WO2022037059A1 - 一种青椰削皮成型机 - Google Patents

一种青椰削皮成型机 Download PDF

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Publication number
WO2022037059A1
WO2022037059A1 PCT/CN2021/082549 CN2021082549W WO2022037059A1 WO 2022037059 A1 WO2022037059 A1 WO 2022037059A1 CN 2021082549 W CN2021082549 W CN 2021082549W WO 2022037059 A1 WO2022037059 A1 WO 2022037059A1
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WIPO (PCT)
Prior art keywords
peeling
roller
coconut
cutting
rod
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PCT/CN2021/082549
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English (en)
French (fr)
Inventor
张燕
许阐
杜承轩
邹自松
季京成
Original Assignee
海南大学
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Priority claimed from CN202010848472.8A external-priority patent/CN111891662B/zh
Application filed by 海南大学 filed Critical 海南大学
Publication of WO2022037059A1 publication Critical patent/WO2022037059A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G25/00—Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement
    • B65G25/04—Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement the carrier or impeller having identical forward and return paths of movement, e.g. reciprocating conveyors
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N5/00—Machines for hulling, husking or cracking nuts
    • A23N5/03—Machines for hulling, husking or cracking nuts for coconuts
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N5/00—Machines for hulling, husking or cracking nuts
    • A23N5/08—Machines for hulling, husking or cracking nuts for removing fleshy or fibrous hulls of nuts

Definitions

  • the invention relates to the technical field of coconut processing, in particular to a green coconut peeling and forming machine.
  • the domestic green coconut peeling and molding process is almost never completed by using a molding machine. Most of them use manual methods to peel and extract juice, and this method has problems such as poor sanitation, low safety and low work efficiency; and the existing green coconut peeling devices all need to manually pierce the coconut material. On the pushing device, it is necessary to stop the feeding, and the feeding and peeling cannot be realized at the same time.
  • the object of the present invention is to address the deficiencies existing in the above-mentioned technology, and propose a green coconut peeling and forming machine, which is intended to solve the problem that the above-mentioned green coconut peeling is poor in hygienic guarantee, low in safety and low in work efficiency, and cannot achieve simultaneous material and peeling issues.
  • the invention provides a green coconut peeling and forming machine, comprising a bracket, a rotary push device, a cutting device, a cutting device and a feeding device, wherein the rotary push device is arranged on one side of the bracket, and the other side of the bracket There is a working groove, the cutting device is located on both sides of the support and is located at one end of the working groove; the cutting device is located on both sides of the support and is located at the other end of the working groove; the feeding device It is arranged on one side of the bracket, and one side of the feeding device is provided with an intermittent driving device.
  • the intermittent driving device is connected to the feeding device to drive the feeding device to perform intermittent rotation and feeding.
  • the feeding device includes a limit plate, a rotating rod, a feeding box and a roller, the limit plate is fixedly connected to one side of the bracket, and the intermittent driving device is arranged on the other side of the limit plate,
  • the rotating rod is connected with the intermittent driving device;
  • the feeding box is rotatably arranged on both ends of the rotating rod;
  • the limit plate is provided with an annular limit groove, and the roller is rotatably located on the in the annular limit groove.
  • the rotary push device includes a first motor, a reducer, a first electric push rod and a fixing plate, the first motor is arranged on the bracket, and the input end of the reducer is connected to the first The output end of the motor, the first electric push rod is connected to the output end of the reducer, the fixing plate is connected to the end of the first electric push rod, and a plurality of awls are evenly distributed on the fixing plate .
  • each group of the cutting devices includes a second motor, a crank connecting rod mechanism and a peeling tool, the two second motors are respectively arranged on both sides of the working slot, the crank connecting rod mechanism is connected to the output end of the second motor, and the two peeling tools are located on the On both sides in the working groove, the peeling tool is hinged with the crank connecting rod mechanism.
  • the cutting devices are divided into two groups, and the two sets of the cutting devices are correspondingly arranged on both sides of the working tank along the horizontal plane and are located at the front end of the pushing device; each group of the cutting devices includes a cutting knife and a second electric motor.
  • Push rods, two second electric push rods are arranged on both sides of the working groove, two cutting knives are respectively set on both sides of the working groove and are located at the front end of the awl, the cutting knives connected to the output end of the second electric push rod.
  • the intermittent driving device includes a third motor, a turntable and an intermittent disc, the third motor is arranged on the limit plate, the turntable is connected to the output end of the third motor, and the intermittent disc Connect with the rotating rod; the intermittent disk is provided with four guide grooves perpendicular to each other along the plane of the disk, and the rotating disk is provided with a guide protrusion, and the guide protrusion rotates with the guide through the third motor. The grooves are rotated and matched to drive the intermittent disk to rotate intermittently.
  • the limiting plate is provided with a circular hole on one side of the fixing plate for passing the green coconut.
  • the annular limit groove includes a first annular limit groove and a second annular limit groove, the second annular limit groove is provided on the upper end of the vertical plane of the limit plate; the roller includes a first annular limit groove.
  • a roller and a second roller the first roller is arranged on the lower end of the feeding box along the vertical direction, the second roller is arranged on the upper end of the feeding box along the vertical direction, and the first roller is located at the lower end of the feeding box.
  • the second roller is located in the first annular limit groove, and the second roller is located in the second annular limit groove.
  • the coconut blocking plate also includes a coconut blocking plate, one side of the coconut blocking plate is connected to the end of the working groove; the coconut blocking plate is provided with a chute, and the peeling tool includes a rectangular portion and a triangular portion, The rectangular portion is hinged on the crank link mechanism, the triangular portion is connected to the end of the rectangular portion, and the end of the triangular portion is located in the chute.
  • the peeling rod is fixedly connected to the reducer, the fixing plate is provided with a through hole corresponding to the peeling rod, and the through hole is connected with the peeling rod.
  • the leather rod has a clearance fit.
  • Fig. 1 is the schematic diagram of a kind of green coconut peeling and molding machine of the present invention
  • Fig. 2 is the support schematic diagram of a kind of green coconut peeling and molding machine of the present invention
  • FIG. 3 is a schematic diagram of a cutting device and a cutting device of a green coconut peeling and molding machine of the present invention
  • FIG. 4 is a schematic diagram of a feeding device of a green coconut peeling and molding machine of the present invention.
  • Fig. 5 is a schematic diagram of the intermittent driving device of a green coconut peeling and molding machine of the present invention.
  • FIG. 6 is an enlarged schematic view of part A of a green coconut peeling and molding machine of the present invention.
  • the present invention provides a green coconut peeling and forming machine, comprising a bracket 1, a rotary push device, a cutting device, a cutting device and a feeding device, and the rotary push device is arranged on one side of the bracket 1,
  • the other side of the bracket 1 is provided with a working groove 2, and the cross-section of the working groove 2 is a semicircular structure.
  • the cutting device is arranged on both sides of the support 1 and is located at one end of the working tank 2 to cut off the tail of the peeled green coconut, so that the peeled green coconut can be discharged through the discharge holes between the working tanks 2.
  • the cutting devices are arranged on both sides of the bracket 1 and at the other end of the working tank 2 to cut and peel the green coconut entering the working tank 2 .
  • the feeding device is arranged on one side of the bracket 1 and at the front end of the working tank 2 .
  • One side of the feeding device is provided with an intermittent driving device, and the intermittent driving device is connected to the feeding device to drive the feeding device to perform intermittent rotation feeding.
  • the feeding device includes a limit plate 21 , a rotating rod 22 , a feeding box 23 and a roller 24 , the limit plate 21 is fixedly connected to one side of the bracket 1 , the intermittent driving device is provided on the other side of the limit plate 21 , and the rotating rod 22 Connect to intermittent drives.
  • the feeding box 23 is rotatably arranged at both ends of the rotating rod 22.
  • the feeding box 23 is a box body with a semicircular cross-section.
  • a baffle 26 is provided on one side of the feeding box 23 to reduce the entry of green coconuts from the inclined slideway. The problem of falling when the feeding box 23 occurs occurs.
  • the limit plate 21 is provided with an annular limit groove 25, and the roller 24 is rotatably located in the annular limit groove 25 to drive the rotating rod 22 to rotate through the intermittent driving device, so that the hinge or bearing is connected to the two ends of the rotating rod 22.
  • the feeding box 23 is rotated around the center of the limit plate 21 .
  • the roller 24 moves in the annular limiting groove 25 to realize the rotation of the feeding box 23 itself, so that the opening of the feeding box 23 is always vertically upward.
  • the rotary push device includes a first motor 31 , a reducer 32 , a first electric push rod 33 and a fixing plate 34 .
  • the first motor 31 is arranged on the bracket 1 , and the input end of the reducer 32 is connected to the first motor 31 .
  • the first electric push rod 33 is connected to the output end of the reducer 32
  • the fixing plate 34 is connected to the end of the first electric push rod 33
  • a plurality of awls 341 are evenly distributed on the fixing plate 34 .
  • the reducer 32 is fixed on the bracket 1 to reduce the rotational speed of the first motor 31 , the first electric push rod 33 is fixed on the same axis as the reducer 32 through bearings, and the fixing plate 34 is fixed on the first electric push rod 33 and The first electric push rod 33 rotates around the axis together, and the green coconut is inserted into the fixing plate 34 by the awl 341 for fixing, so that the fixing plate 34 drives the green coconut to rotate.
  • the first electric push rod 33 is a multi-stage push rod.
  • the first electric push rod 33 contains a power source so that the first electric push rod 33 itself can move in the direction of the rod, and the fixed plate 34 is opposed by the force of the push rod in the direction of the rod. Green coconut is fixed.
  • Each group of cutting devices includes a second motor 41 , a crank connecting rod mechanism 42 and a peeling tool 43 .
  • the two second motors 41 are respectively disposed on both sides of the working groove 2 , and each group of cutting devices is controlled by a second motor 41 to control the cutting feed. quantity.
  • the crank connecting rod mechanism 42 is connected to the output end of the second motor 41 , the two peeling cutters 43 are respectively located on both sides of the working groove 2 , and the peeling knives 43 are hinged with the crank connecting rod mechanism 42 .
  • the second motor 41 is fixed on the bracket 1 to provide rotational power for the peeling mechanism, and the crank link mechanism 42 is hinged with the output end of the second motor 41 .
  • the crank connecting rod mechanism 42 includes a crank and a connecting rod, the crank and the connecting rod are hinged, and the crank is hinged to the output end of the second motor 41, and the second motor 41 drives the connecting rod to move by connecting the external power source to drive the crank to rotate.
  • the peeling cutter 43 is hinged with the connecting rod to follow the movement of the connecting rod, so as to push the peeling knife 43 toward the center line of the working groove 2 to cut off the skin of the green coconut.
  • the cutting edges of the peeling knives 43 on both sides of the working groove 2 are parallel to each other, and are not located on the same plane, so that the peeling knives 43 on both sides of the working tank 2 can maintain the direction tangential to the outer surface of the green coconut.
  • the working groove 2 is divided into three notch types, and the edge of the notch is used for the cutter on the cutting device to move in the original direction.
  • the working groove 2 can realize a complete cutting green with the cooperation of the cutting device and the rotating push device. The role of coconut skin.
  • Each set of cutting devices includes a cutting knife 51 and a second electric push rod 52.
  • the two second electric push rods 52 are respectively disposed on both sides of the working groove 2
  • the two cutting knives 51 are respectively disposed on both sides of the working groove 2 and are located on both sides of the working groove 2.
  • the front end of the awl 341 and the cutting blade 51 are connected to the output end of the second electric push rod 52 .
  • the front and rear ends of the green coconut are cut off by the cutting knife 51 .
  • the head of the green coconut first enters the cutting device area under the push of the first electric push rod 33.
  • the second electric push rod 52 is powered on to carry out Work to push the cutting knife 51 to cut off the head of the green coconut.
  • the green coconut whose head has been removed enters the cutting device area to cut the skin.
  • the second electric push rod 52 pushes the cutting knife 51 again to move, so as to cut the green coconut. The bottom is cut off.
  • the green coconut is dropped from the fixing plate 34 to be discharged through the discharge port 5 at the bottom of the working tank 2 .
  • the intermittent driving device includes a third motor 61 , a turntable 62 and an intermittent disc 63 .
  • the third motor 61 is provided on the limit plate 21
  • the turntable 62 is connected to the output end of the third motor 61
  • the intermittent disc 63 is connected to the rotating rod 22 . to connect.
  • the intermittent disk 63 is provided with four guide grooves 631 perpendicular to each other along the plane of the intermittent disk 63
  • the turntable 62 is provided with a guide protrusion 621.
  • the disk 63 is rotated intermittently. Therefore, the feeding and the green coconut plucking can be synchronized on the fixing plate 34 for synchronization, thereby further improving the peeling efficiency of the green coconut, reducing the downtime of the peeling and molding machine, and increasing the processing speed of the green coconut.
  • the limiting plate 21 is provided with a circular hole 211 on one side of the fixing plate 34 for passing the green coconut, and the bottom of the feeding box 23 is hinged to the end of the rotating rod 22 through the circular plate.
  • the first electric push rod 33 extends out so that the awl 341 on the fixing plate 34 can pierce and fix the green coconut.
  • the rotating rod 22 is rotated at an angle of 90 degrees, so that the feeding box 23 is separated from the circular hole 211, and the first electric push rod 33 pushes the fixing plate 34 to insert the green coconut into the cutting device in the working groove 2 through the circular hole 211.
  • the area is peeled.
  • the annular limit groove 25 includes a first annular limit groove 251 and a second annular limit groove 252 , and the first annular limit groove 251 is provided in the On the lower end of the vertical plane of the limiting plate 21 , the second annular limiting groove 252 is provided on the upper end of the vertical plane of the limiting plate 21 .
  • the first annular limiting groove 251 and the second annular limiting groove 252 are groove structures.
  • the roller 24 includes a first roller 241 and a second roller 242.
  • the first roller 241 is arranged on the upper side of the feeding box 23, the second roller 242 is arranged on the lower side of the feeding box 23, and the first roller 241 is arranged in the vertical direction of the feeding box. At the lower end of the box 23, the second roller 242 is arranged on the upper end of the feeding box 23 along the vertical direction.
  • the first roller 241 is located in the first annular limiting groove 251
  • the second roller 242 is located in the second annular limiting groove 252 .
  • the first roller 241 combines with the first annular limiting groove 251 to limit the upper end of the feeding box 23, and the second roller 242 combines with the second annular limiting groove 252 to limit the lower end of the feeding box 23 to keep the feeding box 23 in the position.
  • the opening is always upward. Moreover, by arranging the first roller 241 and the second roller 242 , the problem of shaking when the feeding box 23 passes through the circular hole 211 on the limiting plate 21 at the front end of the working slot 2 can be effectively prevented.
  • the rotating rod 22 drives the feeding box 23 through the circular hole 211
  • the first roller 241 is separated from the first annular limiting groove 251
  • the second roller 242 moves in the second annular limiting groove 252 to align the feeding box 23 Limit.
  • the first roller 241 at the lower end of the feeding box 23 enters the first annular limiting groove 251 to pass through
  • the first roller 241 limits the feeding box 23 so that the feeding box 23 can still keep its opening upward when passing through the circular hole 211 , effectively reducing the interference between the first electric push rod 33 and the feeding box 23 .
  • the annular limit groove 25 and the roller 24 it is effectively ensured that the opening of the feeding box 23 is always facing upwards when the limit plate 21 rotates with the rotating rod 22, so as to facilitate the feeding and discharging of the green coconut. material, which effectively reduces the problem of the green coconut falling off during the process of following the feeding box 23 to rotate.
  • the green coconut peeling and molding machine also includes a coconut blocking plate 3, and one side of the blocking coconut plate 3 is connected to the end of the working tank 2 Department.
  • a chute 30 is provided on the blocking coconut plate 3.
  • the peeling tool 43 includes a rectangular portion 431 and a triangular portion 432.
  • the rectangular portion 431 is hinged on the crank link mechanism 42, and the triangular portion 432 is connected to the end of the rectangular portion 431. The ends of 432 are located within the chute 30 .
  • the triangular portion 432 at the end of the peeling cutter 43 is embedded in the upper chute 30 of the coconut blocking plate 3, so the peeling cutter 43 moves along the direction of the chute 30 in the chute 30 of the blocking coconut plate 3.
  • the second electric push rod 52 is fixed on the bracket 1, and contains a power source for the push rod to move in the direction of the rod
  • the cutting knife 51 is fixed on the second electric push rod 52, and contains a power source for the push rod to move along the direction of the rod.
  • the peeling tool 43 on both sides of the working groove 2 is a special tool with symmetry and elasticity, and is simultaneously constrained by the notch of the blocking coconut plate 3 under the driving of the connecting rod and finally translates along a straight line in the notch, The effect that the peeling tool 43 can cut when it moves along the chute 30 in the direction close to the central axis of the working groove 2 is realized.
  • the green coconut peeling and forming machine further includes a peeling rod 4, and the peeling rod 4 is fixedly connected to the reducer 32, and the fixing plate 34 is provided with a through hole corresponding to the peeling rod 4 , and the through hole and the peeling rod 4 are in clearance fit.
  • the fixing plate 34 pushes out the green coconut bottom skin tied on the awl 341 through the peeling rod 4, so that the awl 341 can remove the green coconut that needs to be peeled next.
  • To tie and fix improve the connection efficiency of green coconut in blanking and feeding.

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Mechanical Engineering (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

一种青椰削皮成型机，包括支架（1）、旋转推送装置、切断装置、切削装置以及送料装置，旋转推送装置设于支架的一侧，支架的另一侧设有工作槽（2），切断装置设于支架两侧并位于工作槽的一端；切削装置设于支架两侧并位于工作槽的另一端；送料装置设于支架的一侧，送料装置的一侧设有间歇驱动装置，间歇驱动装置通过连接送料装置，以驱动送料装置进行间歇转动送料；通过设置旋转推送装置、切断装置以及切削装置，实现了对青椰皮去除的智能一体化，解决了人力去椰皮效率低的问题，且有效提高卫生性、大大降低了劳动强度，有效提高了人员工作安全性。

Description

一种青椰削皮成型机 技术领域
本发明涉及椰子加工技术领域，具体涉及一种青椰削皮成型机。
背景技术
椰子在我国的种植历史已有两千多年，种植地主要分布在海南省，以海南文昌、三亚、万宁和陵水等市县为主要产区。海南是我国唯一的椰子产业规模化地区，而由此发展起的椰子种植、加工、运输、储存、销售等相关产业年产值高达70多亿元。由于青椰本身体积大，椰汁取出后易变质，而椰汁在青椰内有较长的保存时间，因此，在青椰进一步加工前需要将青椰削皮成型，以达到保存椰汁、减小体积的目的，而青椰削皮成型的过程作为椰子加工前的关键工序在技术层面上来说仍是目前的一大难题，国内青椰去皮成型过程几乎没有是使用一个成型的机器完成的，大都是采用人力的方法削皮取汁，这样的方式存在卫生保障差、安全性低以及工作效率低等问题；且现有的青椰去皮装置都是需要进行人工将椰料扎入推送装置上，需要进行停机上料，不能实现同时上料和去皮。
发明内容
本发明的目的是针对上述技术中存在的不足之处，提出一种青椰削皮成型机，旨在解决上述青椰去皮卫生保障差、安全性低以及工作效率低，且不能实现同时上料和去皮的问题。
本发明提供了一种青椰削皮成型机，包括支架、旋转推送装置、切断装置、切削装置以及送料装置，所述旋转推送装置设于所述支架的一侧，所述支架的另一侧设有工作槽，所述切断装置设于所述支架两侧并位于所述工作槽的一端； 所述切削装置设于所述支架两侧并位于所述工作槽的另一端；所述送料装置设于所述支架的一侧，所述送料装置的一侧设有间歇驱动装置，所述间歇驱动装置通过连接所述送料装置，以驱动所述送料装置进行间歇转动送料。
进一步地，所述送料装置包括限位板、转杆、送料盒以及滚轮，所述限位板固定连接于所述支架的一面，所述间歇驱动装置设于所述限位板的另一面，所述转杆与所述间歇驱动装置进行连接；所述送料盒可转动设于所述转杆的两端；所述限位板上设有环形限位槽，所述滚轮可转动位于所述环形限位槽内。
进一步地，所述旋转推送装置包括第一电机、减速器、第一电动推杆以及固定板，所述第一电机设于所述支架上，所述减速器的输入端连接于所述第一电机的输出端，所述第一电动推杆连接于所述减速器的输出端，所述固定板连接于所述第一电动推杆的端部，所述固定板上均布设有多个锥子。
进一步地，所述切削装置为两组，两组所述切削装置沿水平面相对应设于所述支架两侧并位于所述切断装置前端；每组所述切削装置包括第二电机、曲柄连杆机构以及去表皮刀具，两个所述第二电机分别设于所述工作槽两侧，所述曲柄连杆机构连接于所述第二电机的输出端，两个所述去表皮刀具位于所述工作槽内两侧，所述去表皮刀具与所述曲柄连杆机构进行铰接。
进一步地，所述切断装置为两组，两组所述切断装置沿水平面相对应设于所述工作槽两侧并位于所述推送装置前端；每组所述切断装置包括切断刀和第二电动推杆，两个所述第二电动推杆设于所述工作槽的两侧，两个所述切断刀分别设于所述工作槽两侧内并位于所述锥子的前端，所述切断刀连接于所述第二电动推杆的输出端。
进一步地，所述间歇驱动装置包括第三电机、转盘以及间歇盘，所述第三电机设于所述限位板上，所述转盘连接于所述第三电机的输出端，所述间歇盘 与所述转杆进行连接；所述间歇盘沿盘平面互相垂直设有四个导向槽，所述转盘上设有导向凸起，所述导向凸起通过所述第三电机转动与所述导向槽进行转动配合，以带动所述间歇盘进行间歇转动。
进一步地，所述限位板位于所述固定板一侧设有用于通过青椰的圆孔。
进一步地，所述环形限位槽包括第一环形限位槽和第二环形限位槽，所述第二环形限位槽设于所述限位板的竖直平面上端；所述滚轮包括第一滚轮和第二滚轮，所述第一滚轮沿竖直方向设于所述送料盒的下端，所述第二滚轮沿竖直方向设于所述送料盒的上端，所述第一滚轮位于所述第一环形限位槽内，所述第二滚轮位于所述第二环形限位槽内。
进一步地，还包括挡椰板，所述挡椰板的一侧连接于所述工作槽的端部；所述挡椰板上设有滑槽，所述去表皮刀具包括矩形部和三角形部，所述矩形部铰接于所述曲柄连杆机构上，所述三角形部连接于所述矩形部的端部，所述三角形部的端部位于所述滑槽内。
进一步地，还包括去皮杆，所述去皮杆固定连接于所述减速器上，所述固定板上相对应于所述去皮杆处设有通孔，所述通孔与所述去皮杆进行间隙配合。
相对现有技术，具有以下有益效果：
1.通过设置旋转推送装置、切断装置以及切削装置，实现了对青椰皮去除的智能一体化，解决了人力去椰皮效率低的问题，且有效提高卫生性、大大降低了劳动强度，有效提高了人员工作安全性；
2.通过设置送料装置，并结合间歇驱动装置进行间歇上料，有效避免了需要人工进行停机上料的操作，青椰上料和去皮可同步进行，进一步提高了青椰的去皮效率，自动化程度高，大大降低了人工劳动力成本；
3.通过设置环形限位槽和滚轮，有效保证了送料盒在限位板跟随转杆进行 转动的过程中，送料盒的开口始终朝上，以便于青椰的进料和出料，有效降低了青椰在跟随送料盒进行转动的过程中出现掉落的问题。
附图说明
为了更清楚地说明本发明实施例中的技术方案，下面将对实施例描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的优选实施例，对于本领域普通技术人员来讲，在不付出创造性劳动性的前提下，还可以根据这些附图获得其他的附图。
图1为本发明一种青椰削皮成型机的示意图；
图2为本发明一种青椰削皮成型机的支架示意图；
图3为本发明一种青椰削皮成型机的切断装置和切削装置示意图；
图4为本发明一种青椰削皮成型机的送料装置示意图；
图5为本发明一种青椰削皮成型机的间歇驱动装置示意图；
图6为本发明一种青椰削皮成型机的A局部放大示意图。
图中，1-支架；2-工作槽；3-挡椰板；4-去皮杆；5-出料口；21-限位板；22-转杆；23-送料盒；24-滚轮；25-环形限位槽；26-挡板；30-滑槽；31-第一电机；32-减速器；33-第一电动推杆；34-固定板；41-第二电机；42-曲柄连杆机构；43-去表皮刀具；51-切断刀；52-第二电动推杆；61-第三电机；62-转盘；63-间歇盘；211-圆孔；241-第一滚轮；242-第二滚轮；251-第一环形限位槽；252-第二环形限位槽；341-锥子；431-矩形部；432-三角形部；621-导向凸起；631-导向槽。
具体实施方式
为了更易理解本发明的结构及所能达成的功能特征和优点，下文将本发明 的较佳的实施例，并配合图式做详细说明如下：
实施例1：
如图1至图6所示，本发明提供了一种青椰削皮成型机，包括支架1、旋转推送装置、切断装置、切削装置以及送料装置，旋转推送装置设于支架1的一侧，支架1的另一侧设有工作槽2，工作槽2截面为半圆形结构。切断装置设于支架1两侧并位于工作槽2的一端，以对去皮后的青椰进行切断尾部，以使去皮后的青椰通过工作槽2间的出料孔进行出料。切削装置设于支架1两侧并位于工作槽2的另一端，以对进入工作槽2内的青椰进行切削去皮。送料装置设于支架1的一侧，并位于工作槽2的前端。送料装置的一侧设有间歇驱动装置，间歇驱动装置通过连接送料装置，以驱动送料装置进行间歇转动送料。通过设置旋转推送装置、切断装置以及切削装置，实现了对青椰皮去除的智能一体化，解决了人力去椰皮效率低的问题，且有效提高卫生性、大大降低了劳动强度，有效提高了人员工作安全性。
具体地，送料装置包括限位板21、转杆22、送料盒23以及滚轮24，限位板21固定连接于支架1的一面，间歇驱动装置设于限位板21的另一面，转杆22与间歇驱动装置进行连接。送料盒23可转动设于转杆22的两端，送料盒23为截面半圆形结构的盒体，送料盒23的一侧设有挡板26，以降低青椰从倾斜的滑道进入到送料盒23时出现跌落的问题出现。限位板21上设有环形限位槽25，滚轮24可转动位于环形限位槽25内，以通过间歇驱动装置驱动转杆22进行转动，从而使铰接或者轴承连接于转杆22两端上的送料盒23绕限位板21圆心进行转动。送料盒23在绕限位板21圆心进行转动的过程中，通过滚轮24在环形限位槽25内进行运动，以实现送料盒23自身的转动，从而使送料盒23的开口始终竖直向上。通过设置送料装置，并结合间歇驱动装置进行间歇上料，有效 避免了需要人工进行停机上料的操作，青椰上料和去皮可同步进行，进一步提高了青椰的去皮效率，自动化程度高，大大降低了人工劳动力成本。
具体地，旋转推送装置包括第一电机31、减速器32、第一电动推杆33以及固定板34，第一电机31设于支架1上，减速器32的输入端连接于第一电机31的输出端，第一电动推杆33连接于减速器32的输出端，固定板34连接于第一电动推杆33的端部，固定板34上均布设有多个锥子341。减速器32固定在支架1上，用于降低第一电机31的转速，第一电动推杆33通过轴承与减速器32固定在同一轴线上，固定板34固定在第一电动推杆33上与第一电动推杆33一起绕轴转动，通过锥子341将青椰扎入固定板34上进行固定，从而使固定板34带动青椰进行转动。第一电动推杆33为多级推杆，第一电动推杆33内部含动力源使第一电动推杆33本身可沿着杆的方向运动，固定板34受推杆沿杆方向的力对青椰进行固定。
具体地，切削装置为两组，两组切削装置沿水平面相对应设于支架1两侧并位于切断装置前端。每组切削装置包括第二电机41、曲柄连杆机构42以及去表皮刀具43，两个第二电机41分别设于工作槽2两侧，每组切削装置由一个第二电机41控制切削进给量。曲柄连杆机构42连接于第二电机41的输出端，两个去表皮刀具43分别位于工作槽2内两侧，去表皮刀具43与曲柄连杆机构42进行铰接。第二电机41固定在支架1上为去表皮机构提供旋转动力，曲柄连杆机构42与第二电机41的输出端进行铰接。曲柄连杆机构42包括曲柄和连杆，曲柄与连杆进行铰接，曲柄铰接于第二电机41的输出端，第二电机41通过连接外接电源驱动曲柄旋转带动连杆运动。去表皮刀具43与连杆进行铰接，以跟随连杆运动，从而推动去表皮刀具43向工作槽2的中心线靠拢，以对青椰的表皮进行切除。进一步地，工作槽2两侧的去表皮刀具43的刀刃互相平行，且不 位于同一个平面上，以使工作槽2两侧的去表皮刀具43能够保持与青椰外表面相切的方向进行进给切除表皮。进一步地，工作槽2分成三段槽口式，槽口边缘供切削装置上的刀具在沿着原定方向上运动，工作槽2在切削装置和旋转推送装置的配合下能实现完整的切削青椰皮的作用。
具体地，切断装置为两组，两组切断装置沿水平面相对应设于工作槽2两侧并位于推送装置前端。每组切断装置包括切断刀51和第二电动推杆52，两个第二电动推杆52分别设于工作槽2的两侧，两个切断刀51分别设于工作槽2内两侧并位于锥子341的前端，切断刀51连接于第二电动推杆52的输出端。以通过切断刀51对青椰的前端和后端进行切除。当固定板34从送料装置上将青椰扎取后，青椰的头部在第一电动推杆33的推动下首先进入到切断装置区域，此时，第二电动推杆52接通电源进行工作，以推动切断刀51对青椰的头部进行切除。切除头部的青椰在第一电动推杆33的作用下进入到切削装置区域进行表皮的切削，切削表皮完成后，第二电动推杆52再次推动切断刀51进行运动，以将青椰的底部切除，此时，青椰从固定板34上掉落，以通过工作槽2底部的出料口5进行出料。
具体地，间歇驱动装置包括第三电机61、转盘62以及间歇盘63，第三电机61设于限位板21上，转盘62连接于第三电机61的输出端，间歇盘63与转杆22进行连接。间歇盘63上沿间歇盘63平面互相垂直设有四个导向槽631，转盘62上设有导向凸起621，导向凸起621通过第三电机61转动与导向槽631进行转动配合，以带动间歇盘63进行间歇转动。从而可实现上料和青椰扎取固定于固定板34上进行同步，进一步提高青椰的去皮效率，减少削皮成型机的停机操作时间，提高青椰的加工速度。
具体地，限位板21位于固定板34一侧设有用于通过青椰的圆孔211，送料 盒23的底部通过圆板铰接于转杆22的端部，当送料盒23的青椰跟随送料盒23运动至圆孔211处时，第一电动推杆33伸出以使固定板34上的锥子341对青椰进行扎取固定。此时，转杆22转动角度90度，以使送料盒23脱离圆孔211，第一电动推杆33推动固定板34将插好后的青椰通过圆孔211进入工作槽2内的切削装置区域进行去皮。
实施例2：
如图4所示，结合实施例1的技术方案，本实施例中，环形限位槽25包括第一环形限位槽251和第二环形限位槽252，第一环形限位槽251设于限位板21的竖直平面下端，第二环形限位槽252设于限位板21的竖直平面上端。第一环形限位槽251和第二环形限位槽252为凹槽结构。滚轮24包括第一滚轮241和第二滚轮242，第一滚轮241设于送料盒23的上侧，第二滚轮242设于送料盒23的下侧，第一滚轮241沿竖直方向设于送料盒23的下端，第二滚轮242沿竖直方向设于送料盒23的上端。第一滚轮241位于第一环形限位槽251内，第二滚轮242位于第二环形限位槽252内。第一滚轮241结合第一环形限位槽251对送料盒23的上端进行限位，第二滚轮242结合第二环形限位槽252对送料盒23的下端进行限位，以保持送料盒23在跟随转杆22进行转动的过程中始终开口向上。且通过设置第一滚轮241和第二滚轮242，可有效防止送料盒23通过位于工作槽2内前端的限位板21上的圆孔211时出现晃动的问题出现。当转杆22带动送料盒23通过圆孔211的过程中，第一滚轮241脱离第一环形限位槽251时，第二滚轮242通过在第二环形限位槽252内运动以对送料盒23进行限位。当送料盒23上端的第二滚轮242脱离第二环形限位槽252进入到圆孔211内时，此时送料盒23下端的第一滚轮241进入到第一环形限位槽251内，以通过第一滚轮241对送料盒23进行限位，以使送料盒23在通过圆孔211时 依然能够保持开口向上，有效降低了第一电动推杆33与送料盒23进行干涉的问题出现。通过设置环形限位槽25和滚轮24，有效保证了送料盒23在限位板21跟随转杆22进行转动的过程中，送料盒23的开口始终朝上，以便于青椰的进料和出料，有效降低了青椰在跟随送料盒23进行转动的过程中出现掉落的问题。
实施例3：
如图3所示，结合实施例1和实施例2的技术方案，本实施例中，青椰削皮成型机还包括挡椰板3，挡椰板3的一侧连接于工作槽2的端部。挡椰板3上设有滑槽30，去表皮刀具43包括矩形部431和三角形部432，矩形部431铰接于曲柄连杆机构42上，三角形部432连接于矩形部431的端部，三角形部432的端部位于滑槽30内。去表皮刀具43末端的三角形部432嵌入挡椰板3上滑槽30中，故去表皮刀具43在挡椰板3滑槽30中沿着滑槽30方向移动。第二电动推杆52固定在支架1上，内含动力源供推杆沿着杆的方向移动，切断刀51固定在第二电动推杆52上，内含动力源供推杆沿着杆的方向移动，切断刀51工作时沿着杆的方向朝靠近工作槽2中轴线的方向切削青椰底皮至一平面，故青椰皮最终在去表皮刀具43和去底皮刀具的作用下切削成钻石型。进一步地，工作槽2两侧的去表皮刀具43为对称式且具有弹性的特殊刀具，在其受连杆的带动下同时受挡椰板3槽口的约束最终在槽口内沿直线平动，实现了去表皮刀具43在沿着滑槽30朝靠近工作槽2中轴线方向运动时均能切削的作用。
实施例4：
如图6所示，结合实施例1至实施例3的技术方案，本实施例中，青椰削皮成型机还包括去皮杆4，去皮杆4固定连接于减速器32上，固定板34上相对应于去皮杆4处设有通孔，通孔与去皮杆4进行间隙配合。固定板34在第一电 动推杆33收缩运动的过程中，固定板34通过去皮杆4将扎在锥子341上的青椰底皮推出，以便于锥子341对下一个需要去皮的青椰进行扎取固定，提高青椰在落料和上料的衔接效率。
以上，仅为本发明的较佳实施例，并非对本发明做任何形式上的限制。任何熟悉本领域的技术人员，在不脱离本发明技术方案范围情况下，都可利用上述技术内容对本发明技术方案做出许多可能的变动和修饰，或修改为等同变化的等效实施例。因此，凡是未脱离本发明技术方案的内容，依据本发明的技术对以上实施例所做的任何改动修改、等同变化及修饰，均属于本技术方案的保护范围。

Claims (10)

  1. 一种青椰削皮成型机，其特征在于，包括支架(1)、旋转推送装置、切断装置、切削装置以及送料装置，所述旋转推送装置设于所述支架(1)的一侧，所述支架(1)的另一侧设有工作槽(2)，所述切断装置设于所述支架(1)两侧并位于所述工作槽(2)的一端；所述切削装置设于所述支架(1)两侧并位于所述工作槽(2)的另一端；所述送料装置设于所述支架(1)的一侧，所述送料装置的一侧设有间歇驱动装置，所述间歇驱动装置通过连接所述送料装置，以驱动所述送料装置进行间歇转动送料。
  2. 根据权利要求1所述的青椰削皮成型机，其特征在于，所述送料装置包括限位板(21)、转杆(22)、送料盒(23)以及滚轮(24)，所述限位板(21)固定连接于所述支架(1)的一面，所述间歇驱动装置设于所述限位板(21)的另一面，所述转杆(22)与所述间歇驱动装置进行连接；所述送料盒(23)可转动设于所述转杆(22)的两端；所述限位板(21)上设有环形限位槽(25)，所述滚轮(24)可转动位于所述环形限位槽(25)内。
  3. 根据权利要求2所述的青椰削皮成型机，其特征在于，所述旋转推送装置包括第一电机(31)、减速器(32)、第一电动推杆(33)以及固定板(34)，所述第一电机(31)设于所述支架(1)上，所述减速器(32)的输入端连接于所述第一电机(31)的输出端，所述第一电动推杆(33)连接于所述减速器(32)的输出端，所述固定板(34)连接于所述第一电动推杆(33)的端部，所述固定板(34)上均布设有多个锥子(341)。
  4. 根据权利要求3所述的青椰削皮成型机，其特征在于，所述切削装置为两组，两组所述切削装置沿水平面相对应设于所述支架(1)两侧并位于所述切断装置前端；每组所述切削装置包括第二电机(41)、曲柄连杆机构(42)以及去表皮刀具(43)，两个所述第二电机(41)分别设于所述工作槽(2)两侧， 所述曲柄连杆机构(42)连接于所述第二电机(41)的输出端，两个所述去表皮刀具(43)分别位于所述工作槽(2)内两侧，所述去表皮刀具(43)与所述曲柄连杆机构(42)进行铰接。
  5. 根据权利要求4所述的青椰削皮成型机，其特征在于，所述切断装置为两组，两组所述切断装置沿水平面相对应设于所述工作槽(2)两侧并位于所述推送装置前端；每组所述切断装置包括切断刀(51)和第二电动推杆(52)，两个所述第二电动推杆(52)分别设于所述工作槽(2)的两侧，两个所述切断刀(51)分别设于所述工作槽(2)内两侧并位于所述锥子(341)的前端，所述切断刀(51)连接于所述第二电动推杆(52)的输出端。
  6. 根据权利要求2至5任一项所述的青椰削皮成型机，其特征在于，所述间歇驱动装置包括第三电机(61)、转盘(62)以及间歇盘(63)，所述第三电机(61)设于所述限位板(21)上，所述转盘(62)连接于所述第三电机(61)的输出端，所述间歇盘(63)与所述转杆(22)进行连接；所述间歇盘(63)沿盘平面互相垂直设有四个导向槽(631)，所述转盘(62)上设有导向凸起(621)，所述导向凸起(621)通过所述第三电机(61)转动与所述导向槽(631)进行转动配合，以带动所述间歇盘(63)进行间歇转动。
  7. 根据权利要求3或4所述的青椰削皮成型机，其特征在于，所述限位板(21)位于所述固定板(34)一侧设有用于通过青椰的圆孔(211)。
  8. 根据权利要求2或3所述的青椰削皮成型机，其特征在于，所述环形限位槽(25)包括第一环形限位槽(251)和第二环形限位槽(252)，所述第一环形限位槽(251)设于所述限位板(21)的竖直平面下端，所述第二环形限位槽(252)设于所述限位板(21)的竖直平面上端；所述滚轮(24)包括第一滚轮(241)和第二滚轮(242)，所述第一滚轮(241)沿竖直方向设于所述送料 盒(23)的下端，所述第二滚轮(242)沿竖直方向设于所述送料盒(23)的上端，所述第一滚轮(241)位于所述第一环形限位槽(251)内，所述第二滚轮(242)位于所述第二环形限位槽(252)内。
  9. 根据权利要求3或4所述的青椰削皮成型机，其特征在于，还包括挡椰板(3)，所述挡椰板(3)的一侧连接于所述工作槽(2)的端部；所述挡椰板(3)上设有滑槽(30)，所述去表皮刀具(43)包括矩形部(431)和三角形部(432)，所述矩形部(431)铰接于所述曲柄连杆机构(42)上，所述三角形部(432)连接于所述矩形部(431)的端部，所述三角形部(432)的端部位于所述滑槽(30)内。
  10. 根据权利要求3或5所述的青椰削皮成型机，其特征在于，还包括去皮杆(4)，所述去皮杆(4)固定连接于所述减速器(32)上，所述固定板(34)上相对应于所述去皮杆(4)处设有通孔，所述通孔与所述去皮杆(4)进行间隙配合。
PCT/CN2021/082549 2020-08-21 2021-03-24 一种青椰削皮成型机 WO2022037059A1 (zh)

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