WO2022021702A1 - Automatic tray pick-and-place apparatus for curing tunnel furnace - Google Patents

Automatic tray pick-and-place apparatus for curing tunnel furnace Download PDF

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Publication number
WO2022021702A1
WO2022021702A1 PCT/CN2020/131548 CN2020131548W WO2022021702A1 WO 2022021702 A1 WO2022021702 A1 WO 2022021702A1 CN 2020131548 W CN2020131548 W CN 2020131548W WO 2022021702 A1 WO2022021702 A1 WO 2022021702A1
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WO
WIPO (PCT)
Prior art keywords
tray
tunnel furnace
angle bracket
motor
curing
Prior art date
Application number
PCT/CN2020/131548
Other languages
French (fr)
Chinese (zh)
Inventor
黄渭国
徐春平
姚春平
付欣
游宇昆
Original Assignee
六和电子(江西)有限公司
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Application filed by 六和电子(江西)有限公司 filed Critical 六和电子(江西)有限公司
Publication of WO2022021702A1 publication Critical patent/WO2022021702A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories, or equipment peculiar to furnaces of these types
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories, or equipment peculiar to furnaces of these types
    • F27B9/38Arrangements of devices for charging
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories, or equipment peculiar to furnaces of these types
    • F27B9/39Arrangements of devices for discharging
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories, or equipment peculiar to furnaces of these types
    • F27B9/40Arrangements of controlling or monitoring devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/18Door frames; Doors, lids, removable covers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/06Charging or discharging machines on travelling carriages

Definitions

  • the invention belongs to the field of supporting equipment for curing tunnel furnaces, and in particular relates to an automatic pick and place tray device for curing tunnel furnaces.
  • the existing operation method is that the product after curing in the tunnel furnace needs to be manually taken out of the trays one by one, and the temperature of the tray is about 90 degrees higher, which is easy to burn employees and has safety risks. Gradually increase, the security risk increases, and the efficiency is not high.
  • the technical problem to be solved by the present invention is to provide an automatic tray picking and placing device for curing tunnel furnaces with high safety and high efficiency.
  • An automatic pick-and-place device for curing tunnel furnace comprising a rack, a mounting plate, a lifting mechanism, a right-angle bracket, a disk-taking mechanism, a push-disk mechanism and a material tray; a lifting mechanism is installed on the inner side of the upper part of the rack through the mounting plate , A right-angle bracket is installed on the output end of the lifting mechanism, and a tray-taking mechanism is installed on the right-angle bracket to take the material tray; the top of the rack is installed with a push-disc mechanism for pushing the material tray.
  • the lifting mechanism includes a slide rail, a square bearing seat, a lead screw, a first motor, a slider and a nut; a first motor is installed on the rear side of the installation plate, and a second synchronizing wheel is installed at the output end of the first motor, and the front side of the installation plate is provided with a second synchronizing wheel.
  • the upper and lower ends of the side are provided with square bearing seats, a screw rod is installed on the square bearing seat, the bottom end of the screw rod is fixedly connected with a first synchronizing wheel, and the first synchronizing wheel is connected with the first synchronizing wheel through a synchronous belt;
  • the mounting plate There are slide rails on both sides, the right-angle bracket is slidably connected to the slide rail through the slider, and the rear side of the right-angle bracket is fixed with a nut, which is connected with the screw drive, and a plurality of first position detection sensors are fixed on one side of the mounting plate. , used to detect the position of the right angle bracket.
  • the disk taking mechanism includes a second motor, a tray, a linear module and a support roller; a linear module is installed in the middle of the inner bottom of the right-angle bracket, the linear module is connected with the second motor in a transmission, and the output end of the linear module is connected in a transmission.
  • a tray There is a tray, a plurality of support rollers are evenly distributed on both sides of the inner bottom of the right-angle bracket for supporting the tray, and a second position detection sensor is fixed on both ends of the right-angle bracket for detecting the position of the tray.
  • the push plate mechanism includes a rodless cylinder, a linear bearing seat, an optical axis guide rail, a box-type linear bearing, a support, a rotary cylinder, a rotary bearing seat, a swing arm and a connecting piece; a rodless cylinder is installed on the top of the frame, Linear bearing seats are installed on both ends of the bottom of the rodless cylinder, the linear bearing seat is connected with an optical axis guide rail, and a box type linear bearing is slidably connected to the optical axis guide rail.
  • a support is installed, a rotating cylinder is installed in the middle of the support, swing arms are rotatably connected on both sides of the support through a rotating bearing seat, the output end of the rotating cylinder is connected with a connecting piece, and both ends of the connecting piece are respectively connected with the two swing arms in rotation.
  • the top of the tray is provided with a limit stop bar, which is used to limit the position of the material tray.
  • both the first motor and the second motor are stepper motors.
  • the present invention has the following beneficial effects:
  • the invention can accurately move the tray taking mechanism to the position corresponding to the tray by arranging the lifting mechanism, the tray taking out the high temperature tray in the tunnel furnace can be taken out by the tray taking mechanism, and then the tray which is taken out can be pushed to the next step through the push tray mechanism.
  • taking the trays automatically in this way can avoid the disadvantages of gradually increasing labor intensity of manual handling, high safety risks, and low efficiency.
  • FIG. 1 is a schematic diagram of the three-dimensional structure of the present invention.
  • FIG. 2 is a schematic side view of the structure of the present invention.
  • FIG. 3 is a schematic three-dimensional structure diagram of the lifting mechanism of the present invention.
  • FIG. 4 is a schematic side view of the structure of the lifting mechanism of the present invention.
  • FIG. 5 is a schematic three-dimensional structure diagram of the disk taking mechanism of the present invention.
  • FIG. 6 is a schematic structural view of the side view of the disk taking mechanism of the present invention.
  • FIG. 7 is a schematic top view of the structure of the disk fetching mechanism of the present invention.
  • FIG. 8 is a schematic front view of the structure of the push plate mechanism of the present invention.
  • FIG. 9 is a schematic three-dimensional structure diagram of the push plate mechanism of the present invention.
  • FIG. 10 is a schematic side view of the structure of the push plate mechanism of the present invention.
  • An automatic pick-and-place device for curing tunnel furnace includes a frame 1, a mounting plate 2, a lifting mechanism 3, a right-angle bracket 4, a disk-taking mechanism 5, a push-disk mechanism 6 and a material Disk 7;
  • the inner side of the upper part of the rack 1 is installed with a lifting mechanism 3 through the mounting plate 2, a right-angle bracket 4 is installed on the output end of the lifting mechanism 3, and a disk-taking mechanism 5 is installed on the right-angle bracket 4, which is used to take the material plate 7 ;
  • the top of the rack 1 is equipped with a push plate mechanism 6, which is used to push the material plate 7.
  • the lifting mechanism 3 includes a slide rail 301, a square bearing seat 302, a screw rod 303, a first motor 305, a slider 309 and a nut 310; the rear side of the mounting plate 2 is installed with a first motor 305, the output end of the first motor 305 A second synchronizing wheel 306 is provided, a square bearing seat 302 is arranged on the upper and lower ends of the front side of the mounting plate 2, a screw rod 303 is installed on the square bearing seat 302, and a first synchronizing wheel 304 is fixedly connected to the bottom end of the screw rod 303, and The first synchronizing wheel 304 is connected to the first synchronizing wheel 304 through a synchronous belt 307; slide rails 301 are provided on both sides of the mounting plate 2, the right-angle bracket 4 is slidably connected to the slide rail 301 through the slider 309, and the rear side of the right-angle bracket 4 A nut 310 is fixedly connected, and the nut 310 is connected with the screw rod rod
  • the disk taking mechanism 5 includes a second motor 501, a tray 502, a linear module 503 and a supporting roller 504; a linear module 503 is installed in the middle of the inner bottom of the right-angle bracket 4, and the linear module 503 is connected to the second motor 501 by driving, And the output end of the linear module 503 is driven and connected with a tray 502 , a plurality of supporting rollers 504 are evenly distributed on both sides of the inner bottom of the right-angle bracket 4 to support the tray 502 , and both ends of the right-angle bracket 4 are fixed with a second position detection sensor 506 , used to detect the position of the tray 502 .
  • the push plate mechanism 6 includes a rod or no cylinder 601, a linear bearing seat 602, an optical axis guide rail 603, a box-type linear bearing 604, a support 605, a rotating cylinder 606, a rotating bearing seat 607, a swing arm 608 and a connecting piece 609;
  • a rodless cylinder 601 is installed on the top of the frame 1, and a linear bearing seat 602 is installed at both ends of the bottom of the rodless cylinder 601.
  • the linear bearing seat 602 is connected with an optical axis guide 603, and the optical axis guide 603 is slidably connected with a box-type linear bearing 604, the box-type linear bearing 604 is connected to the output end of the rodless cylinder 601 in a transmission connection, and a support 605 is installed at the bottom, and a rotary cylinder 606 is installed in the middle of the support 605.
  • the arm 608, the output end of the rotating cylinder 606 is connected with a connecting piece 609, and the two ends of the connecting piece 609 are respectively connected to the two swing arms 608 for rotation.
  • the tooling trolley in the tunnel furnace has five layers, and a material tray 7 is placed on the first layer.
  • the first motor 305 in the lifting mechanism 3 is controlled first, and the first motor 305 Drive the screw rod 303 to rotate, because the screw rod 303 is connected with the right-angle bracket 4 through the nut 310, and the right-angle bracket 4 is slidably connected with the slide rail 301 through the slider 309, so when the first motor 305 rotates, it can drive the right-angle bracket 4 upward or downward.
  • the tray taking mechanism 5 on the right-angle bracket 4 Move down, and then drive the tray taking mechanism 5 on the right-angle bracket 4 to the exact position corresponding to the tray 7, and then control the second motor 501 in the tray taking mechanism 5 to operate, and drive the tray 502 to move through the linear module 503, so that the tray 502 supports Hold the bottom of the tray 7, the limit bar 505 on the top of the tray 502 can limit the position of the tray 7, and then control the second motor 501 to reverse, so that the tray 502 returns to the initial position, and then drive the tray 502 upward through the lifting mechanism 3 again.
  • the tray 502 corresponds to the belt conveyor of the next process.
  • the rotary cylinder 606 in the push plate mechanism 6 is controlled to rotate, and the swing arm 608 is driven to rotate through the connecting piece 609, so that the bottom position of the swing arm 608 and the material tray 7 The side is flush, then control the operation of the rodless cylinder 601 to drive the swing arm 608 to move, and then push the tray 7 to the belt conveyor.
  • the rodless cylinder 601 drives the swing arm 608 structure to move to the initial position , and drive the swing arm 608 to rotate to the initial angle by rotating the cylinder 606, and repeating this way, the material trays 7 on the tooling trolley in the tunnel furnace can be transported to the next process one by one, avoiding the gradual increase in the labor intensity of manual handling.

Abstract

The present invention belongs to the field of curing tunnel furnace ancillary equipment, and specifically relates to an automatic tray pick-and-place apparatus for a curing tunnel furnace. The technical problem that the present invention aims to solve is to provide a highly safe and highly efficient automatic tray pick-and-place apparatus for a curing tunnel furnace. The automatic tray pick-and-place apparatus for a curing tunnel furnace comprises a frame, a mount plate, a raising/lowering mechanism, a right-angled support, a tray-picking mechanism, a tray-pushing mechanism, and a material tray; the raising/lowering mechanism is mounted on an upper inside face of the frame by means of the mount plate, the right-angled support is mounted on an output end of the raising/lowering mechanism, and the tray-picking mechanism is mounted on the right-angled support and is used for acquiring the material tray; and the tray-pushing mechanism is mounted at a top part of the frame and is used for pushing the material tray. The present invention can accurately move the tray-picking mechanism to a position corresponding to the material tray by means of the raising/lowering mechanism, and said invention can take out the high temperature material tray out of a tunnel furnace by means of said tray-picking mechanism.

Description

一种用于固化隧道炉的自动取放盘装置An automatic pick and place tray device for curing tunnel furnace 技术领域technical field
本发明属于固化隧道炉配套设备领域,尤其涉及一种用于固化隧道炉的自动取放盘装置。The invention belongs to the field of supporting equipment for curing tunnel furnaces, and in particular relates to an automatic pick and place tray device for curing tunnel furnaces.
背景技术Background technique
现有的作业方式为隧道炉固化后的产品需要人工将料盘一盘一盘的取出,料盘温度较高约90度左右,容易烫伤员工且存在安全风险,取盘次数多了后劳动强度逐渐增大,安全风险增大,且效率不高。The existing operation method is that the product after curing in the tunnel furnace needs to be manually taken out of the trays one by one, and the temperature of the tray is about 90 degrees higher, which is easy to burn employees and has safety risks. Gradually increase, the security risk increases, and the efficiency is not high.
发明内容SUMMARY OF THE INVENTION
本发明为了克服人工取盘劳动强度大,安全风险高,且效率不够的缺点,本发明要解决的技术问题是提供一种安全性高,效率高的用于固化隧道炉的自动取放盘装置。In order to overcome the disadvantages of high labor intensity, high safety risk and insufficient efficiency for manual tray taking, the technical problem to be solved by the present invention is to provide an automatic tray picking and placing device for curing tunnel furnaces with high safety and high efficiency.
本发明由以下具体技术手段所达成:The present invention is achieved by the following specific technical means:
一种用于固化隧道炉的自动取放盘装置,包括有机架、安装板、升降机构、直角支架、取盘机构、推盘机构和料盘;机架上部内侧面通过安装板安装有升降机构,升降机构的输出端上安装有直角支架,直角支架上安装有取盘机构,用于拿取料盘;机架顶部安装有推盘机构,用于推送料盘。An automatic pick-and-place device for curing tunnel furnace, comprising a rack, a mounting plate, a lifting mechanism, a right-angle bracket, a disk-taking mechanism, a push-disk mechanism and a material tray; a lifting mechanism is installed on the inner side of the upper part of the rack through the mounting plate , A right-angle bracket is installed on the output end of the lifting mechanism, and a tray-taking mechanism is installed on the right-angle bracket to take the material tray; the top of the rack is installed with a push-disc mechanism for pushing the material tray.
进一步的,升降机构包括有滑轨、方形轴承座、丝杆、第一电机、滑块和螺母;安装板后侧安装有第一电机,第一电机输出端设有第二同步轮,安装板前侧上下两端均设有方形轴承座,方形轴承座上安装有丝杆,丝杆底端固接有第一同步轮,且第一同步轮通过同步带与第一同步轮传动连接;安装板两侧均设有滑轨,直角支架通过滑块与滑轨滑动连接,且直角支架后侧固接有螺母,螺母与丝杆传动连接,安装板一侧固接有多个第一位置检测传感器,用于检测直角支架的位置。Further, the lifting mechanism includes a slide rail, a square bearing seat, a lead screw, a first motor, a slider and a nut; a first motor is installed on the rear side of the installation plate, and a second synchronizing wheel is installed at the output end of the first motor, and the front side of the installation plate is provided with a second synchronizing wheel. The upper and lower ends of the side are provided with square bearing seats, a screw rod is installed on the square bearing seat, the bottom end of the screw rod is fixedly connected with a first synchronizing wheel, and the first synchronizing wheel is connected with the first synchronizing wheel through a synchronous belt; the mounting plate There are slide rails on both sides, the right-angle bracket is slidably connected to the slide rail through the slider, and the rear side of the right-angle bracket is fixed with a nut, which is connected with the screw drive, and a plurality of first position detection sensors are fixed on one side of the mounting plate. , used to detect the position of the right angle bracket.
进一步的,取盘机构包括有第二电机、托盘、线性模组和支撑滚轮;直角支架内底部中间安装有线性模组,线性模组与第二电机传动连接,且线性模组输出端传动连接有托盘,直角支架内底部两侧均布有多个支撑滚轮,用于支撑托盘,直角支架两端均固接有第二位置检测传感器,用于检测托盘位置。Further, the disk taking mechanism includes a second motor, a tray, a linear module and a support roller; a linear module is installed in the middle of the inner bottom of the right-angle bracket, the linear module is connected with the second motor in a transmission, and the output end of the linear module is connected in a transmission. There is a tray, a plurality of support rollers are evenly distributed on both sides of the inner bottom of the right-angle bracket for supporting the tray, and a second position detection sensor is fixed on both ends of the right-angle bracket for detecting the position of the tray.
进一步的,推盘机构包括有无杆气缸、直线轴承座、光轴导轨、箱式直线轴承、支座、旋转气缸、旋转轴承座、摆臂和连接件;机架顶部安装有无杆气缸,无杆气缸底部两端均安装有直线轴承座,直线轴承座上连接有光轴导轨,光轴导轨上滑动连接有箱式直线轴承,箱式直线轴承与无杆气缸输出端传动连接,且底部安装有支座,支座中部安装有旋转气缸,支 座两侧均通过旋转轴承座转动连接有摆臂,旋转气缸输出端连接有连接件,连接件两端分别与两摆臂转动连接。Further, the push plate mechanism includes a rodless cylinder, a linear bearing seat, an optical axis guide rail, a box-type linear bearing, a support, a rotary cylinder, a rotary bearing seat, a swing arm and a connecting piece; a rodless cylinder is installed on the top of the frame, Linear bearing seats are installed on both ends of the bottom of the rodless cylinder, the linear bearing seat is connected with an optical axis guide rail, and a box type linear bearing is slidably connected to the optical axis guide rail. A support is installed, a rotating cylinder is installed in the middle of the support, swing arms are rotatably connected on both sides of the support through a rotating bearing seat, the output end of the rotating cylinder is connected with a connecting piece, and both ends of the connecting piece are respectively connected with the two swing arms in rotation.
进一步的,托盘顶部设有限位挡条,用于限定料盘位置。Further, the top of the tray is provided with a limit stop bar, which is used to limit the position of the material tray.
进一步的,第一电机和第二电机均为步进电机。Further, both the first motor and the second motor are stepper motors.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明通过设置升降机构可将取盘机构准确移动至对应料盘的位置,通过取盘机构能够取出隧道炉内高温的料盘,再通过推盘机构将取出的料盘推送至下一步工序的皮带输送机上,如此自动进行取盘,能够避免人工搬运劳动强度逐渐大,安全风险高,且效率不高的缺点。The invention can accurately move the tray taking mechanism to the position corresponding to the tray by arranging the lifting mechanism, the tray taking out the high temperature tray in the tunnel furnace can be taken out by the tray taking mechanism, and then the tray which is taken out can be pushed to the next step through the push tray mechanism. On the belt conveyor, taking the trays automatically in this way can avoid the disadvantages of gradually increasing labor intensity of manual handling, high safety risks, and low efficiency.
附图说明Description of drawings
图1为本发明的立体结构示意图。FIG. 1 is a schematic diagram of the three-dimensional structure of the present invention.
图2为本发明的侧视结构示意图。FIG. 2 is a schematic side view of the structure of the present invention.
图3为本发明升降机构的立体结构示意图。FIG. 3 is a schematic three-dimensional structure diagram of the lifting mechanism of the present invention.
图4为本发明升降机构的侧视结构示意图。FIG. 4 is a schematic side view of the structure of the lifting mechanism of the present invention.
图5为本发明取盘机构的立体结构示意图。FIG. 5 is a schematic three-dimensional structure diagram of the disk taking mechanism of the present invention.
图6为本发明取盘机构的侧视结构示意图。FIG. 6 is a schematic structural view of the side view of the disk taking mechanism of the present invention.
图7为本发明取盘机构的俯视结构示意图。FIG. 7 is a schematic top view of the structure of the disk fetching mechanism of the present invention.
图8为本发明推盘机构的主视结构示意图。FIG. 8 is a schematic front view of the structure of the push plate mechanism of the present invention.
图9为本发明推盘机构的立体结构示意图。FIG. 9 is a schematic three-dimensional structure diagram of the push plate mechanism of the present invention.
图10为本发明推盘机构的侧视结构示意图。FIG. 10 is a schematic side view of the structure of the push plate mechanism of the present invention.
附图中的标记为:1-机架,2-安装板,3-升降机构,301-滑轨,302-方形轴承座,303-丝杆,304-第一同步轮,305-第一电机,306-第二同步轮,307-同步带,308-第一位置检测传感器,309-滑块,310-螺母,4-直角支架,5-取盘机构,501-第二电机,502-托盘,503-线性模组,504-支撑滚轮,505-限位挡条,506-第二位置检测传感器,6-推盘机构,601-无杆气缸,602-直线轴承座,603-光轴导轨,604-箱式直线轴承,605-支座,606-旋转气缸,607-旋转轴承座,608-摆臂,609-连接件,7-料盘。The symbols in the drawings are: 1-frame, 2-installation plate, 3-lifting mechanism, 301-slide rail, 302-square bearing seat, 303-screw, 304-first synchronizing wheel, 305-first motor , 306-Second synchronous wheel, 307-Timing belt, 308-First position detection sensor, 309-Slider, 310-Nut, 4-Right angle bracket, 5-Disk mechanism, 501-Second motor, 502-Pallet , 503-Linear module, 504-Support roller, 505-Limit bar, 506-Second position detection sensor, 6-Push plate mechanism, 601-Rodless cylinder, 602-Linear bearing seat, 603-Optical shaft guide , 604-box linear bearing, 605-support, 606-rotary cylinder, 607-rotary bearing seat, 608-swing arm, 609-connector, 7-material tray.
具体实施方式detailed description
以下结合附图对本发明做进一步描述:The present invention will be further described below in conjunction with the accompanying drawings:
实施例Example
一种用于固化隧道炉的自动取放盘装置,如图1-10所示,包括有机架1、安装板2、升降机构3、直角支架4、取盘机构5、推盘机构6和料盘7;机架1上部内侧面通过安装板2安装有升降机构3,升降机构3的输出端上安装有直角支架4,直角支架4上安装有取盘机 构5,用于拿取料盘7;机架1顶部安装有推盘机构6,用于推送料盘7。An automatic pick-and-place device for curing tunnel furnace, as shown in Figure 1-10, includes a frame 1, a mounting plate 2, a lifting mechanism 3, a right-angle bracket 4, a disk-taking mechanism 5, a push-disk mechanism 6 and a material Disk 7; The inner side of the upper part of the rack 1 is installed with a lifting mechanism 3 through the mounting plate 2, a right-angle bracket 4 is installed on the output end of the lifting mechanism 3, and a disk-taking mechanism 5 is installed on the right-angle bracket 4, which is used to take the material plate 7 ; The top of the rack 1 is equipped with a push plate mechanism 6, which is used to push the material plate 7.
其中,升降机构3包括有滑轨301、方形轴承座302、丝杆303、第一电机305、滑块309和螺母310;安装板2后侧安装有第一电机305,第一电机305输出端设有第二同步轮306,安装板2前侧上下两端均设有方形轴承座302,方形轴承座302上安装有丝杆303,丝杆303底端固接有第一同步轮304,且第一同步轮304通过同步带307与第一同步轮304传动连接;安装板2两侧均设有滑轨301,直角支架4通过滑块309与滑轨301滑动连接,且直角支架4后侧固接有螺母310,螺母310与丝杆303传动连接,安装板2一侧固接有多个第一位置检测传感器308,用于检测直角支架4的位置。Among them, the lifting mechanism 3 includes a slide rail 301, a square bearing seat 302, a screw rod 303, a first motor 305, a slider 309 and a nut 310; the rear side of the mounting plate 2 is installed with a first motor 305, the output end of the first motor 305 A second synchronizing wheel 306 is provided, a square bearing seat 302 is arranged on the upper and lower ends of the front side of the mounting plate 2, a screw rod 303 is installed on the square bearing seat 302, and a first synchronizing wheel 304 is fixedly connected to the bottom end of the screw rod 303, and The first synchronizing wheel 304 is connected to the first synchronizing wheel 304 through a synchronous belt 307; slide rails 301 are provided on both sides of the mounting plate 2, the right-angle bracket 4 is slidably connected to the slide rail 301 through the slider 309, and the rear side of the right-angle bracket 4 A nut 310 is fixedly connected, and the nut 310 is connected with the screw rod 303 in a driving manner. A plurality of first position detection sensors 308 are fixed on one side of the mounting plate 2 for detecting the position of the right-angle bracket 4 .
其中,取盘机构5包括有第二电机501、托盘502、线性模组503和支撑滚轮504;直角支架4内底部中间安装有线性模组503,线性模组503与第二电机501传动连接,且线性模组503输出端传动连接有托盘502,直角支架4内底部两侧均布有多个支撑滚轮504,用于支撑托盘502,直角支架4两端均固接有第二位置检测传感器506,用于检测托盘502位置。Wherein, the disk taking mechanism 5 includes a second motor 501, a tray 502, a linear module 503 and a supporting roller 504; a linear module 503 is installed in the middle of the inner bottom of the right-angle bracket 4, and the linear module 503 is connected to the second motor 501 by driving, And the output end of the linear module 503 is driven and connected with a tray 502 , a plurality of supporting rollers 504 are evenly distributed on both sides of the inner bottom of the right-angle bracket 4 to support the tray 502 , and both ends of the right-angle bracket 4 are fixed with a second position detection sensor 506 , used to detect the position of the tray 502 .
其中,推盘机构6包括有无杆气缸601、直线轴承座602、光轴导轨603、箱式直线轴承604、支座605、旋转气缸606、旋转轴承座607、摆臂608和连接件609;机架1顶部安装有无杆气缸601,无杆气缸601底部两端均安装有直线轴承座602,直线轴承座602上连接有光轴导轨603,光轴导轨603上滑动连接有箱式直线轴承604,箱式直线轴承604与无杆气缸601输出端传动连接,且底部安装有支座605,支座605中部安装有旋转气缸606,支座605两侧均通过旋转轴承座607转动连接有摆臂608,旋转气缸606输出端连接有连接件609,连接件609两端分别与两摆臂608转动连接。Among them, the push plate mechanism 6 includes a rod or no cylinder 601, a linear bearing seat 602, an optical axis guide rail 603, a box-type linear bearing 604, a support 605, a rotating cylinder 606, a rotating bearing seat 607, a swing arm 608 and a connecting piece 609; A rodless cylinder 601 is installed on the top of the frame 1, and a linear bearing seat 602 is installed at both ends of the bottom of the rodless cylinder 601. The linear bearing seat 602 is connected with an optical axis guide 603, and the optical axis guide 603 is slidably connected with a box-type linear bearing 604, the box-type linear bearing 604 is connected to the output end of the rodless cylinder 601 in a transmission connection, and a support 605 is installed at the bottom, and a rotary cylinder 606 is installed in the middle of the support 605. The arm 608, the output end of the rotating cylinder 606 is connected with a connecting piece 609, and the two ends of the connecting piece 609 are respectively connected to the two swing arms 608 for rotation.
一般在隧道炉内的工装小车为五层,一层放置一个料盘7,当需要对隧道炉固化后的产品进行搬运时,首先通过控制升降机构3中的第一电机305,第一电机305带动丝杆303转动,由于丝杆303通过螺母310与直角支架4连接,且直角支架4通过滑块309与滑轨301滑动连接,所以第一电机305转动时,能够带动直角支架4向上或向下移动,进而带动直角支架4上的取盘机构5至准确位置对应料盘7,接着控制取盘机构5内的第二电机501运转,通过线性模组503带动托盘502移动,使得托盘502托住料盘7底部,托盘502顶部的限位挡条505能够限定料盘7位置,再控制第二电机501反转,使得托盘502回到初始位置,然后再次通过升降机构3带动托盘502向上至指定位置,此时托盘502对应下一步工序的皮带输送机,此时控制推盘机构6中的旋转气缸606转动,通过连接件609带动摆臂608转动,使得摆臂608底部位置与料盘7侧面平齐,接着控制无杆气缸601运转,带动摆臂608移动,进而推动料盘7至皮带输送机上,料盘7移动完毕后,再通过无杆气缸601驱动摆臂608结构移动至初始位置,并且通过旋转气缸606驱动摆臂608转动至初始角度,如此反复,即可 将隧道炉内的工装小车上的料盘7一一输送至下一步工序,避免了人工搬运劳动强度逐渐增大,安全风险高,且效率不高的缺点。Generally, the tooling trolley in the tunnel furnace has five layers, and a material tray 7 is placed on the first layer. When the product after curing in the tunnel furnace needs to be transported, the first motor 305 in the lifting mechanism 3 is controlled first, and the first motor 305 Drive the screw rod 303 to rotate, because the screw rod 303 is connected with the right-angle bracket 4 through the nut 310, and the right-angle bracket 4 is slidably connected with the slide rail 301 through the slider 309, so when the first motor 305 rotates, it can drive the right-angle bracket 4 upward or downward. Move down, and then drive the tray taking mechanism 5 on the right-angle bracket 4 to the exact position corresponding to the tray 7, and then control the second motor 501 in the tray taking mechanism 5 to operate, and drive the tray 502 to move through the linear module 503, so that the tray 502 supports Hold the bottom of the tray 7, the limit bar 505 on the top of the tray 502 can limit the position of the tray 7, and then control the second motor 501 to reverse, so that the tray 502 returns to the initial position, and then drive the tray 502 upward through the lifting mechanism 3 again. At the designated position, at this time, the tray 502 corresponds to the belt conveyor of the next process. At this time, the rotary cylinder 606 in the push plate mechanism 6 is controlled to rotate, and the swing arm 608 is driven to rotate through the connecting piece 609, so that the bottom position of the swing arm 608 and the material tray 7 The side is flush, then control the operation of the rodless cylinder 601 to drive the swing arm 608 to move, and then push the tray 7 to the belt conveyor. After the tray 7 is moved, the rodless cylinder 601 drives the swing arm 608 structure to move to the initial position , and drive the swing arm 608 to rotate to the initial angle by rotating the cylinder 606, and repeating this way, the material trays 7 on the tooling trolley in the tunnel furnace can be transported to the next process one by one, avoiding the gradual increase in the labor intensity of manual handling. The disadvantages of high security risk and low efficiency.
利用本发明所述技术方案,或本领域的技术人员在本发明技术方案的启发下,设计出类似的技术方案,而达到上述技术效果的,均是落入本发明的保护范围。Utilizing the technical solutions of the present invention, or those skilled in the art design similar technical solutions under the inspiration of the technical solutions of the present invention, and achieve the above technical effects, all fall within the protection scope of the present invention.

Claims (6)

  1. 一种用于固化隧道炉的自动取放盘装置,其特征在于,包括有机架(1)、安装板(2)、升降机构(3)、直角支架(4)、取盘机构(5)、推盘机构(6)和料盘(7);机架(1)上部内侧面通过安装板(2)安装有升降机构(3),升降机构(3)的输出端上安装有直角支架(4),直角支架(4)上安装有取盘机构(5),用于拿取料盘(7);机架(1)顶部安装有推盘机构(6),用于推送料盘(7)。An automatic pick-and-place device for curing tunnel furnace, characterized in that it comprises a frame (1), a mounting plate (2), a lifting mechanism (3), a right-angle bracket (4), a disk-taking mechanism (5), A push plate mechanism (6) and a material tray (7); a lifting mechanism (3) is installed on the inner side of the upper part of the frame (1) through a mounting plate (2), and a right-angle bracket (4) is installed on the output end of the lifting mechanism (3). ), a tray-taking mechanism (5) is installed on the right-angle bracket (4) to take and take out the material tray (7); a push-plate mechanism (6) is installed on the top of the rack (1) to push the material tray (7) .
  2. 根据权利要求1所述的一种用于固化隧道炉的自动取放盘装置,其特征在于,升降机构(3)包括有滑轨(301)、方形轴承座(302)、丝杆(303)、第一电机(305)、滑块(309)和螺母(310);安装板(2)后侧安装有第一电机(305),第一电机(305)输出端设有第二同步轮(306),安装板(2)前侧上下两端均设有方形轴承座(302),方形轴承座(302)上安装有丝杆(303),丝杆(303)底端固接有第一同步轮(304),且第一同步轮(304)通过同步带(307)与第一同步轮(304)传动连接;安装板(2)两侧均设有滑轨(301),直角支架(4)通过滑块(309)与滑轨(301)滑动连接,且直角支架(4)后侧固接有螺母(310),螺母(310)与丝杆(303)传动连接,安装板(2)一侧固接有多个第一位置检测传感器(308),用于检测直角支架(4)的位置。The automatic pick-and-place tray device for curing a tunnel furnace according to claim 1, wherein the lifting mechanism (3) comprises a slide rail (301), a square bearing seat (302), a screw rod (303), a first motor (305), a slider (309) and a nut (310); a first motor (305) is mounted on the rear side of the mounting plate (2), and a second synchronizing wheel (306) is provided at the output end of the first motor (305) ), the upper and lower ends of the front side of the mounting plate (2) are provided with square bearing seats (302). wheel (304), and the first synchronizing wheel (304) is connected to the first synchronizing wheel (304) through a synchronous belt (307); slide rails (301) are provided on both sides of the mounting plate (2), and a right-angle bracket (4) ) is slidably connected to the slide rail (301) through the slider (309), and a nut (310) is fixedly connected to the rear side of the right-angle bracket (4), and the nut (310) is connected to the lead screw (303) in a driving manner, and the mounting plate (2) A plurality of first position detection sensors (308) are fixedly connected to one side for detecting the position of the right-angle bracket (4).
  3. 根据权利要求2所述的一种用于固化隧道炉的自动取放盘装置,其特征在于,取盘机构(5)包括有第二电机(501)、托盘(502)、线性模组(503)和支撑滚轮(504);直角支架(4)内底部中间安装有线性模组(503),线性模组(503)与第二电机(501)传动连接,且线性模组(503)输出端传动连接有托盘(502),直角支架(4)内底部两侧均布有多个支撑滚轮(504),用于支撑托盘(502),直角支架(4)两端均固接有第二位置检测传感器(506),用于检测托盘(502)位置。The automatic tray pick-and-place device for curing a tunnel furnace according to claim 2, characterized in that the tray pick-up mechanism (5) comprises a second motor (501), a tray (502), a linear module (503) and supporting rollers (504); a linear module (503) is installed in the middle of the inner bottom of the right-angle bracket (4), the linear module (503) is drive-connected with the second motor (501), and the output end of the linear module (503) drives A tray (502) is connected, a plurality of support rollers (504) are evenly distributed on both sides of the inner bottom of the right-angle bracket (4) for supporting the tray (502), and both ends of the right-angle bracket (4) are fixed with a second position detection A sensor (506) for detecting the position of the tray (502).
  4. 根据权利要求3所述的一种用于固化隧道炉的自动取放盘装置,其特征在于,推盘机构(6)包括有无杆气缸(601)、直线轴承座(602)、光轴导轨(603)、箱式直线轴承(604)、支座(605)、旋转气缸(606)、旋转轴承座(607)、摆臂(608)和连接件(609);机架(1)顶部安装有无杆气缸(601),无杆气缸(601)底部两端均安装有直线轴承座(602),直线轴承座(602)上连接有光轴导轨(603),光轴导轨(603)上滑动连接有箱式直线轴承(604),箱式直线轴承(604)与无杆气缸(601)输出端传动连接,且底部安装有支座(605),支座(605)中部安装有旋转气缸(606),支座(605)两侧均通过旋转轴承座(607)转动连接有摆臂(608),旋转气缸(606)输出端连接有连接件(609),连接件(609)两端分别与两摆臂(608)转动连接。The automatic pick-and-place plate device for curing tunnel furnace according to claim 3, characterized in that, the plate push mechanism (6) comprises a rod-free cylinder (601), a linear bearing seat (602), an optical axis guide rail (601). 603), box type linear bearing (604), support (605), rotary cylinder (606), rotary bearing seat (607), swing arm (608) and connecting piece (609); the top of the frame (1) is installed with Rodless cylinder (601), linear bearing seats (602) are installed on both ends of the bottom of the rodless cylinder (601), an optical axis guide rail (603) is connected to the linear bearing seat (602), and the optical axis guide rail (603) slides on the A box-type linear bearing (604) is connected, and the box-type linear bearing (604) is drive-connected to the output end of the rodless cylinder (601), and a support (605) is installed at the bottom, and a rotary cylinder ( 606), both sides of the support (605) are rotatably connected with a swing arm (608) through a rotating bearing seat (607), and a connecting piece (609) is connected to the output end of the rotating cylinder (606), and the two ends of the connecting piece (609) are respectively It is rotatably connected with the two swing arms (608).
  5. 根据权利要求4所述的一种用于固化隧道炉的自动取放盘装置,其特征在于,托盘(502)顶部设有限位挡条(505),用于限定料盘(7)位置。The automatic pick-and-place tray device for curing tunnel furnace according to claim 4, characterized in that the top of the tray (502) is provided with a limit stopper (505) for limiting the position of the tray (7).
  6. 根据权利要求5所述的一种用于固化隧道炉的自动取放盘装置,其特征在于,第一电机(305)和第二电机(501)均为步进电机。The automatic pick-and-place plate device for curing tunnel furnace according to claim 5, characterized in that the first motor (305) and the second motor (501) are both stepper motors.
PCT/CN2020/131548 2020-07-31 2020-11-25 Automatic tray pick-and-place apparatus for curing tunnel furnace WO2022021702A1 (en)

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