WO2022062084A1 - 影像采集装置 - Google Patents

影像采集装置 Download PDF

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Publication number
WO2022062084A1
WO2022062084A1 PCT/CN2020/126646 CN2020126646W WO2022062084A1 WO 2022062084 A1 WO2022062084 A1 WO 2022062084A1 CN 2020126646 W CN2020126646 W CN 2020126646W WO 2022062084 A1 WO2022062084 A1 WO 2022062084A1
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WO
WIPO (PCT)
Prior art keywords
lens
light source
hole
fastener
imaging camera
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2020/126646
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English (en)
French (fr)
Inventor
罗涛
王功堂
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
AAC Optics Shenzhen Co Ltd
Original Assignee
AAC Optics Shenzhen Co Ltd
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Filing date
Publication date
Application filed by AAC Optics Shenzhen Co Ltd filed Critical AAC Optics Shenzhen Co Ltd
Publication of WO2022062084A1 publication Critical patent/WO2022062084A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N23/00Cameras or camera modules comprising electronic image sensors; Control thereof
    • H04N23/50Constructional details
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N23/00Cameras or camera modules comprising electronic image sensors; Control thereof

Definitions

  • the utility model relates to the technical field of appearance defect detection, in particular to an image acquisition device.
  • an image acquisition device is usually used to detect the appearance defects of the product.
  • a set of vision modules is installed in one station of this kind of image acquisition device to collect the defects of one position of the product.
  • many stations are required, so the space occupied by the detection device will be large, and the hardware cost will be increased. will also be high.
  • image acquisition devices that use an array zoom lens, and use software to control the array zoom lens to zoom quickly, but the price of a set of vision modules is very expensive, which greatly increases the cost of factory inspection.
  • the purpose of the present utility model is to provide an image acquisition device; the image acquisition device has multiple imaging effects, can replace the traditional single-station single-picture acquisition method, can greatly save space, and improve the utilization rate of the visual module; and , save the hardware cost and make the detection cost low.
  • An image acquisition device comprising an imaging camera, a lens and a light source arranged in sequence from top to bottom, the lens and the imaging camera are coaxially arranged, so that the light passing through the lens can be focused on the photosensitive chip of the imaging camera ;and
  • the driving mechanism is preset with a moving point, and the driving mechanism drives the imaging camera and the lens to perform point movement in the longitudinal direction, so that the imaging camera performs image acquisition at the moving point.
  • the driving mechanism includes a servo motor and a screw module
  • the screw module is arranged on the power output shaft of the servo motor
  • the imaging camera and the lens are connected to the screw module Group.
  • the image capturing device further includes a carrier board, the carrier board is connected to the moving part of the driving mechanism, and the imaging camera and the lens are arranged on the carrier board.
  • the image capture device further includes a stabilizer for fixing the lens, the stabilizer is disposed on the carrier plate and is disposed corresponding to the lens.
  • the stabilizer includes a first hoop block and a second hoop block connected to the carrier plate, the first hoop block has a semi-circular groove, and the second hoop block is far away from the A side portion of the carrier plate has a corresponding semi-circular groove, and the first hoop block and the second hoop block are butted and connected.
  • the light source includes a first ring light source and a second ring light source
  • the first ring light source is disposed on the carrier plate
  • the first ring light source is close to the lens, and is connected to the lens
  • the second ring light source is arranged on the side of the first ring light source away from the lens, and is arranged coaxially with the first ring light source.
  • the image capturing device further includes a first fastener and a second connecting plate, the second connecting plate is provided with a first strip hole longitudinally, and the carrier plate is correspondingly provided with a first mounting plate a hole, the first fastener penetrates the first strip hole and the first installation hole;
  • the image capture device further includes a second fastener, a third fastener, and a second mounting plate arranged laterally, the second mounting plate is provided with a light-transmitting hole, and the first annular light source is arranged on the first ring light source.
  • the bottom of the two mounting plates, and the first annular light source corresponds to the light-transmitting hole;
  • the second mounting plate is provided with a second strip hole along its length direction, and the second connecting plate is provided with a corresponding two installation holes, the second fastener is penetrated through the second strip hole and the second installation hole;
  • the second mounting plate is provided with a third strip hole along its width direction
  • the first annular light source is provided with a third mounting hole correspondingly
  • the third fastener is penetrated through the third strip hole and The third mounting hole.
  • the image capture device further includes a frame, a fourth fastener and a third connecting plate arranged in a horizontal direction, the frame is provided with a fourth strip hole in the longitudinal direction, and the third connecting plate A fourth mounting hole is correspondingly provided on the side part of the device, and the fourth fastener is penetrated through the fourth strip hole and the fourth mounting hole;
  • the image capturing device further includes a fifth fastener, a sixth fastener, and a third mounting plate laterally disposed on the third connecting plate, and the second annular light source is disposed on the top of the third mounting plate , the third connecting plate is provided with a fifth strip hole, the third mounting plate is correspondingly provided with a fifth mounting hole, and the fifth fastener passes through the fifth strip hole and the fifth mounting hole hole;
  • the third mounting plate is provided with a sixth strip hole
  • the second annular light source is provided with a sixth mounting hole correspondingly
  • the sixth fastener is penetrated through the sixth strip hole and the sixth mounting hole .
  • the lens is a bi-telecentric lens.
  • the imaging camera is a CMOS global exposure camera.
  • the beneficial effect of the utility model is that the imaging camera, the lens and the light source are arranged in sequence from top to bottom.
  • the driving mechanism drives the imaging camera and the lens to move to the corresponding moving point according to the preset point movement signal, and turns on the light source.
  • the light emitted by the light source illuminates the product to be tested.
  • the camera performs imaging to realize the image acquisition of the product to be tested.
  • the driving mechanism drives the imaging camera and the lens to move to the corresponding moving point according to the point movement signal, and captures the image of the product to be tested.
  • the image acquisition device has a variety of imaging effects and can replace the traditional
  • the single-site single-picture collection method can greatly save space and improve the utilization rate of the vision module.
  • the hardware cost is saved, so that the detection cost is low.
  • FIG. 1 is a schematic structural diagram of an image capture device according to Embodiment 1 of the present invention.
  • FIG. 2 is a side view of the image detection device shown in FIG. 1;
  • FIG. 3 is an exploded view of the structure of the image acquisition device shown in FIG. 1;
  • FIG. 4 is an exploded view of the structure of the image acquisition device shown in FIG. 3 at place A;
  • FIG. 5 is an exploded view of the structure of the image acquisition device shown in FIG. 3 at B.
  • FIG. 5 is an exploded view of the structure of the image acquisition device shown in FIG. 3 at B.
  • an image acquisition device provided by an embodiment of the present invention includes an imaging camera 10 , a lens 20 and a light source 30 arranged in sequence from top to bottom.
  • the imaging camera 10 is coaxially disposed with the lens 20 , so that the light passing through the lens 20 can be focused on the photosensitive chip of the imaging camera 10 .
  • the image capturing device further includes a driving mechanism 40, the driving mechanism 40 is preset with a moving point, and the driving mechanism 40 drives the imaging camera 10 and the lens 20 to move longitudinally, so that the imaging camera 10 performs image acquisition at the moving point.
  • the driving mechanism 40 sets the position of the moving point, and the driving mechanism 40 can automatically drive the imaging camera 10 and the lens 20 to move to the corresponding moving point according to the point moving signal, so that the imaging camera 10 is at the moving point. Capture clear images. It can be understood that the above-mentioned moving point is a detection position that can be clearly imaged, and the moving point can be adjusted according to different products, so as to achieve the purpose of detecting different products.
  • an imaging camera 10 , a lens 20 and a light source 30 are arranged in order from top to bottom.
  • the product to be tested is placed under the lens 20 .
  • the driving mechanism 40 drives the imaging camera 10 and the lens 20 to move to the corresponding moving point according to the preset point movement signal, and turns on the light source 30.
  • the light emitted by the light source 30 illuminates the product to be tested, and the light passes through after being refracted or reflected.
  • the lens 20 is imaged on the imaging camera 10 to realize the image acquisition of the product to be tested.
  • the driving mechanism 40 drives the imaging camera 10 and the lens 20 to move to the corresponding moving point according to the point movement signal, and captures the image of the product to be tested, so that the image acquisition device has various imaging effects , which can replace the traditional single-site single-picture acquisition method, which can greatly save space and improve the utilization rate of the visual module. Moreover, the hardware cost is saved, so that the detection cost is low.
  • the driving mechanism 40 includes a servo motor 41 and a screw module 42 .
  • the screw module 42 is disposed on the power output shaft of the servo motor 41 , and the imaging camera 10 and the lens 20 are connected to the screw module 42 .
  • the servo motor 41 is activated, and the servo motor 41 drives the screw module 42 to move according to the point movement signal, thereby driving the imaging camera 10 and the lens 20 to move to the corresponding moving point. bit to capture images of the product under test.
  • the servo motor 41 and the screw module 42 are used as driving power sources to drive the imaging camera 10 and the lens 20 to move in point position, which can increase the precision and accuracy of the point position movement of the lens 20 .
  • the servo motor 41 can adjust the input signal through signal feedback, so as to quickly and accurately move the lens 20 in the longitudinal direction.
  • the signal of the servo motor 41 has strong anti-interference ability, stability, response speed and ability to adapt to sudden changes in load, so the servo motor 41 can provide higher precision and better stability, so that the 20-point movement of the lens can be increased. precision and accuracy.
  • the longitudinal movable range of the lens 20 is 54 mm.
  • the time-consuming of adjacent image points can reach 30ms, and the repeated positioning accuracy can reach 0.003mm.
  • the driving mechanism 40 can also be an air cylinder, a hydraulic cylinder, a synchronous pulley assembly, or the like. As long as the driving mechanism 40 can drive the imaging camera 10 and the lens 20 to perform point movement in the longitudinal direction, the details will not be described here.
  • the image capture device further includes a carrier board 50 .
  • the carrier board 50 is connected to the moving parts of the driving mechanism 40 , and the imaging camera 10 and the lens 20 are arranged on the carrier board 50 .
  • the moving parts of the drive mechanism 40 refer to the parts in the drive mechanism 40 that can move longitudinally.
  • the screw nuts of the screw module 42 are the moving parts.
  • the carrier plate 50 is detachably connected to the moving parts of the driving mechanism 40 .
  • the carrier plate 50 is detachably mounted on the moving part of the driving mechanism 40 by screws or the like. In this way, it is convenient to disassemble and replace different carrier boards 50, and the use is convenient and flexible.
  • the carrier plate 50 may also be fixed to the moving part of the driving mechanism 40, for example, the carrier plate 50 is welded to the moving part of the driving mechanism 40, which is not limited thereto.
  • the image capturing device further includes a fixing member 60 for fixing the lens 20 .
  • the stabilizer 60 is disposed on the carrier plate 50 and is disposed corresponding to the lens 20 . By arranging the stabilizer 60, the stabilizer 60 can strengthen the fixation of the lens 20, reduce the image quality caused by vibration during the movement, and ensure the stability of the image capture during the movement.
  • the stabilizer 60 is detachably connected to the carrier board 50 .
  • the stabilizer 60 is mounted on the carrier board 50 by screws or the like. In this way, it is convenient to adjust the installation position of the stabilizer 60 according to the detection requirement, and then adjust the position of the lens 20, which is convenient and flexible to use.
  • the stabilizer 60 is a fixing hoop.
  • the fixing hoop includes a first hoop block 61 and a second hoop block 62 for connecting the carrier plate 50 .
  • the first hoop block 61 has a semicircular groove
  • the side of the second hoop block 62 away from the carrier plate 50 corresponds to It has a semicircular groove
  • the first hoop block 61 and the second hoop block 62 are connected in butt joint.
  • the lens 20 When installing the lens 20, open or remove the first hoop block 61, fit one side of the lens 20 to the groove wall of the semicircular groove of the second hoop block 62, and then close or install the first hoop block 61, The other side of the lens 20 is attached to the groove wall of the semi-circular groove of the first hoop block 61 , so that the lens 20 can be installed on the stabilizer 60 to realize the strengthening and fixing of the lens 20 .
  • the first hoop block 61 and the second hoop block 62 can be opened and closed.
  • one end of the first hoop block 61 is hinged with one side of the second hoop block 62 with a semicircular groove, and the other end of the first hoop block 61 and the other side of the second hoop block 62 with a semicircular groove
  • the first hoop block 61 and the second hoop block 62 are detachably connected.
  • first stop pin holes or first threaded holes that cooperate with each other
  • second pin-stop hole or a second threaded hole that cooperates with each other
  • the groove walls of the semicircular grooves of the first hoop block 61 and the second hoop block 62 are provided with anti-skid pads.
  • the anti-skid pad is a rubber pad, a silicone pad, or the like.
  • the anti-slip pad can play an anti-slip effect, increase the friction between the outer surface of the lens 20 and the first hoop block 61 and the second hoop block 62, thereby further strengthening the fixation of the lens 20 and reducing the vibration during the movement.
  • High-quality images can effectively ensure the stability of image acquisition during the movement process.
  • FIG. 3 shows an exploded view of the structure of the image capturing apparatus shown in FIG. 1 .
  • the image capturing device further includes a first fixing member and a first connecting plate 70 .
  • the first connecting plate 70 is longitudinally provided with a first guide strip hole 71
  • the carrier plate 50 is correspondingly provided with a first fixing hole 51 .
  • the image capturing device further includes a second fixing member and a first mounting plate 72.
  • the first mounting plate 72 is disposed on the side of the first connecting plate 70 away from the carrier plate 50, and the first mounting plate 72 is provided with a plurality of intervals in the horizontal and vertical directions.
  • the second fixing hole 721 is provided, and the second fixing member passes through the second fixing hole 721 .
  • the imaging camera 10 and the lens 20 can be coaxially arranged with the fixing member 60, so that the light can be focused on the photosensitive chip of the imaging camera 10 through the lens 20; on the other hand, the imaging camera 10 can be adjusted according to the detection requirements. installation location.
  • the light source 30 includes a first annular light source 31 and a second annular light source 32 .
  • the first ring light source 31 is arranged on the carrier board 50
  • the first ring light source 31 is arranged close to the lens 20 and is coaxial with the lens 20
  • the second ring light source 32 is arranged on the side of the first ring light source 31 away from the lens 20 and is coaxial with the first ring light source 31 .
  • the light source 31 is arranged coaxially.
  • the product to be tested When the product to be tested needs to be imaged, the product to be tested is placed between the first ring light source 31 and the second ring light source 32, and the light emitted by the first ring light source 31 illuminates the product to be tested from the top of the product to be tested. After being reflected, it passes through the lens 20 and is imaged on the photosensitive chip of the imaging camera 10, so that defects such as foreign objects, white bright spots, and black spots in the product to be tested can be clearly imaged.
  • the light emitted by the second ring light source 32 is irradiated on the product to be tested upward from the bottom of the product to be tested, after being refracted, it passes through the lens 20 and is imaged on the photosensitive chip of the imaging camera 10, so that the product to be tested can be scratched , demoulding and other defects are clearly imaged. In this way, the appearance defects of the product to be tested can be collected more comprehensively, so as to ensure the comprehensiveness of appearance inspection.
  • the driving mechanism 40 drives the imaging camera 10 and the lens 20 to move to different moving points according to the point movement signal, so as to selectively turn on the first ring light source 31 and/or the second ring light source 32 , to better capture the appearance defects of the product to be tested.
  • the product to be tested is an aspherical plastic product or the like, and a first ring light source 31 with a 75° angle and a second ring light source 32 with a 75° angle are used.
  • the 75° first ring light source 31 and the 75° second ring light source 32 refer to the angle between the light source 30 and the horizontal direction of the light source 30 in the light-emitting direction of the lamp beads being 75°.
  • Lens 20 Lens 20 In other embodiments, the image acquisition device can also perform appearance inspection on other types of products, such as aspheric glass products, spherical plastic products, spherical glass products, and the like.
  • FIG. 4 shows an exploded view of the structure of the image capturing device shown in FIG. 3 at position A.
  • the image capturing device further includes a first fastener and a second connecting plate 80 .
  • the second connecting plate 80 is longitudinally provided with a first strip hole 81
  • the carrier plate 50 is correspondingly provided with a first mounting hole 52
  • the first fastener is inserted through the first strip hole 81 and the first mounting hole 52 .
  • the image capture device further includes a second fastener, a third fastener, and a second mounting plate 82 arranged laterally.
  • the second mounting plate 82 is provided with a light-transmitting hole 821 , and the first annular light source 31 is provided on the second mounting plate 82 . and the first ring light source 31 corresponds to the light-transmitting hole 821 .
  • the second mounting plate 82 is provided with a second strip hole 822 along its length direction, the second connecting plate 80 is correspondingly provided with a second mounting hole, and the second fastener passes through the second strip hole 822 and the second mounting hole .
  • the second mounting plate 82 is provided with a third strip hole 823 along its width direction, the first annular light source 31 is provided with a third mounting hole 311 correspondingly, and a third fastener is passed through the third strip hole 823 and the third mounting hole hole 311. In this way, according to the positions of the imaging camera 10 and the lens 20 , the position of the first ring light source 31 can be adjusted in the three dimensional directions of XYZ until the first ring light source 31 is adjusted to an appropriate lighting position.
  • the length direction of the second mounting plate 82 refers to the side where the second mounting plate 82 is connected to the second connecting plate 80
  • the width direction of the second mounting plate 82 refers to the second mounting plate 82 and the second connecting plate 80 . 80 vertical sides.
  • strip-shaped holes may also be provided in the carrier board 50, and mounting holes may be provided in the second connection board 80; or, strip-shaped holes may be provided in both the carrier board 50 and the second connection board 80; A plurality of installation holes are arranged at intervals in the height direction of the board 50 , and a plurality of installation holes are also arranged at intervals along the height direction of the second connecting plate 80 .
  • the above-mentioned alternative solutions can also be used in the second connecting plate 80 , the second mounting plate 82 and the first annular light source 31 .
  • FIG. 5 shows an exploded view of the structure of the image acquisition device shown in FIG. 3 at B.
  • the image capturing device further includes a frame 90 , a fourth fastener and a third connecting plate 92 arranged laterally.
  • the frame 90 is longitudinally provided with a fourth strip hole 91
  • a side portion of the third connecting plate 92 is provided with a fourth mounting hole correspondingly
  • a fourth fastener is passed through the fourth strip hole 91 and the fourth mounting hole.
  • the image capturing device further includes a fifth fastener, a sixth fastener, and a third mounting plate 93 laterally disposed on the third connecting plate 92 , and the second annular light source 32 is disposed on the top of the third mounting plate 93 .
  • the third connecting plate 92 is provided with a fifth strip hole 921
  • the third mounting plate 93 is correspondingly provided with a fifth mounting hole 931
  • a fifth fastener is inserted through the fifth strip hole 921 and the fifth mounting hole 931 .
  • the third mounting plate 93 is provided with a sixth strip hole 932
  • the second ring light source 32 is correspondingly provided with a sixth mounting hole 321
  • the sixth fastener is inserted through the sixth strip hole 932 and the sixth mounting hole 321 .
  • the second connecting plate 92 can be moved. Adjustment of the position of the ring light source 32 in the Z-axis direction.
  • the third mounting plate 93 so that the fifth mounting holes 931 of the third mounting plate 93 correspond to different positions of the fifth strip holes 921 of the third connecting plate 92, the position of the second ring light source 32 in the X-axis direction can be realized. Adjustment.
  • mounting holes may also be provided in the rack 90, and strip holes may be provided in the third connecting plate 92; or, both the rack 90 and the third connecting plate 92 may be provided with strip holes;
  • a plurality of installation holes are arranged at intervals in the height direction of the frame 90 , and a plurality of installation holes are also arranged at intervals along the height direction of the third connecting plate 92 .
  • the above-mentioned alternative solutions can also be used in the third connecting plate 92 , the third mounting plate 93 and the second annular light source 32 .
  • the imaging camera 10 is fixedly connected to the top of the lens 20 . In this way, instability brought about during operation can be reduced.
  • the lens 20 is a bi-telecentric lens 20 .
  • the telecentricity of the bi-telecentric lens 20 is small, the resolution is high, and the degree of distortion is almost zero; the double telecentricity of the object side and the image side is set, and the light projection rate is high; within the range of the depth of field, there is no change in magnification.
  • the use of the low-depth and high-resolution bi-telecentric lens 20 can ensure that small-sized items or small defects can be clearly imaged, thereby ensuring the accuracy of the appearance performance detection of the product to be tested.
  • imaging camera 10 is a CMOS global exposure camera. In this way, using the CMOS global exposure camera for image acquisition can ensure that the image of the product to be tested can be obtained quickly and stably.
  • first and second are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with “first”, “second” may expressly or implicitly include at least one of that feature.
  • plurality means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.
  • the terms “installation”, “connection”, “connection”, “fixed” and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection connected, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication between two elements or the interaction between the two elements, unless otherwise clearly defined.
  • the specific meanings of the above terms in the present invention can be understood according to specific situations.
  • a first feature "on” or “under” a second feature may be in direct contact with the first and second features, or the first and second features through an intermediary indirect contact.
  • the first feature being “above”, “over” and “above” the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature.
  • the first feature being “below”, “below” and “below” the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.

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Abstract

影像采集装置,包括从上至下依次设置的成像相机(10)、镜头(20)及光源(30)。成像相机(10)与镜头(20)同轴设置,使经镜头(20)的光线能够聚焦于成像相机(10)的感光芯片。影像采集装置还包括驱动机构(40),驱动机构(40)预设有移动点位,驱动机构(40)驱动成像相机(10)及镜头(20)在纵向进行点位移动,使成像相机(10)在移动点位进行影像采集。通过在影像采集装置中设置驱动机构(40),驱动机构(40)根据点位移动信号驱动成像相机(10)及镜头(20)运动至相应的移动点位,对待测产品进行影像采集。该影像采集装置具有多种成像效果,可取代传统的单站单张图片采集的方式,节省空间,提高视觉模块的利用率,降低成本。

Description

影像采集装置 技术领域
本实用新型涉及外观缺陷检测技术领域,特别是涉及一种影像采集装置。
背景技术
产品在生产的过程中,有很多来自于前道工序造成的缺陷。在出厂前,需要对产品的外观进行检测,确保产品的外观达到要求。传统的检测手段更多依赖于人工检测,人长时间在强光下低头看显微镜,容易造成眼睛和颈部的伤害;而且,检测稳定性不高,存在质量隐患。
针对上述的问题,通常采用影像采集装置来对产品的外观缺陷进行检测。该种影像采集装置的一个工站安置一套视觉模块,来采集产品一个位置的缺陷,当面对产品多位置缺陷检测就需要很多工站,这样检测装置占据的空间会很大,而且硬件成本也会很高。另外,也有影像采集装置采用阵列变焦镜头,利用软件控制阵列变焦镜头快速地变焦,但是一套视觉模块的价格非常昂贵,极大的增加了工厂检测成本。
技术问题 技术解决方案 有益效果
本实用新型的目的在于提供一种影像采集装置;该影像采集装置具有多种成像效果,可取代传统的单站单张图片采集的方式,能够极大节省空间,提高视觉模块的利用率;并且,节省硬件成本,使检测成本低。
本实用新型的技术方案如下:
一种影像采集装置,包括从上至下依次设置的成像相机、镜头及光源,所述镜头及所述成像相机同轴设置,使经所述镜头的光线能够聚焦于所述成像相机的感光芯片;及
驱动机构,预设有移动点位,所述驱动机构驱动所述成像相机及所述镜头在纵向进行点位移动,使所述成像相机在所述移动点位进行影像采集。
下面进一步对技术方案进行说明:
在其中一个实施例中,所述驱动机构包括伺服电机及丝杆模组,所述丝杆模组设于所述伺服电机的动力输出轴,所述成像相机及镜头连接于所述丝杆模组。
在其中一个实施例中,所述影像采集装置还包括载板,所述载板连接于所述驱动机构的运动部件,所述成像相机及所述镜头设于所述载板。
在其中一个实施例中,所述影像采集装置还包括用于固定所述镜头的稳固件,所述稳固件设于所述载板,且对应所述镜头设置。
在其中一个实施例中,所述稳固件包括第一箍块及连接所述载板的第二箍块,所述第一箍块具有半圆形凹槽,所述第二箍块远离所述载板的侧部对应具有半圆形凹槽,且所述第一箍块及所述第二箍块对合连接。
在其中一个实施例中,所述光源包括第一环形光源及第二环形光源,所述第一环形光源设于所述载板,所述第一环形光源靠近所述镜头,且与所述镜头同轴设置;所述第二环形光源设于所述第一环形光源远离所述镜头的一侧,且与所述第一环形光源同轴设置。
在其中一个实施例中,所述影像采集装置还包括第一紧固件及第二连接板,所述第二连接板纵向设有第一条形孔,所述载板对应设有第一安装孔,所述第一紧固件穿设于所述第一条形孔及所述第一安装孔;
所述影像采集装置还包括第二紧固件、第三紧固件及横向设置的第二安装板,所述第二安装板设有透光孔,所述第一环形光源设于所述第二安装板的底部,且所述第一环形光源与所述透光孔相对应;所述第二安装板沿其长度方向设有第二条形孔,所述第二连接板对应设有第二安装孔,所述第二紧固件穿设于所述第二条形孔及所述第二安装孔;
所述第二安装板沿其宽度方向设有第三条形孔,所述第一环形光源对应设有第三安装孔,所述第三紧固件穿设于所述第三条形孔及第三安装孔。
在其中一个实施例中,所述影像采集装置还包括机架、第四紧固件及横向设置的第三连接板,所述机架纵向设有第四条形孔,所述第三连接板的侧部对应设有第四安装孔,所述第四紧固件穿设于所述第四条形孔及第四安装孔;
所述影像采集装置还包括第五紧固件、第六紧固件及横向设于所述第三连接板的第三安装板,所述第二环形光源设于所述第三安装板的顶部,所述第三连接板设有第五条形孔,所述第三安装板对应设有第五安装孔,所述第五紧固件穿设于所述第五条形孔及第五安装孔;
所述第三安装板设有第六条形孔,所述第二环形光源对应设有第六安装孔,所述第六紧固件穿设在所述第六条形孔及第六安装孔。
在其中一个实施例中,所述镜头为双远心镜头。
在其中一个实施例中,所述成像相机为CMOS全局曝光相机。
本实用新型的有益效果在于:从上至下依次设置成像相机、镜头及光源。需要检测待测产品的外观性能时,将待测产品放置于镜头的下方。驱动机构根据预设的点位移动信号驱动成像相机及镜头运动至相应的移动点位,并打开光源,光源发出的光照射在待测产品,光线经折射或反射后穿过镜头,并在成像相机进行成像,实现待测产品的影像采集。通过在影像采集装置设置驱动机构,驱动机构根据点位移动信号驱动成像相机及镜头运动至相应的移动点位,对待测产品进行影像采集,这样该影像采集装置具有多种成像效果,可取代传统的单站单张图片采集的方式,能够极大节省空间,提高视觉模块的利用率。并且,节省硬件成本,使检测成本低。
附图说明
图1为本实用新型中实施例一的影像采集装置的结构示意图;
图2为图1所示的影像检测装置的侧视图;
图3为图1所示的影像采集装置的结构分解图;
图4为图3所示的影像采集装置在A处的结构分解图;
图5为图3所示的影像采集装置在B处的结构分解图。
附图标记说明:
10、成像相机;20、镜头;30、光源;31、第一环形光源;311、第三安装孔;32、第二环形光源;321、第六安装孔;40、驱动机构;41、伺服电机;42、丝杆模组;50、载板;51、第一固定孔;52、第一安装孔;60、稳固件;61、第一箍块;62、第二箍块;70、第一连接板;71、第一导向条孔;72、第一安装板;721、第二固定孔;80、第二连接板;81、第一条形孔;82、第二安装板;821、透光孔;822、第二条形孔;823、第三条形孔;90、机架;91、第四条形孔;92、第三连接板;921、第五条形孔;93、第三安装板;931、第五安装孔;932、第六条形孔。
本发明的实施方式
为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合附图对本实用新型的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本实用新型。但是本实用新型能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似改进,因此本实用新型不受下面公开的具体实施例的限制。
参阅图1和图2,本实用新型一实施例提供的影像采集装置,包括从上至下依次设置的成像相机10、镜头20及光源30。成像相机10与镜头20同轴设置,使经镜头20的光线能够聚焦于成像相机10的感光芯片。影像采集装置还包括驱动机构40,驱动机构40预设有移动点位,驱动机构40驱动成像相机10及镜头20在纵向进行点位移动,使成像相机10在移动点位进行影像采集。
需要说明的是,驱动机构40设置移动点位的位置,驱动机构40便可根据点位移动信号自动驱动成像相机10及镜头20运动至相应的移动点位,以使成像相机10在该移动点位采集清晰的影像。即可理解为,上述的移动点位为可清晰成像的检测位置,该移动点位可以根据不同产品进行调整的,以便达到检测不同产品的目的。
上述影像采集装置,从上至下依次设置成像相机10、镜头20及光源30。需要检测待测产品的外观性能时,将待测产品放置于镜头20的下方。驱动机构40根据预设的点位移动信号驱动成像相机10及镜头20运动至相应的移动点位,并打开光源30,光源30发出的光照射在待测产品,光线经折射或反射后穿过镜头20,并在成像相机10进行成像,实现待测产品的影像采集。通过在影像采集装置设置驱动机构40,驱动机构40根据点位移动信号驱动成像相机10及镜头20运动至相应的移动点位,对待测产品进行影像采集,这样该影像采集装置具有多种成像效果,可取代传统的单站单张图片采集的方式,能够极大节省空间,提高视觉模块的利用率。并且,节省硬件成本,使检测成本低。
在一个实施例中,参阅图1和图2,驱动机构40包括伺服电机41及丝杆模组42。丝杆模组42设于伺服电机41的动力输出轴,成像相机10及镜头20连接于丝杆模组42。需要检测待测产品的外观性能时,启动伺服电机41,伺服电机41根据点位移动信号驱动丝杆模组42运动,进而带动成像相机10及镜头20运动至相应的移动点位,在移动点位来采集待测产品的影像。将伺服电机41及丝杆模组42作为驱动动力源,来驱动成像相机10及镜头20进行点位移动,这样可增加镜头20点位移动的精度及准确性。
需要说明的是,相比于步进电机,伺服电机41能够通过信号反馈来调整输入信号,从而快速精确地使镜头20在纵向进行移动。而且,伺服电机41信号的抗干扰能力、稳定性、响应速度及适应载荷急骤变化能力强,故伺服电机41能提供更高的精度及更好的稳定性,如此便可增加镜头20点位移动的精度及准确性。
具体地,使用如上所述的驱动机构40,镜头20纵向可移动范围为54mm。影像采集过程中,相邻影像点位移动耗时可达到30ms,重复定位精度可达0.003mm。
当然,在其它实施例中,驱动机构40也可为气缸、液压缸、同步带轮组件等。只要驱动机构40能够驱动成像相机10及镜头20在纵向进行点位移动即可,在此不再详述。
在一个实施例中,参阅图1和图2,影像采集装置还包括载板50。载板50连接于驱动机构40的运动部件,成像相机10及镜头20设于载板50。可以理解的是,驱动机构40的运动部件是指驱动机构40中能够纵向移动的部件,例如在上述的驱动机构40中,丝杆模组42的丝杆螺母即为运动部件。通过设置载板50,载板50可提供一个较大的安装面,便于安装成像相机10及镜头20。
进一步地,载板50可拆卸地连接于驱动机构40的运动部件。具体地,载板50通过螺钉等可拆卸地安装在驱动机构40的运动部件。如此,便于拆卸更换不同的载板50,使用方便且灵活。当然,在其它实施例中,载板50也可固定在驱动机构40的运动部件,例如载板50焊接在驱动机构40的运动部件,不以此为限。
在一个实施例中,参阅图1和图2,影像采集装置还包括用于固定镜头20的稳固件60。稳固件60设于载板50,且对应镜头20设置。通过设置稳固件60,稳固件60可加强镜头20的固定,降低运动过程中震动对成像质量的影像,保证移动过程中影像采集的稳定性。
进一步地,稳固件60可拆卸地连接于载板50。具体地,稳固件60通过螺钉等安装在载板50。如此,便于根据检测需求调整稳固件60的安装位置,进而调整镜头20所在的位置,使用方便且灵活。
在一个实施例中,参阅图1和图2,稳固件60为固定箍。具体地,固定箍包括第一箍块61及用于连接载板50的第二箍块62,第一箍块61具有半圆形凹槽,第二箍块62远离载板50的侧部对应具有半圆形凹槽,且第一箍块61及第二箍块62对合连接。安装该镜头20时,打开或拆下第一箍块61,将镜头20的一侧贴合于第二箍块62的半圆形凹槽的槽壁,再闭合或安装第一箍块61,使镜头20的另一侧贴合于第一箍块61的半圆形凹槽的槽壁,如此便可将镜头20安装在稳固件60,实现镜头20的加强固定。
具体地,参阅图1和图2,第一箍块61与第二箍块62之间可开合连接。例如,第一箍块61的一端与第二箍块62具有半圆形凹槽的一侧铰接,第一箍块61的另一端与第二箍块62具有半圆形凹槽的另一侧设有相互配合的止销孔或螺纹孔。或者,第一箍块61与第二箍块62之间可拆卸连接。例如,第一箍块61的一端与第二箍块62具有半圆形凹槽的一侧设有相互配合的第一止销孔或第一螺纹孔,第一箍块61的另一端与第二箍块62具有半圆形凹槽的另一侧设有相互配合的第二止销孔或第二螺纹孔。
进一步地,第一箍块61及第二箍块62的半圆形凹槽的槽壁设有防滑垫。具体地,防滑垫为橡胶垫、硅胶垫等。通过设置防滑垫,防滑垫可起到防滑的作用,增加镜头20外表面与第一箍块61及第二箍块62的摩擦力,从而进一步加强镜头20的固定,降低运动过程中震动对成像质量的影像,有效地保证移动过程中影像采集的稳定性。
在一个实施例中,参阅图3,图3示出了图1所示的影像采集装置的结构分解图。影像采集装置还包括第一固定件及第一连接板70。第一连接板70纵向设有第一导向条孔71,载板50对应设有第一固定孔51,第一固定件穿设在第一导向条孔71及第一固定孔51。影像采集装置还包括第二固定件及第一安装板72,第一安装板72设于第一连接板70远离载板50的一侧,第一安装板72的横向及纵向设有多个间隔设置的第二固定孔721,第二固定件穿设于第二固定孔721。如此,一方面,可配合稳固件60设置,使成像相机10及镜头20同轴设置,便于光经镜头20聚焦于成像相机10的感光芯片;另一方面,可根据检测需求,调整成像相机10的安装位置。
在一个实施例中,参阅图1和图2,光源30包括第一环形光源31及第二环形光源32。第一环形光源31设于载板50,第一环形光源31靠近镜头20且与镜头20同轴设置,第二环形光源32设于第一环形光源31远离镜头20的一侧且与第一环形光源31同轴设置。需要对待测产品进行影像采集时,将待测产品放置在第一环形光源31及第二环形光源32之间的位置,第一环形光源31发出的光从待测产品的顶部照射在待测产品上,经反射后,穿过镜头20并在成像相机10的感光芯片上成像,这样可使待测产品的异物、白亮点、黑点等缺陷清晰成像。第二环形光源32发出的光从待测产品的底部往上照射在待测产品上,经折射后,穿过镜头20并在成像相机10的感光芯片上成像,如此可使待测产品划伤痕、脱模等缺陷清晰成像。如此,可更全面地采集待测产品的外观缺陷,保证外观检测的全面性。
需要说明的是,在实际使用时,驱动机构40根据点位移动信号驱动成像相机10及镜头20运动至不同的移动点位,来选择性开启第一环形光源31和/或第二环形光源32,来更好地采集待测产品的外观缺陷。
在一个实施例中,待测产品为非球面塑料产品等,采用75°的第一环形光源31和75°的第二环形光源32。需要说明的是,75°的第一环形光源31及75°的第二环形光源32是指光源30中灯珠的发光方向光源30与水平方向的夹角为75°。镜头20镜头20在其他实施例中,该影像采集装置还可对其它类型的产品进行外观检测,例如非球面玻璃产品,球面塑料产品和球面玻璃产品等。
在一个实施例中,参阅图3和图4,图4示出了图3所示的影像采集装置在A处的结构分解图。影像采集装置还包括第一紧固件及第二连接板80。第二连接板80纵向设有第一条形孔81,载板50对应设有第一安装孔52,第一紧固件穿设于第一条形孔81及第一安装孔52。影像采集装置还包括第二紧固件、第三紧固件及横向设置的第二安装板82,第二安装板82设有透光孔821,第一环形光源31设于第二安装板82的底部,且第一环形光源31与透光孔821相对应。第二安装板82沿其长度方向设有第二条形孔822,第二连接板80对应设有第二安装孔,第二紧固件穿设于第二条形孔822及第二安装孔。第二安装板82沿其宽度方向设有第三条形孔823,第一环形光源31对应设有第三安装孔311,第三紧固件穿设于第三条形孔823及第三安装孔311。如此,可根据成像相机10及镜头20的位置,在XYZ三个维度方向调整第一环形光源31的位置,直至将第一环形光源31调整到合适的打光位置。
可以理解的是,第二安装板82的长度方向是指第二安装板82与第二连接板80连接的一边,第二安装板82的宽度方向是指第二安装板82与第二连接板80垂直的一边。
需要说明的是,参阅图3和图4,移动第二连接板80,使载板50的第一安装孔52对应于第二连接板80的第一条形孔81的不同位置,可实现第一环形光源31在Z轴方向位置的调整。移动第二安装板82,使第二连接板80的第二安装孔对应于第二安装板82的第二条形孔822的不同位置,可实现第一环形光源31在Y轴方向位置的调整。移动第一环形光源31,使第一环形光源31的第三安装孔311对应于第二安装板82的第三条形孔823的不同位置,实现第一环形光源31在X轴方向位置的调整。
当然,在其它实施例中,也可在载板50设置条形孔,在第二连接板80设置安装孔;或者,载板50及第二连接板80均设置条形孔;或者,沿载板50的高度方向间隔设置多个安装孔,沿第二连接板80的高度方向也对应间隔设置多个安装孔。另外,第二连接板80、第二安装板82及第一环形光源31中也可采用上述的替换方案。
在一个实施例中,参阅图3和图5,图5示出了图3所示的影像采集装置在B处的结构分解图。影像采集装置还包括机架90、第四紧固件及横向设置的第三连接板92。机架90纵向设有第四条形孔91,第三连接板92的侧部对应设有第四安装孔,第四紧固件穿设于第四条形孔91及第四安装孔。影像采集装置还包括第五紧固件、第六紧固件及横向设于第三连接板92的第三安装板93,第二环形光源32设于第三安装板93的顶部。第三连接板92设有第五条形孔921,第三安装板93对应设有第五安装孔931,第五紧固件穿设于第五条形孔921及第五安装孔931。第三安装板93设有第六条形孔932,第二环形光源32对应设有第六安装孔321,第六紧固件穿设在第六条形孔932及第六安装孔321。如此,可根据成像相机10及镜头20的位置,在XYZ三个维度方向调整第二环形光源32的位置,直至将第二环形光源32调整到合适的打光位置。
需要说明的是,参阅图3和图5,移动第三连接板92,使第三连接板92的第四安装孔对应于机架90的第四条形孔91的不同位置,可实现第二环形光源32在Z轴方向位置的调整。移动第三安装板93,使第三安装板93的第五安装孔931对应于第三连接板92的第五条形孔921的不同位置,可实现第二环形光源32在X轴方向位置的调整。移动第二环形光源32,使第二环形光源32的第六安装孔321对应于第三安装板93的第六条形孔932的不同位置,实现第二环形光源32在Y轴方向位置的调整。
当然,在其它实施例中,也可在机架90设置安装孔,在第三连接板92设置条形孔;或者,机架90及第三连接板92均设置条形孔;或者,沿机架90的高度方向间隔设置多个安装孔,沿第三连接板92的高度方向也对应间隔设置多个安装孔。另外,第三连接板92、第三安装板93及第二环形光源32中也可采用上述的替换方案。
在一个实施例中,参阅图1和图2,成像相机10固定连接于镜头20的顶部。如此,可减小运行过程中带来的不稳定性。
在一个实施例中,镜头20为双远心镜头20。需要说明的是,双远心镜头20的远心度小,分辨率高,近乎零失真度;物方及像方双远心设置,光投射率高;在景深范围内,无放大倍率的变化。如此,采用低景深高分辨率的双远心镜头20,能够保证小尺寸物品或者较小的缺陷能够成像清晰,从而保证待测产品外观性能检测的准确性。
在一个实施例中,成像相机10为CMOS全局曝光相机。如此,采用CMOS全局曝光相机进行影像采集,能够保证既快速又稳定地获得待测产品的影像。
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本实用新型的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。

Claims (10)

  1. 一种影像采集装置,其特征在于,包括从上至下依次设置的成像相机、镜头及光源,所述镜头及所述成像相机同轴设置,使经所述镜头的光线能够聚焦于所述成像相机的感光芯片;及
    驱动机构,预设有移动点位,所述驱动机构驱动所述成像相机及所述镜头在纵向进行点位移动,使所述成像相机在所述移动点位进行影像采集。
  2. 根据权利要求1所述的影像采集装置,其特征在于,所述驱动机构包括伺服电机及丝杆模组,所述丝杆模组设于所述伺服电机的动力输出轴,所述成像相机及镜头连接于所述丝杆模组。
  3. 根据权利要求1所述的影像采集装置,其特征在于,所述影像采集装置还包括载板,所述载板连接于所述驱动机构的运动部件,所述成像相机及所述镜头设于所述载板。
  4. 根据权利要求3所述的影像采集装置,其特征在于,所述影像采集装置还包括用于固定所述镜头的稳固件,所述稳固件设于所述载板,且对应所述镜头设置。
  5. 根据权利要求4所述的影像采集装置,其特征在于,所述稳固件包括第一箍块及连接所述载板的第二箍块,所述第一箍块具有半圆形凹槽,所述第二箍块远离所述载板的侧部对应具有半圆形凹槽,且所述第一箍块及所述第二箍块对合连接。
  6. 根据权利要求3所述的影像采集装置,其特征在于,所述光源包括第一环形光源及第二环形光源,所述第一环形光源设于所述载板,所述第一环形光源靠近所述镜头,且与所述镜头同轴设置;所述第二环形光源设于所述第一环形光源远离所述镜头的一侧,且与所述第一环形光源同轴设置。
  7. 根据权利要求6所述的影像采集装置,其特征在于,所述影像采集装置还包括第一紧固件及第二连接板,所述第二连接板纵向设有第一条形孔,所述载板对应设有第一安装孔,所述第一紧固件穿设于所述第一条形孔及所述第一安装孔;
    所述影像采集装置还包括第二紧固件、第三紧固件及横向设置的第二安装板,所述第二安装板设有透光孔,所述第一环形光源设于所述第二安装板的底部,且所述第一环形光源与所述透光孔相对应;所述第二安装板沿其长度方向设有第二条形孔,所述第二连接板对应设有第二安装孔,所述第二紧固件穿设于所述第二条形孔及所述第二安装孔;
    所述第二安装板沿其宽度方向设有第三条形孔,所述第一环形光源对应设有第三安装孔,所述第三紧固件穿设于所述第三条形孔及第三安装孔。
  8. 根据权利要求6所述的影像采集装置,其特征在于,所述影像采集装置还包括机架、第四紧固件及横向设置的第三连接板,所述机架纵向设有第四条形孔,所述第三连接板的侧部对应设有第四安装孔,所述第四紧固件穿设于所述第四条形孔及第四安装孔;
    所述影像采集装置还包括第五紧固件、第六紧固件及横向设于所述第三连接板的第三安装板,所述第二环形光源设于所述第三安装板的顶部,所述第三连接板设有第五条形孔,所述第三安装板对应设有第五安装孔,所述第五紧固件穿设于所述第五条形孔及第五安装孔;
    所述第三安装板设有第六条形孔,所述第二环形光源对应设有第六安装孔,所述第六紧固件穿设在所述第六条形孔及第六安装孔。
  9. 根据权利要求1至8任一项所述的影像采集装置,其特征在于,所述镜头为双远心镜头。
  10. 根据权利要求1至8任一项所述的影像采集装置,其特征在于,所述成像相机为CMOS全局曝光相机。
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