WO2022016723A1 - Preparation method for optically clear adhesive (oca) having round hole with light-shading black edge, and die-cutting apparatus therefor - Google Patents
Preparation method for optically clear adhesive (oca) having round hole with light-shading black edge, and die-cutting apparatus therefor Download PDFInfo
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- WO2022016723A1 WO2022016723A1 PCT/CN2020/124084 CN2020124084W WO2022016723A1 WO 2022016723 A1 WO2022016723 A1 WO 2022016723A1 CN 2020124084 W CN2020124084 W CN 2020124084W WO 2022016723 A1 WO2022016723 A1 WO 2022016723A1
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- Prior art keywords
- tape
- waste
- oca
- shading
- light
- Prior art date
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- 239000000853 adhesive Substances 0.000 title claims abstract description 67
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 67
- 238000005520 cutting process Methods 0.000 title claims abstract description 57
- 238000002360 preparation method Methods 0.000 title abstract description 6
- 239000002699 waste material Substances 0.000 claims abstract description 122
- 238000007599 discharging Methods 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 14
- 238000001514 detection method Methods 0.000 claims abstract description 9
- 230000003287 optical effect Effects 0.000 claims description 83
- 239000003292 glue Substances 0.000 claims description 57
- 239000000047 product Substances 0.000 claims description 16
- 239000011265 semifinished product Substances 0.000 claims description 12
- 239000002131 composite material Substances 0.000 claims description 11
- 239000012790 adhesive layer Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 6
- 239000011521 glass Substances 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 claims description 5
- 238000013329 compounding Methods 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims description 3
- 238000000605 extraction Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000002390 adhesive tape Substances 0.000 abstract description 3
- 238000003475 lamination Methods 0.000 description 5
- 239000000084 colloidal system Substances 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 238000011179 visual inspection Methods 0.000 description 2
- 239000003522 acrylic cement Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/10—Adhesives in the form of films or foils without carriers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2433/00—Presence of (meth)acrylic polymer
Definitions
- the invention relates to the technical field of optical adhesive production technology, in particular to a preparation method of an OCA optical adhesive with a round hole and a light-shielding black edge and a die-cutting device for preparing the above-mentioned OCA optical adhesive.
- OCA optical adhesive is one of the important raw materials of touch screen. It is obtained by making optical acrylic adhesive without substrate, and then laminating a layer of release film on the upper and lower bottom layers. It is a double-sided lamination without substrate material. adhesive tape.
- OCA optical adhesive is the best adhesive for touch screen, its main uses are: lamination on electronic paper, transparent device bonding, projection screen assembly, aerospace or military optical device assembly, display assembly, lens assembly, resistive touch screen G Lamination of +F+F, F+F, capacitive touch screen, panel, ICON and plastic materials such as glass and polycarbonate is a special adhesive for bonding transparent optical components (such as lenses, etc.).
- the existing OCA optical adhesive structure is a single-layer whole-piece high-transparency product, with a light transmittance of over 92%.
- the technical problem to be solved by the present invention is to provide a method for preparing an OCA optical adhesive with a round hole and a black edge.
- the problem of light leakage at the edge of the through hole; at the same time, the preparation method improves the yield and production efficiency of the OCA optical adhesive.
- the present invention provides the following technical solutions:
- a first aspect of the present invention provides a method for preparing an OCA optical adhesive with a shading black edge in a round hole, comprising the following steps:
- Step 1 providing a carrier tape and an OCA tape, the heavy film surface of the OCA tape is attached to the carrier tape, and the original light film on the OCA tape is excluded;
- Step 2 provide a light-shielding tape consisting of a base film and a light-shielding adhesive layer, and half-cut the light-shielding tape on the base film, so that a pair of oppositely arranged T-shaped foolproof areas are formed on the light-shielding tape.
- the circular shading area between the dead areas, and the position of two adjacent pairs of T-shaped shading areas and the size of the circular shading area are designed according to the dimensional tolerance of the OCA optical adhesive product; then exclude the T-shaped foolproof area and the circular shading area.
- Surrounding waste, and the glue surface of described shading tape is attached to the surface of OCA tape;
- Step 3 Cut the OCA tape into a predetermined width, and the cutting depth is on the carrier tape; in the area between the adjacent two pairs of T-shaped foolproof areas, the outer contour and the circular hole of the OCA optical adhesive are formed by cutting, and the cutting depth is On the heavy film; then remove the frame waste of the base film of the shading tape, the frame waste of the OCA tape and the waste around the outer contour, thereby obtaining the OCA optical glue semi-finished product on the heavy film;
- Step 4 Detect whether there is light-shielding glue at the four corners of the semi-finished OCA optical glue, if so, stop the machine to check; if not, remove the circular waste glue in the round hole, and punch the exhaust cross line in the round hole;
- Step 5 Attach another light film to the surface of the OCA optical adhesive semi-finished product, and then half-cut it on the carrier tape between two adjacent OCA optical adhesive semi-finished products, and then remove the carrier tape to obtain the round hole tape shading black Finished OCA optical glue on the side.
- step 4 observe whether there is light-shielding glue at the four corners of the semi-finished OCA optical glue through visual inspection or a magnifying glass.
- step 4 the circular waste glue in the circular hole is extracted by the waste extraction block, and then transferred to the waste discharge tape to be drained away.
- the waste-lifting block is cylindrical, and its diameter is at least 1 mm smaller than the diameter of the circular hole, and the top of the waste-lifting block is cut into the circular waste rubber by 5-10 ⁇ m when the waste is lifted.
- step 4 the peripheral edge of the top end of the waste lifting block is chamfered.
- step 4 the exhaust cross line is located in the center of the circular hole, and cuts through the heavy film under the OCA adhesive layer.
- a second aspect of the present invention provides a die-cutting device for OCA optical adhesive with round holes and black edges, which is characterized by comprising: a frame and an OCA tape discharging mechanism, a carrier tape discharging mechanism arranged on the frame, and a Feeding mechanism, the first composite roller, the original light film waste discharge mechanism, the shading tape discharge mechanism, the shading tape die-cutting mechanism, the shading tape waste discharge mechanism, the second composite roller, the OCA tape die-cutting mechanism, the shading bottom film row Waste mechanism, frame waste discharge mechanism, fool-proof detection mechanism, waste lifting mechanism, cross-hair cutting and piercing mechanism, delivery light film discharging mechanism, third composite roller, pull-to-roll, finished die-cutting mechanism and carrier tape waste disposal agency;
- the OCA tape discharging mechanism and the carrier tape discharging mechanism are respectively used for the discharging of the OCA tape and the carrier tape.
- the original light film waste discharge mechanism is used to rewind the original light film on the surface of the OCA tape
- the shading tape unwinding mechanism is used for unwinding the shading tape
- the shading tape die-cutting mechanism is used to cut the shading tape to form a pair of The oppositely arranged T-shaped foolproof area and a circular shading area
- the shading tape waste discharge mechanism is used to remove the waste around the T-shaped foolproof area and the circular shading area on the shading tape
- the second composite roller is used for To attach the adhesive surface of the shading tape to the surface of the OCA tape;
- the OCA tape die-cutting mechanism is used to cut the OCA tape into a predetermined width, and cut the outer contour and round holes of the OCA optical adhesive in the area of two adjacent pairs of T-shaped foolproof intervals to obtain the semi-finished product of the OCA optical adhesive;
- the shading bottom film waste discharge mechanism is used to remove the base film of the shading tape, and the frame waste waste discharge mechanism is used to remove the frame waste of the OCA tape and the waste around the outer contour of the OCA optical adhesive;
- the fool-proof detection mechanism is used to detect whether there is light-shielding glue at the four corners of the semi-finished OCA optical glue, the waste removal mechanism is used to extract the circular waste glue in the circular hole and put them away, and the cross line cutting through mechanism is used for Cut the exhaust reticle in the round hole after the waste discharge and cut through the heavy film;
- the unloading mechanism for the unloading light film is used for unloading another light film
- the third compounding roller is used for compounding the other light film on the surface of the semi-finished OCA optical adhesive
- the pulling material roller is used for The tape is driven to travel
- the finished product die-cutting mechanism is used to cut between two adjacent semi-finished OCA optical adhesive products onto the carrier tape
- the carrier tape waste discharge mechanism is used to rewind the carrier tape.
- the waste-lifting mechanism comprises a waste-discharge tape discharge shaft, a waste-discharge tape take-up shaft, a rotatable waste-lifting fixture and a waste-lifting block fixed on the surface of the waste-lifting fixture installed on the rack;
- the waste-lifting block is rotated under the drive of the waste-lifting jig.
- the top of the waste-lifting block contacts and takes away the circular waste glue in the circular hole, and the extracted circular waste glue Then, it comes into contact with the waste discharge tape arranged on the discharge shaft of the waste discharge tape and the discharge shaft of the waste discharge tape, so as to be transferred to the waste discharge tape and discharged.
- the waste removal block is cylindrical, its diameter is at least 1 mm smaller than the diameter of the OCA optical glue round hole, and the height is 5-10 ⁇ m cut into the round hole waste glue.
- the peripheral edge of the top end of the waste lifting block is chamfered.
- the present invention introduces a light-shielding tape in the preparation process of the OCA optical adhesive, and forms a T-type fool-proof area and a round hole light-shielding area by die-cutting on the adhesive layer of the light-shielding tape, and two adjacent pairs of the T-type fool-proof area are formed.
- the position and the size of the circular shading area are designed according to the dimensional tolerance of the finished OCA optical adhesive; after the die-cut shading tape is attached to the OCA tape, the OCA optical adhesive is cut in the area of the adjacent two pairs of T-shaped foolproof areas.
- the position of the round holes on the OCA optical glue can be judged by judging whether there is shading glue at the four corners of the semi-finished OCA optical glue.
- the fool-proof design not only greatly simplifies the product inspection steps, but also can adjust the process in time parameters, thereby helping to improve the production efficiency and yield of OCA optical adhesives.
- the OCA optical adhesive with round holes and black edges prepared by the present invention can overcome the problem of light leakage at the edge of the through hole of the polarizer in electronic products with under-screen cameras.
- Fig. 1 is the schematic diagram of the OCA optical adhesive finished product of the present invention's circular hole with shading black edge;
- Fig. 2 is the die-cutting process flow chart of the present invention
- Fig. 3 is the schematic diagram of the T-shaped foolproof area and the round hole shading area on the shading tape;
- Fig. 4 is the cut schematic diagram of die cutting in step 3;
- Fig. 5 is an enlarged view of the waste lifting block and its part.
- the present invention provides an OCA optical adhesive with a round hole and a black edge for shading.
- the OCA optical adhesive is in the shape of a rectangle with rounded corners as a whole, and a circular hole is opened near the top. There is a ring of black shading glue around the hole.
- the black light-shielding glue on the circumference of the circular hole can effectively solve the light leakage phenomenon at the edge of the through hole of the polarizer.
- the conventional positioning sleeve cutting process is generally adopted in the prior art, which requires separate die-cutting in steps, and the yield and production efficiency are low, which cannot meet the needs of customers. Therefore, the inventor has provided a new die-cutting process after long-term research. Below in conjunction with accompanying drawing 2, the die-cutting process of this OCA optical adhesive is specifically described:
- Step 1 Lamination of OCA tape and carrier tape:
- the OCA tape is discharged through the OCA tape discharge shaft L1, and the carrier tape is discharged through the carrier tape discharge shaft L2, and the two are attached at the G1 axis, so that the heavy film surface of the OCA tape is attached to the carrier.
- This part determines the load-bearing capacity of the entire process of OCA tape. To control the bonding tension and pressure between the two, it will affect the glue length and warpage of the final product.
- a pressure sensor display can be installed at the corresponding position, and the tightness of the OCA tape and the process carrier tape can be controlled by the pressure of the roller.
- Step 2 Die-cutting, waste removal and lamination of shading tape:
- the light-shielding tape is discharged through the light-shielding tape discharge shaft U3, wherein the light-shielding tape is composed of a base film and a light-shielding adhesive layer.
- a pair of oppositely arranged T-shaped foolproof areas and a circular shading area located between the pair of T-shaped foolproof areas are formed on the shading tape, and the positions of the two adjacent pairs of T-shaped foolproof areas and the size of the circular shading areas are formed. It is designed according to the dimensional tolerance of OCA optical adhesive products.
- the shape and position of the T-shaped foolproof area and the round hole shading area on the shading tape are shown in Figure 3.
- the positions of the two adjacent pairs of T-shaped foolproof areas and the size of the circular shading area are subject to the dimensional tolerance of the finished OCA optical adhesive.
- Design means that the size of the square area defined by the adjacent two pairs of T-shaped foolproof areas is determined according to the outline size of the finished OCA optical adhesive, and a certain margin is reserved.
- the width and length of the finished OCA optical adhesive are x and y respectively, and the dimensional margins reserved on each side in the width direction and length direction are ⁇ x and ⁇ y respectively, then it can be determined that the two adjacent pairs of T-shaped foolproof areas are limited by
- the width of the square area is x+2 ⁇ x and the length is y+2 ⁇ y.
- the diameter of the circular shading area is also determined according to the diameter of the circular hole on the finished OCA optical adhesive plus a certain margin.
- the glue surface of the shading tape is attached to the surface of the OCA tape. Specify the shading position.
- the self-contained base film of the shading tape is not directly excluded, but is removed after die-cutting in step 3. In this process, the self-contained base film can play a role in protecting the surface of the colloid.
- Step 3 Die-cutting and waste disposal of OCA optical adhesive products:
- the OCA tape passes through the G3 axis, it is die-cut by the OCA tape die-cutting mechanism D2 at the G4 axis.
- a cutting knife is used to cut the OCA tape into a predetermined width, and the cutting depth is on the carrier tape; use another cutter
- the outer contour and round hole of the OCA optical adhesive are formed by cutting in the area between the adjacent two pairs of T-shaped foolproof areas, and the cutting depth is on the heavy film.
- the shape and position of the incision of this step die-cutting are shown in Figure 4 .
- the detection methods include but are not limited to visual inspection, magnifying glass M observation, etc. Since the shading glue is generally black, when the OCA optical glue is die-cut in the previous step, if the cutter cuts to the T-shaped foolproof area, there will inevitably be black edges at the four corners of the semi-finished OCA optical glue, and it can be easily removed. observed. Therefore, when it is detected that there are black edges at the four corners of the semi-finished product of OCA optical adhesive, it means that the position of the round hole is NG (unqualified), and it is necessary to stop the inspection and reset the die-cutting parameters; Then continue to the next step to remove the circular waste glue in the circular hole.
- Step 5 Round hole exhaust and round hole cross hole exhaust:
- the round hole waste removal is carried out by a waste removal mechanism.
- the waste removal mechanism includes a waste discharge tape discharging shaft U7, a waste discharge tape receiving shaft U6, a rotatable waste lifting fixture D3, and a lifting fixture fixed on the surface of the waste lifting fixture D3. waste block.
- the principle of waste removal is: the waste removal block rotates under the drive of the waste removal fixture D3.
- the top of the waste removal block contacts and takes away the circular waste glue in the round hole, and the extracted circular waste
- the glue is then contacted with the waste discharge tape disposed on the waste discharge tape discharge shaft U7 and the waste discharge tape take-up shaft U6, so as to be transferred to the waste discharge tape to be discharged.
- the structure of the waste-lifting block is shown in Figure 5.
- the whole is cylindrical, and its diameter is preferably at least 1mm smaller than the diameter of the OCA optical glue round hole.
- the height of the waste lifting block is designed to cut into the round hole waste glue 5-10 ⁇ m. If the cutting is too deep, the heavy film of the lower layer of the colloid will be deformed.
- the peripheral edge of the top end of the waste-lifting block is provided with a chamfer, and the chamfer first contacts the adhesive layer during the waste-lifting, so as to prevent the waste-lifting block from damaging the adhesive layer.
- the waste OCA tape continues to travel to the G6 axis.
- the cross line cuts through the mechanism D4
- the exhaust cross line is cut by the cutter.
- the cross line is located in the center of the round hole, and it needs to cut through the heavy film to form ventilation with the outside world. If the heavy film is not cut through, the light film and the heavy film at the round hole will form a closed air layer, and the outside air pressure will squeeze here, which will cause the colloid to overflow around the round hole.
- the finished product die-cutting mechanism D5 When passing through the finished product die-cutting mechanism D5, the cutter is half-cut between the adjacent two OCA optical adhesive semi-finished products to the carrier tape, and then the carrier tape is removed and wound on the carrier tape.
- the finished OCA optical adhesive with a round hole and a light-shielding black edge is obtained, as shown in FIG. 1 .
- the present invention also discloses a die-cutting device for die-cutting the above-mentioned OCA optical adhesive with shading black edges.
- the fool-proof detection mechanism can be a magnifying glass M
- the waste removal mechanism includes a waste discharge tape discharging shaft U7, a waste discharge tape receiving shaft U6, a rotatable waste lifting fixture D3, and a Lift the waste block (see Figure 5).
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Abstract
A preparation method for an optically clear adhesive (OCA) having a round hole with a light-shading black edge, the method comprising the following steps: step one, attaching an OCA adhesive tape to a carrier tape; step two, performing die cutting, waste discharging and attaching on a light-shading adhesive tape; step three, performing die cutting and waste discharging on an optically clear adhesive (OCA) product; step four, performing fool-proofing detection; step five, discharging waste from a round hole and discharging air from a cross-shaped through hole of the round hole; and step six, performing final attaching, slicing and discharging. The present invention further relates to a die-cutting apparatus for an optically clear adhesive (OCA) having a round hole with a light-shading black edge. By means of the preparation method and the apparatus, the problem of light leakage at an edge of a through hole of a polarizer in an electronic product with an under-screen camera is solved, and the yield and the production efficiency of an optically clear adhesive (OCA) are improved.
Description
本发明涉及光学胶生产工艺技术领域,具体涉及一种圆孔带遮光黑边的OCA光学胶的制备方法及制备上述OCA光学胶的模切装置。The invention relates to the technical field of optical adhesive production technology, in particular to a preparation method of an OCA optical adhesive with a round hole and a light-shielding black edge and a die-cutting device for preparing the above-mentioned OCA optical adhesive.
OCA光学胶是重要触摸屏的原材料之一,其是将光学亚克力胶做成无基材,然后在上下底层各贴合一层离型薄膜而得到的,是一种无基体材料的双面贴合胶带。OCA光学胶是触控屏之最佳胶粘剂,其主要用途为:贴合在电子纸、透明器件粘结、投影屏组装、航空航天或军事光学器件组装、显示器组装、镜头组装、电阻式触摸屏G+F+F、F+F、电容式触摸屏、面板、ICON及玻璃以及聚碳酸脂等塑料材料的贴合用于胶结透明光学元件(如镜头等)的特种胶粘剂。OCA optical adhesive is one of the important raw materials of touch screen. It is obtained by making optical acrylic adhesive without substrate, and then laminating a layer of release film on the upper and lower bottom layers. It is a double-sided lamination without substrate material. adhesive tape. OCA optical adhesive is the best adhesive for touch screen, its main uses are: lamination on electronic paper, transparent device bonding, projection screen assembly, aerospace or military optical device assembly, display assembly, lens assembly, resistive touch screen G Lamination of +F+F, F+F, capacitive touch screen, panel, ICON and plastic materials such as glass and polycarbonate is a special adhesive for bonding transparent optical components (such as lenses, etc.).
现有OCA光学胶结构为单层整片高透产品,透光率达92%以上。随着科技的不断发展,电子产品中屏下摄像头将会逐渐普及,成为主流。为了适应屏下摄像头的需要,需要在现有的偏光片上冲切通孔,但是当屏幕发光时,偏光片通孔边缘处会存在漏光现象。The existing OCA optical adhesive structure is a single-layer whole-piece high-transparency product, with a light transmittance of over 92%. With the continuous development of technology, under-screen cameras in electronic products will gradually become popular and become the mainstream. In order to meet the needs of the under-screen camera, it is necessary to punch through holes on the existing polarizer, but when the screen emits light, there will be light leakage at the edges of the through holes of the polarizer.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是提供一种圆孔带遮光黑边的OCA光学胶的制备方法,该圆孔带遮光黑边的OCA光学胶解决了带有屏下摄像头的电子产品中,偏光片通孔边缘处漏光的问题;同时该制备方法提高了OCA光学胶的良率和生产效率。The technical problem to be solved by the present invention is to provide a method for preparing an OCA optical adhesive with a round hole and a black edge. The problem of light leakage at the edge of the through hole; at the same time, the preparation method improves the yield and production efficiency of the OCA optical adhesive.
为了解决上述技术问题,本发明提供了如下的技术方案:In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions:
本发明第一方面提供了一种圆孔带遮光黑边的OCA光学胶的制备方法,包括以下步骤:A first aspect of the present invention provides a method for preparing an OCA optical adhesive with a shading black edge in a round hole, comprising the following steps:
步骤一、提供一载带以及一OCA胶带,将所述OCA胶带的重膜面贴合于载带上,并排除OCA胶带上的原始轻膜;Step 1, providing a carrier tape and an OCA tape, the heavy film surface of the OCA tape is attached to the carrier tape, and the original light film on the OCA tape is excluded;
步骤二、提供一由底膜以及遮光胶层组成的遮光胶带,将所述遮光胶带半切至底膜上,使遮光胶带上形成一对相对设置的T型防呆区以及位于一对T型防呆区之间的圆形遮光区,且相邻两对T型防呆区的位置以及圆形遮光区的大小依OCA光学胶成品尺寸公差设计;接着排除T型防呆区与圆形遮光区四周的废料,并将所述遮光胶带的胶面贴合于OCA胶带的表面;Step 2, provide a light-shielding tape consisting of a base film and a light-shielding adhesive layer, and half-cut the light-shielding tape on the base film, so that a pair of oppositely arranged T-shaped foolproof areas are formed on the light-shielding tape. The circular shading area between the dead areas, and the position of two adjacent pairs of T-shaped shading areas and the size of the circular shading area are designed according to the dimensional tolerance of the OCA optical adhesive product; then exclude the T-shaped foolproof area and the circular shading area. Surrounding waste, and the glue surface of described shading tape is attached to the surface of OCA tape;
步骤三、将所述OCA胶带切割成预定的宽度,切割深度至载带上;在相邻两对T型防呆区之间的区域内切割形成OCA光学胶的外轮廓和圆孔,切割深度至重膜上;接着排除遮光胶带的底膜、OCA胶带的边框废料以及所述外轮廓四周的废料,从而在重膜上得到OCA光学胶半成品;Step 3: Cut the OCA tape into a predetermined width, and the cutting depth is on the carrier tape; in the area between the adjacent two pairs of T-shaped foolproof areas, the outer contour and the circular hole of the OCA optical adhesive are formed by cutting, and the cutting depth is On the heavy film; then remove the frame waste of the base film of the shading tape, the frame waste of the OCA tape and the waste around the outer contour, thereby obtaining the OCA optical glue semi-finished product on the heavy film;
步骤四、检测所述OCA光学胶半成品的四角处是否有遮光胶,若有则停机检查;若无则排除圆孔内的圆形废胶,并在圆孔中冲切排气十字线;Step 4. Detect whether there is light-shielding glue at the four corners of the semi-finished OCA optical glue, if so, stop the machine to check; if not, remove the circular waste glue in the round hole, and punch the exhaust cross line in the round hole;
步骤五、将另一轻膜贴合于所述OCA光学胶半成品的表面,再于相邻两OCA光学胶半成品之间半切至载带上,接着排除载带,得到所述圆孔带遮光黑边的OCA光学胶成品。Step 5. Attach another light film to the surface of the OCA optical adhesive semi-finished product, and then half-cut it on the carrier tape between two adjacent OCA optical adhesive semi-finished products, and then remove the carrier tape to obtain the round hole tape shading black Finished OCA optical glue on the side.
进一步地,步骤四中,通过目视或放大镜观察OCA光学胶半成品的四角处是否有遮光胶。Further, in step 4, observe whether there is light-shielding glue at the four corners of the semi-finished OCA optical glue through visual inspection or a magnifying glass.
进一步地,步骤四中,通过提废块提取圆孔内的圆形废胶,再转移至排废胶带上排走。Further, in step 4, the circular waste glue in the circular hole is extracted by the waste extraction block, and then transferred to the waste discharge tape to be drained away.
进一步地,步骤四中,所述提废块呈柱状,其直径比所述圆孔的直径至少小1mm,提废时所述提废块的顶端切入圆形废胶中5~10μm。Further, in step 4, the waste-lifting block is cylindrical, and its diameter is at least 1 mm smaller than the diameter of the circular hole, and the top of the waste-lifting block is cut into the circular waste rubber by 5-10 μm when the waste is lifted.
进一步地,步骤四中,所述提废块的顶端的周缘处呈倒角设置。Further, in step 4, the peripheral edge of the top end of the waste lifting block is chamfered.
进一步地,步骤四中,所述排气十字线位于圆孔中心,且切穿OCA胶层下方的重膜。Further, in step 4, the exhaust cross line is located in the center of the circular hole, and cuts through the heavy film under the OCA adhesive layer.
本发明第二方面提供了一种圆孔带遮光黑边的OCA光学胶的模切装置,其特征在于,包括:机架以及设置于所述机架上的OCA胶带放料机构、载带放料机构、第一复合对辊、原始轻膜排废机构、遮光胶带放料机构、遮光胶带模切机构、遮光胶带排废机构、第二复合对辊、OCA胶带模切机构、遮光底膜排废机构、边框废料排废机构、防呆检测机构、提废机构、十字线切穿机构、出货轻膜放料机构、第三复合对辊、拉料对辊、成品模切机构以及载带排废机构;A second aspect of the present invention provides a die-cutting device for OCA optical adhesive with round holes and black edges, which is characterized by comprising: a frame and an OCA tape discharging mechanism, a carrier tape discharging mechanism arranged on the frame, and a Feeding mechanism, the first composite roller, the original light film waste discharge mechanism, the shading tape discharge mechanism, the shading tape die-cutting mechanism, the shading tape waste discharge mechanism, the second composite roller, the OCA tape die-cutting mechanism, the shading bottom film row Waste mechanism, frame waste discharge mechanism, fool-proof detection mechanism, waste lifting mechanism, cross-hair cutting and piercing mechanism, delivery light film discharging mechanism, third composite roller, pull-to-roll, finished die-cutting mechanism and carrier tape waste disposal agency;
所述OCA胶带放料机构和载带放料机构分别用于OCA胶带和载带的放料,所述第一复合对辊用于将OCA胶带的重膜面贴合于载带上,所述原始轻膜排废机构用于收卷OCA胶带表面的原始轻膜,所述遮光胶带放料机构用于遮光胶带的放料,所述遮光胶带模切机构用于在遮光胶带上切割形成一对相对设置的T型防呆区以及一圆形遮光区,所述遮光胶带排废机构用于排除遮光胶带上T型防呆区与圆形遮光区四周的废料,所述第二复合对辊用于将遮光胶带的胶面贴合于OCA胶带的表面;The OCA tape discharging mechanism and the carrier tape discharging mechanism are respectively used for the discharging of the OCA tape and the carrier tape. The original light film waste discharge mechanism is used to rewind the original light film on the surface of the OCA tape, the shading tape unwinding mechanism is used for unwinding the shading tape, and the shading tape die-cutting mechanism is used to cut the shading tape to form a pair of The oppositely arranged T-shaped foolproof area and a circular shading area, the shading tape waste discharge mechanism is used to remove the waste around the T-shaped foolproof area and the circular shading area on the shading tape, and the second composite roller is used for To attach the adhesive surface of the shading tape to the surface of the OCA tape;
所述OCA胶带模切机构用于将OCA胶带切割成预定的宽度,并在相邻两对T型防呆区间的区域内切割OCA光学胶的外轮廓和圆孔,得到OCA光学胶半成品;所述遮光底膜排废机构用于排除遮光胶带的底膜,所述边框废料排废机构用于排除OCA胶带的边框废料以及OCA光学胶外轮廓四周的废料;The OCA tape die-cutting mechanism is used to cut the OCA tape into a predetermined width, and cut the outer contour and round holes of the OCA optical adhesive in the area of two adjacent pairs of T-shaped foolproof intervals to obtain the semi-finished product of the OCA optical adhesive; The shading bottom film waste discharge mechanism is used to remove the base film of the shading tape, and the frame waste waste discharge mechanism is used to remove the frame waste of the OCA tape and the waste around the outer contour of the OCA optical adhesive;
所述防呆检测机构用于检测OCA光学胶半成品的四角处是否有遮光胶,所述提废机构用于提取所述圆孔内的圆形废胶并排走,所述十字线切穿机构用于在排废后的圆孔内裁切排气十字线并切穿重膜;The fool-proof detection mechanism is used to detect whether there is light-shielding glue at the four corners of the semi-finished OCA optical glue, the waste removal mechanism is used to extract the circular waste glue in the circular hole and put them away, and the cross line cutting through mechanism is used for Cut the exhaust reticle in the round hole after the waste discharge and cut through the heavy film;
所述出货轻膜放料机构用于另一轻膜的放料,所述第三复合对辊用于在OCA光学胶半成品表面复合所述另一轻膜,所述拉料对辊用于驱动胶带行进, 所述成品模切机构用于将相邻两OCA光学胶半成品之间切断至载带上,所述载带排废机构用于收卷载带。The unloading mechanism for the unloading light film is used for unloading another light film, the third compounding roller is used for compounding the other light film on the surface of the semi-finished OCA optical adhesive, and the pulling material roller is used for The tape is driven to travel, the finished product die-cutting mechanism is used to cut between two adjacent semi-finished OCA optical adhesive products onto the carrier tape, and the carrier tape waste discharge mechanism is used to rewind the carrier tape.
进一步地,所述提废机构包括安装于机架上的排废胶带放料轴、排废胶带收料轴、可旋转的提废治具以及固定设置于提废治具表面的提废块;所述提废块在提废治具的带动下旋转,在旋转的过程中,所述提废块的顶端接触并带走所述圆孔内的圆形废胶,被提取的圆形废胶接着与设置在排废胶带放料轴与排废胶带收料轴上的排废胶带接触,从而被转移到排废胶带上排走。Further, the waste-lifting mechanism comprises a waste-discharge tape discharge shaft, a waste-discharge tape take-up shaft, a rotatable waste-lifting fixture and a waste-lifting block fixed on the surface of the waste-lifting fixture installed on the rack; The waste-lifting block is rotated under the drive of the waste-lifting jig. During the rotation, the top of the waste-lifting block contacts and takes away the circular waste glue in the circular hole, and the extracted circular waste glue Then, it comes into contact with the waste discharge tape arranged on the discharge shaft of the waste discharge tape and the discharge shaft of the waste discharge tape, so as to be transferred to the waste discharge tape and discharged.
根据进一步地,所述提废块呈柱状,其直径比OCA光学胶圆孔的直径至少小1mm,高度为切入圆孔废胶5~10μm。According to further, the waste removal block is cylindrical, its diameter is at least 1 mm smaller than the diameter of the OCA optical glue round hole, and the height is 5-10 μm cut into the round hole waste glue.
进一步地,所述提废块的顶端的周缘处呈倒角设置。Further, the peripheral edge of the top end of the waste lifting block is chamfered.
本发明的有益效果在于:The beneficial effects of the present invention are:
1.本发明通过在OCA光学胶的制备过程中引入遮光胶带,并在遮光胶带的胶层上模切形成T型防呆区和圆孔遮光区,且相邻两对T型防呆区的位置以及圆形遮光区的大小依OCA光学胶成品尺寸公差设计;将模切后的遮光胶带贴合在OCA胶带上后,于相邻两对T型防呆区间的区域内切割OCA光学胶的外轮廓和圆孔,通过判断OCA光学胶半成品的四角处是否有遮光胶即可判断OCA光学胶上的圆孔位置是否合格,防呆设计既大大简化了产品检测的步骤,又可以及时调节工艺参数,从而有利于提高OCA光学胶的生产效率和良率。1. The present invention introduces a light-shielding tape in the preparation process of the OCA optical adhesive, and forms a T-type fool-proof area and a round hole light-shielding area by die-cutting on the adhesive layer of the light-shielding tape, and two adjacent pairs of the T-type fool-proof area are formed. The position and the size of the circular shading area are designed according to the dimensional tolerance of the finished OCA optical adhesive; after the die-cut shading tape is attached to the OCA tape, the OCA optical adhesive is cut in the area of the adjacent two pairs of T-shaped foolproof areas. For the outer contour and round holes, the position of the round holes on the OCA optical glue can be judged by judging whether there is shading glue at the four corners of the semi-finished OCA optical glue. The fool-proof design not only greatly simplifies the product inspection steps, but also can adjust the process in time parameters, thereby helping to improve the production efficiency and yield of OCA optical adhesives.
2.本发明制备的圆孔带遮光黑边的OCA光学胶,能够克服带有屏下摄像头的电子产品中,偏光片通孔边缘处漏光的问题。2. The OCA optical adhesive with round holes and black edges prepared by the present invention can overcome the problem of light leakage at the edge of the through hole of the polarizer in electronic products with under-screen cameras.
图1是本发明的圆孔带遮光黑边的OCA光学胶成品的示意图;Fig. 1 is the schematic diagram of the OCA optical adhesive finished product of the present invention's circular hole with shading black edge;
图2是本发明的模切工艺流程图;Fig. 2 is the die-cutting process flow chart of the present invention;
图3是遮光胶带上T型防呆区与圆孔遮光区的示意图;Fig. 3 is the schematic diagram of the T-shaped foolproof area and the round hole shading area on the shading tape;
图4是步骤三中模切的切口示意图;Fig. 4 is the cut schematic diagram of die cutting in step 3;
图5是提废块及其局部放大图。Fig. 5 is an enlarged view of the waste lifting block and its part.
下面结合附图和具体实施例对本发明作进一步说明,以使本领域的技术人员可以更好地理解本发明并能予以实施,但所举实施例不作为对本发明的限定。The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
如背景技术所述,随着科技的不断发展,电子产品中屏下摄像头将会逐渐普及,成为主流。为了适应屏下摄像头的需要,需要在现有的偏光片上冲切通孔,但是当屏幕发光时,偏光片通孔边缘处会存在漏光现象。As mentioned in the background art, with the continuous development of science and technology, the under-screen camera in electronic products will gradually become popular and become the mainstream. In order to meet the needs of the under-screen camera, it is necessary to punch through holes on the existing polarizer, but when the screen emits light, there will be light leakage at the edges of the through holes of the polarizer.
为了解决这一技术问题,本发明提供了一种圆孔带遮光黑边的OCA光学胶,如附图1所示,该OCA光学胶整体呈圆角矩形,靠近顶部的位置开设有圆孔,圆孔周围具有一圈黑色遮光胶。圆孔周圈的黑色遮光胶能够有效地解决偏光片通孔边缘处的漏光现象。In order to solve this technical problem, the present invention provides an OCA optical adhesive with a round hole and a black edge for shading. As shown in FIG. 1 , the OCA optical adhesive is in the shape of a rectangle with rounded corners as a whole, and a circular hole is opened near the top. There is a ring of black shading glue around the hole. The black light-shielding glue on the circumference of the circular hole can effectively solve the light leakage phenomenon at the edge of the through hole of the polarizer.
对于该圆孔带遮光黑边的OCA光学胶,现有技术一般采用常规定位套切工艺,需分步单独模切,良率及生产效率低,无法满足客户需求。为此,发明人经过长期研究,提供了一种新的模切工艺。下面结合附图2具体说明该OCA光学胶的模切工艺:For the OCA optical adhesive with a black edge for shading in the round hole, the conventional positioning sleeve cutting process is generally adopted in the prior art, which requires separate die-cutting in steps, and the yield and production efficiency are low, which cannot meet the needs of customers. Therefore, the inventor has provided a new die-cutting process after long-term research. Below in conjunction with accompanying drawing 2, the die-cutting process of this OCA optical adhesive is specifically described:
步骤一、OCA胶带与载带的贴合:Step 1. Lamination of OCA tape and carrier tape:
首先,通过OCA胶带放料轴L1对OCA胶带进行放料,通过载带放料轴L2对载带进行放料,两者在G1轴处贴合,使得OCA胶带的重膜面贴合于载 带上;接着,通过原始轻膜收料轴U1收卷OCA胶带上的原始轻膜。First, the OCA tape is discharged through the OCA tape discharge shaft L1, and the carrier tape is discharged through the carrier tape discharge shaft L2, and the two are attached at the G1 axis, so that the heavy film surface of the OCA tape is attached to the carrier. Tape; then, take up the original light film on the OCA tape by the original light film take-up reel U1.
该部分决定着OCA胶带整个制程加工的承载,要控制好两者之间的贴合张力和压力,将会影响最终产品的胶长、翘曲等。相应位置可加装压力传感显示器,通过滚轮压力控制OCA胶带与制程载带贴合的紧密性。This part determines the load-bearing capacity of the entire process of OCA tape. To control the bonding tension and pressure between the two, it will affect the glue length and warpage of the final product. A pressure sensor display can be installed at the corresponding position, and the tightness of the OCA tape and the process carrier tape can be controlled by the pressure of the roller.
步骤二、遮光胶带模切、排废及贴合:Step 2. Die-cutting, waste removal and lamination of shading tape:
首先,通过遮光胶带放料轴U3对遮光胶带进行放料,其中遮光胶带由底膜以及遮光胶层组成,经过遮光胶带模切机构D1时,由切刀将遮光胶带半切至底膜上,使遮光胶带上形成一对相对设置的T型防呆区以及位于一对T型防呆区之间的圆形遮光区,且相邻两对T型防呆区的位置以及圆形遮光区的大小依OCA光学胶成品尺寸公差设计。First, the light-shielding tape is discharged through the light-shielding tape discharge shaft U3, wherein the light-shielding tape is composed of a base film and a light-shielding adhesive layer. A pair of oppositely arranged T-shaped foolproof areas and a circular shading area located between the pair of T-shaped foolproof areas are formed on the shading tape, and the positions of the two adjacent pairs of T-shaped foolproof areas and the size of the circular shading areas are formed. It is designed according to the dimensional tolerance of OCA optical adhesive products.
遮光胶带上T型防呆区与圆孔遮光区的形状和位置如附图3所示,其中相邻两对T型防呆区的位置以及圆形遮光区的大小依OCA光学胶成品尺寸公差设计,指的是相邻两对T型防呆区所限定的方形区域的尺寸依照OCA光学胶成品的轮廓尺寸确定,并预留一定的余量。例如OCA光学胶成品的宽度和长度分别为x和y,宽度方向和长度方向上每一侧预留的尺寸余量分别为Δx和Δy,则可确定相邻两对T型防呆区所限定的方形区域的宽度为x+2Δx,长度为y+2Δy。同理,圆形遮光区的直径也根据OCA光学胶成品上圆孔的直径再加上一定的余量确定。The shape and position of the T-shaped foolproof area and the round hole shading area on the shading tape are shown in Figure 3. The positions of the two adjacent pairs of T-shaped foolproof areas and the size of the circular shading area are subject to the dimensional tolerance of the finished OCA optical adhesive. Design means that the size of the square area defined by the adjacent two pairs of T-shaped foolproof areas is determined according to the outline size of the finished OCA optical adhesive, and a certain margin is reserved. For example, the width and length of the finished OCA optical adhesive are x and y respectively, and the dimensional margins reserved on each side in the width direction and length direction are Δx and Δy respectively, then it can be determined that the two adjacent pairs of T-shaped foolproof areas are limited by The width of the square area is x+2Δx and the length is y+2Δy. In the same way, the diameter of the circular shading area is also determined according to the diameter of the circular hole on the finished OCA optical adhesive plus a certain margin.
接着,排除遮光胶带上T型防呆区与圆形遮光区四周的废料,并收卷在遮光胶带排废轴U2上;然后在G2轴处将遮光胶带的胶面贴合于OCA胶带表面的指定遮光位置。其中遮光胶带自带的底膜并不直接排除,而是再经过步骤三模切后再排除,在此过程中,自带底膜能够起到保护胶体表面的作用。Then, remove the waste around the T-shaped foolproof area and the circular shading area on the shading tape, and rewind it on the shading tape waste discharge shaft U2; then at the G2 axis, the glue surface of the shading tape is attached to the surface of the OCA tape. Specify the shading position. The self-contained base film of the shading tape is not directly excluded, but is removed after die-cutting in step 3. In this process, the self-contained base film can play a role in protecting the surface of the colloid.
步骤三、OCA光学胶产品的模切及排废:Step 3. Die-cutting and waste disposal of OCA optical adhesive products:
首先,OCA胶带穿过G3轴后,于G4轴处经过OCA胶带模切机构D2模切,具体的,采用一切刀将OCA胶带切割成预定的宽度,切割深度至载带上; 采用另一切刀于相邻两对T型防呆区之间的区域内切割形成OCA光学胶的外轮廓和圆孔,切割深度至重膜上。该步模切的切口形状和位置如附图4所示。First, after the OCA tape passes through the G3 axis, it is die-cut by the OCA tape die-cutting mechanism D2 at the G4 axis. Specifically, a cutting knife is used to cut the OCA tape into a predetermined width, and the cutting depth is on the carrier tape; use another cutter The outer contour and round hole of the OCA optical adhesive are formed by cutting in the area between the adjacent two pairs of T-shaped foolproof areas, and the cutting depth is on the heavy film. The shape and position of the incision of this step die-cutting are shown in Figure 4 .
接着,排除遮光胶带的底膜,收卷在遮光底膜收料轴U4上;再排除OCA胶带的边框废料以及OCA光学胶外轮廓四周的废料,并收卷在边框废胶收料轴U5上,从而在重膜上得到OCA光学胶半成品。Next, remove the bottom film of the shading tape, and rewind it on the shading bottom film reel U4; then remove the frame waste of the OCA tape and the waste around the outer contour of the OCA optical adhesive, and rewind it on the frame waste glue reel U5 , so as to obtain the semi-finished OCA optical adhesive on the heavy film.
步骤四、防呆检测:Step 4. Fool-proof detection:
检测裁切的OCA光学胶半成品的四角处是否有遮光胶,其中检测的方式包括但不限于目视、放大镜M观察等。由于遮光胶一般呈黑色,在上一步骤模切OCA光学胶时,若切刀裁切到T型防呆区时,则OCA光学胶半成品的四角处必然会出现黑边,且可以被轻松地观察到。因此当检测到OCA光学胶半成品的四角处有黑边时,则表示圆孔位置NG(不合格),则需要停机检查,重新设置模切参数;若无则表示圆孔位置OK(合格),则继续进入下一步排除圆孔内的圆形废胶。Detect whether there is shading glue at the four corners of the cut OCA optical glue semi-finished product, and the detection methods include but are not limited to visual inspection, magnifying glass M observation, etc. Since the shading glue is generally black, when the OCA optical glue is die-cut in the previous step, if the cutter cuts to the T-shaped foolproof area, there will inevitably be black edges at the four corners of the semi-finished OCA optical glue, and it can be easily removed. observed. Therefore, when it is detected that there are black edges at the four corners of the semi-finished product of OCA optical adhesive, it means that the position of the round hole is NG (unqualified), and it is necessary to stop the inspection and reset the die-cutting parameters; Then continue to the next step to remove the circular waste glue in the circular hole.
步骤五、圆孔排废及圆孔十字通孔排气:Step 5. Round hole exhaust and round hole cross hole exhaust:
首先,OCA胶带经过G5轴时,进行圆孔提废。圆孔提废采用提废机构进行,提废机构包括排废胶带放料轴U7、排废胶带收料轴U6、可旋转的提废治具D3以及固定设置于提废治具D3表面的提废块。提废的原理是:提废块在提废治具D3的带动下旋转,在旋转的过程中,提废块的顶端接触并带走圆孔内的圆形废胶,被提取的圆形废胶接着与设置在排废胶带放料轴U7与排废胶带收料轴U6上的排废胶带接触,从而被转移到排废胶带上排走。First of all, when the OCA tape passes through the G5 axis, the round hole is discarded. The round hole waste removal is carried out by a waste removal mechanism. The waste removal mechanism includes a waste discharge tape discharging shaft U7, a waste discharge tape receiving shaft U6, a rotatable waste lifting fixture D3, and a lifting fixture fixed on the surface of the waste lifting fixture D3. waste block. The principle of waste removal is: the waste removal block rotates under the drive of the waste removal fixture D3. During the rotation, the top of the waste removal block contacts and takes away the circular waste glue in the round hole, and the extracted circular waste The glue is then contacted with the waste discharge tape disposed on the waste discharge tape discharge shaft U7 and the waste discharge tape take-up shaft U6, so as to be transferred to the waste discharge tape to be discharged.
提废块的结构如图5所示,其整体呈柱状,其直径优选地比OCA光学胶圆孔的直径至少小1mm,尺寸过大时会影响圆孔边缘的胶体,过小时接触面积不够废胶无法提取。提废块的高度设计为切入圆孔废胶5~10μm,切入过深会导致胶体下层的重膜变形,过浅则提废块接触不了胶体,无法提取废胶。优选地,提废块的顶端的周缘处呈倒角设置,在提废时该倒角处先接触胶层,避免 提废块破坏胶层。The structure of the waste-lifting block is shown in Figure 5. The whole is cylindrical, and its diameter is preferably at least 1mm smaller than the diameter of the OCA optical glue round hole. When the size is too large, it will affect the colloid at the edge of the round hole, and the contact area is too small. Glue cannot be extracted. The height of the waste lifting block is designed to cut into the round hole waste glue 5-10 μm. If the cutting is too deep, the heavy film of the lower layer of the colloid will be deformed. Preferably, the peripheral edge of the top end of the waste-lifting block is provided with a chamfer, and the chamfer first contacts the adhesive layer during the waste-lifting, so as to prevent the waste-lifting block from damaging the adhesive layer.
提废后的OCA胶带继续行进至G6轴处,通过十字线切穿机构D4时,由切刀裁切排气十字线,十字线位于圆孔的中心位置,需切穿重膜与外界形成通气口,若不切穿重膜,则圆孔处轻膜与重膜形成密闭空层,外界气压挤压此处,会导致圆孔周围胶体溢胶。The waste OCA tape continues to travel to the G6 axis. When the cross line cuts through the mechanism D4, the exhaust cross line is cut by the cutter. The cross line is located in the center of the round hole, and it needs to cut through the heavy film to form ventilation with the outside world. If the heavy film is not cut through, the light film and the heavy film at the round hole will form a closed air layer, and the outside air pressure will squeeze here, which will cause the colloid to overflow around the round hole.
步骤六、最终贴合切片出片:Step 6. Finally, fit the slices and produce the slices:
首先,通过出货轻膜放料轴U9对另一轻膜放料,排除其表面自带保护膜并收卷于轻膜保护膜收料轴U8上,接着在G7轴处将该轻膜贴合在OCA光学胶半成品的胶面上。First, discharge the other light film through the unloading shaft U9 of the light film, exclude the protective film on its surface and wind it on the light film protective film take-up shaft U8, and then stick the light film at the G7 axis. It is attached to the glue surface of the semi-finished OCA optical glue.
接着,经过G8拉料轴送至G9轴,通过成品模切机构D5时,由切刀于相邻两OCA光学胶半成品之间半切至载带上,再排除载带并收卷在载带收料轴D4上,即得到圆孔带遮光黑边的OCA光学胶成品,如附图1所示。Then, it is sent to the G9 axis through the G8 pulling shaft, and when passing through the finished product die-cutting mechanism D5, the cutter is half-cut between the adjacent two OCA optical adhesive semi-finished products to the carrier tape, and then the carrier tape is removed and wound on the carrier tape. On the material shaft D4, the finished OCA optical adhesive with a round hole and a light-shielding black edge is obtained, as shown in FIG. 1 .
本发明还公开了一种用于模切上述圆孔带遮光黑边的OCA光学胶的模切装置,如附图2所示,该模切装置包括:机架以及设置于机架上的OCA胶带放料轴L1、载带放料轴L2、第一复合对辊(G1轴)、原始轻膜收料轴U1、遮光胶带放料轴U3、遮光胶带模切机构D1、遮光胶带排废轴U2、第二复合对辊(G2轴)、OCA胶带模切机构D2、遮光底膜收料轴U4、边框废胶收料轴U5、防呆检测机构、提废机构、十字线切穿机构D4、第三复合对辊(轴G7)、出货轻膜放料轴U9、出货轻膜收料轴U8、拉料对辊(轴G8)、成品模切机构D5以及载带收料轴D4。其中,防呆检测机构可为放大镜M,提废机构包括排废胶带放料轴U7、排废胶带收料轴U6、可旋转的提废治具D3以及固定设置于提废治具D3表面的提废块(参见附图5)。The present invention also discloses a die-cutting device for die-cutting the above-mentioned OCA optical adhesive with shading black edges. Tape feeding shaft L1, carrier tape feeding shaft L2, first composite roller (G1 shaft), original light film feeding shaft U1, shading tape feeding shaft U3, shading tape die-cutting mechanism D1, shading tape waste discharge shaft U2, the second composite roller (G2 axis), the OCA tape die-cutting mechanism D2, the shading bottom film receiving shaft U4, the frame waste glue receiving shaft U5, the foolproof detection mechanism, the waste lifting mechanism, and the cross line cutting through mechanism D4 , the third composite pair of rollers (axis G7), the light film unwinding shaft U9 for shipping, the light film receiving shaft U8 for shipping, the pull-to-roller (axis G8), the finished product die-cutting mechanism D5 and the carrier tape take-up shaft D4 . Wherein, the fool-proof detection mechanism can be a magnifying glass M, and the waste removal mechanism includes a waste discharge tape discharging shaft U7, a waste discharge tape receiving shaft U6, a rotatable waste lifting fixture D3, and a Lift the waste block (see Figure 5).
上述部件的结构或作用前面已经详细叙述,在此不再赘述。The structures and functions of the above components have been described in detail above, and will not be repeated here.
以上所述实施例仅是为充分说明本发明而所举的较佳的实施例,本发明的保护范围不限于此。本技术领域的技术人员在本发明基础上所作的等同替代或The above-mentioned embodiments are only preferred embodiments for fully illustrating the present invention, and the protection scope of the present invention is not limited thereto. Equivalent substitutions made by those skilled in the art on the basis of the present invention or
Claims (10)
- 一种圆孔带遮光黑边的OCA光学胶的制备方法,其特征在于,包括以下步骤:A method for preparing an OCA optical adhesive with a shading black edge in a circular hole, comprising the following steps:步骤一、提供一载带以及一OCA胶带,将所述OCA胶带的重膜面贴合于载带上,并排除OCA胶带上的原始轻膜;Step 1, providing a carrier tape and an OCA tape, the heavy film surface of the OCA tape is attached to the carrier tape, and the original light film on the OCA tape is excluded;步骤二、提供一由底膜以及遮光胶层组成的遮光胶带,将所述遮光胶带半切至底膜上,使遮光胶带上形成一对相对设置的T型防呆区以及位于一对T型防呆区之间的圆形遮光区,且相邻两对T型防呆区的位置以及圆形遮光区的大小依OCA光学胶成品尺寸公差设计;接着排除T型防呆区与圆形遮光区四周的废料,并将所述遮光胶带的胶面贴合于OCA胶带的表面;Step 2, provide a light-shielding tape consisting of a base film and a light-shielding adhesive layer, and half-cut the light-shielding tape on the base film, so that a pair of oppositely arranged T-shaped foolproof areas are formed on the light-shielding tape. The circular shading area between the dead areas, and the position of two adjacent pairs of T-shaped shading areas and the size of the circular shading area are designed according to the dimensional tolerance of the OCA optical adhesive product; then exclude the T-shaped foolproof area and the circular shading area. Surrounding waste, and the glue surface of described shading tape is attached to the surface of OCA tape;步骤三、将所述OCA胶带切割成预定的宽度,切割深度至载带上;在相邻两对T型防呆区之间的区域内切割形成OCA光学胶的外轮廓和圆孔,切割深度至重膜上;接着排除遮光胶带的底膜、OCA胶带的边框废料以及所述外轮廓四周的废料,从而在重膜上得到OCA光学胶半成品;Step 3: Cut the OCA tape into a predetermined width, and the cutting depth is on the carrier tape; in the area between the adjacent two pairs of T-shaped foolproof areas, the outer contour and the circular hole of the OCA optical adhesive are formed by cutting, and the cutting depth is On the heavy film; then remove the frame waste of the base film of the shading tape, the frame waste of the OCA tape and the waste around the outer contour, thereby obtaining the OCA optical glue semi-finished product on the heavy film;步骤四、检测所述OCA光学胶半成品的四角处是否有遮光胶,若有则停机检查;若无则排除圆孔内的圆形废胶,并在圆孔内冲切排气十字线;Step 4: Detecting whether there is shading glue at the four corners of the semi-finished OCA optical glue, if so, stop the machine for inspection; if not, remove the circular waste glue in the round hole, and punch the exhaust cross line in the round hole;步骤五、将另一轻膜贴合于所述OCA光学胶半成品的表面,再于相邻两OCA光学胶半成品之间半切至载带上,接着排除载带,得到所述圆孔带遮光黑边的OCA光学胶成品。Step 5. Attach another light film to the surface of the OCA optical adhesive semi-finished product, and then half-cut it on the carrier tape between two adjacent OCA optical adhesive semi-finished products, and then remove the carrier tape to obtain the round hole tape shading black Finished OCA optical glue on the side.
- 如权利要求1所述的一种圆孔带遮光黑边的OCA光学胶的制备方法,其特征在于,步骤四中,通过目视或放大镜观察OCA光学胶半成品的四角处是否有遮光胶。The method for preparing an OCA optical glue with a round hole with light-shielding black edges as claimed in claim 1, wherein in step 4, whether there is light-shielding glue at the four corners of the OCA optical glue semi-finished product is observed visually or with a magnifying glass.
- 如权利要求1所述的一种圆孔带遮光黑边的OCA光学胶的制备方法,其特征在于,步骤四中,通过提废块提取圆孔内的圆形废胶,再转移至排废胶 带上排走。The method for preparing OCA optical glue with a round hole with light-shielding black edge according to claim 1, wherein in step 4, the round waste glue in the round hole is extracted by a waste extraction block, and then transferred to waste disposal Drain off on tape.
- 如权利要求3述的一种圆孔带遮光黑边的OCA光学胶的制备方法,其特征在于,步骤四中,所述提废块呈柱状,其直径比所述圆孔的直径至少小1mm,提废时所述提废块的顶端切入圆形废胶中5~10μm。The method for preparing an OCA optical adhesive with round holes with light-shielding black edges as claimed in claim 3, wherein in step 4, the waste removal block is cylindrical, and its diameter is at least 1 mm smaller than the diameter of the round hole , and the top of the waste-lifting block is cut into the circular waste rubber by 5-10 μm when the waste is lifted.
- 如权利要求4述的一种圆孔带遮光黑边的OCA光学胶的制备方法,其特征在于,步骤四中,所述提废块的顶端的周缘处呈倒角设置。The method for preparing an OCA optical adhesive with a round hole with a light-shielding black edge according to claim 4, wherein in step 4, the peripheral edge of the top of the waste lifting block is provided with a chamfer.
- 如权利要求1所述的一种圆孔带遮光黑边的OCA光学胶的制备方法,其特征在于,步骤四中,所述排气十字线位于圆孔中心,且切穿OCA胶层下方的重膜。The method for preparing an OCA optical adhesive with a round hole with light-shielding black edges as claimed in claim 1, wherein in step 4, the exhaust reticle is located in the center of the round hole, and cuts through the OCA adhesive layer below the OCA adhesive layer. Heavy film.
- 一种圆孔带遮光黑边的OCA光学胶的模切装置,其特征在于,包括:机架以及设置于所述机架上的OCA胶带放料机构、载带放料机构、第一复合对辊、原始轻膜排废机构、遮光胶带放料机构、遮光胶带模切机构、遮光胶带排废机构、第二复合对辊、OCA胶带模切机构、遮光底膜排废机构、边框废料排废机构、防呆检测机构、提废机构、十字线切穿机构、出货轻膜放料机构、第三复合对辊、拉料对辊、成品模切机构以及载带排废机构;A die-cutting device for OCA optical adhesive with round holes and black edges, which is characterized in that it comprises: a frame and an OCA tape discharging mechanism, a carrier tape discharging mechanism, a first composite pair arranged on the frame Roller, original light film waste discharge mechanism, shading tape discharge mechanism, shading tape die-cutting mechanism, shading tape waste discharge mechanism, second composite roller, OCA tape die-cutting mechanism, shading bottom film waste discharge mechanism, frame waste discharge mechanism, fool-proof detection mechanism, waste lifting mechanism, cross line cutting and piercing mechanism, delivery light film discharging mechanism, third composite roller, pulling material roller, finished die-cutting mechanism and carrier tape waste discharging mechanism;所述OCA胶带放料机构和载带放料机构分别用于OCA胶带和载带的放料,所述第一复合对辊用于将OCA胶带的重膜面贴合于载带上,所述原始轻膜排废机构用于收卷OCA胶带表面的原始轻膜,所述遮光胶带放料机构用于遮光胶带的放料,所述遮光胶带模切机构用于在遮光胶带上切割形成一对相对设置的T型防呆区以及一圆形遮光区,所述遮光胶带排废机构用于排除遮光胶带上T型防呆区与圆形遮光区四周的废料,所述第二复合对辊用于将遮光胶带的胶面贴合于OCA胶带的表面;The OCA tape discharging mechanism and the carrier tape discharging mechanism are respectively used for the discharging of the OCA tape and the carrier tape. The original light film waste discharge mechanism is used to rewind the original light film on the surface of the OCA tape, the shading tape unwinding mechanism is used for unwinding the shading tape, and the shading tape die-cutting mechanism is used to cut the shading tape to form a pair of The oppositely arranged T-shaped foolproof area and a circular shading area, the shading tape waste discharge mechanism is used to remove the waste around the T-shaped foolproof area and the circular shading area on the shading tape, and the second composite roller is used for To attach the adhesive surface of the shading tape to the surface of the OCA tape;所述OCA胶带模切机构用于将OCA胶带切割成预定的宽度,并在相邻两对T型防呆区间的区域内切割OCA光学胶的外轮廓和圆孔,得到OCA光学胶 半成品;所述遮光底膜排废机构用于排除遮光胶带的底膜,所述边框废料排废机构用于排除OCA胶带的边框废料以及OCA光学胶外轮廓四周的废料;The OCA tape die-cutting mechanism is used to cut the OCA tape into a predetermined width, and cut the outer contour and round holes of the OCA optical adhesive in the area of two adjacent pairs of T-shaped foolproof intervals to obtain the semi-finished product of the OCA optical adhesive; The shading bottom film waste discharge mechanism is used to remove the base film of the shading tape, and the frame waste waste discharge mechanism is used to remove the frame waste of the OCA tape and the waste around the outer contour of the OCA optical adhesive;所述防呆检测机构用于检测OCA光学胶半成品的四角处是否有遮光胶,所述提废机构用于提取所述圆孔内的圆形废胶并排走,所述十字线切穿机构用于在排废后的圆孔内裁切排气十字线并切穿重膜;The fool-proof detection mechanism is used to detect whether there is light-shielding glue at the four corners of the semi-finished OCA optical glue, the waste removal mechanism is used to extract the circular waste glue in the circular hole and put them away, and the cross line cutting through mechanism is used for Cut the exhaust reticle in the round hole after the waste discharge and cut through the heavy film;所述出货轻膜放料机构用于另一轻膜的放料,所述第三复合对辊用于在OCA光学胶半成品表面复合所述另一轻膜,所述拉料对辊用于驱动胶带行进,所述成品模切机构用于将相邻两OCA光学胶半成品之间切断至载带上,所述载带排废机构用于收卷载带。The unloading mechanism for the unloading light film is used for unloading another light film, the third compounding roller is used for compounding the other light film on the surface of the semi-finished OCA optical adhesive, and the pulling material roller is used for The tape is driven to travel, and the finished product die-cutting mechanism is used to cut between two adjacent semi-finished OCA optical adhesive products onto the carrier tape, and the carrier tape waste discharge mechanism is used to rewind the carrier tape.
- 根据权利要求7所述的一种圆孔带遮光黑边的OCA光学胶的模切装置,其特征在于,所述提废机构包括安装于机架上的排废胶带放料轴、排废胶带收料轴、可旋转的提废治具以及固定设置于提废治具表面的提废块;所述提废块在提废治具的带动下旋转,在旋转的过程中,所述提废块的顶端接触并带走所述圆孔内的圆形废胶,被提取的圆形废胶接着与设置在排废胶带放料轴与排废胶带收料轴上的排废胶带接触,从而被转移到排废胶带上排走。The die-cutting device for OCA optical adhesive with a round hole and black edge for shading according to claim 7, wherein the waste removal mechanism comprises a waste discharge tape discharge shaft, a waste tape discharge shaft installed on the frame A receiving shaft, a rotatable waste lifting jig and a scrap lifting block fixed on the surface of the scrap lifting jig; the scrap lifting block rotates under the driving of the scrap lifting jig. During the rotation, the scrap lifting The top end of the block contacts and takes away the circular waste glue in the circular hole, and the extracted circular waste glue is then contacted with the waste discharge tape arranged on the waste discharge tape discharge shaft and the waste discharge tape take-up shaft, thereby It is transferred to the waste tape and drained away.
- 根据权利要求8所述的一种圆孔带遮光黑边的OCA光学胶的模切装置,其特征在于,所述提废块呈柱状,其直径比OCA光学胶圆孔的直径至少小1mm,高度为切入圆孔废胶5~10μm。A die-cutting device for OCA optical glue with a round hole with light-shielding black edges according to claim 8, wherein the waste removal block is in the shape of a column, and its diameter is at least 1 mm smaller than the diameter of the OCA optical glue round hole, The height is 5-10 μm cut into the circular hole waste glue.
- 根据权利要求9所述的一种圆孔带遮光黑边的OCA光学胶的模切装置,其特征在于,所述提废块的顶端的周缘处呈倒角设置。The die-cutting device for OCA optical adhesive with a round hole and black edge for light-shielding according to claim 9, wherein the peripheral edge of the top end of the waste lifting block is chamfered.
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