WO2022089068A1 - 一种插接箱及数据中心 - Google Patents

一种插接箱及数据中心 Download PDF

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Publication number
WO2022089068A1
WO2022089068A1 PCT/CN2021/118306 CN2021118306W WO2022089068A1 WO 2022089068 A1 WO2022089068 A1 WO 2022089068A1 CN 2021118306 W CN2021118306 W CN 2021118306W WO 2022089068 A1 WO2022089068 A1 WO 2022089068A1
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WO
WIPO (PCT)
Prior art keywords
box
plug
switch unit
connector
connection terminal
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Application number
PCT/CN2021/118306
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English (en)
French (fr)
Inventor
陈培星
龚健
孟祥涛
张敏翔
韦加倍
Original Assignee
华为数字能源技术有限公司
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Application filed by 华为数字能源技术有限公司 filed Critical 华为数字能源技术有限公司
Publication of WO2022089068A1 publication Critical patent/WO2022089068A1/zh

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G5/00Installations of bus-bars
    • H02G5/06Totally-enclosed installations, e.g. in metal casings
    • H02G5/08Connection boxes therefor

Definitions

  • the present application relates to the field of power distribution technology, and in particular, to a plug-in box and a data center.
  • busbar trunking system since the main road busbars of the building are usually large-sized busbars, such as 4000A/5000A busbar trunking, at the location of the branch on each floor, when it falls to the end load, the actual demand applied current It is usually below 1000A, so it involves a step-by-step circuit descending process.
  • the busbar trunking system is equipped with a plug-in box.
  • FIG. 1 shows a schematic diagram of a busbar trunking system in the prior art and the conductive connection of each layer of branches. Due to the different manufacturers of the main bus and branch bus in the actual project application, in order to enable the main bus and the branch bus to be paired, the main bus will be equipped with a plug-in box with a switch, and the branch bus will also be equipped with A start-end box with a switch, when the main busbar and the branch busbar are matched, the plug-in box and the starter box are connected by cables to realize the conductive connection between the main busbar and the branch busbar.
  • the present application provides a plug-in box and a data center, aiming at improving the busbar connection mode of the data center.
  • a plug-in box is provided.
  • the plug-in box is applied to dense busbar connections in a data center, such as main busbars and branch busbars in the data center.
  • the plug-in box includes a box for carrying components, as well as first connection terminals and second connection terminals, wherein the first connection terminal is fixedly connected with the box body and is used for connecting the main busbar, and the second connection terminal is connected with the box.
  • the body is fixedly connected and used to connect the branch bus.
  • the plug-in box further includes a switch unit, a first connector and a second connector.
  • the switch unit is pluggably connected to the box, the switch unit is in conductive communication with the first connection terminal through the first connector, and the switch unit is in conductive communication with the second connection terminal through the second connector.
  • two connection terminals are used to connect to the main busbar and the branch busbar respectively through the plug-in box, thereby simplifying the connection structure between the main busbar and the branch busbar, and facilitating different types of busbars in the data center. Connection.
  • the connection of the main busbar and the branch busbar can be realized by using two connection terminals, which reduces the failure point.
  • the first connector includes a first socket and a first pin
  • the second connector includes a second socket and a second pin
  • the first socket and the second socket are respectively connected with the first connection terminal and the second connection terminal in one-to-one correspondence;
  • the first pin and the second pin are respectively in conductive communication with the switch unit
  • the switch unit When the switch unit is fixed in the box, the first pins are inserted into the first sockets in a one-to-one correspondence and conduct conduction; the second pins are inserted into the second sockets in a one-to-one correspondence and conduct conduction .
  • the conductive connection between the switch unit and the two connection terminals is realized through the cooperation of the pins and the sockets.
  • the first socket is connected to the first connector through a first copper row; the second socket is connected to the second connector through a second copper row.
  • the connection between the connecting seat and the connector is realized by the copper bar, which realizes that the main busbar and the branch busbar are connected through the wire bar when connecting, which improves the reliability of the main busbar and the branch busbar when connecting.
  • it also includes a lightning protection device and a lightning protection air switch, and the lightning protection device is connected to the second copper bar through the lightning protection air switch. The safety of the plug-in box is improved.
  • the monitoring circuit includes a detection module for detecting the current and/or voltage of the second connection terminal; a circuit board in conductive communication with the detection module; The circuit board is pluggable and connected to the monitoring module. The safety of the plug-in box is improved.
  • the switch unit includes a casing that is pluggable and connected to the box body and a circuit breaker switch; wherein, the circuit breaker switch is fixed in the casing through a connector; the monitoring The module is connected to the casing by plugging and unplugging, and when the switch unit is fixed in the box, the monitoring module is in conductive communication with the circuit board.
  • a power supply module is further included, the power supply module is in conductive communication with the first connection terminal, and the power supply module is connected to the monitoring circuit and is used for supplying power to the monitoring circuit.
  • the power supply module is used to supply power to the monitoring circuit.
  • the power-assist pin also includes a power-assist pin and a power-assist wrench used to assist in pulling out the switch unit; wherein, the power-assist pin is arranged in the box body; the power-assist wrench includes a working end and a power-assist wrench with the The working end is detachably connected to the handle; wherein, the working end is rotatably connected with the switch unit, and the working end has a notch matched with the power-assisting pin; the power-assisting wrench further comprises an elastic piece, the elastic piece It is used to drive the working end to avoid the booster pin; when the switch unit is pulled out, the working end overcomes the elastic force of the elastic piece, and the gap is pressed against the corresponding booster pin. It is convenient to take the switch unit out of the box.
  • the box body has adjacent first surfaces and second surfaces; wherein, the first connection terminals are located on the first surface, and the second connection terminals are located on the first surface. Second surface. It is convenient for the wiring of main bus and branch bus.
  • the first connection terminal is a duckbill type connection terminal. It is convenient to connect the plug-in box with the main road bus.
  • it further includes a fan, the fan is detachably and fixedly connected to the casing, and the air outlet direction of the fan faces the first connector.
  • the fan is used to dissipate heat to the first connector and the first copper row.
  • a data center in a second aspect, includes a main road bus, at least one plug-in box, and a branch busbar corresponding to each plug-in box one-to-one; wherein the plug-in box is any one of the above-mentioned plug-in boxes
  • the plug-in box described in item 1; the first connection terminal of each plug-in box is connected with the main road busbar, and the second connection terminal is connected with the corresponding branch circuit busbar.
  • two connection terminals are used to connect to the main busbar and the branch busbar respectively through the plug-in box, thereby simplifying the connection structure between the main busbar and the branch busbar, and facilitating different types of busbars in the data center. Connection.
  • connection of the main busbar and the branch busbar can be realized by using two connection terminals, which reduces the failure point.
  • Fig. 1 is the connection schematic diagram of main road busbar and branch road busbar in the prior art
  • Fig. 2 is the connection schematic diagram of the dense bus bar of the data center in the prior art
  • FIG. 3 shows a schematic diagram of the application of the plug-in box provided by the embodiment of the present application
  • FIG. 4 shows a schematic diagram of the internal structure of a plug-in box provided by an embodiment of the present application
  • Fig. 5 shows the structural schematic diagram of the first connector
  • FIG. 6 shows a schematic circuit diagram of a plug-in box provided by an embodiment of the present application
  • Figure 7 shows an exploded schematic view of a specific plug-in box
  • Figure 8 shows a schematic diagram of the arrangement of the first copper row and the second copper row in the box
  • Fig. 9 shows the structural schematic diagram that each component is placed in the box
  • Figure 10 shows a schematic diagram of the cooperation between the partition plate and the box body
  • Figure 11 shows a schematic structural diagram of a booster structure
  • Figure 12 shows a schematic structural diagram of a power assist structure
  • FIG. 13 shows an exploded schematic diagram of a power module and a body of a plug-in box provided by an embodiment of the present application
  • FIG. 14 shows an exploded schematic diagram of the fan and the body of the plug-in box provided by the embodiment of the present application
  • Fig. 15 shows a schematic diagram of the position of the connection terminal and the box.
  • Dense busbars include two types of busbars: main busbars and branch busbars.
  • the main road busbar extends along the data center and provides power as the main road.
  • the branch bus is used as a branch structure to supply power to different devices.
  • the main busbar When the main busbar is connected to the branch bus, the main bus will be equipped with a plug-in box with a switch, and the branch bus will also be equipped with a start box with a switch. Conductive connection between the main busbar and the branch busbar.
  • the embodiment of the present application provides a plug-in box that improves the connection effect of the main busbar and the branch busbar in the data center. It will be described in detail below with reference to the specific drawings and embodiments.
  • FIG. 3 shows an application schematic diagram of the plug-in box 100 provided by the embodiment of the present application.
  • the plug box 100 mainly includes a box body 20 and a switch unit 10 fixedly disposed in the box body 20 .
  • the box 20 is used to connect the main bus 200 and the branch bus 300 respectively, and there is only one break point (where the box 20 is) between the main bus 200 and the branch bus 300 .
  • the switch unit 10 is respectively connected to the main bus 200 and the branch bus 300. When the switch unit 10 is turned off, the main bus 200 and the branch bus 300 are turned on; when the switch unit 10 is turned on, the main bus 200 and the branch bus are turned on. 300 Disconnect.
  • FIG. 4 shows a schematic diagram of the internal structure of the plug-in box provided by the embodiment of the present application.
  • the box body 20 includes a cover 21 , a first connection terminal 22 and a second connection terminal 27 .
  • the first connection terminal 22 is fixedly connected to the housing 21 and can be used to connect with the main busbar 200; the second connection terminal 27 is fixedly connected to the housing 21 and used to connect to the branch busbar 300.
  • the switch unit 10 is electrically conductively connected to the first connection terminal 22 via the first connector 24 .
  • the first connector 24 is connected to the first connection terminal 22 through the first copper bar 23 .
  • the first copper bar 23 is used as an adapter and is fixedly arranged in the outer cover 21 . When setting, the setting position of the first connector 24 can be adjusted according to the length and shape of the first copper bar 23 , so as to facilitate the corresponding connection of the first connector 24 to the switch unit 10 .
  • the switch unit 10 is conductively connected to the second connection terminal 27 via the second connector 25 .
  • the second connector 25 is connected to the second connection terminal 27 through the second copper bar 26 .
  • the second copper bar 26 is used as an adapter and is fixedly arranged in the outer cover 21 . When setting, the setting position of the first connector 24 can be adjusted by the length of the second copper bar 26 , so as to facilitate the corresponding connection of the first connector 24 and the switch unit 10 .
  • the arrowed line shows the direction of current flow.
  • the switch unit 10 When the switch unit 10 is closed, the current of the main busbar flows into the plug box through the first connection terminal 22, and flows through the first copper bar 23, the first connector 24, the switch unit 10, the second connector 25, the first copper bar 23, the first After the two copper bars 26 , they flow out to the branch bus bar through the second connection terminal 27 .
  • the plug-in box provided in the embodiment of the present application can be directly connected to the main road busbar and the branch road busbar, and there is only one breakpoint (switch unit) between the main road busbar and the branch road busbar.
  • the main bus and branch bus shown in Fig. 1 are connected by two switches, which reduces the failure point when the main bus and the branch bus are connected, thereby improving the connection between the main bus and the branch bus. time reliability.
  • the switch unit provided in the embodiment of the present application is inserted into the box body 20 in a detachable manner. When maintenance is required, the switch unit can be directly taken out from the box.
  • FIG. 5 shows a schematic structural diagram of the first connector 24 .
  • the first connector 24 includes a first socket 242 and a first pin 241, and the first socket 242 and the first pin 241 are pluggably connected.
  • the first pin 241 is fixedly connected to the switch unit, and the first socket 242 is fixedly connected to the first copper bar.
  • the second connector adopts the same structure as the first connector, and details are not repeated here.
  • the switch unit When the switch unit is fixed in the box, the first pins 241 are inserted into the first sockets 242 in a one-to-one correspondence and conduct conduction; the second pins of the second connector are inserted into the second sockets in a one-to-one correspondence and conduct conduction.
  • the switch unit needs to be removed from the box for replacement or maintenance, the first pin 241 is pulled out from the corresponding first socket 242, and the second pin is pulled out from the corresponding second socket to disconnect the circuit.
  • the above-mentioned mating between the pins and sockets can be in different forms, such as using a plum-shaped socket and a plum-shaped pin, or using a duckbill-type socket and a sheet-shaped pin. No specific limitation is made.
  • the circuit connection of the switch unit during plug-in connection is realized.
  • the switch unit fails, the switch unit can be directly taken out of the box for maintenance without removing the entire plug-in box, thereby reducing the difficulty of maintenance.
  • the switch unit when the switch unit is used for plug-and-pull connection with the box, when the switch unit is taken out, the first connection terminal can still be connected to the main busbar, and the second connection terminal can be connected to the branch busbar.
  • the switch unit is inserted into the box again, only the first connector and the second connector need to be plugged and connected, thereby realizing hot plugging and reducing the difficulty of maintenance of the plug box.
  • FIG. 6 shows a schematic circuit diagram of a plug-in box provided by an embodiment of the present application.
  • the circuit of the plug-in box provided by the embodiment of the present application includes a main circuit and a branch circuit.
  • the main circuit is the circuit composed of the above-mentioned first connection terminal, first copper bar, first connector, switch unit, second connector, second copper bar and second connection terminal.
  • the switch unit 10 To divide the points, the main circuit is divided into an input terminal and an output terminal.
  • a branch circuit is a circuit that monitors and controls the main circuit.
  • the branch circuit includes a monitoring circuit for detecting the connection of the main circuit, sampling the input and output of the main circuit, and monitoring the main circuit.
  • the above-mentioned methods include but are not limited to voltage sampling, current sampling, and the like.
  • the monitoring circuit includes a monitoring module 80 , and a voltage sensor 90 , a current transformer 50 or other electronic devices connected to the monitoring module 80 .
  • the monitoring circuit further includes a temperature of the input and output of the main circuit for detecting.
  • the branch circuit provided in the embodiment of the present application further includes a fan 60, and the fan 60 is used to reduce the temperature in the plug-in box to ensure reliable operation of the devices in the plug-in box.
  • the branch circuit may further include a power supply circuit, and the power supply circuit includes a power supply module 70 that takes power from the input terminal and can supply power to the monitoring circuit.
  • a fuse that can blow the protection circuit can be arranged on the input side of the power supply circuit, so as to improve the safety of the power supply circuit.
  • the branch circuit further includes a protection circuit, and the protection circuit includes a lightning protection device 30 and a lightning protection air switch 40 .
  • the lightning protection device 30 is connected to the output end of the main circuit through the lightning protection air switch 40, which can release overvoltage energy to protect the circuit.
  • the branch circuit further includes an indicator light 400 for taking power from the input end, and the indicator light 400 is used to indicate an incoming call reminder from the input end.
  • FIG. 7 shows an exploded schematic view of a specific plug-in box.
  • the structures of the main circuit and the branch circuit are all arranged in the box of the plug-in box.
  • the device arrangement in the circuit shown in FIG. 6 will be described below with reference to FIG. 7 .
  • a reference coordinate system XYZ is established, the origin O is a vertex angle of the box, and the directions X, Y, and Z are parallel to the three adjacent sides of the box.
  • the outer cover includes a main body 211 and a box cover 212 rotatably connected with the main body 211 .
  • the space within the body 211 is divided into a first chamber and a second chamber.
  • the first chamber is used to accommodate the switch unit 10 , the first connector, the second connector, the first copper bar 23 , the second copper bar 80 , the power module 70 , the fan 60 and the like.
  • the second chamber is used for accommodating devices such as voltage sensors, current transformers 50 , lightning arresters 30 , and lightning protection air switches 40 .
  • the body 211 includes five side plates and a partition 2114 .
  • the four side panels are named as a lower side panel 2112 , a left side panel 2113 , a right side panel 2111 , an upper side panel (not shown) and a lower side panel 2115 respectively.
  • the four side plates are fixedly connected by threaded connectors (bolts or screws) to enclose a space for accommodating various devices of the main circuit and the branch circuit.
  • the partition plate 2114 is disposed opposite to the lower side plate 2112, and can be detachably connected to at least two opposite side plates or two adjacent side plates among the four side plates, for example, the partition plate 2114 is connected to the upper side plate and the lower side plate
  • the plate 2112 is fixedly connected, or the partition plate 2114 is connected to the left side plate 2113 and the lower side plate 2115 .
  • the connection between the partition plate 2114 and the corresponding side plate can be connected by a screw member (bolt or screw) or by a snap-fit connection.
  • the partition plate 2114 When the partition plate 2114 is connected with the corresponding side plate, the device accommodated in the body 211 is shielded. Such as the first copper row, the second copper row and other devices.
  • the partition plate 2114 is provided with a hollow structure for exposing components. Exemplarily, the switch unit 10 and the monitoring module 80 may be exposed through the partition 2114 .
  • the box cover 212 is used as a protection device to protect the devices in the main body 211 and the devices on the partition plate 2114. When the box cover 212 is closed on the main body 211, the box cover 212 shields the partition plate 2114 to avoid accidentally touching the switch unit 10.
  • the box cover 212 can also be used for setting devices, such as an indicator light for indicating incoming call alert at the input end, and an indicator device for monitoring the performance of the main circuit voltage, current, temperature, etc. in the above monitoring circuit. When the above components are arranged on the box cover 212 , the operation of the plug box can be detected without opening the box cover 212 .
  • the box cover 212 is rotatably connected to one side plate of the main body 211.
  • the box cover 212 is rotatably connected to the lower side plate 2115.
  • the box cover 212 can be turned down to the bottom of the main body 211 by its own weight.
  • the partition plate 2114 is exposed to prevent the opened box cover 212 from affecting the operation of the worker.
  • the box cover 212 is rotatably connected with other side panels, which will not be illustrated one by one here.
  • FIG. 8 shows a schematic diagram of the arrangement of the first copper bar 23 and the second copper bar 26 in the main body, and some reference numbers in FIG. 8 may refer to the same reference numbers in FIG. 7 .
  • the first copper row 23 is located in the first chamber and is fixedly connected with the body.
  • the first copper bar 23 has a first connection end and a second connection end, the first connection end is fixedly connected to the first connection terminal 22 , and the second connection end is fixedly connected to the first socket of the first connector 24 .
  • a first bracket 214 for supporting the first copper bar 23 is provided in the body.
  • the first bracket 214 is fixed to the lower side plate 2112.
  • the first bracket 214 is connected to the lower side plate 2112 through threaded connection pieces (bolts or screws) or rivets. Fixed connection.
  • the second connection end of the first copper bar 23 is located on the first bracket 214 , and when the first pin of the first connector is inserted into the first socket, the first bracket 214 provides a supporting force to the first socket.
  • first copper bars 23 there are multiple first copper bars 23, and the plurality of first copper bars 23 can be bent according to the space in the body.
  • the specific bending form is not specifically limited in the embodiment of the present application, only It is necessary to ensure that the electrical isolation requirements are met between the copper bars.
  • the second connection end of the first copper bar 23 is a free end, so a certain elastic deformation can occur.
  • the requirement for alignment accuracy can be reduced through the elastic deformation of the first copper bar 23 .
  • the second copper bar 26 is located in the second chamber and is fixedly connected with the body.
  • the second copper bar 26 has a first connection end and a second connection end, and the first connection end of the second copper bar 26 extends into the first chamber and is supported by the second bracket 213 .
  • the matching manner of the second copper bar 26 and the second bracket 213 is the same as the matching manner of the first copper bar 23 and the first bracket 214 , which is not repeated here.
  • FIG. 9 shows a schematic diagram of plugging and unplugging between the switch unit and the housing.
  • the switch unit 10 is placed in the first chamber in the box, and is connected to the first copper bar through the first connector, and is connected to the second copper bar through the second connector to realize the connection of the main circuit.
  • the switch unit 10 includes a casing 11 and a circuit breaker switch 12 , and the circuit breaker switch 12 is fixed in the casing 11 through a connector.
  • the above-mentioned housing 11 serves as the bearing structure of the circuit breaker switch 12
  • the circuit breaker switch 12 is detachably fixed in the housing 11 , for example, the circuit breaker switch 12 is fixedly connected to the housing 11 through threaded connectors (bolts or screws).
  • the first pin of the first connector and the second pin of the second connector are fixedly connected to the housing 11 respectively, and the terminals of the circuit breaker switch 12 are respectively the first pin and the second pin through bolts or screws.
  • the second pin is fixedly connected.
  • the casing 11 also serves as a device for connecting the switch unit 10 to the main body 211 .
  • guide structures such as guide rails and guide grooves
  • the guide slide rails are set on one part of the body 211 and the housing 11
  • the guide grooves are set on the body 211 and the housing 11 .
  • the voltage sensor and the current transformer are respectively connected with the second copper bar.
  • the current transformer is used to detect the current flowing through the second copper bar, and the voltage sensor is used to detect the voltage on the second copper bar, so as to complete the voltage sampling and current sampling of the main circuit.
  • the lightning protection air switch 40 is connected in series with the lightning protection device 30, the lightning protection device 30 is connected to the ground of the main body 211, the lightning protection air switch 40 is connected with the second copper bar, and the protection circuit composed of the lightning protection device 30 and the lightning protection air switch 40 is passed. It can release overvoltage energy to protect the main circuit.
  • the monitoring module 80 is connected to the housing 11 by plugging and unplugging.
  • the monitoring module 80 can be fixedly connected to the housing 11 through a slot provided in the housing 11 .
  • the monitoring module 80 can be connected to the circuit board 81 provided in the main body 211.
  • the circuit board 81 is used to connect the monitoring module 80 to the above-mentioned current transformers, voltage sensors and other devices. It is understood that the monitoring module 80 and the circuit board 81 are connected by plugging and unplugging through connecting terminals (eg, male and female connecting terminals).
  • connecting terminals eg, male and female connecting terminals
  • the monitoring module is not limited to the arrangement shown in FIG. 9 , and the monitoring module can also be plugged with the main body 211 to achieve plug-and-plug connection with the circuit board.
  • the monitoring module 80 and the switch unit 10 are mutually independent structures, and the two can be plugged and unplugged respectively.
  • FIG. 10 shows a schematic diagram of the cooperation between the separator 2114 and the body.
  • the baffle plate 2114 is provided with escape holes to ensure that some components in the body can be exposed outside the baffle plate 2114 for operation.
  • the partition plate 2114 includes a first avoidance hole, a second avoidance hole and a third avoidance hole.
  • the first avoidance hole is used to avoid the circuit breaker switch 12, and the operating handle of the circuit breaker switch 12 can be exposed outside the partition 2114, so the circuit breaker switch 12 can be directly operated.
  • the second avoidance hole is used to avoid the monitoring module 80, and the monitoring module 80 can be inserted into the casing of the switch unit after passing through the second avoidance hole.
  • the third avoidance hole can avoid the lightning arrester and the lightning protection air opening, so that part of the structure of the lightning protection device and the lightning protection air opening is exposed outside the partition plate 2114 , so as to avoid affecting the setting of the partition plate 2114 .
  • the box cover can be directly opened to perform the above operations.
  • the partition plate 2114 can be removed, and the switch unit can be directly pulled out from the body.
  • the plug-in box provided in the embodiment of the present application reduces the maintenance difficulty; After the repair, it is only necessary to install the repaired or replaced device to the original position, and there is no need to dismantle the connection with the main bus and branch bus.
  • the plug box provided by the embodiment of the present application further provides a power assist structure 13 .
  • the assisting structure 13 can be used to help overcome the connection force between the first pin and the first socket and between the second pin and the second socket, so as to facilitate the pulling out of the switch unit 10 .
  • the number of assistant structures 13 is not specifically limited. For example, two assisting structures 13 may be used, and the two assisting structures 13 are symmetrically arranged.
  • the booster structure 13 includes a booster pin 131 arranged in the box, and a booster wrench 132 arranged in the switch unit and used for matching with the booster pin 131 .
  • the booster pin 131 is fixed in the box and located on one side of the switch unit 10 .
  • the power-assist wrench 132 is rotatably connected to the housing of the switch unit 10 .
  • the power-assist wrench 132 has a working end 1321 , and the working end 1321 has a notch 1322 which is matched with the booster pin 131 .
  • the working end 1321 rotates clockwise to a certain position
  • the notch 1322 is engaged with the booster pin 131.
  • the booster wrench 132 is rotated again, the side wall of the notch 1322 is pressed against the booster pin 131, and the booster pin 131 acts as a support point to support
  • the power wrench 132 is turned again to pull the switch unit out of the housing.
  • the power wrench 132 further includes a handle 1323 .
  • the handle 1323 is detachably connected to the working end 1321 .
  • the handle 1323 can be fixed with the working end 1321; when the power wrench 132 is not needed, the handle 1323 can be removed. Therefore, the space occupied by the assisting structure 13 can be reduced.
  • the assisting structure 13 further includes an elastic member 133 , and the elastic member 133 is used to drive the working end 1321 to avoid the assisting pin.
  • the elastic member 133 is used to drive the working end 1321 to be in a position of avoidance.
  • the elastic member 133 pushes the working end 1321 to avoid the booster pin 131 .
  • the switch unit is inserted into the box, interference between the working end 1321 and the booster pin 131 can be avoided.
  • the elastic member 133 may be a different elastic member such as a torsion spring, a disc spring, and a compression spring.
  • FIG. 13 shows an exploded schematic diagram of a power module and a casing of a plug-in box provided by an embodiment of the present application.
  • Figure 14 shows an exploded schematic view of the fan and housing.
  • the power module 70 is provided on the left side panel of the main body.
  • the left side plate 213 includes a first part 21132 and a second part 21131 .
  • the first part 21132 and the second part 21131 can be disassembled separately.
  • the power module 70 is damaged, the first part 21132 can be removed from the box, so that the power module 70 can be replaced without removing the entire plug-in box.
  • the fan 60 fails, the second part 21131 can be directly disassembled, and the fan 60 can be replaced without disassembling the entire plug box, which facilitates the maintenance and replacement of the fan 60 .
  • FIG. 15 shows a schematic structural diagram of the first connection terminal 22 .
  • the first connection terminal 22 is provided on the lower side plate 2112 of the main body.
  • the number of the first connection terminals 22 may be multiple, and specifically corresponds to the number of the main bus bars one-to-one.
  • the first connection terminal 22 adopts a common duckbill type connection terminal.
  • the inner layer conductor of the first connection terminal 22 is copper alloy, which has good electrical conductivity; the outer layer of the first connection terminal 22 is a stainless steel sheet.
  • the copper alloy of the inner layer is protected by a stainless steel sheet.
  • the force of the copper alloy to clamp the main busbar is provided by the stainless steel sheet.
  • the second connection terminal 27 is provided on the right side plate 2111 side of the case.
  • the second connection end of the second copper bar extending to the outside of the right side plate 2111 is connected to the second connection terminal 27 .
  • the second connection terminal 27 can use different types of connection terminals, for example, the second connection terminal 27 can use a bus bar connector, or other types of connectors.
  • first connection terminal is located on the first surface of the box body
  • second connection terminal is located on the second surface of the box body
  • first surface and the second surface are two adjacent surfaces.
  • the above-mentioned first surface is the surface of the lower side plate exposed outside the box; the second surface is the surface of the right side plate exposed outside the box.
  • main busbar and branch busbar are matched with the plug-in box, it will not affect the use of other components, such as the plugging and unplugging of switch units, the plugging and unplugging of monitoring modules, and the disassembly and maintenance of power modules or fans.
  • the arrangement position of the second connection terminal may also be located on other surfaces, such as other surfaces such as the upper side plate, the lower side plate or the left side plate.
  • the plug-in box provided in the embodiment of the present application can be directly connected to the main road busbar and the branch road busbar, thereby simplifying the connection structure between the main road busbar and the branch road busbar, and facilitating different data centers in the data center. Type bus connection.
  • the failure point is also reduced.
  • An embodiment of the present application further provides a data center, where the data center includes a dense bus, and the dense bus includes two types of bus: a main bus and a branch bus.
  • the main road busbar extends along the data center and provides power as the main road.
  • the branch bus is used as a branch structure to supply power to different devices. Referring to the application schematic diagram of the plug-in box shown in FIG. 3 , when the main-circuit busbar is connected with the branch-circuit busbar, the main-circuit busbar is connected with the branch-circuit busbar through the plug-in box to realize the conductive connection between the main-circuit busbar and the branch-circuit busbar.
  • the plug-in box used in the data center is any one of the above-mentioned plug-in boxes.
  • the first connection terminal of each plug-in box is connected to the main busbar, and the second connection terminal is connected to the corresponding branch busbar.
  • two connection terminals are used to connect the main busbar and the branch busbar respectively through the plug-in box, thereby simplifying the connection structure between the main busbar and the branch busbar, and facilitating different types of busbars in the data center. Connection.
  • the connection of the main busbar and the branch busbar can be realized by using two connection terminals, which reduces the failure point.

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Abstract

本申请提供了一种插接箱及数据中心,插接箱包括一个用于承载器件的箱体,以及第一连接端子和第二连接端子,第一连接端子用于连接主路母线,第二连接端子用于连接支路母线。插接箱还包括开关单元,开关单元与箱体可插拔连接。开关单元通过第一连接器与第一连接端子导电连通,通过第二连接器与第二连接端子导电连通。在上述技术方案中,通过插接箱采用两个连接端子分别与主路母线和支路母线连接,简化了主路母线和支路母线之间的连接结构,方便了数据中心中不同类型母线的连接。另外,采用两个连接端子即可实现主路母线和支路母线的连接,降低了失效点。采用开关单元可插拔的设置方式,在维修开关单元时,无需将整个插接箱取下,降低了维修难度。

Description

一种插接箱及数据中心
相关申请的交叉引用
本申请要求在2020年10月28日提交中国专利局、申请号为202011173988.3、申请名称为“一种插接箱及数据中心”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及到配电技术领域,尤其涉及到一种插接箱及数据中心。
背景技术
在母线槽系统内,由于建筑物的主干道母线槽通常为大规格母线,如4000A/5000A的母线槽,而在每一层分支的位置,落到末端负载的情况下,实际需求应用的电流通常为1000A以下,因此涉及一个电路逐级下降的过程,通常情况下在母线槽系统是以配备插接箱来实现。
图1示出了现有技术中的母线槽系统和每层分支导电连通的示意图。由于实际项目应用中,主路母线和支路母线的厂家的不同,为使主路母线和支路母线能够配对,主路母线会配备一个带开关的插接箱,而支路母线也会配备一个带开关的始端箱,在主路母线和支路母线配合时,通过线缆将插接箱和始端箱连接,实现主路母线和支路母线的导电连通。但是在采用线缆连接时,由于数据中心的功率密度日益上升,使用的线缆规格越来越大,而线缆本身有折弯半径要求,因此会对主路母线和支路母线之间有一定的空间距离要求,对于土地价格日益增长的大前提,会提升了配电布置的成本要求,另外,在配电电路中此处要求2个开关,会增加电路上的失效点,会增加失效的可能性。
发明内容
本申请提供了一种插接箱及数据中心,旨在改善数据中心的母线连接方式。
第一方面,提供了一种插接箱,插接箱应用于数据中心的密集母线连接,如数据中心中的主路母线和支路母线。其中,插接箱包括一个用于承载器件的箱体,以及第一连接端子和第二连接端子,其中,第一连接端子与箱体固定连接并用于连接主路母线,第二连接端子与箱体固定连接并用于连接支路母线。插接箱还包括开关单元以及第一连接器、第二连接器。其中,开关单元与箱体可插拔连接,且开关单元通过第一连接器与第一连接端子导电连通,开关单元通过第二连接器与第二连接端子导电连通。在上述技术方案中,通过插接箱采用两个连接端子分别与主路母线和支路母线连接,从而简化了主路母线和支路母线之间的连接结构,方便了数据中心中不同类型母线的连接。另外,采用两个连接端子即可实现主路母线和支路母线的连接,降低了失效点。采用开关单元可插拔的设置方式,在维修开关单元时,无需将整个插接箱取下,降低了维修难度。
在一个具体的可实施方案中,所述第一连接器包括第一插座和第一插针;所述第二连接器包括第二插座和第二插针;
所述第一插座和所述第二插座分别与所述第一连接端子及第二连接端子一一对应连接;
所述第一插针和第二插针分别与所述开关单元导电连通;
在所述开关单元固定在所述箱体内时,所述第一插针一一对应插入所述第一插座并导电连通;所述第二插针一一对应插入所述第二插座并导电连通。通过插针和插座的配合,实现了开关单元与两个连接端子之间的导电连通。
在一个具体的可实施方案中,所述第一插座通过第一铜排与所述第一连接器连接;所述第二插座通过第二铜排与所述第二连接器连接。采用铜排实现连接座与连接器之间的连接,实现了主路母线和支路母线在连接时,均通过线排连接,改善了主路母线和支路母线在连接时的可靠性。
在一个具体的可实施方案中,还包括防雷器以及防雷空开,所述防雷器通过所述防雷空开与所述第二铜排连接。提高了插接箱的安全性。
在一个具体的可实施方案中,还包括监控电路;所述监控电路包括用于检测所述第二连接端子电流和/或电压的检测模块;与所述检测模块导电连通的电路板;以及与所述电路板插拔连接的监控模块。提高了插接箱的安全性。
在一个具体的可实施方案中,所述开关单元包括与所述箱体插拔连接的壳体以及断路器开关;其中,所述断路器开关通过连接件固定在所述壳体内;所述监控模块与所述壳体插拔连接,且在所述开关单元固定在所述箱体内时,所述监控模块与所述电路板导电连通。通过采用监控模块采用插拔连接,方便更换监控电路中的易损器件。
在一个具体的可实施方案中,还包括电源模块,所述电源模块与所述第一连接端子导电连通,且所述电源模块与所述监控电路连接并用于给所述监控电路供电。通过电源模块实现给监控电路供电。
在一个具体的可实施方案中,还包括助力销以及用于助力拔出所述开关单元的助力扳手;其中,所述助力销设置在所述箱体;所述助力扳手包括工作端及与所述工作端可拆卸连接的手柄;其中,所述工作端与所述开关单元转动连接,所述工作端具有与所述助力销配合的缺口;所述助力扳手还包括弹性件,所述弹性件用于驱动所述工作端避让所述助力销;在拔出所述开关单元时,所述工作端克服所述弹性件的弹性力,且所述缺口抵压在对应的助力销。方便开关单元从箱体中取出。
在一个具体的可实施方案中,所述箱体具有相邻的第一表面和第二表面;其中,所述第一连接端子位于所述第一表面,所述第二连接端子位于所述第二表面。方便主路母线和支路母线布线。
在一个具体的可实施方案中,第一连接端子为鸭嘴型连接端子。方便插接箱与主路母线连接。
在一个具体的可实施方案中,还包括风扇,所述风扇与所述壳体可拆卸的固定连接,且所述风扇的出风方向朝向所述第一连接器。通过风扇用于给第一连接器和第一铜排进行散热。
第二方面,提供了一种数据中心,该数据中心包括主路母线、至少一个插接箱及与每个插接箱一一对应的支路母线;其中,所述插接箱为上述任一项所述的插接箱;每个插接箱的第一连接端子与所述主路母线连接,第二连接端子与对应的支路母线连接。在上述技术方案中,通过插接箱采用两个连接端子分别与主路母线和支路母线连接,从而简化了主 路母线和支路母线之间的连接结构,方便了数据中心中不同类型母线的连接。另外,采用两个连接端子即可实现主路母线和支路母线的连接,降低了失效点。采用开关单元可插拔的设置方式,在维修开关单元时,无需将整个插接箱取下,降低了维修难度。
附图说明
图1为现有技术中主路母线和支路母线的连接示意图;
图2为现有技术中数据中心的密集型母线的连接示意图;
图3示出了本申请实施例提供的插接箱的应用示意图;
图4示出了本申请实施例提供的插接箱的内部结构示意图;
图5示出了第一连接器的结构示意图;
图6示出了本申请实施例提供的插接箱的电路示意图;
图7示出了一种具体的插接箱的分解示意图;
图8示出了箱体内第一铜排和第二铜排的排布示意图;
图9示出了各部件放置在箱体内的结构示意图;
图10示出了隔板与箱体的配合示意图;
图11示出了助力结构的结构示意图;
图12示出了助力结构的结构示意图;
图13示出了本申请实施例提供的插接箱的电源模块与本体的分解示意图;
图14示出了本申请实施例提供的插接箱的风扇与本体的分解示意图;
图15示出了连接端子与箱体的位置示意图。
具体实施方式
下面将结合附图对本申请实施例作进一步描述。
首先说明一下本申请实施例提供的插接箱的应用场景,本申请提供的插接箱应用于数据中心内密集型母线的连接。如图2中所示的现有技术中数据中心内密集型母线的连接。密集型母线包括两种类型的母线:主路母线和支路母线。主路母线沿数据中心延伸,作为主干路提供电能。支路母线作为分支结构,用于给不同的设备进行供电。在主路母线与支路母线连接时,主路母线会配备一个带开关的插接箱,支路母线也会配备一个带开关的始端箱,通过线缆将插接箱和始端箱连接,实现主路母线和支路母线的导电连通。在上述配电电路中要求两个开关,这会增加电路上的失效点,增加配电电路失效的可能性。为此本申请实施例提供了一种改善数据中心内主路母线和支路母线连接效果的插接箱。下面结合具体的附图以及实施例对其进行详细的描述。
图3示出了本申请实施例提供的插接箱100的应用示意图。插接箱100主要包括箱体20以及固定设置在箱体20内的开关单元10。箱体20用于分别连接主路母线200和支路母线300,主路母线200和支路母线300之间仅有一个断点(箱体20所在位置)。开关单元10分别与主路母线200和支路母线300连接,在开关单元10关闭时,主路母线200和支路母线300导通;在开关单元10打开时,主路母线200和支路母线300断开连接。
图4示出了本申请实施例提供的插接箱的内部结构示意图。箱体20包括外罩21、第一连接端子22及第二连接端子27。第一连接端子22与外罩21固定连接,并可用于与主 路母线200连接;第二连接端子27与外罩21固定连接,并用于与支路母线300连接。
开关单元10通过第一连接器24与第一连接端子22导电连接。示例性的,第一连接器24通过第一铜排23与第一连接端子22连接。第一铜排23作为一个转接件,固定设置在外罩21内。在设置时,可通过第一铜排23的长度以及形状调整第一连接器24的设置位置,以方便第一连接器24与开关单元10对应连接。
开关单元10通过第二连接器25与第二连接端子27导电连接。示例性的,第二连接器25通过第二铜排26与第二连接端子27连接。第二铜排26作为一个转接件,固定设置在外罩21内。在设置时,可通过第二铜排26的长度调整第一连接器24的设置位置,以方便第一连接器24与开关单元10对应连接。
参考图4中带箭头的直线,带箭头的直线示出了电流的流动方向。当开关单元10闭合时,主路母线的电流经第一连接端子22流入到插接箱、依次流经第一铜排23、第一连接器24、开关单元10、第二连接器25、第二铜排26后,通过第二连接端子27流出到支路母线。
通过上述描述可看出,本申请实施例提供的插接箱可直接与主路母线和支路母线连接,主路母线和支路母线之间仅存在一个断点(开关单元),相比现有技术中图1所示的主路母线和支路母线采用两个开关的连接方式,降低了主路母线和支路母线连接时的失效点,从而可提高主路母线和支路母线在连接时的可靠性。
在插接箱使用时,不可避免的会存在开关单元更换或维修的需求。为此本申请实施例提供的开关单元以可拆卸的方式插入到箱体20内。在需要维修时,可直接将开关单元从箱体内取出即可。
参考图5,图5示出了第一连接器24的结构示意图。第一连接器24包括第一插座242和第一插针241,第一插座242和第一插针241可插拔连接。其中,第一插针241与开关单元固定连接,第一插座242与第一铜排固定连接。同理,第二连接器采用与第一连接器相同的结构,在此不再赘述。
在开关单元固定在箱体内时,第一插针241一一对应插入第一插座242并导电连通;第二连接器的第二插针一一对应插入第二插座并导电连通。在开关单元需要从箱体内取出进行更换或者维修时,第一插针241从对应的第一插座242中拔出,第二插针从对应的第二插座中拔出,实现电路的断开。
应理解,上述插针和插座的配合可采用不同的形式,如采用梅花式的插座和梅花形的插针配合,或者采用鸭嘴式的插座和片状的插针配合形式,在本申请中不做具体限定。
由上述描述可看出,通过第一连接器和第二连接器的配合,实现了开关单元在插拔连接时的电路连接。在开关单元出现故障时,可直接将开关单元从箱体中取出进行维修,无需将整个插接箱取下,从而降低了维修的难度。另外,在采用开关单元与箱体插拔连接时,当取出开关单元时,仍可保持第一连接端子与主路母线连接、第二连接端子与支路母线连接。当再次将开关单元插入到箱体内时,只需第一连接器和第二连接器进行插拔连接即可,从而实现了热插拔,降低了插接箱维修的难度。
参考图6,图6示出了本申请实施例提供的插接箱的电路示意图。本申请实施例提供的插接箱的电路包括主电路以及分支电路。
主电路为上述的第一连接端子、第一铜排、第一连接器、开关单元、第二连接器、第二铜排及第二连接端子组成的电路,上述主电路中,以开关单元10为划分点,将主电路 划分为输入端和输出端。
分支电路为对主电路监测以及控制的电路。分支电路包括监控电路,用于检测主电路连接情况以及对主电路的输入和输出采样并监控主电路,上述采用包括但不限定电压采样、电流采样等。示例性的,监控电路包括监控模块80,以及与监控模块80连接的电压传感器90、电流互感器50或者其他的电子器件。作为一个可选的方案,监控电路还包括用于检测主电路的输入和输出的温度。
为保证插接箱的工作温度,本申请实施例提供的分支电路还包括风扇60,风扇60用于降低插接箱内的温度,以保证插接箱内的器件可靠地工作。
分支电路还可包括供电电路,供电电路包括电源模块70从输入端取电,可对监控电路供电。作为一个可选的方案,可在供电电路的输入侧设置可熔断保护电路的保险丝,以提高供电电路的安全性。
分支电路还包括保护电路,保护电路包括防雷器30和防雷空开40。防雷器30通过防雷空开40与主电路的输出端连接,可释放过电压能量,以保护电路。
分支电路还包括从输入端取电的指示灯400,指示灯400用于指示输入端的来电提醒。
图7示出了一种具体的插接箱的分解示意图。主电路和分支电路的结构均设置在插接箱的箱体内。下面结合图7来说明一下图6所示的电路中的器件排布。
首先建立参考坐标系XYZ,原点O为箱体的一个顶角,方向X、方向Y和方向Z平行于箱体相邻的三个侧边。
外罩包括本体211以及与本体211转动连接的箱盖212。本体211内的空间被划分为第一腔室和第二腔室。第一腔室用于容纳开关单元10、第一连接器、第二连接器、第一铜排23、第二铜排80、电源模块70、风扇60等。第二腔室用于容纳电压传感器、电流互感器50、防雷器30、防雷空开40等器件。
本体211包括五个侧板以及隔板2114。为方便描述,将四个侧板分别命名为下侧板2112、左侧板2113、右侧板2111、上侧板(图中未示出)及下侧板2115。四个侧板通过螺纹连接件(螺栓或螺钉)固定连接围成容纳主电路和分支电路的各个器件的空间。
隔板2114与下侧板2112相对设置,并可拆卸的与四个侧板中的至少两个相对的侧板或两个相邻的侧板连接,如隔板2114与上侧板及下侧板2112固定连接,或者隔板2114与左侧板2113及下侧板2115。隔板2114与对应的侧板的连接可通过螺纹件(螺栓或螺钉)连接或采用卡合的方式连接。
在隔板2114与对应的侧板连接时,遮挡容纳在本体211内的器件。如第一铜排、第二铜排等器件。另外,隔板2114上设置有用于外露部件的镂空结构。示例性的,开关单元10、监控模块80可穿过隔板2114外露。
箱盖212作为一个保护器件,用以保护本体211内的器件以及隔板2114上的器件,在箱盖212盖合在本体211时,箱盖212遮挡隔板2114,以避免意外碰触到开关单元10。作为一个可选的方案,箱盖212还可用于设置器件,如用于指示输入端来电提醒的指示灯,以及上述监控电路中用于监控主电路电压、电流、温度等性能的指示器件。在箱盖212上设置上述部件时,可无需打开箱盖212即可检测插接箱的运行情况。
箱盖212与本体211的一个侧板转动连接,示例性的,箱盖212与下侧板2115转动连接,在箱盖212打开时,箱盖212可依靠自身重量下翻到本体211的下方,从而使得隔板2114外露,避免打开的箱盖212影响到工人的操作。或者箱盖212与其他侧板转动连接, 在此不再一一示例。
参考图8,图8示出了本体内第一铜排23和第二铜排26的排布示意图,图8中的部分标号可参考图7中的相同标号。第一铜排23位于第一腔室内,并与本体固定连接。第一铜排23具有第一连接端以及第二连接端,第一连接端与第一连接端子22固定连接,第二连接端与第一连接器24的第一插座固定连接。
本体内设置有一个用于支撑第一铜排23的第一支架214,第一支架214固定在下侧板2112,如第一支架214通过螺纹连接件(螺栓或螺钉)或者铆钉与下侧板2112固定连接。第一铜排23的第二连接端位于第一支架214上,在第一连接器的第一插针插入到第一插座时,通过第一支架214给第一插座提供支撑力。
在本申请实施中,第一铜排23具有多个,且多个第一铜排23可根据本体内的空间进行折弯,具体的折弯形式在本申请实施例中不做具体限定,只需保证各个铜排之间满足电隔离的要求即可。另外,第一铜排23的第二连接端为自由端,因此可发生一定的弹性形变。在第一插针和第一插座为多个时,可通过第一铜排23的弹性形变降低对对位精度的要求。
第二铜排26位于第二腔室内并与本体固定连接。第二铜排26具有第一连接端和第二连接端,第二铜排26的第一连接端延伸到第一腔室内并通过第二支架213支撑。第二铜排26与第二支架213的配合方式与第一铜排23与第一支架214的配合方式相同,在此不再赘述。
参考图9,图9示出了开关单元与外罩之间进行插拔的示意图。开关单元10放置在箱体内的第一腔室,并通过第一连接器与第一铜排连接,通过第二连接器与第二铜排连接,实现主路电路的连接。
开关单元10包括壳体11以及断路器开关12,断路器开关12通过连接件固定在壳体11内。上述壳体11作为断路器开关12的承载结构,断路器开关12可拆卸的固定在壳体11内,如断路器开关12通过螺纹连接件(螺栓或者螺钉)与壳体11固定连接。作为一个可选的方案,第一连接器的第一插针及第二连接器的第二插针分别与壳体11固定连接,断路器开关12的端子通过螺栓或者螺钉分别第一插针及第二插针固定连接。在需要维修开关单元10时,可将开关单元10从箱体中拔出,之后将断路器开关12从壳体11中拆卸下进行维修或者更换。
壳体11除承载断路器开关12外,还作为开关单元10与本体211连接的器件。在配合时,壳体11和本体211之间可设置导向结构,如导向滑轨和导向槽,导向滑轨设置在本体211和壳体11中的一个部件上,导向槽设置在本体211和壳体11的另一个部件。在装配时,通过导向滑轨和导向槽的配合,方便壳体11插入到本体211内,同时也方便了第一插针和第一插座之间、第二插针和第二插座之间的对位。
电压传感器、电流互感器分别与第二铜排连接。电流互感器用于检测流经第二铜排的电流,电压传感器用于检测第二铜排上的电压,以完成对主电路的电压采样和电流采样。防雷空开40与防雷器30串联,防雷器30与本体211的地连接,防雷空开40与第二铜排连接,通过防雷器30和防雷空开40组成的保护电路可释放过电压能量,保护主电路。
作为一个可选的方案,一并参考图7及图9,监控模块80与壳体11插拔连接。监控模块80可通过设置在壳体11的插槽与壳体11固定连接。在开关单元10固定在箱体内时,监控模块80可与本体211内设置的电路板81导通,该电路板81用于将监控模块80与上 述的电流互感器、电压传感器等器件连接,应理解监控模块80与电路板81之间通过连接端子(如公母连接端子)插拔连接。在开关单元10从箱体内拔出时,监控模块80跟随开关单元10一起拔出,并与电路板81断开连接。
应理解,在本申请实施例中监控模块不仅限于图9所示的设置方式,监控模块还可采用与本体211插拔的方式实现与电路板的插拔连接。此时监控模块80和开关单元10为相互独立的结构,两者可分别进行插拔。
图10示出了隔板2114与本体的配合示意图。隔板2114设置有避让孔,以保证本体内的部分部件可外露在隔板2114外进行操作。示例性的,隔板2114包括第一避让孔、第二避让孔和第三避让孔。其中,第一避让孔用于避让断路器开关12,断路器开关12的操作手柄可外露在隔板2114外,因此可直接操作断路器开关12。第二避让孔用于避让监控模块80,监控模块80可穿过第二避让孔后插入到开关单元的壳体内。在监控模块80需要更换时,可不拆卸隔板2114,直接插拔更换监控模块80。第三避让孔可避让防雷器和防雷空开,使得防雷器和防雷空开的部分结构外露在隔板2114外,从而可避免影响到隔板2114的设置。
在插接箱正常使用时,当需要对断路器开关12操作时,或者更换监控模块80时,可直接打开箱盖进行上述操作。当需要更换断路器开关12时,可将隔板2114取下,直接将开关单元从本体内拔出即可。由上述描述可看出,在对插接箱内的器件进行更换或者维修时,无需断开插接箱与主路母线和支路母线的连接,可实现热插拔开关单元。相比于现有技术中对插接箱维修时,需要将插接箱从主路母线或支路母线取下的情况,本申请实施例提供的插接箱,降低了维修难度;另外,在修为后只需将维修或者更换后的器件安装到原来的位置即可,无需拆卸与主路母线和支路母线的连接。
参考图11及图12,为方便开关单元10从箱体内拔出,本申请实施例提供的插接箱还提供了一助力结构13。该助力结构13可用于帮助克服第一插针和第一插座之间、第二插针和第二插座之间的连接力,以方便将开关单元10拔出。在本申请实施例不具体限定助理结构13的个数。如可采用两个助力结构13,两个助力结构13对称设置。
助力结构13包括设置在箱体内的助力销131,以及设置在开关单元并用于与助力销131配合的助力扳手132。助力销131固定在箱体内并位于开关单元10的一侧。助力扳手132与开关单元10的壳体转动连接。
助力扳手132具有工作端1321,工作端1321具有与助力销131配合的缺口1322。在工作端1321沿顺时针转动到一定位置时,缺口1322卡合在助力销131,再次转动助力扳手132时,缺口1322的侧壁抵压在助力销131上,助力销131作为一个支撑点支撑助力扳手132再次转动,以将开关单元从壳体中拉出。
作为一个可选的方案,助力扳手132还包括手柄1323。手柄1323与工作端1321可拆卸的连接。在需要使用助力扳手132时,可将手柄1323与工作端1321固定;在不需要使用助力扳手132时,可将手柄1323拆卸下来。从而可减少助力结构13占用的空间。
作为一个可选的方案,如图12所以,助力结构13还包括弹性件133,弹性件133用于驱动工作端1321避让助力销。弹性件133用于驱动工作端1321处于避让的位置。在助力扳手132不使用时,弹性件133推动工作端1321避让开助力销131,在开关单元插入到箱体内时,可避免工作端1321与助力销131之间产生干扰。
作为一个可选的方案,弹性件133可为扭簧、碟簧、压簧等不同的弹性件。
参考图13及图14,图13示出了本申请实施例提供的插接箱的电源模块与壳体的分解示意图。图14示出了风扇与壳体的分解示意图。电源模块70设置在本体的左侧板。在具体装配时,一并参考图9及图13,左侧板213包括第一部分21132和第二部分21131。第一部分21132和第二部分21131之间分别可单独拆卸。当电源模块70损坏时,可将第一部分21132从箱体中拆卸下来,从而不用讲整个插接箱取下即可更换电源模块70。在风扇60出现故障时,可直接将第二部分21131拆卸下来,即可更换风扇60,无需拆分整个插接箱,方便风扇60维修以及更换。
图15所示,图15示出了第一连接端子22的结构示意图。第一连接端子22设置在本体的下侧板2112。第一连接端子22的个数可为多个,具体与主路母线的个数一一对应。示例性的,第一连接端子22采用常见的鸭嘴型连接端子。第一连接端子22的内层导体为铜合金,具有良好的导电性能;第一连接端子22的外层为不锈钢片。通过不锈钢片保护内层的铜合金。另外还提通过不锈钢片提供铜合金夹持主路母线的力。
第二连接端子27设置在箱体的右侧板2111侧。第二铜排延伸到右侧板2111外的第二连接端与第二连接端子27连接。第二连接端子27可采用不同类型的连接端子,如第二连接端子27可采用母线槽连接器,或者其他类型的连接器。
由上述描述可看出,第一连接端子位于箱体的第一表面,第二连接端子位于箱体的第二表面,第一表面和第二表面为相邻的两个表面。上述第一表面为下侧板外露在箱体外的表面;第二表面为右侧板外露在箱体外的表面。在采用上述方式设置时,第一连接端子和第二连接端子位于箱体的不同侧,方便主路母线和支路母线布线。另外,主路母线和支路母线在与插接箱配合时,也不会影响到其他部件的使用,如开关单元的插拔、监控模块的插拔、电源模块或者风扇的拆卸维修等。
作为一个可选的方案,第二连接端子的设置位置还可位于其他的表面,如上侧板、下侧板或者左侧板等其他表面。在具体设置第二连接端子的出线方向时可根据插接箱内其他部件的设置方式合理进行规划,只需要避让开第一连接端子即可。
通过上述描述可看出,本申请实施例提供的插接箱可直接与主路母线和支路母线连接,从而简化了主路母线和支路母线之间的连接结构,方便了数据中心中不同类型母线的连接。另外,还降低了失效点。采用开关单元可插拔的设置方式,在维修开关单元时,无需将整个插接箱取下,降低了维修难度。
本申请实施例还提供了一种数据中心,该数据中心包括密集型母线,密集型母线包括两种类型的母线:主路母线和支路母线。
主路母线沿数据中心延伸,作为主干路提供电能。支路母线作为分支结构,用于给不同的设备进行供电。参考图3所示的插接箱的应用示意图,在主路母线与支路母线连接时,主路母线通过插接箱与支路母线连接,实现主路母线和支路母线的导电连通。
数据中心采用的插接箱为上述任一项的插接箱,每个插接箱的第一连接端子与主路母线连接,第二连接端子与对应的支路母线连接。在采用上述结构时,通过插接箱采用两个连接端子分别与主路母线和支路母线连接,从而简化了主路母线和支路母线之间的连接结构,方便了数据中心中不同类型母线的连接。另外,采用两个连接端子即可实现主路母线和支路母线的连接,降低了失效点。采用开关单元可插拔的设置方式,在维修开关单元时,无需将整个插接箱取下,降低了维修难度。
显然,本领域的技术人员可以对本申请进行各种改动和变型而不脱离本申请的精神和 范围。这样,倘若本申请的这些修改和变型属于本申请权利要求及其等同技术的范围之内,则本申请也意图包含这些改动和变型在内。

Claims (11)

  1. 一种插接箱,其特征在于,所述插接箱应用于数据中心的密集母线连接;所述插接箱包括:箱体,与所述箱体固定连接并用于连接主路母线的第一连接端子,与所述箱体固定连接并用于连接支路母线的第二连接端子;
    所述插接箱还包括开关单元、第一连接器和第二连接器;其中,所述开关单元与所述箱体可插拔连接;所述开关单元通过所述第一连接器与所述第一连接端子导电连通,所述开关单元通过所述第二连接器与所述第二连接端子导电连通。
  2. 如权利要求1所述的插接箱,其特征在于,所述第一连接器包括第一插座和第一插针;所述第二连接器包括第二插座和第二插针;
    所述第一插座和所述第二插座分别与所述第一连接端子及第二连接端子一一对应连接;
    所述第一插针和第二插针分别与所述开关单元导电连通;
    在所述开关单元固定在所述箱体内时,所述第一插针一一对应插入所述第一插座并导电连通;所述第二插针一一对应插入所述第二插座并导电连通。
  3. 如权利要求2所述的插接箱,其特征在于,所述第一插座通过第一铜排与所述第一连接器连接;所述第二插座通过第二铜排与所述第二连接器连接。
  4. 如权利要求3所述的插接箱,其特征在于,还包括防雷器以及防雷空开,所述防雷器通过所述防雷空开与所述第二铜排连接。
  5. 如权利要求1~4任一项所述的插接箱,其特征在于,还包括监控电路;所述监控电路包括用于检测所述第二连接端子电流和/或电压的检测模块;与所述检测模块导电连通的电路板;以及与所述电路板插拔连接的监控模块。
  6. 如权利要求5所述的插接箱,其特征在于,所述开关单元包括与所述箱体插拔连接的壳体以及断路器开关;其中,
    所述断路器开关通过连接件固定在所述壳体内;
    所述监控模块与所述壳体插拔连接,且在所述开关单元固定在所述箱体内时,所述监控模块与所述电路板导电连通。
  7. 如权利要求5或6所述的插接箱,其特征在于,还包括电源模块,所述电源模块与所述第一连接端子导电连通,且所述电源模块与所述监控电路连接并用于给所述监控电路供电。
  8. 如权利要求1~7任一项所述的插接箱,其特征在于,还包括助力销以及用于助力拔出所述开关单元的助力扳手;其中,
    所述助力销设置在所述箱体;
    所述助力扳手包括工作端及与所述工作端可拆卸连接的手柄;其中,所述工作端与所述开关单元转动连接,所述工作端具有与所述助力销配合的缺口;
    所述助力扳手还包括弹性件,所述弹性件用于驱动所述工作端避让所述助力销;
    在拔出所述开关单元时,所述工作端克服所述弹性件的弹性力,且所述缺口抵压在对应的助力销。
  9. 如权利要求1~8任一项所述的插接箱,其特征在于,所述箱体具有相邻的第一表面和第二表面;其中,
    所述第一连接端子位于所述第一表面,所述第二连接端子位于所述第二表面。
  10. 如权利要求1~9任一项所述的插接箱,其特征在于,还包括风扇,所述风扇与所述壳体可拆卸的固定连接,且所述风扇的出风方向朝向所述第一连接器。
  11. 一种数据中心,其特征在于,包括主路母线、至少一个插接箱及与每个插接箱一一对应的支路母线;其中,
    所述插接箱为如权利要求1~10任一项所述的插接箱;
    每个插接箱的第一连接端子与所述主路母线连接,第二连接端子与对应的支路母线连接。
PCT/CN2021/118306 2020-10-28 2021-09-14 一种插接箱及数据中心 WO2022089068A1 (zh)

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