WO2021103246A1 - Primary permanent magnet bilateral linear magnetic field modulation electric motor and low magnetic resistance design method therefor - Google Patents

Primary permanent magnet bilateral linear magnetic field modulation electric motor and low magnetic resistance design method therefor Download PDF

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Publication number
WO2021103246A1
WO2021103246A1 PCT/CN2019/128490 CN2019128490W WO2021103246A1 WO 2021103246 A1 WO2021103246 A1 WO 2021103246A1 CN 2019128490 W CN2019128490 W CN 2019128490W WO 2021103246 A1 WO2021103246 A1 WO 2021103246A1
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primary
permanent magnet
armature
magnetic field
teeth
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French (fr)
Chinese (zh)
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赵文祥
朱旭辉
吉敬华
徐亮
赵美玲
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Jiangsu University
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Jiangsu University
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Priority to GB2018078.2A priority Critical patent/GB2588859B/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K41/00Propulsion systems in which a rigid body is moved along a path due to dynamo-electric interaction between the body and a magnetic field travelling along the path
    • H02K41/02Linear motors; Sectional motors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/50Disassembling, repairing or modifying dynamo-electric machines
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2213/00Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/03Machines characterised by numerical values, ranges, mathematical expressions or similar information

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  • the invention relates to the fields of electrical engineering, motor design and control and long-stroke electric motors, in particular to a low-cost and high-performance primary permanent magnet type bilateral linear magnetic field modulation motor and its low reluctance design method, which is suitable for rail transportation and logistics transportation, etc. Linear motion occasions.
  • linear motors Due to its simple structure, linear motors can be used as direct-drive motors in long-stroke linear applications, and their huge application value has attracted more and more attention.
  • the existing long-stroke linear application fields mostly use asynchronous motors or induction motors.
  • This type of motor is characterized by simple structure, convenient manufacturing and low cost, but the disadvantage is that the efficiency and thrust density are low, and the former requires additional current configuration. Inverters increase costs, and the latter waste energy.
  • permanent magnet linear motors Compared with asynchronous (induction) linear motors, permanent magnet linear motors have the advantages of simple structure, high transmission efficiency, high positioning accuracy, and fast response speed. For traditional permanent magnet linear motors, a large number of permanent magnets or armature windings need to be laid on the long secondary part.
  • the use of traditional permanent magnet linear motors will greatly increase the cost of the motor.
  • the primary permanent magnet linear motor because the permanent magnets and windings are in the primary part, solves the problem of high cost in long-stroke applications.
  • the permanent magnets and armature windings do not move relative to each other, the fundamental wave of the motor cannot be used, resulting in low thrust density of the primary permanent magnet linear motor.
  • the introduction of magnetic field modulation can effectively increase the thrust density of the primary permanent magnet linear motor.
  • the application of permanent magnet linear motor in the field of long stroke provides an important reference.
  • Chinese invention patent 201820249878.2 discloses a cogged double-sided primary permanent magnet synchronous linear motor. This structure places both permanent magnets and windings in the primary part.
  • the permanent magnets are embedded in the primary core, which can be considered as two flux-switching linear motors. Combined with the structure of the motor, the armature winding does not pass through the permanent magnets and the ends are very short, which is conducive to the improvement of the power density of the motor.
  • the motor is essentially a magnetic flux switching motor, which also uses the modulated magnetic field harmonics to work.
  • the modulation and amplification effect of the switching motor structure is not obvious, so it has the problem of low thrust density; and the permanent magnet runs through the entire armature tooth, the amount is large, the utilization rate is low, and the motor manufacturing cost is high.
  • Chinese invention patent 201410259315.8 discloses a double-sided primary permanent magnet vernier linear motor. This structure has multiple pairs of permanent magnets on the top of each primary tooth. The effective magnetic flux forms a series loop between the two secondary and uses magnetic field at the same time. The modulation principle can make the linear motor produce a larger thrust density. However, since the magnetic flux loop will pass through the permanent magnets on both sides of the primary, the motor structure cannot form the performance amplification effect of 1+1>2. At the same time, due to the large number of permanent magnet pole pairs, the motor has a large magnetic leakage and the power factor of the motor is biased. In addition, the amount of permanent magnets is relatively large, the utilization rate of permanent magnets is low, and the cost is relatively high.
  • the thrust density of the primary permanent magnet linear motor at this stage is generally positively correlated with the amount of permanent magnets.
  • the fundamental wave of the primary permanent magnet motor is a non-operating wave, which operates based on the principle of magnetic field modulation.
  • the present invention proposes a low-reluctance primary permanent magnet double-sided linear motor structure suitable for the long-stroke field.
  • This structure can effectively simplify the effective magnetic circuit of the motor and reduce the magnetic resistance of the magnetic flux path to achieve The effect of increasing the magnitude of the magnetic density helps to improve the efficiency of the motor's magnetic field modulation, improve the motor thrust performance, and reduce the cost of the motor.
  • the permanent magnet arrangement design with unipolar unipolarity and opposite polarities on both sides reduces the amount of permanent magnets by half while making the bilateral structure complementary to the magnetic field, increasing the amplitude of the motor back EMF and reducing the back EMF waveform. The distortion rate.
  • the arrangement of permanent magnets and the right design of the secondary salient pole teeth make the magnetic circuit form an effective loop between the upper and lower secondary.
  • the magnetic field simply penetrates through an armature tooth on the primary core, and is not adjacent to it.
  • the armature teeth form a magnetic circuit coupling. Therefore, the secondary does not need a yoke core to provide a magnetic circuit, which can effectively reduce the weight of the motor of the present invention, and at the same time provide a larger slot space for the armature winding, and reduce the motor under the same electrical load. Copper consumption improves motor efficiency.
  • the design scheme of the present invention is as follows:
  • a primary permanent magnet double-sided linear magnetic field modulation motor characterized in that the motor includes an upper secondary (1), a primary (3) and a lower secondary (2), between the upper secondary (1) and the primary (3) It is separated by an upper air gap (4), and the lower secondary (2) and the primary (3) are separated by a lower air gap (5);
  • the upper secondary (1) is evenly distributed on the upper secondary salient pole teeth (11)
  • the lower secondary (2) is evenly distributed on the lower secondary salient pole teeth (21)
  • the secondary salient pole teeth (21) are distributed directly opposite to each other.
  • the primary (3) is a modular design.
  • Each primary module consists of only modular armature teeth (33).
  • Each modular armature tooth (33) adopts asymmetrical design from top to bottom.
  • the modular armature of the primary (3) A primary armature slot (32) is formed between the teeth (33), and a primary armature winding (321) is arranged in the primary armature slot (32).
  • the permanent magnet (31) is surface-mounted on the tooth top of the modular armature tooth (33), at this time the modular armature tooth (33) is designed as a pole shoe Thick, thin pole piece on the other side, the thick side is directly adjacent to the air gap, and the thin side is surface-mounted with a permanent magnet (31), and the thickness of the permanent magnet (31) is the difference between the thickness of the pole piece on both sides.
  • Solution 2 The permanent magnet (31) is placed in the notch position of the primary armature slot (32). At this time, both sides of the modular armature tooth (33) are half of the pole piece thick and half of the pole piece thin, and both sides of the pole piece The positions of the thin and thick are opposite to each other.
  • the thickness of the pole shoes on the adjacent sides of the adjacent modularized armature teeth (33) is the same.
  • the permanent magnet (31) is pasted on the surface of the thinner pole piece across the primary armature teeth (321).
  • the upper surface of the magnet (31) is flush with the surface of the thick pole piece.
  • the excitation direction of the permanent magnets (31) of the above two schemes is perpendicular to the direction of movement, the excitation directions of the permanent magnets (31) on the same side are the same, and the excitation directions of the permanent magnets (31) on different sides are opposite.
  • the core of the modular armature tooth (33) adopts an inverted arrangement design. Therefore, the permanent magnets (31) on the same side are arranged at intervals, and the permanent magnets (31) on different sides are arranged in a staggered arrangement.
  • the air gap (4) between the upper secondary (1) and the primary (3) and the air gap (5) between the lower secondary (2) and the primary (3) are uniformly distributed and have the same thickness.
  • the upper secondary salient pole teeth (11) are evenly distributed on the upper secondary (1)
  • the lower secondary salient pole teeth (21) are also evenly distributed on the lower secondary (2)
  • the upper secondary salient pole teeth (11) are evenly distributed on the lower secondary (2).
  • the permanent magnet (31) of the primary (3) adopts permanent magnet materials such as neodymium iron boron or ferrite, and the modular armature teeth (1) of the upper secondary (1), the lower secondary (2) and the primary (3) 33) All are laminated by high permeability silicon steel sheet materials.
  • n s P w +P pm .
  • Step 2 To ensure the normal operation of the motor, the excitation of the permanent magnet (31) needs to be set.
  • the excitation directions of the unilateral adjacent permanent magnets (31) of the primary (3) of the present invention are opposite, and the excitation directions of the permanent magnets (31) on the corresponding teeth are the same.
  • the yokeless structure is adopted in the primary stage, which can significantly reduce the weight of the motor, while providing a larger slot space for the motor and improving the utilization rate of the motor space. In the case of the same slot full rate and electrical load, it can effectively reduce the copper consumption of the motor and improve the efficiency of the motor; the primary stage adopts a modular design, and each module is only composed of simple armature teeth, which effectively reduces the difficulty of motor processing and reduces manufacturing cost.
  • Fig. 8 is a comparison diagram of magnetic density harmonics between the present invention and the existing structure
  • Fig. 9 is a comparison diagram of the back EMF of the motor of the present invention and the existing structure
  • Figure 10 is a comparison diagram of the positioning force of the motor of the present invention and the existing structure
  • Figure 11 is a comparison diagram of thrust waveforms between the present invention and existing structures
  • upper secondary 1 lower secondary 2, primary 3, upper secondary salient pole tooth 11, lower secondary salient pole tooth 21, permanent magnet 31, primary armature slot 32, primary armature winding 321, modular The armature tooth 33, the upper air gap 4, the lower air gap 5.
  • the upper secondary (1) is evenly distributed on the upper secondary salient pole teeth (11)
  • the lower secondary (2) is evenly distributed on the lower secondary salient pole teeth (21)
  • the secondary salient pole teeth (21) are distributed directly opposite to each other.
  • the primary (3) is a modular design.
  • Each primary module consists of only modular armature teeth (33).
  • Each modular armature tooth (33) adopts asymmetrical design from top to bottom.
  • the modular armature of the primary (3) A primary armature slot (32) is formed between the teeth (33), and a primary armature winding (321) is arranged in the primary armature slot (32).
  • the permanent magnet (31) is surface attached to the tooth top of the modular armature tooth (33).
  • the modular armature tooth (33) is designed with a thick pole shoe on one side and a thin pole shoe on the other side, and the thick side is directly connected to the
  • the air gaps are adjacent, the permanent magnet (31) is surface-mounted on the thin side, and the thickness of the permanent magnet (31) is the difference between the thickness of the pole shoes on both sides.
  • the excitation direction of the permanent magnets (31) is perpendicular to the direction of movement, the excitation directions of the permanent magnets (31) on the same side are the same, the excitation directions of the permanent magnets (31) on different sides are opposite, and the adjacent modular armature teeth of the primary (3) (33)
  • the core adopts an inverted arrangement design.
  • the low reluctance design method of primary permanent magnet bilateral linear magnetic field modulation motor includes the following design steps:
  • Step 1 Connect the primary back-to-backs of the primary permanent magnet linear motors of two unilateral structures, and form a whole through the same yoke core, and the top of each primary (3) tooth is surface-attached with a permanent magnet (31).
  • Step 2 To ensure the normal operation of the motor, the excitation of the permanent magnet (31) needs to be set.
  • the excitation directions of the unilateral adjacent permanent magnets (31) of the primary (3) of the present invention are opposite, and the excitation directions of the permanent magnets (31) on the corresponding teeth are the same.
  • Step 4 Remove the space between the permanent magnets (31) on both sides of the primary (3), leave the permanent magnets (31) in the same direction on one side, and make the excitation directions of the permanent magnets (31) on both sides of the primary (3) be opposite.
  • Step 5 Replace the removed permanent magnet (31) with an iron core material, and form an integral structure with the modular armature tooth (33).
  • Step 6 Analyze the magnetic field of the upper air gap (4) and the lower air gap (5) according to the number of pole pairs of the permanent magnet (31) and the upper secondary salient pole teeth (11) or the lower secondary salient pole teeth (21) Harmonic situation, and arrange the primary armature winding (321) with the appropriate number of pole pairs in the primary armature slot (32).
  • Figure 1 is a half model of the motor of the present invention. It can be seen that the permanent magnets (31) are arranged at intervals in the primary module. On the top of the armature tooth (33), the permanent magnets (31) on the upper and lower sides of the primary (3) are arranged in a staggered manner, and the excitation directions are opposite.
  • the primary (3) modular armature tooth (34) has 18 permanent magnets (31) It is distributed with 9 pairs of poles.
  • the positioning force of the double-sided structure motor is offset, and the back EMF is complementary, so that the back EMF of the motor is more sinusoidal than the single-sided structure, and the thrust is more stable.
  • the magnetic lines of force also need to repeatedly penetrate and exit the air gap to form an effective circuit.
  • the magnetic resistance of the magnetic circuit is large, which leads to a decrease in the magnetic density of the motor and a loss of performance; Permanent magnets are affixed to the surface of the teeth, which makes the amount of permanent magnets larger and the motor cost higher.
  • Fig. 5 is a magnetic field distribution diagram of a primary permanent magnet bilateral linear magnetic field modulation motor disclosed by the present invention. It can be seen that the magnetic fields of the structure are connected in series, and the magnetic field lines generated by the upper permanent magnets (31) of the primary (3) pass through the primary armature teeth and the lower The secondary interaction, so the structure can achieve the effect of magnetic field enhancement; at the same time, the permanent magnet (31) above is taken as an example, and its magnetic field lines are generated from the permanent magnet and pass through the primary (3), the lower air gap (5), and the lower air gap in turn.
  • the secondary (2), lower air gap (5), primary (3), upper air gap (4), upper secondary (1), upper air gap (4) return to the upper permanent magnet (31), and its magnetic circuit It is simpler, and the magnetic circuit has a smaller permeance.
  • this structure reduces the amount of permanent magnets by half compared with the structure shown in Fig. 4(b), and the utilization rate of permanent magnets has been significantly improved.
  • FIG. 7 is a comparison diagram of the air gap flux density distribution of the motor of the present invention and two existing structures. From the waveform, it can be seen that the flux density of the present invention is similar to model a, but lower than model b.
  • Fig. 8 is a Fourier decomposition diagram of the waveform of Fig. 7. It can be seen that the present invention can modulate the highest two pairs of polar magnetic fields, and model b has the highest 18 pairs of polar magnetic fields. Compared with the present invention and model b, the magnetic field of model a does not have any advantages.
  • the present invention has obvious advantages in the modulation of the working wave, which can reduce the amount of permanent magnets and improve the performance of the motor.
  • Figure 9 is a comparison diagram of the back EMF of the present invention and the back EMF of the existing motor. It can be seen that the present invention has great advantages in back EMF, indicating that the structure is stronger than the existing model a and model in terms of torque output. b. At the same time, the present invention and its unilateral structure motor (model a) have achieved a significant improvement in the back EMF, achieving a magnetic field enhancement effect of 1+1>2.
  • Figure 10 shows the comparison of the positioning force of the motor. It can be seen that the positioning force of the bilateral structure is smaller, mainly because the bilateral positioning forces cancel each other and reduce the amplitude of the primary positioning force, which also effectively reduces the motor thrust pulsation and improves the motor performance.
  • Figure 11 is a comparison diagram of motor thrust under the same electrical load. It can be seen that the motor of the present invention has the highest average value of thrust, and its thrust output capacity is greater than twice the model a thrust output capacity.
  • the present invention discloses another variable structure motor of a primary permanent magnet bilateral linear magnetic field modulation motor.
  • its permanent magnet (31) is placed in the primary slot, and the modular armature tooth (33)
  • the two sides are half of the pole piece thickness, half of the pole piece is thin, and the position of the thickness of the pole piece on both sides is opposite.
  • the thickness of the pole piece on the adjacent side of the adjacent modular armature tooth (33) is the same, and the permanent magnet (31) is horizontal
  • the primary armature tooth (321) is pasted on the surface of the thin pole shoe, and the upper surface of the permanent magnet (31) is flush with the surface of the thick pole shoe.
  • the permanent magnets also present an interval distribution, and the permanent magnets (31) on the upper and lower sides are misaligned and the excitation directions are opposite.
  • Embodiment 1 the magnetic field of the motor is also distributed in series, but this embodiment can effectively reduce the reluctance of the armature magnetic circuit and increase the amplitude of the armature magnetic field when the motor is not saturated, thereby improving the performance of the motor. But it will also greatly increase motor losses and reduce motor efficiency.
  • the permanent magnet (31) of this structure directly contacts the iron core of the modular armature tooth (33), resulting in greater motor leakage than Embodiment 1, and the power factor will be reduced.
  • the arrangement of permanent magnets enables the motor to use not only the permanent magnets on one side, but also the effective magnetic field generated by the permanent magnets on the opposite side, which improves the utilization of permanent magnets to 1+1>2 The performance amplification effect.
  • the primary core adopts a modular design. Each primary module consists of only elongated armature teeth. A semi-closed armature slot or closed slot is formed between two adjacent modules. The armature windings are arranged in the slot, which can effectively reduce the machining of the motor. Difficulty.
  • the arrangement design of permanent magnets and secondary modulation teeth can effectively simplify the magnetic flux path, reduce the reluctance on the magnetic flux path, increase the magnetic field amplitude of the motor, and improve the torque performance. It has a larger application prospect.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
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Abstract

Disclosed are a primary permanent magnet bilateral linear magnetic field modulation electric motor and a low magnetic resistance design method therefor. The electric motor structurally comprises two secondary stages (1, 2) which are only composed of salient pole teeth (11, 21), and a primary stage (3) provided with permanent magnets (31) and armature windings (321), wherein the upper and lower secondary stage salient pole teeth (11, 21) are oppositely arranged, and the salient pole teeth (11, 21) play the role of modulating a magnetic field; the surface-mounted permanent magnets (31) with the same excitation direction are distributed at intervals on the tooth crest of a unilateral armature of the primary stage (3), and at the same time, the permanent magnets (31) on two sides of the primary stage (3) are distributed in a staggered manner; a primary iron core uses a modular design; each primary module is only composed of long-strip-shaped armature teeth (33); a semi-closed armature groove or a closed groove is formed between every two adjacent modules; and the armature windings (321) are arranged in the grooves. The electric motor processing difficulty can be effectively reduced; and at the same time, due to the arrangement design of the permanent magnets (31) and the secondary modulation teeth, the magnetic flux path can be effectively simplified, the magnetic resistance on the magnetic flux path is reduced, the magnetic field amplitude of the electric motor is increased, the torque performance is improved, and the application prospects are wide.

Description

一种初级永磁双边直线磁场调制电机及其低磁阻设计方法A primary permanent magnet bilateral linear magnetic field modulation motor and its low reluctance design method 技术领域Technical field

本发明涉及电工、电机设计及控制和长行程电动领域,特别是涉及到一种低成本高性能初级永磁型双边直线磁场调制电机及其低磁阻设计方法,适用于轨道交通和物流运输等直线运动场合。The invention relates to the fields of electrical engineering, motor design and control and long-stroke electric motors, in particular to a low-cost and high-performance primary permanent magnet type bilateral linear magnetic field modulation motor and its low reluctance design method, which is suitable for rail transportation and logistics transportation, etc. Linear motion occasions.

背景技术Background technique

直线电机由于结构简单,可作为长行程直线应用领域的直驱电机,其巨大的应用价值越来越受到大家的关注。现有的长行程直线应用领域较多采用异步电动机或者感应电动机,这类电机的特点是结构简单,加工制造方便且成本低,但缺点是效率及推力密度都较低,前者需要额外配置的电流变换器增加成本,后者浪费能源。相比于异步(感应)直线电机,永磁直线电机直驱具有结构简单、传动效率高、定位精度高、响应速度快等优势。对于传统永磁型直线电机,其长次级部分需要铺设大量永磁体或者电枢绕组,很显然,对于长行程领域,运用传统永磁直线电机会极大的提升电机成本。而初级永磁型直线电机由于永磁体和绕组都在初级部分,很好的解决了长行程应用领域高成本这一问题。但是由于其永磁体与电枢绕组没有相对移动,因此电机基波并不能被利用,造成初级永磁直线电机推力密度较低,磁场调制的引入能有效提高初级永磁直线电机推力密度,为初级永磁直线电机在长行程领域中的应用提供了重要参考。Due to its simple structure, linear motors can be used as direct-drive motors in long-stroke linear applications, and their huge application value has attracted more and more attention. The existing long-stroke linear application fields mostly use asynchronous motors or induction motors. This type of motor is characterized by simple structure, convenient manufacturing and low cost, but the disadvantage is that the efficiency and thrust density are low, and the former requires additional current configuration. Inverters increase costs, and the latter waste energy. Compared with asynchronous (induction) linear motors, permanent magnet linear motors have the advantages of simple structure, high transmission efficiency, high positioning accuracy, and fast response speed. For traditional permanent magnet linear motors, a large number of permanent magnets or armature windings need to be laid on the long secondary part. Obviously, for the long-stroke field, the use of traditional permanent magnet linear motors will greatly increase the cost of the motor. The primary permanent magnet linear motor, because the permanent magnets and windings are in the primary part, solves the problem of high cost in long-stroke applications. However, since the permanent magnets and armature windings do not move relative to each other, the fundamental wave of the motor cannot be used, resulting in low thrust density of the primary permanent magnet linear motor. The introduction of magnetic field modulation can effectively increase the thrust density of the primary permanent magnet linear motor. The application of permanent magnet linear motor in the field of long stroke provides an important reference.

中国发明专利201820249878.2公开了一种齿槽型双边初级永磁体同步直线电机,该结构将永磁体与绕组都置于初级部分,永磁体嵌于初级铁心内,可以认为是两个磁通切换直线电机结合形成的电机结构,电枢绕组不经过永磁体且端部很短,有利于电机功率密度的提高,但是该电机本质属于磁通切换电机,也是利用调制后的磁场谐波工作,但是由于磁通切换电机结构的调制放大效果不明显,因此其存在推力密度不高的问题;并且永磁体贯穿整个电枢齿,用量较大,利用率不高,电机制造成本较大。Chinese invention patent 201820249878.2 discloses a cogged double-sided primary permanent magnet synchronous linear motor. This structure places both permanent magnets and windings in the primary part. The permanent magnets are embedded in the primary core, which can be considered as two flux-switching linear motors. Combined with the structure of the motor, the armature winding does not pass through the permanent magnets and the ends are very short, which is conducive to the improvement of the power density of the motor. However, the motor is essentially a magnetic flux switching motor, which also uses the modulated magnetic field harmonics to work. The modulation and amplification effect of the switching motor structure is not obvious, so it has the problem of low thrust density; and the permanent magnet runs through the entire armature tooth, the amount is large, the utilization rate is low, and the motor manufacturing cost is high.

中国发明专利201910352149.9公开了一种模块化初级永磁式双边开关磁阻电机,该结构将永磁体置于电枢槽的上下槽口,同一个槽的2个槽口采用励磁方向相反的2块永磁体,同边槽开口内的永磁体呈间隔排布,虽然相较于一般磁阻直线电机,该专利提出的电机结构能有效提升电机推力密度,但由于永磁磁场及电枢磁场只能通过相邻的两个电枢齿形成回路,且回路同时穿过同一个槽内的2块永磁体,使得该电机并不能满足性能放大的效果,其最佳性能也只能是1+1=2。Chinese invention patent 201910352149.9 discloses a modular primary permanent magnet double-sided switched reluctance motor. This structure places permanent magnets in the upper and lower slots of the armature slot. The two slots in the same slot use two opposite excitation directions. Permanent magnets, the permanent magnets in the same side slot opening are arranged at intervals. Although compared with the general reluctance linear motor, the motor structure proposed by this patent can effectively increase the thrust density of the motor, but because the permanent magnetic field and the armature magnetic field can only A loop is formed by two adjacent armature teeth, and the loop passes through two permanent magnets in the same slot at the same time, so that the motor cannot meet the performance amplification effect, and its best performance can only be 1+1= 2.

中国发明专利201410259315.8公开了一种双边初级永磁游标直线电机,该结构在每 个初级齿顶部都表贴有多对永磁体,有效磁通在两个次级之间形成串联回路,同时利用磁场调制原理,可以使得直线电机产生较大的推力密度。但是由于磁通回路会经过初级双边的永磁体,因此该电机结构不能形成1+1>2的性能放大效果,同时由于永磁体极对数较多,造成电机漏磁较大,电机功率因数偏低,另外永磁体用量较大,永磁体利用率偏低,造价较高。Chinese invention patent 201410259315.8 discloses a double-sided primary permanent magnet vernier linear motor. This structure has multiple pairs of permanent magnets on the top of each primary tooth. The effective magnetic flux forms a series loop between the two secondary and uses magnetic field at the same time. The modulation principle can make the linear motor produce a larger thrust density. However, since the magnetic flux loop will pass through the permanent magnets on both sides of the primary, the motor structure cannot form the performance amplification effect of 1+1>2. At the same time, due to the large number of permanent magnet pole pairs, the motor has a large magnetic leakage and the power factor of the motor is biased. In addition, the amount of permanent magnets is relatively large, the utilization rate of permanent magnets is low, and the cost is relatively high.

综上所述,现阶段的初级永磁直线电机推力密度与永磁体用量总体呈现正相关性,为进一步降低电机制造成本,需进一步研究如何有效提升电机永磁体利用率。另外,初级永磁电机基波为非工作波,其基于磁场调制原理运行,因此为显著提升初级永磁直线电机推力密度,需要设计较大的调制比(永磁体极对数与绕组极对数之比),这使得电机绕组极对数较小,这意味着有效磁场谐波需要形成较长的磁通路径,导致磁路磁阻增大,磁密幅值降低,这些问题的存在大大限制了其在长行程领域的应用推广。因此如何实现永磁体利用率最大化设计和初级永磁型电机的低磁阻设计的研究已经迫在眉睫。In summary, the thrust density of the primary permanent magnet linear motor at this stage is generally positively correlated with the amount of permanent magnets. In order to further reduce the manufacturing cost of the motor, it is necessary to further study how to effectively improve the utilization of the permanent magnets of the motor. In addition, the fundamental wave of the primary permanent magnet motor is a non-operating wave, which operates based on the principle of magnetic field modulation. Therefore, in order to significantly increase the thrust density of the primary permanent magnet linear motor, a larger modulation ratio (permanent magnet pole pair number and winding pole pair number This makes the number of pole pairs of the motor windings smaller, which means that the effective magnetic field harmonics need to form a longer magnetic flux path, which leads to an increase in the reluctance of the magnetic circuit and a reduction in the magnetic density amplitude. These problems greatly limit the existence of In order to promote its application in the field of long travel. Therefore, the research on how to maximize the utilization of permanent magnets and the low reluctance design of primary permanent magnet motors is imminent.

发明内容Summary of the invention

本发明根据现有技术的不足与缺陷,提出了一种适用于长行程领域的低磁阻初级永磁双边直线电机结构,该结构能有效简化电机有效磁路,降低磁通路径磁阻,达到提升磁密幅值的效果,有助于提高电机磁场调制效率、提升电机推力性能、降低电机成本等。单边单极性,双边极性相反的永磁体排布设计,在减少一半永磁体用量的同时,使得双边结构在磁场上形成互补,提升电机反电势的幅值的同时,降低了反电势波形的畸变率。永磁体排布设计与次级凸极齿的正对设计使得磁路在上下次级之间形成有效回路,磁场在初级铁心上只是简单地从一个电枢齿穿入穿出,并不与邻近电枢齿形成磁路耦合,因此,次级不需要轭部铁心提供磁路,能有效降低本发明电机的重量,同时为电枢绕组提供更大的槽空间,在相同电负荷情况下降低电机铜耗,提高电机效率。另外,每个次级电枢齿只有一边贴有一块永磁体,并且邻近齿上对应位置没有永磁体,能显著降低电机极间漏磁,提高电机功率因数。According to the shortcomings and defects of the prior art, the present invention proposes a low-reluctance primary permanent magnet double-sided linear motor structure suitable for the long-stroke field. This structure can effectively simplify the effective magnetic circuit of the motor and reduce the magnetic resistance of the magnetic flux path to achieve The effect of increasing the magnitude of the magnetic density helps to improve the efficiency of the motor's magnetic field modulation, improve the motor thrust performance, and reduce the cost of the motor. The permanent magnet arrangement design with unipolar unipolarity and opposite polarities on both sides reduces the amount of permanent magnets by half while making the bilateral structure complementary to the magnetic field, increasing the amplitude of the motor back EMF and reducing the back EMF waveform. The distortion rate. The arrangement of permanent magnets and the right design of the secondary salient pole teeth make the magnetic circuit form an effective loop between the upper and lower secondary. The magnetic field simply penetrates through an armature tooth on the primary core, and is not adjacent to it. The armature teeth form a magnetic circuit coupling. Therefore, the secondary does not need a yoke core to provide a magnetic circuit, which can effectively reduce the weight of the motor of the present invention, and at the same time provide a larger slot space for the armature winding, and reduce the motor under the same electrical load. Copper consumption improves motor efficiency. In addition, there is a permanent magnet attached to only one side of each secondary armature tooth, and there is no permanent magnet in the corresponding position on the adjacent tooth, which can significantly reduce the magnetic flux leakage between the motor poles and improve the power factor of the motor.

为解决上述的问题,本发明的设计方案如下:In order to solve the above-mentioned problems, the design scheme of the present invention is as follows:

一种初级永磁双边直线磁场调制电机,其特征在于:该电机包括上次级(1),初级(3)和下次级(2),上次级(1)与初级(3)之间用上层气隙(4)隔开,下次级(2)和初级(3)之间用下层气隙(5)隔开;A primary permanent magnet double-sided linear magnetic field modulation motor, characterized in that the motor includes an upper secondary (1), a primary (3) and a lower secondary (2), between the upper secondary (1) and the primary (3) It is separated by an upper air gap (4), and the lower secondary (2) and the primary (3) are separated by a lower air gap (5);

所述上次级(1)上均匀分布上次级凸极齿(11),下次级(2)均匀分布下次级凸极齿(21),上次级凸极齿(11)和下次级凸极齿(21)正对分布。初级(3)为模块化设 计,每个初级模块仅有模块化电枢齿(33)构成,每个模块化电枢齿(33)采用上下不对称设计,初级(3)的模块化电枢齿(33)之间形成初级电枢槽(32),初级电枢槽(32)内排布初级电枢绕组(321)。其中初级(3)存在两种结构设计方案,方案一:永磁体(31)表贴于模块化电枢齿(33)的齿顶,此时模块化电枢齿(33)设计成一边极靴厚,另一边极靴薄的结构,厚的一边直接与气隙相邻,薄的一边表贴永磁体(31),永磁体(31)的厚度为两边极靴厚度的差值。方案二:永磁体(31)放置在初级电枢槽(32)的槽口位置,此时模块化电枢齿(33)的两边均为一半极靴厚,一半极靴薄,且两边极靴薄厚的位置左右相反,相邻的模块化电枢齿(33)相邻边极靴厚度相同,永磁体(31)横跨初级电枢齿(321)贴于厚度较薄的极靴表面,永磁体(31)上表面与厚极靴表面齐平。以上两种方案的永磁体(31)励磁方向均与运动方向垂直,同边的永磁体(31)励磁方向相同,非同边的永磁体(31)励磁方向相反,初级(3)相邻的模块化电枢齿(33)铁心采用颠倒排布设计,因此,同边的永磁体(31)呈间隔排布、非同边的永磁体(31)呈现错位排布。The upper secondary (1) is evenly distributed on the upper secondary salient pole teeth (11), the lower secondary (2) is evenly distributed on the lower secondary salient pole teeth (21), the upper secondary salient pole teeth (11) and the lower The secondary salient pole teeth (21) are distributed directly opposite to each other. The primary (3) is a modular design. Each primary module consists of only modular armature teeth (33). Each modular armature tooth (33) adopts asymmetrical design from top to bottom. The modular armature of the primary (3) A primary armature slot (32) is formed between the teeth (33), and a primary armature winding (321) is arranged in the primary armature slot (32). There are two structural design schemes for the primary (3), scheme one: the permanent magnet (31) is surface-mounted on the tooth top of the modular armature tooth (33), at this time the modular armature tooth (33) is designed as a pole shoe Thick, thin pole piece on the other side, the thick side is directly adjacent to the air gap, and the thin side is surface-mounted with a permanent magnet (31), and the thickness of the permanent magnet (31) is the difference between the thickness of the pole piece on both sides. Solution 2: The permanent magnet (31) is placed in the notch position of the primary armature slot (32). At this time, both sides of the modular armature tooth (33) are half of the pole piece thick and half of the pole piece thin, and both sides of the pole piece The positions of the thin and thick are opposite to each other. The thickness of the pole shoes on the adjacent sides of the adjacent modularized armature teeth (33) is the same. The permanent magnet (31) is pasted on the surface of the thinner pole piece across the primary armature teeth (321). The upper surface of the magnet (31) is flush with the surface of the thick pole piece. The excitation direction of the permanent magnets (31) of the above two schemes is perpendicular to the direction of movement, the excitation directions of the permanent magnets (31) on the same side are the same, and the excitation directions of the permanent magnets (31) on different sides are opposite. The core of the modular armature tooth (33) adopts an inverted arrangement design. Therefore, the permanent magnets (31) on the same side are arranged at intervals, and the permanent magnets (31) on different sides are arranged in a staggered arrangement.

进一步,上次级(1)与初级(3)之间的气隙(4)和下次级(2)与初级(3)之间的气隙(5)为均匀分布且厚度相等。Further, the air gap (4) between the upper secondary (1) and the primary (3) and the air gap (5) between the lower secondary (2) and the primary (3) are uniformly distributed and have the same thickness.

进一步,上次级凸极齿(11)在上次级(1)上均匀分布,下次级凸极齿(21)在下次级(2)上也均匀分布,上次级凸极齿(11)与下次级凸极齿(21)个数相等,且截面形状均为长方形或等腰梯形。Furthermore, the upper secondary salient pole teeth (11) are evenly distributed on the upper secondary (1), the lower secondary salient pole teeth (21) are also evenly distributed on the lower secondary (2), and the upper secondary salient pole teeth (11) are evenly distributed on the lower secondary (2). ) Is equal to the number of the lower secondary salient pole teeth (21), and the cross-sectional shape is all rectangular or isosceles trapezoid.

进一步,初级(3)的永磁体(31)采用钕铁硼或铁氧体等永磁体材料,上次级(1)、下次级(2)及初级(3)的模块化电枢齿(33)均由高导磁率的硅钢片材料叠压而成。Furthermore, the permanent magnet (31) of the primary (3) adopts permanent magnet materials such as neodymium iron boron or ferrite, and the modular armature teeth (1) of the upper secondary (1), the lower secondary (2) and the primary (3) 33) All are laminated by high permeability silicon steel sheet materials.

进一步,初级(3)的初级电枢绕组(321)极对数P w,永磁体(31)极对数P pm,上次级凸极齿(11)或下次级凸极齿(21)的个数n s满足以下关系式:n s=P w+P pm Further, the number of pole pairs P w of the primary armature winding (321) of the primary (3), the number of pole pairs P pm of the permanent magnet (31), the upper secondary salient pole tooth (11) or the lower secondary salient pole tooth (21) The number n s satisfies the following relationship: n s =P w +P pm .

进一步,初级(3)模块化电枢齿(33)铁心通过外部机械部件固定,保证在空间上均匀分布。初级(3)的初级电枢绕组(321)采用分布式绕组,为单层或双层绕制。Furthermore, the primary (3) modular armature tooth (33) iron core is fixed by external mechanical parts to ensure uniform distribution in space. The primary armature winding (321) of the primary (3) adopts a distributed winding, which is single-layer or double-layer winding.

进一步,初级(3)的初级电枢槽(32)为半闭口槽或闭口槽形式。Further, the primary armature slot (32) of the primary (3) is in the form of a semi-closed slot or a closed slot.

进一步,初级(3)的模块化电枢齿(33)在空间上呈现中心对称结构。Further, the modular armature tooth (33) of the primary (3) presents a centrally symmetrical structure in space.

进一步,一种初级永磁双边直线磁场调制电机低磁阻设计方法,其特征在于,包括如下设计步骤:Furthermore, a low reluctance design method of a primary permanent magnet bilateral linear magnetic field modulation motor is characterized in that it includes the following design steps:

步骤一:将两个单边结构的初级永磁直线电机的初级背靠背相连,通过同一轭部铁心构成一个整体,每个初级(3)的齿顶部都表贴有永磁体(31)。Step 1: Connect the primary back-to-backs of the primary permanent magnet linear motors of two unilateral structures, and form a whole through the same yoke core, and the top of each primary (3) tooth is surface-attached with a permanent magnet (31).

步骤二:为保证电机正常运行,需要对永磁体(31)励磁进行设置。本发明的初级(3)单边相邻永磁体(31)励磁方向相反,对应齿上的永磁体(31)励磁方向相同。Step 2: To ensure the normal operation of the motor, the excitation of the permanent magnet (31) needs to be set. The excitation directions of the unilateral adjacent permanent magnets (31) of the primary (3) of the present invention are opposite, and the excitation directions of the permanent magnets (31) on the corresponding teeth are the same.

步骤三:为使得磁力线在上次级(1)和下次级(2)之间形成有效串联,达到简化磁路和降低磁阻的目的,上次级凸极齿(11)和下次级凸极齿(21)正对排布,磁力线不经过初级轭部形成回路,因此,去除次级轭部铁心,初级(3)形成模块化电枢齿(33)结构。Step 3: In order to make the magnetic field lines form an effective series connection between the upper secondary (1) and the lower secondary (2), to simplify the magnetic circuit and reduce the magnetic resistance, the upper secondary salient pole tooth (11) and the lower secondary The salient pole teeth (21) are arranged directly opposite, and the magnetic field lines do not pass through the primary yoke to form a loop. Therefore, the secondary yoke core is removed, and the primary (3) forms a modular armature tooth (33) structure.

步骤四:将初级(3)两边永磁体(31)间隔去除,单边保留同向励磁永磁体(31),同时使初级(3)两边的永磁体(31)励磁方向相反。Step 4: Remove the space between the permanent magnets (31) on both sides of the primary (3), leave the permanent magnets (31) in the same direction on one side, and make the excitation directions of the permanent magnets (31) on both sides of the primary (3) be opposite.

步骤五:将去除的永磁体(31)部分用铁心材料替代,并与模块化电枢齿(33)形成整体结构。Step 5: Replace the removed permanent magnet (31) with an iron core material, and form an integral structure with the modular armature tooth (33).

步骤六:根据永磁体(31)极对数和上次级凸极齿(11)或者下次级凸极齿(21)数,分析上层气隙(4)和下层气隙(5)的磁场谐波情况,并在初级电枢槽(32)内排布适当极对数的初级电枢绕组(321)。Step 6: Analyze the magnetic field of the upper air gap (4) and the lower air gap (5) according to the number of pole pairs of the permanent magnet (31) and the upper secondary salient pole teeth (11) or the lower secondary salient pole teeth (21) Harmonic situation, and arrange the primary armature winding (321) with the appropriate number of pole pairs in the primary armature slot (32).

进一步,需要对永磁体(31)厚度、初级电枢槽(32)开口宽度、模块化电枢齿(33)厚度及上次级凸极齿(11)和下次级凸极齿(21)的宽度进行优化,使其电磁性能最大化。Further, the thickness of the permanent magnet (31), the opening width of the primary armature slot (32), the thickness of the modular armature tooth (33), the upper secondary salient pole tooth (11) and the lower secondary salient pole tooth (21) need to be adjusted. The width is optimized to maximize its electromagnetic performance.

本发明具备如下有益效果:The present invention has the following beneficial effects:

1)运用磁场调制原理,通过次级调磁齿引起的磁导变化产生低速有效磁场,能有效提升电机推力密度;初级的永磁体为间隔分布,且单边永磁体励磁方向相同,在保证电机性能的前提下,能有效减少永磁体用量,降低电机制造成本;初级永磁体错位分布及次级铁心正对分布设计,使得单边未贴永磁体的电枢齿为另一边的永磁磁场提供有效磁路,降低磁通路径磁阻,提高电机磁密幅值,提升电机性能;1) Using the principle of magnetic field modulation, the low-speed effective magnetic field is generated through the change of the magnetic permeability caused by the secondary magnetic adjustment tooth, which can effectively increase the thrust density of the motor; the primary permanent magnets are distributed at intervals, and the unilateral permanent magnets are excited in the same direction, ensuring that the motor Under the premise of performance, it can effectively reduce the amount of permanent magnets and reduce the cost of motor manufacturing; the dislocation distribution of the primary permanent magnets and the design of the distribution of the secondary cores make the armature teeth without permanent magnets on one side provide the permanent magnetic field on the other side. Effective magnetic circuit, reduce the reluctance of the magnetic flux path, increase the magnetic density amplitude of the motor, and improve the performance of the motor;

2)双边永磁体励磁方向相反,每个有效磁回路只经过一块永磁体,而一边永磁体能为另一边提供有效磁场,使得电机实现1+1>2的性能放大效果;双边结构及永磁体错位设计使得电机两边的定位力相互抵消,降低电机推力脉动,提高电机输出平滑性;2) The excitation directions of the bilateral permanent magnets are opposite, each effective magnetic circuit passes through only one permanent magnet, and one permanent magnet can provide an effective magnetic field for the other side, so that the motor can achieve the performance amplification effect of 1+1>2; bilateral structure and permanent magnets The misalignment design makes the positioning forces on both sides of the motor cancel each other, reduce the thrust pulsation of the motor, and improve the smoothness of the motor output;

3)初级采用无轭结构,能显著降低电机重量,同时为电机提供更大的槽空间,提高电机空间利用率。在相同槽满率及电负荷的情况下,能有效降低电机铜耗,提高电机效率;初级采用模块化设计,每个模块仅由简单的电枢齿构成,有效降低了电机加工难度,降低制造成本。3) The yokeless structure is adopted in the primary stage, which can significantly reduce the weight of the motor, while providing a larger slot space for the motor and improving the utilization rate of the motor space. In the case of the same slot full rate and electrical load, it can effectively reduce the copper consumption of the motor and improve the efficiency of the motor; the primary stage adopts a modular design, and each module is only composed of simple armature teeth, which effectively reduces the difficulty of motor processing and reduces manufacturing cost.

4)永磁体之间相隔距离较大,降低永磁体极间漏磁,提高电机功率因数。4) The distance between the permanent magnets is large, which reduces the magnetic leakage between the permanent magnets and improves the power factor of the motor.

附图说明Description of the drawings

图1为本发明结构示意图;Figure 1 is a schematic diagram of the structure of the present invention;

图2为初级模块化电枢齿放大图;Figure 2 is an enlarged view of the primary modular armature tooth;

图3为次级结构参数示意图;Figure 3 is a schematic diagram of secondary structure parameters;

图4为单边及双边初级永磁磁场调制直线电机磁场分布图;(a)为单边磁场分布图;(b)为双边磁场分布图;Figure 4 shows the magnetic field distribution diagram of unilateral and bilateral primary permanent magnet magnetic field modulation linear motors; (a) is the unilateral magnetic field distribution diagram; (b) is the bilateral magnetic field distribution diagram;

图5为本发明磁场分布图;Figure 5 is a magnetic field distribution diagram of the present invention;

图6为本发明实施电枢槽口排布永磁体的电机模型;Fig. 6 is a motor model with permanent magnets arranged in armature slots according to the present invention;

图7为本发明与现有电机结构磁密分布曲线对比图;Fig. 7 is a comparison diagram of the magnetic density distribution curve of the present invention and the existing motor structure;

图8为本发明与现有结构磁密谐波对比图;Fig. 8 is a comparison diagram of magnetic density harmonics between the present invention and the existing structure;

图9是本发明与现有结构电机反电势对比图;Fig. 9 is a comparison diagram of the back EMF of the motor of the present invention and the existing structure;

图10是本发明与现有结构电机定位力对比图;Figure 10 is a comparison diagram of the positioning force of the motor of the present invention and the existing structure;

图11是本发明与现有结构推力波形对比图;Figure 11 is a comparison diagram of thrust waveforms between the present invention and existing structures;

图中:上次级1,下次级2,初级3,上次级凸极齿11,下次级凸极齿21,永磁体31,初级电枢槽32,初级电枢绕组321,模块化电枢齿33,上层气隙4,下层气隙5。In the figure: upper secondary 1, lower secondary 2, primary 3, upper secondary salient pole tooth 11, lower secondary salient pole tooth 21, permanent magnet 31, primary armature slot 32, primary armature winding 321, modular The armature tooth 33, the upper air gap 4, the lower air gap 5.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.

在本发明的描述中,需要理解的是,术语“上”、“下”、“上层”、“下层”、“上边”、“下边”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "upper", "lower", "upper", "lower", "left", "right", etc. indicate the orientation or position The relationship is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, therefore It cannot be understood as a limitation to the present invention.

实施例1Example 1

参照图1,本发明公开的一种初级永磁双边直线磁场调制电机及其低磁阻设计方法,其电机结构包括上次级(1),初级(3)和下次级(2),上次级(1)与初级(3)之间用上层气隙(4)隔开,下次级(2)和初级(3)之间用下层气隙(5)隔开;1, the present invention discloses a primary permanent magnet bilateral linear magnetic field modulation motor and its low reluctance design method. The motor structure includes an upper secondary (1), a primary (3) and a lower secondary (2). The secondary (1) and the primary (3) are separated by an upper air gap (4), and the lower secondary (2) and the primary (3) are separated by a lower air gap (5);

所述上次级(1)上均匀分布上次级凸极齿(11),下次级(2)均匀分布下次级凸极齿(21),上次级凸极齿(11)和下次级凸极齿(21)正对分布。初级(3)为模块化设 计,每个初级模块仅有模块化电枢齿(33)构成,每个模块化电枢齿(33)采用上下不对称设计,初级(3)的模块化电枢齿(33)之间形成初级电枢槽(32),初级电枢槽(32)内排布初级电枢绕组(321)。永磁体(31)表贴于模块化电枢齿(33)的齿顶,此时模块化电枢齿(33)设计成一边极靴厚,另一边极靴薄的结构,厚的一边直接与气隙相邻,薄的一边表贴永磁体(31),永磁体(31)的厚度为两边极靴厚度的差值。永磁体(31)励磁方向均与运动方向垂直,同边的永磁体(31)励磁方向相同,非同边的永磁体(31)励磁方向相反,初级(3)相邻的模块化电枢齿(33)铁心采用颠倒排布设计,因此,同边的永磁体(31)呈间隔排布、非同边的永磁体(31)呈现错位排布。初级永磁双边直线磁场调制电机低磁阻设计方法,包括如下设计步骤:The upper secondary (1) is evenly distributed on the upper secondary salient pole teeth (11), the lower secondary (2) is evenly distributed on the lower secondary salient pole teeth (21), the upper secondary salient pole teeth (11) and the lower The secondary salient pole teeth (21) are distributed directly opposite to each other. The primary (3) is a modular design. Each primary module consists of only modular armature teeth (33). Each modular armature tooth (33) adopts asymmetrical design from top to bottom. The modular armature of the primary (3) A primary armature slot (32) is formed between the teeth (33), and a primary armature winding (321) is arranged in the primary armature slot (32). The permanent magnet (31) is surface attached to the tooth top of the modular armature tooth (33). At this time, the modular armature tooth (33) is designed with a thick pole shoe on one side and a thin pole shoe on the other side, and the thick side is directly connected to the The air gaps are adjacent, the permanent magnet (31) is surface-mounted on the thin side, and the thickness of the permanent magnet (31) is the difference between the thickness of the pole shoes on both sides. The excitation direction of the permanent magnets (31) is perpendicular to the direction of movement, the excitation directions of the permanent magnets (31) on the same side are the same, the excitation directions of the permanent magnets (31) on different sides are opposite, and the adjacent modular armature teeth of the primary (3) (33) The core adopts an inverted arrangement design. Therefore, the permanent magnets (31) on the same side are arranged at intervals, and the permanent magnets (31) on different sides are arranged in a staggered arrangement. The low reluctance design method of primary permanent magnet bilateral linear magnetic field modulation motor includes the following design steps:

步骤一:将两个单边结构的初级永磁直线电机的初级背靠背相连,通过同一轭部铁心构成一个整体,每个初级(3)的齿顶部都表贴有永磁体(31)。Step 1: Connect the primary back-to-backs of the primary permanent magnet linear motors of two unilateral structures, and form a whole through the same yoke core, and the top of each primary (3) tooth is surface-attached with a permanent magnet (31).

步骤二:为保证电机正常运行,需要对永磁体(31)励磁进行设置。本发明的初级(3)单边相邻永磁体(31)励磁方向相反,对应齿上的永磁体(31)励磁方向相同。Step 2: To ensure the normal operation of the motor, the excitation of the permanent magnet (31) needs to be set. The excitation directions of the unilateral adjacent permanent magnets (31) of the primary (3) of the present invention are opposite, and the excitation directions of the permanent magnets (31) on the corresponding teeth are the same.

步骤三:为使得磁力线在上次级(1)和下次级(2)之间形成有效串联,达到简化磁路和降低磁阻的目的,上次级凸极齿(11)和下次级凸极齿(21)正对排布,磁力线不经过初级轭部形成回路,因此,去除次级轭部铁心,初级(3)形成模块化电枢齿(33)结构。Step 3: In order to make the magnetic field lines form an effective series connection between the upper secondary (1) and the lower secondary (2), to simplify the magnetic circuit and reduce the magnetic resistance, the upper secondary salient pole tooth (11) and the lower secondary The salient pole teeth (21) are arranged directly opposite, and the magnetic field lines do not pass through the primary yoke to form a loop. Therefore, the secondary yoke core is removed, and the primary (3) forms a modular armature tooth (33) structure.

步骤四:将初级(3)两边永磁体(31)间隔去除,单边保留同向励磁永磁体(31),同时使初级(3)两边的永磁体(31)励磁方向相反。Step 4: Remove the space between the permanent magnets (31) on both sides of the primary (3), leave the permanent magnets (31) in the same direction on one side, and make the excitation directions of the permanent magnets (31) on both sides of the primary (3) be opposite.

步骤五:将去除的永磁体(31)部分用铁心材料替代,并与模块化电枢齿(33)形成整体结构。Step 5: Replace the removed permanent magnet (31) with an iron core material, and form an integral structure with the modular armature tooth (33).

步骤六:根据永磁体(31)极对数和上次级凸极齿(11)或者下次级凸极齿(21)数,分析上层气隙(4)和下层气隙(5)的磁场谐波情况,并在初级电枢槽(32)内排布适当极对数的初级电枢绕组(321)。Step 6: Analyze the magnetic field of the upper air gap (4) and the lower air gap (5) according to the number of pole pairs of the permanent magnet (31) and the upper secondary salient pole teeth (11) or the lower secondary salient pole teeth (21) Harmonic situation, and arrange the primary armature winding (321) with the appropriate number of pole pairs in the primary armature slot (32).

为了清楚阐述本发明的具体实施方式,下面将结合附图中的三相电机对本发明加以说明,图1为本发明电机的半模型,可以看到,永磁体(31)间隔排布在初级模块化电枢齿(33)顶部,初级(3)上下两边永磁体(31)错位排布,且励磁方向相反,初级(3)模块化电枢齿(34)有18个,永磁体(31)为9对极分布。上次级(1)和下次级(2)为简单的凸极结构,凸极齿数为10,初级电枢绕组(321)绕制在初级(3)初级电枢槽(32)内,采用分布绕组形式,绕组为1对极分布。本发明所设计电机初级(3)、次级 (1)和(2)中需要优化的一些较为重要的参数如图2和图3所示。In order to clearly illustrate the specific implementation of the present invention, the present invention will be described below with reference to the three-phase motor in the drawings. Figure 1 is a half model of the motor of the present invention. It can be seen that the permanent magnets (31) are arranged at intervals in the primary module. On the top of the armature tooth (33), the permanent magnets (31) on the upper and lower sides of the primary (3) are arranged in a staggered manner, and the excitation directions are opposite. The primary (3) modular armature tooth (34) has 18 permanent magnets (31) It is distributed with 9 pairs of poles. The upper secondary (1) and the lower secondary (2) have a simple salient pole structure, the number of salient pole teeth is 10, the primary armature winding (321) is wound in the primary (3) primary armature slot (32), using Distributed winding form, the winding is a pair of poles distribution. Some of the more important parameters that need to be optimized in the primary (3), secondary (1) and (2) of the motor designed in the present invention are shown in Figures 2 and 3.

图4给出了现有电机的磁力线分布图。对于图4(a),可以看出现有电机在次级边的磁场呈现1对极分布,但在初级边有效磁力线需要经过多个次级永磁体,从气隙内反复穿入穿出,形成闭合回路。这使得电机磁路较为复杂,磁路磁导增加,引起电机有效磁密的降低,电机性能下降。对于图4(b)的双边结构,其本质是两个相同的初级永磁单边直线电机组合而成,两个电机公用一个初级轭部,电机磁场相互独立。另外,由于次级齿错开半个极距,使得该双边结构电机定位力相抵,同时反电势互补,从而该电机相比单边结构反电势更加正弦,推力更加平稳。但是,与图4(a)电机相似,其磁力线也需要反复穿入穿出气隙形成有效回路,其磁路磁阻较大,导致电机磁密降低,性能有所损失;另外,初级每个齿都表贴上永磁体,使得永磁体用量较大,电机成本较高。Figure 4 shows the magnetic field line distribution diagram of the existing motor. For Figure 4(a), it can be seen that the magnetic field on the secondary side of the existing motor presents a pair of poles distribution, but the effective magnetic field lines on the primary side need to pass through multiple secondary permanent magnets and repeatedly penetrate through the air gap to form Close the loop. This makes the magnetic circuit of the motor more complicated, and the magnetic permeability of the magnetic circuit increases, which causes the effective magnetic density of the motor to decrease and the performance of the motor to decrease. For the double-sided structure in Figure 4(b), its essence is a combination of two identical primary permanent magnet single-sided linear motors. The two motors share a primary yoke, and the motor magnetic fields are independent of each other. In addition, because the secondary teeth are staggered by half the pole pitch, the positioning force of the double-sided structure motor is offset, and the back EMF is complementary, so that the back EMF of the motor is more sinusoidal than the single-sided structure, and the thrust is more stable. However, similar to the motor shown in Figure 4(a), the magnetic lines of force also need to repeatedly penetrate and exit the air gap to form an effective circuit. The magnetic resistance of the magnetic circuit is large, which leads to a decrease in the magnetic density of the motor and a loss of performance; Permanent magnets are affixed to the surface of the teeth, which makes the amount of permanent magnets larger and the motor cost higher.

图5为本发明公开的一种初级永磁双边直线磁场调制电机磁场分布图,可以看出该结构磁场相互串联,初级(3)上边永磁体(31)产生的磁力线通过初级电枢齿与下次级相互作用,因此该结构能实现磁场增强的效果;同时,以上边永磁体(31)为例,其磁力线从永磁体上产生,依次经过初级(3)、下层气隙(5)、下次级(2)、下层气隙(5)、初级(3),上层气隙(4)、上次级(1)、上层气隙(4)回到上边永磁体(31),其磁路更加简单,磁路磁导更小。另外,该结构较图4(b)所示的结构永磁体用量减少了一半,永磁体利用率得到了显著提升。Fig. 5 is a magnetic field distribution diagram of a primary permanent magnet bilateral linear magnetic field modulation motor disclosed by the present invention. It can be seen that the magnetic fields of the structure are connected in series, and the magnetic field lines generated by the upper permanent magnets (31) of the primary (3) pass through the primary armature teeth and the lower The secondary interaction, so the structure can achieve the effect of magnetic field enhancement; at the same time, the permanent magnet (31) above is taken as an example, and its magnetic field lines are generated from the permanent magnet and pass through the primary (3), the lower air gap (5), and the lower air gap in turn. The secondary (2), lower air gap (5), primary (3), upper air gap (4), upper secondary (1), upper air gap (4) return to the upper permanent magnet (31), and its magnetic circuit It is simpler, and the magnetic circuit has a smaller permeance. In addition, this structure reduces the amount of permanent magnets by half compared with the structure shown in Fig. 4(b), and the utilization rate of permanent magnets has been significantly improved.

图7为本发明与两种现有结构电机的气隙磁密分布对比图,从波形上可以看出本发明的磁密是与模型a相近,但比模型b低。图8为图7波形的傅里叶分解图,可以看出,本发明能调制出最高的2对极磁场,模型b有最高的18对极磁场。与本发明和模型b相比,模型a的磁场没有任何优势。另外,由于绕组为2对极分相,因此其2对极对电机性能影响最大,而初级永磁结构使得基波(18对极磁场)与绕组不能产生作用,即18对极磁场是无效磁场。综上,本发明在工作波的调制上具有明显优势,能减少永磁体用量的同时提升电机性能。FIG. 7 is a comparison diagram of the air gap flux density distribution of the motor of the present invention and two existing structures. From the waveform, it can be seen that the flux density of the present invention is similar to model a, but lower than model b. Fig. 8 is a Fourier decomposition diagram of the waveform of Fig. 7. It can be seen that the present invention can modulate the highest two pairs of polar magnetic fields, and model b has the highest 18 pairs of polar magnetic fields. Compared with the present invention and model b, the magnetic field of model a does not have any advantages. In addition, since the winding is divided into two pairs of poles, the two pairs of poles have the greatest impact on the performance of the motor, and the primary permanent magnet structure prevents the fundamental wave (18 pairs of pole magnetic fields) from interacting with the windings, that is, the 18 pairs of pole magnetic fields are invalid magnetic fields. . In summary, the present invention has obvious advantages in the modulation of the working wave, which can reduce the amount of permanent magnets and improve the performance of the motor.

图9为本发明的反电势与现有电机反电势的对比图,可以看出,本发明在反电势上具有很大优势,说明该结构在转矩输出能力上要强于现有模型a和模型b。同时,本发明与其单边结构电机(模型a),在反电势上得到了显著提升,实现1+1>2的磁场增强效果。图10为电机定位力的比较,可以看出双边结构定位力更小,主要是由于双边定位力相互抵消,降低了初级定位力幅值,这也有效的降低了电机推力脉动,提高电机性能。图11为相同电负荷情况下电机推力对比图,可以看出本发明电机具有最高的推力平均值,其 推力输出能力要大于2倍的模型a推力输出能力。Figure 9 is a comparison diagram of the back EMF of the present invention and the back EMF of the existing motor. It can be seen that the present invention has great advantages in back EMF, indicating that the structure is stronger than the existing model a and model in terms of torque output. b. At the same time, the present invention and its unilateral structure motor (model a) have achieved a significant improvement in the back EMF, achieving a magnetic field enhancement effect of 1+1>2. Figure 10 shows the comparison of the positioning force of the motor. It can be seen that the positioning force of the bilateral structure is smaller, mainly because the bilateral positioning forces cancel each other and reduce the amplitude of the primary positioning force, which also effectively reduces the motor thrust pulsation and improves the motor performance. Figure 11 is a comparison diagram of motor thrust under the same electrical load. It can be seen that the motor of the present invention has the highest average value of thrust, and its thrust output capacity is greater than twice the model a thrust output capacity.

实施例2Example 2

本发明公开的一种初级永磁双边直线磁场调制电机的另一种变结构电机,如图6所示,其永磁体(31)放置在初级槽口,此时模块化电枢齿(33)的两边均为一半极靴厚,一半极靴薄,且两边极靴薄厚的位置左右相反,相邻模块化电枢齿(33)的相邻一侧极靴厚度相同,永磁体(31)横跨初级电枢齿(321)贴于厚度较薄的极靴表面,永磁体(31)上表面与厚极靴表面齐平。永磁体同样呈现间隔分布,上下两边的永磁体(31)错位且励磁方向相反。The present invention discloses another variable structure motor of a primary permanent magnet bilateral linear magnetic field modulation motor. As shown in Fig. 6, its permanent magnet (31) is placed in the primary slot, and the modular armature tooth (33) The two sides are half of the pole piece thickness, half of the pole piece is thin, and the position of the thickness of the pole piece on both sides is opposite. The thickness of the pole piece on the adjacent side of the adjacent modular armature tooth (33) is the same, and the permanent magnet (31) is horizontal The primary armature tooth (321) is pasted on the surface of the thin pole shoe, and the upper surface of the permanent magnet (31) is flush with the surface of the thick pole shoe. The permanent magnets also present an interval distribution, and the permanent magnets (31) on the upper and lower sides are misaligned and the excitation directions are opposite.

与实施例1相比,电机磁场也会呈串联分布,但该实施例在电机不饱和的情况下,能有效降低电枢磁路磁阻,提升电枢磁场幅值,从而提高电机性能。但也会大幅提高电机损耗,降低电机效率。同时该结构永磁体(31)直接与模块化电枢齿(33)铁心相接触,导致电机漏磁较实施例1大,功率因数会有所降低。Compared with Embodiment 1, the magnetic field of the motor is also distributed in series, but this embodiment can effectively reduce the reluctance of the armature magnetic circuit and increase the amplitude of the armature magnetic field when the motor is not saturated, thereby improving the performance of the motor. But it will also greatly increase motor losses and reduce motor efficiency. At the same time, the permanent magnet (31) of this structure directly contacts the iron core of the modular armature tooth (33), resulting in greater motor leakage than Embodiment 1, and the power factor will be reduced.

综上,本发明公开了一种初级永磁双边直线磁场调制电机及其低磁阻设计方法,电机结构包括两个仅由凸极齿组成的次级以及一个排布着永磁体及电枢绕组的初级,上下两个次级凸极齿正对排布,凸极齿起到调制磁场的效果,初级单边电枢齿顶间隔排布励磁方向相同的表贴式永磁体,同时初级两边永磁体错位分布,且励磁方向相反,永磁体排布设置能使得电机一边不仅能利用其边永磁体,也能利用对边永磁体产生的有效磁场,提高永磁体利用率,达到1+1>2的性能放大效果。初级铁心采用模块化设计,每个初级模块仅由长条形电枢齿组成,邻近两个模块之间形成半闭口电枢槽或闭口槽,槽内排布电枢绕组,能有效降低电机加工难度,同时永磁体、次级调制齿的排布设计能有效简化磁通路径,降低磁通路径上的磁阻,提高电机磁场幅值,提升转矩性能,具有较大的应用前景。In summary, the present invention discloses a primary permanent magnet double-sided linear magnetic field modulation motor and its low reluctance design method. The motor structure includes two secondary phases consisting of salient pole teeth and one arranged with permanent magnets and armature windings. The upper and lower secondary salient pole teeth are arranged opposite to each other. The salient pole teeth have the effect of modulating the magnetic field. The primary unilateral armature tooth tops are spaced apart from the surface-mounted permanent magnets with the same excitation direction. The magnets are distributed in dislocation and the excitation direction is opposite. The arrangement of permanent magnets enables the motor to use not only the permanent magnets on one side, but also the effective magnetic field generated by the permanent magnets on the opposite side, which improves the utilization of permanent magnets to 1+1>2 The performance amplification effect. The primary core adopts a modular design. Each primary module consists of only elongated armature teeth. A semi-closed armature slot or closed slot is formed between two adjacent modules. The armature windings are arranged in the slot, which can effectively reduce the machining of the motor. Difficulty. At the same time, the arrangement design of permanent magnets and secondary modulation teeth can effectively simplify the magnetic flux path, reduce the reluctance on the magnetic flux path, increase the magnetic field amplitude of the motor, and improve the torque performance. It has a larger application prospect.

尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principle and purpose of the present invention. The scope of the present invention is defined by the claims and their equivalents.

Claims (8)

一种初级永磁双边直线磁场调制电机,其特征在于:该电机包括上次级(1),初级(3)和下次级(2),上次级(1)与初级(3)之间用上层气隙(4)隔开,下次级(2)和初级(3)之间用下层气隙(5)隔开;A primary permanent magnet double-sided linear magnetic field modulation motor, characterized in that the motor includes an upper secondary (1), a primary (3) and a lower secondary (2), between the upper secondary (1) and the primary (3) It is separated by an upper air gap (4), and the lower secondary (2) and the primary (3) are separated by a lower air gap (5); 所述上次级(1)上均匀分布上次级凸极齿(11),下次级(2)均匀分布下次级凸极齿(21),上次级凸极齿(11)和下次级凸极齿(21)正对分布;初级(3)为模块化设计,每个初级模块仅有模块化电枢齿(33)构成,每个模块化电枢齿(33)采用上下不对称设计,模块化电枢齿(33)之间形成初级电枢槽(32),初级电枢槽(32)内排布初级电枢绕组(321);其中初级(3)存在以下结构:The upper secondary (1) is evenly distributed on the upper secondary salient pole teeth (11), the lower secondary (2) is evenly distributed on the lower secondary salient pole teeth (21), the upper secondary salient pole teeth (11) and the lower The secondary salient pole teeth (21) are arranged directly oppositely; the primary (3) is a modular design, each primary module is only composed of modular armature teeth (33), and each modular armature tooth (33) adopts up and down different Symmetrical design, a primary armature slot (32) is formed between the modular armature teeth (33), and a primary armature winding (321) is arranged in the primary armature slot (32); the primary (3) has the following structure: 结构一:永磁体(31)表贴于模块化电枢齿(33)的齿顶,此时模块化电枢齿(33)设计成一边极靴厚,另一边极靴薄的结构,厚的一边直接与气隙相邻,薄的一边表贴永磁体(31),永磁体(31)的厚度为两边极靴厚度的差值;Structure 1: The permanent magnet (31) is surface attached to the tooth top of the modular armature tooth (33). At this time, the modular armature tooth (33) is designed to have a thick pole shoe on one side and a thin pole shoe on the other side. One side is directly adjacent to the air gap, and the thin side is surface-mounted with the permanent magnet (31). The thickness of the permanent magnet (31) is the difference between the thickness of the pole shoes on both sides; 或者结构二:永磁体(31)放置在初级电枢槽(32)的槽口位置,此时模块化电枢齿(33)的两边均为一半极靴厚,一半极靴薄,且两边极靴薄厚的位置左右相反,相邻的模块化电枢齿(33)相邻边极靴厚度相同,永磁体(31)横跨初级电枢齿(321)贴于厚度较薄的极靴表面,永磁体(31)上表面与厚极靴表面齐平;Or structure two: the permanent magnet (31) is placed in the notch position of the primary armature slot (32), at this time, both sides of the modular armature tooth (33) are half the pole piece thickness, half of the pole piece thin, and the poles on both sides The positions of the thickness of the shoes are opposite to each other. The thickness of the pole shoes on the adjacent sides of the adjacent modular armature teeth (33) is the same, and the permanent magnets (31) are pasted on the surface of the thinner pole shoes across the primary armature teeth (321). The upper surface of the permanent magnet (31) is flush with the surface of the thick pole piece; 永磁体(31)励磁方向均与运动方向垂直,同边的永磁体(31)励磁方向相同,非同边的永磁体(31)励磁方向相反,初级(3)相邻的模块化电枢齿(33)铁心采用颠倒排布设计,因此,同边的永磁体(31)呈间隔排布、非同边的永磁体(31)呈现错位排布。The excitation direction of the permanent magnets (31) is perpendicular to the direction of movement, the excitation directions of the permanent magnets (31) on the same side are the same, the excitation directions of the permanent magnets (31) on different sides are opposite, and the adjacent modular armature teeth of the primary (3) (33) The core adopts an inverted arrangement design. Therefore, the permanent magnets (31) on the same side are arranged at intervals, and the permanent magnets (31) on different sides are arranged in a staggered arrangement. 根据权利要求1所述的初级永磁双边直线磁场调制电机,其特征在于:上次级(1)与初级(3)之间的气隙(4)、下次级(2)与初级(3)之间的气隙(5)为均匀分布且厚度相等。The primary permanent magnet bilateral linear magnetic field modulation motor according to claim 1, characterized in that: the air gap (4) between the upper secondary (1) and the primary (3), the lower secondary (2) and the primary (3) The air gaps (5) between) are uniformly distributed and have the same thickness. 根据权利要求1所述的初级永磁双边直线磁场调制电机,其特征在于:上次级凸极齿(11)在上次级(1)上均匀分布,下次级凸极齿(21)在下次级(2)上也均匀分布,上次级凸极齿(11)与下次级凸极齿(21)个数相等,且截面形状均为长方形或等腰梯形。The primary permanent magnet bilateral linear magnetic field modulation motor according to claim 1, wherein the upper secondary salient pole teeth (11) are evenly distributed on the upper secondary (1), and the lower secondary salient pole teeth (21) are on the lower The upper secondary (2) is also evenly distributed, the upper secondary salient pole teeth (11) and the lower secondary salient pole teeth (21) have the same number, and the cross-sectional shapes are all rectangular or isosceles trapezoid. 根据权利要求1所述的初级永磁双边直线磁场调制电机,其特征在于:初级(3)的永磁体(31)采用钕铁硼或铁氧体等永磁体材料,上次级(1)、下次级(2)及初级(3)的模块化电枢齿(33)均由高导磁率的硅钢片材料叠压而成。The primary permanent magnet bilateral linear magnetic field modulation motor according to claim 1, wherein the permanent magnet (31) of the primary (3) is made of permanent magnet materials such as neodymium iron boron or ferrite, and the upper secondary (1), The modular armature teeth (33) of the lower secondary (2) and the primary (3) are all laminated by high-permeability silicon steel sheet materials. 根据权利要求1所述的初级永磁双边直线磁场调制电机,其特征在于:初级电枢 绕组(321)极对数P w,永磁体(31)极对数P pm,上次级凸极齿(11)或下次级凸极齿(21)的个数n s满足以下关系式:n s=P w+P pmThe primary permanent magnet double-sided linear magnetic field modulation motor according to claim 1, characterized in that: the number of pole pairs P w of the primary armature winding (321), the number of pole pairs P pm of the permanent magnet (31), and the upper secondary salient pole tooth (11) Or the number n s of the lower secondary salient pole teeth (21) satisfies the following relationship: n s =P w +P pm . 根据权利要求1所述的初级永磁双边直线磁场调制电机,其特征在于:初级(3)模块化电枢齿(33)铁心通过外部机械部件固定,保证在空间上均匀分布,初级(3)的初级电枢绕组(321)采用分布式绕组,为单层或双层绕制。The primary permanent magnet bilateral linear magnetic field modulation motor according to claim 1, characterized in that: the primary (3) modular armature tooth (33) iron core is fixed by external mechanical parts to ensure uniform distribution in space, the primary (3) The primary armature winding (321) adopts distributed winding, which is single-layer or double-layer winding. 根据权利要求1所述的初级永磁双边直线磁场调制电机,其特征在于:初级(3)的初级电枢槽(32)为半闭口槽或闭口槽形式;初级(3)的模块化电枢齿(33)在空间上呈现中心对称结构。The primary permanent magnet bilateral linear magnetic field modulation motor according to claim 1, characterized in that: the primary armature slot (32) of the primary (3) is in the form of a semi-closed slot or a closed slot; the modular armature of the primary (3) The teeth (33) present a centrally symmetrical structure in space. 一种初级永磁双边直线磁场调制电机低磁阻设计方法,其特征在于,包括如下设计步骤:A low reluctance design method for a primary permanent magnet double-sided linear magnetic field modulation motor is characterized in that it includes the following design steps: 步骤一:将两个单边结构的初级永磁直线电机的初级背靠背相连,通过同一轭部铁心构成一个整体,每个初级(3)的齿顶部都表贴有永磁体(31);Step 1: Connect the primary back-to-back of the primary permanent magnet linear motors of two single-sided structures, and form a whole through the same yoke core, and the top of each primary (3) tooth is surface-attached with a permanent magnet (31); 步骤二:为保证电机正常运行,需要对永磁体(31)励磁进行设置,所述初级(3)单边相邻永磁体(31)励磁方向相反,对应齿上的永磁体(31)励磁方向相同;Step 2: In order to ensure the normal operation of the motor, it is necessary to set the excitation of the permanent magnet (31). The excitation direction of the unilateral adjacent permanent magnet (31) of the primary (3) is opposite, corresponding to the excitation direction of the permanent magnet (31) on the tooth the same; 步骤三:为使得磁力线在上次级(1)和下次级(2)之间形成有效串联,达到简化磁路和降低磁阻的目的,上次级凸极齿(11)和下次级凸极齿(21)正对排布,磁力线不经过初级轭部形成回路,因此,去除次级轭部铁心,初级(3)形成模块化电枢齿(33)结构;Step 3: In order to make the magnetic field lines form an effective series connection between the upper secondary (1) and the lower secondary (2), to simplify the magnetic circuit and reduce the magnetic resistance, the upper secondary salient pole tooth (11) and the lower secondary The salient pole teeth (21) are arranged directly opposite, and the magnetic field lines do not pass through the primary yoke to form a loop. Therefore, the secondary yoke core is removed, and the primary (3) forms a modular armature tooth (33) structure; 步骤四:将初级(3)两边永磁体(31)间隔去除,单边保留同向励磁永磁体(31),同时使初级(3)两边的永磁体(31)励磁方向相反;Step 4: Remove the space between the permanent magnets (31) on both sides of the primary (3), leave the permanent magnets (31) in the same direction on one side, and make the excitation directions of the permanent magnets (31) on both sides of the primary (3) be opposite; 步骤五:将去除的永磁体(31)部分用铁心材料替代,并与模块化电枢齿(33)形成整体结构;Step 5: Replace the removed permanent magnet (31) with an iron core material, and form an integral structure with the modular armature tooth (33); 步骤六:根据永磁体(31)极对数和上次级凸极齿(11)或者下次级凸极齿(21)数,分析上层气隙(4)和下层气隙(5)的磁场谐波情况,并在初级电枢槽(32)内排布适当极对数的初级电枢绕组(321)。Step 6: Analyze the magnetic field of the upper air gap (4) and the lower air gap (5) according to the number of pole pairs of the permanent magnet (31) and the upper secondary salient pole teeth (11) or the lower secondary salient pole teeth (21) Harmonic situation, and arrange the primary armature winding (321) with the appropriate number of pole pairs in the primary armature slot (32).
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