WO2022092182A1 - 非水電解質二次電池 - Google Patents
非水電解質二次電池 Download PDFInfo
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- WO2022092182A1 WO2022092182A1 PCT/JP2021/039766 JP2021039766W WO2022092182A1 WO 2022092182 A1 WO2022092182 A1 WO 2022092182A1 JP 2021039766 W JP2021039766 W JP 2021039766W WO 2022092182 A1 WO2022092182 A1 WO 2022092182A1
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- Prior art keywords
- negative electrode
- content
- composite oxide
- positive electrode
- mol
- Prior art date
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- 239000011255 nonaqueous electrolyte Substances 0.000 title claims abstract description 30
- 239000000203 mixture Substances 0.000 claims abstract description 50
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- 238000000576 coating method Methods 0.000 claims abstract description 40
- -1 lithium transition metal Chemical class 0.000 claims abstract description 36
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- 239000002905 metal composite material Substances 0.000 claims abstract description 32
- 229910052723 transition metal Inorganic materials 0.000 claims abstract description 32
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Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/52—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
- H01M4/525—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/362—Composites
- H01M4/366—Composites as layered products
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M2004/026—Electrodes composed of, or comprising, active material characterised by the polarity
- H01M2004/028—Positive electrodes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present disclosure relates to a non-aqueous electrolyte secondary battery, and particularly to a non-aqueous electrolyte secondary battery containing a lithium transition metal composite oxide containing Ni as a positive electrode active material.
- Patent Document 1 comprises a lithium transition metal composite oxide represented by the general formula Li x Ni 1- y -z-v-w Coy Al z M 1 v M 2 w O 2 .
- a positive electrode active material is disclosed in which the element M 1 is at least one selected from Mn, Ti, Y, Nb, Mo and W, and the element M 2 is at least Mg and Ca.
- Patent Document 2 discloses a composite oxide containing at least one selected from Mo, W, Nb, Ta, and Re in a lithium transition metal composite oxide containing Ni, Mn, and Co. There is. Since Co is expensive, it is required to reduce the amount of Co used.
- An object of the present disclosure is to suppress a decrease in capacity due to charging and discharging in a non-aqueous electrolyte secondary battery using a lithium transition metal composite oxide having a high Ni content and a low Co content as a positive electrode active material. Is.
- the non-aqueous electrolyte secondary battery includes a positive electrode, a negative electrode, and a non-aqueous electrolyte, and the positive electrode is at least one selected from Ni, Nb, and M (M is Ca and Sr).
- the content of Ni in the lithium transition metal composite oxide containing the element) and the lithium transition metal composite oxide containing Co as an optional component is 80 mol% or more with respect to the total number of moles of the metal element excluding Li.
- the content of Nb is 0.35 mol% or less with respect to the total number of moles of the metal element excluding Li
- the content of M is 1 mol with respect to the total number of moles of the metal element excluding Li.
- the Co content is 5 mol% or less with respect to the total number of moles of the metal element excluding Li
- the negative electrode is a negative electrode mixture layer containing a negative electrode active material and the negative electrode mixture layer. It has a coating film containing Nb and M formed on the surface, and the content of Nb in the negative electrode is 10 ppm to 3000 ppm with respect to the total mass of the negative electrode mixture layer and the coating film, and the content of M is It is characterized in that it is 10 ppm to 3000 ppm with respect to the total mass of the negative electrode mixture layer and the coating film.
- the capacity decreases due to charging and discharging. It can be suppressed.
- the non-aqueous electrolyte secondary battery according to the present disclosure is excellent in charge / discharge cycle characteristics.
- the lithium transition metal composite oxide having a high Ni content and a low Co content has an unstable structure, so that a side reaction with an electrolyte is likely to occur on the particle surface, which is caused by this. It is considered that the charge / discharge cycle characteristics of the battery deteriorate.
- the present inventors use an electrolytic solution at the positive electrode. The charge / discharge cycle characteristics are improved by forming a high-quality film containing Nb and M derived from the positive electrode on the surface of the negative electrode while further suppressing the formation and erosion of the structurally deteriorated layer on the surface of the lithium transition metal composite oxide due to reactions and the like. Found to be improved.
- a cylindrical battery in which the wound electrode body 14 is housed in a bottomed cylindrical outer can 16 is illustrated, but the outer body is not limited to the cylindrical outer can, for example, a square outer can. It may be an exterior body made of a laminated sheet including a metal layer and a resin layer. Further, the electrode body may be a laminated electrode body in which a plurality of positive electrodes and a plurality of negative electrodes are alternately laminated via a separator.
- FIG. 1 is a cross-sectional view of a non-aqueous electrolyte secondary battery 10 which is an example of an embodiment.
- the non-aqueous electrolyte secondary battery 10 includes a winding type electrode body 14, a non-aqueous electrolyte, and an outer can 16 for accommodating the electrode body 14 and the electrolyte.
- the electrode body 14 has a positive electrode 11, a negative electrode 12, and a separator 13, and has a wound structure in which the positive electrode 11 and the negative electrode 12 are spirally wound via the separator 13.
- the outer can 16 is a bottomed cylindrical metal container having an opening on one side in the axial direction, and the opening of the outer can 16 is closed by a sealing body 17.
- the battery sealing body 17 side is on the top and the bottom side of the outer can 16 is on the bottom.
- the non-aqueous electrolyte contains a non-aqueous solvent and an electrolyte salt dissolved in the non-aqueous solvent.
- the non-aqueous solvent for example, esters, ethers, nitriles, amides, and a mixed solvent of two or more of these are used.
- the non-aqueous solvent may contain a halogen-substituted product in which at least a part of hydrogen in these solvents is substituted with a halogen atom such as fluorine.
- the electrolyte salt for example, a lithium salt such as LiPF 6 is used.
- the electrolyte is not limited to the liquid electrolyte, and may be a solid electrolyte using a gel-like polymer or the like.
- the positive electrode 11, the negative electrode 12, and the separator 13 constituting the electrode body 14 are all strip-shaped long bodies, and are alternately laminated in the radial direction of the electrode body 14 by being wound in a spiral shape.
- the negative electrode 12 is formed to have a size one size larger than that of the positive electrode 11 in order to prevent the precipitation of lithium. That is, the negative electrode 12 is formed longer than the positive electrode 11 in the longitudinal direction and the width direction (short direction).
- the two separators 13 are formed at least one size larger than the positive electrode 11, and are arranged so as to sandwich the positive electrode 11, for example.
- the electrode body 14 has a positive electrode lead 20 connected to the positive electrode 11 by welding or the like, and a negative electrode lead 21 connected to the negative electrode 12 by welding or the like.
- Insulating plates 18 and 19 are arranged above and below the electrode body 14, respectively.
- the positive electrode lead 20 extends to the sealing body 17 side through the through hole of the insulating plate 18, and the negative electrode lead 21 extends to the bottom side of the outer can 16 through the outside of the insulating plate 19.
- the positive electrode lead 20 is connected to the lower surface of the internal terminal plate 23 of the sealing body 17 by welding or the like, and the cap 27, which is the top plate of the sealing body 17 electrically connected to the internal terminal plate 23, serves as the positive electrode terminal.
- the negative electrode lead 21 is connected to the inner surface of the bottom of the outer can 16 by welding or the like, and the outer can 16 serves as a negative electrode terminal.
- a gasket 28 is provided between the outer can 16 and the sealing body 17 to ensure the airtightness inside the battery.
- the outer can 16 is formed with a grooved portion 22 that supports the sealing body 17, with a part of the side surface portion protruding inward.
- the grooved portion 22 is preferably formed in an annular shape along the circumferential direction of the outer can 16, and the sealing body 17 is supported on the upper surface thereof.
- the sealing body 17 is fixed to the upper part of the outer can 16 by the grooved portion 22 and the opening end portion of the outer can 16 crimped to the sealing body 17.
- the sealing body 17 has a structure in which an internal terminal plate 23, a lower valve body 24, an insulating member 25, an upper valve body 26, and a cap 27 are laminated in this order from the electrode body 14 side.
- Each member constituting the sealing body 17 has, for example, a disk shape or a ring shape, and each member except the insulating member 25 is electrically connected to each other.
- the lower valve body 24 and the upper valve body 26 are connected at the central portion of each, and an insulating member 25 is interposed between the peripheral portions of each.
- the positive electrode 11, the negative electrode 12, and the separator 13 constituting the electrode body 14 will be described in detail, and in particular, the positive electrode active material constituting the positive electrode 11 will be described in detail.
- the positive electrode 11 has a positive electrode core and a positive electrode mixture layer provided on the surface of the positive electrode core.
- a metal foil stable in the potential range of the positive electrode 11 such as aluminum, a film in which the metal is arranged on the surface layer, or the like can be used.
- the positive electrode mixture layer contains a positive electrode active material, a binder, and a conductive material, and is preferably provided on both sides of the positive electrode core body excluding the portion to which the positive electrode lead 20 is connected.
- a positive electrode mixture slurry containing a positive electrode active material, a binder, a conductive material, and the like is applied to the surface of a positive electrode core, the coating film is dried, and then compressed to form a positive electrode mixture layer. It can be manufactured by forming it on both sides of the core body.
- Examples of the conductive material contained in the positive electrode mixture layer include carbon materials such as carbon black, acetylene black, ketjen black, graphite, carbon nanotubes (CNT), and graphene.
- Examples of the binder contained in the positive electrode mixture layer include fluororesins such as polytetrafluoroethylene (PTFE) and polyvinylidene fluoride (PVdF), polyacrylonitrile (PAN), polyimides, acrylic resins, and polyolefins. These resins may be used in combination with cellulose derivatives such as carboxymethyl cellulose (CMC) or salts thereof, polyethylene oxide (PEO) and the like.
- the positive electrode 11 contains a lithium transition metal composite oxide containing Ni, Nb, M (M is at least one element selected from Ca and Sr), and an optional component Co.
- the lithium transition metal composite oxide will be referred to as “composite oxide (Z)”.
- the composite oxide (Z) functions as a positive electrode active material.
- the positive electrode active material may contain the composite oxide (Z) as a main component and may be substantially composed of only the composite oxide (Z).
- the positive electrode active material may contain a composite oxide other than the composite oxide (Z) or other compounds as long as the object of the present disclosure is not impaired.
- the composite oxide (Z) may have a layered structure.
- the composite oxide (Z) has, for example, a layered structure belonging to the space group R-3m or a layered structure belonging to the space group C2 / m.
- the composite oxide (Z) is, for example, a secondary particle formed by aggregating a plurality of primary particles.
- the particle size of the primary particles is generally 0.05 ⁇ m to 1 ⁇ m.
- the volume-based median diameter (D50) of the composite oxide (Z) is, for example, 3 ⁇ m to 30 ⁇ m, preferably 5 ⁇ m to 25 ⁇ m.
- D50 means a particle size in which the cumulative frequency is 50% from the smaller size in the volume-based particle size distribution, and is also called a medium diameter.
- the particle size distribution of the composite oxide (Z) can be measured using a laser diffraction type particle size distribution measuring device (for example, MT3000II manufactured by Microtrac Bell Co., Ltd.) and water as a dispersion medium.
- the composite oxide (Z) contains 80 mol% or more of Ni with respect to the total number of moles of metal elements excluding Li. By setting the Ni content to 80 mol% or more, a battery having a high energy density can be obtained.
- the Ni content may be 85 mol% or more, or 90 mol% or more, based on the total number of moles of the metal element excluding Li.
- Ni contained in the composite oxide (Z) is a Ni source of a coating film formed on the surface of the negative electrode, and a part of the Ni is eluted by charging and discharging and deposited on the surface of the negative electrode, and is contained in the coating film of the negative electrode. Will be done.
- the composite oxide (Z) contains Co
- the content of Co is 5 mol% or less with respect to the total number of moles of metal elements excluding Li. Since Co is expensive, it is preferable to reduce the amount of Co used. It is preferable that the composite oxide (Z) contains 2 mol% or less of Co with respect to the total number of moles of the metal element excluding Li, or substantially no Co.
- “Substantially free of Co” means a case where Co is not contained at all and a case where Co is mixed as an impurity (when Co is mixed in an amount that cannot be accurately quantified).
- the content of Nb in the composite oxide (Z) is 0.35 mol% or less, preferably 0.30 mol% or less, based on the total number of moles of metal elements excluding Li.
- the lower limit of the content of Nb in the composite oxide (Z) is not particularly limited, and if the composite oxide (Z) contains Nb together with M described later, the charge / discharge cycle is due to the synergistic effect of Nb and M. The effect of improving the characteristics can be obtained.
- the Nb content is preferably 0.05 mol% or more. In this case, the effect of improving the charge / discharge cycle characteristics becomes more remarkable.
- the content of M (M is at least one element selected from Ca and Sr) in the composite oxide (Z) is 0.35 mol% or less with respect to the total number of moles of the metal element excluding Li. It is preferably 0.30 mol% or less. When the M content exceeds 0.35 mol%, resistance increases and the charge capacity decreases.
- the lower limit of the content of M in the composite oxide (Z) is not particularly limited, and if the composite oxide (Z) contains M together with the above-mentioned Nb, the charge / discharge cycle is due to the synergistic effect of M and Nb. The effect of improving the characteristics can be obtained.
- the M content is preferably 0.05 mol% or more. In this case, the effect of improving the charge / discharge cycle characteristics becomes more remarkable.
- Nb and M contained in the composite oxide (Z) suppress the formation and erosion of the structurally deteriorated layer on the surface of the lithium transition metal composite oxide at the positive electrode due to the reaction with the electrolytic solution or the like.
- Nb and M contained in the composite oxide (Z) are Nb sources and M sources of a film formed on the surface of the negative electrode, and a part of them is eluted by charging and discharging and deposited on the surface of the negative electrode to be deposited on the surface of the negative electrode. It is contained in the coating film of.
- the state of existence of Nb in the composite oxide (Z) is not particularly limited, but it is preferable that Nb forms a solid solution together with other metal elements such as Ni.
- Nb contained in the composite oxide (Z) is solid-solved in the composite oxide, and it is particularly preferable that substantially all of Nb is solid-solved.
- the solid solution amount of Nb can be confirmed by energy dispersive X-ray spectroscopy (EDS).
- EDS energy dispersive X-ray spectroscopy
- the state of existence of M contained in the composite oxide (Z) is not particularly limited, but it is preferably present on the surface of the primary particles and the surface of the secondary particles of the composite oxide (Z).
- the composite oxide (Z) may contain a metal element other than Li, Ni, Nb, M, and Co.
- the metal element include Mn, Al, Zr, B, Mg, Fe, Cu, Zn, Sn, Na, K, Ba, W, Mo, Si and the like.
- the composite oxide (Z) preferably contains at least one of Mn and Al.
- the Mn content is preferably 1 to 10 mol% with respect to the total number of moles of the metal element excluding Li.
- the composite oxide (Z) contains Al the Al content is preferably 1 to 10 mol% with respect to the total number of moles of the metal element excluding Li.
- the composite oxide (Z) preferably further contains W. Thereby, the charge / discharge cycle characteristics can be further improved. W contained in the composite oxide (Z) suppresses the formation and erosion of a structurally deteriorated layer on the surface of the lithium transition metal composite oxide at the positive electrode due to reaction with an electrolytic solution or the like. Further, W contained in the composite oxide (Z) is a W source of a coating film formed on the surface of the negative electrode, and a part of the W is eluted by charging and discharging and deposited on the surface of the negative electrode, and is contained in the coating film of the negative electrode. Will be done.
- the W content in the composite oxide (Z) is preferably 0.5 mol% or less, more preferably 0.4 mol% or less, based on the total number of moles of the metal element excluding Li.
- the lower limit of the W content in the composite oxide (Z) is not particularly limited, but may be, for example, 0.01 mol% or more, or may be 0.05 mol% or more.
- the state of existence of W in the composite oxide (Z) is not particularly limited, and may be present on, for example, the surface of the primary particles and the surface of the secondary particles of the composite oxide (Z), or the composite oxide (Z). It may be dissolved in solid solution.
- the content of the elements constituting the composite oxide (Z) is measured by an inductively coupled plasma emission spectrophotometer (ICP-AES), an electron probe microanalyzer (EPMA), an energy dispersive X-ray analyzer (EDX), or the like. can do.
- ICP-AES inductively coupled plasma emission spectrophotometer
- EPMA electron probe microanalyzer
- EDX energy dispersive X-ray analyzer
- the composite oxide (Z) is synthesized by mixing and firing a transition metal oxide containing Ni, Al, Mn and the like, an Nb raw material, an M raw material, and a Li raw material such as lithium hydroxide (LiOH). can. Further, a transition metal oxide containing Ni, Al, Mn, etc., an Nb raw material, and an M raw material are mixed and fired to synthesize a composite oxide containing Ni, Nb, and M, and then a Li raw material is added. Then, the composite oxide (Z) may be synthesized by firing again. Firing is performed at a temperature of 600 ° C. to 800 ° C., for example, in an oxygen atmosphere.
- Nb raw material examples include Nb 2 O 5 , Nb 2 O 5 , nH 2 O, LiNbO 3 , NbCl 5 , and the like.
- M raw material examples include Ca (OH) 2 , CaO, CaCO 3 , CaSO 4 , Ca (NO 3 ) 2 , Sr (OH) 2 , Sr (OH) 2.8H 2 O , SrO, SrCO 3 , SrSO. 4 , Sr (NO 3 ) 2 , etc. may be mentioned.
- W may be contained in the composite oxide (Z) by washing the composite oxide (Z) obtained in the above step with water, mixing the W raw materials and heat-treating the composite oxide (Z). Further, W may be contained in the composite oxide (Z) by mixing the W raw material with the composite oxide (Z) obtained in the above step, washing with water, and heat-treating the composite oxide (Z). The heat treatment is performed, for example, in vacuum at a temperature of 150 ° C. to 600 ° C.
- the W raw material include tungsten oxide (WO 3 ), lithium tungstate (Li 2 WO 4 , Li 4 WO 5 , Li 6 W 2 O 9 ) and the like.
- the negative electrode 12 has a negative electrode core and a negative electrode mixture layer provided on the surface of the negative electrode core.
- a metal foil stable in the potential range of the negative electrode 12 such as copper, a film on which the metal is arranged on the surface layer, or the like can be used.
- the negative electrode mixture layer contains a negative electrode active material and a binder, and is preferably provided on both sides of the negative electrode core body excluding the portion to which the negative electrode lead 21 is connected, for example.
- a negative electrode mixture slurry containing a negative electrode active material, a binder, and the like is applied to the surface of the negative electrode core, the coating film is dried, and then compressed to form a negative electrode mixture layer of the negative electrode core. It can be manufactured by forming it on both sides.
- the negative electrode mixture layer contains, for example, a carbon-based active material that reversibly occludes and releases lithium ions as a negative electrode active material.
- Suitable carbon-based active materials are natural graphite such as scaly graphite, massive graphite and earthy graphite, and graphite such as artificial graphite such as massive artificial graphite (MAG) and graphitized mesophase carbon microbeads (MCMB).
- a Si-based active material composed of at least one of Si and a Si-containing compound may be used, or a carbon-based active material and a Si-based active material may be used in combination.
- the binder contained in the negative electrode mixture layer fluororesin, PAN, polyimide, acrylic resin, polyolefin or the like can be used as in the case of the positive electrode 11, but styrene-butadiene rubber (SBR) should be used. Is preferable.
- the negative electrode mixture layer preferably further contains CMC or a salt thereof, polyacrylic acid (PAA) or a salt thereof, polyvinyl alcohol (PVA) and the like. Above all, it is preferable to use SBR in combination with CMC or a salt thereof, PAA or a salt thereof.
- the negative electrode 12 has a coating film containing Nb and M (M is at least one element selected from Ca and Sr) formed on the surface of the negative electrode mixture layer (hereinafter, may be referred to as “negative electrode coating”).
- Nb and M is at least one element selected from Ca and Sr
- the negative electrode coating is formed by depositing Nb and M in the composite oxide (Z) eluted by charging and discharging on the surface of the negative electrode mixture layer. That is, the negative electrode coating contains Nb and M derived from the composite oxide (Z).
- the negative electrode coating is formed by, for example, charging / discharging for 10 cycles or less.
- the composite oxide (Z) containing a predetermined amount of Nb and M and forming a high-quality film containing Nb and M derived from the positive electrode on the surface of the negative electrode By using the composite oxide (Z) containing a predetermined amount of Nb and M and forming a high-quality film containing Nb and M derived from the positive electrode on the surface of the negative electrode, the capacity decrease due to charging and discharging is suppressed. Good cycle characteristics are obtained.
- the presence of the negative electrode coating can be confirmed, for example, by X-ray photoelectron spectroscopy (XPS).
- the content of Nb in the negative electrode is 10 ppm to 3000 ppm with respect to the total mass of the negative electrode mixture layer and the coating film.
- the content of Nb in the negative electrode can be controlled by the composition of the composite oxide (Z), particularly the content of Nb, charge / discharge conditions, and the like. For example, when the charge termination voltage is increased and the discharge depth is increased, the content of Nb in the negative electrode tends to increase.
- the content of Nb in the negative electrode with respect to the total mass of the negative electrode mixture layer and the coating can be calculated by the following method. Further, the content of M, the content of Ni, and the content of W in the negative electrode, which will be described later, can be calculated by the same method.
- Ion-exchanged water is added to the negative electrode 12, the negative electrode mixture layer and the coating film are separated from the negative electrode core body, and the weight of the negative electrode mixture layer and the coating film is measured.
- Aqua regia and hydrofluoric acid are added to the detached negative electrode mixture layer and coating to dissolve them by heating, and insoluble components such as carbon are filtered off to prepare an aqueous solution.
- the volume of the aqueous solution is adjusted with ion-exchanged water, and the result of measuring the Nb concentration by ICP-AES is taken as the content of Nb in the negative electrode.
- (3) The content of Nb in the negative electrode measured in (2) was divided by the weight of the negative electrode mixture layer and the coating film measured in (1) to obtain the content of Nb in the negative electrode.
- the content of M in the negative electrode is 10 ppm to 3000 ppm with respect to the total mass of the negative electrode mixture layer and the coating film. If the M content is less than 10 ppm or more than 3000 ppm, the effect of improving the charge / discharge cycle characteristics cannot be obtained.
- the content of M in the negative electrode can be controlled by the composition of the composite oxide (Z), particularly the content of M, charge / discharge conditions, and the like. For example, when the charge termination voltage is increased and the discharge depth is increased, the content of M in the negative electrode tends to increase.
- the negative electrode coating may further contain Ni. It is considered that Ni in the composite oxide (Z) eluted by charging and discharging is deposited on the surface of the negative electrode mixture layer together with Nb and M to form a negative electrode film. That is, the negative electrode coating contains Ni derived from the composite oxide (Z).
- the mass ratio of Nb content to Ni content is 0.3 to 5
- the mass ratio of M content to Ni content is 0.3. It is preferably ⁇ 10.
- the Nb / Ni ratio and the M / Ni ratio can be controlled by the composition of the composite oxide (Z), particularly the ratio of the contents of Nb, M and Ni, the charge / discharge conditions, and the like.
- the content of W in the negative electrode is 10 ppm to 3000 ppm with respect to the total mass of the negative electrode mixture layer and the coating film, which is the same as the content of W.
- the mass ratio (W / Ni) of the Ni content is preferably 0.3 to 5.
- the negative electrode may contain a metal element other than Nb, M, W and Ni.
- the negative electrode contains, for example, a metal element such as Nb, M, W, Ni and an organic substance which is a decomposition product of an electrolyte.
- a porous sheet having ion permeability and insulating property is used as the separator 13.
- the porous sheet include a microporous thin film, a woven fabric, and a non-woven fabric.
- polyolefins such as polyethylene and polypropylene, cellulose and the like are suitable.
- the separator 13 may have either a single-layer structure or a laminated structure. A heat-resistant layer or the like may be formed on the surface of the separator.
- Example 1 [Synthesis of Lithium Transition Metal Composite Oxide (Positive Electrode Active Material)]
- the content of Nb is 0.35 mol% and the content of Ca is relative to the total amount of Ni, Al, and Mn of the composite oxide represented by the general formula Ni 0.93 Al 0.05 Mn 0.02 O 2 .
- the composite oxide, niobium hydroxide (Nb 2 O 5 ⁇ nH 2 O) and calcium hydroxide (Ca (OH) 2 ) are mixed so that the ratio becomes 0.3 mol%, and then Ni, Al, Mn. , Nb, and Ca were mixed with lithium hydroxide (LiOH) so that the molar ratio of Li was 1: 1.03.
- the mixture was put into a baking furnace, and the temperature was raised from room temperature to 650 ° C. under an oxygen stream having an oxygen concentration of 95% (flow rate of 2 mL / min per 10 cm 3 and 5 L / min per 1 kg of the mixture) at a heating rate of 2.0 ° C./min. Baked up to. Then, it was calcined from 650 ° C. to 715 ° C. at a heating rate of 0.5 ° C./min, and the calcined product was washed with water to obtain a lithium transition metal composite oxide.
- Table 1 shows the results of analysis of the lithium transition metal composite oxide by ICP-AES.
- the above lithium transition metal composite oxide was used as the positive electrode active material.
- the positive electrode active material, acetylene black, and polyvinylidene fluoride (PVdF) are mixed at a solid content mass ratio of 95: 3: 2, an appropriate amount of N-methyl-2-pyrrolidone (NMP) is added, and then the mixture is kneaded.
- NMP N-methyl-2-pyrrolidone
- the positive electrode mixture slurry is applied to both sides of a positive electrode core made of aluminum foil, the coating film is dried, and then the coating film is rolled using a roller and cut to a predetermined electrode size to form the positive electrode core.
- a positive electrode having a positive electrode mixture layer formed on both sides was obtained. An exposed portion where the surface of the positive electrode core was exposed was provided on a part of the positive electrode.
- Natural graphite was used as the negative electrode active material.
- the negative electrode active material sodium carboxymethyl cellulose (CMC-Na), and styrene-butadiene rubber (SBR) were mixed in an aqueous solution at a solid content mass ratio of 100: 1: 1 to prepare a negative electrode mixture slurry.
- the negative electrode mixture slurry is applied to both sides of the negative electrode core made of copper foil, the coating film is dried, and then the coating film is rolled using a roller and cut to a predetermined electrode size to form the negative electrode core.
- a negative electrode having a negative electrode mixture layer formed on both sides was obtained.
- An exposed portion where the surface of the negative electrode core was exposed was provided in a part of the negative electrode.
- Lithium hexafluorophosphate LiPF 6
- EC ethylene carbonate
- MEC methyl ethyl carbonate
- DMC dimethyl carbonate
- a non-aqueous electrolyte solution was prepared by dissolving at a concentration of 1.2 mol / liter.
- test cell non-aqueous electrolyte secondary battery
- An aluminum lead is attached to the exposed portion of the positive electrode
- a nickel lead is attached to the exposed portion of the negative electrode.
- the positive electrode and the negative electrode are spirally wound via a polyolefin separator, and then press-molded in the radial direction to form a flat shape.
- a wound electrode body was produced. This electrode body was housed in an exterior body made of an aluminum laminated sheet, and after injecting the non-aqueous electrolytic solution, the opening of the exterior body was sealed to obtain a test cell.
- Example 2 In the synthesis of the positive electrode active material, a composite oxide represented by the general formula Ni 0.92 Al 0.05 Mn 0.03 O 2 is used, the Nb content is 0.25 mol%, and the Sr content is 0.
- the test cell was prepared in the same manner as in Example 1 except that the composite oxide, Nb2O5 ⁇ nH2O and strontium hydroxide (Sr (OH) 2 ) were mixed so as to be 1.1 mol%. It was prepared and its performance was evaluated.
- Example 3 Example 2 except that the composite oxide, Nb 2 O 5 ⁇ nH 2 O and Sr (OH) 2 were mixed so that the Sr content was 0.3 mol% in the synthesis of the positive electrode active material.
- a test cell was prepared in the same manner as in the above, and the performance was evaluated.
- Example 4 Example 2 except that the composite oxide, Nb 2 O 5 ⁇ nH 2 O and Ca (OH) 2 were mixed so that the Ca content was 0.1 mol% in the synthesis of the positive electrode active material.
- a test cell was prepared in the same manner as in the above, and the performance was evaluated.
- Example 5 Example 2 except that the composite oxide, Nb 2 O 5 ⁇ nH 2 O and Ca (OH) 2 were mixed so that the Ca content was 0.2 mol% in the synthesis of the positive electrode active material.
- a test cell was prepared in the same manner as in the above, and the performance was evaluated.
- Example 6 In the synthesis of the positive electrode active material, the composite oxide, Nb 2 O 5 ⁇ nH 2 O and Ca (OH) so that the Ca content is 0.1 mol% and the Sr content is 0.5 mol%.
- a test cell was prepared in the same manner as in Example 2 except that 2 and Sr (OH) 2 were mixed, and the performance was evaluated.
- Example 7 In the synthesis of the positive electrode active material, a composite oxide represented by the general formula Ni 0.91 Al 0.05 Mn 0.04 O 2 is used, the Nb content is 0.2 mol%, and the Sr content is 0.
- the test cell was prepared in the same manner as in Example 1 except that the composite oxide, Nb2O5 ⁇ nH2O and strontium hydroxide (Sr (OH) 2 ) were mixed so as to be 1.1 mol%. It was prepared and its performance was evaluated.
- Example 8 Example 7 except that the composite oxide, Nb 2 O 5 ⁇ nH 2 O and Ca (OH) 2 were mixed so that the Ca content was 0.2 mol% in the synthesis of the positive electrode active material.
- a test cell was prepared in the same manner as in the above, and the performance was evaluated.
- Example 9 In the synthesis of the positive electrode active material, a composite oxide represented by the general formula Ni 0.88 Co 0.01 Al 0.05 Mn 0.06 O 2 is used, and the Nb content is 0.1 mol% and Sr. The same as in Example 1 except that the composite oxide, Nb2O5 ⁇ nH2O and strontium hydroxide (Sr (OH) 2 ) were mixed so that the content was 0.3 mol%. A test cell was prepared and its performance was evaluated.
- Example 10 In the synthesis of the positive electrode active material, a composite oxide represented by the general formula Ni 0.85 Al 0.05 Mn 0.10 O 2 is used, the Nb content is 0.2 mol%, and the Ca content is 0. A test cell was prepared in the same manner as in Example 1 except that the composite oxide, Nb 2 O 5 ⁇ nH 2 O and Ca (OH) 2 were mixed so as to be .2 mol%.
- Example 11 In the synthesis of the positive electrode active material, the composite oxide, Nb 2 O 5 ⁇ nH 2 O and Sr (OH) 2 were mixed and fired under an oxygen stream so that the Sr content was 0.3 mol%.
- a test cell was prepared in the same manner as in Example 2 except that the fired product was washed with water and then mixed with WO 3 and dried so that the W content was 0.4 mol%, and the performance was evaluated. Was done.
- Example 12 In the synthesis of the positive electrode active material, the composite oxide, Nb 2 O 5 ⁇ nH 2 O and Ca (OH) so that the Ca content is 0.5 mol% and the W content is 0.2 mol%.
- a test cell was prepared in the same manner as in Example 11 except that 2 and WO 3 were mixed, and the performance was evaluated.
- Example 13 In the synthesis of the positive electrode active material, the composite oxide and Nb 2 so that the Sr content is 0.1 mol%, the Ca content is 0.5 mol%, and the W content is 0.2 mol%.
- a test cell was prepared in the same manner as in Example 11 except that O 5 ⁇ nH 2 O, Sr (OH) 2 , Ca (OH) 2 and WO 3 were mixed, and the performance was evaluated.
- Example 1 A test cell was prepared and evaluated in the same manner as in Example 1 except that Nb 2 O 5 ⁇ nH 2 O and Ca (OH) 2 were not added in the synthesis of the positive electrode active material.
- Example 2 A test cell was prepared and evaluated in the same manner as in Example 2 except that Nb 2 O 5 ⁇ nH 2 O and Sr (OH) 2 were not added in the synthesis of the positive electrode active material.
- Example 3 A test cell was prepared in the same manner as in Example 2 except that Sr (OH) 2 was not added in the synthesis of the positive electrode active material, and the performance was evaluated.
- Example 4 A test cell was prepared in the same manner as in Example 2 except that Nb 2 O 5 and nH 2 O were not added in the synthesis of the positive electrode active material, and the performance was evaluated.
- Example 5 A test cell was prepared and evaluated in the same manner as in Example 7 except that Nb 2 O 5 ⁇ nH 2 O and Sr (OH) 2 were not added in the synthesis of the positive electrode active material.
- Example 6 A test cell was prepared and evaluated in the same manner as in Example 9 except that Nb 2 O 5 ⁇ nH 2 O and Sr (OH) 2 were not added in the synthesis of the positive electrode active material.
- Example 7 A test cell was prepared and evaluated in the same manner as in Example 10 except that Nb 2 O 5 ⁇ nH 2 O and Ca (OH) 2 were not added in the synthesis of the positive electrode active material.
- Table 1 shows the capacity retention rates of Examples 1 to 10 and Comparative Examples 1 to 7, and Table 2 shows the capacity retention rates of Examples 11 to 13 and Comparative Examples 2 and 3.
- Table 1 also shows the composition of the positive electrode active material, the contents of Nb and M in the negative electrode, and the Nb / Ni ratio and the M / Ni ratio.
- Table 2 also shows the composition of the positive electrode active material, the contents of Nb, M, and W in the negative electrode, and the Nb / Ni ratio, M / Ni ratio, and W / Ni ratio.
- the contents of Nb, M, and W in the negative electrode and their ratios to Ni were measured and determined for the negative electrode taken out by disassembling the test cell after the cycle test. Further, it was confirmed by XPS that the negative electrode coating was formed on the surface of the negative electrode mixture layer in any of the negative electrodes of Examples 1 to 13.
- Example 1 and Comparative Example 1 As shown in Table 1, all of the test cells of the examples were compared with the corresponding test cells of the comparative example (Example 1 and Comparative Example 1, Examples 2 to 6 and Comparative Examples 2 to 4, and Example 7). , 8 and Comparative Example 5, Example 9 and Comparative Example 6, Example 10 and Comparative Example 7), the capacity retention rate after the cycle test is high, and the charge / discharge cycle characteristics are excellent.
- a positive electrode active material containing Nb and M (M is at least one element selected from Ca and Sr) is used, and Nb derived from the positive electrode active material and Nb derived from the positive electrode active material are used on the negative electrode surface. A film containing M is formed.
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Abstract
Description
正極11は、正極芯体と、正極芯体の表面に設けられた正極合材層とを有する。正極芯体には、アルミニウムなどの正極11の電位範囲で安定な金属の箔、当該金属を表層に配置したフィルム等を用いることができる。正極合材層は、正極活物質、結着材、及び導電材を含み、正極リード20が接続される部分を除く正極芯体の両面に設けられることが好ましい。正極11は、例えば正極芯体の表面に正極活物質、結着材、及び導電材等を含む正極合材スラリーを塗布し、塗膜を乾燥させた後、圧縮して正極合材層を正極芯体の両面に形成することにより作製できる。
負極12は、負極芯体と、負極芯体の表面に設けられた負極合材層とを有する。負極芯体には、銅などの負極12の電位範囲で安定な金属の箔、当該金属を表層に配置したフィルム等を用いることができる。負極合材層は、負極活物質及び結着材を含み、例えば負極リード21が接続される部分を除く負極芯体の両面に設けられることが好ましい。負極12は、例えば負極芯体の表面に負極活物質、及び結着材等を含む負極合材スラリーを塗布し、塗膜を乾燥させた後、圧縮して負極合材層を負極芯体の両面に形成することにより作製できる。
(1)負極12にイオン交換水を加えて、負極芯体から負極合材層及び被膜を離脱させ、負極合材層及び被膜の重さを測定する。
(2)離脱させた負極合材層及び被膜に王水及びフッ酸を加えて加熱溶解し、炭素等の不溶分を濾別して、水溶液を作製する。当該水溶液をイオン交換水で定容し、ICP-AESでNb濃度を測定した結果を、負極中のNbの含有量とする。
(3)(2)で測定した負極中のNbの含有量を、(1)で測定した負極合材層及び被膜の重さで除して、負極中のNbの含有率とした。
セパレータ13には、イオン透過性及び絶縁性を有する多孔性シートが用いられる。多孔性シートの具体例としては、微多孔薄膜、織布、不織布等が挙げられる。セパレータ13の材質としては、ポリエチレン、ポリプロピレン等のポリオレフィン、セルロースなどが好適である。セパレータ13は、単層構造、積層構造のいずれであってもよい。セパレータの表面には、耐熱層などが形成されていてもよい。
[リチウム遷移金属複合酸化物(正極活物質)の合成]
一般式Ni0.93Al0.05Mn0.02O2で表される複合酸化物のNi、Al、及びMnの総量に対して、Nbの含有率が0.35モル%、Caの含有率が0.3モル%となるように、複合酸化物と水酸化ニオブ(Nb2O5・nH2O)と水酸化カルシウム(Ca(OH)2)を混合し、さらにNi、Al、Mn、Nb、及びCaの総量と、Liのモル比が1:1.03となるように水酸化リチウム(LiOH)を混合した。当該混合物を焼成炉に投入し、酸素濃度95%の酸素気流下(10cm3あたり2mL/min及び混合物1kgあたり5L/minの流量)、昇温速度2.0℃/minで、室温から650℃まで焼成した。その後、昇温速度0.5℃/minで、650℃から715℃まで焼成し、当該焼成物を水洗して、リチウム遷移金属複合酸化物を得た。ICP-AESにより、リチウム遷移金属複合酸化物を分析した結果を表1に示す。
正極活物質として上記リチウム遷移金属複合酸化物を用いた。正極活物質と、アセチレンブラックと、ポリフッ化ビニリデン(PVdF)を、95:3:2の固形分質量比で混合し、N-メチル-2-ピロリドン(NMP)を適量加えた後、これを混練して正極合材スラリーを調製した。当該正極合材スラリーをアルミニウム箔からなる正極芯体の両面に塗布し、塗膜を乾燥させた後、ローラーを用いて塗膜を圧延し、所定の電極サイズに切断して、正極芯体の両面に正極合材層が形成された正極を得た。なお、正極の一部に正極芯体の表面が露出した露出部を設けた。
負極活物質として天然黒鉛を用いた。負極活物質と、カルボキシメチルセルロースナトリウム(CMC-Na)と、スチレン-ブタジエンゴム(SBR)を、100:1:1の固形分質量比で水溶液中において混合し、負極合材スラリーを調製した。当該負極合材スラリーを銅箔からなる負極芯体の両面に塗布し、塗膜を乾燥させた後、ローラーを用いて塗膜を圧延し、所定の電極サイズに切断して、負極芯体の両面に負極合材層が形成された負極を得た。なお、負極の一部に負極芯体の表面が露出した露出部を設けた。
エチレンカーボネート(EC)と、メチルエチルカーボネート(MEC)と、ジメチルカーボネート(DMC)を、3:3:4の体積比で混合した混合溶媒に対して、六フッ化リン酸リチウム(LiPF6)を1.2モル/リットルの濃度で溶解させて非水電解液を調製した。
上記正極の露出部にアルミニウムリードを、上記負極の露出部にニッケルリードをそれぞれ取り付け、ポリオレフィン製のセパレータを介して正極と負極を渦巻き状に巻回した後、径方向にプレス成形して扁平状の巻回型電極体を作製した。この電極体をアルミラミネートシートで構成される外装体内に収容し、上記非水電解液を注入した後、外装体の開口を封止して試験セルを得た。
上記試験セルを、25℃の温度環境下、0.5Itの定電流で電池電圧が4.1Vになるまで定電流充電を行い、4.1Vで電流値が1/50Itになるまで定電圧充電を行った。その後、0.5Itの定電流で電池電圧が2.85Vになるまで定電流放電を行った。この充放電サイクルを100サイクル繰り返した。サイクル試験の1サイクル目の放電容量と、100サイクル目の放電容量を求め、下記式により容量維持率を算出した。
容量維持率(%)=(100サイクル目放電容量÷1サイクル目放電容量)×100
正極活物質の合成において、一般式Ni0.92Al0.05Mn0.03O2で表される複合酸化物を用い、Nbの含有率が0.25モル%、Srの含有率が0.1モル%となるように、当該複合酸化物とNb2O5・nH2Oと水酸化ストロンチウム(Sr(OH)2)を混合したこと以外は、実施例1と同様にして試験セルを作製し、性能評価を行った。
正極活物質の合成において、Srの含有率が0.3モル%となるように、複合酸化物とNb2O5・nH2OとSr(OH)2を混合したこと以外は、実施例2と同様にして試験セルを作製し、性能評価を行った。
正極活物質の合成において、Caの含有率が0.1モル%となるように、複合酸化物とNb2O5・nH2OとCa(OH)2を混合したこと以外は、実施例2と同様にして試験セルを作製し、性能評価を行った。
正極活物質の合成において、Caの含有率が0.2モル%となるように、複合酸化物とNb2O5・nH2OとCa(OH)2を混合したこと以外は、実施例2と同様にして試験セルを作製し、性能評価を行った。
正極活物質の合成において、Caの含有率が0.1モル%、Srの含有率が0.5モル%となるように、複合酸化物とNb2O5・nH2OとCa(OH)2とSr(OH)2を混合したこと以外は、実施例2と同様にして試験セルを作製し、性能評価を行った。
正極活物質の合成において、一般式Ni0.91Al0.05Mn0.04O2で表される複合酸化物を用い、Nbの含有率が0.2モル%、Srの含有率が0.1モル%となるように、当該複合酸化物とNb2O5・nH2Oと水酸化ストロンチウム(Sr(OH)2)を混合したこと以外は、実施例1と同様にして試験セルを作製し、性能評価を行った。
正極活物質の合成において、Caの含有率が0.2モル%となるように、複合酸化物とNb2O5・nH2OとCa(OH)2を混合したこと以外は、実施例7と同様にして試験セルを作製し、性能評価を行った。
正極活物質の合成において、一般式Ni0.88Co0.01Al0.05Mn0.06O2で表される複合酸化物を用い、Nbの含有率が0.1モル%、Srの含有率が0.3モル%となるように、当該複合酸化物とNb2O5・nH2Oと水酸化ストロンチウム(Sr(OH)2)を混合したこと以外は、実施例1と同様にして試験セルを作製し、性能評価を行った。
正極活物質の合成において、一般式Ni0.85Al0.05Mn0.10O2で表される複合酸化物を用い、Nbの含有率が0.2モル%、Caの含有率が0.2モル%となるように、当該複合酸化物とNb2O5・nH2OとCa(OH)2を混合したこと以外は、実施例1と同様にして試験セルを作製した。
正極活物質の合成において、Srの含有率が0.3モル%となるように、複合酸化物とNb2O5・nH2OとSr(OH)2を混合して酸素気流下で焼成したことと、Wの含有率が0.4モル%となるように、当該焼成物を水洗後にWO3を混合し乾燥したこと以外は、実施例2と同様にして試験セルを作製し、性能評価を行った。
正極活物質の合成において、Caの含有率が0.5モル%、Wの含有率が0.2モル%となるように、複合酸化物とNb2O5・nH2OとCa(OH)2とWO3を混合したこと以外は、実施例11と同様にして試験セルを作製し、性能評価を行った。
正極活物質の合成において、Srの含有率が0.1モル%、Caの含有率が0.5モル%、Wの含有率が0.2モル%となるように、複合酸化物とNb2O5・nH2OとSr(OH)2とCa(OH)2とWO3を混合したこと以外は、実施例11と同様にして試験セルを作製し、性能評価を行った。
正極活物質の合成において、Nb2O5・nH2O及びCa(OH)2を添加しなかったこと以外は、実施例1と同様にして試験セルを作製し、性能評価を行った。
正極活物質の合成において、Nb2O5・nH2O及びSr(OH)2を添加しなかったこと以外は、実施例2と同様にして試験セルを作製し、性能評価を行った。
正極活物質の合成において、Sr(OH)2を添加しなかったこと以外は、実施例2と同様にして試験セルを作製し、性能評価を行った。
正極活物質の合成において、Nb2O5・nH2Oを添加しなかったこと以外は、実施例2と同様にして試験セルを作製し、性能評価を行った。
正極活物質の合成において、Nb2O5・nH2O及びSr(OH)2を添加しなかったこと以外は、実施例7と同様にして試験セルを作製し、性能評価を行った。
正極活物質の合成において、Nb2O5・nH2O及びSr(OH)2を添加しなかったこと以外は、実施例9と同様にして試験セルを作製し、性能評価を行った。
正極活物質の合成において、Nb2O5・nH2O及びCa(OH)2を添加しなかったこと以外は、実施例10と同様にして試験セルを作製し、性能評価を行った。
Claims (6)
- 正極と、負極と、非水電解質とを備えた非水電解質二次電池であって、
前記正極は、Ni、Nb、M(Mは、Ca及びSrから選ばれる少なくとも1種の元素)、及び任意成分のCoを含有するリチウム遷移金属複合酸化物を含み、
前記リチウム遷移金属複合酸化物において、
Niの含有率は、Liを除く金属元素の総モル数に対して80モル%以上であり、
Nbの含有率は、Liを除く金属元素の総モル数に対して0.35モル%以下であり、
Mの含有率は、Liを除く金属元素の総モル数に対して1モル%以下であり、
Coの含有率は、Liを除く金属元素の総モル数に対して5モル%以下であり、
前記負極は、負極活物質を含む負極合材層と、前記負極合材層の表面に形成されたNb及びMを含有する被膜とを有し、
前記負極において、
Nbの含有率は、前記負極合材層と前記被膜の総質量に対して10ppm~3000ppmであり、
Mの含有率は、前記負極合材層と前記被膜の総質量に対して10ppm~3000ppmである、非水電解質二次電池。 - 前記リチウム遷移金属複合酸化物は、Liを除く金属元素の総モル数に対して2モル%以下のCoを含有するか、又は実質的にCoを含有しない、請求項1に記載の非水電解質二次電池。
- 前記リチウム遷移金属複合酸化物におけるNiの含有率は、Liを除く金属元素の総モル数に対して85モル%以上である、請求項1又は2に記載の非水電解質二次電池。
- 前記被膜は、さらにNiを含有する、請求項1~3のいずれか1項に記載の非水電解質二次電池。
- 前記負極において、
Nbの含有率とNiの含有率の質量比(Nb/Ni)は、0.3~5であり、
Mの含有率とNiの含有率の質量比(M/Ni)は、0.3~10である、請求項1~4のいずれか1項に記載の非水電解質二次電池。 - 前記リチウム遷移金属複合酸化物は、さらにWを含有し、
前記負極において、
Wの含有率は、前記負極合材層と前記被膜の総質量に対して10ppm~3000ppmであり、
Wの含有率とNiの含有率の質量比(W/Ni)は、0.3~5である、請求項1~5のいずれか1項に記載の非水電解質二次電池。
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