WO2021088711A1 - 砂型铸造生产线 - Google Patents
砂型铸造生产线 Download PDFInfo
- Publication number
- WO2021088711A1 WO2021088711A1 PCT/CN2020/124780 CN2020124780W WO2021088711A1 WO 2021088711 A1 WO2021088711 A1 WO 2021088711A1 CN 2020124780 W CN2020124780 W CN 2020124780W WO 2021088711 A1 WO2021088711 A1 WO 2021088711A1
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- WO
- WIPO (PCT)
- Prior art keywords
- sand
- clamping
- seat
- clamping mechanism
- production line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D33/00—Equipment for handling moulds
- B22D33/02—Turning or transposing moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D33/00—Equipment for handling moulds
- B22D33/06—Burdening or relieving moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D47/00—Casting plants
- B22D47/02—Casting plants for both moulding and casting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
Definitions
- the utility model relates to the technical field of casting, in particular to a sand casting production line.
- the casting production line has realized automatic mechanical production.
- a large amount of hot gas is discharged from the sand mold, which easily causes the sand mold to lift the box, which seriously affects production safety.
- the technical problem to be solved by the present utility model is to provide a sand casting production line, which is easy to install, dismantle and remove the attached residual sand and work efficiently.
- the sand casting production line includes a frame, a sand conveying line, a clamping mechanism for clamping the box and/or weight, and a sand cleaning mechanism for removing the residual sand on the box and/or weight.
- the sand mold The conveying line is two or more rows arranged side by side, the sand cleaning mechanism is arranged between two adjacent rows of sand conveying lines, and the frame is provided with a clamping mechanism moving vehicle and a moving vehicle for driving the clamping mechanism
- the reciprocating driving structure of the moving vehicle, the moving vehicle of the clamping mechanism is located above the sand conveying line and the sand cleaning mechanism, the moving direction of the moving vehicle of the holding mechanism is perpendicular to the conveying direction of the sand conveying line, and the clamping mechanism is along the conveying direction of the sand conveying line.
- Two or more than two moving directions of the clamping mechanism moving vehicle are arranged side by side, and the clamping mechanism is arranged on the clamping mechanism moving vehicle so
- the frame is a frame structure
- the moving cart of the clamping mechanism and the reciprocating drive structure of the moving cart are both arranged on the top of the frame
- the reciprocating drive structure of the moving cart is a telescopic cylinder.
- the sand mold conveying lines are two rows arranged side by side, and the clamping mechanism is two rows arranged side by side.
- the moving vehicle of the clamping mechanism is provided with a lifting structure, and the clamping mechanism is arranged at the lower part of the lifting structure.
- the sand cleaning mechanism is aligned with the clamping mechanism.
- the cylinder body of the telescopic cylinder is arranged on the top of the frame, the clamping mechanism mobile cart is provided with a traction seat, and the end of the piston rod of the telescopic cylinder is hingedly connected with the traction seat.
- the clamping mechanism includes a clamping base and a set of clamping arms, the clamping base is arranged at the lower part of the lifting structure, and the clamping base is provided with a clamping driving structure for driving the clamping arm to be clamped and loosened .
- the sand-cleaning mechanism includes a sand-cleaning seat, which is arranged on the machine frame, and a brush for removing residual sand attached to the inner wall of the box is arranged around the upper end of the sand-cleaning seat.
- the lower end of the clamping arm is provided with a lifting hook, and the inner side of the clamping arm is provided with a pressing seat for pressing the weight iron.
- the clamping drive structure includes a telescopic cylinder and a connecting rod.
- the upper part of the clamping arm is hinged on the clamping seat through a rotating shaft.
- the end of the piston rod of the telescopic cylinder is hingedly connected to the upper end of the clamping arm through the connecting rod.
- the clamping drive structure includes a connecting seat and a telescopic cylinder.
- the upper end of the connecting seat is connected to the end of the clamping seat.
- the telescopic cylinder is arranged at the lower end of the connecting seat.
- the clamping arm is arranged on the end of the piston rod inside the telescopic cylinder. .
- the machine frame is provided with a weight support seat for supporting and positioning weight iron above the sand cleaning seat.
- the shape of the sand cleaning seat is a profiling structure consistent with the inner cavity of the box.
- It also includes a movable brush for removing residual sand on the weight, and the movable brush is arranged on the frame through a reciprocating brush driving cylinder.
- the sand cleaning seat includes a fixed seat and a seat body arranged on the fixed seat.
- the outer arm of the upper end of the seat body is provided with an ear plate, the ear plate is provided with a waist-shaped hole, and the brush is installed on the ear plate through an adjusting bolt .
- the weight iron support is provided with a guide plate for positioning the corner of the weight iron.
- the clamping seat is provided with a limit seat for limiting the movement range of the upper end of the clamping arm.
- the sand casting production line has a reasonable design, a compact production line structure, and a small footprint; the installation, removal and removal of the set of boxes and weights and the removal of attached residual sand are simple and efficient. It fully meets the operation requirements of the production line and improves the operation efficiency of the production line.
- Figure 1 is a schematic diagram of the utility model sand casting production line.
- Figure 2 is a side view of the sand cleaning position in Figure 1.
- Figure 3 is another side view of the sand cleaning position in Figure 1.
- Figure 4 is a schematic diagram of the clamping structure of the utility model.
- Figure 5 is a schematic diagram of another clamping structure of the present invention.
- Fig. 6 is a side view of Fig. 5.
- Figure 7 is a schematic diagram of the utility model with a box set in a sand mold.
- Figure 8 is a schematic diagram of the compacted sand mold on the conveyor line of the utility model.
- Figure 9 is a schematic diagram of the utility model weight iron and box.
- Fig. 10 is a schematic top view of Fig. 9.
- Figure 11 is a schematic cross-sectional view of the sand cleaning seat of the utility model.
- Figure 12 is a schematic diagram of the utility model weight on the support.
- Fig. 13 is a schematic top view of Fig. 12.
- Sand conveying line 71. The first sand conveying line; 72, the second sand conveying line; 73, the track; 74, the sand moving vehicle.
- the sand casting production line includes a frame 1, a sand conveyor line, a clamping mechanism for clamping the box and/or iron weight, and for removing the box and/or iron weight.
- the sand removal mechanism for residual sand, the sand mold conveyor line is arranged side by side in two or more rows, the sand removal mechanism is set between two adjacent rows of sand mold conveyor lines, and the frame is equipped with a clamping mechanism moving cart and a The reciprocating drive structure of the mobile car that drives the mobile car of the clamping mechanism to move back and forth.
- the mobile car of the clamping mechanism is located above the sand conveying line and the sand cleaning mechanism.
- the moving direction of the mobile car of the clamping mechanism is perpendicular to the conveying direction of the sand conveying line.
- Two or more holding mechanisms are arranged side by side along the moving direction of the moving vehicle of the holding mechanism, and the holding mechanism is arranged on the moving vehicle of the holding mechanism so that it can be raised and lowered.
- the sand mould conveying line is arranged side by side in two rows, and the clamping mechanism is arranged side by side.
- the frame is a frame structure, the clamping mechanism moving vehicle and the moving vehicle reciprocating drive structure are both arranged on the top of the frame, and the moving vehicle reciprocating drive structure is a telescopic cylinder.
- the cylinder body of the telescopic cylinder is arranged on the top of the frame, and the moving vehicle of the clamping mechanism is provided with a traction seat, and the end of the piston rod of the telescopic cylinder is hingedly connected with the traction seat.
- the structure is compact, and the clamping mechanism is driven to move back and forth by a telescopic cylinder arranged on the top of the frame.
- a lifting structure is provided on the mobile vehicle of the clamping mechanism, and the clamping mechanism is arranged at the lower part of the lifting structure.
- the clamping mechanism includes a clamping base and a set of clamping arms.
- the clamping base is arranged at the lower part of the lifting structure.
- the clamping base is provided with a clamping driving structure for driving the clamping arm to be clamped and loosened.
- the lower end of the clamping arm is provided with a lifting hook, and a pressing seat for pressing the weight iron is arranged on the inner side of the holding arm to ensure the pressing effect of the weight iron.
- the clamping drive structure includes a telescopic cylinder and a connecting rod.
- the upper part of the clamping arm is hinged on the clamping seat through a rotating shaft.
- the end of the piston rod of the telescopic cylinder is hingedly connected with the upper end of the clamping arm through the connecting rod.
- the clamping drive structure includes a connecting seat and a telescopic cylinder, the upper end of the connecting seat is connected with the end of the clamping seat, the telescopic cylinder is arranged at the lower end of the connecting seat, and the clamping arm is arranged on the end of the piston rod inside the telescopic cylinder.
- the clamping seat is provided with a limit seat for limiting the movement range of the upper end of the clamping arm.
- the sand cleaning mechanism is aligned with the clamping mechanism, and the sand cleaning operation is simple and convenient.
- the sand-cleaning mechanism includes a sand-cleaning seat, which is arranged on the frame, and the upper end of the sand-cleaning seat is provided with a brush for removing residual sand attached to the inner wall of the box.
- the shape of the sand cleaning seat is a profiling structure consistent with the inner cavity of the box.
- the sand cleaning mechanism also includes a movable brush for removing residual sand on the weight, and the movable brush is arranged on the frame through a reciprocating drive cylinder of the movable brush.
- the moving brush reciprocating drive cylinder drives the moving brush to move back and forth to remove the residual sand on the lower surface of the weight.
- the machine frame is provided with a weight iron support for supporting and positioning weight iron above the sand cleaning seat.
- the sand cleaning seat includes a fixed seat and a seat body arranged on the fixed seat.
- the outer arm of the upper end of the seat body is provided with an ear plate, and the ear plate is provided with a waist-shaped hole. The position is adjusted.
- the weight iron support is provided with a guide plate for positioning the corner of the weight iron, so that the weight iron is positioned accurately.
- the production line has a compact structure and a small footprint; the installation, removal and removal of the set of boxes and iron weights and the removal of attached residual sand are simple and efficient, which fully meets the requirements of the production line and improves the efficiency of the production line.
- the clamping mechanism in the sand casting production line is placed above the sand mold conveying line, and the clamping mechanism works in association with the sand conveying line.
- the clamping mechanism is arranged in parallel, and the starting point or the end point of the displacement of the clamping mechanism respectively corresponds to the sand mold conveying line; the clamping mechanism is two or more arranged in parallel, and the starting point or the end point of the displacement of the clamping mechanism respectively corresponds to the sand mold conveying line.
- the top of the frame is provided with a raceway 12, and the mobile carriage 3 of the clamping mechanism is movably arranged on the raceway through the carriage roller 31; the reciprocating drive structure 53 of the mobile carriage is provided on the top of the carriage via a cylinder seat I13.
- the clamping mechanism 2 mainly includes a clamping seat 21 and a clamping arm 26; the clamping mechanism 2 is arranged corresponding to the sand conveying line 7; the clamping mechanism 2 is connected to the clamping mechanism moving vehicle 3 through a lifting structure 51 and the like.
- the mobile vehicle for clamping mechanism 3 is equipped with rollers 31; the mobile vehicle for clamping mechanism reciprocates on the raceway 12; the mobile vehicle for clamping mechanism is equipped with a lifting structure; the mobile vehicle for clamping mechanism 3 is equipped with a traction seat 32, which is connected to the reciprocating The ends of the piston rods of the driving structure are hingedly connected.
- the sand cleaning seat 41 is fixed on the sand cleaning seat base 11; the upper end of the sand cleaning seat 41 is equipped with a brush 414; the shape of the sand cleaning seat 41 is a profiling structure of the inner cavity of the box 62 to effectively remove the residue attached to the inner wall of the box 62 sand.
- the movable brush 42 is arranged at a reasonable height position below the support I15; the movable brush 42 is fixed at the end of the movable brush reciprocating drive structure 56; the movable brush reciprocating drive structure and the guide rod II55 and the guide sleeve 59 can be fixed on the frame 1;
- the reciprocating drive structure of the moving brush is a telescopic cylinder, which is fixed by the cylinder seat II14.
- the number of support I is set by two or four; the support I is equipped with a guide plate I151 and a guide plate 152II, which can avoid deviation when placing the weight 61; the support 15 is fixed on the frame 1 by a fixing bolt 153 and passes Adjusting bolt 154 adjusts the height; there are two groups on both sides of the support, support I15 and support II17 respectively.
- the set box 62 or (and) the weight 61 is installed and the set box or (and) the weight iron residual sand is cleaned up; and the set box 62 or (and) the weight 61 can be removed and the box set or ( And) The removal of the residual sand attached to the weight.
- the reciprocating drive structure of the mobile vehicle and the reciprocating drive structure of the moving brush may be a push cylinder drive mode or a motor drive mode, etc., and the selection of the drive mode is not specifically limited.
- the clamping mechanism 2 is connected to the clamping mechanism moving vehicle through the guide rod I52 and the lifting structure 51; the clamping mechanism moving vehicle 3 carries the clamping mechanism 2 to reciprocate on the raceway 12.
- the clamping mechanism 2 has functions of ascending and descending.
- the clamping mechanism 2 clamps the carrying case or (and) the weight through the clamping arm 26.
- the clamping base 21 of the clamping mechanism 2 is connected to the clamping mechanism mobile vehicle 3 through the lifting structure 51, the guide rod I 52 and the guide sleeve 33; the clamping base 21 is provided with a clamping arm 26, a pull rod 22, a connecting rod 23, and a shaft The seat 24, the rotating shaft 25 and the telescopic cylinder 54; wherein the lifting structure is a lifting cylinder.
- the clamping mechanism is under the action of the telescopic cylinder 54, the pull rod 22 and the connecting rod 23 pull the clamping arm 26 through the rotating shaft 25 to achieve a certain angle of rotation opening and closing, so as to clamp or separate the workpiece.
- the clamping seat 21 is respectively provided with a limit seat I 211 and a limit seat II 212 to realize the limit and ensure the normal operation of the clamping arm 26.
- the clamping arm 26 can be designed as a parallel strip shape as shown in Figures 2 and 3, and the lower part of the clamping arm 26 is provided with a lifting hook 26 to realize clamping and supporting workpieces; the clamping arm 26 can be provided with a coupling plate 27 to increase the clamping The strength of the arm 26.
- the shape of the clamping arm 26 may be designed as a plate shape or the like; the shape of the clamping arm 26 is not specifically limited.
- the clamping arm 26 can be provided with a compression seat 28, and when the sleeve box 62 or (and) the weight 61 is installed, the sleeve box or (or) the weight can be appropriately compressed.
- the clamping base of the clamping mechanism 2 is connected to the clamping mechanism mobile vehicle 3 through the lifting cylinder structure and the guide rod I52; the clamping base of the clamping mechanism 2 is provided with a connecting base 293 and a hanger 294; the hanger is fixed by bolts I295 Below the connecting seat 293; the hanger 294 is provided with a telescopic cylinder 57, a guide rod III (58) and a guide sleeve 59; the front end of the telescopic cylinder 57 and the guide rod III is connected to the clamping arm 26; on the upper surface of the clamping seat A connecting seat I 291 and a connecting seat II 292 are provided.
- the connecting seat I is connected with the lower end of the piston rod of the lifting cylinder, and the connecting seat II is connected with the lower end of the guide rod.
- the clamping mechanism (2) realizes ascending or descending under the action of the lifting cylinder and the guide rod I52; the clamping mechanism 2 is under the action of the telescopic cylinder 57 and the guide rod III58, and the clamping arm 26 realizes a certain distance of reciprocating movement for clamping Hold or separate from the workpiece.
- the clamping arm 26 can also be provided with a pressing seat 28, and the box or (or) weight can be appropriately compacted when the box or (and) the weight is installed.
- the working principle of the present invention is:
- Two clamping mechanisms are on the corresponding sand conveyor line.
- a clamping mechanism clamps the box or (and) the weight above the first row of sand mold conveying line 71
- the sand mold moving vehicle is on the track 73
- the clamping mechanism 2 descends to remove the box or (and) the weight
- clamp The holding mechanism rises and resets without load to complete the compaction of the sand mold; at the same time, another clamping mechanism clamps the box or (and) the weight above the sand cleaning mechanism, and the clamping mechanism lowers to remove the box or (and) the weight.
- the process of unloading the set box or (and) the weight iron completes the sand removal of the set box.
- the moving brush 42 reciprocates to clean the residual sand on the working surface of the weight iron 61, and the clamping mechanism 2 rises and resets without load, the whole process Complete the cleaning of the set of box 62 or (and) the weight.
- Two clamping mechanisms 2 are on the corresponding sand conveyor line 7. When a clamping mechanism 2 is unloaded above the second row of sand mold conveying line 72, the clamping mechanism descends, grabs the box 62 or (and) the weight on the second row of sand mold conveying line, and the clamping mechanism rises to complete the second row of sand mold conveying line 72.
- the clamping mechanism can be 1 group of 2 or multiple groups of 2 on the corresponding sand conveyor line 7.
- the number of clamping mechanisms is not specifically limited; 1 group of 2 or more groups of 2 clamping mechanisms Complete the installation, sand residue cleaning and dismantling of the set box 62 or (and) the weight 61.
- clamping mechanism 2 may only clamp the load-bearing box 62; or the clamping mechanism 2 may only clamp the load-bearing weight 61; or the clamping mechanism 2 may simultaneously clamp the load-bearing box 62 and the weight. (61) Work.
- multiple sets of two clamping mechanisms 2 can be provided in the production line. As mentioned above, it can realize that one clamping mechanism simultaneously clamps the supporting sleeve 62 and the weight 61. With multiple sets of clamping mechanisms, it is possible to clamp and support multiple sets of boxes 62 or (and) the weight 61 respectively. Or, multiple sets of clamping mechanisms 2 respectively clamp the iron weight; or multiple sets of clamping mechanisms 2 respectively clamp the box 62 to work.
- Fig. 3 there are two sets of clamping mechanisms 2, one set of clamping mechanisms is used to clamp the supporting weight 62 to work, and the other set of clamping mechanisms are used to clamp the supporting sleeve 61 to work.
- the specific working methods of the multiple sets of clamping mechanisms 2 can be selected according to actual conditions and are not strictly limited.
- Figure 7 is a schematic diagram of a box 62 pressing the boxless casting sand mold 63.
- the boxless casting sand mold 63 is snare compressed by the profiled box 62.
- the box corresponds to the junction of the upper sand mold 631 and the lower sand mold 632.
- the weight 61 can be pressurized on the boxless casting sand mold 63, and the weight is provided with a pouring port 614 corresponding to the sand mold.
- the boxless foundry sand mold with the set box 62 and the weight 61 is carried by the sand mold mobile cart 74 to run on the sand mold conveyor line 7; the set box 62 and the weight 61 can be positioned
- the pin 611 cooperates with the positioning slot 625 to prevent accidents such as deviation during the installation and removal of the box 62 and the weight 61, and the clamping mechanism only needs to clamp the box pallet I621 of the supporting box 62 , Box pallet II 622, box pallet III 623 and box pallet IV 624 can complete the installation and removal of box 62 and weight 61 at the same time; the box pallet of box 62 enables clamping mechanism 2 to clamp
- the process of supporting the set of boxes 6 is convenient and fast.
- two clamping mechanisms are arranged side by side, and the starting point or the end point of the displacement of the clamping mechanism 2 corresponds to the sand conveying line 7 respectively.
- the clamping mechanism 2 is two or more arranged side by side, and the starting point or the end point of the displacement of the clamping mechanism 2 corresponds to the sand conveying line 7 respectively.
- the clamping mechanism 2 can share a clamping mechanism mobile cart 3 to work; or the clamping mechanism 2 is grouped and connected to a clamping mechanism mobile cart; or one clamping mechanism 2 is connected to a clamping mechanism mobile cart to work. .
- the support I15 is used to place the weight 61 so as to clean the residual sand attached to the surface of the weight 61.
- the weight 61 can be placed on the support I, the support I15 is set on the frame 1; the number of the support I15 can be 2 or 4, etc. as a group; the support I can be provided with a guide plate 151 and a guide plate II 152 .
- the support is provided with an adjusting bolt 154 to appropriately adjust the height of the support or the height consistency of the 15 groups of supports.
- the sand cleaning mechanism 4 mainly includes a sand cleaning seat 41 and a movable brush 42.
- the sand cleaning seat 41 removes the residual sand attached to the inner wall of the sleeve box 62; the moving brush 42 removes the residual sand attached to the surface of the weight 61.
- the shape of the sand cleaning seat 41 is a profiling structure of the inner cavity of the box;
- the sand cleaning seat 41 mainly includes a seat body 411, a fixing seat 412, a brush seat 413 and a plate brush 414; the sand cleaning seat 41 passes through the brush plate
- the base 413 is fixed on the base 11 of the sand cleaning base;
- the base 11 of the sand cleaning base 11 is set on the frame 1 below the support I15, and the fixing base is fixed by bolts III416.
- a brush 414 is fixed around the upper part of the sand cleaning seat 41 through a brush seat 413 for cleaning the residual sand attached to the inner wall of the sleeve box 62.
- the distance between the brush 414 and the inner wall of the box can be adjusted by bolt II 415; the brush 414 can also be quickly replaced by the fixing bolt 153.
- the movable brush 42 is arranged at a reasonable height below the support I15; the movable brush 42 is fixed at the end of the movable brush reciprocating drive structure 56.
- the movable brush reciprocating drive structure is a reciprocating cylinder; the reciprocating cylinder can pass through the cylinder seat 14 is fixed on the frame 1; the reciprocating cylinder 56 works smoothly through the guide rod 55.
- the moving brush 42 can adjust the distance from the lower surface of the weight 61; the moving brush 42 can be quickly replaced.
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Abstract
一种砂型铸造生产线,包括机架(1)、砂型输送线(7)、用于夹持套箱和/或压铁的夹持机构(2)以及用于清除套箱和/或压铁上残砂的清砂机构(4),所述砂型输送线(7)为并排设置的两列或两列以上,清砂机构(4)设置在相邻的两列砂型输送线(7)之间,所述机架(1)上设有夹持机构移动车(3)以及用于驱动夹持机构移动车(3)往复移动的移动车往复驱动结构(53),夹持机构移动车(3)位于砂型输送线(7)和清砂机构(4)的上方,夹持机构移动车(3)的移动方向与砂型输送线(7)的输送方向相垂直,所述夹持机构(2)为沿夹持机构移动车(3)移动方向并排设置两个或两个以上,夹持机构(2)可升降的设在夹持机构移动车(4)上;套箱和压铁的安装、拆除以及清除附着残砂简便,工作高效,提高了生产线运行效率。
Description
本实用新型涉及铸造技术领域,尤其是涉及一种砂型铸造生产线。
随着铸造生产线装备技术的发展,铸造生产线实现了机械自动化生产。铸造生产线装备的应用推广和普及,替代人工作业。但是,铸造生产线在生产中,其浇注过程及金属液冷凝时,大量的热气自砂型中排放,易导致砂型出现抬箱现象,严重影响生产安全,同时也容易出现上、下箱错箱导致废品的产生,直接降低铸件产品的合格率。
为解决上述不足,相关专业人员采用套箱、压铁对砂型压紧的做法,一定程度上减少或避免了浇注抬箱现象的发生。由于生产线场地制约及装备技术受限,套箱、压铁安装、拆除过程困难且复杂,套箱、压铁附着的残砂无法清理;且由于生产线间距离较大导致套箱、压铁搬运耗时。该技术手段在实际生产中效率低,不能满足生产线正常运行,直接降低了生产线运行效率。
实用新型内容
针对现有技术不足,本实用新型所要解决的技术问题是提供一种砂型铸造生产线,其套箱和压铁的安装、拆除以及清除附着残砂简便,工作高效。
为了解决上述技术问题,本实用新型所采用的技术方案为:
该砂型铸造生产线,包括机架、砂型输送线、用于夹持套箱和/或压铁的夹持机构以及用于清除套箱和/或压铁上残砂的清砂机构,所述砂型输送线为并排设置的两列或两列以上,清砂机构设置在相邻的两列砂型输送线之间,所述机架上设有夹持机构移动车以及用于驱动夹持机构移动车往复移动的移动车往复驱动结构,夹持机构移动车位于砂型输送线和清砂机构的上方,夹持机构移动车的移动方向与砂型输送线的输送方向相垂直,所述夹持机构为沿夹持机构移动车移动方向并排设置两个或两个以上,夹持机构可升降的设在夹持机构移动车上。
进一步的,所述机架为框架结构,所述夹持机构移动车和移动车往复驱动结构均设在机架的顶部,移动车往复驱动结构为伸缩缸。
所述砂型输送线为并排设置的两列,夹持机构为并排设置的两个。
所述夹持机构移动车上设有升降结构,夹持机构设在升降结构的下部。
所述清砂机构与夹持机构对齐设置。
所述伸缩缸的缸体设在机架的顶部,所述夹持机构移动车上设有牵引座,伸缩缸的活塞杆端部与牵引座铰接相连。
所述夹持机构包括夹持座和一组夹持臂,所述夹持座设在升降结构的下部,所述夹持座上设有用于驱动夹持臂夹紧松开的夹持驱动结构。
所述清砂机构包括清砂座,清砂座设在机架上,所述清砂座的上端四周设有用于清除套箱内壁附着残砂的板刷。
所述夹持臂的下端设有提勾,并在夹持臂内侧设有用于对压铁压紧的压紧座。
所述夹持驱动结构包括伸缩缸和连接杆,夹持臂的上部通过转轴铰接在夹持 座上,伸缩缸的活塞杆端部通过连接杆与夹持臂的上端铰接相连。
所述夹持驱动结构包括连接座和伸缩缸,所述连接座的上端与夹持座端部相连,伸缩缸设在连接座的下端,夹持臂设在伸缩缸内侧的活塞杆端部上。
所述机架上在清砂座的上方设有用于支撑定位压铁的压铁支座。
所述清砂座的外形为与套箱内腔相一致的仿形结构。
还包括用于清除压铁上残砂的移动刷,所述移动刷通过移动刷往复驱动缸设在机架上。
所述清砂座包括固定座和设在固定座上的座体,所述座体的上端外侧臂上设有耳板,耳板上设有腰型孔,板刷通过调节螺栓安装在耳板上。
所述压铁支座上设有用于定位压铁拐角的导板。
所述夹持座上设有用于限制夹持臂上端运动范围的限位座。
本实用新型与现有技术相比,具有以下优点:
该砂型铸造生产线设计合理,生产线结构紧凑,占用空间小;其套箱和压铁的安装、拆除以及清除附着残砂简便,工作高效,完全满足生产线运行需要,提高了生产线运行效率。
下面对本说明书各幅附图所表达的内容及图中的标记作简要说明:
图1为本实用新型砂型铸造生产线示意图。
图2为图1中清砂位置侧视图。
图3为图1中清砂位置另一种侧视图。
图4为本实用新型夹持结构示意图。
图5为本实用新型另一种夹持结构示意图。
图6为图5的侧视图。
图7为本实用新型套箱套在砂型示意图。
图8为本实用新型输送线上压紧砂型示意图。
图9为本实用新型压铁和套箱示意图。
图10为图9俯视示意图。
图11为本实用新型清砂座剖视示意图。
图12为本实用新型压铁在支座上示意图。
图13为图12俯视示意图。
图中:
1、机架;11、清砂座基座;12、滚道;13、缸座Ⅰ;14、缸座Ⅱ;15、支座Ⅰ;151、导板Ⅰ;152、导板Ⅱ;153、固定螺栓;154、调节螺栓、17、支座 Ⅱ;
2、夹持机构;21、夹持座;211、限位座Ⅰ;212、限位座Ⅱ;22、拉杆;23、连接杆;24、轴座;25、转轴;26、夹持臂;261、提勾;27、联接板;28、压紧座;291、连接座Ⅰ;292、连接座Ⅱ;293、连接座Ⅲ;294、挂架;295、螺栓Ⅰ;
3、夹持机构移动车;31、移动车滚轮;32、牵引座;33、导套;
4、清砂机构;41、清砂座;411、座体;412、固定座;413、板刷座;414、板刷;415、螺栓Ⅱ;416、螺栓Ⅲ;42、移动刷;
51、升降结构;52、导杆Ⅰ;53、移动车往复驱动机构;54、伸缩缸;55、导杆Ⅱ;56、移动刷往复驱动机构;57、伸缩缸;58、导杆Ⅲ;59、导套;
61压铁;611、定位销;612、压铁托板Ⅰ;613、压铁托板Ⅱ;614、浇注口;62、套箱;621、套箱托板Ⅰ;622、套箱托板Ⅱ;623、套箱托板Ⅲ;624、套箱托板Ⅳ;625、定位槽;63、砂型;631、上砂型;632、下砂型;
7、砂型输送线;71、第一列砂型输送线;72、第二列砂型输送线;73、轨道;74、砂型移动车。
下面对照附图,通过对实施例的描述,对本实用新型的具体实施方式作进一步详细的说明。
如图1至图13所示,该砂型铸造生产线,包括机架1、砂型输送线、用于夹持套箱和/或压铁的夹持机构以及用于清除套箱和/或压铁上残砂的清砂机构,砂型输送线为并排设置的两列或两列以上,清砂机构设置在相邻的两列砂型输送线之间,机架上设有夹持机构移动车以及用于驱动夹持机构移动车往复移动的移动车往复驱动结构,夹持机构移动车位于砂型输送线和清砂机构的上方,夹持机构移动车的移动方向与砂型输送线的输送方向相垂直,夹持机构为沿夹持机构移动车移动方向并排设置两个或两个以上,夹持机构可升降的设在夹持机构移动车上。
砂型输送线为并排设置的两列,夹持机构为并排设置的两个。机架为框架结构,夹持机构移动车和移动车往复驱动结构均设在机架的顶部,移动车往复驱动结构为伸缩缸。伸缩缸的缸体设在机架的顶部,所述夹持机构移动车上设有牵引座,伸缩缸的活塞杆端部与牵引座铰接相连。结构紧凑,通过设在机架顶部的伸缩缸驱动夹持机构来回移动。
夹持机构移动车上设有升降结构,夹持机构设在升降结构的下部。夹持机构包括夹持座和一组夹持臂,夹持座设在升降结构的下部,夹持座上设有用于驱动夹持臂夹紧松开的夹持驱动结构。
夹持臂的下端设有提勾,并在夹持臂内侧设有用于对压铁压紧的压紧座,保证压铁压紧效果。
夹持驱动结构包括伸缩缸和连接杆,夹持臂的上部通过转轴铰接在夹持座上,伸缩缸的活塞杆端部通过连接杆与夹持臂的上端铰接相连。
或夹持驱动结构包括连接座和伸缩缸,所述连接座的上端与夹持座端部相连,伸缩缸设在连接座的下端,夹持臂设在伸缩缸内侧的活塞杆端部上。夹持座上设有用于限制夹持臂上端运动范围的限位座。
清砂机构与夹持机构对齐设置,清砂操作简便。清砂机构包括清砂座,清砂座设在机架上,所述清砂座的上端四周设有用于清除套箱内壁附着残砂的板刷。所述清砂座的外形为与套箱内腔相一致的仿形结构。
清砂机构还包括用于清除压铁上残砂的移动刷,移动刷通过移动刷往复驱动缸设在机架上。通过移动刷往复驱动缸驱动移动刷来回运动清除压铁下表面上的残砂。
机架上在清砂座的上方设有用于支撑定位压铁的压铁支座。清砂座包括固定座和设在固定座上的座体,座体的上端外侧臂上设有耳板,耳板上设有腰型孔,板刷通过调节螺栓安装在耳板上,可对板刷位置进行调整。压铁支座上设有用于定位压铁拐角的导板,压铁定位准确。
生产线结构紧凑,占用空间小;其套箱和压铁的安装、拆除以及清除附着残砂简便,工作高效,完全满足生产线运行需要,提高了生产线运行效率。
优选具体实例为:
砂型铸造生产线中的夹持机构置于砂型输送线的上方,夹持机构与砂型输送线关联工作。
夹持机构为并列设置,夹持机构位移的起点或终点分别与砂型输送线对应;夹持机构为两个或多个并列设置,夹持机构位移的起点或终点分别与砂型输送线对应。
机架的顶部设有滚道12,夹持机构移动车3通过移动车滚轮31可移动的设在滚道上;移动车往复驱动结构53通过缸座Ⅰ13设在机架顶部。
夹持机构2主要包括夹持座21和夹持臂26;夹持机构2与砂型输送线7对应设置;夹持机构2通过升降结构51等与夹持机构移动车3连接。夹持机构移动车3设有滚轮31;夹持机构移动车在滚道12上往复运行;夹持机构移动车设有升降结构;夹持机构移动车3设有牵引座32,牵引座与往复驱动结构的活塞杆端部铰接相连。
清砂座41固定在清砂座基座11上;清砂座41上端四周安装有板刷414;清砂座41外形为套箱62内腔的仿形结构以便有效清除套箱62内壁附着的残砂。移动刷42设置在支座Ⅰ15下方合理高度位置;移动刷42固定在移动刷往复驱动结构56的端部;移动刷往复驱动结构和和导杆Ⅱ55以及导套59可固定在机架1上;移动刷往复驱动结构为伸缩缸,通过缸座Ⅱ14固定。
支座Ⅰ由数量为两个或四个等设置;支座Ⅰ设有导板Ⅰ151和导板152Ⅱ,安放压铁61时可避免跑偏;支座15通过固定螺栓153固定在机架1上并通过调节螺栓154调整高度;支座两侧为两组,分别为支座Ⅰ15和支座Ⅱ17。
本发明中套箱62或(和)压铁61安装及套箱或(和)压铁残砂清理后的抓取;以及能完成套箱62或(和)压铁61拆除及套箱或(和)压铁附着残砂的清除。
具体为:
1)一个夹持机构夹持套箱或(和)压铁位于第一列砂型输送线71上方时,夹持机构下降卸下套箱或(和)压铁,夹持机构空载上升复位,完成对砂型63压实;另一个夹持机构夹持套箱62或(和)压铁61位于清砂机构4上方时,夹持机构下降卸下套箱62或(和)压铁61,夹持机构空载上升复位,移动刷42工作,过程完成套箱或(和)压铁附着的残砂清理。
2)夹持机构继完成第1)项后,一个夹持机构空载状态下位于清砂机构4的上方时,夹持机构向下运行,夹持已清理的套箱或(和)压铁上升,以便下一步压实砂型;另一个夹持机构空载状态下位于第二列砂型输送线72上方时,夹持机构下降夹持套箱或(和)压铁后上升,解除对砂型压实。
3)夹持机构完成第2)项工作,继续第1)项工作。
移动车往复驱动结构和移动刷往复驱动结构可以为推动缸驱动方式,也可以为电机驱动方式等,驱动方式的选择不受具体限制。
夹持机构2通过导杆Ⅰ52、升降结构51与夹持机构移动车连接;夹持机构移动车3承载夹持机构2在滚道12上往复移动。夹持机构2具有上升、下降功能。夹持机构2通过夹持臂26夹持承载套箱或(和)压铁。
夹持机构2的夹持座21通过升降结构51、导杆Ⅰ52以及导套33与夹持机构移动车3连接;夹持座21上设有夹持臂26、拉杆22、连接杆23、轴座24、转轴25及伸缩缸54;其中升降结构为升降缸。
夹持机构在伸缩缸54的作用下,拉杆22和连接杆23拉动夹持臂26通过转轴25实现一定角度的旋转开合,以便夹持或脱离工件。
夹持座21上分别设有限位座Ⅰ211和限位座Ⅱ212,实现限位确保夹持臂26正常工作。夹持臂26可设计为如图2、图3的并列条形,夹持臂26下部设有提勾26,实现夹持承托工件;夹持臂26可设有联接板27,以增加夹持臂26的强度。或者,夹持臂26形状可设计为板状等;夹持臂26的形体不受具体限制。
夹持臂26可设有压紧座28,在安装套箱62或(和)压铁61时,可适当压紧套箱或(或)压铁。
如图5和图6所示,为夹持机构的另一种结构形式。
夹持机构2的夹持座通过升降缸结构和导杆Ⅰ52与夹持机构移动车3连接;夹持机构2的夹持座上设有连接座Ⅲ293和挂架294;挂架通过螺栓Ⅰ295固定在连接座293的下方;挂架294上设有伸缩缸57、导杆Ⅲ(58)以及导套59;伸缩缸57和导杆Ⅲ的前端连接夹持臂26;夹持座的上表面上设有连接座Ⅰ291和连接座Ⅱ292,连接座Ⅰ与升降缸的活塞杆下端相连,连接座Ⅱ与导杆的下端相连。
夹持机构(2)在升降缸和导杆Ⅰ52的作用下,实现上升或下降;夹持机构2在伸缩缸57和导杆Ⅲ58的作用下,夹持臂26实现一定距离的往复移动以便夹持或脱离工件。夹持臂26也可设有压紧座28,在安装套箱或(和)压铁时,可适当压实套箱或(或)压铁。
本发明的工作原理为:
如图1和图2所示,
1、两个夹持机构在对应砂型输送线上面。一个夹持机构夹持套箱或(和)压铁位于第一列砂型输送线71上方时,砂型移动车在轨道73上,夹持机构2下降卸下套箱或(和)压铁,夹持机构空载上升复位,完成对砂型压实;同时另一个夹持机构夹持套箱或(和)压铁位于清砂机构上方,夹持机构下降卸下套箱或(和)压铁,卸下套箱或(和)压铁的过程完成套箱清砂,压铁安放平稳后, 移动刷42往复清扫压铁61工作面上的残砂,夹持机构2空载上升复位,整个过程完成套箱62或(和)压铁的清理。
2、两个夹持机构2在对应砂型输送线7上面。一个夹持机构2空载位于第二列砂型输送线72上方时,夹持机构下降,抓取第二列砂型输送线上的套箱62或(和)压铁,夹持机构上升,完成第二列砂型输送线72上的套箱或(和)压铁的拆卸;同时另一个夹持机构2空载状态下位于清砂座41上方,夹持机构下降,夹持承托清砂座41上已分别完成残砂清理的套箱或(和)压铁,夹持机构上升,预备下一步套箱或(和)压铁的安装。
3、夹持机构执行上述第2项工作后,接着执行第1项工作。
4、又如图1、图3所示,夹持机构为两组两个在对应砂型输送线7上面工作,仍然按照上述第1)、2)、3)项执行工作,连续循环完成套箱62或(和)压铁61的安装、残砂清理和拆除工作。
或者,夹持机构为两组两个在对应砂型输送线7上,一组两个夹持机构2夹持承载套箱62依次完成套箱62的安装、残砂清理和拆除工作;另一组两个夹持机构2夹持承载压铁依次完成压铁61的安装、残砂清理和拆除。
5、显而易见,夹持机构可以为1组2个或多组2个在对应的砂型输送线7上,夹持机构的组数不受具体限制;1组2个或多组2个夹持机构完成套箱62或(和)压铁61的安装、残砂清理和拆除工作。
另外,夹持机构2可以为仅夹持承载套箱62工作;或者夹持机构2可以为仅夹持承载压铁61工作;或者夹持机构2可以为同时夹持承载套箱62、压铁(61)工作。
本发明中如图3及上述所述,生产线中可设有多组2个夹持机构2。如上述,其可实现1个夹持机构同时夹持承托套箱62和压铁61工作。而设有多组夹持机构可实现分别对应夹持承托多组套箱62或(和)压铁61工作。或者多组夹持机构2分别夹持压铁工作;或者多组夹持机构2分别夹持套箱62工作。
如图3,设有2组夹持机构2,一组夹持机构用以夹持承托压铁62工作,另一组夹持机构用以夹持承托套箱61工作。多组夹持机构2的具体工作方法可根据实际选定,不受严格限制。
如图7为一种套箱62压紧无箱铸造砂型63的示意简图,无箱铸造砂型63被仿形的套箱62圈套压紧,套箱对应上砂型631和下砂型632结合处,浇注时可防止出现抬箱或错箱,保障安全生产并提高铸件产品合格率。又如图8所示,为进一步避免浇注出现抬箱现象,可在无箱铸造砂型63上面加压压铁61,压铁对应砂型设置有浇注口614。
再结合图9、图10,可看出,安装了套箱62和压铁61的无箱铸造砂型通过砂型移动车74承载在砂型输送线7上运行;套箱62和压铁61可通过定位销611和定位槽625配合,以防止套箱62、压铁61的安装、拆除过程出现跑偏等意外情况的发生,而且夹持机构只需夹持承托套箱62的套箱托板Ⅰ621、套箱托板Ⅱ622、套箱托板Ⅲ623以及套箱托板Ⅳ624便可同时完成套箱62、压铁61的安装、拆除等;套箱62的套箱托板使得夹持机构2夹持承托套箱6过程方便、快捷。
结合图1、图2所示,夹持机构为2个并列设置,夹持机构2位移的起点或终点分别与砂型输送线7对应。
再结合图1、图3所示,夹持机构2为2个或多个并列设置,夹持机构2位移的起点或终点分别与砂型输送线7对应。
夹持机构2可以共用一个夹持机构移动车3工作;或者夹持机构2分组对应 与1个夹持机构移动车连接工作;或者1个夹持机构2对应连接1个夹持机构移动车工作。
如图2、图3、图12、图13所示,支座Ⅰ15用以放置压铁61,以便清理压铁61表面附着的残砂。压铁61可安放在支座Ⅰ上,支座Ⅰ15设在机架1上;支座Ⅰ15数量可以为2个或4个等设为一组;支座Ⅰ上可设有导板Ⅰ151和导板Ⅱ152。安放压铁时可避免压铁61跑偏而影响工作;支座设有调节螺栓154,以便适当调整支座的高度或支座15组的高度一致性。
如图1、图2、图3、图11所示,清砂机构4主要包括清砂座41和移动刷42。清砂座41清除套箱62内壁附着的残砂;移动刷42清除压铁61表面附着的残砂。
如图11,清砂座41的形体为套箱内腔的仿形结构形式;清砂座41主要包括座体411、固定座412、刷板座413以及板刷414;清砂座41通过刷板座413固定在清砂座基座11上;清砂座基座11设在机架1上处于支座Ⅰ15的下方,固定座通过螺栓Ⅲ416固定。
清砂座41上部的四周通过板刷座413固定有板刷414,用以清扫套箱62内壁附着的残砂。板刷414可通过螺栓Ⅱ415调节与套箱内壁的距离;板刷414也可通过固定螺栓153实现快速更换。
如图2和图3,移动刷42设置在支座Ⅰ15下方合理高度位置;移动刷42固定在移动刷往复驱动结构56的端部,移动刷往复驱动结构为往复缸;往复缸可通过缸座14固定在机架1上;往复缸56通过导杆55平稳工作。移动刷42可调节与压铁61下表面的距离;移动刷42可实现快速更换。
上述仅为对本发明较佳的实施例说明,上述技术特征可以任意组合形成多个本发明的实施例方案。
上面结合附图对本实用新型进行了示例性描述,显然本实用新型具体实现并不受上述方式的限制,只要采用了本实用新型的构思和技术方案进行的各种非实质性的改进,或未经改进将本实用新型的构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围之内。
Claims (17)
- 一种砂型铸造生产线,包括机架、砂型输送线、用于夹持套箱和/或压铁的夹持机构以及用于清除套箱和/或压铁上残砂的清砂机构,其特征在于:所述砂型输送线为并排设置的两列或两列以上,清砂机构设置在相邻的两列砂型输送线之间,所述机架上设有夹持机构移动车以及用于驱动夹持机构移动车往复移动的移动车往复驱动结构,夹持机构移动车位于砂型输送线和清砂机构的上方,夹持机构移动车的移动方向与砂型输送线的输送方向相垂直,所述夹持机构为沿夹持机构移动车移动方向并排设置两个或两个以上,夹持机构可升降的设在夹持机构移动车上。
- 如权利要求1所述砂型铸造生产线,其特征在于:所述机架为框架结构,所述夹持机构移动车和移动车往复驱动结构均设在机架的顶部,移动车往复驱动结构为伸缩缸。
- 如权利要求1所述砂型铸造生产线,其特征在于:所述砂型输送线为并排设置的两列,夹持机构为并排设置的两个。
- 如权利要求1所述砂型铸造生产线,其特征在于:所述夹持机构移动车上设有升降结构,夹持机构设在升降结构的下部。
- 如权利要求1所述砂型铸造生产线,其特征在于:所述清砂机构与夹持机构对齐设置。
- 如权利要求2所述砂型铸造生产线,其特征在于:所述伸缩缸的缸体设在机架的顶部,所述夹持机构移动车上设有牵引座,伸缩缸的活塞杆端部与牵引座铰接相连。
- 如权利要求4所述砂型铸造生产线,其特征在于:所述夹持机构包括夹持座和一组夹持臂,所述夹持座设在升降结构的下部,所述夹持座上设有用于驱动夹持臂夹紧松开的夹持驱动结构。
- 如权利要求1或5所述砂型铸造生产线,其特征在于:所述清砂机构包括清砂座,清砂座设在机架上,所述清砂座的上端四周设有用于清除套箱内壁附着残砂的板刷。
- 如权利要求7所述砂型铸造生产线,其特征在于:所述夹持臂的下端设有提勾,并在夹持臂内侧设有用于对压铁压紧的压紧座。
- 如权利要求7所述砂型铸造生产线,其特征在于:所述夹持驱动结构包括伸缩缸和连接杆,夹持臂的上部通过转轴铰接在夹持座上,伸缩缸的活塞杆端部通过连接杆与夹持臂的上端铰接相连。
- 如权利要求7所述砂型铸造生产线,其特征在于:所述夹持驱动结构包括连接座和伸缩缸,所述连接座的上端与夹持座端部相连,伸缩缸设在连接座的下端,夹持臂设在伸缩缸内侧的活塞杆端部上。
- 如权利要求8所述砂型铸造生产线,其特征在于:所述机架上在清砂座的上方设有用于支撑定位压铁的压铁支座。
- 如权利要求8所述砂型铸造生产线,其特征在于:所述清砂座的外形为与套箱内腔相一致的仿形结构。
- 如权利要求8所述砂型铸造生产线,其特征在于:还包括用于清除压铁上残砂的移动刷,所述移动刷通过移动刷往复驱动缸设在机架上。
- 如权利要求8所述砂型铸造生产线,其特征在于:所述清砂 座包括固定座和设在固定座上的座体,所述座体的上端外侧臂上设有耳板,耳板上设有腰型孔,板刷通过调节螺栓安装在耳板上。
- 如权利要求8所述砂型铸造生产线,其特征在于:所述压铁支座上设有用于定位压铁拐角的导板。
- 如权利要求10所述砂型铸造生产线,其特征在于:所述夹持座上设有用于限制夹持臂上端运动范围的限位座。
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| CN114054741B (zh) * | 2021-11-16 | 2023-09-22 | 安徽新宁装备股份有限公司 | 一种铸造生产线铸型离线装置 |
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