WO2022000885A1 - 移动、固定两用的紫外线杀菌设备及制作方法 - Google Patents
移动、固定两用的紫外线杀菌设备及制作方法 Download PDFInfo
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- WO2022000885A1 WO2022000885A1 PCT/CN2020/124184 CN2020124184W WO2022000885A1 WO 2022000885 A1 WO2022000885 A1 WO 2022000885A1 CN 2020124184 W CN2020124184 W CN 2020124184W WO 2022000885 A1 WO2022000885 A1 WO 2022000885A1
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- 238000004659 sterilization and disinfection Methods 0.000 title claims abstract description 50
- 230000001954 sterilising effect Effects 0.000 title claims abstract description 44
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 7
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 34
- 239000010935 stainless steel Substances 0.000 claims abstract description 34
- 230000001681 protective effect Effects 0.000 claims abstract description 32
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 11
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 9
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- 230000001012 protector Effects 0.000 claims description 4
- 238000012360 testing method Methods 0.000 claims description 4
- 238000003698 laser cutting Methods 0.000 claims description 3
- 238000005452 bending Methods 0.000 claims description 2
- 238000010079 rubber tapping Methods 0.000 claims description 2
- 230000005855 radiation Effects 0.000 abstract description 12
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 abstract description 6
- 230000003647 oxidation Effects 0.000 abstract description 5
- 238000007254 oxidation reaction Methods 0.000 abstract description 5
- 230000003616 anti-epidemic effect Effects 0.000 description 4
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- 241000195493 Cryptophyta Species 0.000 description 1
- 206010035664 Pneumonia Diseases 0.000 description 1
- 241000700605 Viruses Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
- A61L2/08—Radiation
- A61L2/10—Ultraviolet radiation
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/24—Apparatus using programmed or automatic operation
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/26—Accessories or devices or components used for biocidal treatment
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L9/00—Disinfection, sterilisation or deodorisation of air
- A61L9/16—Disinfection, sterilisation or deodorisation of air using physical phenomena
- A61L9/18—Radiation
- A61L9/20—Ultraviolet radiation
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/10—Apparatus features
- A61L2202/14—Means for controlling sterilisation processes, data processing, presentation and storage means, e.g. sensors, controllers, programs
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2202/00—Aspects relating to methods or apparatus for disinfecting or sterilising materials or objects
- A61L2202/10—Apparatus features
- A61L2202/16—Mobile applications, e.g. portable devices, trailers, devices mounted on vehicles
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2209/00—Aspects relating to disinfection, sterilisation or deodorisation of air
- A61L2209/10—Apparatus features
- A61L2209/11—Apparatus for controlling air treatment
- A61L2209/111—Sensor means, e.g. motion, brightness, scent, contaminant sensors
Definitions
- the invention relates to ultraviolet sterilization equipment, in particular to a mobile and fixed ultraviolet sterilization vehicle/lamp and a manufacturing method, belonging to the technical field of photoelectric sterilization and disinfection.
- UV sterilization In a relatively closed environment, ultraviolet sterilization can be used. Ultraviolet sterilization is the use of ultraviolet rays of appropriate wavelengths to dissect the molecular structure of DNA (deoxyribonucleic acid) or RNA (ribonucleic acid) in microbial cells, resulting in growth cells. Death and/or regenerative cell death to achieve the effect of sterilization. Ultraviolet disinfection technology is based on modern epidemiology, medicine and photodynamics, and uses specially designed high-efficiency, high-intensity and long-life UVC band ultraviolet light irradiation to irradiate various bacteria in the air, on the surface of illuminated objects, and in water. Viruses, parasites, algae and other pathogens are killed directly. Compared with chlorine sterilization, ultraviolet sterilization has the advantages of no need to add chemicals, no secondary pollution, and no mixing equipment, which can greatly reduce equipment operating costs.
- the present invention provides a mobile and fixed ultraviolet sterilization equipment and a manufacturing method.
- a mobile and fixed ultraviolet sterilization equipment comprising an electrical box, a lamp bracket mounted on the electrical box, an ultraviolet lamp and an ultraviolet generator mounted on the lamp bracket, and a cover on the ultraviolet lamp and the lamp bracket
- the protective net cover on the electrical box is fixed outside, and the hoisting component is located on the top of the protective net and fixed with the lamp bracket; the electrical box, the lamp bracket, the protective net and the hoisting component are all made of stainless steel or aluminum.
- the hoisting assembly includes a hoisting ring, and the hoisting ring is threadedly connected to the lamp tube bracket.
- a top cover is provided on the top of the protective net cover, the lifting ring is connected to the lamp tube bracket through the top cover, and a toothed gasket is provided between the lifting ring and the top cover.
- an infrared sensor is installed on the electrical box.
- a stainless steel protective cover is provided on the side of the infrared sensor facing the ultraviolet lamp tube.
- the bottom of the electrical box is provided with a universal wheel with brakes.
- a production method of a mobile and fixed ultraviolet sterilization equipment comprising the following steps: punching or laser cutting stainless steel plate, punching, tapping, pulling rivet nuts, bending, removing surface burrs, and ultraviolet lamp, Ballast, surge protector, universal wheel, infrared sensor installation, electrical box assembly, lamp bracket, top cover, protective mesh cover, gear gasket, lifting ring installation, circuit wiring installation, power-on test.
- the ultraviolet sterilization equipment made of stainless steel or aluminum can resist the strong oxidation of ultraviolet radiation and ozone; through the protective net cover, the ultraviolet radiation source can not be blocked to the greatest extent but can protect the ultraviolet lamp tube, At the same time, adding hoisting components can realize hoisting use, and realize both mobile and fixed purposes. It is also equipped with an infrared sensor to improve the safety of use.
- the ultraviolet sterilization vehicle of the present invention has the characteristics of no dead angle, good light irradiation conditions, low energy consumption, flexible and convenient installation and disassembly of equipment, and no secondary pollution.
- Fig. 1 is the front view of a kind of mobile and fixed ultraviolet sterilization equipment of the present embodiment
- Fig. 2 is a top view of a mobile and fixed ultraviolet sterilization device of the present embodiment
- FIG. 3 is an exploded view of a mobile and fixed ultraviolet sterilization device according to the present embodiment.
- UV lamp 1 ultraviolet electrodeless lamp
- lamp bracket 2 protective grille 3
- decorative plate 4 top cover 5
- lifting ring 6 toothed gasket 7
- infrared sensor 8 protective cover 9
- Electrical box 10 upper cover 11, lower cover 12, panel 13, side plate 14, switch 15, socket 16, ballast 17, universal wheel 18 with brake.
- a mobile and fixed ultraviolet sterilization equipment in this embodiment includes an electrical box 10 , a lamp bracket 2 mounted on the electrical box 10 , and a lamp bracket 2 mounted on the lamp bracket 2 .
- the ultraviolet lamp 1 and the ultraviolet generator, the protective net cover 3 which is covered outside the ultraviolet light tube 1 and the lamp bracket 2 and is fixed on the electrical box 10, and the hoisting assembly located on the top of the protective net 3 and fixed with the lamp bracket 2 ;
- the electrical box 10, the lamp bracket 2, the protective net cover 3 and the hoisting components are all made of stainless steel or aluminum.
- the ultraviolet sterilization equipment made of stainless steel or aluminum can resist the strong oxidation of ultraviolet radiation and ozone; through the protective mesh cover 3, the ultraviolet radiation source is most likely not blocked, but the ultraviolet lamp tube 1 can be protected, At the same time, adding hoisting components can realize hoisting use, and realize both mobile and fixed purposes.
- the lamp tube bracket 2 is stainless steel bent and punched, the upper end is riveted with a stainless steel nut to install the lifting ring 6, the side is punched to fix the ultraviolet lamp 1, and the lower end is bent at a right angle of 90 degrees to connect with the upper cover 11 of the electrical box 10; stainless steel
- the protective mesh cover 3 made of material is used as a protective cover for the UV lamp 1 to protect the UV lamp 1 and prevent people from touching the UV lamp 1.
- the interface of the stainless steel protection mesh 3 is pressed with an aluminum compression hoop.
- stainless steel decorative plates 4 are installed on both sides of the lower end of the lamp bracket 2, which are used to fix the lamp bracket 2 to the upper cover 11 of the electrical box 10, and at the same time protect the wire set on the magnetic core at the lower end of the lamp tube from ultraviolet rays radiation;
- the hoisting assembly includes a hoisting ring 6, which is threadedly connected to the lamp tube bracket 2.
- a stainless steel hoisting ring 6 is used, and the hoisting ring 6 is used for carrying or pushing when moving. In a fixed use place, the hoisting ring 6 It can be used as a fixed sterilization vehicle for hoisting.
- a top cover 5 is provided on the top of the protective mesh cover 3 , the lifting ring 6 is connected to the lamp bracket 2 through the top cover 5 , and a toothed gasket 7 is arranged between the lifting ring 6 and the top cover 5 , namely the lifting ring 6
- a stainless steel toothed washer 7 between it and the top cover 5 of the protective net cover 3, which serves as an anti-loosening function.
- the top cover 5 is bent from four sides of the stainless steel plate, and four small pieces are reserved at the four symmetrical R corners to fix the stainless steel grille.
- an infrared sensor 8 is installed on the electrical box 10, and one 120-degree sensing angle, two 240-degree sensing angles, or three 360-degree sensing angles can be selected. Animals accidentally break into the sterilization place and cause harm; the infrared sensor 8 is connected to the main control board in the circuit system of the sterilization equipment, and the infrared sensor 8 will transmit the information to the main control board once it senses people or animals, and the main control board After the board receives the information, it controls the power supply to turn on, so that the ultraviolet generator stops working, so as to play a protective role and improve the safety of the device.
- the side of the infrared sensor 8 facing the ultraviolet lamp tube 1 is provided with a stainless steel protective cover 9 to protect the sensor from being directly exposed to ultraviolet radiation and affecting its working life.
- the bottom of the electrical box 10 is provided with a universal wheel 18 with a brake to facilitate movement.
- the upper cover 11 of the electrical box 10 is made of stainless steel, which mainly supports the installation of the lamp bracket 2 of the sterilization vehicle and the installation of the sensor.
- the upper cover 11 of the electrical box 10 is bent downward to fix the side of the electrical box 10 Plate 14 and panel 13; the side plate 14 of the electrical box 10 is made of stainless steel, stamped and formed, and is fixed on the upper cover 11 and the lower cover 12 of the electrical box 10 with aluminum rivets or screws.
- the stainless steel panel 13 is made of stainless steel , the panel 13 is installed with the suffix wiring plug and switch 15; the lower cover 12 of the electrical box 10 is made of stainless steel, one side is used to install electrical accessories such as ballast 17, terminals, and the other side is used to install universal pulleys ;
- the bottom adopts 3 or 4 universal wheels 18 as the support of the sterilization vehicle/equipment and the runner when moving.
- the ultraviolet sterilization vehicle/equipment of this embodiment when in use, just plug in the power supply, set the time required for sterilization on the infrared sensor 8 (the infrared sensor 8 in this embodiment has a timing module), and turn on the power switch 15 on the sterilization vehicle.
- stainless steel or aluminum material is used as the main material of the device, because stainless steel or aluminum can meet the strong oxidation resistance of ultraviolet radiation and ozone without damage, including the material of the electrical box 10, the material of the protective net cover 3, the material of the fixing device, the net cover The material of the top cover 5, the material of the lifting ring 6, and all the screws, nuts, gaskets and toothed gaskets 7 in the ultraviolet radiation area of the ultraviolet generator are all made of stainless steel.
- the manufacturing method of the ultraviolet sterilization equipment in this embodiment mainly includes the following steps: punching or laser cutting stainless steel plate blanking---punching---tapping---rivet nut---bending---removing surface burrs---
- the UV lamp is installed on the bracket---the ballast and surge protector are installed on the top of the lower cover of the electrical box---under the lower cover of the electrical box installed by the universal wheel---the infrared sensor is installed on Above the upper cover of the electrical box - the side panel of the electrical box and the upper and lower covers of the electrical box are fixed with rivets or metal screws to form the electrical box - the lamp bracket and decorative plate of the UV lamp are installed on the positive side of the upper cover of the electrical box Middle---Infrared sensor side panel installation---Stainless steel mesh cover top cover of the sterilization vehicle with laser marking or printing the date and specification model---Stainless steel protective mesh cover and top cover fixed-Stainless steel protection mesh cover sleeved into the sterilization vehicle ---Gear gasket is set into the lifting ring---The lifting ring is screwed to the
- the ultraviolet sterilization vehicle of this embodiment has been tested by installing ultraviolet generators or ultraviolet lamps of different powers, and testing it in a space of 15 square meters to 300 square meters.
- the sterilization and disinfection effect is obvious, and the use is safe and reliable.
- the ultraviolet generator and the ultraviolet lamp used in the present invention are the ultraviolet emitters in the patent titled “An Ultraviolet Generator” and the application number "201310541497.3" previously applied for and authorized by the applicant.
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- Health & Medical Sciences (AREA)
- Epidemiology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
一种移动、固定两用的紫外线杀菌设备及制作方法，涉及光电杀菌消毒技术领域，包括电器箱(10)、安装于电器箱(10)上的灯管支架(2)、安装于灯管支架(2)上的紫外线灯管(1)和紫外线发生器、罩于紫外线灯管(1)和灯管支架(2)外并固定电器箱(10)上的防护网罩(3)、以及位于防护网罩(3)顶部并与灯管支架(2)固定的吊装组件；电器箱(10)、灯管支架(2)、防护网罩(3)和吊装组件均采用不锈钢或铝材质。通过不锈钢或铝材质制成的紫外线杀菌设备，能够耐紫外线辐射和臭氧的强氧化作用；通过防护网罩(3)，紫外线辐射源最大可能性不被遮挡但又能保护紫外线灯管，同时加入吊装组件可以实现吊装使用，实现移动和固定两用。
Description
本发明涉及一种紫外线杀菌设备，尤其涉及一种移动、固定紫外线杀菌车/灯具及制作方法，属于光电杀菌消毒技术领域。
目前新冠肺炎疫情的抗疫工作仍在不断持续进行中，长期奋战在一线的抗疫工作人员的安全需要得到关注，因此需要保证良好的抗疫环境，才能在保证抗疫工作人员的安全。而完善的环境杀菌消毒设备是创造安全环境的先决条件。
在相对封闭的环境中，可以采用紫外线杀菌消毒，紫外线杀菌消毒是利用适当波长的紫外线能够剖怀微生物机体细胞中的DNA(脱氧核糖核酸)或RNA(核糖核酸)的分子结构，造成生长性细胞死亡和(或)再生性细胞死亡，达到杀菌消毒的效果。紫外线消毒技术是基于现代防疫学、医学和光动力学的基础上，利用特殊设计的高效率、高强度和长寿命的UVC波段紫外光照射，将空气中、被照物体表面、水中各种细菌、病毒、寄生虫、水藻以及其他病原体直接杀死。相对于氯气杀菌消毒，紫外线杀菌消毒具有不需要添加化学药剂，无二次污染，无混合设备，可大大减少设备运行成本的优势。
紫外线和臭氧由于本身对很多种物体和材料都有强氧化作用，作为大功率紫外线杀菌灯载体的选材和造型是一大难题。要考虑材料本身能够耐紫外线辐射和臭氧的强氧化作用、要考虑紫外线辐射源最大可能性不被遮挡等。
基于此，做出本申请。
发明内容
为了解决现有技术中存在的上述缺陷，本发明提供了一种移动、固定两用的紫外线杀菌设备及制作方法，装置本身抗氧化、紫外线光源照射效果好且安全性高。
为了实现上述目的，本发明采取的技术方案如下：
一种移动、固定两用的紫外线杀菌设备，包括电器箱、安装于电器箱上的灯管支架、安装于灯管支架上的紫外线灯管和紫外线发生器、罩于紫外线灯管和灯管支架外并固定电器箱上的防护网罩、以及位于防护网罩顶部并与灯管支架固定的吊装组件；所述电器箱、灯管支架、防护网罩和吊装组件均采用不锈钢或铝材质。
进一步地，为了便于吊装的同时也便于移动，所述吊装组件包括吊环，所述吊环与灯管支架螺纹连接。
进一步地，为了加强连接，所述防护网罩的顶部设有顶盖，所述吊环穿过顶盖与灯管支架连接，吊环与顶盖之间设有齿形垫片。
进一步地，为了保证安全性，所述电器箱上安装有红外感应器。
进一步地，为了防止红外感应器被强氧化，所述红外感应器朝向紫外线灯管的一面设有不锈钢防护盖。
进一步地，为了便于移动，所述电器箱的底部设有带刹车的万向轮。
一种移动、固定两用的紫外线杀菌设备的制作方法，包括如下步骤：不锈钢板冲压或者激光切割下料，冲孔，攻牙，拉铆螺母，折弯，除表面毛刺，以及紫外线灯管、镇流器、浪涌雷击保护器、万向轮的、红外感应器的安装、电器箱的组装，灯管支架、顶盖、防护网罩、齿轮垫片、吊环的安装，电路接线安装，通电测试。
本发明的原理和有益技术效果：
(1)本发明通过不锈钢或铝材质制成的紫外线杀菌设备，能够耐紫外线辐射和臭氧的强氧化作用；通过防护网罩，紫外线辐射源最大可能性不被遮挡但又能保护紫外线灯管，同时加入吊装组件可以实现吊装使用，实现移动和固定两用。而且配备红外感应器，提高使用安全性。
(2)采用本发明紫外线杀菌车均有无死角、光射条件好、能耗低、设备安装拆卸灵活方便、无二次污染的特点。
图1为本实施例一种移动、固定两用的紫外线杀菌设备的主视图；
图2为本实施例一种移动、固定两用的紫外线杀菌设备的俯视图；
图3为本实施例一种移动、固定两用的紫外线杀菌设备的爆炸图。
标注说明：紫外线灯管1(紫外线无极灯管)，灯管支架2，防护网罩3，装饰板4，顶盖5，吊环6，齿形垫片7，红外感应器8，防护盖9，电器箱10，上盖板11，下盖板12，面板13，侧板14，开关15，插座16，镇流器17，带刹车的万向轮18。
为了使本发明的技术手段及其所能达到的技术效果，能够更清楚更完善的披露，兹提供了以下实施例，并结合附图作如下详细说明：
如图1至图3所示，本实施例的一种移动、固定两用的紫外线杀菌设备，包括电器箱10、安装于电器箱10上的灯管支架2、安装于灯管支架2上的紫外线灯管1和紫外线发生器、罩于紫外线灯管1和灯管支架2外并固定电器箱10上的防护网罩3、以及位于防护网罩3 顶部并与灯管支架2固定的吊装组件；电器箱10、灯管支架2、防护网罩3和吊装组件均采用不锈钢或铝材质。本实施例通过不锈钢或铝材质制成的紫外线杀菌设备，能够耐紫外线辐射和臭氧的强氧化作用；通过防护网罩3，紫外线辐射源最大可能性不被遮挡但又能保护紫外线灯管1，同时加入吊装组件可以实现吊装使用，实现移动和固定两用。
灯管支架2为不锈钢折弯打孔，上端铆不锈钢螺母用来安装吊环6，侧面打孔固定紫外线灯管1，下端折弯90度直角用来与电器箱10的上盖板11连接；不锈钢材质的防护网罩3用来作为紫外线灯管1的防护罩，用来保护紫外线灯管1，防止人员触摸紫外线灯管1，不锈钢防护网罩3的接口处采用铝制压紧抱箍压紧固定接口；灯管支架2下端两侧正面安装不锈钢装饰板4，用于将灯管支架2固定到电器箱10的上盖板11上，同时保护灯管下端磁芯上的线组不受紫外线辐射；
本实施例中，吊装组件包括吊环6，吊环6与灯管支架2螺纹连接，本实施例采用不锈钢吊环6，在移动时该吊环6作为手提或手推用，在固定使用场所，该吊环6可作为固定杀菌车吊装用。
本实施例中，防护网罩3的顶部设有顶盖5，吊环6穿过顶盖5与灯管支架2连接，吊环6与顶盖5之间设有齿形垫片7，即吊环6与防护网罩3的顶盖5之间有一个不锈钢齿形垫片7，作为防松作用。顶盖5由不锈钢板四面折弯，四个对称R角处预留四个小片用来固定不锈钢网罩。
本实施例中，电器箱10上安装有红外感应器8，可以选择1个120度感应角度、2个240度感应角度或者3个360度感应角度，感应器用来防止在杀菌过程中有人员或者动物误闯入杀菌场所而造成伤害；红外感应器8与杀菌设备电路系统中的主控板连接，红外感应器8根据一旦感应到有人或动物，就会将信息传递给主控板，主控板接收信息后控制电源开，使紫外线发生器停止工作，从而起到保护的作用，提高装置的安全性。
本实施例中，红外感应器8朝向紫外线灯管1的一面设有不锈钢防护盖9，保护感应器不会直接受到紫外线辐射而影响工作寿命。
本实施例中，电器箱10的底部设有带刹车的万向轮18，便于移动。电器箱10的上盖板11采用不锈钢材质，主要是支撑杀菌车灯管支架2的安装和感应器的安装，电器箱10的上盖板11向下折弯，用来固定电器箱10的侧板14和面板13；电器箱10的侧板14采用不锈钢材料制作，冲压成型，采用铝制铆钉或者螺丝固定的电器箱10的上盖板11和下盖板12上，不锈钢面板13采用不锈钢制作，面板13上安装品字尾接线插和开关15；电器箱10的下盖板12采用不锈钢材料制作，一面用来安装镇流器17、接线端等电器配件，另一面用 来安装万向滑轮；底部采用3个或者4个万向轮18作为杀菌车/设备的支撑和移动时的转轮。
本实施例的紫外线杀菌车/设备，使用时，只要插上电源，在红外感应器8上设置好需要杀菌的时间(本实施例红外感应器8具有定时模块)，打开杀菌车上电源开关15，可以设定人员离开工作现场后一定时间内(如30秒)开始工作，达到设置的工作时间后自动关闭，完成消毒杀菌工作。在工作中如果有人员或者动物误闯入杀菌场所，杀菌车会自动切断电源，关闭杀菌车，人员离开后不会自动开启，需要操作人员重新开关15杀菌车开关15后才会重新进入工作模式。
本实施例采用不锈钢或铝材料作为装置的主材，因为不锈钢或铝能够满足抗紫外线辐射和臭氧的强氧化作用不损坏，包括电器箱10材料、防护网罩3材料、固定装置材料、网罩顶盖5材料、吊环6材料、紫外线发生器紫外线辐射区域的所有螺丝、螺帽、垫片和齿形垫片7等全部为不锈钢材料。
本实施例紫外线杀菌设备的制作方法主要包括如下步骤：不锈钢板冲压或者激光切割下料---冲孔---攻牙---拉铆螺母-折弯---除表面毛刺---紫外线灯管安装在支架上---镇流器和浪涌雷击保护器安装在电器箱下盖板的上面---万向轮安装的电气箱下盖板下面---红外感应器安装在电器箱上盖板上方-电器箱侧板和电器箱上下盖板用铆钉或者金属螺丝固定组成电器箱---安装好紫外线灯管的灯管支架和装饰板安装在电器箱上盖板的正中间---安装红外感应器侧板---杀菌车不锈钢网罩顶盖激光喷码或者印刷标识日期和规格型号---不锈钢防护网罩和顶盖固定-不锈钢防护网罩套入杀菌车---齿轮垫片套入吊环---吊环旋紧至杀菌车灯管支架顶部压紧不锈钢防护网罩---杀菌车电器箱面板安装插座和开关---接线连接开关至红外感应器---红外感应器接线至雷击浪涌保护器---雷击浪涌保护器接线至镇流器---镇流器接线至紫外线灯管---盖上电器箱面板---通电测试杀菌车性能---组装完成。
本实施例的紫外线杀菌车经测试：安装不同功率的紫外线发生器或者紫外线灯管，在15平方米-300平方米空间内测试，杀菌消毒效果明显，移动方面，使用安全可靠。
另外，本发明中所采用的紫外线发生器和紫外线灯管为本申请人先前申请并已经得到授权的名称为“一种紫外线发生器”申请号为“201310541497.3”的专利中的紫外线发射器。
以上内容是结合本发明的优选实施方式对所提供技术方案所作的进一步详细说明，不能认定本发明具体实施只局限于上述这些说明，对于本发明所属技术领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干简单推演或替换，都应当视为属于本 发明的保护范围。
Claims (5)
- 一种移动、固定两用的紫外线杀菌设备，其特征在于：包括电器箱、安装于电器箱上的灯管支架、安装于灯管支架上的紫外线灯管和紫外线发生器、罩于紫外线灯管和灯管支架外并固定电器箱上的防护网罩、以及位于防护网罩顶部并与灯管支架固定的吊装组件；所述电器箱、灯管支架、防护网罩和吊装组件均采用不锈钢或铝材质；所述吊装组件包括吊环，所述吊环与灯管支架螺纹连接；所述电器箱上安装有红外感应器。
- 如权利要求1所述的一种移动、固定两用的紫外线杀菌设备，其特征在于：所述防护网罩的顶部设有顶盖，所述吊环穿过顶盖与灯管支架连接，吊环与顶盖之间设有齿形垫片。
- 如权利要求1所述的一种移动、固定两用的紫外线杀菌设备，其特征在于：所述红外感应器朝向紫外线灯管的一面设有不锈钢防护盖。
- 如权利要求1所述的一种移动、固定两用的紫外线杀菌设备，其特征在于：所述电器箱的底部设有带刹车的万向轮。
- 一种移动、固定两用的紫外线杀菌设备的制作方法，包括如下步骤：不锈钢板冲压或者激光切割下料，冲孔，攻牙，拉铆螺母，折弯，除表面毛刺，以及紫外线灯管、镇流器、浪涌雷击保护器、万向轮的、红外感应器的安装、电器箱的组装，灯管支架、顶盖、防护网罩、齿轮垫片、吊环的安装，电路接线安装，通电测试。
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| CN202198875U (zh) * | 2011-08-19 | 2012-04-25 | 杨克炜 | 智能型紫外线杀菌消毒器 |
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