缘设置有护栏9，护栏9底部与站台8顶面边缘固定连接；搅拌釜壳体1中部设置有密封门21，密封门21与搅拌釜壳体1中部铰接。
如图5所示，搅拌釜壳体1内壁顶部安装有冲洗管17，冲洗管17表面 设置有固定环18，固定环18与搅拌釜壳体1内壁顶通过螺栓固定连接，且固定环18内壁与冲洗管17外壁套接；搅拌釜壳体1外壁左侧顶部安装有进水管19，进水管19顶端穿过搅拌釜壳体1与冲洗管17左端连通；进水管19底端安装有水泵20，水泵20右侧与进水管19底端连通。
如图6所示，站台8右侧安装有直梯10，直梯10顶部与站台8顶面右部固定连接；直梯10内侧设置有踏板11，踏板11两端分别与直梯10两侧固定连接；踏板11顶面设置有防滑层12，防滑层12底面与踏板11顶面固定连接；直梯10两侧均设置有防滑抓握套13，防滑抓握套13内壁与直梯10两侧固定连接。
如图7所示，搅拌釜壳体1内壁中部设置有踩踏块14，踩踏块14与搅拌釜壳体1内壁中部固定连接；踩踏块14顶面设置有橡胶防滑层15，橡胶防滑层15底面与踩踏块14顶面固定连接；橡胶防滑层15顶面设置有防滑横纹16。
实施例3：如图8-10所示，本实用新型一种清洗方便的化工用搅拌釜，包括釜体1，釜体1顶部的外侧固定设置有第一裙边3，釜体1顶部固定连接有釜盖6，釜盖6底部的外侧固定设置有第二裙边4，釜盖6顶部固定连接有减速机8，减速机8的输入端固定连接有伺服电机7，减速机8的输出端固定连接有转轴18，转轴18设置在釜体1的内部，转轴18底部的外侧固定连接有螺旋式搅拌刃22，转轴18外侧固定连接有连接套21，连接套21两侧固定连接有连接杆24，连接杆24的一端固定连接有固定板23，固定板23一侧固定连接有橡胶垫25，橡胶垫25可起到刮板的作用，防止有较为顽固的残留化工原料，橡胶垫25一侧固定连接有软毛刷26，软毛刷 26可刷落残留的化工原料。
其中，釜体1顶部一侧固定连接有进水接口11，进水接口11一端固定连接有出水管19，出水管19一端固定连接在釜体1的内壁上，出水管19一侧固定连接有若干个广角喷头20，可以对釜体1的内壁进行无死角的清洗。
其中，第一裙边3和第二裙边4之间固定连接有紧固螺钉5，紧固螺钉5一端固定连接有紧固螺母2。
其中，釜盖6顶部一侧固定连接有进料口10，进料口10一端活动连接有盖板9，釜体1底部一侧固定连接有出料口16，出料口16一侧固定连接有控制阀17。
其中，釜体1两侧固定连接有四个固定框12，四个固定框12底部的内侧固定连接有连接板13，连接板13底部固定连接有支撑柱14，支撑柱14一端固定连接有防护垫15。
其中，橡胶垫25材质为丁基橡胶材料，具有耐热、耐臭氧、耐老化、耐化学药品，并有吸震、电绝缘性能的特性，软毛刷26材质为高密度聚乙烯材料，高密度聚乙烯具有良好的耐热性和耐寒性，化学稳定性好，还具有较高的刚性和韧性，机械强度好。
其中，釜盖6、进水接口11和出料口16与釜体1的连接处均设置有密封套环。
工作原理：当需要清洗釜体1内壁时，先通过进水接口11连接外置水管，使水进入出水管19并从广角喷头20喷出，广角喷头20的设置可使水对釜体1的内壁进行无死角的清洗，再启动伺服电机7，由于伺服电机7的 输出端固定连接在减速机8的输入端上，进而使减速机8带动转轴18转动，由于转轴18外侧固定连接有连接套21，进而使转轴18带动连接杆24转动，进而使固定板23沿釜体1的内壁旋转，并通过橡胶垫25和软毛刷26对釜体1内壁上的残留化工原料进行清理，清洗完成后，通过拧动控制阀17，使污水可从出料口16排出。

Claims (20)

  1. 一种具有清洗功能的化工用搅拌釜，其特征在于，包括搅拌釜外壳(1)，所述搅拌釜外壳(1)外壁中部环绕设置有安装块(2)，所述安装块(2)与搅拌釜外壳(1)外壁中部一体连接；所述安装块(2)下方安装有机架(3)，所述机架(3)顶部与安装块(2)底部通过螺钉固定连接，且内壁与搅拌釜外壳(1)外壁固定连接；所述机架(3)底部设置有支柱(4)，所述支柱(4)顶部与机架(3)底部固定连接；所述支柱(4)底部安装有加强支架(5)，所述加强支架(5)的两条处置边分别与支柱(4)底部和地面通过螺钉固定连接；所述搅拌釜外壳(1)底部开设有排放阀管(6)，所述排放阀管(6)顶部与搅拌釜外壳(1)内壁底部连通；所述搅拌釜外壳(1)顶部设置有连接口(7)，所述连接口(7)顶部安装有顶盖(8)，所述顶盖(8)顶面中部设置有护轴壳(9)，所述护轴壳(9)顶部安装有电机(10)；所述机架(3)两侧均安装有套筒管(15)，两个所述套筒管(15)底部分别与机架(3)两侧顶面固定连接；两个所述套筒管(15)的内壁均安装有一升降杆(16)，所述升降杆(16)与套筒管(15)的内壁滑动连接，且顶端分别与顶盖(8)的两侧固定连接，所述升降杆(16)底端在液压缸的作用下能够使得所述顶盖(8)在垂直方向的移动。
  2. 根据权利要求1所述的具有清洗功能的化工用搅拌釜，其特征在于，所述护轴壳(9)内壁顶部安装有轴套(14)，所述轴套(14)顶部与护轴壳(9)内壁顶部固定连接；所述轴套(14)右侧安装有密封圈(13)，所述密封圈(13)左部与轴套(14)内壁右侧连通。
  3. 根据权利要求2所述的具有清洗功能的化工用搅拌釜，其特征在于，所述加强支架(5)右方设置有水泵(11)，所述水泵(11)与地面固定连 接，且左侧设置有水管(12)，所述水管(12)两端分别与水泵(11)左侧和密封圈(13)右侧连通。
  4. 根据权利要求1所述的具有清洗功能的化工用搅拌釜，其特征在于，所述轴套(14)内壁的底端安装有转动通水管(17)，所述转动通水管(17)外壁与轴套(14)内壁底端活动连接，且顶部与电机(10)底部固定连接。
  5. 根据权利要求4所述的具有清洗功能的化工用搅拌釜，其特征在于，所述转动通水管(17)底端依次设置有三排清洗杆(18)和水枪喷头(20)，三排所述清洗杆(18)靠近转动通水管(17)的一端分别依次与转动通水管(17)底端固定连接，三排所述水枪喷头(20)靠近转动通水管(17)的一端分别依次与转动通水管(17)底端连通。
  6. 根据权利要求5所述的具有清洗功能的化工用搅拌釜，其特征在于，所述清洗杆(18)远离转动通水管(17)的一端设置有清洗刷(19)，所述清洗刷(19)靠近转动通水管(17)的一端与清洗杆(18)固定连接。
  7. 一种便于清洗的化工用搅拌釜，其特征在于，包括搅拌釜壳体(1)，所述搅拌釜壳体(1)顶部开设有清洗宽口(2)，所述清洗宽口(2)顶部安装有顶盖(3)，所述顶盖(3)底部与清洗宽口(2)顶部通过螺栓固定连接；所述顶盖(3)顶面中部安装有护轴柱(4)，所述护轴柱(4)底部与顶盖(3)顶面中部通过螺栓固定连接；所述护轴柱(4)顶部安装有电机(5)，所述电机(5)底部与护轴柱(4)顶部固定连接；所述搅拌釜壳体(1)底部均匀设置有支撑架(6)，所述支撑架(6)顶部与搅拌釜壳体(1)底部固定连接；所述搅拌釜壳体(1)底面中部设置有排放阀(7)，所述排放阀(7)顶部与搅拌釜壳体(1)底面中部固定连接；所述清洗宽 口(2)外壁设置有站台(8)，所述站台(8)顶面中部与清洗宽口(2)外壁固定连接；所述站台(8)顶面边缘设置有护栏(9)，所述护栏(9)底部与站台(8)顶面边缘固定连接。
  8. 根据权利要求7所述的便于清洗的化工用搅拌釜，其特征在于，所述站台(8)右侧安装有直梯(10)，所述直梯(10)顶部与站台(8)顶面右部固定连接；所述直梯(10)内侧设置有踏板(11)，所述踏板(11)两端分别与直梯(10)两侧固定连接。
  9. 根据权利要求8所述的便于清洗的化工用搅拌釜，其特征在于，所述踏板(11)顶面设置有防滑层(12)，所述防滑层(12)底面与踏板(11)顶面固定连接；所述直梯(10)两侧均设置有防滑抓握套(13)，所述防滑抓握套(13)内壁与直梯(10)两侧固定连接。
  10. 根据权利要求7所述的便于清洗的化工用搅拌釜，其特征在于，所述搅拌釜壳体(1)内壁中部设置有踩踏块(14)，所述踩踏块(14)与搅拌釜壳体(1)内壁中部固定连接；所述踩踏块(14)顶面设置有橡胶防滑层(15)，所述橡胶防滑层(15)底面与踩踏块(14)顶面固定连接；所述橡胶防滑层(15)顶面设置有防滑横纹(16)。
  11. 根据权利要求7所述的便于清洗的化工用搅拌釜其特征在于，所述搅拌釜壳体(1)内壁顶部安装有冲洗管(17)，所述冲洗管(17)表面设置有固定环(18)，所述固定环(18)与搅拌釜壳体(1)内壁顶通过螺栓固定连接，且固定环(18)内壁与冲洗管(17)外壁套接。
  12. 根据权利要求11所述的便于清洗的化工用搅拌釜，其特征在于，所述搅拌釜壳体(1)外壁左侧顶部安装有进水管(19)，所述进水管(19) 顶端穿过搅拌釜壳体(1)与冲洗管(17)左端连通；所述进水管(19)底端安装有水泵(20)，所述水泵(20)右侧与进水管(19)底端连通。
  13. 根据权利要求7所述的便于清洗的化工用搅拌釜，其特征在于，所述搅拌釜壳体(1)中部设置有密封门(21)，所述密封门(21)与搅拌釜壳体(1)中部铰接。
  14. 一种清洗方便的化工用搅拌釜，其特征在于，包括釜体(1)，所述釜体(1)顶部的外侧固定设置有第一裙边(3)，所述釜体(1)顶部固定连接有釜盖(6)，所述釜盖(6)底部的外侧固定设置有第二裙边(4)，所述釜盖(6)顶部固定连接有减速机(8)，所述减速机(8)的输入端固定连接有伺服电机(7)，所述减速机(8)的输出端固定连接有转轴(18)，所述转轴(18)设置在釜体(1)的内部，所述转轴(18)底部的外侧固定连接有螺旋式搅拌刃(22)，所述转轴(18)外侧固定连接有连接套(21)，所述连接套(21)两侧固定连接有连接杆(24)，所述连接杆(24)的一端固定连接有固定板(23)，所述固定板(23)一侧固定连接有橡胶垫(25)，所述橡胶垫(25)一侧固定连接有软毛刷(26)。
  15. 根据权利要求14所述的清洗方便的化工用搅拌釜，其特征在于，所述釜体(1)顶部一侧固定连接有进水接口(11)，所述进水接口(11)一端固定连接有出水管(19)，所述出水管(19)一端固定连接在釜体(1)的内壁上，所述出水管(19)一侧固定连接有若干个广角喷头(20)。
  16. 根据权利要求14所述的一种清洗方便的化工用搅拌釜，其特征在于，所述第一裙边(3)和第二裙边(4)之间固定连接有紧固螺钉(5)，所述紧固螺钉(5)一端固定连接有紧固螺母(2)。
  17. 根据权利要求14所述的一种清洗方便的化工用搅拌釜，其特征在于，所述釜盖(6)顶部一侧固定连接有进料口(10)，所述进料口(10)一端活动连接有盖板(9)，所述釜体(1)底部一侧固定连接有出料口(16)，所述出料口(16)一侧固定连接有控制阀(17)。
  18. 根据权利要求14所述的一种清洗方便的化工用搅拌釜，其特征在于，所述釜体(1)两侧固定连接有四个固定框(12)，四个所述固定框(12)底部的内侧固定连接有连接板(13)，所述连接板(13)底部固定连接有支撑柱(14)，所述支撑柱(14)一端固定连接有防护垫(15)。
  19. 根据权利要求14所述的一种清洗方便的化工用搅拌釜，其特征在于，所述橡胶垫(25)材质为丁基橡胶材料，所述软毛刷(26)材质为高密度聚乙烯材料。
  20. 根据权利要求14所述的清洗方便的化工用搅拌釜，其特征在于，所述釜盖(6)、进水接口(11)和出料口(16)与釜体(1)的连接处均设置有密封套环。
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