一种脚踏搅拌式单口切换型化工用配液装置Pedal stirring type single-port switch type liquid dispensing device for chemical industry
本发明涉及化工技术领域，具体是一种脚踏搅拌式单口切换型化工用配液装置。The invention relates to the technical field of chemical engineering, in particular to a pedal stirring type single-port switch type liquid dispensing device for chemical industry.
化工是“化学工艺”、“化学工业”、“化学工程”等的简称。凡运用化学方法改变物质组成、结构或合成新物质的技术，都属于化学生产技术，也就是化学工艺，所得产品被称为化学品或化工产品。Chemical industry is the abbreviation of "chemical process", "chemical industry", "chemical engineering" and so on. Any technology that uses chemical methods to change the composition or structure of a substance or synthesize a new substance is a chemical production technology, that is, a chemical process, and the resulting product is called a chemical or chemical product.
配料桶又名搅拌罐、配料桶，为上开启式，下斜底三层结构，具有可加热自动控温、保温、搅拌功能；传热快、适应温差大、清洗方便等优点。广泛应用于食(乳)品、制药、日化、饮料、油脂、化工、颜料等行业做为中间缓冲、储液、搅拌、调配设备(在物料无须加热可调配均匀的的状态下，该设备为最经济实用)、加热、混合调配或杀菌处理。The batching tank is also known as the mixing tank and the batching tank. It has a three-layer structure with an upper opening and a lower inclined bottom. It has the functions of heating, automatic temperature control, heat preservation, and stirring; it has the advantages of fast heat transfer, large temperature differences, and convenient cleaning. It is widely used in food (dairy), pharmaceutical, daily chemical, beverage, oil, chemical, paint and other industries as intermediate buffer, liquid storage, stirring, and blending equipment (in the state that the material does not need to be heated and can be adjusted uniformly, this equipment It is the most economical and practical), heating, mixing, or sterilization treatment.
中国专利(公告号：CN208912008U)公开了一种具有多个加料口的配液装置，包括配液桶体，配液桶体固定在连接座上，所述配液桶体的顶部桶口设置加料装置，所述加料装置包括中空支柱、均匀分布在中空支柱上的若干连接架、固定在连接架一端的漏斗及导管Ⅰ，所述导管Ⅰ一端与中空支柱上的侧孔密闭连接，另一端和漏斗底部相连接，虽然该装置在一定程度上可以多种液体的混合，但是在实际操作中，该装置并不能有效的对不同液体在桶内进行混合，因此，仍然需要进一步的改进。Chinese Patent (Announcement Number: CN208912008U) discloses a liquid dosing device with multiple feeding ports, including a liquid dosing barrel, the liquid dosing barrel is fixed on a connecting seat, and the top barrel of the liquid dosing barrel is provided with feeding The feeding device includes a hollow pillar, a plurality of connecting frames evenly distributed on the hollow pillar, a funnel fixed at one end of the connecting frame, and a pipe I. One end of the pipe I is hermetically connected with the side hole on the hollow pillar, and the other end is connected to the side hole on the hollow pillar. The bottom of the funnel is connected. Although the device can mix multiple liquids to a certain extent, in actual operation, the device cannot effectively mix different liquids in the barrel. Therefore, further improvement is still needed.
发明内容Summary of the invention
本发明的目的在于提供一种脚踏搅拌式单口切换型化工用配液装置，以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a pedal stirring type single-port switch type liquid dispensing device for chemical industry to solve the above-mentioned problems in the background art.
为实现上述目的，本发明提供如下技术方案：In order to achieve the above objectives, the present invention provides the following technical solutions:
一种脚踏搅拌式单口切换型化工用配液装置，包括配液桶，所述配液桶内部底端设有隔板，隔板下端的空腔内部同轴安装旋转蜗轮和旋转磁力盘，旋转蜗轮外侧啮合有旋转蜗杆，所述隔板上端中部安装搅拌轴，搅拌轴下端中部安装搅拌磁力盘，所述配液桶上端中部安装配液柱，配液柱内部为中空结构，配液柱中部安装过滤箱，所述配液柱上端两侧安装进液管，配液柱内部顶端安装旋转块，旋转块 上端中部安装调节柱，调节柱顶端穿过设置在配液柱上端的密封块连接有调节手柄。A pedal-stirring type single-port switch type liquid dispensing device for chemical industry includes a liquid dispensing barrel. A partition is arranged at the bottom of the interior of the dispensing barrel. A rotating worm wheel and a rotating magnetic disk are coaxially installed in the cavity at the lower end of the partition. The outer side of the rotating worm gear is meshed with a rotating worm, the middle of the upper end of the partition board is equipped with a stirring shaft, the middle of the lower end of the stirring shaft is equipped with a stirring magnetic disk, and the middle of the upper end of the liquid mixing barrel is equipped with a liquid mixing column. The inside of the liquid mixing column has a hollow structure. The filter box is installed in the middle, the liquid inlet pipes are installed on both sides of the upper end of the liquid dosing column, the rotating block is installed on the top of the liquid dosing column, the adjusting column is installed in the middle of the upper end of the rotating block, and the top of the adjusting column is connected through the sealing block provided on the upper end of the liquid dosing column. There is an adjustment handle.
作为本发明进一步的方案：所述配液桶前壁设有透明刻度尺。As a further solution of the present invention: the front wall of the liquid dispensing barrel is provided with a transparent scale.
作为本发明进一步的方案：所述旋转蜗杆右端连接有旋转杆，旋转杆右端穿过空腔连接有踏板，踏板上设有束缚带。As a further solution of the present invention, a rotating rod is connected to the right end of the rotating worm, and a pedal is connected to the right end of the rotating rod through the cavity, and a restraint belt is provided on the pedal.
作为本发明进一步的方案：所述搅拌轴上端中部设有若干搅拌叶。As a further solution of the present invention: a plurality of stirring blades are arranged in the middle of the upper end of the stirring shaft.
作为本发明进一步的方案：所述过滤箱内壁设有若干成对的卡槽，卡槽之间安装过滤网，所述过滤箱前端中部设有密封门。As a further solution of the present invention: the inner wall of the filter box is provided with a plurality of pairs of clamping grooves, a filter screen is installed between the clamping grooves, and a sealing door is arranged at the middle of the front end of the filter box.
作为本发明进一步的方案：所述旋转块底端为45°的斜截面结构。As a further solution of the present invention: the bottom end of the rotating block is a 45° oblique section structure.
作为本发明进一步的方案：所述旋转磁力盘和搅拌磁力盘均为磁性材料制成。As a further solution of the present invention: the rotating magnetic disk and the stirring magnetic disk are both made of magnetic materials.
作为本发明进一步的方案：所述过滤网的网孔内径从上往下依次减小。As a further solution of the present invention: the inner diameter of the mesh of the filter screen decreases sequentially from top to bottom.
作为本发明进一步的方案：所述进液管与配液柱之间成45°角度。As a further solution of the present invention: an angle of 45° is formed between the liquid inlet pipe and the liquid distributing column.
作为本发明再进一步的方案：所述配液桶底端左侧安装出料管，出料管中部安装开关阀。As a further solution of the present invention, a discharge pipe is installed on the left side of the bottom end of the liquid mixing barrel, and an on-off valve is installed in the middle of the discharge pipe.
与现有技术相比，本发明的有益效果是：Compared with the prior art, the beneficial effects of the present invention are:
所述一种脚踏搅拌式单口切换型化工用配液装置，结构合理，设计新颖，通过设有旋转块以及过滤箱之间的相互配合，实现了不同液体的有序下料作用，并且通过旋转磁力盘以及搅拌磁力盘的相互配合，实现了对配液桶内部溶液的高效混合搅拌，充分调用工作人员的上肢以及下肢动作，且互不干扰，实用性强，可靠性高。The pedal stirring type single-port switch type liquid dispensing device for chemical industry has a reasonable structure and a novel design. Through the mutual cooperation between the rotating block and the filter box, the orderly feeding effect of different liquids is realized, and the The mutual cooperation of the rotating magnetic disk and the stirring magnetic disk realizes the efficient mixing and stirring of the solution inside the liquid mixing tank, and fully invokes the upper and lower limbs of the staff without interfering with each other, and has strong practicability and high reliability.
附图说明Description of the drawings
图1为一种脚踏搅拌式单口切换型化工用配液装置的结构示意图。Figure 1 is a schematic structural diagram of a pedal-stirred single-port switch type liquid dispensing device for chemical industry.
图2为一种脚踏搅拌式单口切换型化工用配液装置的内部结构示意图。Figure 2 is a schematic diagram of the internal structure of a pedal-stirred single-port switch type liquid dispensing device for chemical industry.
图3为一种脚踏搅拌式单口切换型化工用配液装置中过滤箱的结构示意图。Fig. 3 is a schematic diagram of the structure of the filter box in a pedal-stirred single-port switch type liquid dispensing device for chemical industry.
图4为图2中A-A的结构示意图。Fig. 4 is a schematic diagram of the structure of A-A in Fig. 2.
图中：1-配液桶、2-过滤箱、3-配液柱、4-进液管、5-旋转块、6-调节柱、7-密封块、8-调节手柄、9-密封门、10-透明刻度尺、11-出料管、12-旋转蜗轮、 13-旋转蜗杆、14-旋转杆、15-踏板、16-束缚带、17-旋转磁力盘、18-搅拌磁力盘、19-搅拌叶、20-搅拌轴、21-过滤网、22-卡槽、23-隔板。In the picture: 1- dispensing barrel, 2- filter box, 3- dispensing column, 4- inlet pipe, 5- rotating block, 6-adjusting column, 7-seal block, 8-adjusting handle, 9-seal door , 10-transparent scale, 11-discharge tube, 12-rotating worm wheel, 13-rotating worm, 14-rotating rod, 15-pedal, 16-binding belt, 17-rotating magnetic disk, 18-stirring magnetic disk, 19 -Stirring blade, 20-stirring shaft, 21-filter screen, 22-card slot, 23-partition board.
需要说明的是，在不冲突的情况下，本发明中的实施例及实施例中的特征可以相互组合。It should be noted that the embodiments of the present invention and the features in the embodiments can be combined with each other if there is no conflict.
在本发明的描述中，需要理解的是，术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。此外，术语“第一”、“第二”等仅用于描述目的，而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中，除非另有说明，“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", " The orientation or positional relationship indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer" etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and The description is simplified, rather than indicating or implying that the pointed device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of these features. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以通过具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected", and "connected" should be understood in a broad sense unless otherwise clearly specified and limited. For example, they can be fixed or detachable. Connected or integrally connected; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components. For those of ordinary skill in the art, the specific meaning of the above-mentioned terms in the present invention can be understood through specific circumstances.
下面将参考附图并结合实施例来详细说明本发明。Hereinafter, the present invention will be described in detail with reference to the drawings and in conjunction with the embodiments.
参阅图1～4，本发明实施例中，一种脚踏搅拌式单口切换型化工用配液装置，包括配液桶1，所述配液桶1前壁设有透明刻度尺10，通过设置透明刻度尺10可以清楚的对配液筒1内部的液体的液位进行直观的判断，所述配液桶1内部底端设有隔板23，用于对将配液桶1底部的空腔进行分开，从而确保空腔内部的技术零部件可以有效底端进行安装固定，隔板23下端的空腔内部同轴安装旋转蜗轮12和旋转磁力盘17，使得旋转蜗轮12在转动的同时可以带动旋转磁力盘17进行同步转动，旋转蜗轮12外侧啮合有旋转蜗杆13，使得旋转蜗杆13在转动的同时可以带动旋转蜗轮12进行转动，所述旋转蜗杆13右端连接有旋转杆 14，用于带动旋转蜗杆13进行转动，旋转杆14右端穿过空腔连接有踏板15，用于带动旋转杆14进行转动，踏板15上设有束缚带16，用于满足使得工作人员的脚步可以有效的束缚固定在踏板15上，确保脚步用力的同时不会与踏板15进行滑落，所述隔板23上端中部安装搅拌轴20，所述搅拌轴20上端中部设有若干搅拌叶19，所述搅拌叶19为螺旋状结构，使得搅拌叶19可以带动配液桶1内部的液体进行充分的混合搅拌，搅拌轴20下端中部安装搅拌磁力盘18，所述配液桶1上端中部安装配液柱3，配液柱3内部为中空结构，从而使得需要配置的液体原料可以从配液柱3内部导入到配液桶1中去，配液柱3中部安装过滤箱2，所述过滤箱2内壁设有若干成对的卡槽22，卡槽22之间安装过滤网21，实现了过滤网21与卡槽22的可拆卸式安装，方便了工作人员后期进行过滤网21的清洗或者更换，所述过滤箱2前端中部设有密封门9，用于实现对过滤箱2的密封，避免液体的泄露，同时也方便工作人员将过滤网21从过滤箱2内部取出，所述配液柱3上端两侧安装进液管4，所述进液管4与配液柱3之间成45°角度，一方面方便了原料导入到配液柱3内部，另一方便可以与旋转块5充分配合，实现了对进液管4的密封固定，配液柱3内部顶端安装旋转块5，所述旋转块5底端为45°的斜截面结构，从而使得旋转块5可以更好的与进液管4配合，旋转块5上端中部安装调节柱6，调节柱6顶端穿过设置在配液柱3上端的密封块7连接有调节手柄8，所述密封块7一方面对进液柱3进行密封，避免液体泄漏，同时也为了确保调节柱6的水平方向转动，而不发生上下方向运动，所述旋转磁力盘17和搅拌磁力盘18均为磁性材料制成，通过将旋转磁力盘17和搅拌磁力盘18设置为磁性材料制成，可以充分利用电磁驱动原理，使得旋转磁力盘17在主动转动的同时，可以带动搅拌磁力盘18同步进行从动的转动，进而使得搅拌柱20同步转动，所述配液桶1底端左侧安装出料管11，出料管11中部安装开关阀，所述出料管11用于对配置好的液体进行排出，所述开关阀用于对出料管11进行开关控制。Referring to Figures 1 to 4, in an embodiment of the present invention, a pedal-stirring single-port switch type liquid dispensing device for chemical industry includes a liquid dispensing barrel 1. The front wall of the liquid dispensing barrel 1 is provided with a transparent scale 10. The transparent scale 10 can clearly determine the liquid level of the liquid inside the dosing barrel 1 intuitively. The bottom of the inside of the dosing barrel 1 is provided with a partition 23 for adjusting the cavity at the bottom of the dosing barrel 1 Separate, so as to ensure that the technical components inside the cavity can be effectively installed and fixed at the bottom. The cavity at the lower end of the partition 23 is coaxially installed with the rotating worm wheel 12 and the rotating magnetic disk 17, so that the rotating worm wheel 12 can be driven while rotating The rotating magnetic disk 17 rotates synchronously. The outer side of the rotating worm wheel 12 is meshed with a rotating worm 13 so that the rotating worm 13 can drive the rotating worm wheel 12 to rotate while rotating. The right end of the rotating worm 13 is connected with a rotating rod 14 for driving rotation. The worm 13 rotates, the right end of the rotating rod 14 passes through the cavity and is connected with a pedal 15 for driving the rotating rod 14 to rotate. On the pedal 15, it is ensured that the steps will not slip off with the pedal 15 while the steps are exerted. The middle of the upper end of the partition 23 is equipped with a stirring shaft 20, and the middle of the upper end of the stirring shaft 20 is provided with a number of stirring blades 19, and the stirring blades 19 are spirals. Shaped structure, so that the stirring blade 19 can drive the liquid inside the mixing tank 1 to fully mix and stir. The stirring magnetic disk 18 is installed in the middle of the lower end of the mixing shaft 20, and the liquid mixing column 3 is installed in the middle of the upper end of the liquid mixing tank 1. 3 The interior is a hollow structure, so that the liquid raw materials that need to be configured can be introduced from the inside of the dosing column 3 into the dosing barrel 1. The filter box 2 is installed in the middle of the dosing column 3, and the inner wall of the filter box 2 is provided with several pairs The filter screen 21 is installed between the card slot 22 and the card slot 22 to realize the detachable installation of the filter screen 21 and the card slot 22, which is convenient for the staff to clean or replace the filter screen 21 later. The front end of the filter box 2 A sealing door 9 is provided in the middle to seal the filter box 2 to avoid liquid leakage. At the same time, it is convenient for the staff to take the filter screen 21 out of the filter box 2, and the upper ends of the liquid dosing column 3 are installed on both sides of the liquid inlet. Tube 4, the liquid inlet tube 4 and the liquid dosing column 3 form an angle of 45°. On the one hand, it facilitates the introduction of raw materials into the liquid dosing column 3, and on the other hand, it can fully cooperate with the rotating block 5 to realize the The tube 4 is sealed and fixed, and a rotating block 5 is installed at the top end of the liquid distributing column 3. The bottom end of the rotating block 5 has a 45° oblique section structure, so that the rotating block 5 can better cooperate with the liquid inlet pipe 4, and the rotating block 5 The adjustment column 6 is installed in the middle of the upper end. The top end of the adjustment column 6 passes through the sealing block 7 arranged at the upper end of the liquid distributing column 3 and is connected with an adjustment handle 8. The sealing block 7 seals the liquid inlet column 3 on the one hand to avoid liquid leakage. At the same time, in order to ensure that the adjustment column 6 rotates in the horizontal direction without moving up and down, the rotating magnetic disk 17 and the stirring magnetic disk 18 are made of magnetic materials. The disk 18 is made of magnetic material, which can make full use of the principle of electromagnetic driving, so that the rotating magnetic disk 17 can drive the stirring magnetic disk 18 to synchronously perform a driven rotation while actively rotating, thereby causing the stirring column 20 to rotate synchronously. A discharge pipe 11 is installed on the left side of the bottom end of the liquid mixing barrel 1, and a switch valve is installed in the middle of the discharge pipe 11. The discharge pipe 11 is used to discharge the configured liquid, and the switch valve is used to discharge the discharge pipe 11. Perform switch control.
本发明的另外一种实施例中，该实施例与上述实施例的区别之处在于，所述过滤网21的网孔内径从上往下依次减小，通过将过滤网21的网孔分级设置，可以进一步增加了原料中杂质的过滤效果。In another embodiment of the present invention, the difference between this embodiment and the above-mentioned embodiment is that the inner diameter of the mesh of the filter mesh 21 is sequentially reduced from top to bottom, and the meshes of the filter mesh 21 are arranged in stages. , Can further increase the filtering effect of impurities in the raw materials.
本发明，工作时，将需要配置的原料桶置于进液管4上端，然后通过手部转动驱动手柄8，通过调节柱6的作用带动旋转块5转动，实现对两端的进料管4的择一选择密封，之后脚部放置在踏板15上，同时在束缚带16的作用下使得踏板15进行转动，然后使得旋转杆14带动旋转蜗杆13同步转动，进而带动旋转蜗轮15进行转动，并且使得旋转磁力盘17进行转动，在电磁驱动原理作用下，使得隔板23上端的搅拌磁力盘18同步转动，然后在搅拌轴20作用下带动搅拌叶19同步转动，使得配液桶1内部的化工原料可以充分的进行混合搅拌，大大增加了搅拌效率，整个操作过程中只需要一个工作人员即可进行完整，且上部动作与下部动作分开，避免出现操作失误，且操作也十分方便，进一步增加了配置效果。本发明，结构合理，设计新颖，通过设有旋转块5以及过滤箱1之间的相互配合，实现了不同液体的有序下料作用，并且通过旋转磁力盘17以及搅拌磁力盘18的相互配合，实现了对配液桶1内部溶液的高效混合搅拌，充分调用工作人员的上肢以及下肢动作，且互不干扰，实用性强，可靠性高。In the present invention, when working, the raw material barrels to be configured are placed on the upper end of the liquid inlet pipe 4, and then the handle 8 is driven by rotating the hand, and the rotating block 5 is driven to rotate by the action of the adjusting column 6, so as to realize the control of the feeding pipe 4 at both ends. Choose one to seal, and then place the foot on the pedal 15, and at the same time make the pedal 15 rotate under the action of the restraint belt 16, and then make the rotating rod 14 drive the rotating worm 13 to rotate synchronously, and then drive the rotating worm wheel 15 to rotate, and make The rotating magnetic disk 17 rotates. Under the action of the electromagnetic drive principle, the stirring magnetic disk 18 at the upper end of the partition 23 rotates synchronously, and then the stirring blade 19 is driven to rotate synchronously under the action of the stirring shaft 20, so that the chemical raw materials inside the liquid mixing tank 1 It can be fully mixed and stirred, which greatly increases the mixing efficiency. The entire operation process can be completed by only one staff member, and the upper action is separated from the lower action to avoid operational errors. The operation is also very convenient, and the configuration is further increased. effect. The present invention has reasonable structure and novel design. The orderly feeding effect of different liquids is realized by the mutual cooperation between the rotating block 5 and the filter box 1, and the mutual cooperation of the rotating magnetic disk 17 and the stirring magnetic disk 18 , It realizes the efficient mixing and stirring of the solution inside the liquid mixing tank 1, fully invokes the upper and lower limb movements of the staff, does not interfere with each other, has strong practicability and high reliability.
以上所述仅为本发明的较佳实施例而已，并不用以限制本发明，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the present invention. Within the scope of protection.