WO2022044771A1 - 作業機 - Google Patents

作業機 Download PDF

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Publication number
WO2022044771A1
WO2022044771A1 PCT/JP2021/029292 JP2021029292W WO2022044771A1 WO 2022044771 A1 WO2022044771 A1 WO 2022044771A1 JP 2021029292 W JP2021029292 W JP 2021029292W WO 2022044771 A1 WO2022044771 A1 WO 2022044771A1
Authority
WO
WIPO (PCT)
Prior art keywords
air flow
dust collecting
cover
air outlet
box
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2021/029292
Other languages
English (en)
French (fr)
Japanese (ja)
Inventor
直人 一橋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Koki Holdings Co Ltd
Original Assignee
Koki Holdings Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Koki Holdings Co Ltd filed Critical Koki Holdings Co Ltd
Priority to JP2022545614A priority Critical patent/JP7586181B2/ja
Priority to US18/020,257 priority patent/US20230330760A1/en
Priority to CN202180056182.2A priority patent/CN116096519B/zh
Priority to DE112021004545.8T priority patent/DE112021004545T5/de
Publication of WO2022044771A1 publication Critical patent/WO2022044771A1/ja
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27B—SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR
    • B27B9/00—Portable power-driven circular saws for manual operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D59/00—Accessories specially designed for sawing machines or sawing devices
    • B23D59/006—Accessories specially designed for sawing machines or sawing devices for removing or collecting chips
    • B23D59/0062—Accessories specially designed for sawing machines or sawing devices for removing or collecting chips by blowing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
    • B27G19/00—Safety guards or devices specially adapted for wood saws; Auxiliary devices facilitating proper operation of wood saws
    • B27G19/02—Safety guards or devices specially adapted for wood saws; Auxiliary devices facilitating proper operation of wood saws for circular saws
    • B27G19/04—Safety guards or devices specially adapted for wood saws; Auxiliary devices facilitating proper operation of wood saws for circular saws for manually-operated power-driven circular saws

Definitions

  • the present invention relates to a working machine.
  • Patent Document 1 describes a portable circular saw (working machine) provided with a dust box (dust collecting box).
  • the dust box is arranged on the side of the saw cover that covers the circular saw blade, and is configured to collect chips generated during the operation of the portable circular saw in the dust box.
  • the processed material processed by the portable circular saw is a metal such as mild steel
  • the chips generated during the cutting process have a relatively high temperature. Therefore, if the chips come into contact with a part of the portable circular saw, the heat of the chips may affect the contact points. For example, the chips may cause thermal deformation of the saw cover or dust collection box. be. Therefore, it is desirable that the working machine has a structure capable of increasing heat resistance.
  • the dust collecting box includes an intake unit that allows an air flow generated by driving or cutting the motor to flow into the inside of the dust collecting box, and the dust collecting box that has flowed into the dust collecting chamber.
  • the intake section and the exhaust section are separated from each other in the front-rear direction, and the air passage connecting the intake section and the exhaust section is front and rear, including an exhaust section for exhausting the air flow to the outside of the dust collecting chamber. It is a working machine formed in the dust collecting box so as to extend in the direction.
  • the intake unit is provided at the front portion of the dust collection box, and the exhaust unit is provided at the rear portion of the dust collection box.
  • One or more embodiments of the present invention is a working machine in which the exhaust unit and the intake unit are arranged at similar positions in the vertical direction.
  • One or more embodiments of the present invention include a fan that is rotated by the drive of the motor to generate the air flow, and the tool cover has a blower portion connected to the intake portion. A working machine in which the air flow generated by the fan is sent to the intake unit by the blower unit.
  • One or more embodiments of the present invention include a motor that drives a tip tool that cuts the work material forward, a fan that rotates by driving the motor to generate an air flow, and the tip.
  • a tool cover that covers at least a part of the tool and a dust collecting box connected to the tool cover are provided, and the tool cover has a blower portion that sends the air flow generated by the fan to the dust collecting box.
  • the dust collecting box is provided with a resin case having a dust collecting chamber inside for collecting processed pieces generated during cutting, and the dust collecting chamber connected to the blower portion to allow the air flow to flow into the dust collecting chamber.
  • It has an intake unit and an exhaust unit that exhausts the air flow that has flowed into the dust collection chamber to the inside of the tool cover, and collects the air flow generated by the fan through the intake unit. It is a working machine having an air passage configured to flow into a dust box and exhaust from the exhaust portion to the inside of the tool cover.
  • One or more embodiments of the present invention is the working machine according to claim 5, wherein the first air outlet portion and the second air outlet portion are arranged adjacent to each other.
  • One or more embodiments of the present invention is a working machine in which the first air outlet portion and the second air outlet portion are open in the same direction.
  • the first air outlet portion is arranged above the second air outlet portion, and the air flowing out from the first air outlet portion to the intake portion. A working machine in which the flow is guided downward by the guide portion.
  • the second air outlet is communicated with the inside of the tool cover, and the air is configured to include a duct for dividing the air flow.
  • the duct has a first duct exhaust portion that exhausts one of the divided air flows to the first air outlet portion, and a second duct exhaust portion that exhausts the other divided air flow to the inside of the tool cover.
  • the other air flow that has been shunted is exhausted to the second air outlet side by the second duct exhaust portion.
  • the tip tool is a circular saw blade
  • the second duct exhaust portion is the outer shape of the circular saw blade when viewed from the plate thickness direction of the circular saw blade. It is a working machine located inside in the radial direction of.
  • a first rectifying section is provided between the second air outlet section and the second duct exhaust section, and the first rectifying section is a second. It is a working machine that rectifies the air flow exhausted from the duct exhaust portion toward the second air outlet portion.
  • the second air outlet portion has a second rectifying unit, and the second rectifying unit is the air flow flowing into the second air outlet unit. Is a working machine that rectifies the air to the dust collecting box side.
  • the guide portion is a working machine that constitutes a part of the inner peripheral surface of the dust collecting chamber.
  • the tip tool is a circular saw blade
  • the intake portion is located in front of the center of rotation of the circular saw blade
  • the exhaust portion is the circular saw blade. It is a work machine located behind the center of rotation of.
  • One or more embodiments of the present invention include a motor that drives a tip tool that cuts the work material forward, a tool cover that covers at least a part of the tip tool, and left and right of the tool cover.
  • the dust collecting box includes a dust collecting box connected to one side in the direction, and the dust collecting box has a case having a dust collecting chamber for collecting processed pieces generated during cutting, and the dust collecting chamber is connected to the air blower. It has an intake unit for allowing the air flow to flow in, and an exhaust unit for exhausting the air flow flowing into the dust collecting chamber to the inside of the tool cover, and the air flow is passed through the intake unit. It is a working machine having an air passage configured to flow into a dust collecting box and to be exhausted from the exhaust portion to the inside of the tool cover.
  • One or more embodiments of the present invention is a working machine configured such that the air flow is rectified by the inner wall by cooling the inner wall of the dust collecting chamber and directed toward the exhaust portion.
  • a motor for driving a tip tool for cutting a work material a tool cover having a tool accommodating area for accommodating at least a part of the tip tool, and the tool.
  • a dust collecting chamber that is connected to the cover and collects processed pieces generated during cutting, an intake unit that allows air to flow into the dust collecting chamber, and an air that has flowed into the dust collecting chamber is exhausted to the outside of the dust collecting chamber.
  • heat resistance can be improved.
  • FIG. 12 which looked at the inside of the lower air outlet part from the diagonally upward front.
  • A is a cross-sectional view (cross-sectional view taken along the line 10A-10A of FIG. 1) at the front end of the dust collecting box shown in FIG. 1 as seen from the front side
  • B is a cross-sectional view of the dust collecting box shown in FIG. It is a cross-sectional view (10B-10B line cross-sectional view of FIG. 1) seen from the front side in the front end side portion of.
  • FIG. 11 is a side view showing the positional relationship between the inner case of the dust collecting box and the saw cover shown in FIG. 11 as viewed from the right side.
  • the cutting tool 10 as a working machine according to the present embodiment will be described with reference to the drawings.
  • the arrows UP, FR, and RH appropriately shown in the drawings indicate the upper side, the front side, and the right side of the cutting tool 10, respectively.
  • the vertical direction, front-back direction, and left-right direction of the cutting tool 10 are indicated unless otherwise specified.
  • the cutting tool 10 is configured as a tool for cutting a work material. As shown in FIGS. 1 to 4, the cutting tool 10 includes a tool body 12 for cutting a work material and a dust collecting box 80 for collecting chips as work pieces generated during the work. ing.
  • the configuration of the tool body 12 will be described first, and then the configuration of the dust collecting box 80 will be described.
  • the tool body 12 includes a base 14, a housing 20, a drive mechanism 40 and a control unit 56 housed in the housing 20, a battery pack 58, a saw cover 60, and a guard member 68. It is composed of including.
  • the base 14 is formed in a substantially rectangular plate shape with the vertical direction as the plate thickness direction and the front-back direction as the longitudinal direction.
  • the base 14 is placed on the upper side of the machined material and the cutting tool 10 is moved forward so that the lower surface of the base 14 slides on the upper surface of the machined material. ing.
  • a tool insertion portion 14A for arranging a circular saw blade 16 as a tip tool is formed through the left side portion of the base 14, and the tool insertion portion 14A is a substantially rectangular shape whose longitudinal direction is the longitudinal direction in a plan view. It is formed in the shape of a hole.
  • the circular saw blade 16 is formed in a substantially disk shape with the left-right direction as the plate thickness direction, and the central portion of the circular saw blade 16 can rotate integrally with the output shaft 50 of the drive mechanism 40 described later. It is fixed.
  • the circular saw blade 16 is arranged in the tool insertion portion 14A, the upper portion of the circular saw blade 16 projects upward from the base 14, and the lower end side portion of the circular saw blade 16 projects downward from the base 14. .
  • the circular saw blade 16 rotates around the axis of the output shaft 50 in one side in the rotation direction (the side in the direction of arrow A in FIG. 1, hereinafter, this direction is referred to as the cutting rotation direction). It has become.
  • the housing 20 constitutes the outer shell of the tool body 12 and is arranged on the upper side of the base 14.
  • the housing 20 includes a main body housing 22 that houses a drive mechanism 40 described later, a handle housing 24 that constitutes an upper portion of the housing 20, and a duct 26.
  • the main body housing 22 is formed in a substantially bottomed cylindrical shape that is open to the right side.
  • a cover base portion 22A projecting outward in the radial direction is formed at the right end portion of the main body housing 22.
  • the cover base portion 22A is formed in a substantially semicircular shape that is convex upward when viewed from the right side, and the outer peripheral portion of the cover base portion 22A is bent to the left side (see FIG. 5).
  • the front end portion and the rear end portion of the cover base portion 22A are connected to the base 14.
  • the cover base portion 22A is made of metal and has higher heat resistance and wear resistance than the resin material.
  • a plurality of intake ports 22B are formed through the left end portion of the main body housing 22 at the front and rear corner portions.
  • the plurality of intake ports 22B are formed from the bottom wall (left end portion) of the main body housing 22 to the front and rear side walls, and are arranged side by side at predetermined intervals in the vertical direction.
  • An opening 22C (see FIGS. 3 to 5) opened to the front side is formed through the front wall at the right end of the main body housing 22 except for the cover base portion 22A, and the opening 22C is formed on the front side. It is formed in a substantially rectangular shape when viewed from the viewpoint.
  • a trigger 30 is provided on the front end side portion of the handle portion 24A.
  • the trigger 30 is configured so as to protrude downward from the handle portion 24A and to be pulled upward.
  • the handle portion 24A is provided with a lock button 31 for locking the pulling operation of the trigger 30 on the upper side of the trigger 30.
  • a switch mechanism (not shown) is provided inside the handle portion 24A.
  • the switch mechanism has a switch (not shown) operated by the trigger 30.
  • the switch is electrically connected to the control unit 56, which will be described later, and is configured to output an output signal according to the operating state of the trigger 30 to the control unit 56.
  • the duct 26 has an inflow duct portion 26A constituting the left portion of the duct 26 and an outflow duct portion 26B constituting the right portion of the duct 26.
  • the inflow duct portion 26A is formed in a substantially rectangular tubular shape with the left-right direction as the axial direction.
  • the inflow duct portion 26A is arranged inside the main body housing 22 in the opening 22C of the main body housing 22, and the front wall of the inflow duct portion 26A closes the opening 22C (see FIG. 5). Further, the front wall and the upper and lower walls of the left end portion of the inflow duct portion 26A are notched, and the inside of the inflow duct portion 26A and the inside of the main body housing 22 communicate with each other.
  • the outflow duct portion 26B is formed in a substantially rectangular tubular shape with the vertical direction as the axial direction, and the right end portion of the inflow duct portion 26A is connected to the vertical intermediate portion of the outflow duct portion 26B.
  • a first duct exhaust portion 26C is formed at the upper end portion of the outflow duct portion 26B.
  • the first duct exhaust portion 26C is formed in a substantially U-shape that is open to the right when viewed from the longitudinal direction of the outflow duct portion 26B, and is bent to the right along the outer peripheral portion of the cover base portion 22A. ..
  • a part of the air flow AR1 that has flowed into the inflow duct portion 26A is blown out from the first duct exhaust portion 26C to the right side (see FIGS. 10A and 10B).
  • a second duct exhaust portion 26D that protrudes forward and forms a cylindrical shape is formed at the lower end portion of the outflow duct portion 26B.
  • the second duct exhaust portion 26D is bent to the right side and is arranged so as to straddle the lower side of the front end portion of the cover base portion 22A.
  • the tip of the second duct exhaust portion 26D is arranged between the front end portion of the cover base portion 22A and the front end portion of the circular saw blade 16. That is, in the side view, the second duct exhaust portion 26D is arranged inside the outer shape of the circular saw blade 16 in the radial direction and at a position overlapping the front end portion of the circular saw blade 16 (see FIG. 8). ..
  • the duct 26 makes the air flow AR1 flowing into the inflow duct portion 26A into the air flow AR2 exhausted from the first duct exhaust portion 26C and the air flow AR3 exhausted from the second duct exhaust portion 26D. It is configured as a shunting air duct.
  • the direction of the air flow AR3 blown out from the second duct exhaust portion 26D is set so as to substantially coincide with the cutting rotation direction of the circular saw blade 16.
  • the drive mechanism 40 includes a motor 41 and an output shaft 50.
  • the motor 41 is housed in the main body housing 22.
  • the motor 41 includes a rotating shaft 42, a rotor 43, and a stator 44.
  • the rotation shaft 42 is arranged with the left-right direction as the axial direction.
  • the left end portion of the rotating shaft 42 is rotatably supported by the first motor bearing 47 fixed to the main body housing 22, and the right end portion of the rotating shaft 42 is fixed to the main body housing 22. It is rotatably supported by.
  • the right end of the rotary shaft 42 projects to the right from the second motor bearing 48, and the pinion gear 42A is formed at the right end of the rotary shaft 42.
  • the rotor 43 is formed in a substantially cylindrical shape with the left-right direction as the axial direction, is arranged on the radial side of the rotating shaft 42, and is configured to be integrally rotatable with the rotating shaft 42.
  • the stator 44 is formed in a substantially cylindrical shape with the front-rear direction as the axial direction, and is supported by the main body housing 22 on the radial outer side of the rotor 43.
  • the stator 44 has a stator holder 44A, and a stator coil (not shown) is wound around the stator holder 44A.
  • a motor board 45 is fixed to the left end of the stator holder 44A, and a stator coil is connected to the motor board 45. Further, the motor substrate 45 is electrically connected to a control unit 56 described later by a lead wire (not shown).
  • a fan 46 is integrally rotatable on the left side of the second motor bearing 48.
  • the fan 46 is configured as a centrifugal fan. Specifically, the fan 46 is configured to allow air to flow into the main body housing 22 from the intake port 22B of the main body housing 22 and generate an air flow AR1 flowing from the opening 22C of the main body housing 22 into the duct 26. There is.
  • the output shaft 50 is arranged inside the main body housing 22 with the left-right direction as the axial direction. Specifically, the output shaft 50 is arranged below the right end portion (one side end portion in the axial direction) of the rotation shaft 42 of the motor 41 and slightly rearward of the rotation shaft 42, and is arranged in the main body housing 22. It is rotatably supported. An output gear (not shown) is provided at the left end of the output shaft 50 so as to be integrally rotatable.
  • a transmission gear (reduction mechanism) (not shown) is provided between the rotary shaft 42 and the output shaft 50.
  • the transmission gear is configured as a two-stage gear and is meshed with the pinion gear 42A of the rotary shaft 42 and the output gear of the output shaft 50.
  • the right end portion of the output shaft 50 is configured as a tool mounting portion, and the tool mounting portion is arranged in the cover base portion 22A.
  • the tool mounting portion is formed in a substantially cylindrical shape open to the right side, and a male screw is formed on the inner peripheral portion of the tool mounting portion.
  • the protective cover 54 is formed in a substantially semicircular shape that is convex downward when viewed from the right side, and is formed in a concave shape that is open upward.
  • the protective cover 54 includes an outer peripheral protection portion 54A that covers the circular saw blade 16 from the radial outside, and a first side extending radially inward from the right end portion of the outer peripheral protection portion 54A. It is configured to include a protection portion 54B and a second side protection portion 54C extending radially inward from the left end portion of the outer peripheral protection portion 54A (see FIG. 5). Then, the second side protection portion 54C is rotatably connected to the output shaft 50 around the axis of the output shaft 50.
  • the protective cover 54 is urged around the axis of the output shaft 50 by an urging spring (not shown) and held at the protective position shown in FIGS. 1 to 5.
  • the protective cover 54 is pressed to the rear side by the processing material and rotates to the other side around the axis of the output shaft 50 against the urging force of the urging spring. (It is a position indicated by a two-dot chain line in FIG. 8, and hereinafter, this position of the protective cover 54 is referred to as an operating position).
  • the protective cover 54 At the operating position of the protective cover 54, the lower portion of the circular saw blade 16 is exposed, and the upper portion of the circular saw blade 16 is covered by the protective cover 54.
  • control unit 56 (Regarding the control unit 56) As shown in FIG. 2, the control unit 56 is housed in the front end portion of the battery mounting portion 24B in the handle housing 24. The switch mechanism of the trigger 30 and the motor 41 are electrically connected to the control unit 56. As a result, when the trigger 30 is pulled, the motor 41 is driven and the circular saw blade 16 rotates around the axis of the output shaft 50.
  • the battery pack 58 is formed in a substantially rectangular parallelepiped.
  • the battery pack 58 is mounted on the battery mounting portion 24B of the cutting tool 10 from the rear side. Further, the battery pack 58 has a connector (not shown), and in the mounted state of the battery pack 58, the connector is connected to the connector of the handle housing 24, and power is supplied from the battery pack 58 to the control unit 56. It is configured to be.
  • the side cover portion 61 is configured as a wall portion that covers the upper portion of the circular saw blade 16 from the right side (one side in the axial direction of the motor 41), and the outer peripheral cover portion 62 covers the upper portion of the circular saw blade 16 from the radial outside. It is configured as a covering wall.
  • the side cover portion 61 is formed of a permeable resin (plastic).
  • a shielding portion 63 is formed on the upper portion of the side cover portion 61 on the radial outer side of the circular saw blade 16.
  • the shielding portion 63 is formed in a substantially long plate shape having the radial direction of the circular saw blade 16 as the plate thickness direction and extending along the circumferential direction of the circular saw blade 16, and protrudes to the left from the inner surface of the side cover portion 61. It is formed like this. That is, the shielding portion 63 is a curved plate member extending along the circumferential direction of the circular saw blade 16 when viewed from the left side.
  • the tool accommodating area 70A is partitioned by the shielding portion 63 in the radial direction of the circular saw blade 16.
  • the radial inner portion of the circular saw blade 16 (the inner portion of the shielding portion 63) is configured as the operating region 70B with respect to the shielding portion 63 in the tool accommodating area 70A, and the shielding portion in the tool accommodating area 70A.
  • the radial outer portion (the portion outer than the shielding portion 63) with respect to 63 is configured as the non-actuated region 70C.
  • the protective cover 54 is arranged in the operating area 70B.
  • the left end portion 63B (tip portion) of the shielding portion 63 is arranged on the left side of the outer peripheral cover portion 62 and the circular saw blade 16 and is arranged close to the right side of the cover base portion 22A. That is, a gap in the left-right direction is formed between the left end portion 63B (tip portion) of the shielding portion 63 and the right side of the cover base portion 22A. Further, a gap in the front-rear direction is formed between the rear end of the shielding portion 63 and the inner wall of the rear end of the cover base portion 22A.
  • a blower guide portion 63A as a second rectifying portion is formed on the upper surface of the front portion 63C of the shielding portion 63.
  • the blower guide portion 63A is inclined to the right in a curved shape from the front left end portion of the shielding portion 63 toward the rear end side of the shielding portion 63 (the cutting rotation direction side of the circular saw blade 16). Further, the right portion of the blower guide portion 63A is arranged between the shielding portion 63 and the outer peripheral cover portion 62 to connect the two.
  • the saw cover 60 is formed with a lower blower outlet portion 64 as a second blower outlet portion composed of a shielding portion 63, a blower guide portion 63A, and an outer peripheral cover portion 62, and a lower blower outlet portion.
  • the front end portion of 64 communicates with the operating region 70B of the tool accommodating region 70A.
  • an upper rectifying piece 64A (see FIG. 7) as a first rectifying portion is formed at the front end of the front portion 63C of the shielding portion 63 constituting the lower air outlet portion 64.
  • the upper rectifying piece 64A extends downward from the front end portion of the lower air outlet portion 64 (shielding portion 63) and is connected to the side cover portion 61.
  • a slit 64B opened downward is formed in the middle portion in the left-right direction.
  • the outer peripheral portion on the front end side of the circular saw blade 16 is arranged in the slit 64B.
  • the lower end portion of the left end portion (the portion left side of the slit 64B) of the upper rectifying piece 64A is arranged close to the front side of the upper end portion of the lower rectifying piece 22D of the cover base portion 22A (see FIG. 8). ..
  • a regulating portion 22E is provided at a position in front of the box-side exhaust port 84E, which will be described later, inside the saw cover 60.
  • the restricting portion 22E is a wall-shaped portion protruding to the right from the right side surface of the cover base portion 22A, and regulates the forward movement of an object located in the non-actuated region 70C.
  • the shielding portion 63 has a shape such that its rear portion (rear portion 63D) is inclined downward as it goes backward.
  • the shielding portion 63 is provided with a rear portion 63D that is curved so as to be inclined downward.
  • the rear end of the rear portion 63D is configured to be located behind the rear end of the circular saw blade 16.
  • a front-rear gap is formed between the rear end of the rear portion 63D (shielding portion 63) and the inner wall of the rear end of the saw cover 60.
  • the lower air outlet portion 64 is opened to the right side. That is, the side cover portion 61 is formed with a hole portion (outlet hole 64C) for opening the lower air outlet portion 64, and the hole portion is configured as an outlet hole 64C (see FIG. 12).
  • the air flow AR3 exhausted from the second duct exhaust portion 26D and the air flow AR4 generated by the rotation of the circular saw blade 16 merge, and the merged air flow is the lower air outlet. It flows into the portion 64 and flows out to the right side from the outlet hole 64C of the lower air outlet portion 64.
  • the upper surface of the outer peripheral cover portion 62 is provided as a first air outlet portion on the upper surface of the lower air outlet portion 64 and on the left side of the first duct exhaust portion 26C of the duct 26.
  • the upper air outlet portion 65 is formed.
  • the upper air outlet portion 65 is formed in a substantially U shape that is open downward in a side view corresponding to the first duct exhaust portion 26C, and both ends of the upper air outlet portion 65 in the longitudinal direction are outer periphery. It is connected to the cover portion 62. Then, the first duct exhaust portion 26C and the upper air outlet portion 65 are connected, and the inside of the first duct exhaust portion 26C and the inside of the upper air outlet portion 65 communicate with each other. As a result, the air flow AR2 exhausted from the first duct exhaust portion 26C is configured to be exhausted to the right side from the upper air outlet portion 65.
  • the air blowing section for sending the air flow generated by the fan 46 to the dust collecting box 80 is composed of a duct 26, a lower blowing port portion 64 of the saw cover 60, and an upper blowing port portion 65.
  • a cover-side notch 61A is formed at the lower end of the side cover portion 61 in the middle portion in the front-rear direction, and the cover-side notch 61A is opened downward in a side view. It is formed in a substantially semicircular shape.
  • a communication hole 61B is formed through the upper end of the rear portion of the side cover portion 61.
  • the communication hole 61B is formed in a long hole shape along the longitudinal direction of the shielding portion 63 in a side view, and is arranged between the outer peripheral cover portion 62 and the shielding portion 63. That is, the inside and the outside of the non-operating region 70C of the tool cover 70 are communicated with each other by the communication hole 61B.
  • a button insertion portion 61C into which a part of the attachment / detachment button 86 of the dust collection box 80, which will be described later, is inserted is formed through the upper end portion of the side cover portion 61 between the lower air outlet portion 64 and the communication hole 61B.
  • the button insertion portion 61C is formed in a substantially rectangular shape.
  • a pair of front and rear fixing holes 61D for fixing the dust collecting box 80, which will be described later, are formed through the front side and the rear side of the cover side notch portion 61A.
  • the 61D is formed in a substantially rectangular shape.
  • the guard member 68 is arranged inside the lower air outlet portion 64 of the saw cover 60, and the lower air outlet portion It is configured as a member for protecting the bottom wall (shielding portion 63) of 64.
  • the guard member 68 is formed in a plate shape arranged in parallel with the bottom wall of the lower air outlet portion 64. That is, in the side view, the guard member 68 is curved in a curved shape along the longitudinal direction of the shielding portion 63.
  • the guard member 68 is formed in a substantially triangular shape so as to form a similar shape to the bottom surface of the lower air outlet portion 64 when viewed from the plate thickness direction of the shielding portion 63, and is formed on the bottom surface of the lower air outlet portion 64. It is arranged adjacent to the upper side. That is, the right end portion of the guard member 68 extends linearly in the front-rear direction, and the left end portion of the guard member 68 is inclined to the right side in a curved shape toward the rear side.
  • the dust collection box 80 is detachably attached to the saw cover 60 of the tool body 12 and is attached to the right side of the saw cover 60. It is placed adjacent to each other. Then, the chips discharged from the lower air outlet portion 64 of the saw cover 60 are configured to be collected by the dust collecting box 80.
  • the dust collector box 80 includes an outer case 82 as a case, an inner case 84, a detachable button 86, and a dust collector connection portion 90.
  • the front end of the dust collection box 80 is shaped so as to incline backward toward the bottom, and the lower part of the front end of the side cover portion 61 (where the reference numeral 61 is pulled out in FIG.
  • the outer case 82 is made of a transparent resin material, and is formed in a substantially rectangular box shape that is open to the left and has a longitudinal direction in the front-rear direction.
  • the inside of the outer case 82 is configured as a dust collecting chamber 80A for collecting chips.
  • a pair of front and rear box-side engaging hooks 82A are formed in the lower opening of the outer case 82 at positions corresponding to the fixing holes 61D of the saw cover 60.
  • the box-side engaging hook 82A extends in the front-rear direction and is formed in a substantially inverted L-shape when viewed from the front side, and protrudes downward from the outer case 82.
  • the box-side engaging hook 82A is inserted into the fixing hole 61D of the saw cover 60 and engages with the lower edge portion of the fixing hole 61D, so that the lower end portion of the outer case 82 is attached to the saw cover 60. (See FIG. 10 (B)).
  • the upper end portion of the outer case 82 is attached to the saw cover 60 by the detachable button 86 described later.
  • the upper wall of the outer case 82 is curved in a substantially arc shape in a side view so that the upper surface of the outer case 82 is flush with the upper surface of the saw cover 60.
  • a portion of the right wall of the outer case 82 facing the lower air outlet portion 64 and the upper air outlet portion 65 in the left-right direction is configured as a case guide portion 82B as a guide portion. That is, the case guide portion 82B constitutes a part of the inner peripheral surface of the dust collecting chamber 80A.
  • a plurality of (three locations in the present embodiment) fixing bosses 82C for fixing the inner case 84, which will be described later, are formed on the right wall of the outer case 82.
  • the fixed boss 82C is formed in a substantially cylindrical shape with the left-right direction as the axial direction, and protrudes to the left from the right wall of the outer case 82.
  • the fixed boss 82C is formed at the front end portion, the rear end portion, and the upper end portion of the outer case 82, respectively.
  • two fixed bosses provided at the front end portion and the upper end portion of the outer case 82 are provided. Only 82C is shown.
  • a button accommodating portion 82D for accommodating the detachable button 86 described later is formed in the intermediate portion in the front-rear direction.
  • the button accommodating portion 82D is formed in a concave shape open to the upper side and the left side, and is arranged on the right side of the button insertion portion 61C of the saw cover 60.
  • a pair of front and rear locking ribs 82E are formed in the upper opening of the button accommodating portion 82D.
  • the locking rib 82E projects inward in the front-rear direction from the front and rear inner peripheral surfaces of the button accommodating portion 82D, and extends in the left-right direction.
  • a case inclined portion 82F is formed at the lower end of the right wall of the outer case 82.
  • the case inclined portion 82F is inclined upward as it goes to the right side when viewed from the front side (see FIG. 9A).
  • An uneven shape is formed on the outer surface of the case inclined portion 82F so that the dust collecting box 80 can be easily operated (see FIG. 9A).
  • a mounting portion 82G for mounting the dust collector connecting portion 90, which will be described later, is formed at the rear end portion of the outer case 82.
  • the mounting portion 82G is formed in a substantially rectangular tubular shape with the front-rear direction as the axial direction and the vertical direction as the longitudinal direction, and protrudes from the outer case 82 to the rear side. Further, the left portion of the mounting portion 82G protrudes to the left side from the outer case 82. Further, a discharge hole 82H that communicates the inside of the outer case 82 and the inside of the mounting portion 82G is formed through the rear wall of the outer case 82.
  • the inner case 84 is made of a metal plate material.
  • the inner case 84 is arranged with the left-right direction as the plate thickness direction, and is formed so that the outer shape of the inner case 84 is similar to the outer shape of the outer case 82 when viewed from the right side. That is, the upper end portion of the inner case 84 is curved in a substantially arc shape that is convex upward.
  • a fixing hole 84A is formed through the inner case 84 at a position corresponding to the fixing boss 82C of the outer case 82.
  • the fixing screw SC is inserted into the fixing hole 84A from the left side and screwed into the fixing boss 82C, so that the inner case 84 is fixed to the outer case 82. Further, in the fixed state of the inner case 84 to the outer case 82, the inner case 84 is arranged inside the opening of the outer case 82, and the dust collecting chamber 80A is closed by the inner case 84.
  • a box inlet portion 84B as an intake portion is formed outside the upper side of the front portion of the inner case 84 in the dust collection box 80, and the box inlet portion 84B is below the outer peripheral portion of the inner case 84 when viewed from the right side. It is formed by being cut out so as to go down one step to the side. That is, a space (interval) extending in the front-rear and up-down directions is formed between the front upper portion of the inner case 84 and the front upper portion of the outer case 82, and the space is opened to the left with the box inlet portion 84B (intake portion). Become.
  • the lower air outlet portion 64 of the saw cover 60 is exposed (opened) to the dust collecting chamber 80A so as to face the box inlet portion 84B.
  • the box inlet portion 84B formed in this way communicates the upper air outlet portion 65 and the lower air outlet portion 64 of the saw cover 60 with the dust collecting chamber 80A, thereby providing an air passage that improves the heat resistance of the dust collecting box 80. It is formed.
  • reference numerals are shown at the positions of the box inlet portions 84B (notched portions of the inner case 84) when the inner case 84 and the outer case 82 are assembled.
  • a stopper wall 84C is formed at the upper end of the inner case 84 on the upper side of the rear end of the box entrance 84B.
  • the stopper wall 84C is formed in a substantially rectangular plate shape that is bent to the right and has the plate thickness direction in the front-rear direction, and is arranged on the cutting rotation direction side of the circular saw blade 16 with respect to the lower air outlet portion 64 in the side view. Has been done.
  • the chips discharged from the outlet hole 64C of the lower blower outlet portion 64 to the right side and to the rotation direction side of the circular saw blade 16 are configured to collide with the stopper wall 84C.
  • the stopper wall 84C prevents chips from the outlet hole 64C from vigorously colliding with a part of the outer case 82 (the front part of the button accommodating portion 82D described later).
  • the button insertion groove 84D is formed in a concave shape that is open to the upper side, and is arranged on the right side of the button insertion portion 61C of the saw cover 60.
  • a box-side exhaust port 84E as a plurality of (two locations in the present embodiment) exhaust portions is formed through the rear side (one side in the front-rear direction) of the box inlet portion 84B. ing.
  • the box-side exhaust port 84E is arranged adjacent to the right side of the communication hole 61B of the saw cover 60, and is arranged inside the communication hole 61B when viewed from the left side (see FIG. 8).
  • the dust collecting chamber 80A of the dust collecting box 80 and the non-operating area 70C of the tool cover 70 are communicated with each other by the communication hole 61B and the box side exhaust port 84E.
  • the non-operating region 70C and the box-side exhaust port 84E are communicated with each other by the communication hole 61B. Therefore, the air flow flowing into the dust collecting chamber 80A can be exhausted to the non-operating region 70C of the tool cover 70.
  • the box-side exhaust port 84E is arranged at a position overlapping with the box inlet portion 84B.
  • the box-side exhaust port 84E is located behind the center of the circular saw blade 16.
  • the communication hole 61B is an opening having a size that allows the plurality of box-side exhaust ports 84E to communicate with the non-operating region 70C together. Therefore, when the dust collecting box 80 is removed, it is easy to visually recognize the inside of the non-operating region 70C from the communication hole 61B, and it is easy to remove foreign matter when it enters the non-operating region 70C. Further, as shown in FIGS. 8 and 12, a fixing screw SC for fixing the inner case 84 to the dust collection box 80 is located at the position of the communication hole 61B when viewed in the left-right direction, but the communication hole 61B is located.
  • the head portion of the fixing screw SC is located inside the communication hole 61B so as not to come into contact with the outer peripheral cover portion 62.
  • a box bottom portion 84F bent to the right is formed at the lower end portion of the inner case 84, and the box bottom portion 84F is extended in the front-rear direction and is extended in the front-rear direction.
  • the box bottom portion 84F constitutes the bottom portion of the dust collecting chamber 80A.
  • an inclined portion 84G corresponding to the case inclined portion 82F of the outer case 82 is formed at the tip end portion of the box bottom portion 84F.
  • the inclined portion 84G is inclined upward as it goes to the right side when viewed from the front side, and is arranged adjacent to the left side of the case inclined portion 82F of the outer case 82.
  • the detachable button 86 is formed in a substantially rectangular box shape open downward, and is formed in an outer case 82. It is arranged in the button accommodating portion 82D of. Engagement protrusions 86A are formed on the front and rear surfaces of the detachable button 86, respectively. The engaging protrusion 86A is arranged adjacent to the lower side of the locking rib 82E of the outer case 82.
  • a button spring 88 (see FIG. 9A) is arranged inside the detachable button 86.
  • the button spring 88 is configured as a compression coil spring, the upper end of the button spring 88 is locked to the upper wall of the detachable button 86, and the lower end of the button spring 88 is locked to the lower wall of the button accommodating portion 82D. ing.
  • the detachable button 86 is urged upward by the button spring 88, and the engaging protrusion 86A is in contact with the locking rib 82E. Therefore, the detachable button 86 is configured so that it can be pressed downward.
  • a button engaging piece 86B is formed on the detachable button 86.
  • the button engaging piece 86B projects to the left from the detachable button 86 with the vertical direction as the plate thickness direction. Specifically, the button engaging piece 86B is inserted into the button insertion groove 84D of the inner case 84, and the tip end portion of the button engaging piece 86B is inserted into the button insertion portion 61C of the saw cover 60. ..
  • the width dimension (dimension in the front-rear direction) of the button engaging piece 86B is set to be slightly smaller than the width dimension of the button insertion groove 84D.
  • the position of the detachable button 86 in the front-rear direction is determined by the button insertion groove 84D of the inner case 84. That is, the movement of the detachable button 86 in the front-rear direction and the left direction is regulated by the inner case 84.
  • an engaged hook portion 86C protruding upward is formed at the tip end portion of the button engaging piece 86B.
  • the engaged hook portion 86C is engaged with the upper edge portion of the button insertion portion 61C of the saw cover 60 in the left-right direction.
  • the movement of the upper end portion of the dust collecting box 80 to the right side is restricted.
  • the detachable button 86 downward the engaged state between the engaged hook portion 86C and the saw cover 60 is released.
  • the dust collecting box 80 is configured to be removable from the tool body 12.
  • the button insertion portion 61C functions as a support portion that detachably supports the dust collecting box 80.
  • the dust collector connection portion 90 includes a mounted portion 90A constituting the front portion of the dust collector connection portion 90 and a dust collector connection portion. It is configured to include a connecting cylinder portion 90B constituting the rear portion of the 90.
  • the mounted portion 90A is formed in a substantially rectangular box shape that is open to the front side. Then, the mounted portion 90A is connected to the mounting portion 82G so as to close the mounting portion 82G of the outer case 82.
  • the upper end portion of the mounted portion 90A is rotatably connected to the upper end portion of the mounting portion 82G of the outer case 82 with the left-right direction as the axial direction.
  • the connecting cylinder portion 90B is formed in a substantially cylindrical shape with the front-rear direction as the axial direction, and protrudes rearward from the mounted portion 90A. Further, the inside of the connecting cylinder portion 90B and the inside of the mounted portion 90A communicate with each other.
  • a hose of a dust collector (not shown) is connected to the rear end of the connection cylinder 90B. As a result, the dust collector sucks the chips of the dust collection box 80 and discharges them to the outside of the dust collection box 80.
  • the bottomed cylindrical cap 92 is attached to the connection cylinder portion 90B.
  • the base 14 is placed on the machined material and the trigger 30 is pulled.
  • the motor 41 is driven, and the driving force of the motor 41 is transmitted to the circular saw blade 16 so that the circular saw blade 16 rotates in the cutting rotation direction.
  • the protective cover 54 is rotated from the protected position to the operating position by the machined material, and the lower portion of the circular saw blade 16 is exposed. As a result, the processed material is cut.
  • the fan 46 rotates to generate an air flow AR1 that flows into the main body housing 22 from the intake port 22B.
  • the air flow AR1 flows outward in the radial direction of the fan 46 and flows into the duct 26 from the opening 22C of the main body housing 22 (see FIG. 5).
  • the air flow AR1 flowing into the duct 26 is divided into an air flow AR2 flowing to the first duct exhaust portion 26C of the duct 26 and an air flow AR3 flowing to the second duct exhaust portion 26D (FIG. 10A). reference).
  • the air flow AR2 is sent from the first duct exhaust portion 26C to the upper air outlet portion 65, and is sent from the upper air outlet portion 65 to the right side (dust collection box). It is discharged to the 80 side).
  • the air flow AR2 flows into the dust collecting chamber 80A from the box inlet portion 84B of the dust collecting box 80.
  • the air flow AR2 flowing into the dust collection chamber 80A hits the case guide portion 82B (inner wall of the dust collection chamber 80A) of the dust collection box 80, and the direction of the air flow AR2 is changed downward.
  • the air flow AR2 flows downward through the front end portion of the dust collecting chamber 80A (see FIG. 12).
  • the air flow AR3 flows upward from the second duct exhaust portion 26D and flows upward through the front end portion of the operating region 70B of the tool cover 70. ..
  • an air flow AR4 in the cutting rotation direction is generated by the rotation of the circular saw blade 16 and the movement of the machined piece rounded up. Therefore, the air flow AR3 merges with the airflow AR4 and flows upward in the front end portion of the operating region 70B. Further, at this time, the air flow AR3 and the air flow AR4 are rectified by the lower rectifying piece 22D and the upper rectifying piece 64A, and flow to the lower air outlet portion 64 side of the saw cover 60.
  • the chips generated by the cutting process are carried upward by the force of the cutting process and the air flow AR4 of the circular saw blade 16. Specifically, chips are generated so as to be blown upward from the outer peripheral portion of the front end of the circular saw blade 16 and move upward and backward along the outer peripheral portion of the tool cover 70. Therefore, the air flow AR3 that has merged with the air flow AR4 flows into the lower air outlet portion 64 of the saw cover 60 together with the chips that have moved upward. Then, the air flow AR3 and chips (air flow AR4) that have moved into the lower air outlet portion 64 are rectified by the air guide unit 63A to the outlet hole 64C side of the lower air outlet unit 64, and are rectified from the outlet hole 64C. It is leaked to the right side.
  • the air flow AR3 that has reached the lower air outlet portion 64 includes the air flow AR4, but for convenience of explanation, the description of the air flow AR4 will be omitted hereafter.
  • the air flow AR3 and chips flow into the dust collecting chamber 80A from the box inlet portion 84B of the dust collecting box 80.
  • chips fall to the bottom of the dust collecting chamber 80A and are collected in the dust collecting chamber 80A.
  • the air flow AR3 flowing into the dust collection chamber 80A hits the case guide portion 82B of the dust collection box 80, and the direction of the air flow AR3 is changed downward.
  • the air flow AR3 flows downward along with the air flow AR2 at the front end of the dust collecting chamber 80A (see FIG. 12).
  • a box-side exhaust port 84E is formed at the rear end of the dust collection box 80. Further, as long as the fan 46 is rotating, the air flow AR2 and the air flow AR3 are continuously sent to the inside of the dust collecting chamber 80A, so that the pressure is high in the front part and the lower part inside the dust collecting chamber 80A. Therefore, the air flow AR2 and the air flow AR3 that have reached the rear end of the dust collecting box 80 are pushed by the air flow sent from the front, move upward, and flow toward the box side exhaust port 84E. That is, the air flow AR2 and the air flow AR3 flow upward through the rear end portion of the dust collecting chamber 80A.
  • the air flow AR2 and the air flow AR3 are exhausted from the box side exhaust port 84E into the non-operating region 70C of the tool cover 70.
  • an air flow is formed in the dust collecting chamber 80A.
  • the air exhausted to the left in the non-actuated region 70C passes through a gap in the left-right direction provided between the left end 63B (tip) of the shielding portion 63 and the right side of the cover base 22A, and is used as a tool. Move inside the cover 70.
  • the gap is separated to the left with respect to the circular saw blade 16.
  • the cover base portion 22A is made of metal, there is almost no risk of deformation or breakage to the extent that the workability is hindered even if chips come into contact with the cover base portion 22A.
  • the air exhausted to the left in the non-actuated region 70C is provided between the rear end of the shielding portion 63 and the rear end inner wall of the cover base portion 22A (and the rear end inner wall of the saw cover 60). It moves to the inside of the tool cover 70 through the gap in the front-rear direction.
  • the gap in the front-rear direction (rear portion 63D) is located behind the rear end of the circular saw blade 16 (FIG. 7). , 8), It is possible to prevent the chips from coming into contact with the circular saw blade 16.
  • the processed material is a metal material such as mild steel
  • chips having a relatively high temperature are discharged from the lower air outlet portion 64 of the saw cover 60 into the dust collecting chamber 80A of the dust collecting box 80.
  • the outer case 82 constituting the dust collecting chamber 80A is made of resin. Therefore, the outer case 82 may be thermally deformed by the chips.
  • the dust collecting box 80 has a box inlet portion 84B for allowing the air flow AR1 (air flow AR2 and air flow AR3) generated by the fan 46 to flow into the dust collecting chamber 80A, and the dust collecting chamber 80A. It is configured to include a box-side exhaust port 84E for exhausting the air flow AR1 inside to the outside of the dust collecting chamber 80A, and the box-side exhaust port 84E is arranged behind the box inlet portion 84B.
  • the box inlet portion 84B is provided on the front side portion of the dust collecting box 80
  • the box side exhaust port 84E is provided on the rear side portion of the dust collecting box 80.
  • the box inlet portion 84B is provided in a portion ahead of the front-rear direction center position of the dust collection box 80, and the box-side exhaust port 84E is provided in a portion rearward of the front-rear direction center position of the dust collection box 80. Be done. As a result, the flow of the air flow AR1 moving from the front side to the rear side can be smoothed, and the dust collecting box 80 can be suitably cooled.
  • both the box inlet portion 84B and the box side exhaust port 84E are provided in the front part or the rear part of the dust collection box 80, the air flow AR1 is in a state of making a U-turn in the front-rear direction, so that the air flow goes out.
  • the dust collecting box 80 has a case guide portion 82B that guides the air flow AR1 flowing into the dust collecting chamber 80A from the box inlet portion 84B downward. Therefore, as described above, the air flow AR1 flowing into the dust collecting chamber 80A toward the right side flows downward through the front end portion of the dust collecting chamber 80A, and then rearward at the lower end portion of the dust collecting chamber 80A. It flows to the side, then flows upward through the rear end portion of the dust collecting chamber 80A, and finally flows to the left side to reach the box side exhaust port 84E.
  • the air flow AR1 can flow over substantially the entire dust collecting chamber 80A.
  • the intake portion (box inlet portion 84B) of the dust collecting chamber 80A that opens in the same direction (left direction) is separated from the intake portion (box inlet portion 84B) and the exhaust portion (box side exhaust port 84E) in the front-rear direction.
  • the air flow in the dust collecting chamber 80A is rectified in the order of right direction, downward direction, rear direction, upward direction, and left direction by making the flow of air flowing in from the left and right direction. It was configured in.
  • the inside of the dust collecting chamber 80A can be efficiently cooled, and the heat resistance of the cutting tool 10 can be improved.
  • the right inner wall of the dust collecting chamber 80A (the right wall of the dust collecting box 80) to which the chips in a heated state first come into contact. It is important to ensure the heat resistance of the right side wall of the dust collecting box 80, but in the present embodiment, the air flow flowing into the dust collecting chamber 80A toward the right side is high. Since the AR1 is configured to first hit the right inner wall of the dust collecting chamber 80A (the right wall of the outer case 82), the right inner wall can be preferentially cooled. As a result, the resin outer case 82 constituting the dust collecting chamber 80A can be efficiently cooled by the air flow AR1 flowing into the dust collecting chamber 80A.
  • the heat resistance of the cutting tool 10 can be improved.
  • the collected chips will be accumulated in the lower part of the dust collecting chamber 80A, but since the air flow AR1 moves backward in the lower part of the dust collecting chamber 80A, the accumulated chips should be cooled at any time. Is possible.
  • the metal box bottom portion 84F is located at the lower end of the dust collecting chamber 80A, the heat of the accumulated chips can be absorbed and dissipated from below. That is, the chips accumulated in the dust collecting chamber 80A are cooled rapidly by being cooled from both the lower side and the upper side, so that the heat of the chips is suppressed from being excessively transferred to the outer case 82. It will be possible.
  • such a configuration can be easily configured by the embodiment of the present application in which the dust collecting box 80 is connected to the right side of the saw cover 60.
  • the dust collection box 80 is attached to the upper part (outer peripheral portion) of the saw cover 60, the dust collection box 80 is attached to the rear portion of the saw cover 60, or the intake part and the exhaust part of the dust collection box are adjacent to each other.
  • the above-mentioned configuration can be easily adopted.
  • the dust collecting box 80 is rounded up at the time of processing, as compared with the case where the dust collecting box 80 is attached to the upper part (outer peripheral portion) of the saw cover 60. Even if the rising position of chips is low, it becomes easy to collect dust in the dust collection box 80. Therefore, the size of each chip is larger than that of wood, and even chips of a metal material (mild steel) having a large mass can be suitably collected.
  • the box inlet portion 84B and the box side exhaust port 84E are arranged at overlapping positions. Specifically, the box inlet portion 84B and the box side exhaust port 84E are formed in the upper end side portion of the dust collecting box 80 and are arranged apart from each other in the front-rear direction. As a result, it is possible to set a large vertical region of the air flow AR1 flowing through the front end portion and the rear end portion of the dust collecting chamber 80A, and it is also possible to secure a chip collecting space of the dust collecting chamber 80A. Therefore, the outer case 82 can be cooled more efficiently by the air flow AR1.
  • the upper part of the circular saw blade 16 having a disk shape is covered with the saw cover 60, but since the structure covers the upper half of the circular member, the longitudinal direction thereof is the front-back direction. Since the dust collecting box 80 is attached to the saw cover 60 and has a similar figure in its outer shape, both the dust collecting box 80 and the longitudinal direction are in the front-rear direction.
  • the box inlet portion 84B and the box side exhaust port 84E are arranged apart from each other in the front-rear direction, a large amount of air can flow back and forth in the dust collection box 80, and the dust collection box 80 (dust collection chamber). 80A) can be effectively cooled.
  • the box inlet portion 84B is located in front of the center of the circular saw blade 16, and the box-side exhaust port 84E is configured to be located behind the center of the circular saw blade 16. Further, the box inlet portion 84B is located behind the front end of the circular saw blade 16, and the box-side exhaust port 84E is configured to be located in front of the rear end of the circular saw blade 16.
  • the lower end position of the box side exhaust port 84E is set to be higher than the lower end position of the box inlet portion 84B. Chips overflow from the box entrance 84B. By doing so, it is possible to prevent chips from entering the non-actuated region 70C.
  • the air flow AR2 containing no chips is discharged from the upper air outlet portion 65 into the dust collecting chamber 80A, and the air flow AR3 containing the chips is discharged from the lower air outlet portion 64. Is discharged into the dust collecting chamber 80A.
  • the air flow AR2 in which the temperature rise due to the chips is suppressed can flow into the dust collection box 80 while discharging the chips into the dust collection box 80.
  • the outer case 82 can be effectively cooled by the air flow AR2 containing no chips.
  • the air flow AR2 flowing into the inside of the dust collecting chamber 80A from the upper air outlet portion 65 is changed to a downward flow by the case guide portion 82B. Therefore, by utilizing the air flow AR2, the chips discharged from the lower air outlet portion 64 together with the air flow AR3 can be urged downward in the dust collecting chamber 80A.
  • This effect is suitably realized when the upper air outlet portion 65 and the lower air outlet portion 64 are adjacent to each other. Further, it is also preferably realized by opening the upper air outlet portion 65 and the lower air outlet portion 64 in the same direction.
  • the upper air outlet portion 65 has a grid-like structure, and even if chips should move to the upper end in the dust collecting chamber 80A, the backflow from the upper air outlet portion 65 is preferable due to the grid structure. Can be suppressed.
  • the duct 26 has a second duct exhaust portion 26D, and the air flow AR3 is directed upward from the second duct exhaust portion 26D in the tool accommodating area 70A (operating area 70B) of the tool cover 70. It is exhausted. Further, the second duct exhaust portion 26D is arranged on the lower side of the lower air outlet portion 64. As a result, the air flow AR3 is exhausted to the lower air outlet portion 64 side in the tool accommodating area 70A (operating area 70B). Therefore, the air flow AR3 can be utilized to guide the chips generated during the cutting process into the lower air outlet portion 64. Therefore, the dust collecting performance for chips can be further improved.
  • the second duct exhaust portion 26D is arranged inside the outer shape of the circular saw blade 16 in the radial direction in a side view. Therefore, it is possible to prevent chips generated during the cutting process from interfering with the second duct exhaust portion 26D. That is, it is possible to suppress damage and deformation of the second duct exhaust portion 26D due to chips, and while suppressing the flow of chips from being obstructed by the second duct exhaust portion 26D, the second duct exhaust portion 26D.
  • the air flow AR3 can be exhausted from. Further, the upward air flow AR3 serves as a curtain for the air flow, and it is possible to suppress the movement of chips backward from the second duct exhaust portion 26D, and the dust collection efficiency can be further improved.
  • the second duct exhaust portion 26D does not open directly above, but opens slightly tilted forward.
  • the exhaust from the second duct exhaust portion 26D faces forward and then toward the lower air outlet portion 64.
  • the exhaust gas from the second duct exhaust portion 26D is directed forward to prevent the upper rectifying piece 64A from disturbing the flow of the air flow AR3. That is, when the air is exhausted directly above from the second duct exhaust portion 26D, the air flow may collide with the upper rectifying piece 64A and the air flow may be disturbed. It is possible to make the configuration less likely to occur, and it is possible to improve the performance of dust collection and cooling.
  • a lower rectifying piece 22D and an upper rectifying piece 64A are provided between the lower air outlet portion 64 and the second duct exhaust portion 26D, and the air flow AR3 exhausted from the second duct exhaust portion 26D is provided. Is rectified to the second duct exhaust portion 26D side by the lower air outlet portion 64 and the second duct exhaust portion 26D. As a result, the air flow AR3 flowing inside the tool cover 70 (operating region 70B) can be efficiently flowed into the lower air outlet portion 64.
  • the upper rectifying piece 64A also functions as a wall member for suppressing the movement of chips generated by the work to the rear from the position of the upper rectifying piece 64A, and can improve the dust collection efficiency of the chips.
  • a blower guide portion 63A is formed in the lower blower outlet portion 64 of the saw cover 60, and the blower guide portion 63A moves to the right side (dust collection box 80 side) in the cutting rotation direction of the circular saw blade 16. It is tilted. Therefore, the direction of the air flow AR3 can be changed to the dust collecting box 80 side by rectifying the air flow AR3 flowing into the lower air outlet portion 64. As a result, the air flow AR3 can be efficiently flowed into the dust collecting chamber 80A of the dust collecting box 80.
  • the case guide portion 82B of the dust collection box 80 is arranged so as to face the lower air outlet portion 64 and the upper air outlet portion 65 in the left-right direction, and constitutes a part of the inner peripheral surface of the dust collection chamber 80A. ing.
  • the directions of the air flow AR2 and the airflow AR3 flowing into the dust collection chamber 80A can be changed downward by utilizing the inner peripheral surface of the dust collection chamber 80A.
  • the outer case 82 is made of resin
  • the case guide portion 82B can be easily formed into an appropriate shape.
  • the outer case 82 is formed of a transparent resin material, it is easy to visually check the state of chips accumulated in the dust collecting chamber 80A.
  • the resin material often has lower heat resistance than the metal material, if the inside of the dust collecting chamber 80A is made visible by the resin material, there is a concern that the heat resistance may decrease as described above. In the embodiment, since the heat resistance of the outer case 82 is improved, the workability can be improved.
  • the vertical dimension is set smaller than the front-rear dimension. Therefore, in the dust collecting box 80 adjacent to the right side of the tool cover 70 covering the upper part of the circular saw blade 16, the cross-sectional area seen from the right side of the dust collecting chamber 80A for collecting chips can be set large.
  • a shielding portion 63 is formed on the saw cover 60 constituting the tool cover 70, and the shielding portion 63 causes the tool accommodating area 70A inside the tool cover 70 to be an operating area 70B and a non-operating area 70C. It is divided into. Further, a box-side exhaust port 84E is formed in the inner case 84 of the dust collection box 80, and the dust collection chamber 80A and the non-operating region 70C communicate with each other by the box-side exhaust port 84E. As a result, the air flow AR2 and the air flow AR3 that have flowed into the dust collecting chamber 80A can be exhausted from the box-side exhaust port 84E into the non-operating region 70C to cool the tool cover 70. Therefore, the heat resistance of the cutting tool 10 can be improved.
  • the upper portion of the circular saw blade 16 is housed in the operating region 70B and is covered by the tool cover 70.
  • the rotational operation of the circular saw blade 16 can be maintained satisfactorily. That is, for example, even if the shielding portion 63 is omitted in the saw cover 60, the air flow AR2 and the airflow AR3 for cooling the dust collecting box 80 can be exhausted into the tool accommodating area 70A of the tool cover 70.
  • the chips inserted in the dust collecting chamber 80A may be discharged from the box side exhaust port 84E into the tool accommodating area 70A (around the circular saw blade 16), and are temporarily discharged.
  • the heat of the chips and the chips that bounce off the rotating circular saw blade 16 may deform or damage the inner peripheral side of the tool cover 70. Further, in this case, the rotation operation failure of the circular saw blade 16 may occur due to the deformed or damaged portion of the tool cover 70. This may reduce the reliability of the cutting tool 10.
  • the tool accommodating area 70A inside the tool cover 70 is divided into the working area 70B and the non-working area 70C by the shielding portion 63, and the upper part of the circular saw blade 16 is the working area. It is housed in 70B. Therefore, even if the chips inserted in the dust collecting chamber 80A are temporarily discharged from the box side exhaust port 84E to the non-operating region 70C, the chips will hit the inner wall of the circular saw blade 16 or the operating region 70B. It can be suppressed by the shielding portion 63. As a result, damage to the inner peripheral surface of the tool cover 70 can be suppressed as compared with the above case.
  • the box-side exhaust port 84E is located above the rear portion 63D of the shielding portion 63, but since the rear portion 63D is inclined downward, chips are collected from the box-side exhaust port 84E on the upper surface of the shielding portion 63. Even if it moves to, the chips are guided backward by the action of the slope shape and its own weight. Further, since the rear end of the rear portion 63D is located behind the rear end of the circular saw blade 16, the guide of the rear portion 63D discharges chips from the non-actuated region 70C so as to avoid contact with the circular saw blade 16. Can be done.
  • the restricting portion 22E since the restricting portion 22E is located in front of the box-side exhaust port 84E, it suppresses the movement of chips that have entered the non-operating region 70C to the region in front of the box-side exhaust port 84E.
  • a button insertion portion 61C that supports the dust collection box 80 is located in front of the box-side exhaust port 84E, but the regulation portion 22E prevents the button insertion portion 61C and its surroundings from being deformed or damaged by chips. can do.
  • the lower portion of the circular saw blade 16 is covered with a protective cover 54, and when the cutting tool 10 is cut, the protective cover 54 rotates from the protected position to the operating position within the operating area 70B of the tool cover 70. Placed in.
  • the shielding unit 63 suppresses the chips from directly hitting the protective cover 54. can.
  • thermal deformation of the protective cover 54 due to chips can be suppressed. Therefore, it is possible to reduce the malfunction of the protective cover 54 that rotates between the protective position and the operating position.
  • the shielding portion 63 is integrally formed with the saw cover 60. Thereby, the shielding portion 63 for partitioning the tool accommodating area 70A of the tool cover 70 can be easily formed.
  • the shielding portion 63 is formed on the saw cover 60, but the shielding portion is formed on the inner case 84 of the dust collecting box 80, and the tool accommodating area 70A of the tool cover 70 is set as the operating area 70B. It may be configured to be partitioned into the non-actuated area 70C.

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Sawing (AREA)
PCT/JP2021/029292 2020-08-31 2021-08-06 作業機 Ceased WO2022044771A1 (ja)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP2022545614A JP7586181B2 (ja) 2020-08-31 2021-08-06 作業機
US18/020,257 US20230330760A1 (en) 2020-08-31 2021-08-06 Work machine
CN202180056182.2A CN116096519B (zh) 2020-08-31 2021-08-06 作业机械
DE112021004545.8T DE112021004545T5 (de) 2020-08-31 2021-08-06 Arbeitsmaschine

Applications Claiming Priority (4)

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JP2020145368 2020-08-31
JP2020-145367 2020-08-31
JP2020-145368 2020-08-31
JP2020145367 2020-08-31

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JP (1) JP7586181B2 (https=)
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WO (1) WO2022044771A1 (https=)

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WO2024088796A1 (en) * 2022-10-26 2024-05-02 Hilti Aktiengesellschaft Chip collection box for cutting tool
EP4484041A1 (de) * 2023-06-28 2025-01-01 Mafell AG Spanauffangvorrichtung
WO2025225519A1 (ja) * 2024-04-26 2025-10-30 工機ホールディングス株式会社 作業機

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CN121339561B (zh) * 2025-12-22 2026-03-20 浙江引力电气有限公司 一种环保柜充气柜配件加工用开槽器

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JPH06190628A (ja) * 1992-12-22 1994-07-12 Makita Corp 丸鋸機
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Publication number Priority date Publication date Assignee Title
WO2024088796A1 (en) * 2022-10-26 2024-05-02 Hilti Aktiengesellschaft Chip collection box for cutting tool
EP4484041A1 (de) * 2023-06-28 2025-01-01 Mafell AG Spanauffangvorrichtung
WO2025225519A1 (ja) * 2024-04-26 2025-10-30 工機ホールディングス株式会社 作業機

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CN116096519A (zh) 2023-05-09
DE112021004545T5 (de) 2023-06-07
JP7586181B2 (ja) 2024-11-19
CN116096519B (zh) 2025-04-29
JPWO2022044771A1 (https=) 2022-03-03
US20230330760A1 (en) 2023-10-19

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