WO2021254388A1 - Semi-automatic production device for traceless hooks - Google Patents

Semi-automatic production device for traceless hooks Download PDF

Info

Publication number
WO2021254388A1
WO2021254388A1 PCT/CN2021/100344 CN2021100344W WO2021254388A1 WO 2021254388 A1 WO2021254388 A1 WO 2021254388A1 CN 2021100344 W CN2021100344 W CN 2021100344W WO 2021254388 A1 WO2021254388 A1 WO 2021254388A1
Authority
WO
WIPO (PCT)
Prior art keywords
glue
tray
marking
group
film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2021/100344
Other languages
French (fr)
Chinese (zh)
Inventor
荀恩雨
张鹏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Linyi Yanuo Daily Necessities Co Ltd
Original Assignee
Linyi Yanuo Daily Necessities Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Linyi Yanuo Daily Necessities Co Ltd filed Critical Linyi Yanuo Daily Necessities Co Ltd
Publication of WO2021254388A1 publication Critical patent/WO2021254388A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Images

Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G29/00Supports, holders, or containers for household use, not provided for in groups A47G1/00-A47G27/00 or A47G33/00 
    • A47G29/087Devices for fastening household utensils, or the like, to tables, walls, or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/02Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles
    • B05C1/025Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles to flat rectangular articles, e.g. flat sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/14Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/52Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/80Rotatable transfer means for loading or unloading purposes, i.e. turret transfer means

Definitions

  • the invention belongs to the field of non-marking hook production, and specifically relates to a non-marking hook semi-automatic production equipment.
  • Non-marking hooks are loved by consumers due to their convenience, speed, practicality, and beauty.
  • For companies that produce non-marking hooks due to the maturity of production technology, the number of manufacturers gradually increases, and the market competition becomes increasingly fierce. Production efficiency and reducing production costs have become a way for enterprises to survive and develop.
  • the non-marking hook mainly includes a hook 130, a sticky glue 110 piece, and a non-marking hook fixing piece 120.
  • the hook passes through the hook hole 121 of the non-marking hook fixing piece and is connected to the non-marking hook by applying glue.
  • the adhesive film is glued to the non-marking hook fixing piece, and the hook is fixed between the two to form a non-marking hook product. Due to the non-marking hook fixing piece, the adhesive film and the shape of the hook, it is difficult to realize batch supply by machine. Therefore, most companies use manual production, but manual production is time-consuming, low in efficiency, and has large differences in product quality. With the increase in labor costs, manual production can no longer meet the production needs of enterprises.
  • a semi-automatic production equipment for non-marking hooks which includes a frame on which a transmission component for material transmission, a tray group for receiving non-marking hook fixing sheets and hooks, and used for fixing the non-marking hooks
  • Glue coating system for film application glue adhesive film feeding mechanism used to feed the adhesive film to the non-marking hook fixing sheet after applying the glue, and used to cure the glue to bond the non-marking hook fixing sheet and the pressure glue curing of the adhesive film Device
  • the material tray group is arranged on the transmission component
  • the transmission component drives the material tray group to the manual loading position
  • the non-marking hook fixing piece and the hook are reversed on the material tray group by manual loading
  • the transmission component drives the material tray The group successively completes the semi-automatic production of non-marking hooks through the glue application system, the adhesive film feeding mechanism, and the pressure glue curing device.
  • the tray groups are arranged in multiple groups, and each group of tray groups is provided with a plurality of trays in parallel, the number of trays on each group of tray groups is the same, and the arrangement direction of the plurality of trays is perpendicular to the conveying mechanism. direction.
  • the glue application system includes a glue injection unit and a glue application unit, the glue injection unit injects glue into the glue application unit, and the glue application unit includes a first lifting cylinder, a glue storage tank, and a glue storage tank
  • the glue application head is hollowed out at the bottom, and the first lifting cylinder drives the glue storage tank and the glue application head to apply glue to the non-marking hook fixing piece on the material tray group of the non-marking hook processing station.
  • each glue spreading head corresponds to one pan on the pan set.
  • the viscous film feeding mechanism includes a storage tray and a loader, the storage tray and the loader are both arranged on the frame, the storage tray is arranged above the loader, and the storage tray A storage slot for storing the film is formed in the middle, and a film outlet is provided at the bottom of the storage slot.
  • the loader includes a grasping mechanism for grasping the adhesive film from the film outlet and the transfer of the grasping mechanism from the film outlet to the adhesive film
  • the action mechanism in the tray group on the upper material level, and the upper material level of the viscous film is set below the storage tray.
  • the action mechanism includes a connecting plate connected to the grasping mechanism, a second lifting cylinder connected to the lower end of the connecting plate for driving the connecting plate to drive the grasping mechanism to lift, for realizing the grasping mechanism and the connecting plate, and
  • the rotating rod turned over by the second lifting cylinder, and the turning cylinder connected with the rotating rod to drive the rotating rod to turn over.
  • the rotating rod is hinged to the frame, and the grabbing mechanism is driven by the second lifting cylinder to grab the film outlet
  • the viscous film is turned over by the rotating shaft driven by the inverting cylinder, and the gripping mechanism is turned over so that the gripping mechanism places the viscous film in the tray of the material level on the viscous film.
  • the gripping mechanism includes a mechanism for adsorbing the viscous film. Sucker.
  • each suction cup corresponds to one tray on the tray group, and multiple film outlets are provided, and each film outlet corresponds to one suction cup.
  • the pressing and curing device includes a pressing unit and a curing unit
  • the pressing unit includes a pressing plate for squeezing out the bubbles in the UV glue between the non-marking hook fixing piece on the tray and the adhesive film, and a driving pressing plate
  • a third lifting cylinder for squeezing The pressing plate is arranged above the tray and lifted and lowered by the third lifting cylinder.
  • the curing unit includes a UV glue for quickly curing the UV glue between the non-marking hook fixing piece and the adhesive film by irradiation
  • the ultraviolet lamp group is arranged under the tray group.
  • the ultraviolet lamp groups are arranged in multiple groups, and each group of ultraviolet lamp groups is provided with a plurality of ultraviolet lamp modules, and each ultraviolet module corresponds to one tray on the tray group.
  • the manual loading level is provided with a control switch for controlling the transmission mechanism, and the control switch controls the transmission mechanism to automatically shut down after being transmitted for a certain distance.
  • the manual loading level and the gluing system, the gluing system and the adhesive film The distance between the feeding mechanism, the adhesive film feeding mechanism and the pressure glue curing device, and the ultraviolet lamp group in the pressure glue curing device is equal to the transmission distance of the transmission mechanism each time.
  • the present invention provides a non-marking hook semi-automatic production equipment.
  • the equipment only requires the staff to place the non-marking hook fixing sheet and the hook on the material tray, and the production of the non-marking hook can be completed by controlling the switch, which reduces labor costs and at the same time Since the non-marking hook is semi-automatic production, the finished product has a high yield and good quality.
  • the staff does not need to directly touch the UV glue and ultraviolet light, which ensures the safety of the staff. Multiple trays can be set on a tray group, which greatly improves Productivity.
  • Figure 1 is a schematic structural diagram of a non-marking hook in a specific embodiment of the present invention.
  • Figure 2 is a schematic diagram of the structure of the tray in a specific embodiment of the present invention.
  • FIG. 3 is a schematic structural diagram of a glue coating system of a semi-automatic production equipment for non-marking hooks in a specific embodiment of the present invention
  • FIG. 4 is a front view of a glue application system of a semi-automatic production equipment for non-marking hooks in a specific embodiment of the present invention
  • FIG. 5 is a schematic structural diagram of an adhesive film feeding mechanism of a non-marking hook semi-automatic production equipment in a specific embodiment of the present invention
  • FIG. 6 is a schematic structural view of another state of the adhesive film feeding mechanism of a non-marking hook semi-automatic production equipment in a specific embodiment of the present invention.
  • FIG. 7 is a schematic structural diagram of an adhesive film feeding mechanism of a non-marking hook semi-automatic production equipment in a specific embodiment of the present invention.
  • FIG. 8 is a schematic structural diagram of a pressure glue curing device of a non-marking hook semi-automatic production equipment in a specific embodiment of the present invention.
  • Fig. 9 is a top view of a curing unit of a pressure glue curing device of a non-marking hook semi-automatic production equipment in a specific embodiment of the present invention.
  • the present invention provides a non-marking hook semi-automatic production equipment, which includes a frame, the frame is provided with a transmission component for material conveying, used to receive the non-marking hook fixing piece 120 and The tray group 1000 of the hook 130, the gluing system for applying glue to the non-marking hook fixing piece 120, the adhesive film feeding mechanism for feeding the adhesive film 110 to the non-marking hook fixing piece 120 after applying glue, A pressure glue curing device for curing glue to bond the non-marking hook fixing sheet 120 and the adhesive film 110.
  • the tray group 1000 is arranged on the transmission assembly, and the transmission assembly drives the tray group 1000 to the manual loading position.
  • the transmission component drives the tray group 1000 through the gluing system, the adhesive film feeding mechanism, and the pressure glue curing device to complete the non-marking hook.
  • the tray group 1000 is arranged in multiple groups, and each group of tray group 1000 is provided with a plurality of trays in parallel, and the number of trays on each group of tray group 1000 is the same, and the arrangement direction of the plurality of trays is perpendicular to The conveying direction of the transmission mechanism.
  • the material tray includes a support frame 1100 and a support plate 1200.
  • a first mounting hole is provided in the center of the support frame 1100, a clamping adjustment is provided on the inner side of the support frame 1100, and the support plate 1200 passes The clamping step of the support frame 1100 is clamped in the first mounting hole, the shape of the first mounting hole matches the shape of the adhesive film 110, and the support plate 1200 is provided with a positioning for positioning the non-marking hook fixing sheet 120
  • the hole 1220 is corresponding to the positioning hole 1220 provided with a relief hole 1210 for providing a hooking operation space for a non-marking hook automatic production equipment.
  • the relief hole 1210 is provided on the support plate 1200 and communicates with the positioning hole 1220.
  • the shape of the positioning block is consistent with the convex shape of the non-marking hook fixing piece 120.
  • the tray further includes an adjustment frame for processing hooks of different sizes, the center of gravity of the adjustment frame is provided with a second mounting hole, the overall shape of the adjustment frame matches the shape of the first mounting hole, and the second The shape of the two mounting holes matches the shape of the non-marking hook fixing piece 120 of the corresponding size.
  • the machining accuracy of the fixing hole 1110 is controlled to be ⁇ 2 wires.
  • the support frame 1100 is a metal frame, and the service life of the support frame 1100 can be improved by setting it as a metal mine.
  • the support plate 1200 is a transparent plastic plate, and the edge of the transparent plastic plate is pasted on the clamping step of the support frame 1100.
  • the function of using the transparent plastic plate is to ensure that ultraviolet rays pass through the transparent plastic plate during curing.
  • the UV glue between the adhesive film 110 and the non-marking hook fixing sheet 120 is cured, so that the adhesive film 110 and the non-marking hook fixing sheet 120 are bonded and fixed.
  • the glue application system includes a glue injection unit and a glue application unit.
  • the glue injection unit injects glue into the glue application unit.
  • the glue application unit includes a first lifting cylinder 2310, a glue storage tank 2320, and a storage tank.
  • the glue application head hollowed out at the bottom of the glue tank 2320, the first lifting cylinder 2310 drives the glue storage tank 2320 and the glue application head to apply glue to the non-marking hook fixing piece on the material tray group 1000 at the non-marking hook processing station
  • there are multiple glue spreading heads and each glue spreading head corresponds to one pan on the pan group 1000.
  • the glue injection unit includes a quantitative glue injection head 2410 for quantitative glue injection, a glue storage bucket connected with the quantitative glue head 2410 through a pipeline, and a glue storage tank for driving the glue in the glue storage bucket to enter the quantitative glue injection head 2410 is a driving pump, and the quantitative glue injection head 2410 quantitatively injects glue into the glue application unit through a glue injection valve provided on the quantitative glue injection head 2410.
  • the multiple quantitative glue injection heads 2410 there are multiple quantitative glue injection heads 2410, and the multiple quantitative glue injection heads 2410 are arranged side by side.
  • the glue application unit further includes a fixed plate 2330 and a movable plate 2340.
  • the fixed plate 2330 is provided with a clamping groove 2331 corresponding to each quantitative glue injection head 2410, and the clamping groove 2331 is used for clamping the quantitative glue injection.
  • the glue head 2410, the movable plate 2340 is arranged on the first lifting cylinder 2310, and the movable plate 2340 is provided with glue injection holes corresponding to each quantitative glue injection head 2410 and a glue storage tank corresponding to each glue injection hole. 2320.
  • the glue storage tank 2320 accepts the glue injected by the quantitative glue injection head 2410.
  • Multiple quantitative glue injection heads 2410 and multiple glue storage tanks 2320 can increase the glue application efficiency and enable the system to apply multiple traceless at one time Hook fixing piece 120.
  • the glue storage tank 2320 is provided with a sponge for storing glue.
  • the sponge storage glue is used to prevent a large amount of glue from overflowing at one time, resulting in a different amount of glue. At the same time, due to the absorbent nature of the sponge, the excess glue can be stored in the sponge. In, avoid waste.
  • the glue application head is provided with a non-woven fabric to prevent the leakage of the sponge, and the non-woven fabric is used to block the leakage of the sponge, and at the same time, the glue can be spread evenly, and its own fibers can be reduced to fall on the non-marking hook fixing sheet 120. Improve the yield of products.
  • the clamping unit includes a first finger cylinder 2510 for clamping the non-marking hook 130 at the processing station.
  • the first finger cylinder 2510 is provided with an increased clamping and non-marking
  • the friction sponge pad of the hook 130, the clamping unit can make the hook 130 and the non-marking hook fixing piece 120 not move when applying glue, ensuring the accuracy of the glue position and preventing the non-marking hook fixing piece from being applied when glue is applied 120 brought up.
  • the clamping groove 2331 and the quantitative glue injection head 2410 are tightened and clamped by bolts, and the size of the clamping groove 2331 can be adjusted according to the bolts to clamp the quantitative glue injection heads 2410 of different sizes.
  • clamping groove 2331 is fastened to the fixing plate 2330 by bolts.
  • the quantitative glue injection head 2410 passes through the glue injection hole and directly contacts the sponge in the glue storage tank 2320.
  • the viscous film feeding mechanism includes a storage tray and a loader.
  • the storage tray and the loader are both arranged on the frame, and the storage tray is arranged above the loader.
  • a storage slot 3310 for storing the film is formed in the middle, and a film outlet 3320 is provided at the bottom of the storage slot 3310.
  • the loader includes a gripping mechanism for grabbing the adhesive film 110 from the film outlet 3320 and a gripping mechanism for picking up the film from the film.
  • the outlet 3320 is transferred to the action mechanism in the tray group 1000 on the upper material level of the adhesive film 110, which is arranged below the storage tray.
  • the action mechanism includes a connecting plate 3410 connected to the grasping mechanism, a second lifting cylinder 3420 connected to the lower end of the connecting plate 3410 for driving the connecting plate 3410 to drive the grasping mechanism to lift, and for implementing the grasping mechanism And the connecting plate 3410 and the rotating rod 3430 flipped by the second lifting cylinder 3420, and the flip cylinder 3440 connected with the rotating rod 3430 to drive the rotating rod 3430 to flip.
  • the rotating rod 3430 is hinged to the frame, and the grasping mechanism is in the Driven by the two lifting cylinders 3420, the adhesive film 110 at the film outlet 3320 is grasped, and the rotating shaft driven by the overturning cylinder 3440 is turned over, and the grasping mechanism is turned over, so that the grasping mechanism places the sticky film 110 at the upper position of the adhesive film.
  • the gripping mechanism includes a suction cup 3510 for sucking the adhesive film 110.
  • each suction cup 3510 corresponds to one tray on the tray group 1000
  • the film outlet 3320 is provided in multiple
  • each film outlet 3320 corresponds to one suction cup 3510.
  • a plurality of vertical rods 3340 are provided on the storage tray, and the storage tank 3310 is a space formed between the plurality of vertical rods 3340.
  • the adhesive film outlet 3320 is provided with a baffle, and the edge of the baffle is provided with blocking teeth 3330 for realizing the effective separation of the adhesive film 110 at the film outlet 3320, and the blocking teeth 3330 are arranged opposite to the baffle.
  • the blocking teeth 3330 are in a saw-tooth shape with evenly distributed saw teeth, and are separated by the saw-tooth shaped blocking teeth 3330
  • multiple storage slots 3310 there are multiple storage slots 3310, and multiple storage slots 3310 are arranged in parallel.
  • the gripping device includes a suction cup 3510 for absorbing the adhesive film 110 at the film outlet 3320 and driving the film transfer.
  • the suction cup 3510 is connected to an external air pump through a pipeline.
  • the gripping device needs to grab the film outlet 3320
  • the air pump sucks air outward, so that the suction cup 3510 is tightly adsorbed on the viscous film 110.
  • the action mechanism drives the suction cup 3510 to transfer to the upper material position of the viscous film 110, the air pump pumps air into the suction cup 3510 to make the suction cup 3510 It is separated from the adhesive film 110 to ensure that the adhesive film 110 is accurately placed on the material position of the adhesive film.
  • this pipeline connecting the suction cup 3510 and the external air pump, and this pipeline is provided with a corresponding number of pipeline ports according to the number of the suction cup 3510.
  • the suction cup 3510 is connected to the connecting plate 3410 by bolts.
  • the grasping mechanism further includes an elastic member for buffering and resetting the suction cup 3510.
  • the resetting of the elastic member prevents the slow rebound of the suction cup 3510 and affecting the effect of grasping the viscous film 110, thereby speeding up Productivity.
  • the pressing and curing device includes a pressing unit and a curing unit.
  • the pressing unit includes a pressing plate 4310 for squeezing out the bubbles in the UV glue between the non-marking hook fixing sheet 120 on the tray and the adhesive film 110, And a third lifting cylinder 4320 that drives the pressing plate 4310 to squeeze.
  • the pressing plate 4310 is arranged above the tray and lifted and lowered by the third lifting cylinder 4320.
  • the curing unit includes a fixing piece 120 for making a non-marking hook by irradiation.
  • An ultraviolet lamp group 4410 for fast curing of the UV glue between the adhesive film 110 and the adhesive film 110, and the ultraviolet lamp group 4410 is arranged under the tray group 1000.
  • the third lifting cylinder 4320 is fixedly arranged directly above the gluing position of the curing unit, the pressing plate 4310 is arranged at the end of the piston rod, and the pressing plate 4310 is provided with an anti-sticking film 110 on one end of the pressing adhesive film 110.
  • a worn elastic gasket 4311, the size of the elastic gasket 4311 is equal to the size of the support plate 1200.
  • the third lifting cylinder 4320 is arranged corresponding to each tray of the tray group 1000 to ensure that the elastic gasket 4311 can press on the adhesive film 110 placed in the tray.
  • the ultraviolet lamp group 4410 is arranged in multiple groups, and each ultraviolet lamp group 4410 is provided with a plurality of ultraviolet irradiation lamps, and the multiple ultraviolet lamp groups 4410 are arranged under the tray and arranged along the transport direction of the tray. cloth.
  • the first ultraviolet lamp group 4410 along the conveying direction of the tray is a primary ultraviolet lamp group 4411 for UV glue curing, and the remaining ultraviolet lamp groups 4410 are secondary ultraviolet lamp groups 4412 for UV glue curing.
  • the irradiation power of the ultraviolet lamp group 4411 is twice that of the secondary ultraviolet lamp group 4412.
  • the main ultraviolet lamp group 4411 can quickly irradiate and quickly cure the UV glue, and then through the subsequent secondary ultraviolet lamp group 4412 to ensure that the UV glue is completely cured, so that there is no trace of the hook.
  • the fixing sheet 120 and the adhesive film 110 are firmly adhered together.
  • the ultraviolet lamp group 4410 is set to 5 groups.
  • the pressing unit is arranged directly above the main ultraviolet lamp group 4411 to ensure that while the main ultraviolet lamp group 4411 is irradiated, the air bubbles in the UV glue can be discharged through the extrusion of the pressing unit, so that the fixing piece can be hooked without traces. 120 adheres to the adhesive film 110 more closely.
  • the pressing unit further includes a second finger cylinder 4330 for clamping the non-marking hook fixing piece 120 and the hook 130 to prevent the pressure plate 4310 from moving the adhesive film 110.
  • the second finger cylinder 4310 is provided on the pressure plate 4310 corresponding to the pressure plate 4310.
  • a second finger cylinder 4330 is set to clamp the hanging hook 130 in the tray to ensure that the squeezed non-marking hook will not be skewed by the pressure plate 4310, thereby ensuring the accuracy of the UV irradiation position , To ensure the accuracy of processing and improve the yield rate of processing.
  • the main ultraviolet lamp group 4411 is arranged between the second finger cylinder 4330 and the material tray, and the jaws of the second finger cylinder 4330 can pass through the main ultraviolet lamp group 4411.
  • elastic members are provided at both ends of the pressure plate 4310 to prevent excessive pressure on the pressure plate 4310, crushing the non-marking hook, and reduce the loss of raw materials.
  • the pressure glue curing device further includes a shading plate for blocking ultraviolet light to prevent ultraviolet light from directly exiting the UV pressure glue curing device, the shading plate is arranged above the material tray, and the shading plate is provided with a piston rod capable of passing through The through holes and shading plate can effectively block the ultraviolet light, so that the ultraviolet light does not overflow to improve the curing efficiency, and at the same time prevent the ultraviolet light from irradiating the staff at the artificial feeding level, and avoid the damage of the ultraviolet light to the staff.
  • a shading plate for blocking ultraviolet light to prevent ultraviolet light from directly exiting the UV pressure glue curing device
  • the shading plate is arranged above the material tray, and the shading plate is provided with a piston rod capable of passing through
  • the through holes and shading plate can effectively block the ultraviolet light, so that the ultraviolet light does not overflow to improve the curing efficiency, and at the same time prevent the ultraviolet light from irradiating the staff at the artificial feeding level, and avoid the damage of the ultraviolet light to the staff.
  • the manual loading level is provided with a control switch for controlling the transmission mechanism, and the control switch controls the transmission mechanism to automatically shut down after being transmitted for a certain distance.
  • the manual loading level and the gluing system, the gluing system and the adhesive film The distance between the feeding mechanism, the adhesive film feeding mechanism and the pressure glue curing device, and the UV lamp group in the pressure glue curing device is equal to the transmission distance of the transmission mechanism each time, and the equal distance can ensure the staff to manually load the material position While loading materials, other components can perform related work together, reducing the waiting time of each process and improving work efficiency.
  • each tray group 1000 includes 4 trays.
  • the control switch is touched to move the tray group 1000 from the manual feeding position to the glue system processing worker.
  • the control switch is set as a foot switch, which is convenient for the staff to start and stop and improve efficiency;
  • the first finger cylinder 2510 arranged under the transmission assembly clamps the hook 130 hanging from the tray, and then the first lifting cylinder 2310 drives the movable plate 2340 drives the glue storage tank 2320 to move downwards.
  • the glue head touches the non-marking hook fixing piece 120. Due to the squeezing, the glue in the sponge is squeezed and applied to the non-marking hook fixing piece 120 to complete the glue application, waiting for manual feeding Start the control switch again to move the tray group 1000 containing the glued non-marking hook fixing piece 120 to the adhesive film feeding mechanism;
  • the second lifting cylinder 3420 drives the suction cup 3510 upward to contact the viscous film 110 in the film outlet 3320, and the air pump draws air outward, forming a low pressure zone between the viscous film 110 and the suction cup 3510. Then the second lifting cylinder 3420 drives the suction cup 3510 to contract, thereby pulling out a piece of viscous film 110 from the insect film outlet 3320. The remaining viscous film 110 will not be pulled out from the film outlet 3320 due to the blocking teeth 3330.
  • the turning cylinder 3440 drives the rotating rod 3430 to rotate the suction cup 3510 that sucks the viscous film 110 until the viscous film 110 faces the direction of the viscous film feeding mechanism.
  • the second lifting cylinder 3420 pushes the suction cup 3510 to the feed pan, and the air pump blows into the suction cup 3510. Squeeze the adhesive film 110 on the non-marking hook fixing piece 120 to complete the feeding of the adhesive film 110.
  • the manual feeding position is to start the control switch again, move the tray group 1000 that has completed the feeding of the adhesive film 110 to the pressure Gluing position of glue curing device;
  • the second finger cylinder 4330 clamps the hook 130 hanging down from the tray, and then the third lifting cylinder 4320 drives the pressure plate 4310 to move downwards, pressing against the adhesive film in the glue position tray. 110. Discharge the air bubbles in the glue between the non-marking hook fixing piece 120 and the adhesive film 110, and at the same time, the ultraviolet lamp group is irradiated, which is the initial curing of the UV glue. After the initial curing is completed, the control switch will be activated again after the manual loading level. Transfer the tray group 1000 with the non-marking hooks after the preliminary curing to the secondary ultraviolet lamp group 4412 for irradiation and curing.
  • the tray group 1000 undergoes 4 times of UV lamp group 4412 irradiation and curing.
  • the assembly of the non-marking hook is completed, and the assembled non-marking hook is unloaded.
  • the tray group 1000 is brought back to the manual loading position by the transmission mechanism for the next manual loading.
  • a total of 14 tray groups 1000 are provided.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Coating Apparatus (AREA)

Abstract

A semi-automatic production device for traceless hooks, comprising a rack. A conveyor assembly used for conveying materials, a tray set (1000) used for bearing traceless hook fixing pieces (120) and hooks (130), a gluing system used for smearing glue on the traceless hook fixing pieces (120), a sticky film feeding mechanism used for feeding sticky films (110) to the traceless hook fixing pieces (120) smeared with the glue, and a glue pressing and curing device used for curing and bonding the traceless hook fixing pieces (120) and the sticky films (110) with the glue are arranged on the rack. According to the device, a worker only needs to place the traceless hook fixing pieces (120) and the hooks (130) on trays, the traceless hooks can be manufactured by means of a control switch, the labor cost is reduced, and moreover, due to the fact that the traceless hooks are produced in a semi-automatic mode, the finished product yield is high, the condition is good, workers do not need to make direct contact with UV glue and ultraviolet light, the safety of the workers is guaranteed, a plurality of trays can be arranged on a tray set, and the production efficiency is greatly improved.

Description

一种无痕挂钩半自动生产设备Semi-automatic production equipment for non-marking hook 技术领域Technical field

本发明属于无痕挂钩生产领域领域,具体地说涉及一种无痕挂钩半自动生产设备。The invention belongs to the field of non-marking hook production, and specifically relates to a non-marking hook semi-automatic production equipment.

背景技术Background technique

无痕挂钩由于其方便、快捷、实用、美观等特点神兽广大消费者的喜爱,对于生产无痕挂钩的企业来说,由于生产技术日渐成熟,生产厂家逐渐增多,市场竞争变得日益激烈,提高生产效率,降低生产成本,成为企业生存发展的途径。Non-marking hooks are loved by consumers due to their convenience, speed, practicality, and beauty. For companies that produce non-marking hooks, due to the maturity of production technology, the number of manufacturers gradually increases, and the market competition becomes increasingly fierce. Production efficiency and reducing production costs have become a way for enterprises to survive and develop.

如图1所示,无痕挂钩主要包括钩子130、粘性胶110片及无痕挂钩固定片120,所述钩子穿过无痕挂钩固定片的穿钩孔121与无痕挂钩连接通过涂抹胶水将粘性胶片与无痕挂钩固定片粘连起来,并将钩子固定在两者之间,形成无痕挂钩成品,由于无痕挂钩固定片,粘性胶片及钩子形状的限制,很难实现依靠机器批量化供料,因此大部分企业使用人工制作,但人工制作耗时高,效率低,品相差别大,随着人工成本的上涨,人工制作已经无法满足企业的生产需求As shown in Figure 1, the non-marking hook mainly includes a hook 130, a sticky glue 110 piece, and a non-marking hook fixing piece 120. The hook passes through the hook hole 121 of the non-marking hook fixing piece and is connected to the non-marking hook by applying glue. The adhesive film is glued to the non-marking hook fixing piece, and the hook is fixed between the two to form a non-marking hook product. Due to the non-marking hook fixing piece, the adhesive film and the shape of the hook, it is difficult to realize batch supply by machine. Therefore, most companies use manual production, but manual production is time-consuming, low in efficiency, and has large differences in product quality. With the increase in labor costs, manual production can no longer meet the production needs of enterprises.

因此,现有技术还有待于进一步发展和改进。Therefore, the existing technology needs to be further developed and improved.

发明内容Summary of the invention

针对现有技术的种种不足,为了解决上述问题,现提出一种无痕挂钩半自动生产设备。In view of the various deficiencies of the prior art, in order to solve the above problems, a semi-automatic production equipment for non-marking hooks is now proposed.

为实现上述目的,本发明提供如下技术方案:In order to achieve the above objectives, the present invention provides the following technical solutions:

一种无痕挂钩半自动生产设备,其包括机架,所述机架上设置有用于物料传送的传输组件、用于承接无痕挂钩固定片及钩子的料盘组、用于给无痕挂钩固定片涂抹胶水的涂胶系统、用于将粘性胶片上料到涂抹胶水后无痕挂钩固定片上的粘性胶片上料机构、用于使胶水固化粘合无痕挂钩固定片与粘性胶片的压胶固化装置,所述料盘组设置于传输组件上,传输组件带动料盘组至人工上料位,通过人工上料将无痕挂钩固定片及钩子倒扣在料盘组,然后传输组件带动料盘组依次通过涂胶系统、粘性胶片上料机构、压胶固化装置,完成无痕挂钩的半自动化生产。A semi-automatic production equipment for non-marking hooks, which includes a frame on which a transmission component for material transmission, a tray group for receiving non-marking hook fixing sheets and hooks, and used for fixing the non-marking hooks Glue coating system for film application glue, adhesive film feeding mechanism used to feed the adhesive film to the non-marking hook fixing sheet after applying the glue, and used to cure the glue to bond the non-marking hook fixing sheet and the pressure glue curing of the adhesive film Device, the material tray group is arranged on the transmission component, the transmission component drives the material tray group to the manual loading position, the non-marking hook fixing piece and the hook are reversed on the material tray group by manual loading, and then the transmission component drives the material tray The group successively completes the semi-automatic production of non-marking hooks through the glue application system, the adhesive film feeding mechanism, and the pressure glue curing device.

优选的,所述料盘组设置为多组,每组料盘组上并列设置有多个料盘,每组料盘组上料盘数量相同,多个料盘排布方向垂直于传输机构输送方向。Preferably, the tray groups are arranged in multiple groups, and each group of tray groups is provided with a plurality of trays in parallel, the number of trays on each group of tray groups is the same, and the arrangement direction of the plurality of trays is perpendicular to the conveying mechanism. direction.

优选的,所述涂胶系统包括注胶单元、及胶水涂抹单元,所述注胶单元将胶水注入到胶水涂抹单元中,所述胶水涂抹单元包括第一升降气缸、储胶罐及储胶罐底部镂空形成的涂胶头,所述第一升降气缸带动储胶罐及涂胶头将胶水涂抹到位于无痕挂钩加工工位的料盘组上的无痕挂钩固定片上。Preferably, the glue application system includes a glue injection unit and a glue application unit, the glue injection unit injects glue into the glue application unit, and the glue application unit includes a first lifting cylinder, a glue storage tank, and a glue storage tank The glue application head is hollowed out at the bottom, and the first lifting cylinder drives the glue storage tank and the glue application head to apply glue to the non-marking hook fixing piece on the material tray group of the non-marking hook processing station.

优选的,所述涂胶头设置为多个,每一涂胶头对应料盘组上的一个料盘。Preferably, there are a plurality of the glue spreading heads, and each glue spreading head corresponds to one pan on the pan set.

优选的,所述粘性胶片上料机构包括储料盘和上料器,所述储料盘、上料器均设置在机架上,所述储料盘设置在上料器上方,储料盘中间形成用于存储胶片的存储槽,存储槽底部设置有胶片出口,所述上料器包括用于实现从胶片 出口抓取粘性胶片的抓取机构及实现抓取机构从胶片出口转移至粘性胶片上料位上的料盘组中的动作机构,所述粘性胶片上料位设置在储料盘下方。Preferably, the viscous film feeding mechanism includes a storage tray and a loader, the storage tray and the loader are both arranged on the frame, the storage tray is arranged above the loader, and the storage tray A storage slot for storing the film is formed in the middle, and a film outlet is provided at the bottom of the storage slot. The loader includes a grasping mechanism for grasping the adhesive film from the film outlet and the transfer of the grasping mechanism from the film outlet to the adhesive film The action mechanism in the tray group on the upper material level, and the upper material level of the viscous film is set below the storage tray.

优选的,所述动作机构包括与抓取机构连接的连接板、与连接板下端连接用于实现驱动连接板带动抓取机构进行升降的第二升降气缸、用于实现抓取机构及连接板及第二升降气缸翻转的转杆、及与转杆连接带动转杆翻转的翻转气缸,所述转杆铰接于机架上,所述抓取机构在第二升降气缸的驱动下抓取胶片出口处的粘性胶片,通过翻转气缸带动的转轴进行翻转,将抓取机构翻转,使抓取机构将粘性胶片放置在粘性胶片上料位的料盘中,所述抓取机构包括用于吸附粘性胶片的吸盘。Preferably, the action mechanism includes a connecting plate connected to the grasping mechanism, a second lifting cylinder connected to the lower end of the connecting plate for driving the connecting plate to drive the grasping mechanism to lift, for realizing the grasping mechanism and the connecting plate, and The rotating rod turned over by the second lifting cylinder, and the turning cylinder connected with the rotating rod to drive the rotating rod to turn over. The rotating rod is hinged to the frame, and the grabbing mechanism is driven by the second lifting cylinder to grab the film outlet The viscous film is turned over by the rotating shaft driven by the inverting cylinder, and the gripping mechanism is turned over so that the gripping mechanism places the viscous film in the tray of the material level on the viscous film. The gripping mechanism includes a mechanism for adsorbing the viscous film. Sucker.

优选的,所述吸盘设置为多个,每一吸盘对应料盘组上的一个料盘,所述胶片出口设置为多个,每一胶片出口对应一个吸盘。Preferably, there are multiple suction cups, each suction cup corresponds to one tray on the tray group, and multiple film outlets are provided, and each film outlet corresponds to one suction cup.

优选的,所述压胶固化装置包括压胶单元及固化单元,所述压胶单元包括用于将料盘上无痕挂钩固定片和粘性胶片间UV胶内气泡挤出的压板、及驱动压板进行挤压的第三升降气缸,所述压板设置于料盘上方并在第三升降气缸驱动下升降,所述固化单元包括用于通过照射使无痕挂钩固定片和粘性胶片间UV胶快速固化的紫外线灯组,所述紫外线灯组设置在料盘组下方。Preferably, the pressing and curing device includes a pressing unit and a curing unit, and the pressing unit includes a pressing plate for squeezing out the bubbles in the UV glue between the non-marking hook fixing piece on the tray and the adhesive film, and a driving pressing plate A third lifting cylinder for squeezing. The pressing plate is arranged above the tray and lifted and lowered by the third lifting cylinder. The curing unit includes a UV glue for quickly curing the UV glue between the non-marking hook fixing piece and the adhesive film by irradiation The ultraviolet lamp group is arranged under the tray group.

优选的,所述紫外线灯组设置为多组,每组紫外线灯组上设置有多个紫外线灯模块,每一紫外线模块对应料盘组上的一个料盘。Preferably, the ultraviolet lamp groups are arranged in multiple groups, and each group of ultraviolet lamp groups is provided with a plurality of ultraviolet lamp modules, and each ultraviolet module corresponds to one tray on the tray group.

优选的,所述人工上料位上设置有控制传输机构的控制开关,所述控制开 关控制传输机构传输一段距离后自动关闭,所述人工上料位与涂胶系统、涂胶系统与粘性胶片上料机构、粘性胶片上料机构与压胶固化装置、及压胶固化装置中每组紫外线灯组间的距离与传输机构每次传输距离相等。Preferably, the manual loading level is provided with a control switch for controlling the transmission mechanism, and the control switch controls the transmission mechanism to automatically shut down after being transmitted for a certain distance. The manual loading level and the gluing system, the gluing system and the adhesive film The distance between the feeding mechanism, the adhesive film feeding mechanism and the pressure glue curing device, and the ultraviolet lamp group in the pressure glue curing device is equal to the transmission distance of the transmission mechanism each time.

有益效果:Beneficial effects:

本发明提供一种无痕挂钩半自动生产设备,该设备只需要工作人员将无痕挂钩固定片与钩子放置在料盘上,通过控制开关就能完成无痕挂钩的制作,减少了劳动成本,同时由于无痕挂钩为半自动化生产,成品良品率高,品相好,同时工作人员无需直接接触UV胶及紫外光,保证了工作人员安全,一个料盘组上可以设置多个料盘,大大提高了生产效率。The present invention provides a non-marking hook semi-automatic production equipment. The equipment only requires the staff to place the non-marking hook fixing sheet and the hook on the material tray, and the production of the non-marking hook can be completed by controlling the switch, which reduces labor costs and at the same time Since the non-marking hook is semi-automatic production, the finished product has a high yield and good quality. At the same time, the staff does not need to directly touch the UV glue and ultraviolet light, which ensures the safety of the staff. Multiple trays can be set on a tray group, which greatly improves Productivity.

附图说明Description of the drawings

图1是本发明具体实施例中无痕挂钩的结构示意图;Figure 1 is a schematic structural diagram of a non-marking hook in a specific embodiment of the present invention;

图2是本发明具体实施例中料盘结构示意图;Figure 2 is a schematic diagram of the structure of the tray in a specific embodiment of the present invention;

图3是本发明具体实施例中一种无痕挂钩半自动生产设备的涂胶系统的结构示意图;3 is a schematic structural diagram of a glue coating system of a semi-automatic production equipment for non-marking hooks in a specific embodiment of the present invention;

图4是本发明具体实施例中一种无痕挂钩半自动生产设备的涂胶系统的主视图;4 is a front view of a glue application system of a semi-automatic production equipment for non-marking hooks in a specific embodiment of the present invention;

图5是本发明具体实施例中一种无痕挂钩半自动生产设备的粘性胶片上料机构的结构示意图;FIG. 5 is a schematic structural diagram of an adhesive film feeding mechanism of a non-marking hook semi-automatic production equipment in a specific embodiment of the present invention;

图6是本发明具体实施例中一种无痕挂钩半自动生产设备的粘性胶片上料 机构另一状态的结构示意图;6 is a schematic structural view of another state of the adhesive film feeding mechanism of a non-marking hook semi-automatic production equipment in a specific embodiment of the present invention;

图7是本发明具体实施例中一种无痕挂钩半自动生产设备的粘性胶片上料机构的结构示意图;FIG. 7 is a schematic structural diagram of an adhesive film feeding mechanism of a non-marking hook semi-automatic production equipment in a specific embodiment of the present invention;

图8是本发明具体实施例中一种无痕挂钩半自动生产设备的压胶固化装置结构示意图;FIG. 8 is a schematic structural diagram of a pressure glue curing device of a non-marking hook semi-automatic production equipment in a specific embodiment of the present invention;

图9是本发明具体实施例中一种无痕挂钩半自动生产设备的压胶固化装置固化单元俯视图。Fig. 9 is a top view of a curing unit of a pressure glue curing device of a non-marking hook semi-automatic production equipment in a specific embodiment of the present invention.

附图中:110粘性胶片,120无痕挂钩固定片,121穿钩孔,130钩子,1000料盘组,1100支撑框体,1110固定孔,1200支撑板,1210让位孔,1220定位孔,2310第一升降气缸,2320储胶罐,2330固定板,2331夹持槽,2340活动板,2410定量注胶头,2510第一手指气缸,3310存储槽,3320胶片出口,3330挡齿,3340立杆,3410连接板,3420第二升降气缸,3430转杆,3440翻转气缸,3510吸盘,4310压板,4311弹性垫片,4320第三升降气缸,4330第二手指气缸,4410紫外线灯组,4411主紫外线灯组,4412次紫外线灯组。In the picture: 110 adhesive film, 120 non-marking hook fixing piece, 121 hook hole, 130 hook, 1000 tray group, 1100 support frame, 1110 fixing hole, 1200 support plate, 1210 clearance hole, 1220 positioning hole, 2310 first lifting cylinder, 2320 glue storage tank, 2330 fixed plate, 2331 clamping slot, 2340 movable plate, 2410 quantitative injection head, 2510 first finger cylinder, 3310 storage slot, 3320 film outlet, 3330 gear, 3340 vertical Rod, 3410 connecting plate, 3420 second lifting cylinder, 3430 rotating rod, 3440 flipping cylinder, 3510 suction cup, 4310 pressure plate, 4311 elastic gasket, 4320 third lifting cylinder, 4330 second finger cylinder, 4410 UV lamp set, 4411 main Ultraviolet lamp group, 4412 times ultraviolet lamp group.

具体实施方式detailed description

为了使本领域的人员更好地理解本发明的技术方案,下面结合本发明的附图,对本发明的技术方案进行清楚、完整的描述,基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的其它类同实施例,都应当属于本申请保护的范围。此外,以下实施例中提到的方向用词,例如“上” “下”“左”“右”等仅是参考附图的方向,因此,使用的方向用词是用来说明而非限制本发明创造。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the present invention. Based on the embodiments of the present application, those of ordinary skill in the art will Other similar embodiments obtained without creative work shall fall within the scope of protection of this application. In addition, the directional terms mentioned in the following embodiments, such as "up", "down", "left", "right", etc. are only the directions with reference to the drawings. Therefore, the directional terms used are used to illustrate rather than limit the text. invent.

如图2-图9所示为本发明提供一种无痕挂钩半自动生产设备,其包括机架,所述机架上设置有用于物料传送的传输组件、用于承接无痕挂钩固定片120及钩子130的料盘组1000、用于给无痕挂钩固定片120涂抹胶水的涂胶系统、用于将粘性胶片110上料到涂抹胶水后无痕挂钩固定片120上的粘性胶片上料机构、用于使胶水固化粘合无痕挂钩固定片120与粘性胶片110的压胶固化装置,所述料盘组1000设置于传输组件上,传输组件带动料盘组1000至人工上料位,通过人工上料将无痕挂钩固定片120及钩子130倒扣在料盘组1000,然后传输组件带动料盘组1000依次通过涂胶系统、粘性胶片上料机构、压胶固化装置,完成无痕挂钩的半自动化生产。As shown in Figures 2-9, the present invention provides a non-marking hook semi-automatic production equipment, which includes a frame, the frame is provided with a transmission component for material conveying, used to receive the non-marking hook fixing piece 120 and The tray group 1000 of the hook 130, the gluing system for applying glue to the non-marking hook fixing piece 120, the adhesive film feeding mechanism for feeding the adhesive film 110 to the non-marking hook fixing piece 120 after applying glue, A pressure glue curing device for curing glue to bond the non-marking hook fixing sheet 120 and the adhesive film 110. The tray group 1000 is arranged on the transmission assembly, and the transmission assembly drives the tray group 1000 to the manual loading position. When loading, the non-marking hook fixing piece 120 and the hook 130 are inverted on the tray group 1000, and then the transmission component drives the tray group 1000 through the gluing system, the adhesive film feeding mechanism, and the pressure glue curing device to complete the non-marking hook. Semi-automated production.

具体的,所述料盘组1000设置为多组,每组料盘组1000上并列设置有多个料盘,每组料盘组1000上料盘数量相同,多个料盘排布方向垂直于传输机构输送方向。Specifically, the tray group 1000 is arranged in multiple groups, and each group of tray group 1000 is provided with a plurality of trays in parallel, and the number of trays on each group of tray group 1000 is the same, and the arrangement direction of the plurality of trays is perpendicular to The conveying direction of the transmission mechanism.

具体的,所述料盘包括支撑框体1100、支撑板1200,所述支撑框体1100的中心设置第一安装孔,所述支撑框体1100的内侧设置卡接调节,所述支撑板1200通过支撑框体1100的卡接台阶卡接于第一安装孔内,所述第一安装孔的形状与粘性胶片110形状吻合,所述支撑板1200上设置有用于定位无痕挂钩固定片120的定位孔1220,对应定位孔1220设置有用于提供无痕挂钩自动生产设备穿钩操 作空间的让位孔1210,所述让位孔1210设置于支撑板1200上且与定位孔1220相互连通。Specifically, the material tray includes a support frame 1100 and a support plate 1200. A first mounting hole is provided in the center of the support frame 1100, a clamping adjustment is provided on the inner side of the support frame 1100, and the support plate 1200 passes The clamping step of the support frame 1100 is clamped in the first mounting hole, the shape of the first mounting hole matches the shape of the adhesive film 110, and the support plate 1200 is provided with a positioning for positioning the non-marking hook fixing sheet 120 The hole 1220 is corresponding to the positioning hole 1220 provided with a relief hole 1210 for providing a hooking operation space for a non-marking hook automatic production equipment. The relief hole 1210 is provided on the support plate 1200 and communicates with the positioning hole 1220.

具体的,所述定位块的形状与无痕挂钩固定片120凸起形状吻合。Specifically, the shape of the positioning block is consistent with the convex shape of the non-marking hook fixing piece 120.

具体的,所述料盘还包括用于加工不同尺寸挂钩的调整框,所述调整框的重心设置第二安装孔,所述调整框的整体形状与第一安装孔的形状吻合,所述第二安装孔的形状与相应尺寸的无痕挂钩固定片120形状吻合。Specifically, the tray further includes an adjustment frame for processing hooks of different sizes, the center of gravity of the adjustment frame is provided with a second mounting hole, the overall shape of the adjustment frame matches the shape of the first mounting hole, and the second The shape of the two mounting holes matches the shape of the non-marking hook fixing piece 120 of the corresponding size.

在一些实施例中,所述固定孔1110的加工精度控制在±2丝。In some embodiments, the machining accuracy of the fixing hole 1110 is controlled to be ±2 wires.

在一些实施例中,所述支撑框体1100为金属框,通过设置为金属矿提高支撑框体1100的使用寿命。In some embodiments, the support frame 1100 is a metal frame, and the service life of the support frame 1100 can be improved by setting it as a metal mine.

在一些实施例中,所述支撑板1200为透明塑料板,透明塑料板的边缘粘贴于支撑框体1100的卡接台阶上,使用透明塑料板的作用是在固化时确保紫外线透过透明塑料板,使粘性胶片110与无痕挂钩固定片120之间的UV胶固化,从而实现粘性胶片110与无痕挂钩固定片120粘结固定。In some embodiments, the support plate 1200 is a transparent plastic plate, and the edge of the transparent plastic plate is pasted on the clamping step of the support frame 1100. The function of using the transparent plastic plate is to ensure that ultraviolet rays pass through the transparent plastic plate during curing. , The UV glue between the adhesive film 110 and the non-marking hook fixing sheet 120 is cured, so that the adhesive film 110 and the non-marking hook fixing sheet 120 are bonded and fixed.

具体的,所述涂胶系统包括注胶单元、及胶水涂抹单元,所述注胶单元将胶水注入到胶水涂抹单元中,所述胶水涂抹单元包括第一升降气缸2310、储胶罐2320及储胶罐2320底部镂空形成的涂胶头,所述第一升降气缸2310带动储胶罐2320及涂胶头将胶水涂抹到位于无痕挂钩加工工位的料盘组1000上的无痕挂钩固定片120上,所述涂胶头设置为多个,每一涂胶头对应料盘组1000上的一个料盘。Specifically, the glue application system includes a glue injection unit and a glue application unit. The glue injection unit injects glue into the glue application unit. The glue application unit includes a first lifting cylinder 2310, a glue storage tank 2320, and a storage tank. The glue application head hollowed out at the bottom of the glue tank 2320, the first lifting cylinder 2310 drives the glue storage tank 2320 and the glue application head to apply glue to the non-marking hook fixing piece on the material tray group 1000 at the non-marking hook processing station At 120, there are multiple glue spreading heads, and each glue spreading head corresponds to one pan on the pan group 1000.

具体的,所述注胶单元包括用于定量注胶的定量注胶头2410、与定量注胶头2410通过管路连接的储胶桶、及用于驱动储胶桶中胶水进入定量注胶头2410的驱动泵,所述定量注胶头2410通过设置在定量注胶头2410上的注胶阀向胶水涂抹单元定量注胶。Specifically, the glue injection unit includes a quantitative glue injection head 2410 for quantitative glue injection, a glue storage bucket connected with the quantitative glue head 2410 through a pipeline, and a glue storage tank for driving the glue in the glue storage bucket to enter the quantitative glue injection head 2410 is a driving pump, and the quantitative glue injection head 2410 quantitatively injects glue into the glue application unit through a glue injection valve provided on the quantitative glue injection head 2410.

具体的,所述定量注胶头2410设置为多个,多个定量注胶头2410并列排布。Specifically, there are multiple quantitative glue injection heads 2410, and the multiple quantitative glue injection heads 2410 are arranged side by side.

具体的,所述胶水涂抹单元还包括固定板2330及活动板2340,所述固定板2330对应每一定量注胶头2410设置有夹持槽2331,所述夹持槽2331用于夹持定量注胶头2410,所述活动板2340设置在第一升降气缸2310上,所述活动板2340上对应每一定量注胶头2410设置有注胶孔、及对应每一注胶孔设置的储胶罐2320,所述储胶罐2320承接由定量注胶头2410注入的胶水,多个定量注胶头2410及多个储胶罐2320,能增加涂胶效率,使该系统一次性涂抹多个无痕挂钩固定片120。Specifically, the glue application unit further includes a fixed plate 2330 and a movable plate 2340. The fixed plate 2330 is provided with a clamping groove 2331 corresponding to each quantitative glue injection head 2410, and the clamping groove 2331 is used for clamping the quantitative glue injection. The glue head 2410, the movable plate 2340 is arranged on the first lifting cylinder 2310, and the movable plate 2340 is provided with glue injection holes corresponding to each quantitative glue injection head 2410 and a glue storage tank corresponding to each glue injection hole. 2320. The glue storage tank 2320 accepts the glue injected by the quantitative glue injection head 2410. Multiple quantitative glue injection heads 2410 and multiple glue storage tanks 2320 can increase the glue application efficiency and enable the system to apply multiple traceless at one time Hook fixing piece 120.

具体的,所述储胶罐2320中设置有用于储存胶水的海绵,使用海绵存储胶水防止胶水一次性大量溢出,造成胶水出胶量不同,同时由于海绵的吸附性,能使多余胶水储存在海绵中,避免浪费。Specifically, the glue storage tank 2320 is provided with a sponge for storing glue. The sponge storage glue is used to prevent a large amount of glue from overflowing at one time, resulting in a different amount of glue. At the same time, due to the absorbent nature of the sponge, the excess glue can be stored in the sponge. In, avoid waste.

具体的,所述涂胶头上设置有防止海绵漏出的无纺布,使用无纺布挡住海绵漏出,同时能够使胶水涂抹均匀,而且减少自身的纤维落入到无痕挂钩固定片120上,提高产品的良品率。Specifically, the glue application head is provided with a non-woven fabric to prevent the leakage of the sponge, and the non-woven fabric is used to block the leakage of the sponge, and at the same time, the glue can be spread evenly, and its own fibers can be reduced to fall on the non-marking hook fixing sheet 120. Improve the yield of products.

具体的,还包括夹紧单元,所述夹紧单元包括用于夹紧加工工位上无痕挂 钩钩子130的第一手指气缸2510,所述第一手指气缸2510上设置有增加夹持无痕挂钩钩子130摩擦力的海绵垫,所述夹紧单元能使钩子130及无痕挂钩固定片120涂胶时不会移动,确保涂胶位置的准确性及防止涂抹胶水时将无痕挂钩固定片120带起。Specifically, it also includes a clamping unit. The clamping unit includes a first finger cylinder 2510 for clamping the non-marking hook 130 at the processing station. The first finger cylinder 2510 is provided with an increased clamping and non-marking The friction sponge pad of the hook 130, the clamping unit can make the hook 130 and the non-marking hook fixing piece 120 not move when applying glue, ensuring the accuracy of the glue position and preventing the non-marking hook fixing piece from being applied when glue is applied 120 brought up.

具体的,夹持槽2331与定量注胶头2410通过螺栓紧固夹紧,所述夹持槽2331大小可根据螺栓调整,夹持不同大小的定量注胶头2410。Specifically, the clamping groove 2331 and the quantitative glue injection head 2410 are tightened and clamped by bolts, and the size of the clamping groove 2331 can be adjusted according to the bolts to clamp the quantitative glue injection heads 2410 of different sizes.

具体的,夹持槽2331通过螺栓紧固在固定板2330上。Specifically, the clamping groove 2331 is fastened to the fixing plate 2330 by bolts.

具体的,所述定量注胶头2410穿过注胶孔直接与储胶罐2320中的海绵接触。Specifically, the quantitative glue injection head 2410 passes through the glue injection hole and directly contacts the sponge in the glue storage tank 2320.

具体的,所述粘性胶片上料机构包括储料盘和上料器,所述储料盘、上料器均设置在机架上,所述储料盘设置在上料器上方,储料盘中间形成用于存储胶片的存储槽3310,存储槽3310底部设置有胶片出口3320,所述上料器包括用于实现从胶片出口3320抓取粘性胶片110的抓取机构及实现抓取机构从胶片出口3320转移至粘性胶片110上料位上的料盘组1000中的动作机构,所述粘性胶片上料位设置在储料盘下方。Specifically, the viscous film feeding mechanism includes a storage tray and a loader. The storage tray and the loader are both arranged on the frame, and the storage tray is arranged above the loader. A storage slot 3310 for storing the film is formed in the middle, and a film outlet 3320 is provided at the bottom of the storage slot 3310. The loader includes a gripping mechanism for grabbing the adhesive film 110 from the film outlet 3320 and a gripping mechanism for picking up the film from the film. The outlet 3320 is transferred to the action mechanism in the tray group 1000 on the upper material level of the adhesive film 110, which is arranged below the storage tray.

具体的,所述动作机构包括与抓取机构连接的连接板3410、与连接板3410下端连接用于实现驱动连接板3410带动抓取机构进行升降的第二升降气缸3420、用于实现抓取机构及连接板3410及第二升降气缸3420翻转的转杆3430、及与转杆3430连接带动转杆3430翻转的翻转气缸3440,所述转杆3430铰接于机架上,所述抓取机构在第二升降气缸3420的驱动下抓取胶片出口3320处的粘性 胶片110,通过翻转气缸3440带动的转轴进行翻转,将抓取机构翻转,使抓取机构将粘性胶片110放置在粘性胶片上料位的料盘中,所述抓取机构包括用于吸附粘性胶片110的吸盘3510。Specifically, the action mechanism includes a connecting plate 3410 connected to the grasping mechanism, a second lifting cylinder 3420 connected to the lower end of the connecting plate 3410 for driving the connecting plate 3410 to drive the grasping mechanism to lift, and for implementing the grasping mechanism And the connecting plate 3410 and the rotating rod 3430 flipped by the second lifting cylinder 3420, and the flip cylinder 3440 connected with the rotating rod 3430 to drive the rotating rod 3430 to flip. The rotating rod 3430 is hinged to the frame, and the grasping mechanism is in the Driven by the two lifting cylinders 3420, the adhesive film 110 at the film outlet 3320 is grasped, and the rotating shaft driven by the overturning cylinder 3440 is turned over, and the grasping mechanism is turned over, so that the grasping mechanism places the sticky film 110 at the upper position of the adhesive film. In the tray, the gripping mechanism includes a suction cup 3510 for sucking the adhesive film 110.

具体的,所述吸盘3510设置为多个,每一吸盘3510对应料盘组1000上的一个料盘,所述胶片出口3320设置为多个,每一胶片出口3320对应一个吸盘3510。Specifically, there are multiple suction cups 3510, each suction cup 3510 corresponds to one tray on the tray group 1000, the film outlet 3320 is provided in multiple, and each film outlet 3320 corresponds to one suction cup 3510.

具体的,所述储料盘上设置有多根竖直向上的立杆3340,所述存储槽3310为多根立杆3340间形成的空间。Specifically, a plurality of vertical rods 3340 are provided on the storage tray, and the storage tank 3310 is a space formed between the plurality of vertical rods 3340.

具体的,所述粘性胶片出口3320上设置有挡板,所述挡板边缘设置有用于实现胶片出口3320处粘性胶片110有效分离的挡齿3330,所述挡齿3330对应挡板对向设置,所述挡齿3330为锯齿分布均匀的锯齿形,通过锯齿形挡齿3330的分离Specifically, the adhesive film outlet 3320 is provided with a baffle, and the edge of the baffle is provided with blocking teeth 3330 for realizing the effective separation of the adhesive film 110 at the film outlet 3320, and the blocking teeth 3330 are arranged opposite to the baffle. The blocking teeth 3330 are in a saw-tooth shape with evenly distributed saw teeth, and are separated by the saw-tooth shaped blocking teeth 3330

具体的,所述存储槽3310设置为多个,多个存储槽3310并列设置。Specifically, there are multiple storage slots 3310, and multiple storage slots 3310 are arranged in parallel.

具体的,所述抓取装置包括用于吸附胶片出口3320处粘性胶片110并带动胶片转移的吸盘3510,所述吸盘3510通过管路与外部气泵连接,当抓取装置需要抓取胶片出口3320处的粘性胶片110时,气泵向外抽气,使吸盘3510紧紧吸附在粘性胶片110上,当动作机构带动吸盘3510转移至粘性胶片110上料位时,气泵向吸盘3510中打气,使吸盘3510与粘性胶片110分离,确保粘性胶片110准确放在粘性胶片上料位上。Specifically, the gripping device includes a suction cup 3510 for absorbing the adhesive film 110 at the film outlet 3320 and driving the film transfer. The suction cup 3510 is connected to an external air pump through a pipeline. When the gripping device needs to grab the film outlet 3320 When the viscous film 110, the air pump sucks air outward, so that the suction cup 3510 is tightly adsorbed on the viscous film 110. When the action mechanism drives the suction cup 3510 to transfer to the upper material position of the viscous film 110, the air pump pumps air into the suction cup 3510 to make the suction cup 3510 It is separated from the adhesive film 110 to ensure that the adhesive film 110 is accurately placed on the material position of the adhesive film.

具体的,所述吸盘3510与外部气泵连接管路为一条,该条管路根据吸盘3510 数量设置相应数量的管路口。Specifically, there is one pipeline connecting the suction cup 3510 and the external air pump, and this pipeline is provided with a corresponding number of pipeline ports according to the number of the suction cup 3510.

具体的,所述吸盘3510通过螺栓与连接板3410相连接。Specifically, the suction cup 3510 is connected to the connecting plate 3410 by bolts.

具体的,所述抓取机构还包括用于实现吸盘3510缓冲及复位的弹性件,通过弹性件的复位避免了由于吸盘3510自身回弹慢,而影响抓取粘性胶片110的效果,从而加快了生产效率。Specifically, the grasping mechanism further includes an elastic member for buffering and resetting the suction cup 3510. The resetting of the elastic member prevents the slow rebound of the suction cup 3510 and affecting the effect of grasping the viscous film 110, thereby speeding up Productivity.

具体的,所述压胶固化装置包括压胶单元及固化单元,所述压胶单元包括用于将料盘上无痕挂钩固定片120和粘性胶片110间UV胶内气泡挤出的压板4310、及驱动压板4310进行挤压的第三升降气缸4320,所述压板4310设置于料盘上方并在第三升降气缸4320驱动下升降,所述固化单元包括用于通过照射使无痕挂钩固定片120和粘性胶片110间UV胶快速固化的紫外线灯组4410,所述紫外线灯组4410设置在料盘组1000下方。Specifically, the pressing and curing device includes a pressing unit and a curing unit. The pressing unit includes a pressing plate 4310 for squeezing out the bubbles in the UV glue between the non-marking hook fixing sheet 120 on the tray and the adhesive film 110, And a third lifting cylinder 4320 that drives the pressing plate 4310 to squeeze. The pressing plate 4310 is arranged above the tray and lifted and lowered by the third lifting cylinder 4320. The curing unit includes a fixing piece 120 for making a non-marking hook by irradiation. An ultraviolet lamp group 4410 for fast curing of the UV glue between the adhesive film 110 and the adhesive film 110, and the ultraviolet lamp group 4410 is arranged under the tray group 1000.

具体的,所述第三升降气缸4320固定设置于固化单元压胶位的正上方,所述压板4310设置在活塞杆端部,所述压板4310挤压粘性胶片110一端上设置有防止粘性胶片110磨损的弹性垫片4311,所述弹性垫片4311大小与支撑板1200大小相等。Specifically, the third lifting cylinder 4320 is fixedly arranged directly above the gluing position of the curing unit, the pressing plate 4310 is arranged at the end of the piston rod, and the pressing plate 4310 is provided with an anti-sticking film 110 on one end of the pressing adhesive film 110. A worn elastic gasket 4311, the size of the elastic gasket 4311 is equal to the size of the support plate 1200.

具体的,所述第三升降气缸4320对应料盘组1000每一料盘设置,确保弹性垫片4311能压在放置于料盘内的粘性胶片110上。Specifically, the third lifting cylinder 4320 is arranged corresponding to each tray of the tray group 1000 to ensure that the elastic gasket 4311 can press on the adhesive film 110 placed in the tray.

具体的,所述紫外线灯组4410设置为多组,每组紫外线灯组4410上设置有多个紫外线照射灯,所述多组紫外线灯组4410中设置于料盘下方并沿料盘传输 方向排布。Specifically, the ultraviolet lamp group 4410 is arranged in multiple groups, and each ultraviolet lamp group 4410 is provided with a plurality of ultraviolet irradiation lamps, and the multiple ultraviolet lamp groups 4410 are arranged under the tray and arranged along the transport direction of the tray. cloth.

具体的,所述沿料盘传输方向的第一组紫外线灯组4410为用于UV胶固化的主紫外线灯组4411,其余紫外线灯组4410为用于UV胶固化的次紫外线灯组4412,主紫外线灯组4411照射功率为次紫外线灯组4412的两倍,主紫外线灯组4411能够快速照射,快速固化UV胶,再通过后续次紫外线灯组4412的照射确保UV胶完全固化,使无痕挂钩固定片120与粘性胶片110牢牢地粘固在一起。Specifically, the first ultraviolet lamp group 4410 along the conveying direction of the tray is a primary ultraviolet lamp group 4411 for UV glue curing, and the remaining ultraviolet lamp groups 4410 are secondary ultraviolet lamp groups 4412 for UV glue curing. The irradiation power of the ultraviolet lamp group 4411 is twice that of the secondary ultraviolet lamp group 4412. The main ultraviolet lamp group 4411 can quickly irradiate and quickly cure the UV glue, and then through the subsequent secondary ultraviolet lamp group 4412 to ensure that the UV glue is completely cured, so that there is no trace of the hook. The fixing sheet 120 and the adhesive film 110 are firmly adhered together.

在一些实施例中,所述紫外线灯组4410设置为5组。In some embodiments, the ultraviolet lamp group 4410 is set to 5 groups.

具体的,所述压胶单元设置在主紫外线灯组4411的正上方,确保在主紫外线灯组4411照射的同时能够通过压胶单元的挤压排出UV胶中的气泡,使无痕挂钩固定片120与粘性胶片110粘连更加紧密。Specifically, the pressing unit is arranged directly above the main ultraviolet lamp group 4411 to ensure that while the main ultraviolet lamp group 4411 is irradiated, the air bubbles in the UV glue can be discharged through the extrusion of the pressing unit, so that the fixing piece can be hooked without traces. 120 adheres to the adhesive film 110 more closely.

具体的,所述压胶单元还包括用于夹紧无痕挂钩固定片120钩子130避免压板4310带起粘性胶片110移动的第二手指气缸4330,所述第二手指气缸4330对应压板4310设置在料盘下方,通过设置第二手指气缸4330夹持料盘中垂下的钩子130,确保了挤压后的无痕挂钩不会出现被压板4310带歪的情况,从而确保紫外光照射位置的准确性,保证了加工的精度,提高了加工的良品率。Specifically, the pressing unit further includes a second finger cylinder 4330 for clamping the non-marking hook fixing piece 120 and the hook 130 to prevent the pressure plate 4310 from moving the adhesive film 110. The second finger cylinder 4310 is provided on the pressure plate 4310 corresponding to the pressure plate 4310. Below the tray, a second finger cylinder 4330 is set to clamp the hanging hook 130 in the tray to ensure that the squeezed non-marking hook will not be skewed by the pressure plate 4310, thereby ensuring the accuracy of the UV irradiation position , To ensure the accuracy of processing and improve the yield rate of processing.

在一些实施例中,所述主紫外线灯组4411设置在第二手指气缸4330与料盘之间,并能使第二手指气缸4330的夹爪穿过主紫外线灯组4411。In some embodiments, the main ultraviolet lamp group 4411 is arranged between the second finger cylinder 4330 and the material tray, and the jaws of the second finger cylinder 4330 can pass through the main ultraviolet lamp group 4411.

在一些实施例中,所述压板4310两端设置有弹性件,防止压板4310压力过大,压坏无痕挂钩,减少原材料损耗。In some embodiments, elastic members are provided at both ends of the pressure plate 4310 to prevent excessive pressure on the pressure plate 4310, crushing the non-marking hook, and reduce the loss of raw materials.

具体的,所述压胶固化装置还包括用于遮挡紫外光防止紫外光直射出UV压胶固化装置的遮光板,所述遮光板设置在料盘上方,遮光板上设置有能够使活塞杆通过的通孔,遮光板能有效阻挡紫外光,使紫外光不外溢提高固化效率,同时防止紫外光照射到处于人工上料位的工作人员,避免紫外线对工作人员的伤害。Specifically, the pressure glue curing device further includes a shading plate for blocking ultraviolet light to prevent ultraviolet light from directly exiting the UV pressure glue curing device, the shading plate is arranged above the material tray, and the shading plate is provided with a piston rod capable of passing through The through holes and shading plate can effectively block the ultraviolet light, so that the ultraviolet light does not overflow to improve the curing efficiency, and at the same time prevent the ultraviolet light from irradiating the staff at the artificial feeding level, and avoid the damage of the ultraviolet light to the staff.

具体的,所述人工上料位上设置有控制传输机构的控制开关,所述控制开关控制传输机构传输一段距离后自动关闭,所述人工上料位与涂胶系统、涂胶系统与粘性胶片上料机构、粘性胶片上料机构与压胶固化装置、及压胶固化装置中每组紫外线灯组间的距离与传输机构每次传输距离相等,设置距离相等可以保证工作人员在人工上料位进行上料的同时,其他各组件能一起进行相关工作,减少每一工序的等待时间,提高工作效率。Specifically, the manual loading level is provided with a control switch for controlling the transmission mechanism, and the control switch controls the transmission mechanism to automatically shut down after being transmitted for a certain distance. The manual loading level and the gluing system, the gluing system and the adhesive film The distance between the feeding mechanism, the adhesive film feeding mechanism and the pressure glue curing device, and the UV lamp group in the pressure glue curing device is equal to the transmission distance of the transmission mechanism each time, and the equal distance can ensure the staff to manually load the material position While loading materials, other components can perform related work together, reducing the waiting time of each process and improving work efficiency.

下面结合实施例一对本发明进行具体阐述,工作人员在人工上料位将钩子130的头部穿过无痕挂钩固定片120上设置的穿钩孔121,钩子130尾端卡接在穿钩孔121内,然后将钩子130及无痕挂钩固定片120倒扣在料盘内,确保钩子130不会从穿钩孔121内脱出,同时钩子130由于重力冲料盘上设置的空中垂下,本实施例中,每一料盘组1000包括4个料盘,当一个料盘组1000所有料盘均上料后通过触动控制开关,将料盘组1000从人工上料位移动至涂胶系统加工工位,本实施例中控制开关设置为脚踩式开关,方便工作人员进行启停,提高效率;In the following, the present invention will be described in detail with reference to the embodiments. The worker inserts the head of the hook 130 through the hook hole 121 provided on the non-marking hook fixing piece 120 at the manual loading position, and the tail end of the hook 130 is clamped in the hook hole. 121, and then buckle the hook 130 and the non-marking hook fixing piece 120 upside down in the material tray to ensure that the hook 130 will not fall out of the hook hole 121, and the hook 130 hangs down due to the gravity set on the material tray. In the example, each tray group 1000 includes 4 trays. When all the trays of a tray group 1000 are loaded, the control switch is touched to move the tray group 1000 from the manual feeding position to the glue system processing worker. In this embodiment, the control switch is set as a foot switch, which is convenient for the staff to start and stop and improve efficiency;

当料盘组1000移动到涂胶系统涂胶系统加工工位后,,设置在传输组件下 的第一手指气缸2510夹紧从料盘中垂下的钩子130,而后第一升降气缸2310驱动活动板2340带动储胶罐2320向下运动,涂胶头接触到无痕挂钩固定片120,由于挤压,将海绵中的胶水挤压涂抹到无痕挂钩固定片120上完成涂胶,待人工上料位再次启动控制开关,将盛有涂胶后的无痕挂钩固定片120的料盘组1000移动至粘性胶片上料机构;When the tray group 1000 moves to the processing station of the gluing system, the first finger cylinder 2510 arranged under the transmission assembly clamps the hook 130 hanging from the tray, and then the first lifting cylinder 2310 drives the movable plate 2340 drives the glue storage tank 2320 to move downwards. The glue head touches the non-marking hook fixing piece 120. Due to the squeezing, the glue in the sponge is squeezed and applied to the non-marking hook fixing piece 120 to complete the glue application, waiting for manual feeding Start the control switch again to move the tray group 1000 containing the glued non-marking hook fixing piece 120 to the adhesive film feeding mechanism;

到达粘性胶片上料机构工位后,第二升降气缸3420带动吸盘3510向上与胶片出口3320中的粘性胶片110相接触,气泵向外抽气,是粘性胶片110与吸盘3510之间形成低压区,然后第二升降气缸3420带动吸盘3510收缩,从而将一片粘性胶片110虫胶片出口3320拉出,其余粘性胶片110由于挡齿3330的阻挡不会被从胶片出口3320拉出,拉出粘性胶片110后,翻转气缸3440带动转杆3430连动吸有粘性胶片110的吸盘3510转动至粘性胶片110朝向粘性胶片上料机构方向,第二升降气缸3420推动吸盘3510至料盘上,气泵向吸盘3510内吹气,将粘性胶片110挤压在无痕挂钩固定片120上,完成粘性胶片110的上料,待人工上料位再次启动控制开关,将完成粘性胶片110上料的料盘组1000移动至压胶固化装置压胶位;After reaching the viscous film feeding mechanism station, the second lifting cylinder 3420 drives the suction cup 3510 upward to contact the viscous film 110 in the film outlet 3320, and the air pump draws air outward, forming a low pressure zone between the viscous film 110 and the suction cup 3510. Then the second lifting cylinder 3420 drives the suction cup 3510 to contract, thereby pulling out a piece of viscous film 110 from the insect film outlet 3320. The remaining viscous film 110 will not be pulled out from the film outlet 3320 due to the blocking teeth 3330. After pulling out the viscous film 110 , The turning cylinder 3440 drives the rotating rod 3430 to rotate the suction cup 3510 that sucks the viscous film 110 until the viscous film 110 faces the direction of the viscous film feeding mechanism. The second lifting cylinder 3420 pushes the suction cup 3510 to the feed pan, and the air pump blows into the suction cup 3510. Squeeze the adhesive film 110 on the non-marking hook fixing piece 120 to complete the feeding of the adhesive film 110. After the manual feeding position is to start the control switch again, move the tray group 1000 that has completed the feeding of the adhesive film 110 to the pressure Gluing position of glue curing device;

到达压胶固化装置压胶位后,第二手指气缸4330夹紧从料盘中垂下的钩子130,而后第三升降气缸4320带动压板4310向下动作,压向压胶位料盘内的粘性胶片110,将无痕挂钩固定片120与粘性胶片110之间胶水中的气泡排出,同时祝紫外线灯组进行照射,是UV胶初步固化,完成初步固化后,待人工上料位再次 启动控制开关,将盛有初步固化后的无痕挂钩的料盘组1000传送至次紫外线灯组4412进行照射固化,重复启动控制开关4次后,料盘组1000进行了4次次紫外线灯组4412照射固化,从而完成无痕挂钩的装配,将装配好的无痕挂钩进行卸料,卸料后,料盘组1000重新被传输机构带回到人工上料位,进行下一次人工上料。After reaching the glue position of the glue curing device, the second finger cylinder 4330 clamps the hook 130 hanging down from the tray, and then the third lifting cylinder 4320 drives the pressure plate 4310 to move downwards, pressing against the adhesive film in the glue position tray. 110. Discharge the air bubbles in the glue between the non-marking hook fixing piece 120 and the adhesive film 110, and at the same time, the ultraviolet lamp group is irradiated, which is the initial curing of the UV glue. After the initial curing is completed, the control switch will be activated again after the manual loading level. Transfer the tray group 1000 with the non-marking hooks after the preliminary curing to the secondary ultraviolet lamp group 4412 for irradiation and curing. After the control switch is repeatedly activated 4 times, the tray group 1000 undergoes 4 times of UV lamp group 4412 irradiation and curing. Thus, the assembly of the non-marking hook is completed, and the assembled non-marking hook is unloaded. After unloading, the tray group 1000 is brought back to the manual loading position by the transmission mechanism for the next manual loading.

优选实施例中,共设置有14个料盘组1000。In a preferred embodiment, a total of 14 tray groups 1000 are provided.

以上已将本发明做一详细说明,以上所述,仅为本发明之较佳实施例而已,当不能限定本发明实施范围,即凡依本申请范围所作均等变化与修饰,皆应仍属本发明涵盖范围内。The present invention has been described in detail above. The above descriptions are only preferred embodiments of the present invention, and should not limit the scope of implementation of the present invention, that is, all changes and modifications made in accordance with the scope of the present application shall still belong to the present invention. Invention coverage.

Claims (10)

一种无痕挂钩半自动生产设备,用于生产由钩子、粘性胶片及无痕挂钩固定片组成的无痕挂钩,其特征在于,包括机架,所述机架上设置有用于物料传送的传输组件、用于承接无痕挂钩固定片及钩子的料盘组、用于给无痕挂钩固定片涂抹胶水的涂胶系统、用于将粘性胶片上料到涂抹胶水后无痕挂钩固定片上的粘性胶片上料机构、用于使胶水固化粘合无痕挂钩固定片与粘性胶片的压胶固化装置,所述料盘组设置于传输组件上,传输组件带动料盘组传送至人工上料位,通过人工上料将无痕挂钩固定片及钩子倒扣在料盘组中,然后传输组件带动料盘组依次通过涂胶系统、粘性胶片上料机构、压胶固化装置,完成无痕挂钩的半自动化生产。A semi-automatic production equipment for non-marking hooks, which is used to produce non-marking hooks composed of hooks, adhesive films and non-marking hook fixing sheets. The non-marking hooks are characterized in that they include a frame on which a transmission component for material transmission is arranged. , Used to accept the non-marking hook fixing piece and the material tray group of the hook, the glue system used to apply glue to the non-marking hook fixing piece, and the adhesive film used to feed the adhesive film to the adhesive film on the non-marking hook fixing piece after applying glue Feeding mechanism, a pressure-gluing curing device for curing the glue and bonding the non-marking hook fixing sheet and the adhesive film, the tray group is arranged on the transmission assembly, and the transmission assembly drives the tray group to be transferred to the manual loading position. Manually load the non-marking hook fixing sheet and hooks in the tray group, and then the transmission component drives the tray group through the gluing system, the adhesive film feeding mechanism, and the pressure glue curing device to complete the semi-automatic non-marking hook Production. 根据权利要求1所述的无痕挂钩半自动生产设备,其特征在于,所述料盘组设置为多组,每组料盘组上并列设置有多个料盘,每组料盘组上料盘数量相同,多个料盘排布方向垂直于传输机构输送方向。The non-marking hook semi-automatic production equipment according to claim 1, characterized in that the material tray group is arranged in multiple groups, and each group of material tray group is provided with a plurality of material trays in parallel, and each group of material tray group has a material tray The number is the same, and the arrangement direction of multiple trays is perpendicular to the conveying direction of the transmission mechanism. 根据权利要求2所述的无痕挂钩半自动生产设备,其特征在于,所述涂胶系统包括注胶单元、及胶水涂抹单元,所述注胶单元将胶水注入到胶水涂抹单元中,所述胶水涂抹单元包括第一升降气缸、储胶罐及储胶罐底部镂空形成的涂胶头,所述第一升降气缸带动储胶罐及涂胶头将胶水涂抹到位于无痕挂钩加工工位的料盘组上的无痕挂钩固定片上。The non-marking hook semi-automatic production equipment according to claim 2, wherein the glue application system comprises a glue injection unit and a glue application unit, and the glue injection unit injects glue into the glue application unit. The smearing unit includes a first lifting cylinder, a glue storage tank, and a glue application head hollowed out at the bottom of the glue storage tank. The first lifting cylinder drives the glue storage tank and the glue application head to apply glue to the material at the non-marking hook processing station. On the non-marking hook fixing piece on the disc assembly. 根据权利要求3所述的无痕挂钩半自动生产设备,其特征在于,所述涂胶头设置为多个,每一涂胶头对应料盘组上的一个料盘设置。The non-marking hook semi-automatic production equipment according to claim 3, characterized in that there are a plurality of glue application heads, and each glue application head is arranged corresponding to one tray on the tray group. 根据权利要求2所述的无痕挂钩半自动生产设备,其特征在于,所述粘性胶片上料机构包括储料盘和上料器,所述储料盘、上料器均设置在机架上,所述储料盘设置在上料器上方,储料盘中间形成用于存储胶片的存储槽,存储槽底部设置有胶片出口,所述上料器包括用于实现从胶片出口抓取粘性胶片的抓取机构及实现抓取机构从胶片出口转移至粘性胶片上料位上的料盘组中的动作机构,所述粘性胶片上料位设置在储料盘下方。The non-marking hook semi-automatic production equipment according to claim 2, wherein the adhesive film feeding mechanism includes a storage tray and a feeder, and the storage tray and the feeder are both arranged on a frame, The storage tray is arranged above the loader, a storage slot for storing the film is formed in the middle of the storage tray, and a film outlet is provided at the bottom of the storage slot. The grasping mechanism and the action mechanism for realizing the grasping mechanism to transfer from the film outlet to the material tray group on the upper material position of the viscous film, the upper material position of the viscous film is arranged under the storage tray. 根据权利要求5所述的无痕挂钩半自动生产设备,其特征在于,所述动作机构包括与抓取机构连接的连接板、与连接板下端连接用于实现驱动连接板带动抓取机构进行升降的第二升降气缸、用于实现抓取机构及连接板及第二升降气缸翻转的转杆、及与转杆连接带动转杆翻转的翻转气缸,所述转杆铰接于机架上,所述抓取机构在第二升降气缸的驱动下抓取胶片出口处的粘性胶片,通过翻转气缸带动的转轴进行翻转,将抓取机构翻转,使抓取机构将粘性胶片放置在粘性胶片上料位的料盘中,所述抓取机构包括用于吸附粘性胶片的吸盘。The non-marking hook semi-automatic production equipment according to claim 5, wherein the action mechanism includes a connecting plate connected to the grasping mechanism, and a connecting plate connected to the lower end of the connecting plate for driving the connecting plate to drive the grasping mechanism to lift The second lifting cylinder, the rotating rod used to realize the overturning of the grasping mechanism and the connecting plate and the second lifting cylinder, and the overturning cylinder connected with the rotating rod to drive the overturning of the rotating rod, the rotating rod is hinged on the frame, and the grasping The pickup mechanism is driven by the second lifting cylinder to grab the viscous film at the film outlet, and it is turned over by the rotating shaft driven by the turning cylinder, and the grabbing mechanism is turned over so that the grabbing mechanism places the viscous film on the material level of the viscous film. In the tray, the gripping mechanism includes a suction cup for sucking the adhesive film. 根据权利要求5所述的无痕挂钩半自动生产设备,其特征在于,所述吸盘设置为多个,每一吸盘对应料盘组上的一个料盘,所述胶片出口设置为多个,每一胶片出口对应一个吸盘。The non-marking hook semi-automatic production equipment according to claim 5, characterized in that there are a plurality of said suction cups, each suction cup corresponds to one tray on the tray group, the said film outlet is provided in multiple, each The film outlet corresponds to a suction cup. 根据权利要求2所述的无痕挂钩半自动生产设备,其特征在于,所述压胶固化装置包括压胶单元及固化单元,所述压胶单元包括用于将料盘上无痕挂钩固定片和粘性胶片间UV胶内气泡挤出的压板、及驱动压板进行挤压的第三升 降气缸,所述压板设置于料盘上方并在第三升降气缸驱动下升降,所述固化单元包括用于通过照射使无痕挂钩固定片和粘性胶片间UV胶快速固化的紫外线灯组,所述紫外线灯组设置在料盘组下方。The non-marking hook semi-automatic production equipment according to claim 2, wherein the pressing and curing device includes a pressing unit and a curing unit, and the pressing unit includes a fixing piece for fixing the non-marking hook on the tray and The pressure plate for extruding the bubbles in the UV glue between the viscous films and the third lifting cylinder that drives the pressure plate to squeeze. Irradiate the ultraviolet lamp group for quickly curing the UV glue between the non-marking hook fixing piece and the adhesive film, and the ultraviolet lamp group is arranged under the material tray group. 根据权利要求8所述的无痕挂钩半自动生产设备,其特征在于,所述紫外线灯组设置为多组,每组紫外线灯组上设置有多个紫外线灯模块,每一紫外线模块对应料盘组上的一个料盘。The non-marking hook semi-automatic production equipment according to claim 8, wherein the ultraviolet lamp groups are arranged in multiple groups, and each group of ultraviolet lamp groups is provided with a plurality of ultraviolet lamp modules, and each ultraviolet module corresponds to the tray group A tray on the top. 根据权利要求1所述的无痕挂钩半自动生产设备,其特征在于,所述人工上料位上设置有控制传输机构的控制开关,所述控制开关控制传输机构传输一段距离后自动关闭,所述人工上料位与涂胶系统、涂胶系统与粘性胶片上料机构、粘性胶片上料机构与压胶固化装置、及压胶固化装置中每组紫外线灯组间的距离与传输机构每次传输距离相等。The non-marking hook semi-automatic production equipment according to claim 1, wherein a control switch for controlling the transmission mechanism is provided on the manual loading level, and the control switch controls the transmission mechanism to automatically close after being transmitted for a certain distance. Manual feeding position and gluing system, gluing system and viscous film feeding mechanism, viscous film feeding mechanism and pressure glue curing device, and the distance between each group of UV lamp groups in the pressure glue curing device and the transmission mechanism each time The distance is equal.
PCT/CN2021/100344 2020-06-16 2021-06-16 Semi-automatic production device for traceless hooks Ceased WO2021254388A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202010547780.7 2020-06-16
CN202010547780.7A CN111616573B (en) 2020-06-16 2020-06-16 Semi-automatic production equipment for traceless hook

Publications (1)

Publication Number Publication Date
WO2021254388A1 true WO2021254388A1 (en) 2021-12-23

Family

ID=72267424

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2021/100344 Ceased WO2021254388A1 (en) 2020-06-16 2021-06-16 Semi-automatic production device for traceless hooks

Country Status (2)

Country Link
CN (1) CN111616573B (en)
WO (1) WO2021254388A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114750190A (en) * 2022-04-20 2022-07-15 北京理工大学重庆创新中心 Adhesive type gripping device, explosive product gripping system and gripping method

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111616573B (en) * 2020-06-16 2021-10-22 临沂雅诺日用品有限公司 Semi-automatic production equipment for traceless hook

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201762277U (en) * 2010-07-28 2011-03-16 叶锦标 A non-trace free fitting product
CN203764509U (en) * 2014-02-11 2014-08-13 东莞市沃德精密机械有限公司 Automatic gluing curing machine
CN107524674A (en) * 2017-08-03 2017-12-29 浙江欧格自动化科技有限公司 A kind of hook groups installing is standby
US10254499B1 (en) * 2016-08-05 2019-04-09 Southern Methodist University Additive manufacturing of active devices using dielectric, conductive and magnetic materials
CN210739050U (en) * 2019-11-06 2020-06-12 台州职业技术学院 Automatic pasting machine for traceless paster hook
CN111616573A (en) * 2020-06-16 2020-09-04 临沂雅诺日用品有限公司 Semi-automatic production equipment for traceless hook

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103213277B (en) * 2013-04-13 2015-08-19 福建三立太新材料科技有限公司 Automatic wall hook production method and production equipment thereof
CN107595081A (en) * 2017-09-18 2018-01-19 罗妙唯 Suction load parts
CN107984926B (en) * 2017-12-05 2019-09-03 佛山市鑫锦龙机械科技有限公司 It is a kind of to hang fast labor file production line
CN109747906A (en) * 2019-01-21 2019-05-14 王泽凯 A kind of self-adhering type Powerful hook automation sticking method and equipment
CN109571016A (en) * 2019-01-28 2019-04-05 王力泉 A kind of full-automatic hook assembly machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201762277U (en) * 2010-07-28 2011-03-16 叶锦标 A non-trace free fitting product
CN203764509U (en) * 2014-02-11 2014-08-13 东莞市沃德精密机械有限公司 Automatic gluing curing machine
US10254499B1 (en) * 2016-08-05 2019-04-09 Southern Methodist University Additive manufacturing of active devices using dielectric, conductive and magnetic materials
CN107524674A (en) * 2017-08-03 2017-12-29 浙江欧格自动化科技有限公司 A kind of hook groups installing is standby
CN210739050U (en) * 2019-11-06 2020-06-12 台州职业技术学院 Automatic pasting machine for traceless paster hook
CN111616573A (en) * 2020-06-16 2020-09-04 临沂雅诺日用品有限公司 Semi-automatic production equipment for traceless hook

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114750190A (en) * 2022-04-20 2022-07-15 北京理工大学重庆创新中心 Adhesive type gripping device, explosive product gripping system and gripping method
CN114750190B (en) * 2022-04-20 2023-08-15 北京理工大学重庆创新中心 Adhesive type grabbing device, dangerous explosive grabbing system and grabbing method

Also Published As

Publication number Publication date
CN111616573A (en) 2020-09-04
CN111616573B (en) 2021-10-22

Similar Documents

Publication Publication Date Title
WO2021254387A1 (en) Fully automatic hook production device
WO2021254388A1 (en) Semi-automatic production device for traceless hooks
CN110681533A (en) Automatic assembling machine for optical filter
CN111415886B (en) Coating film rubberizing equipment of semiconductor chip
CN211488350U (en) Automatic adhesive dispensing and pasting device
CN218640354U (en) Automatic cotton sticking machine
CN110723343A (en) A cotton swab automatic packaging machine
CN111376043A (en) FPC middle frame bottom plate automatic assembly machine
CN107803421A (en) A kind of plate automatic serger
CN209380508U (en) A kind of inner ring polishing charging & discharging machine
CN113471104B (en) LED chip substrate thinning patch processing device related to intelligent community
CN113276233B (en) Efficient wood system furniture processing adhesive pressing device
CN113031321A (en) Vehicle-mounted integrated line complete equipment
CN209291373U (en) A kind of automatic charging equipment of board-like PECVD
CN222797856U (en) Fully automatic plastic hook bonding machine
CN216032804U (en) Wine box automatic laminating equipment
CN212943869U (en) No trace couple processing equipment and UV moulding curing device thereof
CN207494279U (en) A kind of plate automatic serger
CN212124475U (en) Dry method fast-assembling ceramic tile composite production line
CN212221623U (en) Imaging plate feeding device for camera module laminating equipment
CN209920092U (en) Door leaf banding device
CN223466737U (en) Plastic uptake pearl cotton dispensing patch equipment
CN115007402A (en) Automatic dispensing and mounting device and method
CN207467815U (en) A kind of conveyer belt made-up belt stacker
CN221113295U (en) Device for pasting accounting document

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 21827097

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 21827097

Country of ref document: EP

Kind code of ref document: A1