WO2022033064A1 - Mold runner for high-pressure casting - Google Patents
Mold runner for high-pressure casting Download PDFInfo
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- WO2022033064A1 WO2022033064A1 PCT/CN2021/087561 CN2021087561W WO2022033064A1 WO 2022033064 A1 WO2022033064 A1 WO 2022033064A1 CN 2021087561 W CN2021087561 W CN 2021087561W WO 2022033064 A1 WO2022033064 A1 WO 2022033064A1
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- runner
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
Definitions
- the utility model relates to the field of mold production equipment, in particular to a mold runner for high-pressure casting.
- Casting is a kind of metal thermal processing technology that humans have mastered earlier. Casting is a method of casting liquid metal into a casting cavity suitable for the shape of the part, and after it cools and solidifies to obtain parts or blanks. It is a metal that is originally solid but heated to a liquid state, and the material of the mold can be sand, metal or even ceramic, and the method used will be different according to different requirements.
- High pressure casting is the process of pouring molten metal into the pressure chamber, so that the molten metal fills the mold cavity at high speed and then crystallizes and solidifies under high pressure to form a casting.
- High pressure and high speed are the main processes of high pressure casting Features, the flow speed during filling can reach 30-80mm/s, or even higher, the pressure when the molten metal solidifies is as high as 40-120MPa, the time for the molten metal to fill the cavity is extremely short, and it has good surface finish, dimensional stability, and flexibility.
- the quality of casting products depends on the precision of the mold making, but the most important factor is the early design of the mold, that is, the design of the pouring system of the mold. If it is not good, it will directly affect the appearance of the casting, such as: under-casting, cold streaks, shrinkage, sand holes, deformation and other poor forming conditions.
- the mold design technology is the process of learning and calculating through the familiarity of the die-casting machinery and equipment, support die-casting technology and gating system on site.
- the rationality of the mold design is determined by the structure of the casting, and at the same time, it is related to the performance of the on-site die-casting equipment and the technology of the die-casting personnel. match.
- the sprue system of the die-casting mold is the shunt channel for the molten metal to flow from the injection chamber to the cavity.
- the quality of the sprue system has a very important impact on the quality and production efficiency of the castings.
- the high-pressure casting currently used in the market The sprue of the mold is generally filled from the middle, and the filling method is relatively simple. There are still deficiencies in the process of use.
- the die-cast castings often have forming problems such as under-casting, cold streaks, shrinkage, sand holes, and deformation. Therefore, to solve such problems, we propose a mold runner for high pressure casting.
- the mold runner for high-pressure casting proposed by the utility model solves the problem that the existing high-pressure casting mold runner has a single filling method and is prone to under-casting, cold streaks, shrinkage, sand holes, deformation and other forming problems. question.
- a mold runner for high pressure casting comprising a runner structure, the runner structure comprising a runner, a runner pipe, a first sprue and a second sprue, the runner being located in the runner At the top of the pipe, the first gate and the second gate are both located at the end of the sprue tube away from the gate riser, and the first gate and the second gate are distributed in pairs and located at the end of the sprue pipe.
- the first gate and the second gate both penetrate the side wall of the sprue tube, and the first gate and the second gate are fixed on the side away from the sprue tube A casting mold is installed, and an exhaust structure is fixedly installed on one side of the casting mold away from the first gate and the second gate.
- the first gate and the second gate are both V-shaped, and the openings are fixedly connected to the casting mold.
- both the first gate and the second gate are matched with the casting mold.
- the first gate and the second gate are located on the same horizontal line.
- the sprue pipe is inclined and curved.
- the diameter of the side close to the gate riser of the sprue pipe is larger than the diameter of the side close to the first gate and the second gate.
- the device has a simple structure, improves product quality, reduces unqualified rate, and saves costs.
- Figure 1 is a schematic diagram of the use structure of the present invention.
- FIG. 2 is a schematic diagram of the cross-sectional structure of the utility model.
- FIG. 3 is a schematic structural diagram of a runner in the utility model.
- a mold runner for high pressure casting includes a runner structure 1 including a gate riser 101, a sprue pipe 102, a first gate 103 and a second gate Gate 104, the gate riser 101 is located at the top of the sprue pipe 102, the first gate 103 and the second gate 104 are both located at the end of the gate pipe 102 away from the gate riser 101, the first gate 103 and the second gate 104
- the first sprue 103 and the second sprue 104 are distributed in pairs, and are located on the same side of the sprue pipe 102 , the first sprue 103 and the second sprue 104 both penetrate through the sprue
- a casting mold 2 is fixedly installed on the side of the first gate 103 and the second gate 104 away from the sprue pipe 102 , and the casting mold 2 is far away from the first gate 103 and the second gate.
- One side of the port 104 is fixedly installed with the exhaust structure 3 , the first gate 103 and the second gate 104 are both V-shaped, and the opening is fixedly connected with the casting mold 2 , the first gate 104 103 and the second gate 104 are matched with the casting mold 2, the first gate 103 and the second gate 104 are located on the same horizontal line, the sprue pipe 102 is inclined and curved, the The diameter of the side close to the gate riser 101 of the sprue pipe 102 is larger than the diameter of the side close to the first gate 103 and the second gate 104 .
- the metal liquid outlet is first matched with the pouring riser 101 in the high-pressure casting mold runner runner structure 1, and fixedly connected, and then opened according to the high-pressure casting requirements.
- the molten metal input port makes the molten metal penetrate through the pouring riser 101, so that the molten metal is injected into the sprue pipe 102 through the pouring riser 101, and the injected molten metal is divided through the sprue pipe 102, and then flows into the sprue pipe 102.
- the casting mold 2 matches the first gate 103 and the second gate 104, and then the molten metal flows through the first gate 103 and the second gate 104 into the casting mold 2 synchronously, thereby completing the casting mold.
- the rapid filling of 2 when filling, the exhaust structure 3 exhausts the gas in the casting mold 2.
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- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
Description
本实用新型涉及模具生产设备领域,尤其涉及一种用于高压铸造的模具浇道。The utility model relates to the field of mold production equipment, in particular to a mold runner for high-pressure casting.
铸造是人类掌握比较早的一种金属热加工工艺,铸造是将液体金属浇铸到与零件形状相适应的铸造空腔中,待其冷却凝固后,以获得零件或毛坯的方法,被铸物质多为原为固态但加热至液态的金属,而铸模的材料可以是砂、金属甚至陶瓷,因应不同要求,使用的方法也会有所不同。Casting is a kind of metal thermal processing technology that humans have mastered earlier. Casting is a method of casting liquid metal into a casting cavity suitable for the shape of the part, and after it cools and solidifies to obtain parts or blanks. It is a metal that is originally solid but heated to a liquid state, and the material of the mold can be sand, metal or even ceramic, and the method used will be different according to different requirements.
高压铸造,很多时候被简称为压力铸造,它是将金属液倒入压室,使金属液在高速下填充模具型腔后在高压下结晶凝固形成铸件的过程,高压、高速是高压铸造的主要特点,填充时的流动速度可到30-80mm/s,甚至更高,金属液凝固时承受的压力高达40-120MPa,金属液填充型腔的时间极短,具有表面光洁度好,尺寸稳定、可直接成型薄壁结构等优点。High pressure casting, often referred to as pressure casting, is the process of pouring molten metal into the pressure chamber, so that the molten metal fills the mold cavity at high speed and then crystallizes and solidifies under high pressure to form a casting. High pressure and high speed are the main processes of high pressure casting Features, the flow speed during filling can reach 30-80mm/s, or even higher, the pressure when the molten metal solidifies is as high as 40-120MPa, the time for the molten metal to fill the cavity is extremely short, and it has good surface finish, dimensional stability, and flexibility. The advantages of direct molding of thin-walled structures, etc.
随着我国汽车等相关产业的兴起,铸造模具产业也被带动起来,我国铸造行业发展迅速,前景非常可观,但是其在发展过程中仍然面临很多瓶颈,缺乏技术的创新,技术创新是通过在铸造行业内不断摸索和经验的积累,来实现和确保大型精密复杂的铸件质量。With the rise of my country's automobile and other related industries, the foundry mold industry has also been driven. my country's foundry industry has developed rapidly and has very promising prospects, but it still faces many bottlenecks in the development process and lacks technological innovation. The continuous exploration and accumulation of experience in the industry can realize and ensure the quality of large, precise and complex castings.
铸件产品的好坏,一方面取决于磨具制作的精度,但是,最重要的因素是模具的前期设计,也就是对模具的浇注系统的设计,若一套 模具的设计方案存在问题,甚至是不佳,都会直接影响到铸件的外观,比如:欠铸、冷纹、收缩、砂孔、变形等成型状况不良问题出现。On the one hand, the quality of casting products depends on the precision of the mold making, but the most important factor is the early design of the mold, that is, the design of the pouring system of the mold. If it is not good, it will directly affect the appearance of the casting, such as: under-casting, cold streaks, shrinkage, sand holes, deformation and other poor forming conditions.
模具的设计技术是通过对现场熟悉压铸机械设备、撑握压铸技术以及浇注系统学习与计算的过程,模具设计的合理性,是铸件的结构决定的,同时与现场压铸设备性能和压铸人员的技术相匹配。The mold design technology is the process of learning and calculating through the familiarity of the die-casting machinery and equipment, support die-casting technology and gating system on site. The rationality of the mold design is determined by the structure of the casting, and at the same time, it is related to the performance of the on-site die-casting equipment and the technology of the die-casting personnel. match.
压铸模具的浇道系统是金属液从压射室流到型腔的分流通道,浇道系统的好坏,对铸件的质量和生产效益都有非常重要的影响,目前市场上所使用的高压铸造的模具浇道,一般都是采用从中间填充,填充方式比较单一,在使用过程中仍存在不足,压铸出来的铸件常常会出现譬如欠铸、冷纹、收缩、砂孔、变形等成型问题,因此,为了解决此类问题,我们提出了一种用于高压铸造的模具浇道。The sprue system of the die-casting mold is the shunt channel for the molten metal to flow from the injection chamber to the cavity. The quality of the sprue system has a very important impact on the quality and production efficiency of the castings. The high-pressure casting currently used in the market The sprue of the mold is generally filled from the middle, and the filling method is relatively simple. There are still deficiencies in the process of use. The die-cast castings often have forming problems such as under-casting, cold streaks, shrinkage, sand holes, and deformation. Therefore, to solve such problems, we propose a mold runner for high pressure casting.
实用新型内容Utility model content
本实用新型提出的一种用于高压铸造的模具浇道,解决了现有的高压铸造的模具浇道存在的填充方式单一,易产生欠铸、冷纹、收缩、砂孔、变形等成型的问题。The mold runner for high-pressure casting proposed by the utility model solves the problem that the existing high-pressure casting mold runner has a single filling method and is prone to under-casting, cold streaks, shrinkage, sand holes, deformation and other forming problems. question.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
一种用于高压铸造的模具浇道,包括浇道结构,所述浇道结构包括浇冒口、浇道管、第一入浇口和第二入浇口,所述浇冒口位于浇道管的顶端,所述第一入浇口和第二入浇口均位于浇道管远离浇冒口的一端,所述第一入浇口和第二入浇口的呈对呈分布,且位于浇道管的同一侧,所述第一入浇口和第二入浇口均贯穿浇道管的侧壁,所述第一入浇口和第二入浇口远离浇道管的一侧固定安装有铸件模具,所述 铸件模具远离第一入浇口和第二入浇口的一侧固定安装有排气结构。A mold runner for high pressure casting, comprising a runner structure, the runner structure comprising a runner, a runner pipe, a first sprue and a second sprue, the runner being located in the runner At the top of the pipe, the first gate and the second gate are both located at the end of the sprue tube away from the gate riser, and the first gate and the second gate are distributed in pairs and located at the end of the sprue pipe. On the same side of the sprue tube, the first gate and the second gate both penetrate the side wall of the sprue tube, and the first gate and the second gate are fixed on the side away from the sprue tube A casting mold is installed, and an exhaust structure is fixedly installed on one side of the casting mold away from the first gate and the second gate.
优选的,所述第一入浇口和第二入浇口均呈V型,且开口处与铸件模具固定连接。Preferably, the first gate and the second gate are both V-shaped, and the openings are fixedly connected to the casting mold.
优选的,所述第一入浇口和第二入浇口均与铸件模具匹配。Preferably, both the first gate and the second gate are matched with the casting mold.
优选的,所述第一入浇口和第二入浇口位于同于水平线上。Preferably, the first gate and the second gate are located on the same horizontal line.
优选的,所述浇道管呈倾斜式弯曲状。Preferably, the sprue pipe is inclined and curved.
优选的,所述浇道管靠近浇冒口一侧的直径大于靠近第一入浇口和第二入浇口一侧的直径。Preferably, the diameter of the side close to the gate riser of the sprue pipe is larger than the diameter of the side close to the first gate and the second gate.
本实用新型的有益效果为:The beneficial effects of the present utility model are:
通过设置双重入浇口进行快速填充,设置排气结构对铸件模具进行排气,避免气孔缺陷,满足产品的成型,保证客户的外观要求,避免成型出现欠铸、冷纹、收缩、砂孔、变形等铸件不良问题出现,减少产品报废率,节约材料成本。By setting double gates for fast filling, setting up exhaust structure to exhaust the casting mold, avoiding porosity defects, satisfying the molding of products, ensuring the appearance requirements of customers, and avoiding under-casting, cold streaks, shrinkage, sand holes, etc. Deformation and other casting defects occur, reducing product scrap rate and saving material costs.
综上所述,该装置结构简单,提高产品质量,降低不合格率,节约成本。To sum up, the device has a simple structure, improves product quality, reduces unqualified rate, and saves costs.
图1为本实用新型的使用结构示意图。Figure 1 is a schematic diagram of the use structure of the present invention.
图2为本实用新型的剖面结构示意图。FIG. 2 is a schematic diagram of the cross-sectional structure of the utility model.
图3为本实用新型中浇道的结构示意图。FIG. 3 is a schematic structural diagram of a runner in the utility model.
图中标号:1、浇道结构;101、浇冒口;102、浇道管;103、第一入浇口;104、第二入浇口;2、铸件模具;3、排气结构。Numerals in the figure: 1, runner structure; 101, pouring riser; 102, runner pipe; 103, first gate; 104, second gate; 2, casting mold; 3, exhaust structure.
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.
参照图1-3,一种用于高压铸造的模具浇道,包括浇道结构1,所述浇道结构1包括浇冒口101、浇道管102、第一入浇口103和第二入浇口104,所述浇冒口101位于浇道管102的顶端,所述第一入浇口103和第二入浇口104均位于浇道管102远离浇冒口101的一端,所述第一入浇口103和第二入浇口104的呈对呈分布,且位于浇道管102的同一侧,所述第一入浇口103和第二入浇口104均贯穿浇道管102的侧壁,所述第一入浇口103和第二入浇口104远离浇道管102的一侧固定安装有铸件模具2,所述铸件模具2远离第一入浇口103和第二入浇口104的一侧固定安装有排气结构3,所述第一入浇口103和第二入浇口104均呈V型,且开口处与铸件模具2固定连接,所述第一入浇口103和第二入浇口104均与铸件模具2匹配,所述第一入浇口103和第二入浇口104位于同于水平线上,所述浇道管102呈倾斜式弯曲状,所述浇道管102靠近浇冒口101一侧的直径大于靠近第一入浇口103和第二入浇口104一侧的直径。1-3, a mold runner for high pressure casting includes a
工作原理:该高压铸造的模具浇道在使用时,首先将金属液出口与该高压铸造的模具浇道浇道结构1中的浇冒口101匹配,并且进行固定连接,随即根据高压铸造需求开启金属液输入口,使金属液贯穿浇冒口101,从而使金属液通过浇冒口101注入到浇道管102中,随即注入的金属液,经浇道管102进行分流,分流后流入到与铸件模具 2相匹配的第一入浇口103和第二入浇口104中,然后金属液贯穿第一入浇口103和第二入浇口104同步流入铸件模具2中,从而完成对铸件模具2的快速填充,在进行填充时,排气结构3将铸件模具2中的气体排出。Working principle: When the high-pressure casting mold runner is in use, the metal liquid outlet is first matched with the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
Claims (6)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021685260 | 2020-08-13 | ||
| CN202021685260.4 | 2020-08-13 |
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| Publication Number | Publication Date |
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| WO2022033064A1 true WO2022033064A1 (en) | 2022-02-17 |
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| PCT/CN2021/087561 Ceased WO2022033064A1 (en) | 2020-08-13 | 2021-04-15 | Mold runner for high-pressure casting |
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| JPH0275458A (en) * | 1988-09-08 | 1990-03-15 | Ahresty Corp | Die apparatus having automatic opening sprue gate |
| JPH06194294A (en) * | 1992-12-25 | 1994-07-15 | Honda Motor Co Ltd | Molten metal flow controller in die casting mold |
| CN201432089Y (en) * | 2009-04-17 | 2010-03-31 | 华南理工大学 | A pouring system for magnesium alloy automobile engine cylinder head cover die-casting mold |
| CN104923761A (en) * | 2015-06-19 | 2015-09-23 | 上海交通大学 | Die casting die for castable performance evaluation |
| CN207431216U (en) * | 2017-10-30 | 2018-06-01 | 上海舜富精工科技股份有限公司 | A kind of molding runner system of lamp casing aluminium-alloy high-speed high pressure die casting |
| CN207431217U (en) * | 2017-10-30 | 2018-06-01 | 上海舜富精工科技股份有限公司 | A kind of molding runner system of road lamp aluminium-alloy high-speed high pressure die casting |
| CN207615636U (en) * | 2017-10-30 | 2018-07-17 | 上海舜富精工科技股份有限公司 | A kind of molding runner system of controller box aluminium alloy compression casting |
| CN209736593U (en) * | 2019-03-07 | 2019-12-06 | 广州市亿众金属制品有限公司 | A liquid aluminum die-casting mold for new energy automobile parts |
-
2021
- 2021-04-15 WO PCT/CN2021/087561 patent/WO2022033064A1/en not_active Ceased
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0275458A (en) * | 1988-09-08 | 1990-03-15 | Ahresty Corp | Die apparatus having automatic opening sprue gate |
| JPH06194294A (en) * | 1992-12-25 | 1994-07-15 | Honda Motor Co Ltd | Molten metal flow controller in die casting mold |
| CN201432089Y (en) * | 2009-04-17 | 2010-03-31 | 华南理工大学 | A pouring system for magnesium alloy automobile engine cylinder head cover die-casting mold |
| CN104923761A (en) * | 2015-06-19 | 2015-09-23 | 上海交通大学 | Die casting die for castable performance evaluation |
| CN207431216U (en) * | 2017-10-30 | 2018-06-01 | 上海舜富精工科技股份有限公司 | A kind of molding runner system of lamp casing aluminium-alloy high-speed high pressure die casting |
| CN207431217U (en) * | 2017-10-30 | 2018-06-01 | 上海舜富精工科技股份有限公司 | A kind of molding runner system of road lamp aluminium-alloy high-speed high pressure die casting |
| CN207615636U (en) * | 2017-10-30 | 2018-07-17 | 上海舜富精工科技股份有限公司 | A kind of molding runner system of controller box aluminium alloy compression casting |
| CN209736593U (en) * | 2019-03-07 | 2019-12-06 | 广州市亿众金属制品有限公司 | A liquid aluminum die-casting mold for new energy automobile parts |
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