WO2021121248A1 - Electric motor stator assembly press-in machine - Google Patents

Electric motor stator assembly press-in machine Download PDF

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Publication number
WO2021121248A1
WO2021121248A1 PCT/CN2020/136720 CN2020136720W WO2021121248A1 WO 2021121248 A1 WO2021121248 A1 WO 2021121248A1 CN 2020136720 W CN2020136720 W CN 2020136720W WO 2021121248 A1 WO2021121248 A1 WO 2021121248A1
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WIPO (PCT)
Prior art keywords
column
avoiding
main body
hole
end surface
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PCT/CN2020/136720
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French (fr)
Chinese (zh)
Inventor
陶峰
谭海军
俞晨凯
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江苏久知电机股份有限公司
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Publication date
Priority claimed from CN201922304985.8U external-priority patent/CN210780476U/en
Priority claimed from CN201911316886.XA external-priority patent/CN111193365B/en
Application filed by 江苏久知电机股份有限公司 filed Critical 江苏久知电机股份有限公司
Publication of WO2021121248A1 publication Critical patent/WO2021121248A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/16Centering rotors within the stator; Balancing rotors

Definitions

  • the invention relates to the field of motor manufacturing, in particular to a motor stator assembly press-in machine.
  • stator assembly In the existing motor assembly process, manual operation is usually used to assemble the stator assembly into the motor casing. Since the outer diameter of the stator assembly and the inner diameter of the motor casing are tightly matched, the operator sets the finished stator assembly After reaching the opening of the motor housing, the stator assembly needs to be inserted into the motor housing by hammering. This method has extremely low work efficiency. At the same time, it is extremely easy to use the hammer during the process of striking the stator assembly. The stator rivet head on the end face of the stator assembly was smashed, resulting in scrap.
  • stator rivet head can prevent the stator rivet head from being smashed.
  • position of the stator rivet head will change when the riveted pull tabs increase or decrease, and the stator connection head is not fixed, making the stator wiring
  • the relative position of the head and the stator rivet head is also not fixed, and it is necessary to prepare multiple molds to avoid stator rivet heads in different positions, causing serious waste of resources and sluggish funds.
  • the purpose of the present invention is to overcome the shortcomings of the prior art and provide a motor stator assembly press-in machine with high production efficiency.
  • the machine can automatically adjust the mold according to the position of the stator rivet head to avoid stator rivets in different positions. Head, reduce scrap, improve resource utilization, and avoid capital sluggishness.
  • the technical solution adopted by the present invention is a motor stator assembly press-in machine, which includes a hydraulic machine tool and a die.
  • a top plate is fixed on the head of the hydraulic machine tool, and the die is detachably connected to the machine.
  • the workbench of the hydraulic machine tool On the lower surface of the top plate, the workbench of the hydraulic machine tool has an L-shaped turning frame, the turning frame has a pressure-bearing plate and a base backing plate, one side of the pressure-bearing plate and one of the base backing plate The sides are connected at right angles, the connection between the pressure-bearing plate and the base backing plate is rotatably connected to one side of the workbench, and a jacking cylinder is arranged under the pressure-bearing plate;
  • the mold includes a main body and an adjustment column
  • the outer diameter of the main body is equal to the outer diameter of the stator assembly, and the lower end surface of the main body is provided with a plurality of mounting holes uniformly distributed in a ring shape along the center of the lower end surface, and the mounting holes are parallel to the axial direction of the main body.
  • the outer wall of the main body is provided with a mating hole extending perpendicular to the outer wall to the center of the main body to the mounting hole, and the extension line of the axis of the mating hole and the axis of the mounting hole
  • the heart lines are perpendicular and intersect;
  • the adjusting column is slidably inserted in the mounting hole, the sliding direction of the adjusting column is parallel to the axis line of the mounting hole, and the upper part of the adjusting column is provided with penetrating in the radial direction of the adjusting column.
  • a ball capable of sliding left and right along the sliding groove is arranged in the sliding groove, and the diameter of the ball is larger than the hole diameter of the matching hole.
  • the ball can roll toward the mating hole and be embedded in the mating hole, so that a part of the ball protrudes from the outer circumferential surface of the main body;
  • the middle of the lower end surface of the adjusting column is provided with a penetrating through in the up and down direction
  • the avoiding hole of the adjusting column is provided with an avoiding column that can slide up and down
  • the upper end of the adjusting column is provided with a pressing cover for covering the avoiding hole, the pressing cover and the adjusting column
  • the lower end surface of the gland and the upper end surface of the avoiding column are connected by a first spring, and the outer circumferential surface of the upper part of the avoiding column is provided with a groove for accommodating the ball;
  • the avoiding column has a first working position and a second working position.
  • the first working position When the avoiding column is in the first working position, the lower end surface of the avoiding column is flush with the lower end surface of the adjusting column, and the groove is located Below the center of the ball, the first spring is stretched, and the pulling force generated by the first spring on the avoiding column is equal to the gravity of the avoiding column; when the avoiding column is in the second working position, The avoiding column moves upward, the first spring is compressed, a space for accommodating the stator rivet head is formed between the lower end surface of the avoiding column and the lower end surface of the adjusting column, and the groove is aligned with the sliding groove .
  • the mounting hole is a blind hole.
  • the mold further includes a second spring located between the upper end surface of the adjustment column and the bottom wall of the mounting hole.
  • the second spring has a tendency to drive the adjustment column to move downward.
  • the shortest distance between the adjacent mounting holes is 2 mm.
  • the diameter of the mounting hole is 5-12 mm.
  • the main body is a hollow cylinder
  • the inner diameter of the main body is smaller than the inner diameter of the stator assembly
  • the material of the main body is 45# steel.
  • the material of the adjustment column is stainless steel.
  • the mold and the top plate are connected by threaded fitting.
  • the upper end of the jacking cylinder is rotatably connected to the lower surface of the pressure bearing plate, and the lower end of the jacking cylinder is rotatably connected to the ground. Further preferably, the upper end of the jacking cylinder is rotatably connected to the ground. The lower surface of the pressure-bearing plate is rotatably connected, and the lower end of the jacking cylinder is rotatably connected to the ground.
  • the technical solution adopted by the present invention is a motor stator assembly press-in machine, including a hydraulic machine tool and a mold, which is characterized by:
  • a top plate is fixed on the head of the hydraulic machine tool, and the mold is detachably connected to the lower surface of the top plate.
  • the working table of the hydraulic machine tool has an L-shaped turning frame, and the turning frame has a bearing.
  • the pressure plate and a base backing plate, one side of the pressure-bearing plate and one side of the base backing plate are connected at right angles, and the connection between the pressure-bearing plate and the base backing plate is rotatably connected to one side of the workbench,
  • a jacking cylinder is arranged under the pressure-bearing plate;
  • the mold includes a main body and an adjustment column
  • the outer diameter of the main body is equal to the outer diameter of the stator assembly, and the lower end surface of the main body is provided with a plurality of mounting holes uniformly distributed in a ring shape along the center of the lower end surface, and the mounting holes are parallel to the axial direction of the main body.
  • the outer wall of the main body is provided with a mating hole extending perpendicular to the outer wall to the center of the main body to the mounting hole, and the extension line of the axis of the mating hole and the axis of the mounting hole
  • the heart lines are perpendicular and intersect;
  • the adjusting column is slidably inserted in the mounting hole, the sliding direction of the adjusting column is parallel to the axis line of the mounting hole, and the upper part of the adjusting column is provided with penetrating in the radial direction of the adjusting column.
  • a ball capable of sliding left and right along the sliding groove is arranged in the sliding groove, and the diameter of the ball is larger than the hole diameter of the matching hole.
  • the ball can roll toward the mating hole and be embedded in the mating hole, so that a part of the ball protrudes from the outer circumferential surface of the main body;
  • the middle of the lower end surface of the adjusting column is provided with a penetrating through in the up and down direction
  • the avoiding hole of the adjusting column is provided with an avoiding column that can slide up and down
  • the upper end of the adjusting column is provided with a pressing cover for covering the avoiding hole, the pressing cover and the adjusting column
  • the lower end surface of the gland and the upper end surface of the avoiding column are connected by a first spring, and the outer circumferential surface of the upper part of the avoiding column is provided with a groove for accommodating the ball;
  • the avoiding column has a first working position and a second working position.
  • the first working position When the avoiding column is in the first working position, the lower end surface of the avoiding column is flush with the lower end surface of the adjusting column, and the groove is located Below the center of the ball, the first spring is stretched, and the pulling force generated by the first spring on the avoiding column is equal to the gravity of the avoiding column;
  • the avoiding column when the avoiding column is in the second working position, The avoiding column moves upward, the first spring is compressed, a space for accommodating the stator rivet head is formed between the lower end surface of the avoiding column and the lower end surface of the adjusting column, and the groove is aligned with the sliding groove ;
  • the mounting hole is a blind hole
  • the mold further includes a second spring located between the upper end surface of the adjustment column and the bottom wall of the mounting hole;
  • the second spring has a tendency to drive the adjustment column to move downward
  • the shortest distance between the adjacent mounting holes is 2mm;
  • the diameter of the mounting hole is 5-12mm
  • the main body is a hollow cylinder, the inner diameter of the main body is smaller than the inner diameter of the stator assembly, and the material of the main body is 45# steel;
  • the material of the adjustment column is stainless steel
  • the mold and the top plate are connected by threaded fitting
  • the upper end of the jacking cylinder is rotatably connected to the lower surface of the pressure bearing plate, and the lower end of the jacking cylinder is rotatably connected to the ground.
  • the present invention has the following advantages compared with the prior art:
  • the motor stator assembly press-in machine provided by the present invention provides the power to press the stator assembly into the motor casing by setting a hydraulic machine tool, and has high efficiency.
  • the die is connected to the lower surface of the top plate of the hydraulic machine tool, and the stator on the stator assembly is avoided by the die.
  • the rivet head prevents damage to the rivet head of the stator when the stator is pressed into the motor housing.
  • a retractable adjustment column is set in the mounting hole of the mold body, and a movable up and down is provided in the adjustment column.
  • the avoidance column realizes the technical effect of automatically adjusting the position of the adjustment column according to the position of the stator rivet head to avoid the stator rivet head, so that the same mold can adapt to the press-in of all stator components under the same outer diameter, reducing scrap and improving resources Utilization rate, to avoid capital sluggishness.
  • Figure 1 is a schematic front view of the present invention, when the jacking cylinder is in a retracted state.
  • Figure 2 is a schematic front view of the present invention, when the jacking cylinder is in an extended state.
  • Fig. 3 is a partial enlarged view of the mold in Fig. 1.
  • Fig. 4 is a cross-sectional view in the direction of A-A in Fig. 3.
  • Fig. 5 is a partial enlarged view of B in Fig. 4, at this time, the avoiding column is in the first working position.
  • Fig. 6 is a partial enlarged view of B in Fig. 4, at this time, the avoiding column is in the second working position.
  • the up and down directions in the present invention refer to the up and down directions in FIG. 1, and the left and right directions in the present invention refer to the left and right directions in FIG. 4.
  • the present invention provides a motor stator assembly press-in machine, including a hydraulic machine tool 100 and a mold 200, wherein the hydraulic machine tool includes a machine head 101, a worktable 102, a jacking cylinder 103, and a machine head 101.
  • the machine head 101 is a hydraulic cylinder; a top plate 1011 is fixed at the lower end of the machine head 101, and the mold 200 is detachably connected to the lower surface of the top plate 1011.
  • the mold 200 and the top plate 1011 are connected by threaded fit.
  • the workbench 102 has an L-shaped turning frame 1021, the turning frame 1021 has a pressure-bearing plate 1022 and a base backing plate 1023, one side of the pressure-bearing plate 1022 and the base backing plate One side of 1023 is connected at a right angle.
  • the connection between the pressure-bearing plate 1022 and the base backing plate 1023 is rotatably connected to one side of the worktable 102.
  • a jacking cylinder 103 is provided under the pressure plate 1022.
  • the upper end is rotatably connected to the lower surface of the pressure-bearing plate 1022, and the lower end of the jacking cylinder 103 is rotatably connected to the ground; when hoisting the motor housing 300 to the turning frame 1021, first turn the turning frame 1021 to make the base
  • the backing plate 1023 is parallel to the horizontal plane. At this time, the pressure-bearing plate 1022 is perpendicular to the horizontal plane.
  • the crane can smoothly hoist the motor housing 300 to the base backing plate 1023. After hoisting, the motor housing 300 is fixed to the base by bolts.
  • the turning frame 1021 is turned over so that the pressure-bearing plate 1022 is parallel to the horizontal plane and carried on the workbench 102, the base backing plate 1023 is perpendicular to the horizontal plane, and the opening of the motor housing 300 is located directly below the mold 200.
  • the mold 200 includes a main body 201, an adjusting column 202, and a second spring 203.
  • the main body 201 is a hollow cylinder, the material of the main body 201 is 45# steel, and the outer diameter of the main body 201 is connected to the stator assembly 400.
  • the outer diameter of the main body 201 is smaller than the inner diameter of the stator assembly 400.
  • the lower end surface of the main body 201 is provided with a plurality of mounting holes 2011 uniformly distributed along the center of the lower end surface.
  • the mounting holes 2011 are blind holes.
  • the shortest distance between the mounting holes 2011 is 2mm, the hole diameter of the mounting holes 2011 is 5-12mm, and the mounting holes 2011 extend upward in a direction parallel to the axial direction of the main body 201, and the outer wall of the main body 201 is provided with perpendicular to the outer wall toward the main body
  • the center of 201 extends to the mating hole 2012 of the mounting hole 2011, and the extension line of the axis line of the mating hole 2012 is perpendicular and intersecting with the axis line of the mounting hole 2011;
  • the adjustment post 202 is slidably inserted in the mounting hole 2011, and the adjustment post 202 Is made of stainless steel, the sliding direction of the adjusting column 202 is parallel to the axis line of the mounting hole 2011, the upper part of the adjusting column 202 is provided with a sliding groove 2021 that penetrates the adjusting column 202 in the radial direction of the adjusting column 202, and the sliding groove 2021 is provided with The ball 2022 sliding left and right along the sliding groove 2021, the diameter
  • the avoiding column 2024 has a first working position and a second working position.
  • the avoiding column 2024 is in the first working position, as shown in FIG. 5, the lower end surface of the avoiding column 2024 is flush with the lower end surface of the adjusting column 202, and the groove 2027 Located below the center of the ball 2022, the sliding groove 2021 is aligned with the mating hole 2012.
  • the ball 2022 rolls in the direction of the mating hole 2012 under the effect of the part C on the avoiding column 2024 and is embedded in the mating hole 2012, a part of the ball 2022 Protruding from the outer circumferential surface of the main body 201, the position shown at C on the avoiding post 2024 tightens the ball 2022, so that the ball 2022 can lock the relative position of the adjustment post 202 and the main body 201, and the first spring 2026 is in a passive position.
  • the pulling force generated by the first spring 2026 on the avoiding column 2024 is equal to the gravity received by the avoiding column 2024; when the avoiding column 2024 is in the second working position, as shown in Figure 6, the avoiding column 2024 moves upward to avoid
  • the lower end surface of the column 2024 is higher than the lower end surface of the adjusting column 202, and a space for accommodating the stator rivet head 401 protruding from the end surface of the stator assembly 400 is formed between the lower end surface of the avoiding column 2024 and the lower end surface of the adjusting column 202, and the groove 2027 is aligned and sliding. Slot 2021.
  • the machine head 101 continues to drive the mold 200 down, and drives the main body 201 to move downward, so that the adjustment post 202 moves upward relative to the main body 201, and the adjustment post 202 moves upward relative to the main body 201 for the following reasons:
  • the lower end surface of the adjusting column 202 is supported by the upper end surface of the stator assembly 400, so that the adjusting column 202 moves upward relative to the main body 201;
  • the lower end surface of the avoiding column 2024 is held by the stator rivet head 401, and the avoiding column 2024 moves upward relative to the main body 201 until the first spring 2026 is compressed to the limit position, and the adjusting column 202 is driven by the first spring 2026 and the gland 2025 Move upward relative to the main body 201; when the adjustment post 202 moves upward relative to the main body 201, the part shown at D on the main body 201 pushes the ball 2022 into the groove 2027 through the sliding groove 2021, so that the adjustment post 202 can be relative to the main body 201 Moving upward, at this time, the first spring is in a compressed state, and the first spring 2026 has a tendency to drive the avoiding column 2024 to move downward.
  • the combined downward force generated when the first spring 2026 and the second spring 203 are compressed is much smaller than the ultimate pressure when the stator rivet head 401 is damaged.
  • the first spring 2026 is compressed, it is only used to drive the avoiding column. 2024 moves downwards.
  • the second spring 203 is compressed, it is only used to drive the adjustment column 202 downwards; the vertical projection of the avoiding column 2024 can cover part or all of the upper end surface of the stator rivet head 401, on the stator rivet head 401 The upper part of the end surface not covered by the projection is the lower end surface of the main body 201.
  • the die 200 is driven down by the machine head 101 to press the stator assembly 400 into the motor casing 300 to complete the press-in of the stator assembly;
  • the assembled motors are all relatively large motors, which are difficult to carry manually.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

Disclosed is an electric motor stator assembly press-in machine, a hydraulic machine tool (100) is arranged, such that power for pressing a stator assembly (400) into an electric motor shell (300) is provided, and the efficiency is high; a die (200) is connected to the lower surface of a top plate (1011) of the hydraulic machine tool (100), and the die (200) avoids a stator rivet head (401) on the stator assembly (400), such that the phenomenon that the stator rivet head (401) is damaged when the stator (400) is pressed in the electric motor shell (300) is prevented; and meanwhile, the technical effect that the position of an adjusting column (202) is automatically adjusted according to the position of the stator rivet head (401) to avoid the stator rivet head (401) is achieved by arranging the telescopic adjusting column (202) in a mounting hole (2011) of a die main body (201) and arranging an avoiding column (2024) capable of moving up and down in the adjusting column (202), such that the same die can adapt to the pressing-in of all the stator assemblies (400) under the same outer diameter, the rejection rate is reduced, the resource utilization rate is improved, and the phenomenon of capital stagnation is avoided.

Description

一种电机定子组件压入机Press-in machine for motor stator assembly 技术领域Technical field
本发明涉及电机制造领域,尤其涉及一种电机定子组件压入机。The invention relates to the field of motor manufacturing, in particular to a motor stator assembly press-in machine.
背景技术Background technique
在现有的电机组装过程中,把定子组件装配到电机机壳中通常采用手工操作,由于定子组件的外径与电机机壳内径之间是紧配合,操作人员把已经加工完成的定子组件套到电机壳体的开口处后,需采用榔头敲击的方式把定子组件嵌入电机壳体内,采用这种方式工作效率极低,同时,在榔头敲击定子组件的过程中,极容易使定子组件端面的定子铆钉头被砸坏,造成报废。In the existing motor assembly process, manual operation is usually used to assemble the stator assembly into the motor casing. Since the outer diameter of the stator assembly and the inner diameter of the motor casing are tightly matched, the operator sets the finished stator assembly After reaching the opening of the motor housing, the stator assembly needs to be inserted into the motor housing by hammering. This method has extremely low work efficiency. At the same time, it is extremely easy to use the hammer during the process of striking the stator assembly. The stator rivet head on the end face of the stator assembly was smashed, resulting in scrap.
使用模具套装在定子上部,可以避免定子铆钉头被砸坏,但由于在铆接拉片增多或减少时,定子铆钉头的位置会发生变化,且由于定子接线头的位置并不固定,使得定子接线头与定子铆钉头的相对位置也不固定,需要准备多个模具以避让不同位置的定子铆钉头,造成严重的资源浪费及资金呆滞。The use of a mold set on the upper part of the stator can prevent the stator rivet head from being smashed. However, the position of the stator rivet head will change when the riveted pull tabs increase or decrease, and the stator connection head is not fixed, making the stator wiring The relative position of the head and the stator rivet head is also not fixed, and it is necessary to prepare multiple molds to avoid stator rivet heads in different positions, causing serious waste of resources and sluggish funds.
发明内容Summary of the invention
本发明的目的是克服现有技术的缺点,提供一种具有较高的生产效率电机定子组件压入机,该机能够根据定子铆钉头的位置对模具自动进行调整,以避让不同位置的定子铆钉头,降低报废,提高资源利用率,避免资金呆滞现象。The purpose of the present invention is to overcome the shortcomings of the prior art and provide a motor stator assembly press-in machine with high production efficiency. The machine can automatically adjust the mold according to the position of the stator rivet head to avoid stator rivets in different positions. Head, reduce scrap, improve resource utilization, and avoid capital sluggishness.
为达到上述目的,本发明采用的技术方案是,一种电机定子组件压入机,包括液压机床和模具,所述液压机床的机头上固定有一块顶板,所述模具可拆卸的连接在所述顶板的下表面,所述液压机床的工作台具有一个L形的翻转架,所述翻转架具有一个承压板和一个底座靠板,所述承压板的一个边和底座靠板的一个边呈直角相连接,所述承压板和底座靠板的连接处与工作台的一个边可转动连接,所述承压板的下方设置有一个顶升气缸;In order to achieve the above objective, the technical solution adopted by the present invention is a motor stator assembly press-in machine, which includes a hydraulic machine tool and a die. A top plate is fixed on the head of the hydraulic machine tool, and the die is detachably connected to the machine. On the lower surface of the top plate, the workbench of the hydraulic machine tool has an L-shaped turning frame, the turning frame has a pressure-bearing plate and a base backing plate, one side of the pressure-bearing plate and one of the base backing plate The sides are connected at right angles, the connection between the pressure-bearing plate and the base backing plate is rotatably connected to one side of the workbench, and a jacking cylinder is arranged under the pressure-bearing plate;
所述模具包括主体、调整柱;The mold includes a main body and an adjustment column;
所述主体的外径与定子组件的外径相等,所述主体的下端面设置有沿所述下端面中心呈环形均布的多个安装孔,所述安装孔沿平行于所述主体轴向的方向向上延伸,所述主体的外壁上开设有垂直于所述外壁向所述主体中心延伸至所述安装孔的配合孔,所述配合孔轴心线的延长线与所述安装孔的轴心线垂直且相交;The outer diameter of the main body is equal to the outer diameter of the stator assembly, and the lower end surface of the main body is provided with a plurality of mounting holes uniformly distributed in a ring shape along the center of the lower end surface, and the mounting holes are parallel to the axial direction of the main body. The outer wall of the main body is provided with a mating hole extending perpendicular to the outer wall to the center of the main body to the mounting hole, and the extension line of the axis of the mating hole and the axis of the mounting hole The heart lines are perpendicular and intersect;
所述调整柱可滑动地插设在所述安装孔内,所述调整柱的滑动方向与所述安装孔的轴心线平行,所述调整柱上部设置有沿所述调整柱径向方向贯穿所述调整柱的滑槽,所述滑槽内设置有能够沿所述滑槽左右滑动的滚珠,所述滚珠的直径大于所述配合孔的孔径,在所述滑槽与所述配合孔对准时,所述滚珠能够向所述配合孔滚动并嵌入所述配合孔内,使所述滚珠的一部分凸出于所述主体的外圆周面;所述调整柱下端面中部设置有沿上下方向贯穿所述调整柱的避让孔,所述避让孔中设置有可上下滑动的避让柱,所述调整柱的上端设置有用于盖住所述避让孔的压盖,所述压盖与所述调整柱之间螺纹连接,所述压盖的下端面与所述避让柱的上端面之间通过第一弹簧进行连接,所述避让柱上部的外圆周面处设置有用于容纳所述滚珠的凹槽;The adjusting column is slidably inserted in the mounting hole, the sliding direction of the adjusting column is parallel to the axis line of the mounting hole, and the upper part of the adjusting column is provided with penetrating in the radial direction of the adjusting column. In the sliding groove of the adjusting column, a ball capable of sliding left and right along the sliding groove is arranged in the sliding groove, and the diameter of the ball is larger than the hole diameter of the matching hole. On time, the ball can roll toward the mating hole and be embedded in the mating hole, so that a part of the ball protrudes from the outer circumferential surface of the main body; the middle of the lower end surface of the adjusting column is provided with a penetrating through in the up and down direction The avoiding hole of the adjusting column, the avoiding hole is provided with an avoiding column that can slide up and down, the upper end of the adjusting column is provided with a pressing cover for covering the avoiding hole, the pressing cover and the adjusting column The lower end surface of the gland and the upper end surface of the avoiding column are connected by a first spring, and the outer circumferential surface of the upper part of the avoiding column is provided with a groove for accommodating the ball;
所述避让柱具有第一工作位置和第二工作位置,在所述避让柱处于第一工作位置时,所述避让柱的下端面与所述调整柱的下端面齐平,所述凹槽位于所述滚珠中心的下方,所述第一弹簧被拉伸,所述第一弹簧对所述避让柱产生的拉力与所述避让柱的重力相等;在所述避让柱处于第二工作位置时,所述避让柱向上移动,所述第一弹簧被压缩,所述避让柱的下端面与所述调整柱的下端面之间形成容纳定子铆钉头的空间,所述凹槽对准所述滑槽。The avoiding column has a first working position and a second working position. When the avoiding column is in the first working position, the lower end surface of the avoiding column is flush with the lower end surface of the adjusting column, and the groove is located Below the center of the ball, the first spring is stretched, and the pulling force generated by the first spring on the avoiding column is equal to the gravity of the avoiding column; when the avoiding column is in the second working position, The avoiding column moves upward, the first spring is compressed, a space for accommodating the stator rivet head is formed between the lower end surface of the avoiding column and the lower end surface of the adjusting column, and the groove is aligned with the sliding groove .
优选地,所述安装孔为盲孔。Preferably, the mounting hole is a blind hole.
进一步优选地,所述模具还包括第二弹簧,所述第二弹簧位于所述调整柱的上端面与所述安装孔的底壁之间。Further preferably, the mold further includes a second spring located between the upper end surface of the adjustment column and the bottom wall of the mounting hole.
进一步优选地,所述第二弹簧具有驱使所述调整柱向下移动的趋势。Further preferably, the second spring has a tendency to drive the adjustment column to move downward.
优选地,相邻的所述安装孔之间的最短距离为2mm。Preferably, the shortest distance between the adjacent mounting holes is 2 mm.
优选地,所述安装孔的孔径为5-12mm。Preferably, the diameter of the mounting hole is 5-12 mm.
优选地,所述主体为空心圆柱体,所述主体的内径小于所述定子组件的内径,所述主体的材质为45#钢。Preferably, the main body is a hollow cylinder, the inner diameter of the main body is smaller than the inner diameter of the stator assembly, and the material of the main body is 45# steel.
优选地,所述调整柱的材质为不锈钢。Preferably, the material of the adjustment column is stainless steel.
优选地,所述模具与所述顶板之间通过螺纹配合的方式进行连接。Preferably, the mold and the top plate are connected by threaded fitting.
进一步优选地,所述顶升气缸的上端可转动地连接所述承压板的下表面,所述顶升气缸的下端可转动地连接在地面上进一步优选地,所述顶升气缸的上端可转动地连接所述承压板的下表面,所述顶升气缸的下端可转动地连接在地面上。Further preferably, the upper end of the jacking cylinder is rotatably connected to the lower surface of the pressure bearing plate, and the lower end of the jacking cylinder is rotatably connected to the ground. Further preferably, the upper end of the jacking cylinder is rotatably connected to the ground. The lower surface of the pressure-bearing plate is rotatably connected, and the lower end of the jacking cylinder is rotatably connected to the ground.
为达到上述目的,本发明采用的技术方案是,一种电机定子组件压入机,包括液压机床和模具,其特征在于:In order to achieve the above objective, the technical solution adopted by the present invention is a motor stator assembly press-in machine, including a hydraulic machine tool and a mold, which is characterized by:
所述液压机床的机头上固定有一块顶板,所述模具可拆卸的连接在所述顶板的下表面,所述液压机床的工作台具有一个L形的翻转架,所述翻转架具有一个承压板和一个底座靠板,所述承压板的一个边和底座靠板的一个边呈直角相连接,所述承压板和底座靠板的连接处与工作台的一个边可转动连接,所述承压板的下方设置有一个顶升气缸;A top plate is fixed on the head of the hydraulic machine tool, and the mold is detachably connected to the lower surface of the top plate. The working table of the hydraulic machine tool has an L-shaped turning frame, and the turning frame has a bearing. The pressure plate and a base backing plate, one side of the pressure-bearing plate and one side of the base backing plate are connected at right angles, and the connection between the pressure-bearing plate and the base backing plate is rotatably connected to one side of the workbench, A jacking cylinder is arranged under the pressure-bearing plate;
所述模具包括主体、调整柱;The mold includes a main body and an adjustment column;
所述主体的外径与定子组件的外径相等,所述主体的下端面设置有沿所述下端面中心呈环形均布的多个安装孔,所述安装孔沿平行于所述主体轴向的方向向上延伸,所述主体的外壁上开设有垂直于所述外壁向所述主体中心延伸至所述安装孔的配合孔,所述配合孔轴心线的延长线与所述安装孔的轴心线垂直且相交;The outer diameter of the main body is equal to the outer diameter of the stator assembly, and the lower end surface of the main body is provided with a plurality of mounting holes uniformly distributed in a ring shape along the center of the lower end surface, and the mounting holes are parallel to the axial direction of the main body. The outer wall of the main body is provided with a mating hole extending perpendicular to the outer wall to the center of the main body to the mounting hole, and the extension line of the axis of the mating hole and the axis of the mounting hole The heart lines are perpendicular and intersect;
所述调整柱可滑动地插设在所述安装孔内,所述调整柱的滑动方向与所述安装孔的轴心线平行,所述调整柱上部设置有沿所述调整柱径向方向贯穿所述调整柱的滑槽,所述滑槽内设置有能够沿所述滑槽左右滑动的滚珠,所述滚珠的直径大于所述配合孔的孔径,在所述滑槽与所述配合孔对准时,所述滚珠能够向所述配合孔滚动并嵌入所述配合孔内,使所述滚珠的一部分凸出于所述主体的外圆周面;所述调整柱下端面中部设置有沿上下方向贯穿所述调整柱的避让孔,所述避让孔中设置有可上下滑动的避让柱,所述调整柱的上端设置有用于盖住所述避让孔的压盖,所述压盖与所述调整柱之间螺纹连接,所述压盖的下端面与所述避让柱的上端面之间通过第一弹簧进行连接,所述避让柱上部的外圆周面处设置有用于容纳所述滚珠的凹槽;The adjusting column is slidably inserted in the mounting hole, the sliding direction of the adjusting column is parallel to the axis line of the mounting hole, and the upper part of the adjusting column is provided with penetrating in the radial direction of the adjusting column. In the sliding groove of the adjusting column, a ball capable of sliding left and right along the sliding groove is arranged in the sliding groove, and the diameter of the ball is larger than the hole diameter of the matching hole. On time, the ball can roll toward the mating hole and be embedded in the mating hole, so that a part of the ball protrudes from the outer circumferential surface of the main body; the middle of the lower end surface of the adjusting column is provided with a penetrating through in the up and down direction The avoiding hole of the adjusting column, the avoiding hole is provided with an avoiding column that can slide up and down, the upper end of the adjusting column is provided with a pressing cover for covering the avoiding hole, the pressing cover and the adjusting column The lower end surface of the gland and the upper end surface of the avoiding column are connected by a first spring, and the outer circumferential surface of the upper part of the avoiding column is provided with a groove for accommodating the ball;
所述避让柱具有第一工作位置和第二工作位置,在所述避让柱处于第一工作位置时,所述避让柱的下端面与所述调整柱的下端面齐平,所述凹槽位于所述滚珠中心的下方,所述第一弹簧被拉伸,所述第一弹簧对所述避让柱产生的拉力与所述避让柱的重力相等;在所述避让柱处于第二工作位置时,所述避让柱向上移动,所述第一弹簧被压缩,所述避让柱的下端面与所述调整柱的下端面之间形成容纳定子铆钉头的空间,所述凹槽对准所述滑槽;The avoiding column has a first working position and a second working position. When the avoiding column is in the first working position, the lower end surface of the avoiding column is flush with the lower end surface of the adjusting column, and the groove is located Below the center of the ball, the first spring is stretched, and the pulling force generated by the first spring on the avoiding column is equal to the gravity of the avoiding column; when the avoiding column is in the second working position, The avoiding column moves upward, the first spring is compressed, a space for accommodating the stator rivet head is formed between the lower end surface of the avoiding column and the lower end surface of the adjusting column, and the groove is aligned with the sliding groove ;
所述安装孔为盲孔;The mounting hole is a blind hole;
所述模具还包括第二弹簧,所述第二弹簧位于所述调整柱的上端面与所述安装孔的底壁之间;The mold further includes a second spring located between the upper end surface of the adjustment column and the bottom wall of the mounting hole;
所述第二弹簧具有驱使所述调整柱向下移动的趋势;The second spring has a tendency to drive the adjustment column to move downward;
相邻的所述安装孔之间的最短距离为2mm;The shortest distance between the adjacent mounting holes is 2mm;
所述安装孔的孔径为5-12mm;The diameter of the mounting hole is 5-12mm;
所述主体为空心圆柱体,所述主体的内径小于所述定子组件的内径,所述主体的材质为45#钢;The main body is a hollow cylinder, the inner diameter of the main body is smaller than the inner diameter of the stator assembly, and the material of the main body is 45# steel;
所述调整柱的材质为不锈钢;The material of the adjustment column is stainless steel;
所述模具与所述顶板之间通过螺纹配合的方式进行连接;The mold and the top plate are connected by threaded fitting;
所述顶升气缸的上端可转动地连接所述承压板的下表面,所述顶升气缸的下端可转动地连接在地面上。The upper end of the jacking cylinder is rotatably connected to the lower surface of the pressure bearing plate, and the lower end of the jacking cylinder is rotatably connected to the ground.
由于上述技术方案运用,本发明与现有技术相比具有下列优点:Due to the application of the above technical solutions, the present invention has the following advantages compared with the prior art:
本发明提供的电机定子组件压入机,通过设置液压机床,提供将定子组件压入电机机壳的动力,效率高,通过在液压机床顶板的下表面连接模具,通过模具避让定子组件上的定子铆钉头,防止在将定子压入电机机壳时出现将定子铆钉头损坏的现象,同时,通过在模具主体的安装孔内设置可伸缩的调整柱,并通过在调整柱内设置可上下移动的避让柱实现了根据定子铆钉头位置对调整柱的位置进行自动调整以避让定子铆钉头的技术效果,使得同一模具能够适应同一外径下的所有定子组件的压入,降低了报废,提高了资源利用率,避免了资金呆滞现象。The motor stator assembly press-in machine provided by the present invention provides the power to press the stator assembly into the motor casing by setting a hydraulic machine tool, and has high efficiency. The die is connected to the lower surface of the top plate of the hydraulic machine tool, and the stator on the stator assembly is avoided by the die. The rivet head prevents damage to the rivet head of the stator when the stator is pressed into the motor housing. At the same time, a retractable adjustment column is set in the mounting hole of the mold body, and a movable up and down is provided in the adjustment column. The avoidance column realizes the technical effect of automatically adjusting the position of the adjustment column according to the position of the stator rivet head to avoid the stator rivet head, so that the same mold can adapt to the press-in of all stator components under the same outer diameter, reducing scrap and improving resources Utilization rate, to avoid capital sluggishness.
附图说明Description of the drawings
图1是本发明的主视示意图,此时顶升气缸处于缩回状态。Figure 1 is a schematic front view of the present invention, when the jacking cylinder is in a retracted state.
图2是本发明的主视示意图,此时顶升气缸处于伸出状态。Figure 2 is a schematic front view of the present invention, when the jacking cylinder is in an extended state.
图3是图1中模具的局部放大图。Fig. 3 is a partial enlarged view of the mold in Fig. 1.
图4是图3中A-A方向的剖视图。Fig. 4 is a cross-sectional view in the direction of A-A in Fig. 3.
图5是图4中B处的局部放大图,此时,避让柱处于第一工作位置。Fig. 5 is a partial enlarged view of B in Fig. 4, at this time, the avoiding column is in the first working position.
图6是图4中B处的局部放大图,此时,避让柱处于第二工作位置。Fig. 6 is a partial enlarged view of B in Fig. 4, at this time, the avoiding column is in the second working position.
其中:100.液压机床;101.机头;1011.顶板;102.工作台;1021.翻转架;1022.承压板;1023.底座靠板;103.顶升气缸;200.模具;201.主体;2011. 安装孔;2012.配合孔;202.调整柱;2021.滑槽;2022.滚珠;2023.避让孔;2024.避让柱;2025.压盖;2026.第一弹簧;2027.凹槽;203.第二弹簧;300.电机机壳;400.定子组件;401.定子铆钉头。Among them: 100. Hydraulic machine tool; 101. Machine head; 1011. Top plate; 102. Workbench; 1021. Turning frame; 1022. Bearing plate; 1023. Base plate; 103. Jacking cylinder; 200. Mould; 201. Main body; 2011. Mounting hole; 2012. Matching hole; 202. Adjusting column; 2021. Slide groove; 2022. Ball; 2023. Avoidance hole; 2024. Avoidance column; 2025. Gland; 2026. First spring; 2027. Concave Slot; 203. Second spring; 300. Motor housing; 400. Stator assembly; 401. Stator rivet head.
具体实施方式Detailed ways
下面结合附图来对本发明的技术方案作进一步的阐述:The technical scheme of the present invention will be further explained below in conjunction with the accompanying drawings:
本发明中所述的上、下方向是指图1中的上、下方向,本发明中所述的左、右方向是指图4中的左、右方向。The up and down directions in the present invention refer to the up and down directions in FIG. 1, and the left and right directions in the present invention refer to the left and right directions in FIG. 4.
如图1-2所示,本发明提供一种电机定子组件压入机,包括液压机床100和模具200,其中,液压机床包括机头101、工作台102、顶升气缸103,机头101用于提供将定子组件400压入电机机壳300的压力,机头101为液压缸;机头101的下端固定有一块顶板1011,模具200可拆卸地连接在顶板1011的下表面,模具200与顶板1011之间通过螺纹配合的方式进行连接,工作台102具有一个L形的翻转架1021,翻转架1021具有一个承压板1022和一个底座靠板1023,承压板1022的一个边和底座靠板1023的一个边呈直角连接,承压板1022和底座靠板1023的连接处与工作台102的一个边可转动连接,承压板1022的下方设置有一个顶升气缸103,顶升气缸103的上端可转动地连接承压板1022的下表面,顶升气缸103的下端可转动地连接在地面上;在将电机壳体300吊装至翻转架1021上时,先将翻转架1021翻转使底座靠板1023平行于水平面,此时,承压板1022垂直于水平面,吊机能够顺利地将电机机壳300吊装至底座靠板1023上,吊装后,通过螺栓将电机机壳300固定在底座靠板1023,再将翻转架1021翻转,使承压板1022平行于水平面,并承载在工作台102上,使底座靠板1023垂直于水平面,使电机机壳300的开口位于模具200的正下方。As shown in Figure 1-2, the present invention provides a motor stator assembly press-in machine, including a hydraulic machine tool 100 and a mold 200, wherein the hydraulic machine tool includes a machine head 101, a worktable 102, a jacking cylinder 103, and a machine head 101. To provide pressure for pressing the stator assembly 400 into the motor housing 300, the machine head 101 is a hydraulic cylinder; a top plate 1011 is fixed at the lower end of the machine head 101, and the mold 200 is detachably connected to the lower surface of the top plate 1011. The mold 200 and the top plate 1011 are connected by threaded fit. The workbench 102 has an L-shaped turning frame 1021, the turning frame 1021 has a pressure-bearing plate 1022 and a base backing plate 1023, one side of the pressure-bearing plate 1022 and the base backing plate One side of 1023 is connected at a right angle. The connection between the pressure-bearing plate 1022 and the base backing plate 1023 is rotatably connected to one side of the worktable 102. A jacking cylinder 103 is provided under the pressure plate 1022. The upper end is rotatably connected to the lower surface of the pressure-bearing plate 1022, and the lower end of the jacking cylinder 103 is rotatably connected to the ground; when hoisting the motor housing 300 to the turning frame 1021, first turn the turning frame 1021 to make the base The backing plate 1023 is parallel to the horizontal plane. At this time, the pressure-bearing plate 1022 is perpendicular to the horizontal plane. The crane can smoothly hoist the motor housing 300 to the base backing plate 1023. After hoisting, the motor housing 300 is fixed to the base by bolts. Then, the turning frame 1021 is turned over so that the pressure-bearing plate 1022 is parallel to the horizontal plane and carried on the workbench 102, the base backing plate 1023 is perpendicular to the horizontal plane, and the opening of the motor housing 300 is located directly below the mold 200.
如图1-4所示,模具200包括主体201、调整柱202、第二弹簧203,其中,主体201为空心圆柱体,主体201的材质为45#钢,主体201的外径与定子组件400的外径相等,主体201的内径小于定子组件400的内径,主体201的下端面设置有沿所述下端面中心呈环形均布的多个安装孔2011,安装孔2011为盲孔,相邻的安装孔2011之间的最短距离为2mm,安装孔2011的孔径为5-12mm,安装孔2011沿平行于主体201轴向的方向向上延伸,主体201的外壁上开设有垂直于所述外壁向主体201中心延伸至安装孔2011的配合孔2012,配合孔2012 轴心线的延长线与安装孔2011的轴心线垂直且相交;调整柱202可滑动地插设在安装孔2011内,调整柱202的材质为不锈钢,调整柱202的滑动方向与安装孔2011的轴心线平行,调整柱202上部设置有沿调整柱202径向方向贯穿调整柱202的滑槽2021,滑槽2021内设置有能够沿滑槽2021左右滑动的滚珠2022,滚珠2022的直径大于配合孔2012的孔径,调整柱202下端面的中心处设置有沿上下方向贯穿调整柱202的避让孔2023,避让孔2023中设置有可上下滑动的避让柱2024,避让柱2024上部的外圆周面上设置有用于容纳滚珠2022的凹槽2027,调整柱202的上端面设置压盖2025,压盖2025与调整柱202的上端螺纹连接,压盖2025用于盖住避让孔2023,压盖2025的下端面与避让柱2024的上端面之间通过第一弹簧2026进行连接;第二弹簧203设置在调整柱202的上端面与安装孔2011的底壁之间,第二弹簧203具有驱使调整柱203向下移动的趋势。As shown in Figures 1-4, the mold 200 includes a main body 201, an adjusting column 202, and a second spring 203. The main body 201 is a hollow cylinder, the material of the main body 201 is 45# steel, and the outer diameter of the main body 201 is connected to the stator assembly 400. The outer diameter of the main body 201 is smaller than the inner diameter of the stator assembly 400. The lower end surface of the main body 201 is provided with a plurality of mounting holes 2011 uniformly distributed along the center of the lower end surface. The mounting holes 2011 are blind holes. The shortest distance between the mounting holes 2011 is 2mm, the hole diameter of the mounting holes 2011 is 5-12mm, and the mounting holes 2011 extend upward in a direction parallel to the axial direction of the main body 201, and the outer wall of the main body 201 is provided with perpendicular to the outer wall toward the main body The center of 201 extends to the mating hole 2012 of the mounting hole 2011, and the extension line of the axis line of the mating hole 2012 is perpendicular and intersecting with the axis line of the mounting hole 2011; the adjustment post 202 is slidably inserted in the mounting hole 2011, and the adjustment post 202 Is made of stainless steel, the sliding direction of the adjusting column 202 is parallel to the axis line of the mounting hole 2011, the upper part of the adjusting column 202 is provided with a sliding groove 2021 that penetrates the adjusting column 202 in the radial direction of the adjusting column 202, and the sliding groove 2021 is provided with The ball 2022 sliding left and right along the sliding groove 2021, the diameter of the ball 2022 is larger than the hole diameter of the matching hole 2012, the center of the lower end surface of the adjustment post 202 is provided with a relief hole 2023 that penetrates the adjustment post 202 in the vertical direction, and the relief hole 2023 is provided with a The avoiding post 2024 sliding up and down, the upper outer circumferential surface of the avoiding post 2024 is provided with a groove 2027 for accommodating the balls 2022, the upper end surface of the adjusting column 202 is provided with a gland 2025, and the gland 2025 is threadedly connected with the upper end of the adjusting column 202, The gland 2025 is used to cover the avoiding hole 2023, and the lower end surface of the gland 2025 and the upper end surface of the avoiding column 2024 are connected by a first spring 2026; the second spring 203 is arranged on the upper end surface of the adjusting column 202 and the mounting hole 2011 Between the bottom walls, the second spring 203 has a tendency to drive the adjustment column 203 downward.
避让柱2024具有第一工作位置和第二工作位置,在避让柱2024处于第一工作位置时,如图5所示,避让柱2024的下端面与调整柱202的下端面齐平,凹槽2027位于滚珠2022中心的下方,滑槽2021与配合孔2012对准,滚珠2022在避让柱2024上C处所示部分的作用下向配合孔2012的方向滚动并嵌入配合孔2012中,滚珠2022的一部分凸出于主体201的外圆周面,避让柱2024上C处所示的部位将滚珠2022顶紧,使滚珠2022能够起到锁定调整柱202与主体201相对位置的作用,第一弹簧2026处于被拉伸的状态,第一弹簧2026对避让柱2024产生的拉力与避让柱2024所受的重力相等;在避让柱2024处于第二工作位置时,如图6所示,避让柱2024向上移动,避让柱2024的下端面高于调整柱202的下端面,避让柱2024下端面与调整柱202下端面之间形成容纳凸出于定子组件400端面的定子铆钉头401的空间,凹槽2027对准滑槽2021,此时,机头101继续驱动模具200下行,带动主体201向下移动,使调整柱202相对于主体201向上移动,调整柱202相对于主体201向上移动有如下原因:The avoiding column 2024 has a first working position and a second working position. When the avoiding column 2024 is in the first working position, as shown in FIG. 5, the lower end surface of the avoiding column 2024 is flush with the lower end surface of the adjusting column 202, and the groove 2027 Located below the center of the ball 2022, the sliding groove 2021 is aligned with the mating hole 2012. The ball 2022 rolls in the direction of the mating hole 2012 under the effect of the part C on the avoiding column 2024 and is embedded in the mating hole 2012, a part of the ball 2022 Protruding from the outer circumferential surface of the main body 201, the position shown at C on the avoiding post 2024 tightens the ball 2022, so that the ball 2022 can lock the relative position of the adjustment post 202 and the main body 201, and the first spring 2026 is in a passive position. In the stretched state, the pulling force generated by the first spring 2026 on the avoiding column 2024 is equal to the gravity received by the avoiding column 2024; when the avoiding column 2024 is in the second working position, as shown in Figure 6, the avoiding column 2024 moves upward to avoid The lower end surface of the column 2024 is higher than the lower end surface of the adjusting column 202, and a space for accommodating the stator rivet head 401 protruding from the end surface of the stator assembly 400 is formed between the lower end surface of the avoiding column 2024 and the lower end surface of the adjusting column 202, and the groove 2027 is aligned and sliding. Slot 2021. At this time, the machine head 101 continues to drive the mold 200 down, and drives the main body 201 to move downward, so that the adjustment post 202 moves upward relative to the main body 201, and the adjustment post 202 moves upward relative to the main body 201 for the following reasons:
1.调整柱202的下端面被定子组件400上端面顶住,使调整柱202相对于主体201向上移动;1. The lower end surface of the adjusting column 202 is supported by the upper end surface of the stator assembly 400, so that the adjusting column 202 moves upward relative to the main body 201;
2.避让柱2024的下端面被定子铆钉头401顶住,避让柱2024相对于主体201向上移动至使第一弹簧2026被压缩至极限位置,通过第一弹簧2026、压盖 2025带动调整柱202相对于主体201向上移动;在调整柱202相对于主体201向上移动时,主体201上D处所示部分推动滚珠2022通过滑槽2021挤入凹槽2027内,使调整柱202能够相对于主体201向上移动,此时,第一弹簧处于被压缩的状态,第一弹簧2026具有驱使避让柱2024向下移动的趋势。2. The lower end surface of the avoiding column 2024 is held by the stator rivet head 401, and the avoiding column 2024 moves upward relative to the main body 201 until the first spring 2026 is compressed to the limit position, and the adjusting column 202 is driven by the first spring 2026 and the gland 2025 Move upward relative to the main body 201; when the adjustment post 202 moves upward relative to the main body 201, the part shown at D on the main body 201 pushes the ball 2022 into the groove 2027 through the sliding groove 2021, so that the adjustment post 202 can be relative to the main body 201 Moving upward, at this time, the first spring is in a compressed state, and the first spring 2026 has a tendency to drive the avoiding column 2024 to move downward.
在上述实施例中,第一弹簧2026和第二弹簧203压缩时产生的向下的合力远小于对定子铆钉头401产生损坏时的极限压力,第一弹簧2026被压缩时仅用于驱使避让柱2024向下移动,第二弹簧203被压缩时仅用于驱使调整柱202向下移动;避让柱2024在垂直方向上的投影能够覆盖定子铆钉头401上端面的一部分或全部,定子铆钉头401上端面未被所述投影覆盖部分的上方为主体201的下端面。In the above embodiment, the combined downward force generated when the first spring 2026 and the second spring 203 are compressed is much smaller than the ultimate pressure when the stator rivet head 401 is damaged. When the first spring 2026 is compressed, it is only used to drive the avoiding column. 2024 moves downwards. When the second spring 203 is compressed, it is only used to drive the adjustment column 202 downwards; the vertical projection of the avoiding column 2024 can cover part or all of the upper end surface of the stator rivet head 401, on the stator rivet head 401 The upper part of the end surface not covered by the projection is the lower end surface of the main body 201.
为便于理解本发明的作用,下面对定子组件400压入电机机壳300的过程进行简要说明。In order to facilitate the understanding of the function of the present invention, the process of pressing the stator assembly 400 into the motor housing 300 will be briefly described below.
将定子组件400压入电机机壳300分以下步骤:Press the stator assembly 400 into the motor housing for 300 minutes:
1.将翻转架1021翻转使底座靠板1023平行于水平面,使承压板1022垂直于水平面;1. Turn the turning frame 1021 over so that the base support plate 1023 is parallel to the horizontal plane, and the pressure-bearing plate 1022 is perpendicular to the horizontal plane;
2.通过吊机将电机机壳300吊装至底座靠板1023上,再通过螺栓将电机机壳300固定在底座靠板1023;2. Hoist the motor housing 300 to the base backing plate 1023 by a hoist, and then fix the motor housing 300 to the base backing plate 1023 by bolts;
3.将翻转架1021翻转,使承压板1022平行于水平面,并承载在工作台102上,使底座靠板1023垂直于水平面,使电机机壳300的开口位于模具200的正下方;3. Turn the turning frame 1021 over so that the pressure-bearing plate 1022 is parallel to the horizontal plane and carried on the worktable 102, so that the base backing plate 1023 is perpendicular to the horizontal plane, and the opening of the motor housing 300 is located directly below the mold 200;
4.将定子组件400套到电机机壳300的开口处,通过机头101带动模具200下压,当定子铆钉头401上表面顶住避让柱2024下表面时,模具200继续下行,避让柱2024相对于主体201向上移动至第二工作位置,使得凹槽2027对准滑槽2021,在模具200继续向下移动时,使调整柱202相对于主体201向上移动,完成对定子铆钉头401的避让;4. Sleeve the stator assembly 400 to the opening of the motor housing 300, and drive the die 200 down by the machine head 101. When the upper surface of the stator rivet head 401 bears against the lower surface of the avoiding column 2024, the mold 200 continues to descend, and the avoiding column 2024 Move upward relative to the main body 201 to the second working position, so that the groove 2027 is aligned with the sliding groove 2021, and when the mold 200 continues to move downward, the adjustment column 202 is moved upward relative to the main body 201 to complete the avoidance of the stator rivet head 401 ;
5.通过机头101下行带动模具200将定子组件400压入电机机壳300内,完成定子组件的压入;5. The die 200 is driven down by the machine head 101 to press the stator assembly 400 into the motor casing 300 to complete the press-in of the stator assembly;
6.将翻转板1021翻转使底座靠板1023平行于水平面,使承压板1022垂直于水平面,拆下底座靠板1023上用于固定电机机壳300的螺栓,使用吊机将组装定子组件400后的电机机壳300移走。6. Flip the turning plate 1021 so that the base backing plate 1023 is parallel to the horizontal plane, and the pressure-bearing plate 1022 is perpendicular to the horizontal plane, remove the bolts on the base backing plate 1023 for fixing the motor casing 300, and use a hoist to assemble the stator assembly 400 The rear motor housing 300 is removed.
在上述实施方式中,组装的电机均为体型较大的电机,人工难以进行搬运。In the above embodiment, the assembled motors are all relatively large motors, which are difficult to carry manually.
上述实施方式只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围,凡根据本发明精神实质所做的等效变换或修饰,都应涵盖在本发明的保护范围之内。The above embodiments are only to illustrate the technical ideas and features of the present invention, and their purpose is to allow those familiar with the technology to understand the content of the present invention and implement them accordingly, and should not limit the scope of protection of the present invention. All equivalent changes or modifications made by the spirit essence should be covered by the protection scope of the present invention.

Claims (11)

  1. 一种电机定子组件压入机,包括液压机床和模具,其特征在于:A press-in machine for motor stator components, including a hydraulic machine tool and a mold, is characterized by:
    所述液压机床的机头上固定有一块顶板,所述模具可拆卸的连接在所述顶板的下表面,所述液压机床的工作台具有一个L形的翻转架,所述翻转架具有一个承压板和一个底座靠板,所述承压板的一个边和底座靠板的一个边呈直角相连接,所述承压板和底座靠板的连接处与工作台的一个边可转动连接,所述承压板的下方设置有一个顶升气缸;A top plate is fixed on the head of the hydraulic machine tool, and the mold is detachably connected to the lower surface of the top plate. The working table of the hydraulic machine tool has an L-shaped turning frame, and the turning frame has a bearing. The pressure plate and a base backing plate, one side of the pressure-bearing plate and one side of the base backing plate are connected at right angles, and the connection between the pressure-bearing plate and the base backing plate is rotatably connected to one side of the workbench, A jacking cylinder is arranged under the pressure-bearing plate;
    所述模具包括主体、调整柱;The mold includes a main body and an adjustment column;
    所述主体的外径与定子组件的外径相等,所述主体的下端面设置有沿所述下端面中心呈环形均布的多个安装孔,所述安装孔沿平行于所述主体轴向的方向向上延伸,所述主体的外壁上开设有垂直于所述外壁向所述主体中心延伸至所述安装孔的配合孔,所述配合孔轴心线的延长线与所述安装孔的轴心线垂直且相交;The outer diameter of the main body is equal to the outer diameter of the stator assembly, the lower end surface of the main body is provided with a plurality of mounting holes uniformly distributed in a ring shape along the center of the lower end surface, and the mounting holes are parallel to the axial direction of the main body. The outer wall of the main body is provided with a matching hole perpendicular to the outer wall and extending to the center of the main body to the mounting hole. The extension line of the axis of the matching hole and the axis of the mounting hole The heart lines are perpendicular and intersect;
    所述调整柱可滑动地插设在所述安装孔内,所述调整柱的滑动方向与所述安装孔的轴心线平行,所述调整柱上部设置有沿所述调整柱径向方向贯穿所述调整柱的滑槽,所述滑槽内设置有能够沿所述滑槽左右滑动的滚珠,所述滚珠的直径大于所述配合孔的孔径,在所述滑槽与所述配合孔对准时,所述滚珠能够向所述配合孔滚动并嵌入所述配合孔内,使所述滚珠的一部分凸出于所述主体的外圆周面;所述调整柱下端面中部设置有沿上下方向贯穿所述调整柱的避让孔,所述避让孔中设置有可上下滑动的避让柱,所述调整柱的上端设置有用于盖住所述避让孔的压盖,所述压盖与所述调整柱之间螺纹连接,所述压盖的下端面与所述避让柱的上端面之间通过第一弹簧进行连接,所述避让柱上部的外圆周面处设置有用于容纳所述滚珠的凹槽;The adjusting column is slidably inserted in the mounting hole, the sliding direction of the adjusting column is parallel to the axis line of the mounting hole, and the upper part of the adjusting column is provided with penetrating in the radial direction of the adjusting column. In the sliding groove of the adjusting column, a ball capable of sliding left and right along the sliding groove is arranged in the sliding groove, and the diameter of the ball is larger than the hole diameter of the matching hole. On time, the ball can roll toward the mating hole and be embedded in the mating hole, so that a part of the ball protrudes from the outer circumferential surface of the main body; the middle of the lower end surface of the adjusting column is provided with a penetrating through in the up and down direction The avoiding hole of the adjusting column, the avoiding hole is provided with an avoiding column that can slide up and down, the upper end of the adjusting column is provided with a pressing cover for covering the avoiding hole, the pressing cover and the adjusting column The lower end surface of the gland and the upper end surface of the avoiding column are connected by a first spring, and the outer circumferential surface of the upper part of the avoiding column is provided with a groove for accommodating the ball;
    所述避让柱具有第一工作位置和第二工作位置,在所述避让柱处于第一工作位置时,所述避让柱的下端面与所述调整柱的下端面齐平,所述凹槽位于所述滚珠中心的下方,所述第一弹簧被拉伸,所述第一弹簧对所述避让柱产生的拉力与所述避让柱的重力相等;在所述避让柱处于第二工作位置时,所述避让柱向上移动,所述第一弹簧被压缩,所述避让柱的下端面与所述调整柱的下端面之间形成容纳定子铆钉头的空间,所述凹槽对准所述滑槽。The avoiding column has a first working position and a second working position. When the avoiding column is in the first working position, the lower end surface of the avoiding column is flush with the lower end surface of the adjusting column, and the groove is located Below the center of the ball, the first spring is stretched, and the pulling force generated by the first spring on the avoiding column is equal to the gravity of the avoiding column; when the avoiding column is in the second working position, The avoiding column moves upward, the first spring is compressed, a space for accommodating the stator rivet head is formed between the lower end surface of the avoiding column and the lower end surface of the adjusting column, and the groove is aligned with the sliding groove .
  2. 根据权利要求1所述的电机定子组件压入机,其特征在于:所述安装孔为盲孔。The motor stator assembly pressing machine according to claim 1, wherein the mounting hole is a blind hole.
  3. 根据权利要求2所述的电机定子组件压入机,其特征在于:所述模具还 包括第二弹簧,所述第二弹簧位于所述调整柱的上端面与所述安装孔的底壁之间。The motor stator assembly press-in machine according to claim 2, wherein the mold further comprises a second spring, and the second spring is located between the upper end surface of the adjusting column and the bottom wall of the mounting hole .
  4. 根据权利要求3所述的电机定子组件压入机,其特征在于:所述第二弹簧具有驱使所述调整柱向下移动的趋势。The motor stator assembly pressing machine according to claim 3, wherein the second spring has a tendency to drive the adjustment column downward.
  5. 根据权利要求1所述的电机定子组件压入机,其特征在于:相邻的所述安装孔之间的最短距离为2mm。The motor stator assembly press-in machine according to claim 1, wherein the shortest distance between the adjacent mounting holes is 2 mm.
  6. 根据权利要求1所述的电机定子组件压入机,其特征在于:所述安装孔的孔径为5-12mm。The motor stator assembly pressing machine according to claim 1, wherein the diameter of the mounting hole is 5-12 mm.
  7. 根据权利要求1所述的电机定子组件压入机,其特征在于:所述主体为空心圆柱体,所述主体的内径小于所述定子组件的内径,所述主体的材质为45#钢。The motor stator assembly press-fitting machine according to claim 1, wherein the main body is a hollow cylinder, the inner diameter of the main body is smaller than the inner diameter of the stator assembly, and the material of the main body is 45# steel.
  8. 根据权利要求1所述的电机定子组件压入机,其特征在于:所述调整柱的材质为不锈钢。The motor stator assembly press-in machine according to claim 1, wherein the material of the adjustment column is stainless steel.
  9. 根据权利要求1所述的电机定子组件压入机,其特征在于:所述模具与所述顶板之间通过螺纹配合的方式进行连接。The motor stator assembly press-in machine according to claim 1, wherein the mold and the top plate are connected by threaded fitting.
  10. 根据权利要求1-9中任意一种所述的电机定子组件压入机,其特征在于:所述顶升气缸的上端可转动地连接所述承压板的下表面,所述顶升气缸的下端可转动地连接在地面上。The motor stator assembly press-in machine according to any one of claims 1-9, wherein the upper end of the jacking cylinder is rotatably connected to the lower surface of the pressure-bearing plate, and the jacking cylinder is rotatably connected to the lower surface of the pressure-bearing plate. The lower end is rotatably connected to the ground.
  11. 一种电机定子组件压入机,包括液压机床和模具,其特征在于:A press-in machine for motor stator components, including a hydraulic machine tool and a mold, is characterized by:
    所述液压机床的机头上固定有一块顶板,所述模具可拆卸的连接在所述顶板的下表面,所述液压机床的工作台具有一个L形的翻转架,所述翻转架具有一个承压板和一个底座靠板,所述承压板的一个边和底座靠板的一个边呈直角相连接,所述承压板和底座靠板的连接处与工作台的一个边可转动连接,所述承压板的下方设置有一个顶升气缸;A top plate is fixed on the head of the hydraulic machine tool, and the mold is detachably connected to the lower surface of the top plate. The working table of the hydraulic machine tool has an L-shaped turning frame, and the turning frame has a bearing. The pressure plate and a base backing plate, one side of the pressure-bearing plate and one side of the base backing plate are connected at right angles, and the connection between the pressure-bearing plate and the base backing plate is rotatably connected with one side of the workbench, A jacking cylinder is arranged below the pressure-bearing plate;
    所述模具包括主体、调整柱;The mold includes a main body and an adjustment column;
    所述主体的外径与定子组件的外径相等,所述主体的下端面设置有沿所述下端面中心呈环形均布的多个安装孔,所述安装孔沿平行于所述主体轴向的方向向上延伸,所述主体的外壁上开设有垂直于所述外壁向所述主体中心延伸至所述安装孔的配合孔,所述配合孔轴心线的延长线与所述安装孔的轴心线垂直且相交;The outer diameter of the main body is equal to the outer diameter of the stator assembly, and the lower end surface of the main body is provided with a plurality of mounting holes uniformly distributed in a ring shape along the center of the lower end surface, and the mounting holes are parallel to the axial direction of the main body. The outer wall of the main body is provided with a mating hole extending perpendicular to the outer wall to the center of the main body to the mounting hole, and the extension line of the axis of the mating hole and the axis of the mounting hole The heart lines are perpendicular and intersect;
    所述调整柱可滑动地插设在所述安装孔内,所述调整柱的滑动方向与所述安装孔的轴心线平行,所述调整柱上部设置有沿所述调整柱径向方向贯穿所述 调整柱的滑槽,所述滑槽内设置有能够沿所述滑槽左右滑动的滚珠,所述滚珠的直径大于所述配合孔的孔径,在所述滑槽与所述配合孔对准时,所述滚珠能够向所述配合孔滚动并嵌入所述配合孔内,使所述滚珠的一部分凸出于所述主体的外圆周面;所述调整柱下端面中部设置有沿上下方向贯穿所述调整柱的避让孔,所述避让孔中设置有可上下滑动的避让柱,所述调整柱的上端设置有用于盖住所述避让孔的压盖,所述压盖与所述调整柱之间螺纹连接,所述压盖的下端面与所述避让柱的上端面之间通过第一弹簧进行连接,所述避让柱上部的外圆周面处设置有用于容纳所述滚珠的凹槽;The adjusting column is slidably inserted in the mounting hole, the sliding direction of the adjusting column is parallel to the axis line of the mounting hole, and the upper part of the adjusting column is provided with penetrating in the radial direction of the adjusting column. In the sliding groove of the adjusting column, a ball capable of sliding left and right along the sliding groove is arranged in the sliding groove, and the diameter of the ball is larger than the hole diameter of the matching hole. On time, the ball can roll toward the mating hole and be embedded in the mating hole, so that a part of the ball protrudes from the outer circumferential surface of the main body; the middle of the lower end surface of the adjusting column is provided with a penetrating through in the up and down direction The avoidance hole of the adjustment column, the avoidance hole is provided with an avoidance column that can slide up and down, the upper end of the adjustment column is provided with a gland for covering the avoidance hole, the gland and the adjustment column The lower end surface of the gland and the upper end surface of the avoiding column are connected by a first spring, and the outer circumferential surface of the upper part of the avoiding column is provided with a groove for accommodating the ball;
    所述避让柱具有第一工作位置和第二工作位置,在所述避让柱处于第一工作位置时,所述避让柱的下端面与所述调整柱的下端面齐平,所述凹槽位于所述滚珠中心的下方,所述第一弹簧被拉伸,所述第一弹簧对所述避让柱产生的拉力与所述避让柱的重力相等;在所述避让柱处于第二工作位置时,所述避让柱向上移动,所述第一弹簧被压缩,所述避让柱的下端面与所述调整柱的下端面之间形成容纳定子铆钉头的空间,所述凹槽对准所述滑槽;The avoiding column has a first working position and a second working position. When the avoiding column is in the first working position, the lower end surface of the avoiding column is flush with the lower end surface of the adjusting column, and the groove is located Below the center of the ball, the first spring is stretched, and the pulling force generated by the first spring on the avoiding column is equal to the gravity of the avoiding column; when the avoiding column is in the second working position, The avoiding column moves upward, the first spring is compressed, a space for accommodating the stator rivet head is formed between the lower end surface of the avoiding column and the lower end surface of the adjusting column, and the groove is aligned with the sliding groove ;
    所述安装孔为盲孔;The mounting hole is a blind hole;
    所述模具还包括第二弹簧,所述第二弹簧位于所述调整柱的上端面与所述安装孔的底壁之间;The mold further includes a second spring located between the upper end surface of the adjustment column and the bottom wall of the mounting hole;
    所述第二弹簧具有驱使所述调整柱向下移动的趋势;The second spring has a tendency to drive the adjustment column to move downward;
    相邻的所述安装孔之间的最短距离为2mm;The shortest distance between the adjacent mounting holes is 2mm;
    所述安装孔的孔径为5-12mm;The diameter of the mounting hole is 5-12mm;
    所述主体为空心圆柱体,所述主体的内径小于所述定子组件的内径,所述主体的材质为45#钢;The main body is a hollow cylinder, the inner diameter of the main body is smaller than the inner diameter of the stator assembly, and the material of the main body is 45# steel;
    所述调整柱的材质为不锈钢;The material of the adjustment column is stainless steel;
    所述模具与所述顶板之间通过螺纹配合的方式进行连接;The mold and the top plate are connected by threaded fitting;
    所述顶升气缸的上端可转动地连接所述承压板的下表面,所述顶升气缸的下端可转动地连接在地面上。The upper end of the jacking cylinder is rotatably connected to the lower surface of the pressure bearing plate, and the lower end of the jacking cylinder is rotatably connected to the ground.
PCT/CN2020/136720 2019-12-19 2020-12-16 Electric motor stator assembly press-in machine WO2021121248A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CN201922304985.8U CN210780476U (en) 2019-12-19 2019-12-19 Tool for pressing motor rotor into stator
CN201911316886.XA CN111193365B (en) 2019-12-19 2019-12-19 Motor stator module press-in machine
CN201911316886.X 2019-12-19
CN201922304985.8 2019-12-19

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Cited By (1)

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CN113517794A (en) * 2021-07-07 2021-10-19 浙江零跑科技股份有限公司 Electronic oil pump motor stator assembly assembling tool and working method thereof

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CN203206076U (en) * 2013-04-19 2013-09-18 合肥凯邦电机有限公司 Die for stator assembling
CN203722427U (en) * 2014-01-09 2014-07-16 珠海凯邦电机制造有限公司 Stator and casing assembly fixture
CN107947499A (en) * 2017-12-12 2018-04-20 宁波菲尔格机电科技有限公司 A kind of assembling machine for stator of motor
CN108448832A (en) * 2017-11-08 2018-08-24 天津德科汽车部件有限公司 A kind of assembly method of Motor Stator Assembly and casing
JP2019033595A (en) * 2017-08-08 2019-02-28 東芝産業機器システム株式会社 Iron core manufacturing apparatus and iron core manufacturing method
CN111193365A (en) * 2019-12-19 2020-05-22 江苏久知电机股份有限公司 Motor stator module press-in machine

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CN203206076U (en) * 2013-04-19 2013-09-18 合肥凯邦电机有限公司 Die for stator assembling
CN203722427U (en) * 2014-01-09 2014-07-16 珠海凯邦电机制造有限公司 Stator and casing assembly fixture
JP2019033595A (en) * 2017-08-08 2019-02-28 東芝産業機器システム株式会社 Iron core manufacturing apparatus and iron core manufacturing method
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