WO2021202356A1 - Appareil de cuisson modulaire ayant un four à micro-ondes à chargement automatique - Google Patents

Appareil de cuisson modulaire ayant un four à micro-ondes à chargement automatique Download PDF

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Publication number
WO2021202356A1
WO2021202356A1 PCT/US2021/024618 US2021024618W WO2021202356A1 WO 2021202356 A1 WO2021202356 A1 WO 2021202356A1 US 2021024618 W US2021024618 W US 2021024618W WO 2021202356 A1 WO2021202356 A1 WO 2021202356A1
Authority
WO
WIPO (PCT)
Prior art keywords
cooking
oven
modular
interchangeable
food
Prior art date
Application number
PCT/US2021/024618
Other languages
English (en)
Inventor
Philip R. Mckee
Lee Vanlanen
Anthony SAYAS
Danny MCCAULEY
Original Assignee
Automation Tech, LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Automation Tech, LLC filed Critical Automation Tech, LLC
Priority to AU2021245993A priority Critical patent/AU2021245993B2/en
Priority to CN202180025591.6A priority patent/CN115349303A/zh
Priority to CA3172731A priority patent/CA3172731A1/fr
Priority to EP21778755.5A priority patent/EP4129003A4/fr
Priority to BR112022019513A priority patent/BR112022019513A2/pt
Publication of WO2021202356A1 publication Critical patent/WO2021202356A1/fr

Links

Classifications

    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00—Heating by electric, magnetic or electromagnetic fields
    • H05B6/64—Heating using microwaves
    • H05B6/6408—Supports or covers specially adapted for use in microwave heating apparatus
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00—Heating by electric, magnetic or electromagnetic fields
    • H05B6/64—Heating using microwaves
    • H05B6/6414—Aspects relating to the door of the microwave heating apparatus
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00—Heating by electric, magnetic or electromagnetic fields
    • H05B6/64—Heating using microwaves
    • H05B6/80—Apparatus for specific applications

Definitions

  • the present invention relates to cooking appliances in general, and in particular to
  • the present disclosure provides an improved cooking appliance that can streamline the cooking task of a food-service operator.
  • a modular cooking apparatus includes a first interchangeable cooking module containing an impingement oven and a second interchangeable cooking module containing a microwave oven.
  • the microwave oven includes a magnetron and a cooking chamber, an oven door for covering the cooking chamber, wherein the oven door includes an external cover and an internal no cover, a motor located outside the cooking chamber, a food holding surface located inside the cooking chamber, and a crank-and-cam mechanism connected to the food holding surface via a rod.
  • the crank-and-cam mechanism moves the food holding surface to and fro within the cooking chamber during cooking for promoting food cooking evenness.
  • Figure 1A is an isometric view of the structure of a modular cooking appliance, 3 ⁇ 4 according to an alternative embodiment
  • Figure IB is an isometric view of an interchangeable cooking module within the modular cooking appliance from Figure 1A, according to one embodiment
  • Figure 4 is an isometric view of a convection oven within the modular cooking appliance from Figure 1, according to one embodiment
  • Figure 5 is a diagram of a heating and airflow system within the convection oven from Figure 4, according to one embodiment.
  • Figure 6A is a front cross-sectional view of a microwave oven within the modular no cooking appliance from Figure 1, according to one embodiment
  • Figures 6B-6D are cross-sectional views of a food transport system within the microwave oven from Figure 6A, according to one embodiment
  • Figure 7 is a block diagram of a controller for controlling various oven modules within the modular cooking appliance from Figure 1, according to one embodiment
  • Figure 8A shows an example of a Food Entry Table within the modular cooking appliance from Figure 1;
  • Figure 8B shows an example of a Maximum Current Drawn Table within the modular cooking appliance from Figure 1;
  • Figure 8C shows an example of a Current Drawn History Table within the modular 0 cooking appliance from Figure 1;
  • a modular cooking appliance 10 is defined by a housing 11 containing multiple ° interchangeable cooking modules.
  • housing 11 includes interchangeable cooking modules 12a-12c, but it is understood by those skilled in the art that the number of interchangeable cooking modules within housing 11 can be more or less than three.
  • Each of interchangeable cooking modules 12a-12c is for receiving an oven.
  • the ovens contained within interchangeable cooking modules 12a-12c may be identical or different from each other.
  • modular cooking appliance 10 may contain any combination of ovens based on the preferences of food-service operators. Any one of interchangeable cooking modules i> 12a-12c contained within modular cooking appliance 10 can be swapped out by field service personnel without disturbing other aspects of modular cooking appliance 10.
  • the heights of interchangeable cooking modules 12a-12c are identical such that the height of housing 11 corresponds to a total number of interchangeable cooking modules installed.
  • the heights of interchangeable 2o cooking modules 12a-12c may vary from each other, depending on the type of oven contained within. For example, a convection oven that cooks yeast-raised products may be taller than an impingement oven that cooks pizzas. Accordingly, the height of housing 11 will correspond to the total height of the ovens contained within.
  • Modular cooking appliance 10' includes a common control panel 17' for controlling all the various ovens and food loading mechanisms contained within interchangeable cooking module 12a-12c and front-facing slot 14a-14c, respectively.
  • interchangeable cooking module 12a includes a space for containing an oven (not shown) and two openings, such as openings 16a and 16a', on both ends of the space for containing an oven.
  • the upper half of interchangeable cooking module 12a is substantially identical to the lower half of interchangeable cooking module 12a such i> that either opening 16a or opening 16a' can be used for passage of food items, depending on the orientation of interchangeable cooking module 12a within housing 11.
  • one of openings 16a and 16a' can be closed up with a back wall (see Figure 1C), after the orientation of interchangeable cooking module 12a within housing 11 has been decided.
  • Insulating surfaces 18 include a filling envelope that can be filled with a substance of high specific-heat.
  • a liquid containing a high specific-heat substance in suspension such as sand or salt suspended in silicone, can be injected into the filling 3 ⁇ 4 envelope within insulating surfaces 18 until insulating surfaces 18 are fully expanded into the space between insulating surfaces 18 and the oven. Heat energy is stored in the high specific-heat substance when the oven is being heated.
  • a back wall within interchangeable cooking module 12a from Figure IB, in accordance with one 0 embodiment.
  • a back wall includes a set of connectors 15-1 to 15-6.
  • an oven module to be placed within interchangeable cooking module 12a is fully seeded therein in order to achieve a connection between a subset of connectors 15-1 to 15- 6 and the oven module.
  • Each oven type includes a specific set of electrical connectors to be mated with the corresponding ones of connectors 15-1 to 15-6 in order to activate the proper electrical and control network for the operations of the oven.
  • an impingement oven includes electrical connectors for mating with connectors 15-1 and 15-
  • a convection oven includes electrical connectors for mating with connectors 15-2 and 15-
  • an > impingement oven 20 includes a housing 21 for accommodating a cavity 29 and a cavity opening 28.
  • Impingement oven 20 also includes a substantially planar food loading platform 23.
  • Food loading platform 23 is configured to receive a cooking plate 25. Any food item intended to be cooked by impingement oven 20 is initially placed on either cooking plate 25 or food loading platform 23.
  • food 2o loading platform 23 and cooking plate 25 are located inside cooking cavity 29, as shown in Figure 2C.
  • Impingement oven 20 is also associated with a food transport system 22.
  • food transport system 22 includes food loading platform 23 connected to a food transport carriage cl via a connector 27.
  • Food loading platform 23 can be transported in and out of cooking cavity 29 by a belt drive mechanism that includes a belt bl, a belt drive wheel wl that is driven by a belt drive motor ml and an opposing belt wheel w2.
  • Belt bl is connected to carriage cl via belt locks BL1 and BL2.
  • Carriage cl is connected to no carriage skids si.
  • carriage skids there are four carriage skids connected to carriage cl, with two front carriage skids si, as shown in Figure 2A, and two back carriage skids (not shown) on the opposing side of carriage cl.
  • Belt bl moves between front carriage skids si and back carriage skids.
  • belt bl moves carriage cl, thereby transporting food loading platform 23 in and out of cooking i>5 cavity 29 through opening 28, as shown in Figure 2B.
  • FIG. 3 there is depicted a diagram of the heating and 3 ⁇ 4 airflow system within impingement oven 20, in accordance with one embodiment.
  • Air within cooking cavity 29 is initially pumped in to a heater plenum 31 via an intake opening 30.
  • Heater plenum 31 includes a base heater 39a and a boost heater 39b. After air has been sufficiently heated by base heater 39a and boost heater 39b, the heated air is then directed to top plenum 35 via a top blower 32 and to a bottom plenum 38 via a bottom 0 blower 33.
  • base heater 39a is usually turned on, and boost heater 39b is only activated when necessary.
  • a convection oven 40 includes a housing having a cooking cavity 49 defined by a top air inlet plenum 41, a bottom air inlet plenum 42, a rear wall 43, and two side walls 44a, 44b. Located on one or more of side walls 44a, 44b and rear wall i>5 43 are return air openings, such as openings 45a, for returning air to a blower system (not shown).
  • convection oven 40 also includes a food loading mechanism similar to food loading mechanism 22 shown in Figures 2A-2C.
  • control panel 17 from Figure 1 to effectuate cooking controls on any food items placed within cooking cavity 49 of convection oven 40.
  • Food may be placed directly on food surface 64a or preferably on a dish or plate (not shown) which is then placed on food surface 64a.
  • Food surface 64a is connected to crank-and-cam mechanism 62 via rod 64b which penetrates door 66a and door shunt 66b.
  • modular cooking appliance 10 employs Adaptive Power ManagementTM (APM) technology to intelligently allocate current to each of the ovens such that multiple ovens can be utilized for cooking
  • API Adaptive Power ManagementTM
  • the oven temperature 0 is monitored, and a temperature-control feedback loop is utilized to control the oven temperature for cooking the food item. Specifically, the base and boost heaters within an associated oven are turned on when the measured oven temperature drops below a set cook temperature, and the base and boost heaters within the associated oven are turned off when the measured oven temperature is at or above the set cook temperature.
  • the base and boost heaters within an associated oven are allocated the power during each time unit that was consumed by that oven for cooking the same food item when operating under temperature-control mode, as recorded in the Current Drawn History Table.
  • the Maximum Current Drawn Table contains the maximum current required for each of impingement oven 20, convection oven 40 and microwave oven 60 to cook various food items, corresponding to the food item list stored in the FET.
  • modular cooking appliance 10 learns how much current was recently required in each time unit to cook each food item type in each of impingement oven 20 and convection oven 40 when cooking under temperature-control mode. ° It is expected that the current drawn value recorded in each time unit may be drastically different even for the same oven, depending on the geographic location of the oven. For example, the current drawn values for an oven located in Denver, Colorado is expected to be significantly higher than the same oven located in Dallas, Texas. Thus, before the Current Drawn History Table can be fully deployed for regular day-to-day operations, it has to be initialized and populated with some actual historic current drawn values by performing a minimum number of pre-cooks, such as 3, on location.
  • FIG. 9 there is depicted a flow diagram of a method for cooking food items via modular cooking appliance 10, according to one embodiment.
  • the ovens within modular cooking appliance 10 depends on the user configuration, but for the present embodiment, the ovens are impingement oven 20, convection oven 40 and 2o microwave oven 60.
  • a determination is made whether or not any of the ovens is currently being engaged in cooking food items, as shown in block 91.
  • modular cooking appliance 10 enters operating mode upon completion of oven startup, during which each of impingement oven 20, convection oven 40 and microwave oven 60 warm up to their preset operating temperatures.
  • operating mode a listing of the various food items for which operating parameters have been entered via control panel 17 is displayed on control panel 17.
  • An operator can select the food item to be cooked from among the items displayed on control panel 17 and places the food on a food loading mechanism of the corresponding oven. The food is then transported into the heated oven cavities for cooking.

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Electric Ovens (AREA)
  • Electric Stoves And Ranges (AREA)

Abstract

L'invention concerne un appareil de cuisson modulaire. L'appareil de cuisson modulaire comprend un premier module de cuisson interchangeable contenant un four d'impact et un second module de cuisson interchangeable contenant un four à micro-ondes. Le four à micro-ondes comprend un magnétron et une chambre de cuisson, une porte de four destinée à recouvrir la chambre de cuisson, la porte de four comprenant un couvercle externe et un couvercle interne, un moteur situé à l'extérieur de la chambre de cuisson, une surface de maintien d'aliment située à l'intérieur de la chambre de cuisson, et un mécanisme à manivelle et à came relié à la surface de maintien d'aliment par l'intermédiaire d'une tige. Le mécanisme à manivelle et à came déplace la surface de maintien d'aliments en va-et-vient à l'intérieur de la chambre de cuisson pendant la cuisson pour favoriser la régularité de la cuisson des aliments.
PCT/US2021/024618 2020-04-02 2021-03-29 Appareil de cuisson modulaire ayant un four à micro-ondes à chargement automatique WO2021202356A1 (fr)

Priority Applications (5)

Application Number Priority Date Filing Date Title
AU2021245993A AU2021245993B2 (en) 2020-04-02 2021-03-29 Modular cooking appliance having an auto-loading microwave oven
CN202180025591.6A CN115349303A (zh) 2020-04-02 2021-03-29 具有自动装载微波烤箱的模块化烹饪器具
CA3172731A CA3172731A1 (fr) 2020-04-02 2021-03-29 Appareil de cuisson modulaire ayant un four a micro-ondes a chargement automatique
EP21778755.5A EP4129003A4 (fr) 2020-04-02 2021-03-29 Appareil de cuisson modulaire ayant un four à micro-ondes à chargement automatique
BR112022019513A BR112022019513A2 (pt) 2020-04-02 2021-03-29 Aparelho para cozimento modular

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US16/838,589 2020-04-02
US16/838,589 US12063732B2 (en) 2020-04-02 2020-04-02 Modular cooking appliance having an auto-loading microwave oven

Publications (1)

Publication Number Publication Date
WO2021202356A1 true WO2021202356A1 (fr) 2021-10-07

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Country Status (7)

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US (1) US12063732B2 (fr)
EP (1) EP4129003A4 (fr)
CN (1) CN115349303A (fr)
AU (1) AU2021245993B2 (fr)
BR (1) BR112022019513A2 (fr)
CA (1) CA3172731A1 (fr)
WO (1) WO2021202356A1 (fr)

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AU2021245993A1 (en) 2022-10-20
CN115349303A (zh) 2022-11-15
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CA3172731A1 (fr) 2021-10-07
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