WO2021129066A1 - Central drive device and bicycle having said device - Google Patents

Central drive device and bicycle having said device Download PDF

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Publication number
WO2021129066A1
WO2021129066A1 PCT/CN2020/121355 CN2020121355W WO2021129066A1 WO 2021129066 A1 WO2021129066 A1 WO 2021129066A1 CN 2020121355 W CN2020121355 W CN 2020121355W WO 2021129066 A1 WO2021129066 A1 WO 2021129066A1
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WO
WIPO (PCT)
Prior art keywords
clutch
gear
crankset
drive device
output
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PCT/CN2020/121355
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French (fr)
Chinese (zh)
Inventor
黄福明
黄俊燚
范清泉
蔡华林
黄俊宁
Original Assignee
苏州万佳电器有限公司
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Application filed by 苏州万佳电器有限公司 filed Critical 苏州万佳电器有限公司
Publication of WO2021129066A1 publication Critical patent/WO2021129066A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M6/00Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
    • B62M6/40Rider propelled cycles with auxiliary electric motor
    • B62M6/55Rider propelled cycles with auxiliary electric motor power-driven at crank shafts parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M23/00Transmissions characterised by use of other elements; Other transmissions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M6/00Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
    • B62M6/40Rider propelled cycles with auxiliary electric motor
    • B62M6/45Control or actuating devices therefor

Definitions

  • the invention relates to the technical field of vehicle design, and more specifically, to a mid-drive device.
  • the present invention also relates to a bicycle including the above-mentioned central drive device.
  • the mid-drive device of a power-assisted bicycle generally includes a motor, and a first-stage and a second-stage reduction gear connected to the motor.
  • the output gear of the second-stage reduction gear finally drives the chainring to rotate, thereby assisting the bicycle. .
  • a clutch is generally set between the first-stage reduction gear and the second-stage reduction gear. It is used when the motor stops or does not start when the motor is powered off and needs to be stepped on by pure human power. Disconnect the motor and the first-stage reduction gear, so as to realize the function of the assisted bicycle as an ordinary bicycle.
  • the clutches that can be selected are usually small in size. At the same time, because the clutches are commonly used as standard parts, and the smaller the size, the smaller the load-bearing torque. Therefore, the space limitation is often not conducive to the improvement of the motor's drive assist capacity .
  • the chainring rotates when the motor is stepped on by pure human power.
  • the second-stage reduction mechanism and the chainring are connected together, and the chainring will drive the second-stage reduction gear to participate in the rotation movement.
  • the human riding work is not all fed back to the rotation of the chainring, and part of the force is transmitted to the gear work, that is, the second-stage reduction gear mechanism becomes an additional load.
  • the object of the present invention is to provide a mid-drive device that can have a high efficiency when pedaling purely by manpower and reduce the load in a state of purely manpower riding.
  • Another object of the present invention is to provide a bicycle including the above-mentioned central drive device.
  • a mid-drive device includes a housing, a motor arranged in the housing, a reduction mechanism, a central shaft, and a chainring device.
  • the reduction mechanism is in transmission connection with the motor; the central shaft is used to connect a pedaling device, And rotatably arranged in the housing; further comprising a first clutch, one end of the first clutch is connected to the output end of the reduction mechanism, the other end of the first clutch is connected to the crank device, the first clutch Including the transmission state and the disengaged state.
  • the chainring device and the bottom bracket are connected by a second clutch, so that the bottom bracket drives the chainring device to rotate;
  • the first clutch transmission connects the output end of the reduction mechanism and the chainring device, so that the output end transmits power to the chainring device;
  • the first clutch disconnects the power connection between the output end of the speed reduction mechanism and the crankset device.
  • the crankset device includes a crankset and a crankset support provided with the crankset;
  • the reduction mechanism includes an output gear, the output gear has the output end, the first clutch is a one-way clutch, one side of the first clutch is connected to the output end of the reduction mechanism, and the first clutch The other side is connected with the crankset support for realizing the connection or disconnection of the output gear and the crankset support.
  • the first clutch includes a one-way needle roller clutch or a wedge-type one-way clutch.
  • the first clutch is a one-way needle roller clutch, comprising an outer ring and an inner ring, the outer ring is in interference fit with the inner hole of the output gear, and the inner ring is connected to the chain ring support ;
  • the first clutch is a wedge-type one-way clutch, including an outer ring, a wedge, a retaining elastic member, and an inner ring.
  • the outer ring is in clearance fit with the inner hole of the output gear
  • the inner ring is in clearance fit with the inner hole of the output gear.
  • the chain support is connected.
  • the side of the output gear close to the chain ring is supported on the housing through a first bearing.
  • the side of the crankset support close to the crankset is supported on the housing through a third bearing;
  • crankset support The side of the crankset support away from the crankset is supported on an end cover of the crankset support through a second bearing, and the end cover of the crankset support is fixed on the housing.
  • the output end of the motor is an output shaft of the motor
  • the reduction mechanism includes:
  • the first gear is arranged on the output shaft of the motor
  • a gear shaft, the gear shaft is rotatably arranged inside the housing;
  • a second gear meshes with the first gear for transmission, and the second gear is fixed to the gear shaft;
  • the third gear is fixed or integrally formed on the gear shaft, and the third gear meshes with the output gear for transmission, and is used for transmitting the output of the reduction mechanism to the output gear.
  • the second gear is a plastic gear.
  • a shaft sleeve is fixed on the inner circumference of the second gear, and the shaft sleeve is press-fitted or integrally formed with the second gear, and the shaft sleeve is fixed to the gear shaft.
  • a bicycle includes a central drive device, and the central drive device is the central drive device described in any one of the above.
  • a first clutch is arranged between the output end of the deceleration mechanism and the chainring device.
  • the first clutch has two working states: a transmission state and a disengaged state, which correspond to the assisted working mode and the non-assisted working mode of the bicycle, respectively.
  • the output end of the deceleration mechanism outputs power to the first clutch.
  • the output end of the first clutch is connected to the chainring device and transmits power.
  • the power output by the deceleration mechanism can be transmitted to the chainring device through the first clutch.
  • the motor In the non-assist working mode, the motor is in a power-off or non-starting state, and the transmission power to the first clutch is zero, and it will not drive the chainring device to rotate.
  • the bottom shaft connected to the pedaling device will assist the power through the second clutch Convey to the chainring device to rotate the chainring device in the forward direction. Since the first clutch disconnects the output end of the deceleration mechanism from the chainring device, the rotation force of the chainring device is prevented from being distributed to the rotation of the drive output end, which can save the input power of the pedaling device and make riding more labor-saving.
  • the motor in the power-assisted working mode, the motor is powered off or does not start, and the internal deceleration mechanism and the motor are not involved in the work.
  • the chainring device is driven to rotate by pure human pedaling.
  • the one-way transmission effect of the first clutch makes the chainring at this time
  • the device is disconnected from the deceleration mechanism, and the force exerted by the person is directly fed back to the rotation of the chainring, and will not act on the deceleration mechanism, so as to avoid distributing the manpower to the rotation of the deceleration mechanism, making the bicycle lighter when pedaling.
  • the application also provides a bicycle including the above-mentioned central drive device.
  • FIG. 1 is a schematic diagram of the central drive device provided by this application.
  • 1 is the motor
  • 2 is the motor output shaft
  • 3 is the output gear
  • 4 is the first bearing
  • 5 is the first clutch
  • 6 is the crankshaft support
  • 7 is the second clutch
  • 8 is the second bearing
  • 9 is the crank
  • 10 is a chain ring
  • 11 is a central shaft
  • 12 is a shaft sleeve
  • 13 is a gear shaft
  • 14 is a second gear.
  • the core of the present invention is to provide a mid-drive device, which can have higher efficiency when pedaling purely by manpower and reduce the load in the state of purely manpower riding.
  • Another core of the present invention is to provide a bicycle including the above-mentioned central drive device.
  • FIG. 1 is a schematic diagram of the central drive device provided by this application.
  • the present application provides a central drive device, which includes a housing, a motor 1, a reduction mechanism, a central shaft 11, a chainring device, a first clutch 5, and a second clutch.
  • the motor 1 is arranged in the housing, the central axis is connected to the pedaling device, and is arranged in the housing; the speed reduction mechanism is in driving connection with the output end of the motor 1, and the crank device is in driving connection with the output end of the speed reduction mechanism.
  • the first clutch 5 includes the transmission state and the disengaged state.
  • the central drive device When the first clutch 5 is in the rotating state, the central drive device is in Power-assisted working mode; when the first clutch 5 is in a disengaged state, the central drive device is in a non-assisted working mode;
  • crankset device and the bottom bracket 11 are connected through the second clutch 7.
  • the first clutch 5 connects the output end of the deceleration mechanism with the chainring device, so that the output end transmits power to the chainring device;
  • the first clutch 5 disconnects the power connection between the output end of the deceleration mechanism and the chainring device.
  • the housing of the mid-drive device can be a mounting housing outside the motor 1 or a housing for setting the drive system of the bicycle.
  • a motor 1, a deceleration mechanism, a chainring device and other devices are arranged in the housing.
  • the motor 1 is used as a power structure, and its output end may be in the form of an output shaft.
  • the deceleration mechanism can be a two-stage deceleration mechanism or a multi-stage deceleration device.
  • the structure and form of the deceleration mechanism can be selected from common deceleration mechanisms in the prior art, and compact structure is the selection requirement.
  • the crankset device includes a crankset 10 and a crankset support 6 for installing the crankset.
  • the crankset 10 can be partially or fully installed on the outside of the housing. Please refer to Figure 1, where the fixed part of the crankset 10 is set on the crankset. The rest of the support 6 can protrude from the shell.
  • the transmission direction is that the output power of the motor is transmitted to the reduction mechanism, and the reduction mechanism is connected to the chainring device, and then drives the rotation of the chainring, provides power, and completes the entire transmission chain of the bicycle.
  • a first clutch 5 is arranged between the output end of the speed reduction mechanism and the chainring device.
  • the first clutch 5 has two working states, including a transmission state and a disengaged state. When the first clutch 5 is in the transmission state, the central drive device is in the power-assisted working mode; when the first clutch 5 is in the disengaged state, the central drive device is in the non-power-assisted working mode.
  • the output end of the deceleration mechanism outputs power to the first clutch 5.
  • the output end of the first clutch 5 is connected to the chainring device and transmits the power.
  • the power output by the deceleration mechanism can be transmitted to the teeth through the first clutch 5.
  • a disc device thereby realizing the above-mentioned power transmission; wherein the steering that the output end provides power to the first clutch 5 is a steering that can lock the first clutch to transmit power.
  • the motor In the non-assisted working mode, the motor is in a power-off or non-starting state, and the power transmitted to the first clutch 5 is zero, and cannot drive the chainring device to rotate.
  • the central shaft 11 connected to the pedaling device passes the assisted power through the second
  • the clutch 7 is conveyed to the chain ring device, so that the chain ring device rotates in the forward direction.
  • the first clutch 5 is a one-way clutch, and the above-mentioned rotation of the chainring device causes the first clutch 5 to be in a slipping state, thereby disconnecting the output end of the deceleration mechanism from the chainring device and avoiding the rotational force of the chainring device Distributed to the rotation of the drive output end can save the input power of the pedaling device, making riding more labor-saving.
  • the motor in the non-assist mode, the motor is powered off or does not start, and the internal deceleration mechanism and the motor are not involved in the work.
  • the crankset device is driven to rotate by pure human pedaling, and the first clutch disconnects the crankset device from the deceleration mechanism. All the forces exerted by humans are directly fed back to the rotation of the chainring, and will not act on the deceleration mechanism, so as to avoid dispersing the manpower to drive the rotation of the deceleration mechanism, making it lighter and less laborious when pedaling the bicycle.
  • the crankset device includes a crankset 10 and a crankset support 6 provided with the crankset 10;
  • the deceleration mechanism includes an output gear 3, the output gear 3 has the above-mentioned output end, the first clutch 5 is a one-way clutch, one side of the first clutch 5 is connected with the output end 3, and the other side of the first clutch 5 is connected to the crank 10
  • the chainring support 6 is connected to realize the connection or disconnection of the output gear 3 and the chainring support 6.
  • crankset device in addition to the crankset 10 and the crankset support 6, the crankset device also includes other connection devices, and only the connection between the two is described in this application.
  • the two sides of the first clutch 5 respectively refer to the inner ring and the outer ring that are relatively rotating as a one-way clutch.
  • the output end of the deceleration mechanism may be a gear, or a worm gear or other devices for driving the crankset support 6 to rotate, and other transmission connection structures in the prior art may be adopted.
  • connection state refers to It means that the two can be engaged with each other for transmission, or other ways of connecting transmission, etc.
  • Disconnect refers to the state of the two being separated from each other and slipping, so that the power cannot be transmitted to each other, no matter whether it is forward or reverse.
  • the chainring support 6 is used to connect the first clutch 5 to avoid the inconvenience of the structure of the chainring 10 being set close to the first clutch 5.
  • the output gear 3 is used to transmit to the chainring bracket 6, and the gear transmission is reliable. It is flexible and easy to install.
  • the first clutch 5 is a one-way needle roller clutch or a wedge-type one-way clutch.
  • the first clutch 5 is a one-way needle roller clutch, including an outer ring and an inner ring, the outer ring is in interference fit with the inner hole of the output gear 3, and the inner ring is connected with the chain ring support 6.
  • the first clutch 5 is a wedge-type one-way clutch, including an outer ring, a wedge, a retaining elastic member, and an inner ring.
  • the outer ring is in clearance fit with the inner hole of the output gear 3, and the inner ring and the teeth
  • the disc support 6 is connected.
  • the aforementioned second clutch 7 may be a one-way needle roller clutch. Specifically, the inner ring of the second clutch 7 is connected to the central shaft 11, and the outer ring is connected to the crankset support 6.
  • the output end of the deceleration mechanism rotates clockwise, the outer ring of the first clutch 5 rotates clockwise, driving the inner ring of the first clutch 5 to rotate clockwise, so that the chainring device rotates clockwise to achieve forward movement.
  • the deceleration mechanism has no output, the bottom bracket 11 rotates clockwise, driving the inner ring of the second clutch 7 to rotate clockwise, the second clutch 7 is locked, so that the outer ring also rotates clockwise, and the chainring device rotates clockwise. Turning the hour hand realizes advancement. At the same time, because the chainring device rotates clockwise, the first clutch 5 slips, thereby disconnecting from the output end of the deceleration mechanism.
  • the central shaft 11 is used as the center of rotation, and a chainring support 6 is sleeved on it.
  • the outer ring of the chainring support 6 is fixed with the inner ring of the first clutch 5, and the outer ring of the first clutch 5 Fixed with the inner ring of the output gear 3, a one-way needle roller clutch or a wedge-type one-way clutch can be conveniently sleeved between the output gear 3 and the chainring support 6, and the structure occupies a small space.
  • the side of the output gear 3 close to the chain ring 10 is supported on the housing through the first bearing. That is, the side of the output gear 3 close to the crankset 10 is rotatably arranged on the housing through the first bearing 4.
  • the side of the chain support 6 close to the chain ring 10 is supported on the shell by a third bearing; the side of the chain support 6 far away from the chain ring 10 is supported on the housing by a second bearing 8
  • the crankset support end cover 9 is fixed on the shell.
  • crankset support 6 is rotatably arranged on the housing through the third bearing, and is rotatably disposed on the crankset support end cover 9 through the second bearing 8, and the crankset support end cover 9 is fixed on the On the shell.
  • the output gear 3 is rotatably arranged on the housing, so a rotating connection piece, such as a bearing, needs to be arranged at the end or the middle of the output gear.
  • crankset support 6 is also rotatably arranged inside the housing, and can also be set by bearings. Please refer to Figure 1, where both ends of the crankset support 6 are supported on the housing by a second bearing and another bearing, respectively.
  • crankset support 6 between the crankset support 6 and the central shaft 11, other clutches that facilitate the one-way rotation of the crankset support 6 relative to the central shaft 11 can also be provided.
  • the speed reduction mechanism is a two-stage speed reduction mechanism or a multi-stage speed reduction mechanism
  • the transmission gear in the speed reduction mechanism is a plastic part
  • the output end of the motor 1 is the motor output shaft 2, and the reduction mechanism specifically includes: a first gear, a gear shaft 13, a second gear 14, and a third gear.
  • the first gear is arranged on the motor output shaft 2, the gear shaft 13 is rotatably arranged inside the housing, the second gear 14 meshes with the first gear for transmission, and the second gear 14 is fixed on the gear shaft 13,
  • the third gear is fixed on the gear shaft 13 or integrally formed with the gear shaft 13, and the third gear meshes with the output gear 3 to transmit the output of the reduction mechanism to the output gear 3.
  • the above-mentioned second gear 14 may be configured as a plastic part to reduce noise.
  • the second gear 14 is upstream, with a high speed and a small torque. The high speed will cause high noise, and the replacement of plastic parts will greatly reduce the noise.
  • a shaft sleeve 12 is fixed on the inner circumference of the second gear 14, the sleeve 12 and the second gear 14 are press-fitted or integrally formed, and the shaft sleeve 12 is fixed to the gear shaft 13.
  • the sleeve 12 is a metal piece.
  • the mid-drive device includes a motor 1, a two-stage reduction gear mechanism, and a chain ring 10.
  • the output end of the motor 1 is connected to a two-stage reduction gear mechanism.
  • the mechanism drives the crankset support 6 and then drives the crankset 10 to rotate, so that the motor assists pedaling.
  • the two-stage gear reduction mechanism includes a first-stage gear reduction and a second-stage gear reduction.
  • the first-stage gear reduction includes a first gear arranged on the motor output shaft 2 or integrally formed with the motor output shaft 2, and a A second gear 14 meshes with a gear.
  • the first gear and the second gear 14 form a one-stage reduction.
  • the second-stage gear reduction mechanism includes a gear shaft 13, which can be indirectly connected with the second gear 14 through a sleeve 12, or the gear shaft 13 and the second gear 14 are integrally formed, and the gear shaft 13 is provided with a third gear , The third gear meshes with the output gear 3 to form a second-stage deceleration.
  • the third gear is integrally formed with the gear shaft 13 or fixedly arranged on the gear shaft 13.
  • the second gear 14 may be a plastic part, and the selection of a plastic material can reduce noise.
  • a sleeve 12 is provided between the second gear 14 and the gear shaft 13, and the sleeve 12 is tightly matched with the second gear or is integrally formed.
  • the sleeve 12 is tightly fitted or sleeved with the gear shaft 13.
  • the shaft sleeve 12 is a metal piece, which ensures the connection strength and ensures torque transmission.
  • the outer part of the output gear 3 is in meshing transmission connection with the gear shaft 13, and the inner ring of the output gear is provided with a first clutch 5 to realize the connection with the crankset support 6.
  • the output gear 3 has two end faces, and a first bearing 4 is arranged near one end face of the chain ring 10. Specifically, a ball bearing can be selected.
  • the inner ring of the first bearing 4 is connected to the output gear 3, specifically, it is sleeved on the output gear 3 or On the shaft where the output gear 3 is located, the outer ring of the first bearing 4 is connected to the housing, specifically fixed on the housing; the end of the chainring support 6 close to and used to connect the chainring 10 is also fixed on the housing by arranging a bearing.
  • the outer ring of the bearing is also connected to the housing.
  • the first clutch 5 is arranged between the output gear 3 and the chain ring support 6, and is used to disconnect the chain ring support 6 when the motor 1 is powered off or does not start, and pure human power is required to drive the chain ring 10 to rotate clockwise.
  • the transmission connection with the output gear 3 prevents the gear transmission system (including all the parts of the two-stage gear reduction mechanism) and the motor rotor from being driven by the manpower during riding. Compared with the prior art, the load parts in this working mode are reduced, That is, all the parts of the second-stage gear reduction mechanism.
  • a first clutch 5 is cleverly arranged between the crankset support 6 and the output gear 3, so that when the motor 1 is powered off or does not start, the crankset 10 is driven to rotate clockwise by pure human power.
  • the support 6 can rotate independently from the output gear 3; on the contrary, when the motor 1 starts, the output gear 3 locks the chainring support 6 through the engagement of the first clutch 5, and the two move synchronously to transmit the torque of the motor 1 to the chainring. , Assist human riding.
  • a bearing is also provided on the other end surface of the chain ring support 6 away from the chain ring 10, that is, the second bearing 8 in FIG. 1 and the inner ring of the second bearing 8
  • the crankset support 6 is connected, the outer ring is fixed on the shell through the crankset support end cover 9, and the second bearing 8 is connected with the crankset support end cover 9 by interference fit.
  • the present invention also provides a bicycle including the mid-drive device disclosed in the foregoing embodiments. Please refer to the prior art for the structure of the other parts of the bicycle, which will not be repeated here.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Gear Transmission (AREA)
  • Transmission Devices (AREA)

Abstract

A central drive device and a bicycle having said device. The central drive device comprises a housing, a motor (1) provided in the housing, a speed reduction mechanism, a central shaft (11) and a crankset device, the speed reduction mechanism being in transmission connection with the motor (1), the central shaft (11) being used for being connected to a pedal device and being rotatably provided in the housing, and said device further comprises a first clutch (5); the first clutch (5) has one end connected to an output end of the speed reduction mechanism, and the other end connected to the crankset device; the first clutch (5) comprises a transmission state and a release state; the crankset device is connected to the central shaft (11) by means of a second clutch (7), such that the central shaft (11) drives the crankset device to rotate; in a power-assist operating mode, the first clutch (5) enables transmission connection between the output end of the speed reduction mechanism and the crankset device, such that the output end transmits power to the crankset device; and in a non-power-assist operating mode, the first clutch (5) disconnects the power connection between the output end of the speed reduction mechanism and the crankset device. Such a central drive device can enable a person to pedal a bicycle in a lighter and less laborious manner.

Description

一种中置驱动装置和具有该装置的自行车Mid-drive device and bicycle with the device
本申请要求于2019年12月28日提交中国专利局、申请号为201911384357.3、发明名称为“一种中置驱动装置和具有该装置的自行车”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed with the Chinese Patent Office on December 28, 2019, the application number is 201911384357.3, and the invention title is "a central drive device and a bicycle with the device", the entire content of which is incorporated by reference Incorporated in this application.
技术领域Technical field
本发明涉及车辆设计技术领域,更具体地说,涉及一种中置驱动装置。此外,本发明还涉及一种包括上述中置驱动装置的自行车。The invention relates to the technical field of vehicle design, and more specifically, to a mid-drive device. In addition, the present invention also relates to a bicycle including the above-mentioned central drive device.
背景技术Background technique
现有技术中,助力自行车的中置驱动装置,一般包括电机,与电机传动连接的第一级和第二级减速齿轮,第二级减速齿轮的输出齿轮最终驱动牙盘转动,从而为自行车助力。In the prior art, the mid-drive device of a power-assisted bicycle generally includes a motor, and a first-stage and a second-stage reduction gear connected to the motor. The output gear of the second-stage reduction gear finally drives the chainring to rotate, thereby assisting the bicycle. .
在从电机传动至牙盘的传动路径上,一般在第一级减速齿轮和第二级减速齿轮之间设置离合器,用于在电机断电停转或不启动,需要进行纯人力踩踏时,离合器断开电机和第一级减速齿轮的连接,从而实现助力自行车作为普通自行车的功能。In the transmission path from the motor to the chainring, a clutch is generally set between the first-stage reduction gear and the second-stage reduction gear. It is used when the motor stops or does not start when the motor is powered off and needs to be stepped on by pure human power. Disconnect the motor and the first-stage reduction gear, so as to realize the function of the assisted bicycle as an ordinary bicycle.
由于二级减速齿轮的结构和空间限制,能选用的离合器通常尺寸较小,同时由于离合器常用标准件,且尺寸越小,承载扭矩越小,因此,空间限制常常不利于电机传动助力能力的提升。Due to the structure and space limitations of the secondary reduction gears, the clutches that can be selected are usually small in size. At the same time, because the clutches are commonly used as standard parts, and the smaller the size, the smaller the load-bearing torque. Therefore, the space limitation is often not conducive to the improvement of the motor's drive assist capacity .
更重要的是,当电机断电或不启动,纯人力踩踏的情况下,牙盘转动,第二级减速机构与牙盘是连接在一起的,牙盘会带动第二级减速齿轮参与旋转运动,此状态人力骑行做功并未全部反馈到牙盘转动上,而其中一部分力传递给了齿轮工作,即第二级减速齿轮机构成为额外的负载。More importantly, when the motor is powered off or does not start, the chainring rotates when the motor is stepped on by pure human power. The second-stage reduction mechanism and the chainring are connected together, and the chainring will drive the second-stage reduction gear to participate in the rotation movement. In this state, the human riding work is not all fed back to the rotation of the chainring, and part of the force is transmitted to the gear work, that is, the second-stage reduction gear mechanism becomes an additional load.
综上所述,如何提供一种离合器不受减速机构空间限制且在人力踩踏效率较高的中置驱动装置,是目前本领域技术人员亟待解决的问题。In summary, how to provide a central drive device with a clutch that is not limited by the space of the deceleration mechanism and is more efficient in human pedaling is a problem to be solved by those skilled in the art.
发明内容Summary of the invention
有鉴于此,本发明的目的是提供一种中置驱动装置,该中置驱动装置能够在纯人力踩踏时,作用效率较高,降低纯人力骑行状态下的负载。In view of this, the object of the present invention is to provide a mid-drive device that can have a high efficiency when pedaling purely by manpower and reduce the load in a state of purely manpower riding.
本发明的另一目的是提供一种包括上述中置驱动装置的自行车。Another object of the present invention is to provide a bicycle including the above-mentioned central drive device.
为了实现上述目的,本发明提供如下技术方案:In order to achieve the above objectives, the present invention provides the following technical solutions:
一种中置驱动装置,包括外壳、设置在所述外壳内的电机、减速机构、中轴和牙盘装置,所述减速机构与所述电机传动连接;所述中轴用于连接踩踏装置,且转动设于所述外壳内;还包括第一离合器,所述第一离合器一端连接所述减速机构的输出端,所述第一离合器的另一端连接所述牙盘装置,所述第一离合器包括传动状态和脱开状态,所述第一离合器处于传动状态时,所述中置驱动装置处于助力工作模式;所述第一离合器处于脱开状态时,所述中置驱动装置处于非助力工作模式;A mid-drive device includes a housing, a motor arranged in the housing, a reduction mechanism, a central shaft, and a chainring device. The reduction mechanism is in transmission connection with the motor; the central shaft is used to connect a pedaling device, And rotatably arranged in the housing; further comprising a first clutch, one end of the first clutch is connected to the output end of the reduction mechanism, the other end of the first clutch is connected to the crank device, the first clutch Including the transmission state and the disengaged state. When the first clutch is in the transmission state, the central drive device is in a booster working mode; when the first clutch is in the disengaged state, the central drive device is in a non-assisted working mode mode;
所述牙盘装置与所述中轴通过第二离合器连接,以使所述中轴带动所述牙盘装置转动;The chainring device and the bottom bracket are connected by a second clutch, so that the bottom bracket drives the chainring device to rotate;
助力工作模式下,所述第一离合器传动连接所述减速机构的输出端与所述牙盘装置,以使所述输出端向所述牙盘装置输送动力;In the assist working mode, the first clutch transmission connects the output end of the reduction mechanism and the chainring device, so that the output end transmits power to the chainring device;
非助力工作模式下,所述第一离合器断开所述减速机构的输出端与所述牙盘装置的动力连接。In the non-assist working mode, the first clutch disconnects the power connection between the output end of the speed reduction mechanism and the crankset device.
优选地,所述牙盘装置包括牙盘和设置所述牙盘的牙盘支座;Preferably, the crankset device includes a crankset and a crankset support provided with the crankset;
所述减速机构包括输出齿轮,所述输出齿轮具有所述输出端,所述第一离合器为单向离合器,所述第一离合器的一侧与减速机构的输出端连接,所述第一离合器的另一侧与所述牙盘支座连接,用于实现所述输出齿轮和所述牙盘支座的连接或断开。The reduction mechanism includes an output gear, the output gear has the output end, the first clutch is a one-way clutch, one side of the first clutch is connected to the output end of the reduction mechanism, and the first clutch The other side is connected with the crankset support for realizing the connection or disconnection of the output gear and the crankset support.
优选地,所述第一离合器包括单向滚针离合器或楔块式单向离合器。Preferably, the first clutch includes a one-way needle roller clutch or a wedge-type one-way clutch.
优选地,所述第一离合器为单向滚针离合器,包括外圈和内圈,所述外圈与所述输出齿轮的内孔过盈配合,所述内圈与所述牙盘支座连接;Preferably, the first clutch is a one-way needle roller clutch, comprising an outer ring and an inner ring, the outer ring is in interference fit with the inner hole of the output gear, and the inner ring is connected to the chain ring support ;
或,所述第一离合器为楔块式单向离合器,包括外圈、楔块、保持弹性件和内圈,所述外圈与所述输出齿轮的内孔间隙配合,所述内圈与所述牙盘支座连接。Or, the first clutch is a wedge-type one-way clutch, including an outer ring, a wedge, a retaining elastic member, and an inner ring. The outer ring is in clearance fit with the inner hole of the output gear, and the inner ring is in clearance fit with the inner hole of the output gear. The chain support is connected.
优选地,所述输出齿轮靠近所述牙盘的一侧通过第一轴承支撑在所述 外壳上。Preferably, the side of the output gear close to the chain ring is supported on the housing through a first bearing.
优选地,所述牙盘支座靠近所述牙盘的一侧通过第三轴承支撑在所述外壳上;Preferably, the side of the crankset support close to the crankset is supported on the housing through a third bearing;
所述牙盘支座远离所述牙盘的一侧通过第二轴承支撑在牙盘支座端盖上,所述牙盘支座端盖固定在所述外壳上。The side of the crankset support away from the crankset is supported on an end cover of the crankset support through a second bearing, and the end cover of the crankset support is fixed on the housing.
优选地,所述电机的输出端为电机输出轴,所述减速机构包括:Preferably, the output end of the motor is an output shaft of the motor, and the reduction mechanism includes:
第一齿轮,设置于所述电机输出轴上;The first gear is arranged on the output shaft of the motor;
齿轮轴,所述齿轮轴可转动的设置在所述外壳内部;A gear shaft, the gear shaft is rotatably arranged inside the housing;
第二齿轮,第二齿轮与所述第一齿轮啮合传动,所述第二齿轮固定于齿轮轴;A second gear, the second gear meshes with the first gear for transmission, and the second gear is fixed to the gear shaft;
第三齿轮,固定或一体成型于所述齿轮轴上,所述第三齿轮与所述输出齿轮啮合传动,用于将减速机构的输出传递给所述输出齿轮。The third gear is fixed or integrally formed on the gear shaft, and the third gear meshes with the output gear for transmission, and is used for transmitting the output of the reduction mechanism to the output gear.
优选地,所述第二齿轮为塑料齿轮。Preferably, the second gear is a plastic gear.
优选地,所述第二齿轮的内周固定有轴套,所述轴套与所述第二齿轮压紧配合或一体成型,所述轴套固定于所述齿轮轴。Preferably, a shaft sleeve is fixed on the inner circumference of the second gear, and the shaft sleeve is press-fitted or integrally formed with the second gear, and the shaft sleeve is fixed to the gear shaft.
一种自行车,包括中置驱动装置,所述中置驱动装置为上述任一项所述的中置驱动装置。A bicycle includes a central drive device, and the central drive device is the central drive device described in any one of the above.
在减速机构的输出端与牙盘装置之间设置第一离合器,第一离合器具有两个工作状态:传动状态和脱开状态,分别对应自行车的助力工作模式和非助力工作模式。A first clutch is arranged between the output end of the deceleration mechanism and the chainring device. The first clutch has two working states: a transmission state and a disengaged state, which correspond to the assisted working mode and the non-assisted working mode of the bicycle, respectively.
当助力工作模式下,减速机构的输出端向第一离合器输出动力,第一离合器将的输出端与牙盘装置连接并传递动力,减速机构输出的动力能够通过第一离合器传递给牙盘装置,从而实现上述动力传动;其中输出端向第一离合器提供动力的转向为能够使第一离合器锁紧以传递动力的转向。In the assist mode, the output end of the deceleration mechanism outputs power to the first clutch. The output end of the first clutch is connected to the chainring device and transmits power. The power output by the deceleration mechanism can be transmitted to the chainring device through the first clutch. Thus, the above-mentioned power transmission is realized; wherein the steering that the output end provides power to the first clutch is a steering that can lock the first clutch to transmit power.
当非助力工作模式下,电机处于断电或不启动状态,向第一离合器传递动力为零,不会驱动牙盘装置转动,而此时连接踩踏装置的中轴将助力的动力通过第二离合器向牙盘装置输送,使牙盘装置沿前进方向转动。由于第一离合器断开减速机构的输出端与牙盘装置的连接,避免牙盘装置的转动力分散到驱动输出端转动上,能够节省踩踏装置的输入动力,使得骑 行更加省力。In the non-assist working mode, the motor is in a power-off or non-starting state, and the transmission power to the first clutch is zero, and it will not drive the chainring device to rotate. At this time, the bottom shaft connected to the pedaling device will assist the power through the second clutch Convey to the chainring device to rotate the chainring device in the forward direction. Since the first clutch disconnects the output end of the deceleration mechanism from the chainring device, the rotation force of the chainring device is prevented from being distributed to the rotation of the drive output end, which can save the input power of the pedaling device and make riding more labor-saving.
本申请中在助力工作模式下,电机断电或不启动,内部的减速机构和电机均不参与工作,通过纯人力踩踏带动牙盘装置转动,第一离合器的单向传递作用使得此时牙盘装置与减速机构脱离连接,人使出的力直接全部反馈在牙盘转动上,并不会作用在减速机构上,避免将人力分散到带动减速机构的转动上,使人脚踏自行车时更轻便省力。本申请还提供了一种包括上述中置驱动装置的自行车。In this application, in the power-assisted working mode, the motor is powered off or does not start, and the internal deceleration mechanism and the motor are not involved in the work. The chainring device is driven to rotate by pure human pedaling. The one-way transmission effect of the first clutch makes the chainring at this time The device is disconnected from the deceleration mechanism, and the force exerted by the person is directly fed back to the rotation of the chainring, and will not act on the deceleration mechanism, so as to avoid distributing the manpower to the rotation of the deceleration mechanism, making the bicycle lighter when pedaling. Effortless. The application also provides a bicycle including the above-mentioned central drive device.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only It is an embodiment of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on the provided drawings without creative work.
图1为本申请提供的中置驱动装置的示意图。FIG. 1 is a schematic diagram of the central drive device provided by this application.
图1中:In Figure 1:
1为电机、2为电机输出轴、3为输出齿轮、4为第一轴承、5为第一离合器、6为牙盘支座、7为第二离合器、8为第二轴承、9为牙盘支座端盖、10为牙盘、11为中轴、12为轴套、13为齿轮轴、14为第二齿轮。1 is the motor, 2 is the motor output shaft, 3 is the output gear, 4 is the first bearing, 5 is the first clutch, 6 is the crankshaft support, 7 is the second clutch, 8 is the second bearing, and 9 is the crank The support end cover, 10 is a chain ring, 11 is a central shaft, 12 is a shaft sleeve, 13 is a gear shaft, and 14 is a second gear.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
本发明的核心是提供一种中置驱动装置,该中置驱动装置能够在纯人力踩踏时,作用效率较高,降低纯人力骑行状态下的负载。The core of the present invention is to provide a mid-drive device, which can have higher efficiency when pedaling purely by manpower and reduce the load in the state of purely manpower riding.
本发明的另一核心是提供一种包括上述中置驱动装置的自行车。Another core of the present invention is to provide a bicycle including the above-mentioned central drive device.
请参考图1,图1为本申请提供的中置驱动装置的示意图;Please refer to FIG. 1, which is a schematic diagram of the central drive device provided by this application;
本申请提供了一种中置驱动装置,包括外壳、电机1、减速机构、中轴11、牙盘装置、第一离合器5和第二离合器。The present application provides a central drive device, which includes a housing, a motor 1, a reduction mechanism, a central shaft 11, a chainring device, a first clutch 5, and a second clutch.
其中,电机1设置在外壳内,中轴连接踩踏装置,设置于外壳内;减速机构与电机1的输出端传动连接,牙盘装置与减速机构的输出端传动连接。Among them, the motor 1 is arranged in the housing, the central axis is connected to the pedaling device, and is arranged in the housing; the speed reduction mechanism is in driving connection with the output end of the motor 1, and the crank device is in driving connection with the output end of the speed reduction mechanism.
第一离合器5一端连接减速机构的输出端,第一离合器5的另一端连接牙盘装置,第一离合器5包括传动状态和脱开状态,第一离合器5处于转动状态时,中置驱动装置处于助力工作模式;第一离合器5处于脱开状态时,中置驱动装置处于非助力工作模式;One end of the first clutch 5 is connected to the output end of the deceleration mechanism, and the other end of the first clutch 5 is connected to the crankset device. The first clutch 5 includes the transmission state and the disengaged state. When the first clutch 5 is in the rotating state, the central drive device is in Power-assisted working mode; when the first clutch 5 is in a disengaged state, the central drive device is in a non-assisted working mode;
具体地,牙盘装置与中轴11通过第二离合器7连接。Specifically, the crankset device and the bottom bracket 11 are connected through the second clutch 7.
助力工作模式下,即通过电机1驱动的情况下,第一离合器5连接减速机构的输出端与牙盘装置,以使输出端向牙盘装置输送动力;In the power-assisted working mode, that is, when driven by the motor 1, the first clutch 5 connects the output end of the deceleration mechanism with the chainring device, so that the output end transmits power to the chainring device;
非助力工作模式下,即电机1停止输出的情况下,第一离合器5断开减速机构的输出端与牙盘装置的动力连接。In the non-assisted working mode, that is, when the motor 1 stops output, the first clutch 5 disconnects the power connection between the output end of the deceleration mechanism and the chainring device.
中置驱动装置的外壳可以为电机1外部的安装壳体,或者用于设置自行车的驱动系统的壳体。外壳内设置电机1、减速机构、牙盘装置等装置。The housing of the mid-drive device can be a mounting housing outside the motor 1 or a housing for setting the drive system of the bicycle. A motor 1, a deceleration mechanism, a chainring device and other devices are arranged in the housing.
其中,电机1作为动力结构,其输出端可以为输出轴形式。减速机构可以为二级减速机构或者多级减速装置,减速机构的结构和形式可以选择现有技术中常见减速机构,以结构紧凑为选择要求。Among them, the motor 1 is used as a power structure, and its output end may be in the form of an output shaft. The deceleration mechanism can be a two-stage deceleration mechanism or a multi-stage deceleration device. The structure and form of the deceleration mechanism can be selected from common deceleration mechanisms in the prior art, and compact structure is the selection requirement.
牙盘装置包括牙盘10和用于安装牙盘的牙盘支座6,牙盘10可以部分或全部设置在外壳的外部,请参考图1,其中,牙盘10的固定部设置在牙盘支座6上,其余部分可以伸出于外壳。The crankset device includes a crankset 10 and a crankset support 6 for installing the crankset. The crankset 10 can be partially or fully installed on the outside of the housing. Please refer to Figure 1, where the fixed part of the crankset 10 is set on the crankset. The rest of the support 6 can protrude from the shell.
传递方向为由电机输出动力传递给减速机构,减速机构连接牙盘装置,进而带动牙盘的转动,提供动力,完成自行车的整个传动链。The transmission direction is that the output power of the motor is transmitted to the reduction mechanism, and the reduction mechanism is connected to the chainring device, and then drives the rotation of the chainring, provides power, and completes the entire transmission chain of the bicycle.
在减速机构的输出端与牙盘装置之间设置第一离合器5,第一离合器5具有两个工作状态,包括传动状态和脱开状态。第一离合器5处于传动状态时,中置驱动装置处于助力工作模式;第一离合器5处于脱开状态时,中置驱动装置处于非助力工作模式。A first clutch 5 is arranged between the output end of the speed reduction mechanism and the chainring device. The first clutch 5 has two working states, including a transmission state and a disengaged state. When the first clutch 5 is in the transmission state, the central drive device is in the power-assisted working mode; when the first clutch 5 is in the disengaged state, the central drive device is in the non-power-assisted working mode.
当助力工作模式下,减速机构的输出端向第一离合器5输出动力,第 一离合器5将的输出端与牙盘装置连接并传递动力,减速机构输出的动力能够通过第一离合器5传递给牙盘装置,从而实现上述动力传动;其中输出端向第一离合器5提供动力的转向为能够使第一离合器锁紧以传递动力的转向。In the assist mode, the output end of the deceleration mechanism outputs power to the first clutch 5. The output end of the first clutch 5 is connected to the chainring device and transmits the power. The power output by the deceleration mechanism can be transmitted to the teeth through the first clutch 5. A disc device, thereby realizing the above-mentioned power transmission; wherein the steering that the output end provides power to the first clutch 5 is a steering that can lock the first clutch to transmit power.
当非助力工作模式下,电机处于断电或不启动状态,向第一离合器5传递动力为零,不能够驱动牙盘装置转动,此时连接踩踏装置的中轴11将助力的动力通过第二离合器7向牙盘装置输送,使牙盘装置沿前进方向转动。可选的,第一离合器5为单向离合器,牙盘装置的上述转动使第一离合器5处于打滑状态,从而断开减速机构的输出端与牙盘装置的连接,避免牙盘装置的转动力分散到驱动输出端转动上,能够节省踩踏装置的输入动力,使得骑行更加省力。In the non-assisted working mode, the motor is in a power-off or non-starting state, and the power transmitted to the first clutch 5 is zero, and cannot drive the chainring device to rotate. At this time, the central shaft 11 connected to the pedaling device passes the assisted power through the second The clutch 7 is conveyed to the chain ring device, so that the chain ring device rotates in the forward direction. Optionally, the first clutch 5 is a one-way clutch, and the above-mentioned rotation of the chainring device causes the first clutch 5 to be in a slipping state, thereby disconnecting the output end of the deceleration mechanism from the chainring device and avoiding the rotational force of the chainring device Distributed to the rotation of the drive output end can save the input power of the pedaling device, making riding more labor-saving.
本申请中在非助力模式下,电机断电或不启动,内部的减速机构和电机均不参与工作,通过纯人力踩踏带动牙盘装置转动,第一离合器使牙盘装置与减速机构脱离连接,人使出的力直接全部反馈在牙盘转动上,并不会作用在减速机构上,避免将人力分散到带动减速机构的转动上,使人脚踏自行车时更轻便省力。In this application, in the non-assist mode, the motor is powered off or does not start, and the internal deceleration mechanism and the motor are not involved in the work. The crankset device is driven to rotate by pure human pedaling, and the first clutch disconnects the crankset device from the deceleration mechanism. All the forces exerted by humans are directly fed back to the rotation of the chainring, and will not act on the deceleration mechanism, so as to avoid dispersing the manpower to drive the rotation of the deceleration mechanism, making it lighter and less laborious when pedaling the bicycle.
在上述实施例的基础之上,牙盘装置包括牙盘10和设置牙盘10的牙盘支座6;On the basis of the above-mentioned embodiment, the crankset device includes a crankset 10 and a crankset support 6 provided with the crankset 10;
减速机构包括输出齿轮3,输出齿轮3具有上述输出端,第一离合器5为单向离合器,第一离合器5的一侧与具有输出端3连接,第一离合器5的另一侧与牙盘10的牙盘支座6连接,用于实现输出齿轮3和牙盘支座6的连接或断开。The deceleration mechanism includes an output gear 3, the output gear 3 has the above-mentioned output end, the first clutch 5 is a one-way clutch, one side of the first clutch 5 is connected with the output end 3, and the other side of the first clutch 5 is connected to the crank 10 The chainring support 6 is connected to realize the connection or disconnection of the output gear 3 and the chainring support 6.
需要说明的是,牙盘装置除牙盘10和牙盘支座6外还包括其他连接装置,在本申请中仅说明上述二者的连接。另外,第一离合器5的两侧分别指的是作为单向离合器的相对转动的内圈和外圈。It should be noted that, in addition to the crankset 10 and the crankset support 6, the crankset device also includes other connection devices, and only the connection between the two is described in this application. In addition, the two sides of the first clutch 5 respectively refer to the inner ring and the outer ring that are relatively rotating as a one-way clutch.
减速机构的输出端可以为齿轮,或者为蜗轮等其他用于带动牙盘支座6转动的装置,可以采用现有技术中的其他传动连接的结构。The output end of the deceleration mechanism may be a gear, or a worm gear or other devices for driving the crankset support 6 to rotate, and other transmission connection structures in the prior art may be adopted.
第一离合器5的不同侧分别和输出齿轮3、牙盘支座6连接,在第一离合器5处于不同工作状态下,实现输出齿轮3和牙盘支座6的连接和断 开,连接状态指的是二者能够相互啮合传动、或其他方式的连接传动等,断开指的是二者相互脱离、打滑的状态,使得动力不能够相互传递,无论正向或者反向。Different sides of the first clutch 5 are respectively connected to the output gear 3 and the chain ring support 6. When the first clutch 5 is in different working states, the output gear 3 and the chain ring support 6 are connected and disconnected. The connection state refers to It means that the two can be engaged with each other for transmission, or other ways of connecting transmission, etc. Disconnect refers to the state of the two being separated from each other and slipping, so that the power cannot be transmitted to each other, no matter whether it is forward or reverse.
本实施例中利用牙盘支座6连接第一离合器5避免牙盘10的结构不便于设置在靠近第一离合器5的位置,并同时采用输出齿轮3传递给牙盘支架6,齿轮传递具有可靠性,且安装简便。In this embodiment, the chainring support 6 is used to connect the first clutch 5 to avoid the inconvenience of the structure of the chainring 10 being set close to the first clutch 5. At the same time, the output gear 3 is used to transmit to the chainring bracket 6, and the gear transmission is reliable. It is flexible and easy to install.
在上述实施例的基础之上,第一离合器5为单向滚针离合器或楔块式单向离合器。On the basis of the above embodiment, the first clutch 5 is a one-way needle roller clutch or a wedge-type one-way clutch.
需要说明的是,单向离合器的种类较多,选择时需要满足作为本申请的第一离合器5的使用方式。It should be noted that there are many types of one-way clutches, and the selection needs to satisfy the use mode of the first clutch 5 of the present application.
在一个具体的实施例中,第一离合器5为单向滚针离合器,包括外圈和内圈,外圈与输出齿轮3的内孔过盈配合,内圈与牙盘支座6连接。In a specific embodiment, the first clutch 5 is a one-way needle roller clutch, including an outer ring and an inner ring, the outer ring is in interference fit with the inner hole of the output gear 3, and the inner ring is connected with the chain ring support 6.
在一个具体的实施例中,第一离合器5为楔块式单向离合器,包括外圈、楔块、保持弹性件和内圈,外圈与输出齿轮3的内孔间隙配合,内圈与牙盘支座6连接。In a specific embodiment, the first clutch 5 is a wedge-type one-way clutch, including an outer ring, a wedge, a retaining elastic member, and an inner ring. The outer ring is in clearance fit with the inner hole of the output gear 3, and the inner ring and the teeth The disc support 6 is connected.
相对应的,上述第二离合器7可以为单向滚针离合器。具体地,第二离合器7的内圈连接中轴11,外圈连接牙盘支座6。Correspondingly, the aforementioned second clutch 7 may be a one-way needle roller clutch. Specifically, the inner ring of the second clutch 7 is connected to the central shaft 11, and the outer ring is connected to the crankset support 6.
在助力工作模式下,减速机构的输出端输出顺时针转动,第一离合器5的外圈顺时针转动,带动第一离合器5的内圈顺时针转动,从而牙盘装置顺时针转动实现前进。In the assist mode, the output end of the deceleration mechanism rotates clockwise, the outer ring of the first clutch 5 rotates clockwise, driving the inner ring of the first clutch 5 to rotate clockwise, so that the chainring device rotates clockwise to achieve forward movement.
在非助力状态下,减速机构没有输出,中轴11顺时针转动,带动第二离合器7的内圈顺时针转动,第二离合器7锁定,使得其外圈也进行顺时针转动,牙盘装置顺时针转动实现前进。同时由于牙盘装置顺时针转动,使得第一离合器5打滑,从而脱离与减速机构输出端的连接。In the non-assisted state, the deceleration mechanism has no output, the bottom bracket 11 rotates clockwise, driving the inner ring of the second clutch 7 to rotate clockwise, the second clutch 7 is locked, so that the outer ring also rotates clockwise, and the chainring device rotates clockwise. Turning the hour hand realizes advancement. At the same time, because the chainring device rotates clockwise, the first clutch 5 slips, thereby disconnecting from the output end of the deceleration mechanism.
本实施例中,通过中轴11作为转动的中心,其上套接有牙盘支座6,牙盘支座6的外圈与第一离合器5的内圈固定,第一离合器5的外圈与输出齿轮3的内圈固定,单向滚针离合器或楔块式单向离合器能够方便的套接在输出齿轮3与牙盘支座6之间,且该结构占用空间较小。In this embodiment, the central shaft 11 is used as the center of rotation, and a chainring support 6 is sleeved on it. The outer ring of the chainring support 6 is fixed with the inner ring of the first clutch 5, and the outer ring of the first clutch 5 Fixed with the inner ring of the output gear 3, a one-way needle roller clutch or a wedge-type one-way clutch can be conveniently sleeved between the output gear 3 and the chainring support 6, and the structure occupies a small space.
在上述实施例的基础之上,输出齿轮3靠近牙盘10的一侧通过第一轴 承支撑在外壳上。即输出齿轮3靠近牙盘10的一侧通过第一轴承4可转动的设置在外壳上。On the basis of the above-mentioned embodiment, the side of the output gear 3 close to the chain ring 10 is supported on the housing through the first bearing. That is, the side of the output gear 3 close to the crankset 10 is rotatably arranged on the housing through the first bearing 4.
在上述任意实施例的基础之上,牙盘支座6靠近牙盘10的一侧通过第三轴承支撑在外壳上;牙盘支座6远离牙盘10的一侧通过第二轴承8支撑在牙盘支座端盖9上,牙盘支座端盖9固定在外壳上。On the basis of any of the above embodiments, the side of the chain support 6 close to the chain ring 10 is supported on the shell by a third bearing; the side of the chain support 6 far away from the chain ring 10 is supported on the housing by a second bearing 8 The crankset support end cover 9 is fixed on the shell.
也就是说,牙盘支座6通过第三轴承可转动的设置在外壳上,并通过第二轴承8可转动的设置在牙盘支座端盖9上,牙盘支座端盖9固定在外壳上。That is to say, the crankset support 6 is rotatably arranged on the housing through the third bearing, and is rotatably disposed on the crankset support end cover 9 through the second bearing 8, and the crankset support end cover 9 is fixed on the On the shell.
需要说明的是,输出齿轮3为可转动的设置在外壳上,因此其端部或中部需要设置转动连接件,例如轴承。It should be noted that the output gear 3 is rotatably arranged on the housing, so a rotating connection piece, such as a bearing, needs to be arranged at the end or the middle of the output gear.
牙盘支座6同样为转动设置在外壳的内部,也可以通过轴承设置,请参考图1,其中牙盘支座6的两端分别通过第二轴承和另一轴承支撑于外壳上。The crankset support 6 is also rotatably arranged inside the housing, and can also be set by bearings. Please refer to Figure 1, where both ends of the crankset support 6 are supported on the housing by a second bearing and another bearing, respectively.
可选的,在牙盘支座6和中轴11之间,还可以设置便于牙盘支座6相对中轴11单向转动的其他离合器。Optionally, between the crankset support 6 and the central shaft 11, other clutches that facilitate the one-way rotation of the crankset support 6 relative to the central shaft 11 can also be provided.
在上述实施例的基础之上,减速机构为二级减速机构或者多级减速机构,减速机构内的传动齿轮为塑料件。On the basis of the foregoing embodiment, the speed reduction mechanism is a two-stage speed reduction mechanism or a multi-stage speed reduction mechanism, and the transmission gear in the speed reduction mechanism is a plastic part.
在上述任意一个实施例的基础之上,电机1的输出端为电机输出轴2,减速机构具体包括:第一齿轮、齿轮轴13、第二齿轮14和第三齿轮。On the basis of any of the above embodiments, the output end of the motor 1 is the motor output shaft 2, and the reduction mechanism specifically includes: a first gear, a gear shaft 13, a second gear 14, and a third gear.
第一齿轮设置于电机输出轴2上,齿轮轴13可转动的设置在外壳内部,第二齿轮14与第一齿轮啮合传动,第二齿轮14固定于齿轮轴13,The first gear is arranged on the motor output shaft 2, the gear shaft 13 is rotatably arranged inside the housing, the second gear 14 meshes with the first gear for transmission, and the second gear 14 is fixed on the gear shaft 13,
第三齿轮固定于齿轮轴13上,或者与齿轮轴13一体成型,第三齿轮与输出齿轮3啮合传动,用于将减速机构的输出传递给输出齿轮3。The third gear is fixed on the gear shaft 13 or integrally formed with the gear shaft 13, and the third gear meshes with the output gear 3 to transmit the output of the reduction mechanism to the output gear 3.
上述第二齿轮14可以设置为塑料件,用于降低噪音。第二齿轮14在上游,转速大、扭矩小,转速大会导致噪音大,换成塑料件大大降低噪音。The above-mentioned second gear 14 may be configured as a plastic part to reduce noise. The second gear 14 is upstream, with a high speed and a small torque. The high speed will cause high noise, and the replacement of plastic parts will greatly reduce the noise.
具体地,第二齿轮14的内周固定有轴套12,轴套12与第二齿轮14压紧配合或一体成型,轴套12固定于齿轮轴13。Specifically, a shaft sleeve 12 is fixed on the inner circumference of the second gear 14, the sleeve 12 and the second gear 14 are press-fitted or integrally formed, and the shaft sleeve 12 is fixed to the gear shaft 13.
在上述任意一个实施例的基础之上,轴套12为金属件。On the basis of any of the above embodiments, the sleeve 12 is a metal piece.
本申请提供了一种具体的实施例,请参考图1,中置驱动装置包括电 机1、两级减速齿轮机构和牙盘10,电机1的输出端连接两级减速齿轮机构,两级齿轮减速机构驱动牙盘支座6,进而驱动牙盘10旋转,实现电机助力踩踏。This application provides a specific embodiment. Please refer to FIG. 1. The mid-drive device includes a motor 1, a two-stage reduction gear mechanism, and a chain ring 10. The output end of the motor 1 is connected to a two-stage reduction gear mechanism. The mechanism drives the crankset support 6 and then drives the crankset 10 to rotate, so that the motor assists pedaling.
具体的,两级齿轮减速机构包括第一级齿轮减速和第二级齿轮减速,第一级齿轮减速包括设置在电机输出轴2上或者与电机输出轴2一体成型的第一齿轮,以及与第一齿轮啮合的第二齿轮14,第一齿轮与第二齿轮14形成一级减速。Specifically, the two-stage gear reduction mechanism includes a first-stage gear reduction and a second-stage gear reduction. The first-stage gear reduction includes a first gear arranged on the motor output shaft 2 or integrally formed with the motor output shaft 2, and a A second gear 14 meshes with a gear. The first gear and the second gear 14 form a one-stage reduction.
第二级齿轮减速机构包括齿轮轴13,齿轮轴13可以与第二齿轮14通过轴套12间接连接,或者齿轮轴13与第二齿轮14为一体成型结构,齿轮轴13上设置有第三齿轮,第三齿轮与输出齿轮3啮合,形成第二级减速。可选的,第三齿轮与齿轮轴13一体成型,或者固定设置在齿轮轴13上。The second-stage gear reduction mechanism includes a gear shaft 13, which can be indirectly connected with the second gear 14 through a sleeve 12, or the gear shaft 13 and the second gear 14 are integrally formed, and the gear shaft 13 is provided with a third gear , The third gear meshes with the output gear 3 to form a second-stage deceleration. Optionally, the third gear is integrally formed with the gear shaft 13 or fixedly arranged on the gear shaft 13.
具体地,第二齿轮14可以为塑料件,选择塑料材质可以降低噪音。Specifically, the second gear 14 may be a plastic part, and the selection of a plastic material can reduce noise.
为了解决此塑料齿轮14与齿轮轴的连接强度和位置精度问题,可选的,在第二齿轮14与齿轮轴13之间设置轴套12,轴套12与第二齿轮紧配或者一体成型,轴套12与齿轮轴13紧配或者套接。轴套12为金属件,确保了连接强度,保证扭矩传递。In order to solve the problem of the connection strength and position accuracy of the plastic gear 14 and the gear shaft, optionally, a sleeve 12 is provided between the second gear 14 and the gear shaft 13, and the sleeve 12 is tightly matched with the second gear or is integrally formed. The sleeve 12 is tightly fitted or sleeved with the gear shaft 13. The shaft sleeve 12 is a metal piece, which ensures the connection strength and ensures torque transmission.
输出齿轮3的外部与齿轮轴13啮合传动连接,输出齿轮的内圈设置第一离合器5,以实现与牙盘支座6的连接。The outer part of the output gear 3 is in meshing transmission connection with the gear shaft 13, and the inner ring of the output gear is provided with a first clutch 5 to realize the connection with the crankset support 6.
输出齿轮3具有两个端面,靠近牙盘10的一端面处设置第一轴承4,具体可以选择球轴承,第一轴承4的内圈与输出齿轮3连接,具体为套接于输出齿轮3或输出齿轮3所在的轴上,第一轴承4的外圈与外壳连接,具体为固定在外壳上;牙盘支座6靠近并用于连接牙盘10的一端也通过设置轴承固定在外壳上,此轴承的外圈也与外壳连接。The output gear 3 has two end faces, and a first bearing 4 is arranged near one end face of the chain ring 10. Specifically, a ball bearing can be selected. The inner ring of the first bearing 4 is connected to the output gear 3, specifically, it is sleeved on the output gear 3 or On the shaft where the output gear 3 is located, the outer ring of the first bearing 4 is connected to the housing, specifically fixed on the housing; the end of the chainring support 6 close to and used to connect the chainring 10 is also fixed on the housing by arranging a bearing. The outer ring of the bearing is also connected to the housing.
第一离合器5设置在输出齿轮3与牙盘支座6之间,用于当电机1断电或不启动,需要纯人力驱动牙盘10顺时针转动的情况下,断开牙盘支座6与输出齿轮3的传动连接,避免人力骑行时带动齿轮传动系统(包括两级齿轮减速机构的所有零件)以及电机转子转动,与现有技术相比,减少了该工作模式下的负载零件,即第二级齿轮减速机构的所有零件。The first clutch 5 is arranged between the output gear 3 and the chain ring support 6, and is used to disconnect the chain ring support 6 when the motor 1 is powered off or does not start, and pure human power is required to drive the chain ring 10 to rotate clockwise. The transmission connection with the output gear 3 prevents the gear transmission system (including all the parts of the two-stage gear reduction mechanism) and the motor rotor from being driven by the manpower during riding. Compared with the prior art, the load parts in this working mode are reduced, That is, all the parts of the second-stage gear reduction mechanism.
本发明巧妙的在牙盘支座6与输出齿轮3之间设置了第一离合器5, 使得用于当电机1断电或不启动,纯人力驱动牙盘10顺时针转动的情况下,牙盘支座6能够脱离输出齿轮3单独旋转;反之,当电机1启动,输出齿轮3通过第一离合器5的啮合将牙盘支座6抱死,两者同步运动,将电机1扭矩传递至牙盘,辅助人力骑行。In the present invention, a first clutch 5 is cleverly arranged between the crankset support 6 and the output gear 3, so that when the motor 1 is powered off or does not start, the crankset 10 is driven to rotate clockwise by pure human power. The support 6 can rotate independently from the output gear 3; on the contrary, when the motor 1 starts, the output gear 3 locks the chainring support 6 through the engagement of the first clutch 5, and the two move synchronously to transmit the torque of the motor 1 to the chainring. , Assist human riding.
另外,为了更稳定的固定牙盘支座6,在牙盘支座6上、远离牙盘10的另一端面同样设置轴承,即图1中的第二轴承8,第二轴承8的内圈连接牙盘支座6,外圈通过牙盘支座端盖9固定在外壳上,第二轴承8与牙盘支座端盖9过盈配合连接。In addition, in order to fix the chain ring support 6 more stably, a bearing is also provided on the other end surface of the chain ring support 6 away from the chain ring 10, that is, the second bearing 8 in FIG. 1 and the inner ring of the second bearing 8 The crankset support 6 is connected, the outer ring is fixed on the shell through the crankset support end cover 9, and the second bearing 8 is connected with the crankset support end cover 9 by interference fit.
除了上述各个实施例中所提供的中置驱动装置,本发明还提供一种包括上述实施例公开中置驱动装置的自行车。该自行车的其他各部分的结构请参考现有技术,本文不再赘述。In addition to the mid-drive device provided in the foregoing embodiments, the present invention also provides a bicycle including the mid-drive device disclosed in the foregoing embodiments. Please refer to the prior art for the structure of the other parts of the bicycle, which will not be repeated here.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The various embodiments in this specification are described in a progressive manner. Each embodiment focuses on the differences from other embodiments, and the same or similar parts between the various embodiments can be referred to each other.
以上对本发明所提供的中置驱动装置和具有该中置驱动装置的自行车进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The mid-drive device provided by the present invention and the bicycle with the mid-drive device have been described in detail above. Specific examples are used in this article to illustrate the principle and implementation of the present invention. The description of the above examples is only used to help understand the method and core idea of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

Claims (10)

  1. 一种中置驱动装置,包括外壳、设置在所述外壳内的电机(1)、减速机构、中轴(11)和牙盘装置,所述减速机构与所述电机(1)传动连接;所述中轴(11)用于连接踩踏装置,且转动设于所述外壳内;其特征在于,A mid-drive device, comprising a housing, a motor (1) arranged in the housing, a speed reduction mechanism, a central shaft (11) and a chainring device, and the speed reduction mechanism is in transmission connection with the motor (1); The middle shaft (11) is used to connect the pedaling device, and is rotatably arranged in the housing; it is characterized in that:
    还包括第一离合器(5),所述第一离合器(5)一端连接所述减速机构的输出端,所述第一离合器(5)的另一端连接所述牙盘装置,所述第一离合器(5)包括传动状态和脱开状态,所述第一离合器(5)处于传动状态时,所述中置驱动装置处于助力工作模式;所述第一离合器(5)处于脱开状态时,所述中置驱动装置处于非助力工作模式;It also includes a first clutch (5), one end of the first clutch (5) is connected to the output end of the speed reduction mechanism, the other end of the first clutch (5) is connected to the crank device, the first clutch (5) Including the transmission state and the disengaged state. When the first clutch (5) is in the transmission state, the central drive device is in the power-assisted working mode; when the first clutch (5) is in the disengaged state, the The mid-drive device is in a non-assist working mode;
    所述牙盘装置与所述中轴(11)通过第二离合器(7)连接,以使所述中轴(11)带动所述牙盘装置转动;The chainring device and the bottom shaft (11) are connected by a second clutch (7), so that the bottom shaft (11) drives the rotation of the chainring device;
    助力工作模式下,所述第一离合器(5)传动连接所述减速机构的输出端与所述牙盘装置,以使所述输出端向所述牙盘装置输送动力;In the assist working mode, the first clutch (5) drivingly connects the output end of the deceleration mechanism and the chainring device, so that the output end transmits power to the chainring device;
    非助力工作模式下,所述第一离合器(5)断开所述减速机构的输出端与所述牙盘装置的动力连接。In the non-assist working mode, the first clutch (5) disconnects the power connection between the output end of the speed reduction mechanism and the chainring device.
  2. 根据权利要求1所述的中置驱动装置,其特征在于,所述牙盘装置包括牙盘(10)和设置所述牙盘(10)的牙盘支座(6);The central drive device according to claim 1, characterized in that the crankset device comprises a crankset (10) and a crankset support (6) provided with the crankset (10);
    所述减速机构包括输出齿轮(3),所述输出齿轮(3)具有所述输出端,所述第一离合器(5)为单向离合器,所述第一离合器(5)的一侧与减速机构的输出端连接,所述第一离合器(5)的另一侧与所述牙盘支座(6)连接,用于实现所述输出齿轮(3)和所述牙盘支座(6)的连接或断开。The deceleration mechanism includes an output gear (3), the output gear (3) has the output end, the first clutch (5) is a one-way clutch, and one side of the first clutch (5) is connected to the deceleration The output end of the mechanism is connected, and the other side of the first clutch (5) is connected with the chain ring support (6) for realizing the output gear (3) and the chain ring support (6) Connected or disconnected.
  3. 根据权利要求2所述的中置驱动装置,其特征在于,所述第一离合器(5)包括单向滚针离合器或楔块式单向离合器。The mid-drive device according to claim 2, wherein the first clutch (5) comprises a one-way needle roller clutch or a wedge-type one-way clutch.
  4. 根据权利要求3所述的中置驱动装置,其特征在于,所述第一离合器(5)为单向滚针离合器,包括外圈和内圈,所述外圈与所述输出齿轮(3)的内孔过盈配合,所述内圈与所述牙盘支座(6)连接;The central drive device according to claim 3, characterized in that the first clutch (5) is a one-way needle roller clutch, comprising an outer ring and an inner ring, and the outer ring and the output gear (3) The inner hole is interference fit, and the inner ring is connected with the chainring support (6);
    或,所述第一离合器(5)为楔块式单向离合器,包括外圈、楔块、保持弹性件和内圈,所述外圈与所述输出齿轮(3)的内孔间隙配合,所述内圈与所述牙盘支座(6)连接。Or, the first clutch (5) is a wedge-type one-way clutch, including an outer ring, a wedge, a retaining elastic member and an inner ring, and the outer ring is in clearance fit with the inner hole of the output gear (3), The inner ring is connected with the crankset support (6).
  5. 根据权利要求4所述的中置驱动装置,其特征在于,所述输出齿轮(3)靠近所述牙盘(10)的一侧通过第一轴承支撑在所述外壳上。The mid-drive device according to claim 4, characterized in that the side of the output gear (3) close to the crankset (10) is supported on the housing by a first bearing.
  6. 根据权利要求4所述的中置驱动装置,其特征在于,所述牙盘支座(6)靠近所述牙盘(10)的一侧通过第三轴承支撑在所述外壳上;The central drive device according to claim 4, characterized in that the side of the crankset support (6) close to the crankset (10) is supported on the housing by a third bearing;
    所述牙盘支座(6)远离所述牙盘(10)的一侧通过第二轴承(8)支撑在牙盘支座端盖(9)上,所述牙盘支座端盖(9)固定在所述外壳上。The side of the crankset support (6) away from the crankset (10) is supported on the crankset support end cover (9) through a second bearing (8), and the crankset support end cover (9) ) Is fixed on the housing.
  7. 根据权利要求2至6任一项所述的中置驱动装置,其特征在于,所述电机(1)的输出端为电机输出轴(2),The mid-drive device according to any one of claims 2 to 6, wherein the output end of the motor (1) is a motor output shaft (2),
    所述减速机构包括:The speed reduction mechanism includes:
    第一齿轮,设置于所述电机输出轴(2)上;The first gear is arranged on the motor output shaft (2);
    齿轮轴(13),所述齿轮轴(13)可转动的设置在所述外壳内部;A gear shaft (13), the gear shaft (13) is rotatably arranged inside the housing;
    第二齿轮(14),第二齿轮(14)与所述第一齿轮啮合传动,所述第二齿轮(14)固定于齿轮轴(13);A second gear (14), the second gear (14) meshes with the first gear for transmission, and the second gear (14) is fixed to the gear shaft (13);
    第三齿轮,固定或一体成型于所述齿轮轴(13)上,所述第三齿轮与所述输出齿轮(3)啮合传动,用于将减速机构的输出传递给所述输出齿轮(3)。The third gear is fixed or integrally formed on the gear shaft (13), the third gear meshes with the output gear (3) for transmission, and is used to transmit the output of the reduction mechanism to the output gear (3) .
  8. 根据权利要求7所述的中置驱动装置,其特征在于,所述第二齿轮为塑料齿轮。The central drive device according to claim 7, wherein the second gear is a plastic gear.
  9. 根据权利要求7所述的中置驱动装置,其特征在于,所述第二齿轮(14)的内周固定有轴套(12),所述轴套(12)与所述第二齿轮(14)压紧配合或一体成型,所述轴套(12)固定于所述齿轮轴(13)。The central drive device according to claim 7, characterized in that a sleeve (12) is fixed on the inner circumference of the second gear (14), and the sleeve (12) is connected to the second gear (14). ) Compression fit or integral molding, the sleeve (12) is fixed to the gear shaft (13).
  10. 一种自行车,包括中置驱动装置,其特征在于,所述中置驱动装置为权利要求1-9任一项所述的中置驱动装置。A bicycle comprising a central drive device, characterized in that the central drive device is the central drive device according to any one of claims 1-9.
PCT/CN2020/121355 2019-12-28 2020-10-16 Central drive device and bicycle having said device WO2021129066A1 (en)

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