WO2022057757A1 - Continuous surface treatment method for hot-rolled plates/strips - Google Patents

Continuous surface treatment method for hot-rolled plates/strips Download PDF

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Publication number
WO2022057757A1
WO2022057757A1 PCT/CN2021/117943 CN2021117943W WO2022057757A1 WO 2022057757 A1 WO2022057757 A1 WO 2022057757A1 CN 2021117943 W CN2021117943 W CN 2021117943W WO 2022057757 A1 WO2022057757 A1 WO 2022057757A1
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hot
strip
coating
dust particles
rolled
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PCT/CN2021/117943
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French (fr)
Chinese (zh)
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吴玮巍
王宝森
周庆军
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宝山钢铁股份有限公司
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Publication of WO2022057757A1 publication Critical patent/WO2022057757A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/20Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0826Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/14Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/002Pretreatement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0254After-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0254After-treatment
    • B05D3/0272After-treatment with ovens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0406Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
    • B05D3/0413Heating with air
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0406Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
    • B05D3/0426Cooling with air
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B45/00Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B45/00Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B45/02Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B45/00Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B45/02Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
    • B21B45/0269Cleaning
    • B21B45/0275Cleaning devices
    • B21B45/0287Cleaning devices removing solid particles, e.g. dust, rust
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P17/00Metal-working operations, not covered by a single other subclass or another group in this subclass

Definitions

  • the invention belongs to the field of surface treatment of hot-rolled strips in the metallurgical industry, and particularly relates to a method for continuous surface treatment of hot-rolled strips and a production line therefor.
  • the method and production line of the invention can not only recover the oxide dust particles on the surface of the hot-rolled steel sheet, and turn waste into treasure, but also can continuously treat the surface of the hot-rolled steel sheet.
  • Hot rolling is one of the important production and processing procedures in steel production. Its purpose is to change the thickness of the heated billet, control its width or inner and outer diameter, and extend its length through a discontinuous or continuous rolling process, while combining the rolling process and cooling.
  • the control gives the steel the desired mechanical properties.
  • the surface of the steel is continuously oxidized to form an oxide scale.
  • the surface of hot-rolled products is covered with a layer of black oxide scale with a thickness of several microns to tens of microns. This layer of black oxide scale provides protection for hot-rolled products during production, storage and transportation, and slows down product corrosion to a certain extent.
  • Hot-rolled steel is mainly used in two aspects: one is to be used as raw material for cold rolling after pickling; the other is to directly supply users with pickling or without pickling. Affected by the increasingly fierce market competition and the increasingly strict environmental protection pressure, more and more hot-rolled materials are used directly without pickling, which also puts forward higher requirements for the protection of the oxide scale on the surface of hot-rolled materials.
  • the protective properties of the oxide scale are mainly affected by the hot rolling, coiling and cooling processes of the product.
  • the coiling temperature of hot-rolled steel sheets is generally low (often lower than the transition temperature of the eutectoid reaction of the oxide scale) and the cooling rate is generally high (often higher than the critical point for the decomposition of FeO in the oxide scale). Cooling speed), resulting in that the oxide scale of the product often contains more brittle phases, and a large number of cracks or holes will be generated in the oxide scale, which greatly reduces its protective properties, and it is easy to form black oxide scale particles or dust during the production, storage and transportation process. Corrosion produces red rust, which not only pollutes the environment, but also easily adversely affects subsequent production and product quality.
  • application number CN 200810088982.9 discloses a method for continuous production of anti-rust primer-coated steel sheets.
  • the user's primer coating process is reduced, and the hot-rolled sheet can be provided.
  • this technical solution has complicated procedures and requires pickling of the hot-rolled sheet to remove oxide scale, which is easy to cause pollution to the environment.
  • the applied primer requires high temperature baking and curing, which requires high energy consumption and high investment in fixed equipment.
  • the formed primer layer will have adverse effects on subsequent welding, forming and other user use links.
  • this method cannot solve the problem of falling oxide dust particles during the production of iron and steel products.
  • Application No. CN 200610076257.0 discloses a high - temperature common low - carbon steel anti - oxidation coating and its application.
  • the carbon reducing agent and inorganic binder are respectively ground to less than 100 mesh, mixed evenly, and then fully mixed with water and stirred evenly.
  • the coating is sprayed on the hot-state (below 1000 °C) billet before the hot rolling is heated in the furnace, and a continuous protective coating is formed on the surface of the billet under the action of high temperature, which effectively reduces the high-temperature oxidation during the transportation and soaking process of the slab before hot rolling.
  • Application No. CN 201510252212.3 discloses a protective coating for a steel billet in a hot rolling furnace, the coating can react with oxides generated by the billet itself at high temperature to obtain protective layers with different melting points, and the protective layer can effectively isolate The slab reacts with the atmosphere in the furnace.
  • the above technical solutions can only play a role in preventing oxidative burning during the hot rolling process, and obviously cannot solve the problems of falling oxide dust particles and easy rusting after hot rolling and coiling of the hot rolled sheet.
  • the oxide dust particles produced on the surface of the hot-rolled sheet are mainly composed of ferric oxide and a small amount of ferrous oxide particles.
  • Ferric oxide and ferrous oxide are important functional materials and are often used as magnetic materials. Specially made pure ferric tetroxide can be used as a raw material for audio tapes and telecommunications equipment, as well as in primers and topcoats, and even as an abrasive.
  • Nano-sized ferric oxide is one of the important raw materials for making magnetic fluids. It has important applications in magnetic sealing, biomedical and other fields, and has extremely high added value. Ferrous oxide reacts with oxygen at high temperature to form ferric oxide. At the same time, ferrous oxide itself is also used as a pigment and polishing agent, and can also be used in the manufacture of audio tapes and telecommunication equipment.
  • the purpose of the present invention is to provide a method for continuously treating the surface of a hot-rolled strip and a production line therefor.
  • the oxide dust particles on the surface of the strip steel are collected by the oxide particle recovery equipment, which facilitates the recovery and treatment of the oxide dust particles, and truly realizes the transformation of the oxide dust particles into treasures.
  • a protective coating is formed on the surface of the strip by continuous coating on the surface of the strip, which improves the corrosion resistance of the hot-rolled strip to a certain extent, while avoiding the need for hot-rolled strips. In the subsequent storage, transportation and processing, oxide dust particles are generated again to pollute the environment.
  • a first aspect of the present invention provides a method for continuously treating the surface of a hot-rolled strip, comprising the following steps:
  • S2 Collect oxide dust particles by exerting force on the oxide scale attached to the surface of the hot-rolled strip
  • the hot-rolled strip is coated by roller coating or spraying to form a coating on the surface of the hot-rolled strip; after the coating is cured, the hot-rolled strip is cooled to room temperature;
  • the oxide particle recovery device is selected from one or more of a gravity recovery device, a negative pressure recovery device, an electrostatic recovery device, and a magnetic recovery device.
  • the oxide dust particles are desorbed from the upper and lower surfaces of the strip by means of mechanical friction or mechanical vibration by means of a scraping device in the gravity recovery apparatus, and the desorbed oxide dust particles are collected by gravity into the first collection container.
  • a negative pressure is formed on the surface of the strip steel by the air extraction mechanism in the negative pressure recovery device, so that the oxide dust particles are desorbed from the surface of the strip steel, enter the air extraction port, and are sent into the second collection container through the air extraction pipeline .
  • the oxide dust particles are charged with an electrostatic charge of a different polarity from that of the third collection container by an electrostatic generator in the electrostatic recovery device, and the oxide dust particles are collected into the third collection container by electrostatic adsorption. .
  • a magnetic field is formed on the surface of the strip by the strong magnetic device in the magnetic recovery device, and the oxide dust particles are collected into the fourth collection container by the magnetic force.
  • step S3 before the hot-rolled strip is coated, impurities on the surface of the hot-rolled strip are removed by pretreatment; the pretreatment includes degreasing, air drying, pickling and phosphating. one or more of.
  • the thickness of the coating layer before curing is 1-500 ⁇ m.
  • step S3 the coating is cured by air drying at room temperature, hot air drying, ultraviolet irradiation, heating furnace heating or electromagnetic induction heating, the curing temperature is 25-200°C, and the curing time is 0.1-25min, Preferably 0.3 ⁇ 25min.
  • step S3 the coating is cooled by air cooling or natural cooling.
  • a second aspect of the present invention provides a production line that can be used in the method for continuous surface treatment of a hot-rolled strip according to the first aspect of the present invention, comprising an uncoiler (in the case of a hot-rolled strip), a welding machine, a straightening Straight machine, oxide particle recovery equipment, degreasing section, pickling section, phosphating section, coating equipment, heating equipment, cooling equipment, online testing equipment and coiling section or slitting and stacking section;
  • the oxide particle recovery device is selected from one or more of a gravity recovery device, a negative pressure recovery device, an electrostatic recovery device, and a magnetic recovery device.
  • the oxide dust particles are desorbed from the upper and lower surfaces of the strip by means of mechanical friction or mechanical vibration by means of a scraping device in the gravity recovery apparatus, and the desorbed oxide dust particles are collected by gravity into the first collection container.
  • a negative pressure is formed on the surface of the strip steel by the air extraction mechanism in the negative pressure recovery device, so that the oxide dust particles are desorbed from the surface of the strip steel, enter the air extraction port, and are sent into the second collection container through the air extraction pipeline .
  • the oxide dust particles are charged with an electrostatic charge of a different polarity from that of the third collection container by an electrostatic generator in the electrostatic recovery device, and the oxide dust particles are collected into the third collection container by electrostatic adsorption. .
  • a magnetic field is formed on the surface of the strip by the strong magnetic device in the magnetic recovery device, and the oxide dust particles are collected into the fourth collection container by the magnetic force.
  • the scraping device is a roller, a movable scraper or a brush; and/or the strong magnetic device is an electromagnet.
  • the production line further includes an information control system; the online processing speed of the production line is 3-100 m/min.
  • the method for continuously treating the surface of hot-rolled strips of the present invention and the production line therefor use oxide particle recovery equipment to collect oxide dust particles on the surface of the strip, which is convenient for the recovery and treatment of oxide dust particles and truly realizes hot rolling.
  • the oxide dust particles turn waste into treasure.
  • a protective coating is formed on the surface of the strip, which improves the corrosion resistance of the hot-rolled strip to a certain extent, while avoiding the need for hot-rolled strips.
  • the oxide scale on the surface will pollute the environment by generating oxide dust particles during subsequent storage, transportation and processing;
  • the hot-rolled strip surface continuous treatment method and the used production line of the present invention not only effectively solve the problems of oxide dust particles and easy corrosion on the surface of the hot-rolled strip, but also realize the comprehensive utilization of oxide dust particles. Significantly improves the corrosion resistance of hot-rolled strips and reduces user coating;
  • the hot-rolled strip surface continuous treatment method of the present invention and the production line used therefor can realize the continuous on-line treatment of 3-100 m/min of products, and satisfy the continuous processing and production of the hot-rolled strip under the conventional production rhythm of 60 m/min.
  • Fig. 1 is the structural representation of the used production line of the hot-rolled strip surface continuous treatment method of the present invention
  • Figure 2 is a schematic structural diagram of the oxide particle recovery device of the present invention, (a) is a gravity recovery device; (b) is a negative pressure recovery device, (c) is an electrostatic recovery device, and (d) is a magnetic recovery device.
  • the method for continuously treating the surface of a hot-rolled strip includes the following steps:
  • the specific steps of S1 are: the coiled hot-rolled strip is uncoiled under the action of the uncoiler 1, and the coil tail of the previous hot-rolled coil is welded to the coil head of the latter hot-rolled coil by the welding machine 2. Repeating in this way, a continuous hot-rolled strip is formed, and the continuous hot-rolled strip enters the straightening machine 3 for straightening treatment;
  • the oxide dust particles 14 attached to the surface of the strip steel are collected by exerting a force on the surface of the strip steel, wherein the force
  • the application is performed by the oxide particle recovery device 4.
  • the oxide particle recovery device 4 is selected from a gravity recovery device, a negative pressure recovery device, an electrostatic recovery device, and a magnetic recovery device as shown in FIG. 2 . or more.
  • (1) Use gravity recovery equipment to collect oxide dust particles by gravity as shown in (a) in Figure 2, one or more scraping devices 41 in the gravity recovery equipment are respectively arranged on the lower surface and the upper surface of the strip; more than one
  • the first collection container 42 is respectively arranged below the contact parts between the scraping device 41 and the lower surface and the upper surface of the strip; the relative movement between the strip and the scraping device 41 is used to oxidize the strip through mechanical friction or mechanical vibration.
  • the oxide dust particles 14 are desorbed from the surface of the strip; the desorbed oxide dust particles 14 are collected into the first collection container 42 under the action of gravity; the scraping device 41 can be a roller, a movable scraper or a brush, etc., which can be used for Scraping device.
  • the specific steps of S3 are: before painting, check the cleanliness of the surface of the strip steel. If the coating requirements are met, or the coating quality requirements are not high, the coating can be carried out directly. If the quality requirements are high, the surface impurities should be removed by pretreatment before the strip coating.
  • the pretreatment includes degreasing, air drying, pickling and phosphating. After removing the impurities on the strip surface, confirm that the strip surface meets the coating requirements.
  • the heating device 9 accelerates the curing of the coating to form a film
  • the cooling device 10 is used for air cooling or natural cooling to room temperature, wherein the strip steel is solidified by air drying at room temperature, hot air drying, ultraviolet irradiation, heating furnace heating or electromagnetic induction heating,
  • the curing temperature is 25 ⁇ 200°C
  • the curing time is 0.2 ⁇ 25min; the coating thickness can be calculated and accurate according to the consumption of the coating and the online processing speed of the production line, the width of the strip, the consumption of the coating and the set thickness of the coating Control, the specific calculation method of coating thickness and coating consumption refers to the "gravimetric analysis method" in GB/T 13452.2, so as to achieve stable and precise control of coating thickness and ensure that the coating thickness meets product
  • the coating coverage is qualified, according to the requirements of the finished product, coiling or slitting and stacking are carried out. If the finished product is required to be a steel coil, the strip steel with qualified coating shall be trimmed, slitted into strips and re-coiled, and then packaged and put into storage by spraying code. If the finished product is required to be a steel plate, trim the edge of the strip with qualified coating, and then chamfer, cut to length, cross-cut and stack, and then spray code and pack it into storage.
  • the method for continuous surface treatment of hot-rolled strip steel is carried out using the following production line, which includes an uncoiler 1, a welder 2, a straightener 3, an oxide particle recovery device 4, a degreasing section 5, an acid Washing section 6, phosphating section 7, coating equipment 8, heating equipment 9, cooling equipment 10, online testing equipment 11 and coiling section 12 or slitting and stacking section 13; wherein coating equipment 8 can be a roll coater , the online detection device 11 may be an online pinhole detector.
  • the above-mentioned production line can also include an information control system, so as to realize automatic online control of coating, curing, cooling, online detection, shearing, coiling or slitting, and stacking process, and its online processing speed is 3 ⁇ 100m/min .
  • the oxide particle recovery device 4 collects the oxide dust particles 14 adhering to the surface of the strip by exerting a force on the surface of the strip. Depending on the applied force, the oxide particle recovery device 4 is selected from one or more of a gravity recovery device, a negative pressure recovery device, an electrostatic recovery device, and a magnetic recovery device as shown in FIG. 2 .
  • Negative pressure recovery equipment for collecting oxide dust particles through negative pressure: As shown in (b) in FIG.
  • the air extraction mechanism 45 sends the oxide dust particles 14 entering the air extraction port 43 into the second collection container 46 through the air extraction duct 44 .
  • the air outlet 43 is aimed at the upper and lower surfaces of the strip, and the air extraction mechanism 45 is used to form a negative pressure on the surface of the strip, so that the oxide dust particles 14 attached to the surface of the strip are removed from the strip under the action of the negative pressure.
  • the strip steel surface is desorbed and enters the air extraction port 43 ; the final oxide dust particles 14 are sent into the second collection container 46 through the air extraction duct 44 .
  • the negative pressure recovery equipment includes an electrostatic generator 48 and a third collection container 47 .
  • the electrostatic generator 48 charges the oxide dust particles 14 with electrostatic charges of different polarities from the third collection container 47 , and collects the oxide dust particles 14 into the third collection container 47 through electrostatic adsorption.
  • the third collection container 47 is respectively arranged on the upper and lower surfaces of the strip.
  • the electrostatic generator 48 is in the working state, the oxide dust particles 14 are negatively charged, and the third collection container 47 is positively charged. , the oxide dust particles 14 are collected into the third collection container 47 by electrostatic adsorption.
  • the magnetic recovery equipment includes a fourth collection container 49 provided with a strong magnetic device; a strong magnetic device (such as an electromagnet) A magnetic field is formed on the surface of the continuous steel plate, and the oxide dust particles 14 are collected into the fourth collection container 49 by the magnetic force; when the magnetic recovery equipment is in use, one or more fourth collection containers 49 with strong magnetic devices are respectively installed on the belt On the upper and lower surfaces of the steel, a strong magnetic field is formed near the surface of the strip through the strong magnetic device, so that the magnetic force between the fourth collection container 49 and the oxide dust particles 14 is greater than the adsorption force between the strip steel and the oxide dust particles 14 and the particle gravity , so that the oxide dust particles 14 are collected into the fourth collection container 49 under the action of the magnetic force.
  • a strong magnetic device such as an electromagnet
  • the coiled hot-rolled strip When the production line is in working state, the coiled hot-rolled strip is placed on the uncoiler 1 for uncoiling.
  • the coil tail of the previous hot-rolled steel strip or hot-rolled steel plate and the coil head of the latter hot-rolled steel strip or hot-rolled steel plate are welded by the welding machine 2, so as to repeatedly form a continuous form of hot-rolled steel strip.
  • the oxide scale on the surface of the strip will fall off to form oxide dust particles 14 attached to the surface of the strip.
  • the strip steel enters the oxide particle recovery device 4, and the oxide dust particles 14 are collected by the force exerted by the oxide particle recovery device 4, so as to prevent the oxide dust particles 14 from contaminating the surface of the strip steel and affecting the coating effect, and at the same time realize oxidation recycling of dust particles 14.
  • the strip steel enters the pretreatment process, and degreasing, air drying, pickling and phosphating are carried out in the degreasing section 5, the pickling section 6 and the phosphating section 7, so that the surface cleanliness of the strip steel meets the coating requirements.
  • the steel strip enters the coating equipment 8, and the coating material is applied on the surface of the steel strip by roller coating or spraying to form a coating with a wet film thickness of 1-500 ⁇ m.
  • the strip steel enters the heating device 9, and is heated to the curing temperature by hot air, heating furnace or electromagnetic induction (for example, the curing temperature is 25-200°C) or by continuous ultraviolet light irradiation to promote the curing of the coating, and maintain for a period of time (for example, the curing time 0.1-25min or 0.2-25min).
  • the coating is cured and stabilized, stop heating and let the strip cool naturally or air-cool to room temperature.
  • the thickness and coverage of the coating are detected by the online detection device to judge whether it is qualified or not. If the coating is not qualified, the position of the unqualified area will be transmitted to the information control system, and the unqualified area will be removed before coiling, slitting and stacking. It is cut off and treated as waste; if the coating is qualified, it will enter the coiling section 12 or the slitting and stacking section 13 according to the requirements of the finished product to form the finished product for storage.
  • Corrosion resistance tests were carried out on the surface-treated BS960E products of the above-mentioned Examples 1 to 7 and the BS960E hot-rolled strips without surface treatment of the comparative example. Take the samples of the products in Examples 1 to 7 and the BS960E hot-rolled strip samples in the comparative example respectively, and conduct a neutral salt spray test after the shearing part is treated with 3M tape.
  • the test standard refers to ASTM B117, and the surface of the sample is recorded respectively. The time when slight rusting occurs (the rusted area is less than 5% of the total area).
  • the corrosion resistance of the BS960E samples treated in Examples 1 to 7 is much higher than that in the comparative example.
  • the corrosion resistance of the surface-treated BS960E samples; the coating thickness of the products obtained in Examples 1, 3, and 4 is large, and the products have high corrosion resistance, and can be used directly without coating; the coating thickness of the product in Example 5 is moderate, It is suitable for reapplying the intermediate paint and topcoat after processing at the user (no primer is required); the coating of the products in Examples 2, 6 and 7 is relatively thin, which can provide sufficient temporary protection during the subsequent storage, transportation and processing of the products. It provides protection against the generation of oxide dust particles and rust, and because the coating is thin, it basically has no effect on the user's use process such as butt welding, simple bending and shot blasting to remove oxide skin of subsequent products, which is convenient to use.
  • the continuous surface treatment method for hot-rolled strips of the present invention and the production line used therefor use oxide particle recovery equipment to collect oxide dust particles on the surface of the strip, which is convenient for oxide dust particles.
  • oxide particle recovery equipment to collect oxide dust particles on the surface of the strip, which is convenient for oxide dust particles.
  • a protective coating is formed on the surface of the strip, which improves the corrosion resistance of the hot-rolled strip to a certain extent.
  • the surface of the hot-rolled strip of the present invention is The continuous processing method and the production line used can realize continuous online processing of 3-100 m/min of products, and meet the needs of continuous processing of hot-rolled strips and rapid and continuous slitting of hot-rolled steel sheets under the conventional production rhythm of 60 m/min.

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Abstract

Disclosed are a continuous surface treatment method for hot-rolled plates/strips and a production line used therein. The method comprises the following steps: S1, uncoiling a coiled hot-rolled plate/strip and carrying out welding or welding a hot-rolled steel plate to form a continuous hot-rolled plate/strip, and then straightening the continuous hot-rolled plate/strip; S2, collecting oxide dust particles attached to the surface of the hot-rolled plate/strip by applying a force to the surface of the hot-rolled plate/strip; S3, coating the hot-rolled plate/strip by means of roller coating or spraying to form a coating on the surface of the hot-rolled plate/strip, and after the coating is solidified, cooling the hot-rolled plate/strip to room temperature; and S4, carrying out on-line inspection on the coating on the surface of the hot-rolled plate/strip, and if the coating is qualified, performing coiling or slitting and stacking according to requirements of a finished product. The present method not only can effectively recover the oxide dust particles on the surface of the hot-rolled plate/strip, but also can form a protective layer on the surface of the hot-rolled plate/strip, thereby preventing polluting the environment and rusting the surface of the hot-rolled plate/strip due to the strip steel generating oxide dust particles again during subsequent processing, storage, and transportation.

Description

热轧板带表面连续处理方法及其所用的生产线Hot-rolled strip surface continuous treatment method and production line therefor 技术领域technical field
本发明属于冶金行业中的热轧板带表面处理领域,尤其涉及热轧板带表面连续处理方法及其所用的生产线。本发明的方法及生产线不仅能回收热轧板带表面的氧化物粉尘颗粒,变废为宝,同时还能对热轧钢板进行表面连续处理。The invention belongs to the field of surface treatment of hot-rolled strips in the metallurgical industry, and particularly relates to a method for continuous surface treatment of hot-rolled strips and a production line therefor. The method and production line of the invention can not only recover the oxide dust particles on the surface of the hot-rolled steel sheet, and turn waste into treasure, but also can continuously treat the surface of the hot-rolled steel sheet.
背景技术Background technique
热轧是钢铁生产重要的生产加工工序之一,其目的是通过不连续或者连续的轧制工序改变受热的钢坯的厚度、控制其宽度或内外径、延伸其长度,同时结合轧制工艺和冷却的控制赋予钢材所需的力学性能。在高温过程,钢材表面不断因氧化而形成氧化皮。通常,热轧产品表面会覆盖一层几微米到几十微米厚度的黑色氧化皮,这层黑色氧化皮为热轧产品在生产、储运过程中提供防护,在一定程度上减缓产品锈蚀。热轧钢材主要用于两方面:一是酸洗后作为冷轧原料;二是酸洗或不经酸洗直供用户使用。受市场竞争日趋激烈和环保压力日益严格的影响,越来越多的热轧材不经酸洗直接使用,这也对热轧材表面氧化皮的防护性提出了更高要求。氧化皮的防护性主要受产品热轧、卷取及冷却工艺影响。然而,随着产品往高强化发展,热轧钢板卷取温度普遍偏低(往往低于氧化皮发生共析反应的转变温度)并且冷速普遍偏高(往往高于氧化皮中FeO分解的临界冷速),导致产品的氧化皮往往含有较多脆性相,且氧化皮中会产生大量裂纹或孔洞,大大降低其防护性,在生产储运过程中容易形成黑色氧化皮颗粒或粉尘、容易发生锈蚀产生红锈,不仅污染环境还容易对后续生产及产品质量产生不良影响。Hot rolling is one of the important production and processing procedures in steel production. Its purpose is to change the thickness of the heated billet, control its width or inner and outer diameter, and extend its length through a discontinuous or continuous rolling process, while combining the rolling process and cooling. The control gives the steel the desired mechanical properties. During the high temperature process, the surface of the steel is continuously oxidized to form an oxide scale. Usually, the surface of hot-rolled products is covered with a layer of black oxide scale with a thickness of several microns to tens of microns. This layer of black oxide scale provides protection for hot-rolled products during production, storage and transportation, and slows down product corrosion to a certain extent. Hot-rolled steel is mainly used in two aspects: one is to be used as raw material for cold rolling after pickling; the other is to directly supply users with pickling or without pickling. Affected by the increasingly fierce market competition and the increasingly strict environmental protection pressure, more and more hot-rolled materials are used directly without pickling, which also puts forward higher requirements for the protection of the oxide scale on the surface of hot-rolled materials. The protective properties of the oxide scale are mainly affected by the hot rolling, coiling and cooling processes of the product. However, with the development of high-strengthened products, the coiling temperature of hot-rolled steel sheets is generally low (often lower than the transition temperature of the eutectoid reaction of the oxide scale) and the cooling rate is generally high (often higher than the critical point for the decomposition of FeO in the oxide scale). Cooling speed), resulting in that the oxide scale of the product often contains more brittle phases, and a large number of cracks or holes will be generated in the oxide scale, which greatly reduces its protective properties, and it is easy to form black oxide scale particles or dust during the production, storage and transportation process. Corrosion produces red rust, which not only pollutes the environment, but also easily adversely affects subsequent production and product quality.
现有技术中解决热轧板上述问题最常规的做法主要有两种:一种方法是通过调整产品的热轧、冷却及卷取工艺,改善产品表面氧化皮结构,提升氧化皮的致密性和柔韧性,减少氧化皮颗粒的脱落并延缓红锈的产生。但是此类方法难度极大,往往不可避免会对现场生产节奏、产品组织及力学性能等产生影响,而且通过改善氧化皮结构所能带来的氧化皮防护性能的提升有限,不一定能满足用户的需求。另一种方法是通过其他手段帮助解决产品的耐蚀问题,如常见的防锈纸包装、防锈油、 防锈蜡、防锈液、防锈漆等,这些措施能有效减缓锈蚀并一定程度上解决氧化物粉尘颗粒污染用户环境的问题。但这些方法或多或少会对材料的焊接、成型及涂装过程造成影响,造成用户材料使用成本的升高。In the prior art, there are two most common ways to solve the above problems of hot-rolled sheets: one is to adjust the hot-rolling, cooling and coiling processes of the product to improve the structure of the oxide scale on the surface of the product, and to enhance the compactness and density of the oxide scale. Flexibility, reduce the shedding of oxide scale particles and delay the production of red rust. However, this type of method is extremely difficult, and it often inevitably affects on-site production rhythm, product organization and mechanical properties. Moreover, the improvement of oxide scale protection performance that can be brought about by improving the oxide scale structure is limited, which may not be able to meet the needs of users. demand. Another method is to help solve the corrosion resistance of products through other means, such as common anti-rust paper packaging, anti-rust oil, anti-rust wax, anti-rust liquid, anti-rust paint, etc. These measures can effectively slow down rust and prevent corrosion to a certain extent. To solve the problem of oxide dust particles polluting the user's environment. However, these methods will more or less affect the welding, forming and coating process of the material, resulting in an increase in the cost of the user's material use.
比如,申请号CN 200810088982.9公开了一种连续生产防锈底漆涂层钢板的方法,通过在热轧板表面连续涂装底漆涂层,减少用户底漆涂装环节,并且能够提供热轧板生产储运过程中的暂时防护。然而,该技术方案工序复杂,需要对热轧板进行酸洗去除氧化皮,易对环境造成污染。涂装的底漆需要高温烘烤固化,能耗高、设备固定投入高。形成的底漆层会对后续的焊接、成形等用户使用环节产生不良影响。另外,该方法无法解决钢铁产品生产过程中的氧化物粉尘颗粒掉落问题。For example, application number CN 200810088982.9 discloses a method for continuous production of anti-rust primer-coated steel sheets. By continuously coating the surface of the hot-rolled sheet with primer coating, the user's primer coating process is reduced, and the hot-rolled sheet can be provided. Temporary protection during production, storage and transportation. However, this technical solution has complicated procedures and requires pickling of the hot-rolled sheet to remove oxide scale, which is easy to cause pollution to the environment. The applied primer requires high temperature baking and curing, which requires high energy consumption and high investment in fixed equipment. The formed primer layer will have adverse effects on subsequent welding, forming and other user use links. In addition, this method cannot solve the problem of falling oxide dust particles during the production of iron and steel products.
还有一些方法涉及热轧板的暂时性防护,主要集中于钢板在热轧生产过程中的高温氧化烧损的防护。例如,申请号CN 200610076257.0公开了一种高温普通低碳钢防氧化涂料及其应用,将包括Al 2O 3、SiO 2、Fe 2O 3等组分在内的矿粉、冶金废弃物、含碳还原剂、无机粘结剂分别研磨至100目以下,混和均匀,然后与水充分混合搅拌均匀,水的加入量为使最终调节涂料浆的密度在1100~1500kg/m 3;可直接使用该涂料在热轧入炉加热前对热态(1000℃以下)钢坯进行喷涂,并在高温作用下在钢坯表面形成连续保护涂层,有效降低板坯热轧前输送及均热过程中的高温氧化烧损。申请号CN 201510252212.3公开了一种用于热轧加热炉内钢坯的防护涂层,该涂层可以在高温下和板坯自身生成的氧化物反应,获得不同熔点的保护层,保护层能有效隔绝板坯和加热炉内的气氛发生反应。然而,上述技术方案只能在热轧过程中起到防止氧化烧损的作用,显然无法解决热轧板热轧卷取后的氧化物粉尘颗粒掉落和容易锈蚀的问题。 There are also some methods involving temporary protection of hot-rolled sheets, mainly focusing on the protection of high-temperature oxidative burning loss of steel sheets during hot-rolling production. For example, Application No. CN 200610076257.0 discloses a high - temperature common low - carbon steel anti - oxidation coating and its application. The carbon reducing agent and inorganic binder are respectively ground to less than 100 mesh, mixed evenly, and then fully mixed with water and stirred evenly. The coating is sprayed on the hot-state (below 1000 ℃) billet before the hot rolling is heated in the furnace, and a continuous protective coating is formed on the surface of the billet under the action of high temperature, which effectively reduces the high-temperature oxidation during the transportation and soaking process of the slab before hot rolling. burn. Application No. CN 201510252212.3 discloses a protective coating for a steel billet in a hot rolling furnace, the coating can react with oxides generated by the billet itself at high temperature to obtain protective layers with different melting points, and the protective layer can effectively isolate The slab reacts with the atmosphere in the furnace. However, the above technical solutions can only play a role in preventing oxidative burning during the hot rolling process, and obviously cannot solve the problems of falling oxide dust particles and easy rusting after hot rolling and coiling of the hot rolled sheet.
热轧板表面产生的氧化物粉尘颗粒主要由四氧化三铁和少量氧化亚铁颗粒组成。四氧化三铁和氧化亚铁是重要的功能性材料,常用作磁性材料。特制的纯净四氧化三铁可用作录音磁带和电讯器材的原材料,也可用于制底漆和面漆,甚至用作磨料。纳米尺寸的四氧化三铁更是制作磁流体重要的原材料之一,在磁性密封、生物医疗等领域都有重要应用,具有极高的附加值。氧化亚铁在高温下与氧气反应可生成四氧化三铁,同时氧化亚铁本身也用作颜料和抛光剂,也可用于制造录音磁带和电讯器材。The oxide dust particles produced on the surface of the hot-rolled sheet are mainly composed of ferric oxide and a small amount of ferrous oxide particles. Ferric oxide and ferrous oxide are important functional materials and are often used as magnetic materials. Specially made pure ferric tetroxide can be used as a raw material for audio tapes and telecommunications equipment, as well as in primers and topcoats, and even as an abrasive. Nano-sized ferric oxide is one of the important raw materials for making magnetic fluids. It has important applications in magnetic sealing, biomedical and other fields, and has extremely high added value. Ferrous oxide reacts with oxygen at high temperature to form ferric oxide. At the same time, ferrous oxide itself is also used as a pigment and polishing agent, and can also be used in the manufacture of audio tapes and telecommunication equipment.
然而,现有技术中所有针对热轧板的氧化物粉尘颗粒问题的处理方法都只能简 单地将氧化物粉尘颗粒视为污染场地的废物加以清除,并没有实现氧化物粉尘颗粒的综合利用,远未实现变废为宝的目的。However, all the treatment methods for the oxide dust particles of the hot-rolled sheet in the prior art can only simply treat the oxide dust particles as the waste of the polluted site and remove them, and do not realize the comprehensive utilization of the oxide dust particles. Far from realizing the purpose of turning waste into treasure.
鉴于上述情况,亟待研发一种热轧板带表面处理方法,其不仅能有效回收热轧板带表面的氧化物粉尘颗粒,变废为宝,而且能使热轧板带表面形成防护层,避免热轧板带在后续加工、储运过程中再次生成氧化物粉尘颗粒污染环境以及热轧板带表面发生锈蚀等现象。In view of the above situation, it is urgent to develop a surface treatment method for hot-rolled strip, which can not only effectively recover the oxide dust particles on the surface of hot-rolled strip, and turn waste into treasure, but also can form a protective layer on the surface of hot-rolled strip to avoid During the subsequent processing, storage and transportation of hot-rolled strips, oxide dust particles are regenerated to pollute the environment, and the surface of hot-rolled strips is rusted.
发明内容SUMMARY OF THE INVENTION
针对现有技术中存在的上述缺陷,本发明的目的在于提供一种热轧板带表面连续处理方法及其所用的生产线。在本发明的方法以及生产线中,利用氧化物颗粒回收设备将带钢表面的氧化物粉尘颗粒收集起来,便于氧化物粉尘颗粒的回收处理,真正实现氧化物粉尘颗粒的变废为宝。此外,利用本发明的方法以及生产线,通过在带钢表面进行连续涂装使带钢表面形成防护涂层,在一定程度上提高了热轧板带的耐腐蚀能力,同时避免了热轧板带在后续储运、加工过程中再次生成氧化物粉尘颗粒污染环境。In view of the above-mentioned defects in the prior art, the purpose of the present invention is to provide a method for continuously treating the surface of a hot-rolled strip and a production line therefor. In the method and production line of the present invention, the oxide dust particles on the surface of the strip steel are collected by the oxide particle recovery equipment, which facilitates the recovery and treatment of the oxide dust particles, and truly realizes the transformation of the oxide dust particles into treasures. In addition, by using the method and production line of the present invention, a protective coating is formed on the surface of the strip by continuous coating on the surface of the strip, which improves the corrosion resistance of the hot-rolled strip to a certain extent, while avoiding the need for hot-rolled strips. In the subsequent storage, transportation and processing, oxide dust particles are generated again to pollute the environment.
为了实现上述目的,本发明采用如下的技术方案:In order to achieve the above object, the present invention adopts the following technical scheme:
本发明的第一方面提供一种热轧板带表面连续处理方法,包括以下步骤:A first aspect of the present invention provides a method for continuously treating the surface of a hot-rolled strip, comprising the following steps:
S1:将成卷的热轧板带进行开卷和焊接或将热轧钢板进行焊接,形成连续形式的热轧板带,然后对连续形式的热轧板带进行矫直处理;S1: uncoiling and welding the coiled hot-rolled strip or welding the hot-rolled steel plate to form a continuous hot-rolled strip, and then straightening the continuous hot-rolled strip;
S2:通过对热轧板带表面附着的氧化皮施加作用力来收集氧化物粉尘颗粒;S2: Collect oxide dust particles by exerting force on the oxide scale attached to the surface of the hot-rolled strip;
S3:采用辊涂或喷涂的方式对热轧板带进行涂装,在热轧板带表面形成涂层;涂层固化后,使热轧板带冷却至室温;S3: The hot-rolled strip is coated by roller coating or spraying to form a coating on the surface of the hot-rolled strip; after the coating is cured, the hot-rolled strip is cooled to room temperature;
S4:对热轧板带表面的涂层进行在线检测,若涂层合格,则根据成品要求进行卷取或分切、堆垛。S4: On-line inspection of the coating on the surface of the hot-rolled strip, if the coating is qualified, coiling or slitting and stacking are carried out according to the requirements of the finished product.
在一个优选实施方案中,在步骤S2中,作用力通过氧化物颗粒回收设备进行施加。In a preferred embodiment, in step S2, the force is applied by an oxide particle recovery device.
在一个实施方案中,氧化物颗粒回收设备选自重力回收设备、负压回收设备、静电回收设备和磁力回收设备中的一种或多种。In one embodiment, the oxide particle recovery device is selected from one or more of a gravity recovery device, a negative pressure recovery device, an electrostatic recovery device, and a magnetic recovery device.
在一个实施方案中,通过重力回收设备中的刮取装置利用机械摩擦或机械振动 使氧化物粉尘颗粒从带钢的上、下表面脱附,通过重力作用将脱附后的氧化物粉尘颗粒收集到第一收集容器中。In one embodiment, the oxide dust particles are desorbed from the upper and lower surfaces of the strip by means of mechanical friction or mechanical vibration by means of a scraping device in the gravity recovery apparatus, and the desorbed oxide dust particles are collected by gravity into the first collection container.
在一个实施方案中,通过负压回收设备中的抽风机构在带钢表面形成负压,使得氧化物粉尘颗粒从带钢表面脱附后,进入抽风口,经抽风管道送入第二收集容器中。In one embodiment, a negative pressure is formed on the surface of the strip steel by the air extraction mechanism in the negative pressure recovery device, so that the oxide dust particles are desorbed from the surface of the strip steel, enter the air extraction port, and are sent into the second collection container through the air extraction pipeline .
在一个实施方案中,通过静电回收设备中的静电发生器使氧化物粉尘颗粒带上与第三收集容器不同极性的静电电荷,利用静电吸附作用将氧化物粉尘颗粒收集至第三收集容器中。In one embodiment, the oxide dust particles are charged with an electrostatic charge of a different polarity from that of the third collection container by an electrostatic generator in the electrostatic recovery device, and the oxide dust particles are collected into the third collection container by electrostatic adsorption. .
在一个实施方案中,通过磁力回收设备中的强磁装置在带钢表面形成磁场,利用磁力作用将氧化物粉尘颗粒收集至第四收集容器中。In one embodiment, a magnetic field is formed on the surface of the strip by the strong magnetic device in the magnetic recovery device, and the oxide dust particles are collected into the fourth collection container by the magnetic force.
在一个优选实施方案中,在步骤S3中,在对热轧板带进行涂装之前,通过预处理清除热轧板带表面的杂质;所述预处理包括脱脂、风干、酸洗和磷化中的一种或多种。In a preferred embodiment, in step S3, before the hot-rolled strip is coated, impurities on the surface of the hot-rolled strip are removed by pretreatment; the pretreatment includes degreasing, air drying, pickling and phosphating. one or more of.
在一个优选实施方案中,在步骤S3中,涂层在固化前的厚度为1~500μm。In a preferred embodiment, in step S3, the thickness of the coating layer before curing is 1-500 μm.
在一个优选实施方案中,在步骤S3中,涂层采用常温风干、热风烘干、紫外照射、加热炉加热或电磁感应加热进行固化,固化温度为25~200℃,固化时间为0.1~25min,优选0.3~25min。In a preferred embodiment, in step S3, the coating is cured by air drying at room temperature, hot air drying, ultraviolet irradiation, heating furnace heating or electromagnetic induction heating, the curing temperature is 25-200°C, and the curing time is 0.1-25min, Preferably 0.3~25min.
在一个优选实施方案中,在步骤S3中,涂层通过风冷或自然冷却的冷却方式进行冷却。In a preferred embodiment, in step S3, the coating is cooled by air cooling or natural cooling.
在一个优选实施方案中,在步骤S4中,进行在线检测时,通过在线检测设备对带钢表面的涂层厚度和覆盖率进行检测。In a preferred embodiment, in step S4, when performing on-line testing, the coating thickness and coverage on the surface of the strip steel are tested by on-line testing equipment.
本发明的第二方面提供可用于本发明第一方面所述的热轧板带表面连续处理方法的生产线,其包括依次设置的开卷机(在热轧带钢的情况下)、焊机、矫直机、氧化物颗粒回收设备、脱脂段、酸洗段、磷化段、涂装设备、加热设备、冷却设备、在线检测设备以及卷取段或分切、堆垛段;A second aspect of the present invention provides a production line that can be used in the method for continuous surface treatment of a hot-rolled strip according to the first aspect of the present invention, comprising an uncoiler (in the case of a hot-rolled strip), a welding machine, a straightening Straight machine, oxide particle recovery equipment, degreasing section, pickling section, phosphating section, coating equipment, heating equipment, cooling equipment, online testing equipment and coiling section or slitting and stacking section;
所述氧化物颗粒回收设备通过在带钢表面施加作用力对所述带钢表面附着的氧化物粉尘颗粒进行收集。The oxide particle recovery device collects the oxide dust particles attached to the surface of the strip by exerting a force on the surface of the strip.
在一个实施方案中,氧化物颗粒回收设备选自重力回收设备、负压回收设备、静电回收设备和磁力回收设备中的一种或多种。In one embodiment, the oxide particle recovery device is selected from one or more of a gravity recovery device, a negative pressure recovery device, an electrostatic recovery device, and a magnetic recovery device.
在一个实施方案中,通过重力回收设备中的刮取装置利用机械摩擦或机械振动使氧化物粉尘颗粒从带钢的上、下表面脱附,通过重力作用将脱附后的氧化物粉尘颗粒收集到第一收集容器中。In one embodiment, the oxide dust particles are desorbed from the upper and lower surfaces of the strip by means of mechanical friction or mechanical vibration by means of a scraping device in the gravity recovery apparatus, and the desorbed oxide dust particles are collected by gravity into the first collection container.
在一个实施方案中,通过负压回收设备中的抽风机构在带钢表面形成负压,使得氧化物粉尘颗粒从带钢表面脱附后,进入抽风口,经抽风管道送入第二收集容器中。In one embodiment, a negative pressure is formed on the surface of the strip steel by the air extraction mechanism in the negative pressure recovery device, so that the oxide dust particles are desorbed from the surface of the strip steel, enter the air extraction port, and are sent into the second collection container through the air extraction pipeline .
在一个实施方案中,通过静电回收设备中的静电发生器使氧化物粉尘颗粒带上与第三收集容器不同极性的静电电荷,利用静电吸附作用将氧化物粉尘颗粒收集至第三收集容器中。In one embodiment, the oxide dust particles are charged with an electrostatic charge of a different polarity from that of the third collection container by an electrostatic generator in the electrostatic recovery device, and the oxide dust particles are collected into the third collection container by electrostatic adsorption. .
在一个实施方案中,通过磁力回收设备中的强磁装置在带钢表面形成磁场,利用磁力作用将氧化物粉尘颗粒收集至第四收集容器中。In one embodiment, a magnetic field is formed on the surface of the strip by the strong magnetic device in the magnetic recovery device, and the oxide dust particles are collected into the fourth collection container by the magnetic force.
在一个优选实施方案中,刮取装置为滚轮、活动刮板或刷子;和/或强磁装置为电磁铁。In a preferred embodiment, the scraping device is a roller, a movable scraper or a brush; and/or the strong magnetic device is an electromagnet.
在一个优选实施方案中,生产线还包括信息控制系统;所述生产线的在线处理速度为3~100m/min。In a preferred embodiment, the production line further includes an information control system; the online processing speed of the production line is 3-100 m/min.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明的热轧板带表面连续处理方法及其所用的生产线,采用氧化物颗粒回收设备将带钢表面的氧化物粉尘颗粒收集起来,便于氧化物粉尘颗粒的回收处理,真正实现热轧氧化物粉尘颗粒的变废为宝,通过在带钢表面进行连续涂装使带钢表面形成防护涂层,在一定程度上提高了热轧板带的耐腐蚀能力,同时避免了热轧板带表面氧化皮在后续储运、加工过程中在生成氧化物粉尘颗粒污染环境;1. The method for continuously treating the surface of hot-rolled strips of the present invention and the production line therefor use oxide particle recovery equipment to collect oxide dust particles on the surface of the strip, which is convenient for the recovery and treatment of oxide dust particles and truly realizes hot rolling. The oxide dust particles turn waste into treasure. By continuously coating the surface of the strip, a protective coating is formed on the surface of the strip, which improves the corrosion resistance of the hot-rolled strip to a certain extent, while avoiding the need for hot-rolled strips. The oxide scale on the surface will pollute the environment by generating oxide dust particles during subsequent storage, transportation and processing;
2.本发明的热轧板带表面连续处理方法及其所用的生产线,不仅有效解决了热轧板带表面氧化物粉尘颗粒和易锈蚀的问题,实现了对氧化物粉尘颗粒的综合利用,而且显著提高了热轧板带的耐腐蚀性,减少了用户涂装;2. The hot-rolled strip surface continuous treatment method and the used production line of the present invention not only effectively solve the problems of oxide dust particles and easy corrosion on the surface of the hot-rolled strip, but also realize the comprehensive utilization of oxide dust particles. Significantly improves the corrosion resistance of hot-rolled strips and reduces user coating;
3.本发明的热轧板带表面连续处理方法及其所用的生产线,可实现产品的3~100m/min的连续在线处理,满足60m/min的常规生产节奏下热轧板带的连续处理和热轧钢板快速连续分切的需求。3. The hot-rolled strip surface continuous treatment method of the present invention and the production line used therefor can realize the continuous on-line treatment of 3-100 m/min of products, and satisfy the continuous processing and production of the hot-rolled strip under the conventional production rhythm of 60 m/min. The demand for rapid and continuous slitting of hot rolled steel sheets.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
图1为本发明的热轧板带表面连续处理方法所用的生产线的结构示意图;Fig. 1 is the structural representation of the used production line of the hot-rolled strip surface continuous treatment method of the present invention;
图2为本发明的氧化物颗粒回收设备的结构示意图,(a)为重力回收设备;(b)为负压回收设备,(c)为静电回收设备,(d)为磁力回收设备。Figure 2 is a schematic structural diagram of the oxide particle recovery device of the present invention, (a) is a gravity recovery device; (b) is a negative pressure recovery device, (c) is an electrostatic recovery device, and (d) is a magnetic recovery device.
具体实施方式detailed description
下面结合具体实施方式对本发明进行详细说明。以下实施方式将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。The present invention will be described in detail below with reference to specific embodiments. The following embodiments will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form.
结合图1和图2,本发明所提供的热轧板带表面连续处理方法包括以下步骤:1 and 2, the method for continuously treating the surface of a hot-rolled strip provided by the present invention includes the following steps:
S1:将成卷的热轧板带进行开卷和焊接或将热轧钢板进行焊接,形成连续形式的热轧板带,然后对连续形式的热轧板带进行矫直处理;S1: uncoiling and welding the coiled hot-rolled strip or welding the hot-rolled steel plate to form a continuous hot-rolled strip, and then straightening the continuous hot-rolled strip;
S1的具体步骤为:成卷的热轧带钢在开卷机1的作用下开卷,通过焊机2将前一个热轧板带卷的卷尾与后一个热轧板带卷的卷头焊接,如此反复,形成连续形式的热轧板带,连续形式的热轧板带进入矫直机3进行矫直处理;The specific steps of S1 are: the coiled hot-rolled strip is uncoiled under the action of the uncoiler 1, and the coil tail of the previous hot-rolled coil is welded to the coil head of the latter hot-rolled coil by the welding machine 2. Repeating in this way, a continuous hot-rolled strip is formed, and the continuous hot-rolled strip enters the straightening machine 3 for straightening treatment;
S2:在容易产生带钢表面氧化皮脱落的工序(譬如开卷、矫直)之后,涂装工序之前,通过对带钢表面施加作用力收集其表面附着的氧化物粉尘颗粒14,其中该作用力通过氧化物颗粒回收设备4进行施加,根据施加作用力的不同,氧化物颗粒回收设备4选自如图2所示的重力回收设备、负压回收设备、静电回收设备、磁力回收设备中的一种或多种。S2: After the process (such as uncoiling, straightening) that easily causes the peeling of oxide scale on the surface of the strip steel, and before the coating process, the oxide dust particles 14 attached to the surface of the strip steel are collected by exerting a force on the surface of the strip steel, wherein the force The application is performed by the oxide particle recovery device 4. According to the difference of the applied force, the oxide particle recovery device 4 is selected from a gravity recovery device, a negative pressure recovery device, an electrostatic recovery device, and a magnetic recovery device as shown in FIG. 2 . or more.
(一)使用重力回收设备通过重力收集氧化物粉尘颗粒:如图2中(a)所示,重力回收设备中的一个以上刮取装置41分别设置在带钢的下表面和上表面;一个以上第一收集容器42分别设置在刮取装置41与带钢的下表面和上表面接触部位的下方;利用带钢与刮取装置41之间的相对运动,通过机械摩擦或机械振动等方式使氧化物粉尘颗粒14从带钢表面脱附;脱附后的氧化物粉尘颗粒14在重力作用下被收集到第一收集容器42中;刮取装置41可以为滚轮、活动刮板或刷子等可用于刮取的装置。(1) Use gravity recovery equipment to collect oxide dust particles by gravity: as shown in (a) in Figure 2, one or more scraping devices 41 in the gravity recovery equipment are respectively arranged on the lower surface and the upper surface of the strip; more than one The first collection container 42 is respectively arranged below the contact parts between the scraping device 41 and the lower surface and the upper surface of the strip; the relative movement between the strip and the scraping device 41 is used to oxidize the strip through mechanical friction or mechanical vibration. The oxide dust particles 14 are desorbed from the surface of the strip; the desorbed oxide dust particles 14 are collected into the first collection container 42 under the action of gravity; the scraping device 41 can be a roller, a movable scraper or a brush, etc., which can be used for Scraping device.
(二)使用负压回收设备利用负压收集氧化物粉尘颗粒:如图2中(b)所示, 通过负压回收设备中的抽风机构45在带钢表面形成负压,使得带钢表面附着的氧化物粉尘颗粒14在负压作用下从带钢表面脱附,进入抽风口43;最终氧化物粉尘颗粒14经抽风管道44送入第二收集容器46中。(2) Use negative pressure recovery equipment to collect oxide dust particles with negative pressure: As shown in (b) in Figure 2, a negative pressure is formed on the surface of the strip through the exhaust mechanism 45 in the negative pressure recovery device, so that the surface of the strip adheres to the The oxide dust particles 14 are desorbed from the surface of the strip steel under the action of negative pressure and enter the exhaust port 43 ; the final oxide dust particles 14 are sent into the second collection container 46 through the exhaust pipe 44 .
(三)使用静电回收设备利用静电吸附收集氧化物粉尘颗粒:如图2中(c)所示,通过静电回收设备中的静电发生器48使带钢表面附着的氧化物粉尘颗粒14带上与第三收集容器47不同极性的静电电荷,利用静电吸附作用使得氧化物粉尘颗粒14在异种电荷的吸力下脱离带钢表面并进入第三收集容器47中。(3) Use electrostatic recovery equipment to collect oxide dust particles by electrostatic adsorption: As shown in (c) in Figure 2, the oxide dust particles 14 attached to the surface of the strip are brought to the surface of the strip through the electrostatic generator 48 in the electrostatic recovery equipment. The electrostatic charges of different polarities in the third collection container 47 utilize electrostatic adsorption to make the oxide dust particles 14 detach from the surface of the strip steel and enter the third collection container 47 under the suction force of the different charges.
(四)使用磁力回收设备利用磁性吸附收集氧化物粉尘颗粒:如图2中(d)所示,通过磁力回收设备中的强磁装置(比如电磁铁)在带钢表面附近形成强磁场,使得第四收集容器49与氧化物粉尘颗粒14之间的磁力大于带钢与氧化物粉尘颗粒14的吸附力及颗粒重力的综合,使得氧化物粉尘颗粒14在磁力作用下被收集至第四收集容器49中。(4) Use magnetic recovery equipment to collect oxide dust particles by magnetic adsorption: As shown in (d) in Figure 2, a strong magnetic field is formed near the surface of the strip through the strong magnetic device (such as an electromagnet) in the magnetic recovery equipment, so that The magnetic force between the fourth collection container 49 and the oxide dust particles 14 is greater than the combination of the adsorption force between the strip steel and the oxide dust particles 14 and the particle gravity, so that the oxide dust particles 14 are collected to the fourth collection container under the action of the magnetic force 49.
S3:采用辊涂或喷涂方式对热轧板带进行涂装,在热轧板带表面形成涂层;涂层固化后,使热轧板带冷却至室温;S3: The hot-rolled strip is coated by roller coating or spraying, and a coating is formed on the surface of the hot-rolled strip; after the coating is cured, the hot-rolled strip is cooled to room temperature;
S3的具体步骤为:在涂装前,检查带钢表面的清洁程度,若满足涂装要求,或者对涂装质量要求不高,可直接进行涂装,若带钢表面有杂质或者对涂装质量要求较高,则带钢涂装前通过预处理清除表面杂质;预处理包括脱脂、风干、酸洗和磷化等;在清除带钢表面的杂质后,确认带钢表面满足涂装要求之后,采用辊涂或喷涂的方式对带钢表面进行连续涂装,通过涂覆辊与带钢表面间隙或者喷嘴压力调节控制涂料用量,形成厚度为1~500μm的涂层,然后将带钢送入加热设备9加速涂层固化成膜,然后采用冷却设备10进行风冷或自然冷却至室温,其中带钢固化的方式可采用常温风干、热风烘干、紫外照射、加热炉加热或电磁感应加热,固化温度为25~200℃,固化时间为0.2~25min;涂层厚度可根据涂料的消耗量并结合生产线的在线处理速度、带钢宽度、涂料的消耗量以及涂层设定厚度进行推算并精确控制,具体的涂层厚度及涂料消耗量的计算方法参考GB/T 13452.2中的“重量分析法”,从而实现涂层厚度的稳定精确控制,确保涂层厚度符合产品要求。The specific steps of S3 are: before painting, check the cleanliness of the surface of the strip steel. If the coating requirements are met, or the coating quality requirements are not high, the coating can be carried out directly. If the quality requirements are high, the surface impurities should be removed by pretreatment before the strip coating. The pretreatment includes degreasing, air drying, pickling and phosphating. After removing the impurities on the strip surface, confirm that the strip surface meets the coating requirements. , Continuously coat the surface of the strip by roller coating or spraying, and control the amount of paint by adjusting the gap between the coating roller and the surface of the strip or the nozzle pressure to form a coating with a thickness of 1 to 500 μm, and then send the strip into the The heating device 9 accelerates the curing of the coating to form a film, and then the cooling device 10 is used for air cooling or natural cooling to room temperature, wherein the strip steel is solidified by air drying at room temperature, hot air drying, ultraviolet irradiation, heating furnace heating or electromagnetic induction heating, The curing temperature is 25~200℃, and the curing time is 0.2~25min; the coating thickness can be calculated and accurate according to the consumption of the coating and the online processing speed of the production line, the width of the strip, the consumption of the coating and the set thickness of the coating Control, the specific calculation method of coating thickness and coating consumption refers to the "gravimetric analysis method" in GB/T 13452.2, so as to achieve stable and precise control of coating thickness and ensure that the coating thickness meets product requirements.
S4:对热轧板带表面的涂层进行在线检测,若带钢表面的涂层合格,则根据成品要求进行卷取或分切、堆垛。S4: On-line inspection of the coating on the surface of the hot-rolled strip, if the coating on the surface of the strip is qualified, coiling or slitting and stacking are carried out according to the requirements of the finished product.
S4的具体步骤为:带钢表面的涂层固化稳定后,对涂层的覆盖率等关键指标进 行在线检测,确保带钢表面被有效覆盖,其中涂层覆盖率通过检测区域内涂层的针孔情况进行判断,采用在线检测设备11(比如在线针孔检测仪)检测涂层覆盖率。当检测区域内每平米孔隙数或孔隙直径大于要求上限(具体见表1)时,则涂层不合格。记录不合格区域的位置,并将信号传递给信息控制系统,后续对不合格区域进行补涂或剪切处理;其中涂层覆盖率的检测标准具体根据涂料种类以及涂层厚度确定,比如采用如表1中的检测标准进行检测。当涂层覆盖率合格时,则根据成品要求,进行卷取或分切、堆垛。若成品要求为钢卷时,则对涂层合格的带钢进行修边处理后,经纵切分条后重新进行卷取,之后喷码打包入库。若成品要求为钢板时,则对涂层合格的带钢边部进行修剪,之后倒边、定尺剪边、横切分切、堆垛后,喷码打包入库。The specific steps of S4 are: after the coating on the surface of the strip is solidified and stabilized, online detection of key indicators such as the coverage of the coating is carried out to ensure that the surface of the strip is effectively covered. The hole condition is judged, and the coating coverage is detected by an online detection device 11 (such as an online pinhole detector). When the number of pores per square meter or the diameter of pores in the detection area is greater than the required upper limit (see Table 1 for details), the coating is unqualified. Record the position of the unqualified area, and transmit the signal to the information control system, and then repaint or cut the unqualified area. The detection standard of the coating coverage is determined according to the type of coating and the thickness of the coating. The detection criteria in Table 1 were tested. When the coating coverage is qualified, according to the requirements of the finished product, coiling or slitting and stacking are carried out. If the finished product is required to be a steel coil, the strip steel with qualified coating shall be trimmed, slitted into strips and re-coiled, and then packaged and put into storage by spraying code. If the finished product is required to be a steel plate, trim the edge of the strip with qualified coating, and then chamfer, cut to length, cross-cut and stack, and then spray code and pack it into storage.
如图1所示,热轧带钢表面连续处理方法采用如下生产线进行,该生产线包括依次设置的开卷机1、焊机2、矫直机3、氧化物颗粒回收设备4、脱脂段5、酸洗段6、磷化段7、涂装设备8、加热设备9、冷却设备10、在线检测设备11以及卷取段12或分切、堆垛段13;其中涂装设备8可为辊涂机,在线检测设备11可为在线针孔检测仪。上述的生产线还可以包括信息控制系统,从而实现涂装、固化、冷却、在线检测、剪切、卷取或分切、堆垛过程的全自动在线控制,其在线处理速度为3~100m/min。As shown in Figure 1, the method for continuous surface treatment of hot-rolled strip steel is carried out using the following production line, which includes an uncoiler 1, a welder 2, a straightener 3, an oxide particle recovery device 4, a degreasing section 5, an acid Washing section 6, phosphating section 7, coating equipment 8, heating equipment 9, cooling equipment 10, online testing equipment 11 and coiling section 12 or slitting and stacking section 13; wherein coating equipment 8 can be a roll coater , the online detection device 11 may be an online pinhole detector. The above-mentioned production line can also include an information control system, so as to realize automatic online control of coating, curing, cooling, online detection, shearing, coiling or slitting, and stacking process, and its online processing speed is 3 ~ 100m/min .
氧化物颗粒回收设备4通过在带钢表面施加作用力对带钢表面附着的氧化物粉尘颗粒14进行收集。根据施加作用力的不同,氧化物颗粒回收设备4选自如图2所示的重力回收设备、负压回收设备、静电回收设备、磁力回收设备中的一种或多种。The oxide particle recovery device 4 collects the oxide dust particles 14 adhering to the surface of the strip by exerting a force on the surface of the strip. Depending on the applied force, the oxide particle recovery device 4 is selected from one or more of a gravity recovery device, a negative pressure recovery device, an electrostatic recovery device, and a magnetic recovery device as shown in FIG. 2 .
(一)通过重力收集氧化物粉尘颗粒的重力回收设备:如图2中(a)所示,重力回收设备包括一个以上刮取装置41以及设于刮取装置41下方的一个以上第一收集容器42。刮取装置41为滚轮、活动刮板或刷子。重力回收设备在使用时,一个以上刮取装置41被分别设置在带钢的上、下表面,并使刮取装置41与带钢的上、下表面相接触,并在接触部位的下方分别设置第一收集容器42。利用带钢与刮取装置41之间的相对运动,通过机械摩擦或机械振动等方式使氧化物粉尘颗粒14从带钢表面脱附,脱附后的氧化物粉尘颗粒14在重力作用下被收集到第一收集容器42中。(1) Gravity recovery equipment for collecting oxide dust particles by gravity: as shown in (a) in FIG. 42. The scraping device 41 is a roller, a movable scraper or a brush. When the gravity recovery equipment is in use, one or more scraping devices 41 are respectively arranged on the upper and lower surfaces of the strip, and the scraping devices 41 are in contact with the upper and lower surfaces of the strip, and are respectively arranged below the contact parts. The first collection container 42 . Using the relative motion between the strip and the scraping device 41, the oxide dust particles 14 are desorbed from the surface of the strip by means of mechanical friction or mechanical vibration, and the desorbed oxide dust particles 14 are collected under the action of gravity into the first collection container 42 .
(二)通过负压收集氧化物粉尘颗粒的负压回收设备:如图2中(b)所示,负压回收设备包括抽风机构45、抽风口43、抽风管道44以及第二收集容器46。抽风机构45通过抽风管道44将进入抽风口43内的氧化物粉尘颗粒14送入第二收集容器46中。负压回收设备在使用时,抽风口43对准带钢的上、下表面,利用抽风机构45在带钢表面形成负压,使得带钢表面附着的氧化物粉尘颗粒14在负压作用下从带钢表面脱附,进入抽风口43;最终氧化物粉尘颗粒14经抽风管道44送入第二收集容器46中。(2) Negative pressure recovery equipment for collecting oxide dust particles through negative pressure: As shown in (b) in FIG. The air extraction mechanism 45 sends the oxide dust particles 14 entering the air extraction port 43 into the second collection container 46 through the air extraction duct 44 . When the negative pressure recovery equipment is in use, the air outlet 43 is aimed at the upper and lower surfaces of the strip, and the air extraction mechanism 45 is used to form a negative pressure on the surface of the strip, so that the oxide dust particles 14 attached to the surface of the strip are removed from the strip under the action of the negative pressure. The strip steel surface is desorbed and enters the air extraction port 43 ; the final oxide dust particles 14 are sent into the second collection container 46 through the air extraction duct 44 .
(三)通过静电吸附收集氧化物粉尘颗粒的静电回收设备:如图2中(c)所示,负压回收设备包括静电发生器48和第三收集容器47。静电发生器48使氧化物粉尘颗粒14带上与第三收集容器47不同极性的静电电荷,通过静电吸附作用将氧化物粉尘颗粒14收集至第三收集容器47中。负压回收设备在使用时,第三收集容器47分别设置在带钢上下表面,静电发生器48处于工作状态时,使氧化物粉尘颗粒14带上负电荷,第三收集容器47带上正电荷,通过静电吸附作用将氧化物粉尘颗粒14收集至第三收集容器47中。(3) Electrostatic recovery equipment for collecting oxide dust particles by electrostatic adsorption: As shown in (c) of FIG. 2 , the negative pressure recovery equipment includes an electrostatic generator 48 and a third collection container 47 . The electrostatic generator 48 charges the oxide dust particles 14 with electrostatic charges of different polarities from the third collection container 47 , and collects the oxide dust particles 14 into the third collection container 47 through electrostatic adsorption. When the negative pressure recovery equipment is in use, the third collection container 47 is respectively arranged on the upper and lower surfaces of the strip. When the electrostatic generator 48 is in the working state, the oxide dust particles 14 are negatively charged, and the third collection container 47 is positively charged. , the oxide dust particles 14 are collected into the third collection container 47 by electrostatic adsorption.
(四)通过磁性吸附收集氧化物粉尘颗粒的磁力回收设备:如图2中(d)所示,磁力回收设备包括设有强磁装置的第四收集容器49;强磁装置(比如电磁铁)在连续钢板表面形成磁场,利用磁力作用将氧化物粉尘颗粒14收集至第四收集容器49中;磁力回收设备在使用时,将一个以上设有强磁装置的第四收集容器49分别安装在带钢上、下表面,通过强磁装置在带钢表面附近形成强磁场,使得第四收集容器49与氧化物粉尘颗粒14之间的磁力大于带钢与氧化物粉尘颗粒14的吸附力及颗粒重力的综合,使得氧化物粉尘颗粒14在磁力作用下被收集至第四收集容器49中。(4) Magnetic recovery equipment for collecting oxide dust particles by magnetic adsorption: As shown in (d) in Figure 2, the magnetic recovery equipment includes a fourth collection container 49 provided with a strong magnetic device; a strong magnetic device (such as an electromagnet) A magnetic field is formed on the surface of the continuous steel plate, and the oxide dust particles 14 are collected into the fourth collection container 49 by the magnetic force; when the magnetic recovery equipment is in use, one or more fourth collection containers 49 with strong magnetic devices are respectively installed on the belt On the upper and lower surfaces of the steel, a strong magnetic field is formed near the surface of the strip through the strong magnetic device, so that the magnetic force between the fourth collection container 49 and the oxide dust particles 14 is greater than the adsorption force between the strip steel and the oxide dust particles 14 and the particle gravity , so that the oxide dust particles 14 are collected into the fourth collection container 49 under the action of the magnetic force.
在生产线处于工作状态时,将成卷的热轧带钢放在开卷机1上进行开卷。将前一个热轧带钢卷或热轧钢板的卷尾与后一个热轧带钢卷或热轧钢板的卷头经焊机2焊接,如此反复形成连续形式的热轧板带。然后使连续形式的热轧板带进入矫直机3进行矫直后,带钢表面的氧化皮会脱落形成氧化物粉尘颗粒14附着在带钢表面。然后,使带钢进入氧化物颗粒回收设备4,通过氧化物颗粒回收设备4施加的作用力收集氧化物粉尘颗粒14,避免氧化物粉尘颗粒14污损带钢表面影响涂装效果,同时实现氧化物粉尘颗粒14的回收利用。之后,带钢进入预处理工序,在脱脂段5、 酸洗段6和磷化段7进行脱脂、风干、酸洗和磷化,使得带钢表面清洁程度满足涂装要求。然后,带钢进入涂装设备8,通过辊涂或喷涂方式将涂料涂敷在带钢表面,形成湿膜厚度为1~500μm的涂层。然后,带钢进入加热设备9,通过热风、加热炉或电磁感应加热至固化温度(比如固化温度为25~200℃)或通过持续紫外光照射促进涂层固化,并保持一段时间(例如固化时间为0.1~25min或0.2~25min)。待涂层固化稳定后停止加热,让带钢自然冷却或风冷至室温。之后通过在线检测装置检测涂层的厚度以及覆盖率并判断是否合格,若涂层不合格,则将不合格区域位置传递至信息控制系统,在卷取或分切、堆垛前将不合格区域切除,作为废料处理;若涂层合格,则根据成品要求进入卷取段12或分切、堆垛段13,形成成品入库。When the production line is in working state, the coiled hot-rolled strip is placed on the uncoiler 1 for uncoiling. The coil tail of the previous hot-rolled steel strip or hot-rolled steel plate and the coil head of the latter hot-rolled steel strip or hot-rolled steel plate are welded by the welding machine 2, so as to repeatedly form a continuous form of hot-rolled steel strip. Then, after the continuous hot-rolled strip enters the straightening machine 3 for straightening, the oxide scale on the surface of the strip will fall off to form oxide dust particles 14 attached to the surface of the strip. Then, the strip steel enters the oxide particle recovery device 4, and the oxide dust particles 14 are collected by the force exerted by the oxide particle recovery device 4, so as to prevent the oxide dust particles 14 from contaminating the surface of the strip steel and affecting the coating effect, and at the same time realize oxidation recycling of dust particles 14. After that, the strip steel enters the pretreatment process, and degreasing, air drying, pickling and phosphating are carried out in the degreasing section 5, the pickling section 6 and the phosphating section 7, so that the surface cleanliness of the strip steel meets the coating requirements. Then, the steel strip enters the coating equipment 8, and the coating material is applied on the surface of the steel strip by roller coating or spraying to form a coating with a wet film thickness of 1-500 μm. Then, the strip steel enters the heating device 9, and is heated to the curing temperature by hot air, heating furnace or electromagnetic induction (for example, the curing temperature is 25-200°C) or by continuous ultraviolet light irradiation to promote the curing of the coating, and maintain for a period of time (for example, the curing time 0.1-25min or 0.2-25min). After the coating is cured and stabilized, stop heating and let the strip cool naturally or air-cool to room temperature. After that, the thickness and coverage of the coating are detected by the online detection device to judge whether it is qualified or not. If the coating is not qualified, the position of the unqualified area will be transmitted to the information control system, and the unqualified area will be removed before coiling, slitting and stacking. It is cut off and treated as waste; if the coating is qualified, it will enter the coiling section 12 or the slitting and stacking section 13 according to the requirements of the finished product to form the finished product for storage.
下面结合具体的实施例对本发明的热轧板带表面连续处理方法及其所用的生产线进一步介绍。The method for continuously treating the surface of a hot-rolled strip of the present invention and the production line used therefor will be further introduced below with reference to specific embodiments.
实施例1~7Examples 1 to 7
实施例1~7中,热轧板带为厚度为2mm、宽度为1080mm的BS960E,通过上述处理方法进行表面处理,采用表1所示的工艺参数进行表面氧化物粉尘颗粒收集以及涂装。In Examples 1 to 7, the hot-rolled strips were BS960E with a thickness of 2 mm and a width of 1080 mm, and were surface-treated by the above-mentioned treatment methods, and the surface oxide dust particles were collected and painted using the process parameters shown in Table 1.
对上述实施例1~7的经表面处理的BS960E产品以及对比例的未经表面处理的BS960E热轧板带进行耐腐蚀性测试。分别取实施例1~7中产品的样品、对比例中的BS960E热轧板带样品对剪切部位采用3M胶带做好处理后进行中性盐雾试验,试验标准参照ASTM B117,分别记录样品表面发生轻微锈蚀(锈蚀面积小于总面积的5%)的时间。Corrosion resistance tests were carried out on the surface-treated BS960E products of the above-mentioned Examples 1 to 7 and the BS960E hot-rolled strips without surface treatment of the comparative example. Take the samples of the products in Examples 1 to 7 and the BS960E hot-rolled strip samples in the comparative example respectively, and conduct a neutral salt spray test after the shearing part is treated with 3M tape. The test standard refers to ASTM B117, and the surface of the sample is recorded respectively. The time when slight rusting occurs (the rusted area is less than 5% of the total area).
Figure PCTCN2021117943-appb-000001
Figure PCTCN2021117943-appb-000001
结合表1可知,实施例1~7处理的BS960E样品与对比例中的BS960E样品进行中性盐雾试验后,实施例1~7处理的BS960E样品的耐蚀性远高于对比例中未经表面处理的BS960E样品的耐蚀性;实施例1、3、4所获得产品的涂层厚度大,产品耐蚀性较高,可免涂装直接使用;实施例5产品的涂层厚度适中,适合在用户处加工后补涂中间漆和面漆(无需底漆)后使用;实施例2、6、7产品的涂层较薄,可在产品后续仓储、运输及加工过程中提供足够的暂时性防护,防止产生氧化物粉尘颗粒及发生锈蚀,并且由于涂层较薄,对后续产品对接拼焊、简单弯折及抛丸去除氧化皮等用户使用过程基本无影响,方便使用。Combining with Table 1, it can be seen that after the neutral salt spray test of the BS960E samples treated in Examples 1 to 7 and the BS960E samples in the comparative example, the corrosion resistance of the BS960E samples treated in Examples 1 to 7 is much higher than that in the comparative example. The corrosion resistance of the surface-treated BS960E samples; the coating thickness of the products obtained in Examples 1, 3, and 4 is large, and the products have high corrosion resistance, and can be used directly without coating; the coating thickness of the product in Example 5 is moderate, It is suitable for reapplying the intermediate paint and topcoat after processing at the user (no primer is required); the coating of the products in Examples 2, 6 and 7 is relatively thin, which can provide sufficient temporary protection during the subsequent storage, transportation and processing of the products. It provides protection against the generation of oxide dust particles and rust, and because the coating is thin, it basically has no effect on the user's use process such as butt welding, simple bending and shot blasting to remove oxide skin of subsequent products, which is convenient to use.
结合实施例1~7可以看出,本发明的热轧板带表面连续处理方法及其所用的生产线,采用氧化物颗粒回收设备将带钢表面的氧化物粉尘颗粒收集起来,便于氧化物粉尘颗粒的回收处理,真正实现热轧氧化物粉尘颗粒的变废为宝,通过在带钢表面进行连续涂装使带钢表面形成防护涂层,在一定程度上提高了热轧板带的耐腐蚀能力,同时避免了热轧板带表面氧化皮在后续储运、加工过程中在生成氧化物粉尘颗粒污染环境;该热轧板带表面连续处理方法及其所用的生产线,不仅有效解决了热轧板带表面氧化物粉尘颗粒和易锈蚀的问题,实现了对氧化物粉尘颗粒的综合利用,而且显著提高了热轧板带的耐腐蚀性,减少了用户涂装;本发明的热轧板带表面连续处理方法及其所用的生产线,可实现产品的3~100m/min的连续在线处理,满足60m/min的常规生产节奏下热轧板带的连续处理和热轧钢板快速连续分切的需求。With reference to Examples 1 to 7, it can be seen that the continuous surface treatment method for hot-rolled strips of the present invention and the production line used therefor use oxide particle recovery equipment to collect oxide dust particles on the surface of the strip, which is convenient for oxide dust particles. Through the continuous coating on the surface of the strip, a protective coating is formed on the surface of the strip, which improves the corrosion resistance of the hot-rolled strip to a certain extent. At the same time, it avoids the generation of oxide dust particles in the subsequent storage, transportation and processing of the oxide scale on the surface of the hot-rolled sheet and strip to pollute the environment; The problems of oxide dust particles and easy rust on the belt surface realize the comprehensive utilization of oxide dust particles, and significantly improve the corrosion resistance of the hot-rolled strip and reduce the user's coating; the surface of the hot-rolled strip of the present invention is The continuous processing method and the production line used can realize continuous online processing of 3-100 m/min of products, and meet the needs of continuous processing of hot-rolled strips and rapid and continuous slitting of hot-rolled steel sheets under the conventional production rhythm of 60 m/min.
综上所述,上述实施方式和实施例仅用于说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。To sum up, the above-mentioned embodiments and examples are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should The technical solutions can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be included in the scope of the claims of the present invention.

Claims (12)

  1. 一种热轧板带表面连续处理方法,其特征在于,包括以下步骤:A method for continuously treating the surface of a hot-rolled strip, comprising the following steps:
    S1:将成卷的热轧板带进行开卷和焊接或将热轧钢板进行焊接,形成连续形式的热轧板带,然后对连续形式的热轧板带进行矫直处理;S1: uncoiling and welding the coiled hot-rolled strip or welding the hot-rolled steel plate to form a continuous hot-rolled strip, and then straightening the continuous hot-rolled strip;
    S2:通过对所述热轧板带表面施加作用力来收集所述热轧板带表面附着的氧化物粉尘颗粒;S2: collecting oxide dust particles attached to the surface of the hot-rolled strip by applying a force to the surface of the hot-rolled strip;
    S3:采用辊涂或喷涂的方式对热轧板带进行涂装,在热轧板带表面形成涂层;涂层固化后,使热轧板带冷却至室温;S3: The hot-rolled strip is coated by roller coating or spraying to form a coating on the surface of the hot-rolled strip; after the coating is cured, the hot-rolled strip is cooled to room temperature;
    S4:对热轧板带表面的涂层进行在线检测,若涂层合格,则根据成品要求进行卷取或分切、堆垛。S4: On-line inspection of the coating on the surface of the hot-rolled strip, if the coating is qualified, coiling or slitting and stacking are carried out according to the requirements of the finished product.
  2. 如权利要求1所述的热轧板带表面连续处理方法,其特征在于,在所述步骤S2中,所述作用力通过氧化物颗粒回收设备进行施加。The method for continuously treating the surface of a hot-rolled strip according to claim 1, characterized in that, in the step S2, the force is applied by an oxide particle recovery device.
  3. 如权利要求2所述的热轧板带表面连续处理方法,其特征在于,所述氧化物颗粒回收设备选自重力回收设备、负压回收设备、静电回收设备和磁力回收设备中的一种或多种;The method for continuous surface treatment of hot-rolled strips according to claim 2, wherein the oxide particle recovery equipment is selected from one of gravity recovery equipment, negative pressure recovery equipment, electrostatic recovery equipment and magnetic recovery equipment or variety;
    其中,通过所述重力回收设备中的刮取装置利用机械摩擦或机械振动使氧化物粉尘颗粒从所述带钢的上、下表面脱附,通过重力作用将脱附后的氧化物粉尘颗粒被收集到第一收集容器中;Wherein, the scraping device in the gravity recovery equipment uses mechanical friction or mechanical vibration to desorb oxide dust particles from the upper and lower surfaces of the strip, and the desorbed oxide dust particles are removed by gravity. collected into the first collection container;
    通过所述负压回收设备中的抽风机构在所述带钢表面形成负压,使得氧化物粉尘颗粒从所述带钢表面脱附后,进入抽风口,经抽风管道送入第二收集容器中;Negative pressure is formed on the surface of the strip steel by the air extraction mechanism in the negative pressure recovery equipment, so that the oxide dust particles are desorbed from the surface of the strip steel, enter the air extraction port, and are sent into the second collection container through the air extraction duct ;
    通过所述静电回收设备中的静电发生器使氧化物粉尘颗粒带上与第三收集容器不同极性的静电电荷,利用静电吸附作用将所述氧化物粉尘颗粒收集至所述第三收集容器中;和/或The oxide dust particles are charged with electrostatic charges of different polarities from the third collection container through the electrostatic generator in the electrostatic recovery device, and the oxide dust particles are collected into the third collection container by electrostatic adsorption. ;and / or
    通过所述磁力回收设备中的强磁装置在所述带钢表面形成磁场,利用磁力作用将所述氧化物粉尘颗粒收集至第四收集容器中。A magnetic field is formed on the surface of the strip steel by the strong magnetic device in the magnetic recovery device, and the oxide dust particles are collected into a fourth collection container by using the magnetic force.
  4. 如权利要求1所述的热轧板带表面连续处理方法,其特征在于,在所述步骤S3中,在对所述热轧板带进行涂装之前,通过预处理清除热轧板带表面的杂质;所述预处理包括脱脂、风干、酸洗和磷化中的一种或多种。The method for continuously treating the surface of a hot-rolled strip as claimed in claim 1, characterized in that, in the step S3, before coating the hot-rolled strip, the surface of the hot-rolled strip is removed by pretreatment. Impurities; the pretreatment includes one or more of degreasing, air drying, pickling and phosphating.
  5. 如权利要求1所述的热轧板带表面连续处理方法,其特征在于,在所述步骤S3中,所述涂层在固化前的厚度为1~500μm。The method for continuously treating the surface of a hot-rolled strip according to claim 1, characterized in that, in the step S3, the thickness of the coating layer before curing is 1-500 μm.
  6. 如权利要求1所述的热轧板带表面连续处理方法,其特征在于,在所述步骤S3中,所述涂层采用热风烘干、紫外照射、加热炉加热或电磁感应加热进行固化,固化温度为25~200℃,固化时间为0.1~25min,优选0.3~25min。The method for continuously treating the surface of a hot-rolled strip as claimed in claim 1, characterized in that, in the step S3, the coating is cured by using hot air drying, ultraviolet irradiation, heating furnace heating or electromagnetic induction heating, and curing is performed. The temperature is 25~200℃, and the curing time is 0.1~25min, preferably 0.3~25min.
  7. 如权利要求1所述的热轧板带表面连续处理方法,其特征在于,在所述步骤S3中,涂层通过风冷或自然冷却的冷却方式进行冷却。The method for continuously treating the surface of a hot-rolled strip according to claim 1, characterized in that, in the step S3, the coating is cooled by air cooling or natural cooling.
  8. 如权利要求1所述的热轧板带表面连续处理方法,其特征在于,在所述步骤S4中,进行在线检测时,通过在线检测设备对带钢表面的涂层厚度和覆盖率进行检测。The method for continuously treating the surface of a hot-rolled strip as claimed in claim 1, characterized in that, in the step S4, during the on-line detection, the coating thickness and coverage on the surface of the strip are detected by on-line detection equipment.
  9. 用于权利要求1~8中任一项所述的热轧板带表面连续处理方法的生产线,其特征在于,所述生产线包括依次设置的可选的开卷机、焊机、矫直机、氧化物颗粒回收设备、脱脂段、酸洗段、磷化段、涂装设备、加热设备、冷却设备、在线检测设备以及卷取段或分切、堆垛段;The production line used for the continuous surface treatment method for hot-rolled strips according to any one of claims 1 to 8, characterized in that the production line includes optional uncoilers, welding machines, straightening machines, oxidation machines that are arranged in sequence. Material particle recovery equipment, degreasing section, pickling section, phosphating section, coating equipment, heating equipment, cooling equipment, online testing equipment and coiling section or slitting and stacking section;
    所述氧化物颗粒回收设备通过在带钢表面施加作用力对所述带钢表面附着的氧化物粉尘颗粒进行收集。The oxide particle recovery device collects the oxide dust particles attached to the surface of the strip by exerting a force on the surface of the strip.
  10. 如权利要求9所述的生产线,其特征在于,所述氧化物颗粒回收设备选自重力回收设备、负压回收设备、静电回收设备和磁力回收设备中的一种或多种;The production line according to claim 9, wherein the oxide particle recovery equipment is selected from one or more of gravity recovery equipment, negative pressure recovery equipment, electrostatic recovery equipment and magnetic recovery equipment;
    其中,利用所述重力回收设备中的刮取装置通过机械摩擦或机械振动使氧化物粉尘颗粒从所述带钢的上、下表面脱附,通过重力作用将脱附后的氧化物粉尘颗粒 被收集到第一收集容器中;Wherein, the scraping device in the gravity recovery equipment is used to desorb oxide dust particles from the upper and lower surfaces of the strip through mechanical friction or mechanical vibration, and the desorbed oxide dust particles are desorbed by gravity. collected into the first collection container;
    通过所述负压回收设备中的抽风机构在所述带钢表面形成负压,使得氧化物粉尘颗粒从所述带钢表面脱附后,进入抽风口,经抽风管道送入第二收集容器中;Negative pressure is formed on the surface of the strip steel by the air extraction mechanism in the negative pressure recovery equipment, so that the oxide dust particles are desorbed from the surface of the strip steel, enter the air extraction port, and are sent into the second collection container through the air extraction duct ;
    通过所述静电回收设备中的静电发生器使氧化物粉尘颗粒带上与第三收集容器不同极性的静电电荷,利用静电吸附作用将所述氧化物粉尘颗粒收集至所述第三收集容器中;和/或The oxide dust particles are charged with electrostatic charges of different polarities from the third collection container through the electrostatic generator in the electrostatic recovery device, and the oxide dust particles are collected into the third collection container by electrostatic adsorption. ;and / or
    通过所述磁力回收设备中的强磁装置在所述带钢表面形成磁场,利用磁力作用将所述氧化物粉尘颗粒收集至第四收集容器中。A magnetic field is formed on the surface of the strip steel by the strong magnetic device in the magnetic recovery device, and the oxide dust particles are collected into a fourth collection container by using the magnetic force.
  11. 如权利要求10所述的生产线,其特征在于,所述刮取装置为滚轮、活动刮板或刷子;和/或The production line according to claim 10, wherein the scraping device is a roller, a movable scraper or a brush; and/or
    所述强磁装置为电磁铁。The strong magnetic device is an electromagnet.
  12. 如权利要求9至11中任一项所述的生产线,其特征在于,所述生产线还包括信息控制系统;所述生产线的在线处理速度为3~100m/min。The production line according to any one of claims 9 to 11, characterized in that, the production line further comprises an information control system; and the online processing speed of the production line is 3-100 m/min.
PCT/CN2021/117943 2020-09-17 2021-09-13 Continuous surface treatment method for hot-rolled plates/strips WO2022057757A1 (en)

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