WO2021166716A1 - 作業稼働率測定装置及び作業稼働率測定方法 - Google Patents

作業稼働率測定装置及び作業稼働率測定方法 Download PDF

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Publication number
WO2021166716A1
WO2021166716A1 PCT/JP2021/004573 JP2021004573W WO2021166716A1 WO 2021166716 A1 WO2021166716 A1 WO 2021166716A1 JP 2021004573 W JP2021004573 W JP 2021004573W WO 2021166716 A1 WO2021166716 A1 WO 2021166716A1
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Prior art keywords
work
data
operation rate
hand
work frame
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Ceased
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English (en)
French (fr)
Japanese (ja)
Inventor
松林 豊
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NEC Platforms Ltd
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NEC Platforms Ltd
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Priority to US17/796,335 priority Critical patent/US20230068757A1/en
Priority to CN202180014694.2A priority patent/CN115104113A/zh
Priority to EP21757397.1A priority patent/EP4109362A4/en
Publication of WO2021166716A1 publication Critical patent/WO2021166716A1/ja
Anticipated expiration legal-status Critical
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    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0639Performance analysis of employees; Performance analysis of enterprise or organisation operations
    • G06Q10/06398Performance of employee with respect to a job function
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0639Performance analysis of employees; Performance analysis of enterprise or organisation operations
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06VIMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
    • G06V10/00Arrangements for image or video recognition or understanding
    • G06V10/70Arrangements for image or video recognition or understanding using pattern recognition or machine learning
    • G06V10/764Arrangements for image or video recognition or understanding using pattern recognition or machine learning using classification, e.g. of video objects
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06VIMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
    • G06V40/00Recognition of biometric, human-related or animal-related patterns in image or video data
    • G06V40/20Movements or behaviour, e.g. gesture recognition
    • G06V40/28Recognition of hand or arm movements, e.g. recognition of deaf sign language
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Definitions

  • the present invention relates to a work operation rate measuring device for measuring an operation rate when performing manual work within a work frame of a production line such as a factory, and a work operation rate measurement method.
  • the line manager in the factory only conducts hearings for the workers to confirm the work. It is difficult to grasp the situation where the worker is not actually operating, for example, the situation where the hand is not moving just by standing at the work place. In the hearing for confirming the work at this time, it was necessary to visually confirm the actual work of the plurality of processes and to measure the time of the work with a stopwatch.
  • Patent Documents 1 to 3 have been proposed in order to alleviate such a problem.
  • the measured value from the start to the end of the operation is obtained, and the relationship between the content of the operation and the time is defined by using the obtained measured value and the specified operation content.
  • the motion identification part that builds the model is used.
  • This operation specifying unit acquires image data with depth from the depth sensor as the first position information, and acquires image data from the digital camera as the second position information. Based on the measured value of the position information acquisition unit, the operator Identify the position of the hand. Further, in this motion specifying unit, the motion content performed by the worker is specified based on the position of the identified worker's hand, and a model is constructed using the specified motion content and the acquired measured value. Or execute the update.
  • a distance sensor composed of a camera or the like capable of generating a color or monochrome image, and a plurality of time-series distance images taken while a worker performs a series of operations on a work table.
  • a processor that detects the operator's hand is used.
  • the hand region detector of the processor can detect the hand region using a classifier trained in advance to detect the hand on the image, and Histograms (Histograms) extracted from the region of interest of the image. By inputting of Oriented Gradients) into the classifier, it is possible to determine whether or not the region of interest includes the hand region.
  • the analysis unit in the control unit that controls the server includes a work time measurement unit and a residence time measurement unit.
  • the work time measurement unit measures the time when the worker is actually working in the place
  • the residence time measurement unit measures the time when the worker is in the place.
  • Patent Documents 1 to 3 include a technique for defining and modeling the relationship between the operation content and time, and a technique for measuring the amount of work performed by the worker and displaying the measured data. It is shown. However, these Patent Documents 1 to 3 only show each of these techniques individually, and do not show a concrete measure as to how to relate these techniques.
  • An example of the object of the present invention is a work operation rate measuring device and a work operation rate measurement capable of efficiently analyzing and quantifying the state of work performed on a work table by a new method that has never existed before. To provide a method.
  • the first aspect of the present invention is a work operation rate measuring device for measuring an operation rate when performing manual work within predetermined work frames provided in each of a plurality of processes, and is installed in a plurality of processes.
  • a model creation means that takes a picture of the inside of the work frame with a camera, machine-learns the position of the worker's hand held over the work frame based on the shooting data, and creates a machine learning model for each camera, and actual work.
  • the machine learning model created by the model creation means it is analyzed whether or not the position of the worker's hand is included in the work frame, and the analysis data is displayed in time series.
  • It has a data analysis storage means for storing and an operation rate calculation means for obtaining an operation rate in each work frame using the analysis data stored in the data analysis storage means.
  • the second aspect of the present invention is a work operation rate measuring method for measuring an operation rate when performing manual work within predetermined work frames provided in each of a plurality of steps, and is installed in the plurality of steps.
  • a model creation process that takes a picture of the inside of the work frame with a camera, machine-learns the position of the worker's hand held over the work frame based on the shooting data, and creates a machine learning model for each camera, and the actual work.
  • the configuration of the work operating rate measuring device 10 will be described with reference to FIG.
  • the work operation rate measuring device 10 includes a model creation means (model creation unit) 1, a data analysis storage unit (data analysis storage unit) 2, and an operation rate calculation means (operation rate calculation unit) 3.
  • model creation unit model creation unit
  • data analysis storage unit data analysis storage unit
  • operation rate calculation unit operation rate calculation unit
  • the model creation means 1 takes a picture of the inside of the work frame with cameras installed in a plurality of processes, and machine-learns the position of the worker's hand held over the work frame based on the shooting data, and machine learning for each camera. Create a model.
  • the data analysis storage means 2 uses the machine learning model created by the model creation means 1 for the image in which the actual work is being performed, and whether or not the position of the worker's hand is included in the work frame. And save the analysis data in chronological order.
  • the operating rate calculation means 3 obtains the operating rate in each work frame using the analysis data saved in the data analysis saving means 2.
  • the inside of the work frame is photographed by cameras installed in a plurality of processes, and the worker holding the work frame in the work frame based on the photographed data.
  • Machine learning the position of the hand and create a machine learning model for each camera.
  • whether or not the position of the worker's hand is included in the work frame is analyzed using the machine learning model created by the model creation means 1, and the analysis data is analyzed.
  • the operating rate in each work frame can be calculated using the saved analysis data.
  • the operation rate of a plurality of processes can be obtained by targeting only the hands of the operator, so that the overall control operation becomes lighter and the operation rate can be detected in real time. ..
  • the work operation rate measuring device 10 by setting a machine learning model for each camera of the work frame of a plurality of processes and including pre-learning, it is possible to accurately detect hands in various environments, and a plurality of them. It is possible to efficiently grasp the operating rate of the process.
  • FIG. 2 is an overall configuration diagram of the work operating rate measuring device 100 according to the embodiment.
  • the work operation rate measuring device 100 has an operation control unit 11, a data processing unit 12, and a photographing unit 13 directly connected to the network N.
  • the photographing area photographed by the photographing unit 13 is indicated by reference numeral EA.
  • the network N on the photographing unit 13 side is connected to the operation control unit 11 and the network N on the data processing unit 12 side via the hub 14.
  • these components are installed in the factory.
  • the operation control unit 11 is a client terminal (PC) that controls the operation of the entire network N in the work operation rate measuring device 100, and has a model creation means 11A, a data analysis storage means 11B, and an operation rate calculation means 11C.
  • a hardware processor such as a CPU (Central Processing Unit) of a client terminal (PC) executes a program (software). It may be realized by.
  • the program may be stored in a storage medium.
  • the model creating means 11A photographs the inside of the shooting area EA with cameras (indicated by reference numeral CA) (described later) installed in a plurality of steps, and based on the shooting data, a work frame (indicated by reference numeral FL) (described later). ) Is machine-learned about the position of the worker's hand held inside, and a machine learning model for each camera CA is created.
  • the data analysis storage means 11B uses the machine learning model created by the model creation means 11A for the image in which the actual work is being performed, and whether or not the position of the worker's hand is included in the work frame FL.
  • the analysis data is analyzed and the analysis data is saved in chronological order.
  • the operating rate calculation means 11C obtains the operating rate in each work frame FL using the analysis data saved in the data analysis saving means 11B. Specific processing performed by the model creating means 11A, the data analysis saving means 11B, and the operating rate calculation means 11C will be described later.
  • the client terminal (PC) constituting the motion control unit 11 has a screen that can be displayed by GUI (Graphical User Interface), and machine learns the movement of the worker's hand in the factory. It is connected to a server 22 (described later) to be operated and a camera CA that captures an image as an input for its machine learning via a network.
  • GUI Graphic User Interface
  • the data processing unit 12 designates a VMS (Video Management System) server 20 for factories, a recording storage 21 for storing the shooting data of the camera CA supplied through the VMS server 20, and a holder for the shooting data stored in the recording storage 21. It is composed of an image analysis / WEB (World Wide Web) server 22 or the like that is saved as a log (log data) at any time.
  • the camera shooting data and the occasional log (log data) stored in the data processing unit 12 are defined as analysis data.
  • the photographing unit 13 includes a plurality of cameras CA (cameras C1, C2, C3, C4 ...) That photograph the production line 30.
  • the photographing unit 13 photographs the work table of each worker by these cameras CA.
  • a plurality of work frame FLs are set in the shooting area EA on the work table, which is photographed by the cameras CA (cameras C1, C2, C3, C4), respectively, as shown in FIG.
  • FIG. 2 shows, as an example, an example (settings A to D) in which four work frames FL are set in the shooting area EA on each work table.
  • one production line 30 is shown in FIG. 2, a similar photographing area EA may be provided in a plurality of production lines 30.
  • the model creation means 11A of the work operation rate measuring device 100 as described above is used for each camera CA (cameras C1, C2, C3, C4 ...) In the factory before actually detecting the worker's hand. , The worker moves his / her hand in front of the camera CA according to the instruction from the client terminal (PC) to create an optimum machine learning model according to the environment (described later with reference to FIGS. 3 to 4).
  • the data analysis storage means 11B of the work operation rate measuring device 100 detects a hand using a machine learning model optimized for each camera CA, and the detected hand is included in the area of the camera CA set in advance.
  • the log and the moving image of the detected hand displayed in the frame are stored in the server 22 as data for each time (described later with reference to FIG.
  • the operating rate calculation means 11C of the work operating rate measuring device 100 allows the line administrator to confirm the daily operating rate status on the client terminal (PC) by utilizing the log data and the moving image. It can be done (described later with reference to FIG. 6).
  • Step S1 In step S1, in a state where the cameras CA are installed in a plurality of processes of the factory, an instruction is given to the operator to hold his / her hand in the shooting area EA in front of the camera CA (see the part (A) in FIG. 3). In step S1 and the following steps, processing is executed for each of the cameras C1, C2, C3, and C4 constituting the camera CA.
  • Step S2 a general-purpose hand machine learning model is used to recognize the hand photographed by the camera CA (cameras C1, C2, C3, C4), and a frame of the size of the hand (a frame of the size that the hand fits in). ) Is displayed on the client terminal (PC) as the work frame FL. At this time, in the client terminal (PC), the size of the work frame FL for learning the hand in the camera CA (cameras C1, C2, C3, C4) is determined (see the part (A) in FIG. 3).
  • Step S3 In step S3, based on the instruction from the client terminal (PC), the worker places his / her hand in the work frame FL and holds his / her hand over (see the part (A) in FIG. 3).
  • step S4 based on the instruction from the client terminal (PC), the operator is made to perform operations such as front / back / rotation of the hands in the work frame FL for a specified time (see part (A) in FIG. 3).
  • step S5 the image data for each work frame FL is automatically labeled for machine learning at the size of a hand, so that each camera CA (cameras C1, C2, C3, C4) is subjected to labeling processing.
  • Machine learning is performed on the hand according to the environment (brightness / angle of view / type of hand / reflected background, etc.) (see part (A) in FIG. 3).
  • Step S6 in the shooting area EA shot by each camera C1, C2, C3, C4, the area divided into equal parts, for example, nine locations shown in the part (B) of FIG. 3 (indicated by reference numerals M1 to M9).
  • the machine learning is carried out while the operator holds his / her hand in the same order as before and operates as instructed (see part (B) of FIG. 3).
  • step S7 the learning model is updated when the nine locations set in step S6 are executed.
  • the machine learning model for each camera CA stored in the recording storage 21 via the image analysis / WEB server 22 becomes the optimum one according to the camera environment (see part (C) in FIG. 3). ).
  • step S8 in each of the cameras C1, C2, C3, and C4, the part to be actually confirmed as a work process is set as a square work frame FL by the GUI on the client terminal (PC). At this time, the vertical and horizontal sizes of the work frame FL and their coordinate positions can be changed (see the part (A) in FIG. 4).
  • step S9 if there are four work frame FLs for each of the cameras C1, C2, C3, and C4, the size and coordinate position of each of the four work frame FLs are set in the same manner ( (See part (B) and part (C) of FIG. 4).
  • step S10 using the machine learning model for each camera CA (cameras C1, C2, C3, C4) learned earlier, the worker's hand is in the work frame for the image of the line process in which the actual work is being performed. It is determined whether or not it is in the FL, and it is saved as ON-OFF data (ON: 1 / OFF: 0) in chronological order on the image analysis / WEB server 22 (parts (A) and (B) of FIG. 5). reference).
  • the part (A) of FIG. 5 the state in which the worker's hand is in the work frame FL (ON) is shown by a solid line, and the state in which the worker's hand is not in the work frame FL (OFF) is shown by a broken line.
  • the part (B) of FIG. 5 shows an image of ON-OFF data stored in the recording storage 21 through the VMS server 20 and the image data thereof.
  • step S11 the image data to which the work frame FL of the hand when the hand is detected is added to the image data analyzed at the same time is also saved. This is later saved to confirm how the hand was detected (part (B) in FIG. 5).
  • step S12 the operation rates of the plurality of processes are displayed on the client terminal (PC) using the log data and the image data saved earlier (see part (A) of FIG. 6).
  • part (A) of FIG. 6 an example is shown in which the operating rates for each work frame FL of a plurality of processes are displayed using a bar graph.
  • step S13 when the bar graph displayed in the part (A) of FIG. 6 is selected (when an operation such as clicking is performed), the operation rate of a plurality of processes for each time is displayed in the part (B) of FIG. Display. In the part (B) of FIG. 6, the operating rate for each time is shown in the part (A) of FIG. 6 when "setting D in the shooting area EA of the camera C1" is selected as an example.
  • Step S14 when the arrows e1 to e3 of the event are selected (clicked), the moving image at that time is displayed so that the details of what happened at that time can be understood.
  • the work operating rate measuring device 100 according to the present embodiment can be expected to have the following effects. That is, in the work operation rate measuring device 100 of the present embodiment, the control becomes lighter by setting the detection target only by the operator's hand, and the detection can be performed in real time.
  • the work operation rate measuring device 100 of the present embodiment has a machine learning model for each camera CA (cameras C1, C2, C3, C4), and by including pre-learning, hands in various environments can be accurately performed. It can be detected, and the actual operating rates of a plurality of processes can be efficiently grasped. Further, in the work operation rate measuring device 100 of the present embodiment, when the detection portion of the hand is a different object (for example, a tire), if the hand is replaced with a different object from the pre-learning stage, the hand can be used. It also has expandability in that it is possible to grasp the time when a non-object is in the work frame FL and to confirm the stagnation status of the product on the line.
  • the image data obtained by the camera CA is input, the hands according to the worker's environment are pre-learned in an interactive manner, and the worker's hands are placed in the work frame FL set in advance with the fixed point image. It can be used outside the factory as it only determines if there is a hand.
  • it is possible to collect data such as whether the learning proficiency is proportional to the time taken for notes for classrooms and cram schools, and it can be used as a new learning scale. can do.
  • the embodiment of the present invention can be applied to the field of a craftsman who actually performs manual work in a place where a camera can be installed indoors such as a beautician or a cook.
  • FIG. 2 (Modification 2)
  • four work frame FLs as shown in FIG. 2 are set in the shooting area EA of the cameras CA (cameras C1, C2, C3, C4), and in nine areas as shown in FIG. I tried to do machine learning.
  • the number of these work frame FLs and machine learning areas may be the same, and the administrator can freely set them.
  • the worker's hand in the image data processed in the embodiment means the part beyond the worker's wrist.
  • the worker is wearing gloves, or when the worker is holding some tools, jigs, stationery, etc. in his / her hand in the shooting area, he / she is wearing gloves, or , Tools, jigs, stationery, etc. may be treated as a "hand" and the image data may be analyzed.
  • the present invention relates to a work operation rate measuring device for measuring an operation rate when performing manual work within a work frame of a production line such as a factory, and a work operation rate measurement method.
  • Model creation means 2 Data analysis storage means 3 Operation rate calculation means 10 Work operation rate measurement device 11 Operation control unit 11A Model creation means 11B Data analysis storage means 11C Operation rate calculation means 12 Data processing unit 13 Imaging unit 14 Hub 20 VMS server 21 Recording storage 22 Image analysis / WEB server 30 Production line 100 Work utilization rate measuring device CA camera C1 camera C2 camera C3 camera C4 camera EA Shooting area FL Work frame N network

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PCT/JP2021/004573 2020-02-18 2021-02-08 作業稼働率測定装置及び作業稼働率測定方法 Ceased WO2021166716A1 (ja)

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US17/796,335 US20230068757A1 (en) 2020-02-18 2021-02-08 Work rate measurement device and work rate measurement method
CN202180014694.2A CN115104113A (zh) 2020-02-18 2021-02-08 作业率测量设备和作业率测量方法
EP21757397.1A EP4109362A4 (en) 2020-02-18 2021-02-08 DEVICE FOR MEASURING WORKING SPEED AND METHOD FOR MEASURING WORKING SPEED

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JP2020025497A JP7180886B2 (ja) 2020-02-18 2020-02-18 作業稼働率測定装置及び作業稼働率測定方法

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