WO2021103445A1 - Production system for wax micro powder with set particle size - Google Patents
Production system for wax micro powder with set particle size Download PDFInfo
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- WO2021103445A1 WO2021103445A1 PCT/CN2020/091993 CN2020091993W WO2021103445A1 WO 2021103445 A1 WO2021103445 A1 WO 2021103445A1 CN 2020091993 W CN2020091993 W CN 2020091993W WO 2021103445 A1 WO2021103445 A1 WO 2021103445A1
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- plate
- pipe
- inlet
- screen
- sleeve
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B15/00—Combinations of apparatus for separating solids from solids by dry methods applicable to bulk material, e.g. loose articles fit to be handled like bulk material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04C—APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
- B04C9/00—Combinations with other devices, e.g. fans, expansion chambers, diffusors, water locks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/18—Drum screens
- B07B1/22—Revolving drums
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/4609—Constructional details of screens in general; Cleaning or heating of screens constructional details of screening surfaces or meshes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04C—APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
- B04C9/00—Combinations with other devices, e.g. fans, expansion chambers, diffusors, water locks
- B04C2009/005—Combinations with other devices, e.g. fans, expansion chambers, diffusors, water locks with external rotors, e.g. impeller, ventilator, fan, blower, pump
Definitions
- the invention relates to a production system for wax micropowder with a set particle size.
- Wax micropowder refers to the processing of wax raw materials to a particle size of 100nm-100 ⁇ m. After fine powdering, the surface molecular arrangement, electronic distribution structure and crystal structure will change, and there are peculiar surface effects and small size effects. , And more importantly, the ultrafine powder has a series of physical, chemical, surface and interface properties compared with conventional materials. After wax is micronized, it has excellent scratch resistance, abrasion resistance, stability, anti-sticking and other physical and chemical properties. It is widely used in leather, ink, coating, 3D printing, electronic capacitors, solar battery backsheets, lithium battery separators, etc. field.
- wax powder of a specific size is often required, such as 40-50 ⁇ m wax powder.
- the most commonly used, such as sand-grain wax, is added to the coating to make the coating show the sand-grain effect. It has very strict requirements on the particle size. It cannot have a large particle size that exceeds the size, and there can be no small particle powder.
- This kind of powder with special requirements is often difficult to achieve with conventional production equipment, because with the production of wax, the sieve holes used to filter the wax will become smaller as the wax powder adheres, thus making the sieve smaller. The particles under the sieve are getting finer and finer. Vibration or beating not only reduces the production efficiency, but also affects the use of the machine, and the effect is very limited.
- the present invention proposes a wax micropowder production system.
- the wax micropowder production system can smoothly separate the wax micropowder within the set particle size range.
- a production system for wax micropowder with a set particle size which comprises a screening device, a drive motor and an air-inducing device.
- the screening device includes a casing and a screen rotatably built in the casing.
- the screen has an inner cavity ,
- the output shaft of the drive motor is connected to the screen for driving the screen to rotate;
- a separation cavity is formed between the screen and the housing, and a feed port is provided on the housing, and the feed port communicates with the separation Cavity;
- a coarse material outlet is provided at the bottom of the shell, and the coarse material outlet communicates with the separation cavity;
- the air induction device includes an induced draft fan and a cyclone separator.
- the cyclone separator has a vertical tube extending in a vertical direction with a closed top.
- An exhaust pipe is arranged in the vertical tube, and the exhaust pipe extends upward and out of the vertical tube.
- a powder outlet is formed after the vertical cylinder;
- a powder inlet pipe is installed along the tangential direction on the upper part of the vertical cylinder, and the powder inlet pipe communicates with the annular cavity between the vertical pipe and the exhaust pipe;
- a downwardly extending conical tube is provided at the lower end of the vertical cylinder, the powder inlet tube is connected to the inner cavity of the screen, and the exhaust pipe is connected to the air inlet of the induced draft fan; the lower end of the conical tube is formed as a discharge port.
- two sets of production systems can be set up, where the screen of the first set of production system has a first set mesh, the screen of the second set of production system has a second set mesh, and the second set of The fixed mesh number is less than the first set mesh number, and then the wax micropowder is first sent to the first set of production system.
- the primary material Under the action of the induced draft fan, the primary material is separated, and the primary material is separated from the discharge port of the cyclone. Discharge, the particles larger than the first set mesh in the primary material have been separated. Then the primary selected material is sent to the second set of production system.
- the particles smaller than the second set mesh in the primary selected material are sucked away by the induced draft fan and passed through the cyclone separator.
- the discharge port is discharged, and the material discharged from the coarse material outlet of the second production system becomes wax fine powder with a particle size between the first set mesh and the second set mesh.
- the wax powder can also be passed through the second set of production system.
- the particles smaller than the second set mesh are first taken out, and the material discharged from the coarse material outlet becomes the primary material, and then the primary material.
- the selected material passes through the first set of production system, and the material discharged from the discharge port of the cyclone separator is wax powder with a particle size between the first set mesh and the second set mesh.
- the application can smoothly produce wax micropowder with a set particle size range.
- the housing of the screening device includes a first end plate, a second end plate, and an intermediate plate part arranged between the first end plate and the second end plate, which extend in the vertical direction and are arranged in parallel.
- the one end plate and the second end plate are spaced apart along the extension direction of a reference axis, the reference axis extends in the horizontal direction; the opposite ends of the middle plate portion are fixedly mounted on the first end plate and the second end plate, respectively;
- the screen includes a circular filter screen, and a first connecting plate and a second connecting plate fixedly connected to the two ends of the filter screen in the axial direction.
- the center axis of the filter screen is parallel to the reference axis, and the center axis of the filter screen is parallel to the reference axis.
- a short shaft extending in the direction of the reference axis is fixedly installed on the connecting plate, and a hollow shaft extending in the direction of the reference axis is fixedly installed on the second connecting plate; the short shaft is rotatably supported on the first end plate and extends out of the The first end plate is connected to the drive motor; the hollow shaft is rotatably supported on the second end plate and extends out of the second end plate to communicate with the powder inlet pipe of the cyclone separator, and the hollow shaft communicates with the inner cavity of the screen .
- This design can form the separation cavity between the screen and the shell into an annular shape. After the wax powder enters the separation cavity through the feed port, it rotates with the screen. When the wax powder particles adhered to the outside of the screen, it follows the screen. When it rotates to the bottom, it will fall off the screen under the action of gravity, which reduces the amount of wax micropowder particles attached to the screen, thereby effectively prolonging the use time of the equipment.
- a shaft end connecting assembly is provided on the outer side of the second end plate, and the shaft end connecting assembly includes a first sleeve fixed on the outer side of the second end plate and connected to The second sleeve on the first sleeve and the transition pipe connected to the second sleeve, the first sleeve, the second sleeve and the transition pipe are coaxially arranged and extend along the reference axis direction; the first sleeve , The second sleeve and the inner cavity of the transition pipe are jointly formed as a shaft hole, the hollow shaft is sealed into the shaft hole, the screen can rotate relative to the shaft end connection assembly; the transition pipe is fixedly connected with a discharge pipe, the outlet The feed pipe is connected to the powder inlet pipe of the cyclone separator.
- This design can make the screen rotate smoothly, and make the inner cavity of the screen communicate with the induced draft fan through the hollow shaft, so that the materials entering the screen can be discharged smoothly.
- a sealing ring is provided between the first sleeve and the hollow shaft, a lip seal ring is provided between the second sleeve and the hollow shaft, and the hollow shaft passes through the second bearing. It is rotatably supported in the transition pipe; a blowback pipe is installed on the second sleeve, and the blowback pipe penetrates the barrel wall of the second sleeve. The blowback pipe extends outward from the second sleeve and connects to the first compressed air device ; Along the reference axis direction, the blowback tube is closer to the second end plate relative to the lip seal ring.
- the screening device also includes a blow-off tube, one end of the blow-off tube is located in the inner cavity of the screen, and the other end of the blow-off tube passes through The inner cavity of the hollow shaft extends into the transition pipe, and then passes through the wall of the transition pipe to form a blow-off air inlet.
- the blow-off pipe is fixedly connected to the transition pipe and has no contact with the hollow shaft.
- the air port is connected to the second compressed air device; an end of the blow-off pipe located in the inner cavity of the screen is provided with an air jet hole.
- the blow-off pipe includes a porous pipe, a connecting elbow, an inner sleeve, and a fixed pipe that are sequentially connected.
- the porous pipe is located in the inner cavity of the screen, and the porous pipe is provided with jet holes facing downward.
- One end of the sleeve is connected to the porous tube through a connecting play tube, the other end of the inner sleeve passes through the inner cavity of the hollow shaft and then extends into the inner cavity of the transition tube.
- the fixed tube penetrates the wall of the transition tube.
- the fixed pipe is sealed and connected to the inner sleeve through a threaded short connection, and one end of the fixed pipe located on the outside of the transition pipe is formed as a blow-off air inlet.
- blow-off tube compressed air can be continuously blown to the screen, so that the wax powder adhered to the screen is easier to fall off the screen, so as to effectively prolong the blocking time of the screen and improve the production efficiency.
- the hole diameter of the air injection hole is 1.5mm-3mm, and the blow-off tube is used to inject compressed air with a pressure of 0.1-0.8Mpa outward. Under this condition, the fine wax powder adhering to the screen can basically be blown off from the screen.
- the middle plate portion includes:
- the semi-circular arc plate is in the shape of a semi-circular arc protruding upward, the two ends of the semi-circular arc plate in the circumferential direction face downward, and the semi-circular arc plate is located above the filter screen;
- the semi-circular arc plate The two ends of the plate are respectively formed as a first end and a second end, and the width direction of the semicircular arc plate extends along the extension direction of the reference axis;
- An outer inlet vertical plate is formed by the first end portion extending downward in the vertical direction, the outer inlet vertical plate extends along the extension direction of the reference axis; the horizontal two ends of the outer inlet vertical plate Respectively connected to the first end plate and the second end;
- An inner inlet vertical plate the inner inlet vertical plate is parallel to the outer inlet vertical plate, and in the horizontal direction, the inner inlet vertical plate is located on the side of the outer inlet vertical plate facing the second end, the inner inlet vertical plate Extending along the extension direction of the reference axis; the two ends of the inner inlet vertical plate in the horizontal direction are respectively connected to the first end plate and the second end;
- An inclined inlet plate in the horizontal direction, the top of the inclined inlet plate is located on the side of the outer inlet vertical plate away from the second end, the inclined inlet plate extends along the extension direction of the reference axis, and the horizontal direction of the inclined inlet plate
- the two ends of the are respectively connected to the first end plate and the second end, and the distance between the inclined inlet plate and the inner inlet vertical plate gradually increases from bottom to top;
- the inclined inlet plate and the inner inlet vertical plate form a feeding box, the feeding box has a feeding cavity; the inclined inlet plate and the outer inlet vertical plate form the feeding port, the feeding port faces upward, and Communicate with the feed cavity;
- the inner inlet vertical plate is located between the outer inlet vertical plate and the filter screen, and the top of the inner inlet vertical plate exceeds the bottom of the outer inlet vertical plate upwards and is lower than the central axis of the filter screen;
- the outer inlet vertical plate A feed channel extending in the up and down direction is formed between the vertical plate and the inner inlet, the feed channel communicates with the feed cavity downward; the feed channel communicates with the separation cavity upward along the rotation direction of the screen;
- the middle plate part further includes:
- a first discharging side plate in the horizontal direction, the first discharging side plate is located on the side of the inner inlet vertical plate facing the second end; the top of the first discharging side plate is sealingly connected to the inner inlet vertical The two ends of the first discharge side plate in the horizontal direction are respectively connected to the first end plate and the second end;
- a second discharging side plate is formed by the second end portion extending obliquely downward, and the second discharging side plate extends obliquely in the direction of the first discharging side plate; the second outlet The two ends of the material side plate in the horizontal direction are respectively connected to the first end plate and the second end;
- a coarse material discharging cavity is formed between the first discharging side plate and the second discharging side plate, and the coarse material outlet is formed at the bottom of the coarse material discharging cavity.
- the outer inlet vertical plate is located between the inclined inlet plate and the inner inlet vertical plate; preferably, the bottom of the outer inlet vertical plate is the same height as the top of the inclined inlet plate. So that the material entering the feeding box can smoothly enter the separation cavity through the feeding channel.
- the wax powder is first put into the feeding box, and the negative pressure generated by the induced draft fan is used to suck the wax powder in the feeding box into the separation chamber for separation, so as to avoid the feeding process due to the feeding amount.
- the fluctuation of the sieving device results in the fluctuation of the amount of wax micropowder entering the sieving device.
- a waste outlet is arranged at the bottom of the feeding box, and a plug-in valve is installed on the waste outlet.
- a wind deflector is installed in the feeding channel, and the wind deflector is parallel to the inner inlet vertical plate.
- Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
- Figure 2 is an elevation view of the screening device.
- Fig. 3 is a view from the A-A direction in Fig. 2.
- a production system for wax powder with a set particle size includes a sieving device 20, a driving motor 10, and an air induction device.
- the sieving device 20 includes a housing 50 and is rotatably built in the housing 50
- the inner screen 60 has an inner cavity 600, the output shaft of the drive motor 10 is connected to the reducer 12, and the output shaft of the reducer 12 is connected to the screen 60 for driving the screen to rotate.
- a separation cavity 200 is formed between the screen 60 and the housing 50, and the housing 50 is provided with a feed port 53, and the feed port 50 communicates with the separation cavity 200.
- a coarse material outlet 54 is provided at the bottom of the shell.
- the induced draft device includes an induced draft fan 40 and a cyclone separator 30.
- the cyclone separator 30 has a vertical cylinder 31 extending in a vertical direction, and an exhaust pipe 35 is arranged in the vertical cylinder 31.
- the exhaust pipe 35 extends upwards through the vertical cylinder 31 to form a powder outlet 351.
- a powder inlet pipe 34 is installed on the upper part of the vertical cylinder 31 along the tangential direction, and the powder inlet pipe 34 communicates with the annular cavity between the vertical pipe and the exhaust pipe.
- a tapered tube 32 extending downward is provided at the lower end of the vertical cylinder 31.
- the small end of the tapered tube 32 faces downward and is formed as a separation material outlet 33.
- the powder inlet pipe 34 is connected to the inner cavity 600 of the screen, the exhaust pipe 35 is connected to the air inlet 41 of the induced draft fan 40, and the outlet 42 of the induced draft fan is connected to a waste tank 45.
- the waste tank is used to temporarily store the wax powder sucked by the induced draft fan.
- the sieving device will be described in detail below.
- the direction of the arrow M in FIG. 2 indicates the extending direction of the reference axis.
- the reference axis M extends in the horizontal direction.
- the housing 50 of the screening device includes a first end plate 58 and a second end plate 59 that extend in the vertical direction and are arranged in parallel, and an intermediate plate portion connected between the first end plate 58 and the second end plate 59 51.
- the first end plate and the second end plate are spaced apart along the extension direction of the reference axis M, and opposite ends of the middle plate portion 51 are fixedly mounted on the first end plate and the second end plate, respectively.
- the intermediate plate portion 51 includes a semi-circular arc plate 511 protruding upward. Both ends of the semi-circular arc plate in the circumferential direction face downward and are respectively formed as a first end 5111 and a second end 5112. The width direction of the circular arc plate 511 extends along the extension direction of the reference axis.
- the first end 5111 extends downward in the vertical direction to form an outer inlet vertical plate 516, which extends along the extension direction of the reference axis M; the horizontal ends of the outer inlet vertical plate are respectively connected to the first One end of the board and the second end.
- the inner inlet upright plate 514 is parallel to the outer inlet upright plate, and in the horizontal direction, the inner inlet upright plate 514 is located on the side of the outer inlet upright plate 516 facing the second end 5112, and the inner inlet upright plate 514 is along the reference axis
- the extension direction of M extends.
- the two horizontal ends of the inner inlet vertical plate 514 are respectively connected to the first end plate and the second end.
- the top of the inclined inlet plate 515 is located on the side of the outer inlet vertical plate 516 away from the second end, the inclined inlet plate 515 extends along the extension direction of the reference axis, and the horizontal ends of the inclined inlet plate They are respectively connected to the first end plate and the second end, and the distance between the inclined inlet plate 515 and the inner inlet vertical plate 514 gradually increases from bottom to top.
- the inclined inlet plate 515 and the inner inlet vertical plate 514 form a feeding box 800.
- the feeding box 800 has a feeding cavity 801.
- the inlet 53 is formed between the inclined inlet plate and the outer inlet vertical plate.
- the feeding port 53 faces upwards and communicates with the feeding cavity 801.
- the inner inlet upright plate 514 is located between the outer inlet upright plate 516 and the filter screen 61, and the top 5142 of the inner inlet upright plate 514 exceeds the bottom of the outer inlet upright plate upwards and is lower than the following filter screen 61 central axis.
- the outer inlet vertical plate 516 and the inner inlet vertical plate 514 form a feed channel 802 extending in the up and down direction.
- the feed channel 802 communicates with the feed cavity 801 downward; the feed channel 802 moves upward along the screen.
- the direction communicates with the separation chamber 200.
- An air deflector 220 is installed in the feed cavity 801, and the air deflector 220 is parallel to the inner inlet vertical plate and fixed on the first end plate 58 and the second end plate 59.
- the first discharge side plate 513 is located on the side of the inner inlet vertical plate 514 facing the second end 5112; the top of the first discharge side plate 513 is hermetically connected to the inner inlet vertical plate 514, and It extends obliquely downward toward the direction away from the inner entrance vertical plate 514.
- the two horizontal ends of the first discharging side plate 513 are respectively connected to the first end plate and the second end.
- the second discharging side plate 512 is formed by the second end 5112 extending obliquely downward.
- the second discharging side plate 512 extends obliquely in the direction of the first discharging side plate 513; The two ends in the horizontal direction are respectively connected to the first end plate and the second end.
- the semi-circular arc plate 511, the outer inlet vertical plate 516, the inner inlet vertical plate 514, the inclined inlet plate 515, the first discharge side plate 513, and the second discharge side plate 512 are collectively formed as the middle plate portion 51 .
- a coarse material discharge cavity 210 is formed between the first discharge side plate and the second discharge side plate.
- a discharging barrel 52 is connected to the lower end of the first discharging side plate 513 and the second discharging side plate 512.
- the bottom of the discharging barrel forms a coarse material outlet 54, that is, the bottom of the coarse material discharging cavity forms the coarse material Exit.
- a waste outlet 55 is provided at the bottom of the feeding box 800, and a plug-in valve 551 is installed on the waste outlet 55.
- the screen 60 includes a ring-shaped filter screen 61 and a first connecting plate 62 and a second connecting plate 63 fixedly connected to the two ends of the filter screen in the axial direction.
- the center axis of the filter screen is parallel to the reference axis. M.
- a reinforcing plate 665 is installed on the outer side of the first connecting plate 62, a short shaft 64 extending in the direction of the reference axis M is fixedly installed on the reinforcing plate, and a hollow extending in the direction of the reference axis is fixedly installed on the second connecting plate 63 ⁇ 65.
- the hollow shaft communicates with the inner cavity 600 of the screen.
- a stub shaft sleeve 661 is installed on the first end plate 58, the stub shaft is supported on the stub shaft sleeve 661, and a rubber seal 662 and a first bearing are installed between the stub shaft sleeve 661 and the stub shaft 65 663, where the first bearing 663 is installed on the outside of the stub shaft sleeve, and is compressed with an annular end cover 664.
- the short shaft is connected to the output shaft of the reducer 12. That is, the short shaft is rotatably supported on the first end plate, and is connected to the driving motor after extending out of the first end plate.
- a shaft end connection assembly 67 is provided on the outside of the second end plate 59.
- the shaft end connection assembly 67 includes a first sleeve 671 fixed on the outside of the second end plate, and a first sleeve 671 connected to the first sleeve 671.
- the first sleeve 671, the second sleeve 674 and the transition pipe 677 are coaxially arranged and extend along the reference axis M direction.
- the inner cavity of the first sleeve, the second sleeve and the transition pipe are jointly formed as a shaft hole, which is inserted into the shaft hole.
- a sealing ring 672 is provided between the first sleeve and the hollow shaft.
- a lip-shaped seal ring 678 is arranged between the cylinder and the hollow shaft, and the hollow shaft is rotatably supported in the transition pipe via a second bearing 676; an annular seal 673 is installed between the first sleeve and the second sleeve. That is, the hollow shaft is sealedly inserted into the shaft hole, and the screen can rotate relative to the shaft end connecting assembly.
- a blowback pipe 675 is installed on the second sleeve.
- the blowback pipe 675 penetrates the wall of the second sleeve 674.
- the blowback pipe extends outward from the second sleeve and connects to the first compressed air device.
- the blowback tube is closer to the second end plate relative to the lip seal ring.
- the transition pipe is fixedly connected with a discharge pipe 38, which is connected to the powder inlet pipe 34 of the cyclone separator 30, and is connected to the air inlet of the induced draft fan through the cyclone separator.
- the screening device also includes a blow-off tube 70, one end of the blow-off tube is located in the inner cavity of the screen, the other end of the blow-off tube passes through the inner cavity of the hollow shaft and then extends into the transition tube, and then passes through the A blow-off air inlet is formed behind the pipe wall of the transition pipe.
- the blow-off pipe is fixedly connected to the transition pipe and has no contact with the hollow shaft.
- the blow-off air inlet communicates with the second compressed air device; the blow-off pipe is located on the screen Air jet holes are opened on one end of the inner cavity of the net.
- the hole diameter of the air injection hole is 2.0 mm, and the blow-off tube is used to inject compressed air with a pressure of 0.3 Mpa outward.
- the aperture of the air jet hole can also be 1.5 mm, 2.2 mm, 2.5 mm or 3.0 mm, and of course it can be other values between 1.5 mm and 3 mm.
- the pressure of the compressed air injected from the blow-off tube can also be 0.1Mpa, 0.5Mpa, 0.6Mpa or 0.8Mpa, of course, it can also be other types between 0.1-0.8Mpa. data.
- the blow-off tube 70 includes a porous tube 71, a connecting elbow 72, an inner sleeve 73, and a fixed tube 76 that are connected in sequence.
- the porous tube 71 is located in the inner cavity of the screen.
- An air jet hole facing downward is provided on the upper part.
- One end of the inner sleeve 73 is connected to the porous pipe 71 through the connecting pipe 72.
- the other end of the inner sleeve 73 penetrates the inner cavity of the hollow shaft and then extends into the transition pipe 677.
- the fixed pipe 76 penetrates the wall of the transition pipe 677, the fixed pipe 76 is sealed to the inner sleeve 73 via a threaded shorting 75, and the end of the fixed pipe located outside the transition pipe is formed as a blow-off Air inlet 761.
Landscapes
- Cyclones (AREA)
- Combined Means For Separation Of Solids (AREA)
Abstract
Description
本发明涉及一种设定粒径蜡微粉的生产系统。The invention relates to a production system for wax micropowder with a set particle size.
蜡微粉是指将蜡原料加工到粒径100nm-100μm的粒径下,经过细粉化后,其表面分子排列及电子分布结构和晶体结构均发生变化,既有奇特的表面效应、小尺寸效应,更重要的是超细粉体与常规材料相比具有一系列的物理、化学及表面与界面性。蜡微粉化以后具有优异的抗划伤性、耐磨性、稳定性、抗粘性等物理化学性能,广泛应用于皮革、油墨、涂料、3D打印、电子电容、太阳能电池背板、锂电池隔膜等领域。Wax micropowder refers to the processing of wax raw materials to a particle size of 100nm-100μm. After fine powdering, the surface molecular arrangement, electronic distribution structure and crystal structure will change, and there are peculiar surface effects and small size effects. , And more importantly, the ultrafine powder has a series of physical, chemical, surface and interface properties compared with conventional materials. After wax is micronized, it has excellent scratch resistance, abrasion resistance, stability, anti-sticking and other physical and chemical properties. It is widely used in leather, ink, coating, 3D printing, electronic capacitors, solar battery backsheets, lithium battery separators, etc. field.
在蜡微粉的实际应用中,常常需要特定尺寸的蜡微粉,如40-50μm的蜡微粉。最常用的比如砂纹蜡,将它添加到涂料中使涂层显现砂纹效果,它对粒径的要求特别严格,不能有超过尺寸的大粒径,也不能有小颗粒粉体。这种有特殊要求的粉体用常规的生产装置往往难以实现,因为常规的装置随着蜡的生产,用来过滤蜡的筛孔会随着蜡微粉的附着而使筛孔变小,从而使得筛下的颗粒越来越细,通过振动或者敲打,不仅降低生产效率,影响机器的使用效果,作用也非常有限。In the actual application of wax powder, wax powder of a specific size is often required, such as 40-50 μm wax powder. The most commonly used, such as sand-grain wax, is added to the coating to make the coating show the sand-grain effect. It has very strict requirements on the particle size. It cannot have a large particle size that exceeds the size, and there can be no small particle powder. This kind of powder with special requirements is often difficult to achieve with conventional production equipment, because with the production of wax, the sieve holes used to filter the wax will become smaller as the wax powder adheres, thus making the sieve smaller. The particles under the sieve are getting finer and finer. Vibration or beating not only reduces the production efficiency, but also affects the use of the machine, and the effect is very limited.
发明内容Summary of the invention
为解决上述问题,本发明提出了一种蜡微粉生产系统,利用该蜡微粉生产系统能够顺利地将设定粒径范围内的蜡微粉分离出来,具体的技术方案为:In order to solve the above problems, the present invention proposes a wax micropowder production system. The wax micropowder production system can smoothly separate the wax micropowder within the set particle size range. The specific technical solutions are as follows:
一种设定粒径蜡微粉的生产系统,其包括筛分装置、驱动电机和引风装置,该筛分装置包括外壳和转动地内置于该外壳内的筛网,该筛网具有一内腔,该驱动电机的输出轴连接在该筛网上,用于驱动该筛网转动;该筛网与外壳之间形成一分离腔,在该外壳上设置有一进料口,该进料口连通该分离腔;在该外壳的底部设置有粗料出口,该粗料出口连通分离腔;A production system for wax micropowder with a set particle size, which comprises a screening device, a drive motor and an air-inducing device. The screening device includes a casing and a screen rotatably built in the casing. The screen has an inner cavity , The output shaft of the drive motor is connected to the screen for driving the screen to rotate; a separation cavity is formed between the screen and the housing, and a feed port is provided on the housing, and the feed port communicates with the separation Cavity; A coarse material outlet is provided at the bottom of the shell, and the coarse material outlet communicates with the separation cavity;
该引风装置包括一引风机和一旋风分离器,旋风分离器具有一沿竖直方向延伸的顶部封闭的立筒,在该立筒内设置有一排风管,该排风管向上延伸穿出该立筒后形成粉料出口;在立筒的上部沿切线方向安装有一粉料进口管,该粉料进口管连通立管与排风管之间的环形腔;The air induction device includes an induced draft fan and a cyclone separator. The cyclone separator has a vertical tube extending in a vertical direction with a closed top. An exhaust pipe is arranged in the vertical tube, and the exhaust pipe extends upward and out of the vertical tube. A powder outlet is formed after the vertical cylinder; a powder inlet pipe is installed along the tangential direction on the upper part of the vertical cylinder, and the powder inlet pipe communicates with the annular cavity between the vertical pipe and the exhaust pipe;
在立筒的下端设置有向下延伸的锥管,该粉料进口管连通该筛网的内腔,该排风管连通引风机的进风口;该锥管的下端形成为出料口。A downwardly extending conical tube is provided at the lower end of the vertical cylinder, the powder inlet tube is connected to the inner cavity of the screen, and the exhaust pipe is connected to the air inlet of the induced draft fan; the lower end of the conical tube is formed as a discharge port.
本申请在工作时,可以设置两套生产系统,其中第一套生产系统的筛网具有第一设定目数,第二套生产系统的筛网具有第二设定目数,其中第二设定目数小于第一设定目数,然后 将蜡微粉首先送入到第一套生产系统中,在引风机的作用下,分离出初选料,该初选料从旋风分离的出料口排出,该初选料中的大于第一设定目数的颗粒已经被分离。然后将该初选料送入到第二套生产系统中,在第二套生产系统中,初选料中的小于第二设定目数的颗粒被引风机吸走,并经旋风分离器的出料口排出,从第二套生产系统的粗料出口排出的物料就成为具有粒径在第一设定目数与第二设定目数之间的蜡微粉。When this application is working, two sets of production systems can be set up, where the screen of the first set of production system has a first set mesh, the screen of the second set of production system has a second set mesh, and the second set of The fixed mesh number is less than the first set mesh number, and then the wax micropowder is first sent to the first set of production system. Under the action of the induced draft fan, the primary material is separated, and the primary material is separated from the discharge port of the cyclone. Discharge, the particles larger than the first set mesh in the primary material have been separated. Then the primary selected material is sent to the second set of production system. In the second set of production system, the particles smaller than the second set mesh in the primary selected material are sucked away by the induced draft fan and passed through the cyclone separator. The discharge port is discharged, and the material discharged from the coarse material outlet of the second production system becomes wax fine powder with a particle size between the first set mesh and the second set mesh.
当然在生产时,也可以先使蜡微粉经过第二套生产系统,首先取出其中的小于第二设定目数的颗粒,从粗料出口排出的物料就成为初选料,然后再将该初选料经过第一套生产系统,从旋风分离器的出料口排出的物料就为具有粒径在第一设定目数与第二设定目数之间的蜡微粉。Of course, during production, the wax powder can also be passed through the second set of production system. The particles smaller than the second set mesh are first taken out, and the material discharged from the coarse material outlet becomes the primary material, and then the primary material The selected material passes through the first set of production system, and the material discharged from the discharge port of the cyclone separator is wax powder with a particle size between the first set mesh and the second set mesh.
当然还可以利用同一生产系统,而更换不同目数的筛网来完成对蜡微粉中不同粒径颗粒的分离。Of course, it is also possible to use the same production system and replace screens of different meshes to complete the separation of particles of different particle sizes in the wax micropowder.
利用本申请能够顺利地生产出具有设定粒径范围的蜡微粉。The application can smoothly produce wax micropowder with a set particle size range.
具体地,该筛分装置的外壳包括沿竖直方向延伸且平行设置的第一端板、第二端板以及设置在该第一端板和第二端板之间的中间板部,该第一端板和第二端板沿一基准轴线的延伸方向间隔设置,该基准轴线沿水平方向延伸;该中间板部的相对的两端分别固定安装在第一端板和第二端板上;Specifically, the housing of the screening device includes a first end plate, a second end plate, and an intermediate plate part arranged between the first end plate and the second end plate, which extend in the vertical direction and are arranged in parallel. The one end plate and the second end plate are spaced apart along the extension direction of a reference axis, the reference axis extends in the horizontal direction; the opposite ends of the middle plate portion are fixedly mounted on the first end plate and the second end plate, respectively;
该筛网包括呈圆环形的过滤网和固定连接在该过滤网的轴向方向的两端的第一连接板和第二连接板,该过滤网的中轴线平行于该基准轴线,在第一连接板上固定安装有一沿基准轴线方向延伸的短轴,在第二连接板上固定安装有一沿基准轴线方向延伸的空心轴;该短轴转动地支撑在第一端板上、并伸出该第一端板后连接驱动电机;该空心轴转动地支撑在第二端板上、并伸出该第二端板连通旋风分离器的粉料进口管,该空心轴连通该筛网的内腔。The screen includes a circular filter screen, and a first connecting plate and a second connecting plate fixedly connected to the two ends of the filter screen in the axial direction. The center axis of the filter screen is parallel to the reference axis, and the center axis of the filter screen is parallel to the reference axis. A short shaft extending in the direction of the reference axis is fixedly installed on the connecting plate, and a hollow shaft extending in the direction of the reference axis is fixedly installed on the second connecting plate; the short shaft is rotatably supported on the first end plate and extends out of the The first end plate is connected to the drive motor; the hollow shaft is rotatably supported on the second end plate and extends out of the second end plate to communicate with the powder inlet pipe of the cyclone separator, and the hollow shaft communicates with the inner cavity of the screen .
该设计能够在筛网与外壳之间的分离腔形成为环形,蜡微粉经进料口进入到分离腔后,随筛网进行转动,当粘结在筛网外侧的蜡微粉颗粒在随筛网转动到底部时,会在重力的作用下从筛网上掉落,减少了蜡微粉颗粒在筛网上的附着量,由此可以有效地延长设备的使用时间。This design can form the separation cavity between the screen and the shell into an annular shape. After the wax powder enters the separation cavity through the feed port, it rotates with the screen. When the wax powder particles adhered to the outside of the screen, it follows the screen. When it rotates to the bottom, it will fall off the screen under the action of gravity, which reduces the amount of wax micropowder particles attached to the screen, thereby effectively prolonging the use time of the equipment.
进一步,为使筛网能够顺利地转动,在该第二端板的外侧设置有轴端连接组件,该轴端连接组件包括固定在该第二端板的外侧上的第一套筒、连接在第一套筒上的第二套筒以及连接在第二套筒上的过渡管,该第一套筒、第二套筒以及过渡管同轴设置并沿基准轴线方向延伸;该第一套筒、第二套筒以及过渡管的内腔共同形成为轴孔,空心轴密封地插入到该轴孔内,筛网能够相对于轴端连接组件转动;过渡管固定连接一出料管,该出料管连通旋风分离器的粉料进口管。该设计能够使筛网顺利地转动的同时,并使该筛网的内腔经空心轴连通引风机,使进入到筛网内的物料能够顺利地排出。Further, in order to enable the screen to rotate smoothly, a shaft end connecting assembly is provided on the outer side of the second end plate, and the shaft end connecting assembly includes a first sleeve fixed on the outer side of the second end plate and connected to The second sleeve on the first sleeve and the transition pipe connected to the second sleeve, the first sleeve, the second sleeve and the transition pipe are coaxially arranged and extend along the reference axis direction; the first sleeve , The second sleeve and the inner cavity of the transition pipe are jointly formed as a shaft hole, the hollow shaft is sealed into the shaft hole, the screen can rotate relative to the shaft end connection assembly; the transition pipe is fixedly connected with a discharge pipe, the outlet The feed pipe is connected to the powder inlet pipe of the cyclone separator. This design can make the screen rotate smoothly, and make the inner cavity of the screen communicate with the induced draft fan through the hollow shaft, so that the materials entering the screen can be discharged smoothly.
进一步,为了有效地对空心轴处进行密封,在第一套筒与空心轴之间设置有密封环,在第二套筒与空心轴之间设置有唇形密封环,空心轴经第二轴承转动地支撑在该过渡管内;在第二套筒上安装有一反吹管,该反吹管贯穿该第二套筒的筒壁,该反吹管向外伸出第二套筒后连接第一压缩空气装置;沿基准轴线方向,该反吹管相对于唇形密封环更靠近第二端板。Further, in order to effectively seal the hollow shaft, a sealing ring is provided between the first sleeve and the hollow shaft, a lip seal ring is provided between the second sleeve and the hollow shaft, and the hollow shaft passes through the second bearing. It is rotatably supported in the transition pipe; a blowback pipe is installed on the second sleeve, and the blowback pipe penetrates the barrel wall of the second sleeve. The blowback pipe extends outward from the second sleeve and connects to the first compressed air device ; Along the reference axis direction, the blowback tube is closer to the second end plate relative to the lip seal ring.
进一步,为了使筛网外侧的蜡微粉能够顺利地脱离筛网,筛分装置还包括一吹脱管,该吹脱管的一端位于筛网的内腔中,该吹脱管的另一端穿过空心轴的内腔后伸入到过渡管,然后穿过该过渡管的管壁后形成吹脱进气口,该吹脱管固定连接在过渡管上且与空心轴无接触,该吹脱进气口连通第二压缩空气装置;该吹脱管的位于筛网的内腔中的一端上开设有喷气孔。Further, in order to make the wax powder on the outside of the screen smoothly detach from the screen, the screening device also includes a blow-off tube, one end of the blow-off tube is located in the inner cavity of the screen, and the other end of the blow-off tube passes through The inner cavity of the hollow shaft extends into the transition pipe, and then passes through the wall of the transition pipe to form a blow-off air inlet. The blow-off pipe is fixedly connected to the transition pipe and has no contact with the hollow shaft. The air port is connected to the second compressed air device; an end of the blow-off pipe located in the inner cavity of the screen is provided with an air jet hole.
具体地,该吹脱管包括顺序连接的多孔管、连接弯管、内套管和固定管,其中多孔管位于筛网的内腔中,该多孔管上开设有朝向下方的喷气孔,该内套管的一端经连接玩管连通该多孔管,该内套管的另一端穿过空心轴的内腔后伸入到过渡管的内腔中,该固定管贯穿该过渡管的管壁,该固定管经螺纹短接密封连接到该内套管上,该固定管位于过渡管的外侧的一端形成为吹脱进气口。Specifically, the blow-off pipe includes a porous pipe, a connecting elbow, an inner sleeve, and a fixed pipe that are sequentially connected. The porous pipe is located in the inner cavity of the screen, and the porous pipe is provided with jet holes facing downward. One end of the sleeve is connected to the porous tube through a connecting play tube, the other end of the inner sleeve passes through the inner cavity of the hollow shaft and then extends into the inner cavity of the transition tube. The fixed tube penetrates the wall of the transition tube. The fixed pipe is sealed and connected to the inner sleeve through a threaded short connection, and one end of the fixed pipe located on the outside of the transition pipe is formed as a blow-off air inlet.
利用该吹脱管,可以向筛网连续地吹出压缩空气,使粘结在筛网上的蜡微粉更易于从筛网上脱落,以有效地延长筛网的堵塞时间,提高生产效率。Using the blow-off tube, compressed air can be continuously blown to the screen, so that the wax powder adhered to the screen is easier to fall off the screen, so as to effectively prolong the blocking time of the screen and improve the production efficiency.
进一步,该喷气孔的孔径为1.5mm-3mm,该吹脱管用于向外喷射压力为0.1-0.8Mpa的压缩空气。在该条件下,基本上能够将粘附在筛网上蜡微粉从筛网上吹脱。Further, the hole diameter of the air injection hole is 1.5mm-3mm, and the blow-off tube is used to inject compressed air with a pressure of 0.1-0.8Mpa outward. Under this condition, the fine wax powder adhering to the screen can basically be blown off from the screen.
具体地,该中间板部包括:Specifically, the middle plate portion includes:
一半圆弧板,该半圆弧板呈朝向上方突出的半圆弧状,该半圆弧板的周向方向的两端朝向下方,且该半圆弧板位于过滤网的上方;该半圆弧板的两端分别形成为第一端部和第二端部,该半圆弧板的宽度方向沿基准轴线的延伸方向延伸;Half-circular arc plate, the semi-circular arc plate is in the shape of a semi-circular arc protruding upward, the two ends of the semi-circular arc plate in the circumferential direction face downward, and the semi-circular arc plate is located above the filter screen; the semi-circular arc plate The two ends of the plate are respectively formed as a first end and a second end, and the width direction of the semicircular arc plate extends along the extension direction of the reference axis;
一外进口立板,该外进口立板由第一端部沿竖直方向向下延伸所形成,该外进口立板沿基准轴线的延伸方向延伸;该外进口立板的水平方向的两端分别连接在第一端板和第二端上;An outer inlet vertical plate, the outer inlet vertical plate is formed by the first end portion extending downward in the vertical direction, the outer inlet vertical plate extends along the extension direction of the reference axis; the horizontal two ends of the outer inlet vertical plate Respectively connected to the first end plate and the second end;
一内进口立板,该内进口立板与外进口立板相平行,且在水平方向上,该内进口立板位于外进口立板的朝向第二端部的一侧,该内进口立板沿基准轴线的延伸方向延伸;该内进口立板的水平方向的两端分别连接在第一端板和第二端上;An inner inlet vertical plate, the inner inlet vertical plate is parallel to the outer inlet vertical plate, and in the horizontal direction, the inner inlet vertical plate is located on the side of the outer inlet vertical plate facing the second end, the inner inlet vertical plate Extending along the extension direction of the reference axis; the two ends of the inner inlet vertical plate in the horizontal direction are respectively connected to the first end plate and the second end;
一倾斜进口板,在水平方向上,该倾斜进口板的顶部位于外进口立板的背离第二端部的一侧,该倾斜进口板沿基准轴线的延伸方向延伸,该倾斜进口板的水平方向的两端分别连接在第一端板和第二端上,且该倾斜进口板与内进口立板之间的距离由下向上逐渐变大;An inclined inlet plate, in the horizontal direction, the top of the inclined inlet plate is located on the side of the outer inlet vertical plate away from the second end, the inclined inlet plate extends along the extension direction of the reference axis, and the horizontal direction of the inclined inlet plate The two ends of the are respectively connected to the first end plate and the second end, and the distance between the inclined inlet plate and the inner inlet vertical plate gradually increases from bottom to top;
该倾斜进口板与内进口立板形成一进料盒,该进料盒具有一进料腔;倾斜进口板与外进口立板之间形成所述进料口,该进料口朝向上方,且连通该进料腔;The inclined inlet plate and the inner inlet vertical plate form a feeding box, the feeding box has a feeding cavity; the inclined inlet plate and the outer inlet vertical plate form the feeding port, the feeding port faces upward, and Communicate with the feed cavity;
在水平方向上,该内进口立板位于外进口立板与过滤网之间,该内进口立板的顶部向上超过外进口立板的底部、且低于过滤网中心轴线;该外进口立板与内进口立板之间形成沿上 下方向延伸的进料通道,该进料通道向下连通该进料腔;该进料通道向上沿筛网的转动的方向连通分离腔;In the horizontal direction, the inner inlet vertical plate is located between the outer inlet vertical plate and the filter screen, and the top of the inner inlet vertical plate exceeds the bottom of the outer inlet vertical plate upwards and is lower than the central axis of the filter screen; the outer inlet vertical plate A feed channel extending in the up and down direction is formed between the vertical plate and the inner inlet, the feed channel communicates with the feed cavity downward; the feed channel communicates with the separation cavity upward along the rotation direction of the screen;
该该中间板部还包括:The middle plate part further includes:
一第一出料侧板,在水平方向上,该第一出料侧板位于内进口立板的朝向第二端部的一侧;该第一出料侧板的顶部密封连接到内进口立板上,并朝背离内进口立板的方向倾斜向下延伸;该第一出料侧板的水平方向的两端分别连接在第一端板和第二端上;A first discharging side plate, in the horizontal direction, the first discharging side plate is located on the side of the inner inlet vertical plate facing the second end; the top of the first discharging side plate is sealingly connected to the inner inlet vertical The two ends of the first discharge side plate in the horizontal direction are respectively connected to the first end plate and the second end;
一第二出料侧板,该第二出料侧板由第二端部倾斜向下延伸所形成,该第二出料侧板朝第一出料侧板的方向倾斜延伸;该第二出料侧板的水平方向的两端分别连接在第一端板和第二端上;A second discharging side plate, the second discharging side plate is formed by the second end portion extending obliquely downward, and the second discharging side plate extends obliquely in the direction of the first discharging side plate; the second outlet The two ends of the material side plate in the horizontal direction are respectively connected to the first end plate and the second end;
该第一出料侧板与第二出料侧板之间形成一粗料出料腔,该粗料出料腔的底部形成所述粗料出口。沿竖直方向观察,该外进口立板位于倾斜进口板与内进口立板之间;优选,该外进口立板的底部与该倾斜进口板的顶部等高。以使进入到进料盒的物料能够顺利地经由进料通道进入到分离腔内。A coarse material discharging cavity is formed between the first discharging side plate and the second discharging side plate, and the coarse material outlet is formed at the bottom of the coarse material discharging cavity. Viewed in the vertical direction, the outer inlet vertical plate is located between the inclined inlet plate and the inner inlet vertical plate; preferably, the bottom of the outer inlet vertical plate is the same height as the top of the inclined inlet plate. So that the material entering the feeding box can smoothly enter the separation cavity through the feeding channel.
在生产时,蜡微粉首先被投入到进料盒内,利用引风机所产生的负压将进料盒内的蜡微粉被陆续吸入到分离腔内进行分离,避免在投料过程中,由于投料量的波动而导致进入到筛分装置内的蜡微粉量的波动。During production, the wax powder is first put into the feeding box, and the negative pressure generated by the induced draft fan is used to suck the wax powder in the feeding box into the separation chamber for separation, so as to avoid the feeding process due to the feeding amount. The fluctuation of the sieving device results in the fluctuation of the amount of wax micropowder entering the sieving device.
为便于对沉积在进料盒内的蜡微粉,在进料盒的底部设置有一废料出口,在该废料出口上安装有插板阀。In order to facilitate the wax powder deposited in the feeding box, a waste outlet is arranged at the bottom of the feeding box, and a plug-in valve is installed on the waste outlet.
为使进料盒内的蜡微粉能够呈分散状进入到分离腔内,在进料通道内安装有导风板,该导风板平行于内进口立板。In order to enable the wax powder in the feeding box to enter the separation cavity in a dispersed state, a wind deflector is installed in the feeding channel, and the wind deflector is parallel to the inner inlet vertical plate.
图1是本发明的一实施例的结构示意图。Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
图2是筛分装置的立面图。Figure 2 is an elevation view of the screening device.
图3是图2中A-A向的视图。Fig. 3 is a view from the A-A direction in Fig. 2.
参阅图1-图3,一种设定粒径蜡微粉的生产系统,其包括筛分装置20、驱动电机10和引风装置,该筛分装置20包括外壳50和转动地内置于该外壳50内的筛网60,该筛网具有一内腔600,该驱动电机10的输出轴连接减速机12,该减速机12的输出轴连接在该筛网60上,用于驱动该筛网转动。1 to 3, a production system for wax powder with a set particle size includes a
该筛网60与外壳50之间形成一分离腔200,在该外壳50上设置有一进料口53,该进料口50连通该分离腔200。在该外壳的底部设置有粗料出口54。A
该引风装置包括一引风机40和一旋风分离器30。The induced draft device includes an induced
该旋风分离器30具有一沿竖直方向延伸的立筒31,在该立筒31内设置有一排风管35,该排风管35向上延伸穿出该立筒31后形成粉料出口351。在立筒31的上部沿切线方向安装有一粉料进口管34,该粉料进口管34连通立管与排风管之间的环形腔。The
在立筒31的下端设置有向下延伸的锥管32,锥管32的小端朝下,并形成为分离料出口33。该粉料进口管34连通该筛网的内腔600,该排风管35连通引风机40的进风口41,该引风机的出风口42连接一废料罐45。该废料罐用于临时存储由引风机所吸过来的蜡微粉。A tapered
以下对筛分装置进行具体说明。图2中的箭头M的指向表示基准轴线的延伸方向。该基准轴线M沿水平方向延伸。The sieving device will be described in detail below. The direction of the arrow M in FIG. 2 indicates the extending direction of the reference axis. The reference axis M extends in the horizontal direction.
该筛分装置的外壳50包括沿竖直方向延伸且平行设置的第一端板58和第二端板59,以及连接在该第一端板58和第二端板59之间的中间板部51,该第一端板和第二端板沿基准轴线M的延伸方向间隔设置,该中间板部51的相对的两端分别固定安装在第一端板和第二端板上。The
该中间板部51包括朝向上方突出的半圆弧板511,该半圆弧板的周向方向的两端均朝向下方,并分别形成为第一端部5111和第二端部5112,该半圆弧板511的宽度方向沿基准轴线的延伸方向延伸。The
该第一端部5111沿竖向方向向下延伸形成一外进口立板516,该外进口立板沿基准轴线M的延伸方向延伸;该外进口立板的水平方向的两端分别连接在第一端板和第二端上。The
内进口立板514与外进口立板相平行,且在水平方向上,内进口立板514位于外进口立板516的朝向第二端部5112的一侧,该内进口立板514沿基准轴线M的延伸方向延伸。该内进口立板514的水平方向的两端分别连接在第一端板和第二端上。The inner inlet
在水平方向上,倾斜进口板515的顶部位于外进口立板516的背离第二端部的一侧,该倾斜进口板515沿基准轴线的延伸方向延伸,该倾斜进口板的水平方向的两端分别连接在第一端板和第二端上,且该倾斜进口板515与内进口立板514之间的距离由下向上逐渐变大。In the horizontal direction, the top of the
该倾斜进口板515与内进口立板514形成一进料盒800,该进料盒800具有一进料腔801,该倾斜进口板与该外进口立板之间形成所述进料口53,该进料口53朝向上方,且连通该进料腔801。The
在水平方向上,该内进口立板514位于外进口立板516与过滤网61之间,该内进口立板514的顶部5142向上超过外进口立板的底部、且低于下述的过滤网61中心轴线。In the horizontal direction, the inner inlet
该外进口立板516与内进口立板514之间形成沿上下方向延伸的进料通道802,该进料通道802向下连通该进料腔801;该进料通道802向上沿筛网的转动的方向连通分离腔200。The outer inlet
在进料腔801内安装有导风板220,该导风板220平行于内进口立板并固定在第一端板58和第二端板59上。An
在水平方向上,第一出料侧板513位于内进口立板514的朝向第二端部5112的一侧;该第一出料侧板513的顶部密封连接到内进口立板514上,并朝背离内进口立板514的方向倾斜向下延伸。该第一出料侧板513的水平方向的两端分别连接在第一端板和第二端上。In the horizontal direction, the first
第二出料侧板512由第二端部5112倾斜向下延伸所形成,该第二出料侧板512朝第一出料侧板513的方向倾斜延伸;该第二出料侧板512的水平方向的两端分别连接在第一端板和第二端上。The second discharging
本实施例中,半圆弧板511、外进口立板516、内进口立板514、倾斜进口板515、第一出料侧板513以及第二出料侧板512共同形成为中间板部51。In this embodiment, the
该第一出料侧板与第二出料侧板之间形成一粗料出料腔210。一出料筒52连接在第一出料侧板513于第二出料侧板512的下端,该出料筒的底部形成粗料出口54,即粗料出料腔的底部形成所述粗料出口。A coarse
在进料盒800的底部设置有一废料出口55,在该废料出口55上安装有插板阀551。A
该筛网60包括呈圆环形的过滤网61和固定连接在该过滤网的轴向方向的两端的第一连接板62和第二连接板63,该过滤网的中轴线平行于该基准轴线M。在第一连接板62的外侧面安装有一加强板665,在加强板上固定安装有一沿基准轴线M方向延伸的短轴64,在第二连接板63上固定安装有一沿基准轴线方向延伸的空心轴65。该空心轴连通该筛网的内腔600。The
在第一端板58上安装有短轴轴套661,该短轴支撑在该短轴轴套661上,在短轴轴套661与短轴65之间安装有橡胶密封圈662和第一轴承663,其中第一轴承663安装在短轴轴套的外侧,并用环形端盖664压紧。该短轴连接在减速机12的输出轴上。即短轴转动地支撑在第一端板上、并伸出该第一端板后连接驱动电机。A
在第二端板59的外侧设置有轴端连接组件67,该轴端连接组件67包括固定在该第二端板的外侧上的第一套筒671、连接在第一套筒671上的第二套筒674以及连接在第二套筒上的过渡管677,该第一套筒671、第二套筒674以及过渡管677同轴设置并沿基准轴线M方向延伸。A shaft
该第一套筒、第二套筒以及过渡管的内腔共同形成为轴孔,插入到该轴孔内,在在第一套筒与空心轴之间设置有密封环672,在第二套筒与空心轴之间设置有唇形密封环678,空心轴经第二轴承676转动地支撑在该过渡管内;在第一套筒于第二套筒之间安装有环形密封673。即空心轴密封地插入到该轴孔内,筛网能够相对于轴端连接组件转动。The inner cavity of the first sleeve, the second sleeve and the transition pipe are jointly formed as a shaft hole, which is inserted into the shaft hole. A sealing
在第二套筒上安装有一反吹管675,该反吹管675贯穿该第二套筒674的筒壁,该反吹管向外伸出第二套筒后连接第一压缩空气装置。沿基准轴线方向,该反吹管相对于唇形密封环更靠近第二端板。A
过渡管固定连接一出料管38,该出料管38连通旋风分离器30的粉料进口管34,并经旋风分离器连通引风机的进风口。The transition pipe is fixedly connected with a
筛分装置还包括一吹脱管70,该吹脱管的一端位于筛网的内腔中,该吹脱管的另一端穿过空心轴的内腔后伸入到过渡管,然后穿过该过渡管的管壁后形成吹脱进气口,该吹脱管固定连接在过渡管上且与空心轴无接触,该吹脱进气口连通第二压缩空气装置;该吹脱管的位于筛网的内腔中的一端上开设有喷气孔。在本实施例中,该喷气孔的孔径为2.0mm,该吹脱管用于向外喷射压力为0.3Mpa的压缩空气。可以理解在其它实施例中,该喷气孔的孔径还可以为1.5mm、2.2mm、2.5mm或3.0mm,当然可以为1.5mm-3mm之间的其它数值。另外在其它实施例中,根据不同的需要,吹脱管向外喷射的压缩空气的压力还可以为0.1Mpa、0.5Mpa、0.6Mpa或0.8Mpa,当然也可以为0.1-0.8Mpa之间的其它数据。The screening device also includes a blow-off
具体在本实施例中,该吹脱管70包括顺序连接的多孔管71、连接弯管72、内套管73和固定管76,其中多孔管71位于筛网的内腔中,该多孔管71上开设有朝向下方的喷气孔,该内套管73的一端经连接玩管72连通该多孔管71,该内套管73的另一端穿过空心轴的内腔后伸入到过渡管677的内腔中,该固定管76贯穿该过渡管677的管壁,该固定管76经螺纹短接75密封连接到该内套管73上,该固定管位于过渡管的外侧的一端形成为吹脱进气口761。Specifically, in this embodiment, the blow-off
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CN112958296B (en) * | 2021-02-05 | 2023-07-28 | 张鹏飞 | Fracturing proppant quartz sand dry production powder purification processor |
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