WO2021088337A1 - Production system - Google Patents

Production system Download PDF

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Publication number
WO2021088337A1
WO2021088337A1 PCT/CN2020/087897 CN2020087897W WO2021088337A1 WO 2021088337 A1 WO2021088337 A1 WO 2021088337A1 CN 2020087897 W CN2020087897 W CN 2020087897W WO 2021088337 A1 WO2021088337 A1 WO 2021088337A1
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WO
WIPO (PCT)
Prior art keywords
loading
area
production system
test
unloading
Prior art date
Application number
PCT/CN2020/087897
Other languages
French (fr)
Chinese (zh)
Inventor
赵凌云
宋卫华
金二兵
吕敏
蓝翔
叶涛
Original Assignee
南京协辰电子科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by 南京协辰电子科技有限公司 filed Critical 南京协辰电子科技有限公司
Publication of WO2021088337A1 publication Critical patent/WO2021088337A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/344Sorting according to other particular properties according to electric or electromagnetic properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C2501/00Sorting according to a characteristic or feature of the articles or material to be sorted
    • B07C2501/0063Using robots

Definitions

  • the invention relates to the technical field of production testing equipment, in particular to a production system.
  • the circuit board can be called a printed circuit board or a printed circuit board.
  • the English name is (Printed Circuit Board) PCB, (Flexible Printed Circuit board) FPC circuit board (FPC circuit board is also called flexible circuit board). Or polyester film as a base material, a highly reliable, excellent flexible printed circuit board. It has the characteristics of high wiring density, light weight, thin thickness, and good flexibility.) and soft and hard Combination board (reechas, Soft and hard combination plate)-The birth and development of FPC and PCB, gave birth to the new product of soft and hard combination plate. Therefore, the rigid-flex board is the flexible circuit board and the rigid circuit board. After pressing and other processes, they are combined according to the relevant process requirements to form a circuit board with FPC characteristics and PCB characteristics.
  • Chinese patent document CN206906539U discloses an automatic loading and unloading mechanism for multiple flying probe testers and a flying probe test production line, including: a base, a manipulator mobile platform that can slide on the base, a manipulator fixed on the manipulator mobile platform, The conveyor for the board to be tested and the conveyor for the tested board are arranged on one side of the base.
  • the robot grabs the circuit board from the board conveyor to be tested, and then places the circuit board to be tested directly in the test work area of the test equipment for testing.
  • the manipulator In the process of loading, in order to facilitate the loading and unloading actions, the manipulator needs to face the working area of the test equipment. Therefore, when more circuit boards need to be tested, the combined length of multiple test equipment in the electrical measurement production line will be changed. The longer length makes the production line take up a larger area and the manipulator needs to travel a longer distance.
  • the manipulator must be able to loosen the circuit board after the circuit board is clamped and fixed by the test equipment, and then grab another to be tested Because of the low utilization rate of the robot arm due to the high circuit board, it is urgent for those skilled in the art to solve this problem.
  • the technical problem to be solved by the present invention is to overcome the above-mentioned defects in the prior art, thereby providing a production system, including:
  • At least one testing device for testing materials including a testing device and a loading and unloading mechanism, the loading and unloading mechanism includes a working area and a loading and unloading area, and the testing device is correspondingly arranged in the working area;
  • a material conveying device which conveys materials between the test equipment and the loading area.
  • the plurality of the test equipment are arranged on one side of the material conveying direction along the material conveying direction, and the butting ends of the test equipment are all arranged toward the material conveying device.
  • test equipment there are a plurality of the test equipment, and the plurality of the test equipment are respectively arranged on both sides of the material conveying direction along the material conveying direction, and the butting ends of each of the test equipments are arranged toward the material conveying device .
  • the loading area includes a plurality of loading platforms or racks, and the loading platform and the table surface of the loading rack constitute the loading area.
  • the material conveying device includes a track and a grasping mechanism, the track is fixed to the ground, and the grasping mechanism moves along the track; the test equipment is respectively provided on one or both sides of the track .
  • the material conveying device includes a grasping mechanism and a mobile trolley, and the grasping mechanism is fixed to the mobile trolley.
  • the grasping mechanism is a robot or a manipulator.
  • the loading and unloading mechanism is provided with the loading and unloading zone and the working zone, the projection of the loading and unloading zone on the plane where the working zone is located does not overlap with the working zone, and the material passes through the loading and unloading zone. Zone enters and exits the work zone, and the test device performs operations in the work zone;
  • the carrying mechanism extends from the loading and unloading area to the working area, the carrying mechanism includes the docking end provided in the loading and unloading area, and the material enters or exits from the docking end The carrying mechanism.
  • the carrying mechanism includes a conveying unit, the conveying unit includes at least one fixing unit and a guiding unit, the fixing unit moves along the guiding unit, and the guiding unit extends from the loading and unloading area to the working area.
  • the guide unit is arranged on the frame, and the fixing unit fixes the material.
  • test device is a flying probe test mechanism or a continuity test machine
  • material is a circuit board.
  • test equipment further includes a marking device, which determines whether to mark the material according to the test result of the test device testing the material.
  • the marking device includes a marking body and a driving assembly, and the output end of the driving assembly is connected with the marking body.
  • a production system provided by the present invention includes: at least one testing device for testing materials, which includes a testing device and a loading and unloading mechanism, the loading and unloading mechanism includes a working area and a loading and unloading area, and the testing device corresponds to Are arranged in the working area; a number of material loading areas that store materials to be tested and/or tested materials; and a material conveying device that transfers materials in the test equipment and the test equipment Transfer between loading areas.
  • the loading and unloading mechanism includes a working area and a loading and unloading area. The manipulator grabs the materials from the loading area and places them in the loading and unloading area.
  • the materials are transported from the loading and unloading areas to the working area.
  • the action of fixing and testing overcomes the problem that after the robot arm directly grabs the front of the material and places it in the work area, the material to be tested needs to be fixed in the work area before it can be released. It realizes that the material is placed in the loading and unloading by the manipulator. After the area, you can loosen the material without waiting for the material to be fixed, go to the loading area to grab the material to be tested or go to other testing equipment to grab the detected material.
  • the manipulator puts the material in the loading and unloading area. Conveying from the loading and unloading area to the work area overcomes the defect that the manipulator needs to face the work area to pick and place materials. Therefore, when the production system is composed of the same number of test equipment, the length of the production line will be shorter and the overall occupied area will be smaller. Therefore, the travel distance of the manipulator will be shorter, which improves the utilization rate of the manipulator.
  • test equipments there are a plurality of said test equipments, a plurality of said test equipments are arranged on one side of the material conveying direction along the material conveying direction, and the docking ends of the test equipments are all arranged on one side of the material conveying direction. It is arranged towards the material conveying device.
  • the test equipment is arranged in groups, more test equipment can be placed under the material conveying device of the same length, and the effect of improving the test capacity of the production system is realized.
  • test equipments there are a plurality of said test equipments, and a plurality of said test equipments are respectively arranged on both sides of said material conveying direction along the material conveying direction, and the docking of each said test equipment Both ends are set toward the material conveying device.
  • test equipment There are test equipment on both sides of the material conveying device, and more test equipment can be placed under the material conveying device of the same length, which has achieved the effect of further improving the test capacity of the production system.
  • the loading and unloading mechanism is provided with the loading and unloading area and the work area, and the projection of the loading and unloading area on the plane where the work area is located and the work area No overlap, materials enter and exit the work area through the loading and unloading area, and the test device performs operations in the work area; and a carrying mechanism that extends from the loading and unloading area to the working area, the The carrying mechanism includes the docking end provided in the loading and unloading area, and the material enters or exits the carrier mechanism from the docking end. The material enters and exits the work area through the loading and unloading area, which realizes that the materials can enter and exit the test equipment in the same direction during the test.
  • the use of a manipulator can achieve the effect of picking and placing the tested materials and the materials to be tested, which further improves the manipulator
  • the manipulator puts the materials in the loading and unloading area, and the carrying mechanism transports the materials between the loading and unloading areas and the working area without a manipulator. Transporting materials to the work area reduces the waiting time for the next material to be picked and placed, and further improves the testing efficiency of the overall production system.
  • the test equipment further includes a marking device, and the marking device determines whether to mark the material according to the test result of the test device testing the material.
  • a marking device By setting a marking device to mark the tested materials, including qualified materials and unqualified materials, it is convenient to transport the qualified materials to the next station for operation when transporting to the next station, which reduces the defective rate of the finished product.
  • Figure 1 is a schematic structural diagram of a production system provided in the first embodiment of the present invention.
  • Figure 2 is a front view of the production system shown in Figure 1;
  • Figure 3 is a schematic structural diagram of a production system provided in a second embodiment of the present invention.
  • FIG. 4 is a schematic structural diagram of a production system provided in a third embodiment of the present invention.
  • FIG. 5 is a schematic diagram of the overall structure of a testing device provided in an embodiment of the present invention.
  • FIG. 6 is a schematic structural diagram of a linkage clamp provided in an embodiment of the present invention.
  • 3-material conveying device 31-track; 32-grabbing mechanism; 33-mobile trolley;
  • This embodiment provides a production system, specifically a PCB board production system, as shown in Figures 1 and 2, including at least one testing device 1, a loading area 2, and a material conveying device 3, wherein the testing device 1 is used for To test the materials, the test equipment 1 is set on the side of the material conveying device 3, and the material conveying device 3 transfers the materials between the test equipment 1 and the loading area 2 to pick and place the materials from the loading area 2. , And the process of feeding and unloading in the test equipment 1.
  • the material conveying device 3 includes a grasping mechanism 32, which can be a manipulator or a robot. The material is grasped by the manipulator or robot to realize the material in the test equipment 1 and loading. Transfer between material zone 2.
  • the testing equipment 1 includes a testing device and a loading and unloading mechanism 12.
  • the loading and unloading mechanism 12 includes a working area 14 and a loading and unloading area 13.
  • the test device can be a flying probe test mechanism, a continuity test machine, a continuity and disconnection test, inductance, impedance, hole surface copper and other test institutions or others.
  • the material is a circuit board, which is used to test the circuit. The board is tested electrically.
  • the loading and unloading mechanism 12 includes a carrying mechanism 15 and the loading and unloading area 13 and the working area 14.
  • the loading and unloading mechanism 15 extends from the loading and unloading area 13 to the working area 14.
  • the loading and unloading mechanism 15 includes the loading and unloading area.
  • the material enters from the docking end of the testing device 1 or the carrying mechanism 15 during the transportation of the material in the testing device 1.
  • the projection of the loading and unloading area 13 on the plane where the work area 14 is located does not overlap with the work area 14.
  • the material enters and exits the work area 14 through the loading and unloading area 13, so that the materials can enter and exit in the same direction in the test equipment 1.
  • the device performs electrical testing in the work area 14.
  • the above-mentioned carrying mechanism 15 includes a conveying unit.
  • the conveying unit includes at least one fixing unit 151 and a guiding unit 152.
  • the fixing unit 151 moves along the guiding unit 152, and the guiding unit 152 extends from the loading and unloading area 13 To the working area 14, where the guiding unit 152 is set on the frame, when the material is grabbed from the loading area 2 by the grab mechanism 32 and transported to the loading and unloading area 13, the material is fixed by the fixing unit 151, and then the guiding unit is activated 152.
  • the guide unit 152 drives the fixing unit 151 to move, and then conveys the animal feed from the loading and unloading area 13 to the work area 14, and then the test operation is performed by the testing device located in the work area 14.
  • the fixing unit 151 includes the linkage clamp 4, Used to clamp and fix the circuit board
  • the above-mentioned guide unit 152 includes a fixture guide device, which fixes the fixture on the fixture guide device, and then the fixture guide device drives the fixture to move back and forth between the loading and unloading area 13 and the working area 14 to achieve
  • the effect that the circuit board is conveyed in the loading and unloading area 13 and the working area 14 is that in the manner of clamping the circuit board by the linkage clamp 4, the circuit board can be clamped in the horizontal direction or the vertical direction.
  • the linkage clamp 4 is formed with a clamping groove that allows the circuit board to enter.
  • the linkage clamp 4 clamps and fixes the material in the horizontal direction. It includes a fixed clamp 42, a movable clamp 43 and a reversing component. 44. Fix the fixed clamp 42 on the frame, the movable clamp 43 is installed on the fixed clamp 42 through the reversing assembly 44, and the movable clamp 43 is driven close to or away from the fixed clamp 42 through the reversing assembly 44 to clamp the circuit board
  • the movable clamp 43 may be a movable plate, and the fixed clamp 42 may be a fixed plate.
  • a clamping groove is formed between the movable plate and the fixed plate, and the circuit board is vertically placed in the clamping groove.
  • the working area 14 is set in the juxtaposition and tested with a testing device.
  • the reversing assembly 44 includes a transmission plate 443 and a pin-slot connection assembly provided between the transmission plate 443 and the movable clamp 43.
  • the pin-slot connection assembly includes a connecting pin 441 and a connecting groove 442,
  • the connecting pin 441 is fixed on the top of the movable clamp 43, and the connecting groove 442 is opened on the transmission plate 443.
  • the setting angle of the connecting groove 442 on the transmission plate 443 is set at an angle with the moving direction of the transmission plate.
  • the angle setting enables the transmission plate 443 to move in parallel with the fixed clamp 42 during the movement of the transmission plate 443, and then when the connecting pin 441 slides in the connecting groove 442, the movable clamp 43 is quickly moved between the fixed clamps 42. The near and far away, so that the material can be fixed in the clamping groove.
  • the above-mentioned clamp guide device includes a clamp driving member, an ear plate provided on at least one end of the fixed clamp 42 and a transmission belt assembly, and the ear plate is fixedly connected to the transmission belt of the transmission belt assembly.
  • the clamp driver is connected to the pulley of the belt assembly.
  • the fixing clamp 42 is a fixing plate. One end of the fixing plate is connected to one end of the ear plate, and the other end of the ear plate is connected to the transmission belt of the belt assembly.
  • the fixture driving part is a fixture drive motor, and the power output end of the fixture drive motor is fixedly connected with the pulley of the transmission belt assembly. Driven by the fixture drive motor, the pulley drives the transmission belt to move, further driving the linkage fixture 4 up and down. The reciprocating movement in the material area 13 and the working area 14 realizes the feeding and output of the circuit board.
  • the material loading area 2 in this embodiment may specifically be a loading platform, wherein the loading area 2 is formed on the table surface of the loading platform for storing materials to be tested and tested materials, specifically
  • the loading table can be set as a multi-layer table to place materials of various types and specifications to achieve the effect of testing two or more PCB boards of different material numbers.
  • the grasping mechanism 32 of the material conveying device 3 in this embodiment It is fixed on the mobile trolley 33.
  • the production system can be specifically provided with 4, and the number of loading platforms can be specifically provided with two, one of which is the platform to be tested for storing materials to be tested, and the other
  • the gripping mechanism 32 is fixed on the mobile trolley 33
  • two loading tables are arranged on both sides of the gripping mechanism 32, and 4 test equipment 1 are separately placed in the gripping mechanism.
  • the mechanism 32 is not provided on both sides of the loading platform.
  • the docking end of the test equipment 1 is set toward the grasping mechanism 32.
  • the above-mentioned loading and unloading mechanism 12 is provided on the testing equipment 1.
  • the grasping mechanism 32 Grab the material on the test bench and send the material to the loading and unloading area 13 of the loading and unloading mechanism 12 of the test equipment 1. The grasping mechanism 32 loosens the material. After the material is clamped and fixed by the linkage clamp 4, the fixture guide device The driving linkage fixture 4 is input into the work area 14 from the loading and unloading area 13 through the docking end. The testing device tests the materials entering the work area 14. When the materials enter the work area 14, the grasping mechanism 32 can continue to grasp from the platform to be tested The material is sent to another test equipment 1. When the material inspection is finished, the material is transported to the loading and unloading area 13.
  • the grasping mechanism 32 then grasps the inspected material and places it on the test bench to complete the inspection of the material.
  • the fixture driving part of the fixture guide drives the pulley of the transmission belt assembly to further drive the movement of the transmission belt to achieve the effect of the linkage fixture 4 carrying materials in the loading and unloading area 13 and the working area 14 reciprocatingly.
  • the production system provided in this embodiment is different from the PCB production system provided in Embodiment 1.
  • the production system can be specifically equipped with multiple A test device 1 arranged in a straight line.
  • the material conveying device 3 is a grabbing mechanism 32 and a rail 31.
  • the test device 1 in this embodiment 2 is arranged in a straight line on one side of the rail 31, and a marking device 16 is added.
  • the device 16 determines whether to mark the material according to the test result of the test device testing the material.
  • the marking device 16 includes a marking body (not shown in the figure) and a driving component (not shown in the figure), which drives The output terminal of the component is connected with the marking body, so that after the test device tests the material technology, the marking body marks the words OK (qualified) and NG (unqualified) on the material body according to the results measured by the test device, and the staff can follow
  • the words on the materials distinguish the materials to prevent NG materials from flowing into the next station, such as the printing station, causing unnecessary losses.
  • a marking arm for marking the material is formed on the marking body, and the driving component can drive the motor, and its power
  • the output shaft is fixedly connected with the marking arm.
  • one side of the production system can also be equipped with less than 8 test equipment or others, so as to be suitable for different production workshops, or multiple equipment can be stacked in a vertical direction to use more space. The layout of the test equipment in the space.
  • the rail 31 is fixed on the ground, and the grasping mechanism 32 moves along the rail 31.
  • the docking ends of the eight test devices 1 face the rail 31 and are provided on the side corresponding to the rail 31.
  • Each test device 1 is provided with Two loading and unloading mechanisms 12, two loading and unloading mechanisms 12 are arranged in parallel in the testing equipment 1, on the other side of the rail 31 along the length direction of the rail 31 are provided with a number of material carriers, including a plurality of materials to be tested
  • the unqualified material carriers 23 are arranged at intervals along the track 31, and the grabbing mechanism 32 grabs materials from the material carrier 21 to be tested and sends them to the loading and unloading area 13 of the loading and unloading mechanism 12 of the testing equipment 1, and along the loading and unloading area 13 It is transported to the work area
  • the material is output to the loading and unloading area 13 in the loading and unloading mechanism 12 of the testing equipment 1, and the gripping mechanism 32 removes the material from the testing equipment 1.
  • the area of the loading and unloading area 13 grabs the material and places it in the corresponding result carrier.
  • the production system provided in this embodiment differs in that, in this embodiment, as shown in FIG. 4, the production system can be specifically equipped with multiple One testing device 1, multiple testing devices 1 are arranged in two groups in a straight line, of which two sets of testing devices 1 arranged in a straight line are arranged on both sides of the material conveying device 3 along the conveying direction of the material, and the material conveying device 3 includes a grasping mechanism 32 and rail 31.
  • the gripping mechanism 32 is a manipulator. The manipulator moves along the rail.
  • a carrier is provided at both ends of the rail 31.
  • a plurality of materials can be placed on the main body of the carrier.
  • the material racks can be the load rack to be tested and the tested material rack.
  • the tested material rack is used to place the material to be tested, the tested material rack is used to place the tested material, and the robot grabs from the material rack to be tested. Take the materials to be tested and send them to the testing equipment 1. After the materials are tested in the testing equipment 1, the robot will pick up the tested materials from the testing equipment 1, and slide them along the track 31 to the track 31.
  • the AGV trolley transports the test carrier with the corresponding material number to the corresponding position on the track for the gripping mechanism 32 to send the test material to Test equipment 1; when there is test equipment 1 that needs to be unloaded, the AGV trolley will transport the material rack used to place the material number to the tested material rack station, and the grasping mechanism 32 will grab the tested material and place it in the tested material rack.
  • the process of loading and unloading is completed. The entire production line is always in a state where materials are being tested and being input and output. At the same time, the problem of manual transportation is avoided, and the production line realizes 24-hour unattended fully automated production. Among them, multiple materials can be set on the carrier, and two or more PCB boards of different material numbers can be tested.
  • This embodiment provides a PCB production system. Compared with the PCB production system provided in any one of Embodiments 1 to 3, the difference lies in:
  • the PCB board production system can also be applied to PCB board processing equipment, such as inkjet printing equipment for printed circuit boards. It can also be used in the production process for multiple PCB board processing equipment to achieve the Multiple processing equipment performs loading and unloading actions to ensure the stability of processing and production and improve processing efficiency.

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  • Testing Electric Properties And Detecting Electric Faults (AREA)
  • Automatic Assembly (AREA)

Abstract

A production system, comprising: at least one testing apparatus (1), used for testing materials and comprising a testing device and a feeding and discharging mechanism (12), the feeding and discharging mechanism (12) comprising a working area (14) and a feeding and discharging area (13), and the testing device being correspondingly provided in the working area (14); a plurality of material carrying areas (2), the material carrying areas (2) storing materials to be tested and/or tested materials; and a material conveying device (3), the material conveying device (3) conveying the materials between the testing apparatus (1) and the material carrying areas (2). The materials are conveyed from the feeding and discharging area (13) to the working area (14), thereby overcoming the defect that a manipulator needs to face the working area (14) and takes and places the materials. Therefore, when the production system consists of an equivalent number of testing apparatuses (1), the length of the production line can be shorter, the whole occupied area is smaller, and thus, the distance to be walked by the manipulator can be shorter, thereby improving the utilization rate of the manipulator.

Description

一种生产系统A production system 技术领域Technical field
本发明涉及生产检测设备技术领域,具体涉及一种生产系统。The invention relates to the technical field of production testing equipment, in particular to a production system.
背景技术Background technique
电路板可称为印刷线路板或印刷电路板,英文名称为(Printed Circuit Board)PCB、(Flexible Printed Circuit board)FPC线路板(FPC线路板又称柔性线路板柔性电路板是以聚酰亚胺或聚酯薄膜为基材制成的一种具有高度可靠性,绝佳的可挠性印刷电路板。具有配线密度高、重量轻、厚度薄、弯折性好的特点。)和软硬结合板(reechas,Soft and hard combination plate)-FPC与PCB的诞生与发展,催生了软硬结合板这一新产品。因此,软硬结合板,就是柔性线路板与硬性线路板,经过压合等工序,按相关工艺要求组合在一起,形成的具有FPC特性与PCB特性的线路板。The circuit board can be called a printed circuit board or a printed circuit board. The English name is (Printed Circuit Board) PCB, (Flexible Printed Circuit board) FPC circuit board (FPC circuit board is also called flexible circuit board). Or polyester film as a base material, a highly reliable, excellent flexible printed circuit board. It has the characteristics of high wiring density, light weight, thin thickness, and good flexibility.) and soft and hard Combination board (reechas, Soft and hard combination plate)-The birth and development of FPC and PCB, gave birth to the new product of soft and hard combination plate. Therefore, the rigid-flex board is the flexible circuit board and the rigid circuit board. After pressing and other processes, they are combined according to the relevant process requirements to form a circuit board with FPC characteristics and PCB characteristics.
随着生产加工的发展,在电路板检测的自动化生产中,需要对电路板进行生产、加工、检测或是测试,在现有技术中,人们通常采用人工取放电路板,但是,人工取放受生产场地、人员等限制,容易出现放置错误、效率低下等问题。With the development of production and processing, in the automated production of circuit board inspection, it is necessary to produce, process, inspect or test circuit boards. In the prior art, people usually pick and place circuit boards manually. Restricted by the production site and personnel, problems such as placement errors and low efficiency are prone to occur.
中国专利文献CN206906539U公开了一种对多台飞针测试机自动上下料机构及飞针测试生产线,包括:基座、可在基座上滑动的机械手移动平台、固定在机械手移动平台上的机械手、设置在基座一侧的待测板传送机和已测板传送机。Chinese patent document CN206906539U discloses an automatic loading and unloading mechanism for multiple flying probe testers and a flying probe test production line, including: a base, a manipulator mobile platform that can slide on the base, a manipulator fixed on the manipulator mobile platform, The conveyor for the board to be tested and the conveyor for the tested board are arranged on one side of the base.
上述的飞针测试生产线在取放电路板的过程中,机械手将电路板从待测板传送机上抓取待检测电路板,然后将待检测电路板直接放置在测试设备中的测 试工作区进行测试,在上料的过程中,为了便于上下料的动作,机械手需要正面朝向测试设备的工作区,因此当需要测试较多的电路板时,电测生产线中的多个测试设备组合起来的长度会较长,使得生产线占用面积较大,以及机械手需行走的距离较长,同时,机械手臂须在测试设备将电路板夹持固定之后才能够将电路板松开,再去抓取另一个待测的电路板,使得机械手臂的利用率低,因此亟待本领域技术人员解决此问题。In the above flying probe test production line, in the process of picking and placing the circuit board, the robot grabs the circuit board from the board conveyor to be tested, and then places the circuit board to be tested directly in the test work area of the test equipment for testing. In the process of loading, in order to facilitate the loading and unloading actions, the manipulator needs to face the working area of the test equipment. Therefore, when more circuit boards need to be tested, the combined length of multiple test equipment in the electrical measurement production line will be changed. The longer length makes the production line take up a larger area and the manipulator needs to travel a longer distance. At the same time, the manipulator must be able to loosen the circuit board after the circuit board is clamped and fixed by the test equipment, and then grab another to be tested Because of the low utilization rate of the robot arm due to the high circuit board, it is urgent for those skilled in the art to solve this problem.
发明内容Summary of the invention
因此,本发明要解决的技术问题在于克服现有技术中的上述缺陷,从而提供一种生产系统,包括:Therefore, the technical problem to be solved by the present invention is to overcome the above-mentioned defects in the prior art, thereby providing a production system, including:
至少一个测试设备,用于测试物料,其包括测试装置和上下料机构,所述上下料机构包括工作区和上下料区,所述测试装置对应设置于所述工作区内;At least one testing device for testing materials, including a testing device and a loading and unloading mechanism, the loading and unloading mechanism includes a working area and a loading and unloading area, and the testing device is correspondingly arranged in the working area;
若干个载料区,所述载料区存放待测物料和/或已测物料;Several loading areas where the materials to be tested and/or tested materials are stored;
以及物料输送装置,所述物料输送装置将物料在所述测试设备和所述载料区之间传送。And a material conveying device, which conveys materials between the test equipment and the loading area.
进一步地,所述测试设备设有多个,多个所述测试设备沿物料传输方向设于所述物料传输方向的一侧,所述测试设备的对接端均朝向所述物料输送装置设置。Further, there are a plurality of the test equipment, the plurality of the test equipment are arranged on one side of the material conveying direction along the material conveying direction, and the butting ends of the test equipment are all arranged toward the material conveying device.
进一步地,所述测试设备设有多个,多个所述测试设备沿物料传输方向分别设于所述物料传输方向的两侧,各所述测试设备的对接端均朝向所述物料输送装置设置。Further, there are a plurality of the test equipment, and the plurality of the test equipment are respectively arranged on both sides of the material conveying direction along the material conveying direction, and the butting ends of each of the test equipments are arranged toward the material conveying device .
进一步地,所述载料区包括若干载料台或者载料架,所述载料台、所述载料架的台面构成所述载料区。Further, the loading area includes a plurality of loading platforms or racks, and the loading platform and the table surface of the loading rack constitute the loading area.
进一步地,所述物料输送装置包括轨道和抓取机构,所述轨道固定于地面, 所述抓取机构沿所述轨道移动;所述测试设备分别对应设于所述轨道的一侧或两侧。Further, the material conveying device includes a track and a grasping mechanism, the track is fixed to the ground, and the grasping mechanism moves along the track; the test equipment is respectively provided on one or both sides of the track .
进一步地,所述物料输送装置包括抓取机构和移动小车,所述抓取机构固定于所述移动小车。Further, the material conveying device includes a grasping mechanism and a mobile trolley, and the grasping mechanism is fixed to the mobile trolley.
进一步地,所述抓取机构为机器人或者机械手。Further, the grasping mechanism is a robot or a manipulator.
进一步地,所述上下料机构上设有所述上下料区和所述工作区,所述上下料区在所述工作区所在平面的投影与所述工作区不重叠,物料经所述上下料区进出所述工作区,所述测试装置在所述工作区内执行操作;Further, the loading and unloading mechanism is provided with the loading and unloading zone and the working zone, the projection of the loading and unloading zone on the plane where the working zone is located does not overlap with the working zone, and the material passes through the loading and unloading zone. Zone enters and exits the work zone, and the test device performs operations in the work zone;
以及运载机构,所述运载机构自所述上下料区延伸至所述工作区,所述运载机构包括设于所述上下料区的所述对接端,所述物料自所述对接端进入或者输出所述运载机构。And a carrying mechanism, the carrying mechanism extends from the loading and unloading area to the working area, the carrying mechanism includes the docking end provided in the loading and unloading area, and the material enters or exits from the docking end The carrying mechanism.
进一步地,所述运载机构包括输送单元,所述输送单元包括至少一个固定单元和导向单元,所述固定单元沿所述导向单元运动,所述导向单元自所述上下料区延伸至所述工作区,所述导向单元设于机架上,所述固定单元固定所述物料。Further, the carrying mechanism includes a conveying unit, the conveying unit includes at least one fixing unit and a guiding unit, the fixing unit moves along the guiding unit, and the guiding unit extends from the loading and unloading area to the working area. Zone, the guide unit is arranged on the frame, and the fixing unit fixes the material.
进一步地,所述测试装置为飞针测试机构或通断路测试机,所述物料为电路板。Further, the test device is a flying probe test mechanism or a continuity test machine, and the material is a circuit board.
进一步地,所述测试设备还包括标记装置,所述标记装置根据所述测试装置测试所述物料的测试结果确定是否标记所述物料。Further, the test equipment further includes a marking device, which determines whether to mark the material according to the test result of the test device testing the material.
进一步地,所述标记装置包括标记本体和驱动组件,所述驱动组件的输出端与所述标记本体连接。Further, the marking device includes a marking body and a driving assembly, and the output end of the driving assembly is connected with the marking body.
本发明技术方案,具有如下优点:The technical scheme of the present invention has the following advantages:
1.本发明提供的一种生产系统,包括:至少一个测试设备,用于测试物料,其包括测试装置和上下料机构,所述上下料机构包括工作区和上下料区,所述测试装置对应设置于所述工作区内;若干个载料区,所述载料区存放待测物料和/或已测物料;以及物料输送装置,所述物料输送装置将物料在所述测试设备和所述载料区之间传送。通过在测试设备上设置上下料机构,上下料机构包括工作区和上下料区,在机械手从载料区将物料进行抓取,然后放置在上下料区内,物料从上下料区输送至工作区,进行固定以及测试的动作,克服了机械手臂直接抓取物料正面放置工作区后,需要待检测物料在工作区内进行固定之后才能松开物料的问题,实现了在机械手将物料放置到上下料区后,无需等待物料固定即可松开物料,去载料区抓取待检测物料或去其他的测试设备上抓取已检测物料,同时在实际应用时,机械手将物料放置上下料区,物料自上下料区输送至工作区,克服了机械手需正面朝向工作区进行取放物料的缺陷,因此当同等测试设备数量组成的生产系统时,生产线的长度会较短,整体占用的面积较小,因而机械手需行走的距离会较短,提高了机械手的利用率。1. A production system provided by the present invention includes: at least one testing device for testing materials, which includes a testing device and a loading and unloading mechanism, the loading and unloading mechanism includes a working area and a loading and unloading area, and the testing device corresponds to Are arranged in the working area; a number of material loading areas that store materials to be tested and/or tested materials; and a material conveying device that transfers materials in the test equipment and the test equipment Transfer between loading areas. By setting up a loading and unloading mechanism on the test equipment, the loading and unloading mechanism includes a working area and a loading and unloading area. The manipulator grabs the materials from the loading area and places them in the loading and unloading area. The materials are transported from the loading and unloading areas to the working area. , The action of fixing and testing overcomes the problem that after the robot arm directly grabs the front of the material and places it in the work area, the material to be tested needs to be fixed in the work area before it can be released. It realizes that the material is placed in the loading and unloading by the manipulator. After the area, you can loosen the material without waiting for the material to be fixed, go to the loading area to grab the material to be tested or go to other testing equipment to grab the detected material. At the same time, in actual application, the manipulator puts the material in the loading and unloading area. Conveying from the loading and unloading area to the work area overcomes the defect that the manipulator needs to face the work area to pick and place materials. Therefore, when the production system is composed of the same number of test equipment, the length of the production line will be shorter and the overall occupied area will be smaller. Therefore, the travel distance of the manipulator will be shorter, which improves the utilization rate of the manipulator.
2.本发明提供的一种生产系统中,所述测试设备设有多个,多个所述测试设备沿物料传输方向设于所述物料传输方向的一侧,所述测试设备的对接端均朝向所述物料输送装置设置。实现在将测试设备成组布局时,可以在同等长度的物料输送装置下,放置更多的测试设备,实现了提高生产系统测试产能的效果。2. In a production system provided by the present invention, there are a plurality of said test equipments, a plurality of said test equipments are arranged on one side of the material conveying direction along the material conveying direction, and the docking ends of the test equipments are all arranged on one side of the material conveying direction. It is arranged towards the material conveying device. When the test equipment is arranged in groups, more test equipment can be placed under the material conveying device of the same length, and the effect of improving the test capacity of the production system is realized.
3.本发明提供的一种生产系统中,所述测试设备设有多个,多个所述测试设备沿物料传输方向分别设于所述物料传输方向的两侧,各所述测试设备的对接端均朝向所述物料输送装置设置。在物料输送装置的两侧均设有测试设备,可以在同等长度的物料输送装置下,放置更多的测试设备,实现了进一步提高生产系统测试产能的效果。3. In a production system provided by the present invention, there are a plurality of said test equipments, and a plurality of said test equipments are respectively arranged on both sides of said material conveying direction along the material conveying direction, and the docking of each said test equipment Both ends are set toward the material conveying device. There are test equipment on both sides of the material conveying device, and more test equipment can be placed under the material conveying device of the same length, which has achieved the effect of further improving the test capacity of the production system.
4.本发明提供的一种生产系统中,所述上下料机构上设有所述上下料区和 所述工作区,所述上下料区在所述工作区所在平面的投影与所述工作区不重叠,物料经所述上下料区进出所述工作区,测试装置在所述工作区内执行操作;以及运载机构,所述运载机构自所述上下料区延伸至所述工作区,所述运载机构包括设于所述上下料区的所述对接端,所述物料自所述对接端进入或者输出所述运载机构。物料经上下料区进出工作区,实现了在测试过程中物料能够在测试设备上同向进出,利用一个机械手即可以实现将已检测物料和待检测物料进行取放的效果,进一步的提高了机械手的利用率,同时由于物料是自上下料区进出的,因而在仅采用一个机械手时,机械手将物料放在上下料区,运载机构输送物料在上下料区和工作区之间进行输送,无需机械手将物料输送至工作区内,减少了下一个需要取放的取料的等待时间,进一步提高了整体生产系统的测试效率。4. In a production system provided by the present invention, the loading and unloading mechanism is provided with the loading and unloading area and the work area, and the projection of the loading and unloading area on the plane where the work area is located and the work area No overlap, materials enter and exit the work area through the loading and unloading area, and the test device performs operations in the work area; and a carrying mechanism that extends from the loading and unloading area to the working area, the The carrying mechanism includes the docking end provided in the loading and unloading area, and the material enters or exits the carrier mechanism from the docking end. The material enters and exits the work area through the loading and unloading area, which realizes that the materials can enter and exit the test equipment in the same direction during the test. The use of a manipulator can achieve the effect of picking and placing the tested materials and the materials to be tested, which further improves the manipulator At the same time, because the materials enter and exit from the loading and unloading area, when only one manipulator is used, the manipulator puts the materials in the loading and unloading area, and the carrying mechanism transports the materials between the loading and unloading areas and the working area without a manipulator. Transporting materials to the work area reduces the waiting time for the next material to be picked and placed, and further improves the testing efficiency of the overall production system.
5.本发明提供的一种生产系统中,所述测试设备还包括标记装置,所述标记装置根据所述测试装置测试所述物料的测试结果确定是否标记所述物料。通过设置标记装置对已检测物料进行标记,包括合格物料与不合格物料,便于输送至下一工位时,能够将合格的物料输送至下一工位进行操作,降低了成品的不良率。5. In a production system provided by the present invention, the test equipment further includes a marking device, and the marking device determines whether to mark the material according to the test result of the test device testing the material. By setting a marking device to mark the tested materials, including qualified materials and unqualified materials, it is convenient to transport the qualified materials to the next station for operation when transporting to the next station, which reduces the defective rate of the finished product.
附图说明Description of the drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the specific embodiments or the description of the prior art. Obviously, the appendix in the following description The drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work.
图1为本发明的第一种实施方式中提供的生产系统的结构示意图;Figure 1 is a schematic structural diagram of a production system provided in the first embodiment of the present invention;
图2为图1所示的生产系统的主视图;Figure 2 is a front view of the production system shown in Figure 1;
图3为本发明第二种实施方式中提供的生产系统的结构示意图;Figure 3 is a schematic structural diagram of a production system provided in a second embodiment of the present invention;
图4为本发明第三种实施方式中提供的生产系统的结构示意图;4 is a schematic structural diagram of a production system provided in a third embodiment of the present invention;
图5为本发明的实施方式中提供的测试设备的整体结构示意图;FIG. 5 is a schematic diagram of the overall structure of a testing device provided in an embodiment of the present invention;
图6为本发明的实施方式中提供的联动夹具的结构示意图;6 is a schematic structural diagram of a linkage clamp provided in an embodiment of the present invention;
附图标记说明:Description of reference signs:
1-测试设备;12-上下料机构;13-上下料区;14-工作区;1- testing equipment; 12- loading and unloading mechanism; 13- loading and unloading area; 14- working area;
15-运载机构;151-固定单元;152-导向单元;15-carriage mechanism; 151-fixed unit; 152-guide unit;
16-标记装置;16-Marking device;
2-载料区;21-待检测载料架;22-已合格载料架;23-未合格载料架;2-loading area; 21-to-be-tested material carrier; 22-qualified material carrier; 23-unqualified material carrier;
3-物料输送装置;31-轨道;32-抓取机构;33-移动小车;3-material conveying device; 31-track; 32-grabbing mechanism; 33-mobile trolley;
4-联动夹具;42-固定夹具;43-活动夹具;44-换向组件;441-连接销;442-连接槽;443、传动板;4-linkage clamp; 42-fixed clamp; 43-movable clamp; 44-reversing assembly; 441-connecting pin; 442-connection groove; 443, transmission plate;
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能 理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the pointed device or element must have a specific orientation or a specific orientation. The structure and operation cannot therefore be understood as a limitation of the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected", and "connected" should be understood in a broad sense unless otherwise clearly specified and limited. For example, they can be fixed or detachable. Connected or integrally connected; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above-mentioned terms in the present invention can be understood in specific situations.
此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
实施例1Example 1
本实施例提供一种生产系统,具体的为PCB板生产系统,如图1和图2所示,包括至少一个测试设备1、载料区2以及物料输送装置3,其中该测试设备1用于对物料进行测试,测试设备1对应设置在物料输送装置3的一侧,物料输送装置3将物料在测试设备1和载料区2之间传送,以将物料从载料区2中取放物料,以及在测试设备1中送料与下料的过程,具体的,物料输送装置3包括抓取机构32,其可以为机械手或机器人,通过机械手或机器人抓取物料,实现物料在测试设备1和载料区2之间的转移。This embodiment provides a production system, specifically a PCB board production system, as shown in Figures 1 and 2, including at least one testing device 1, a loading area 2, and a material conveying device 3, wherein the testing device 1 is used for To test the materials, the test equipment 1 is set on the side of the material conveying device 3, and the material conveying device 3 transfers the materials between the test equipment 1 and the loading area 2 to pick and place the materials from the loading area 2. , And the process of feeding and unloading in the test equipment 1. Specifically, the material conveying device 3 includes a grasping mechanism 32, which can be a manipulator or a robot. The material is grasped by the manipulator or robot to realize the material in the test equipment 1 and loading. Transfer between material zone 2.
本实施例中,测试设备1包括测试装置和上下料机构12,其中上下料机构12包括工作区14和上下料区13,物料自上下料区13进出工作区14,该测试装置对应设置于工作区14内,在本实施例中,测试装置具体可以为飞针测试机构、通断路测试机、通断路、电感、阻抗、孔面铜等测试机构或其他,物料为电路板,用于对电路板进行电测试。In this embodiment, the testing equipment 1 includes a testing device and a loading and unloading mechanism 12. The loading and unloading mechanism 12 includes a working area 14 and a loading and unloading area 13. In area 14, in this embodiment, the test device can be a flying probe test mechanism, a continuity test machine, a continuity and disconnection test, inductance, impedance, hole surface copper and other test institutions or others. The material is a circuit board, which is used to test the circuit. The board is tested electrically.
如图2所示,上述上下料机构12包括运载机构15以及上述上下料区13和上述工作区14,运载机构15自上下料区13延伸至工作区14,该运载机构15包括设于上下料区13的对接端,物料在测试设备1中输送的过程中,其自 测试设备1的对接端进入或者所述运载机构15。As shown in Figure 2, the loading and unloading mechanism 12 includes a carrying mechanism 15 and the loading and unloading area 13 and the working area 14. The loading and unloading mechanism 15 extends from the loading and unloading area 13 to the working area 14. The loading and unloading mechanism 15 includes the loading and unloading area. At the docking end of the zone 13, the material enters from the docking end of the testing device 1 or the carrying mechanism 15 during the transportation of the material in the testing device 1.
本实施例中,该上下料区13在该工作区14所在平面的投影与工作区14不重叠,物料经上下料区13进出工作区14,使得物料在测试设备1中能够同向进出,测试装置在所述工作区14内执行电检测。In this embodiment, the projection of the loading and unloading area 13 on the plane where the work area 14 is located does not overlap with the work area 14. The material enters and exits the work area 14 through the loading and unloading area 13, so that the materials can enter and exit in the same direction in the test equipment 1. The device performs electrical testing in the work area 14.
参见附图2,本实施例中,上述运载机构15包括输送单元,该输送单元包括至少一个固定单元151和导向单元152,固定单元151沿导向单元152运动,导向单元152自上下料区13延伸至工作区14,其中导向单元152设于机架上,当物料被抓取机构32从载料区2中抓取并输送至上下料区13后,物料被固定单元151固定,然后启动导向单元152,导向单元152带动固定单元151运动,进而带动物料自上下料区13输送至工作区14,再由位于工作区14的测试装置进行测试操作,具体的,上述固定单元151包括联动夹具4,用于夹持固定电路板,上述导向单元152包括夹具导向装置,将夹具固定于夹具导向装置上,然后夹具导向装置再带动夹具运动在上下料区13和工作区14之间往复运动,实现了电路板在上下料区13和工作区14内输送的效果,在联动夹具4夹持电路板的方式中,可以对电路板的水平方向或者竖直方向对电路板进行夹持。Referring to FIG. 2, in this embodiment, the above-mentioned carrying mechanism 15 includes a conveying unit. The conveying unit includes at least one fixing unit 151 and a guiding unit 152. The fixing unit 151 moves along the guiding unit 152, and the guiding unit 152 extends from the loading and unloading area 13 To the working area 14, where the guiding unit 152 is set on the frame, when the material is grabbed from the loading area 2 by the grab mechanism 32 and transported to the loading and unloading area 13, the material is fixed by the fixing unit 151, and then the guiding unit is activated 152. The guide unit 152 drives the fixing unit 151 to move, and then conveys the animal feed from the loading and unloading area 13 to the work area 14, and then the test operation is performed by the testing device located in the work area 14. Specifically, the fixing unit 151 includes the linkage clamp 4, Used to clamp and fix the circuit board, the above-mentioned guide unit 152 includes a fixture guide device, which fixes the fixture on the fixture guide device, and then the fixture guide device drives the fixture to move back and forth between the loading and unloading area 13 and the working area 14 to achieve The effect that the circuit board is conveyed in the loading and unloading area 13 and the working area 14 is that in the manner of clamping the circuit board by the linkage clamp 4, the circuit board can be clamped in the horizontal direction or the vertical direction.
如图6所示,联动夹具4上成型有允许电路板进入的夹持槽,其中,该联动夹具4沿水平方向对物料进行夹持固定,其包括固定夹具42、活动夹具43和换向组件44,将固定夹具42固定在机架上,该活动夹具43通过换向组件44安装在固定夹具42上,通过换向组件44驱动活动夹具43靠近或者远离固定夹具42,以将电路板进行夹持固定或松开,具体的,活动夹具43可以为活动板,固定夹具42可以为固定板,在活动板与固定板之间形成有用于夹持槽,将电路板竖直放置在夹持槽内并输送置工作区14,利用测试装置对其进行测试。As shown in Figure 6, the linkage clamp 4 is formed with a clamping groove that allows the circuit board to enter. The linkage clamp 4 clamps and fixes the material in the horizontal direction. It includes a fixed clamp 42, a movable clamp 43 and a reversing component. 44. Fix the fixed clamp 42 on the frame, the movable clamp 43 is installed on the fixed clamp 42 through the reversing assembly 44, and the movable clamp 43 is driven close to or away from the fixed clamp 42 through the reversing assembly 44 to clamp the circuit board To be fixed or loosened, specifically, the movable clamp 43 may be a movable plate, and the fixed clamp 42 may be a fixed plate. A clamping groove is formed between the movable plate and the fixed plate, and the circuit board is vertically placed in the clamping groove. The working area 14 is set in the juxtaposition and tested with a testing device.
具体而言,换向组件44包括传动板443以及设于传动板443与活动夹具43之间的销槽连接组件,如图6所示,销槽连接组件包括连接销441和连接槽 442,将连接销441固定于活动夹具43的顶部,连接槽442开设于传动板443上,在布置过程中,连接槽442在传动板443上的设置角度与传动板的移动方向呈夹角设置,呈夹角设置使得在传动板443运动的过程中,传动板443能够相对固定夹具42平行运动,进而连接销441在所述连接槽442中滑动运动时,以带动活动夹具43向固定夹具42之间迅速的靠近与远离,使得物料能够固定在夹持槽内。Specifically, the reversing assembly 44 includes a transmission plate 443 and a pin-slot connection assembly provided between the transmission plate 443 and the movable clamp 43. As shown in FIG. 6, the pin-slot connection assembly includes a connecting pin 441 and a connecting groove 442, The connecting pin 441 is fixed on the top of the movable clamp 43, and the connecting groove 442 is opened on the transmission plate 443. During the arrangement process, the setting angle of the connecting groove 442 on the transmission plate 443 is set at an angle with the moving direction of the transmission plate. The angle setting enables the transmission plate 443 to move in parallel with the fixed clamp 42 during the movement of the transmission plate 443, and then when the connecting pin 441 slides in the connecting groove 442, the movable clamp 43 is quickly moved between the fixed clamps 42. The near and far away, so that the material can be fixed in the clamping groove.
如图2和图5所示,上述的夹具导向装置包括夹具驱动件、设于所述固定夹具42的至少一端部的耳板以及传动带组件,所述耳板与所述传动带组件的传动带固定连接,所述夹具驱动件与所述传动带组件的带轮连接,本实施例中,固定夹具42为固定板,将固定板的一端与耳板的一端连接,耳板的另一端与传动带组件的传动带连接,具体的,夹具驱动件为夹具驱动电机,夹具驱动电机的动力输出端与传动带组件的带轮固定连接,在夹具驱动电机的驱动下,带轮带动传动带运动,进一步带动联动夹具4在上下料区13和工作区14内往复运动,实现电路板的送入与输出。As shown in FIGS. 2 and 5, the above-mentioned clamp guide device includes a clamp driving member, an ear plate provided on at least one end of the fixed clamp 42 and a transmission belt assembly, and the ear plate is fixedly connected to the transmission belt of the transmission belt assembly. , The clamp driver is connected to the pulley of the belt assembly. In this embodiment, the fixing clamp 42 is a fixing plate. One end of the fixing plate is connected to one end of the ear plate, and the other end of the ear plate is connected to the transmission belt of the belt assembly. Specifically, the fixture driving part is a fixture drive motor, and the power output end of the fixture drive motor is fixedly connected with the pulley of the transmission belt assembly. Driven by the fixture drive motor, the pulley drives the transmission belt to move, further driving the linkage fixture 4 up and down. The reciprocating movement in the material area 13 and the working area 14 realizes the feeding and output of the circuit board.
如图2所示,本实施例中的载料区2具体可以为载料台,其中在载料台的台面上构成该载料区2,用于存放待测物料及已测物料,具体的载料台可以设置为多层台面,以放置多种型号以及规格的物料,实现测试两种或者更多不同料号的PCB板的效果,本实施例中的物料输送装置3的抓取机构32固定于移动小车33上,在本实施例中的生产系统具体可以设有4个,载料台的数量具体可以设有2个,其中一个为用于存放待测物料的待检测台,另一个为用于放置已测物料的已检测台,抓取机构32在固定于移动小车33上后,两个载料台设置在抓取机构32的两侧,4个测试设备1分置在抓取机构32未设置载料台的两侧,测试设备1的对接端朝向抓取机构32设置,在测试设备1上设有上述上下料机构12,在需要对物料进行检测时,抓取机构32从待检测台上抓取物料,并将物料送至测试设备1的上下料机构12的上下料区13中,抓取机构32松开 物料,在联动夹具4将物料夹持固定后,夹具导向装置驱动联动夹具4自上下料区13经对接端输入工作区14,测试装置对进入工作区14的物料进行测试,在物料进入工作区14的同时,抓取机构32可以继续从待检测台中抓取物料并送至另一个测试设备1中,当物料检侧结束后,物料被输送至上下料区13,抓取机构32再抓取已检测物料并放置于待检测台上,完成了一个物料的测试过程,其中夹具导向装置的夹具驱动件驱动传动带组件的带轮运动,进一步带动传动带运动,实现联动夹具4携带物料在上下料区13和工作区14内往复运动的效果。As shown in Figure 2, the material loading area 2 in this embodiment may specifically be a loading platform, wherein the loading area 2 is formed on the table surface of the loading platform for storing materials to be tested and tested materials, specifically The loading table can be set as a multi-layer table to place materials of various types and specifications to achieve the effect of testing two or more PCB boards of different material numbers. The grasping mechanism 32 of the material conveying device 3 in this embodiment It is fixed on the mobile trolley 33. In this embodiment, the production system can be specifically provided with 4, and the number of loading platforms can be specifically provided with two, one of which is the platform to be tested for storing materials to be tested, and the other In order to place the tested table for the tested materials, after the gripping mechanism 32 is fixed on the mobile trolley 33, two loading tables are arranged on both sides of the gripping mechanism 32, and 4 test equipment 1 are separately placed in the gripping mechanism. The mechanism 32 is not provided on both sides of the loading platform. The docking end of the test equipment 1 is set toward the grasping mechanism 32. The above-mentioned loading and unloading mechanism 12 is provided on the testing equipment 1. When materials need to be tested, the grasping mechanism 32 Grab the material on the test bench and send the material to the loading and unloading area 13 of the loading and unloading mechanism 12 of the test equipment 1. The grasping mechanism 32 loosens the material. After the material is clamped and fixed by the linkage clamp 4, the fixture guide device The driving linkage fixture 4 is input into the work area 14 from the loading and unloading area 13 through the docking end. The testing device tests the materials entering the work area 14. When the materials enter the work area 14, the grasping mechanism 32 can continue to grasp from the platform to be tested The material is sent to another test equipment 1. When the material inspection is finished, the material is transported to the loading and unloading area 13. The grasping mechanism 32 then grasps the inspected material and places it on the test bench to complete the inspection of the material. During the testing process, the fixture driving part of the fixture guide drives the pulley of the transmission belt assembly to further drive the movement of the transmission belt to achieve the effect of the linkage fixture 4 carrying materials in the loading and unloading area 13 and the working area 14 reciprocatingly.
实施例2Example 2
如图3所示,本实施例中提供的一种生产系统,其与实施例1中提供的PCB生产系统相比,存在的区别之处在于,本实施例中,生产系统具体可以设有多个按照直线布置的测试设备1,物料输送装置3为抓取机构32和轨道31,本实施例2中的测试设备1按直线排列于轨道31的一侧,还增设一个标记装置16,该标记装置16根据测试装置测试所述物料的测试结果确定是否标记所述物料,具体而言,标记装置16包括标记本体(未在图中示出)和驱动组件(未在图中示出),驱动组件的输出端与标记本体连接,以在测试装置测试物料技术后,标记本体根据测试装置测得的结果在物料的本体上标记OK(合格)与NG(不合格)的字样,工作人员可以根据物料上的字样将物料进行区分,避免NG物料流入下一工位,比如印刷工位,造成不必要的损失,其中标记本体上成型有标记物料的标记臂,驱动组件具体可以驱动电机,其动力输出轴与标记臂固定连接。当然,生产系统的一侧也可以设有少于8个测试设备或其他,以适用于不同的生产车间,也可以将多个设备进行竖直方向的堆叠设置,以更多的使用空间,进行空间上的测试设备的布局。As shown in Figure 3, the production system provided in this embodiment is different from the PCB production system provided in Embodiment 1. The difference is that in this embodiment, the production system can be specifically equipped with multiple A test device 1 arranged in a straight line. The material conveying device 3 is a grabbing mechanism 32 and a rail 31. The test device 1 in this embodiment 2 is arranged in a straight line on one side of the rail 31, and a marking device 16 is added. The device 16 determines whether to mark the material according to the test result of the test device testing the material. Specifically, the marking device 16 includes a marking body (not shown in the figure) and a driving component (not shown in the figure), which drives The output terminal of the component is connected with the marking body, so that after the test device tests the material technology, the marking body marks the words OK (qualified) and NG (unqualified) on the material body according to the results measured by the test device, and the staff can follow The words on the materials distinguish the materials to prevent NG materials from flowing into the next station, such as the printing station, causing unnecessary losses. Among them, a marking arm for marking the material is formed on the marking body, and the driving component can drive the motor, and its power The output shaft is fixedly connected with the marking arm. Of course, one side of the production system can also be equipped with less than 8 test equipment or others, so as to be suitable for different production workshops, or multiple equipment can be stacked in a vertical direction to use more space. The layout of the test equipment in the space.
如图3所示,轨道31固定于地面,抓取机构32沿轨道31移动,8个测试设备1的对接端朝向轨道31对应设于轨道31的一侧,其中每一个测试设备1 中设有两个上下料机构12,两个上下料机构12并行设置在测试设备1内,在轨道31的另一侧沿轨道31的长度方向设置若干个载料架,包括多个用于放置待检测物料的待检测载料架21、放置测试结果为合格物料的已合格载料架22以及放置测试结果为不合格的未合格载料架23,待检测载料架21、已合格载料架22和未合格载料架23沿轨道31的间隔设置,抓取机构32从待检测载料架21上抓取物料送至测试设备1的上下料机构12的上下料区13,并沿上下料区13输送至工作区14中进行测试,并利用标记装置16进行标记,在测试结束后,物料再输出至测试设备1的上下料机构12中的上下料区13,由抓取机构32从测试设备1的上下料区13的区域抓取物料并放置到相应结果的载料架中。As shown in Fig. 3, the rail 31 is fixed on the ground, and the grasping mechanism 32 moves along the rail 31. The docking ends of the eight test devices 1 face the rail 31 and are provided on the side corresponding to the rail 31. Each test device 1 is provided with Two loading and unloading mechanisms 12, two loading and unloading mechanisms 12 are arranged in parallel in the testing equipment 1, on the other side of the rail 31 along the length direction of the rail 31 are provided with a number of material carriers, including a plurality of materials to be tested The material carrier 21 to be tested, the qualified material carrier 22 whose placement test result is a qualified material, the unqualified material carrier 23 whose placement test result is unqualified, the material carrier 21 to be tested, the qualified material carrier 22 and The unqualified material carriers 23 are arranged at intervals along the track 31, and the grabbing mechanism 32 grabs materials from the material carrier 21 to be tested and sends them to the loading and unloading area 13 of the loading and unloading mechanism 12 of the testing equipment 1, and along the loading and unloading area 13 It is transported to the work area 14 for testing, and is marked by the marking device 16. After the test, the material is output to the loading and unloading area 13 in the loading and unloading mechanism 12 of the testing equipment 1, and the gripping mechanism 32 removes the material from the testing equipment 1. The area of the loading and unloading area 13 grabs the material and places it in the corresponding result carrier.
实施例3Example 3
本实施例中提供的一种生产系统,其与实施例2中提供的PCB生产系统相比,存在的区别之处在于,本实施例中,如图4所示,生产系统具体可以设有多个测试设备1,多个测试设备1分两组按直线布置,其中两组直线排列的测试设备1沿物料的输送方向分别设于物料输送装置3的两侧,物料输送装置3包括抓取机构32和轨道31,具体的,抓取机构32为机械手,机械手沿轨道移动,在轨道31的两端分别设有一个载料架,该载料架的本体上可以放置多个物料,具体的载料架可以分别为待测载料架和已测载料架,待测载料架用于放置待测物料,已测载料架用于放置已测物料,机械手从待测载料架上抓取待测物料并送至测试设备1中,物料在测试设备1中完成测试后,再由机械手将已测物料从测试设备1中将物料抓取出,并沿轨道31滑动至轨道31的已测载料架上,当测试设备1需要进行上料进行测试时,AGV小车将装载有与其对应料号的待测载料架运送到轨道的对应位置供抓取机构32将待测物料送至测试设备1;当有测试设备1需要下料时,AGV小车将用来放置该料号的载料架运送至已测物料架工位,抓取机构32将已测物料抓取后放置在已测载料架上,完成测试上下料的过程,整个生产线一直处于有物料在测试与被输入与输出的状态,同时 避免人工输送的问题,实现本生产线实现24小时无人值守的全自动化生产,其中,在载料架上可以设置多个物料,可以测试两种或者更多不同料号的PCB板。Compared with the PCB production system provided in Embodiment 2, the production system provided in this embodiment differs in that, in this embodiment, as shown in FIG. 4, the production system can be specifically equipped with multiple One testing device 1, multiple testing devices 1 are arranged in two groups in a straight line, of which two sets of testing devices 1 arranged in a straight line are arranged on both sides of the material conveying device 3 along the conveying direction of the material, and the material conveying device 3 includes a grasping mechanism 32 and rail 31. Specifically, the gripping mechanism 32 is a manipulator. The manipulator moves along the rail. A carrier is provided at both ends of the rail 31. A plurality of materials can be placed on the main body of the carrier. The material racks can be the load rack to be tested and the tested material rack. The tested material rack is used to place the material to be tested, the tested material rack is used to place the tested material, and the robot grabs from the material rack to be tested. Take the materials to be tested and send them to the testing equipment 1. After the materials are tested in the testing equipment 1, the robot will pick up the tested materials from the testing equipment 1, and slide them along the track 31 to the track 31. On the test carrier, when the test equipment 1 needs to load materials for testing, the AGV trolley transports the test carrier with the corresponding material number to the corresponding position on the track for the gripping mechanism 32 to send the test material to Test equipment 1; when there is test equipment 1 that needs to be unloaded, the AGV trolley will transport the material rack used to place the material number to the tested material rack station, and the grasping mechanism 32 will grab the tested material and place it in the tested material rack. On the test carrier, the process of loading and unloading is completed. The entire production line is always in a state where materials are being tested and being input and output. At the same time, the problem of manual transportation is avoided, and the production line realizes 24-hour unattended fully automated production. Among them, multiple materials can be set on the carrier, and two or more PCB boards of different material numbers can be tested.
实施例4Example 4
本实施例提供一种PCB生产系统,其与实施例1至实施例3中任一个实施例提供的PCB生产系统相比,存在的区别之处在于:This embodiment provides a PCB production system. Compared with the PCB production system provided in any one of Embodiments 1 to 3, the difference lies in:
本实施例中,PCB板生产系统还可以应用于PCB板加工设备,例如印刷电路板的喷墨打印设备中,同样可以在生产过程中,针对多个PCB板的加工设备,实现对生产线中的多个加工设备进行上料动作和下料动作,保证加工生产的稳定性,提高加工效率。In this embodiment, the PCB board production system can also be applied to PCB board processing equipment, such as inkjet printing equipment for printed circuit boards. It can also be used in the production process for multiple PCB board processing equipment to achieve the Multiple processing equipment performs loading and unloading actions to ensure the stability of processing and production and improve processing efficiency.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Obviously, the foregoing embodiments are merely examples for clear description, and are not intended to limit the implementation manner. For those of ordinary skill in the art, other changes or modifications in different forms can be made on the basis of the above description. It is unnecessary and impossible to list all the implementation methods here. The obvious changes or changes derived from this are still within the protection scope created by the present invention.

Claims (12)

  1. 一种生产系统,其特征在于,包括:A production system, characterized in that it includes:
    至少一个测试设备,用于测试物料,其包括测试装置和上下料机构,所述上下料机构包括工作区和上下料区,所述测试装置对应设置于所述工作区内;At least one testing device for testing materials, including a testing device and a loading and unloading mechanism, the loading and unloading mechanism includes a working area and a loading and unloading area, and the testing device is correspondingly arranged in the working area;
    若干个载料区,所述载料区存放待测物料和/或已测物料;Several loading areas where the materials to be tested and/or tested materials are stored;
    以及物料输送装置,所述物料输送装置将物料在所述测试设备和所述载料区之间传送。And a material conveying device, which conveys materials between the test equipment and the loading area.
  2. 根据权利要求1所述的一种生产系统,其特征在于,所述测试设备设有多个,多个所述测试设备沿物料传输方向设于所述物料传输方向的一侧,所述测试设备的对接端均朝向所述物料输送装置设置。The production system according to claim 1, characterized in that there are a plurality of said test equipments, and the plurality of said test equipments are arranged on one side of the material conveying direction along the material conveying direction, and the test equipments are arranged on one side of the material conveying direction. The butt joint ends are all set toward the material conveying device.
  3. 根据权利要求1所述的一种生产系统,其特征在于,所述测试设备设有多个,多个所述测试设备沿物料传输方向分别设于所述物料传输方向的两侧,各所述测试设备的对接端均朝向所述物料输送装置设置。The production system according to claim 1, characterized in that there are a plurality of said testing equipments, and a plurality of said testing equipments are respectively arranged on both sides of the material conveying direction along the material conveying direction, and each of the test equipments is arranged on both sides of the material conveying direction. The docking ends of the test equipment are all set toward the material conveying device.
  4. 根据权利要求2或3所述的一种生产系统,其特征在于,所述载料区包括若干载料台或者载料架,所述载料台、所述载料架的台面构成所述载料区。A production system according to claim 2 or 3, wherein the loading area includes a plurality of loading platforms or racks, and the loading platform and the table surface of the loading rack constitute the loading platform. Material area.
  5. 根据权利要求2或3所述的一种生产系统,其特征在于,所述物料输送装置包括轨道和抓取机构,所述轨道固定于地面,所述抓取机构沿所述轨道移动;所述测试设备分别对应设于所述轨道的一侧或两侧。A production system according to claim 2 or 3, wherein the material conveying device comprises a track and a grabbing mechanism, the track is fixed to the ground, and the grabbing mechanism moves along the track; The test equipment is respectively arranged on one side or both sides of the track.
  6. 根据权利要求2或3所述的一种生产系统,其特征在于,所述物料输送装置包括移动小车和抓取机构,所述抓取机构固定于所述移动小车。The production system according to claim 2 or 3, wherein the material conveying device includes a mobile trolley and a grasping mechanism, and the grasping mechanism is fixed to the mobile trolley.
  7. 根据权利要求5或6所述的一种生产系统,其特征在于,所述抓取机构为机器人或者机械手。The production system according to claim 5 or 6, wherein the grasping mechanism is a robot or a manipulator.
  8. 根据权利要求1-7任一项所述的一种生产系统,其特征在于,所述上下料机构上设有所述上下料区和所述工作区,所述上下料区在所述工作区所在平面的投影与所述工作区不重叠,物料经所述上下料区进出所述工作区,所述测试装置在所述工作区内执行操作;The production system according to any one of claims 1-7, wherein the loading and unloading mechanism is provided with the loading and unloading area and the working area, and the loading and unloading area is in the working area. The projection of the plane where it is located does not overlap with the work area, materials enter and exit the work area through the loading and unloading area, and the testing device performs operations in the work area;
    以及运载机构,所述运载机构自所述上下料区延伸至所述工作区,所述运载机构包括设于所述上下料区的所述对接端,所述物料自所述对接端进入或者输出所述运载机构。And a carrying mechanism, the carrying mechanism extends from the loading and unloading area to the working area, the carrying mechanism includes the docking end provided in the loading and unloading area, and the material enters or exits from the docking end The carrying mechanism.
  9. 根据权利要求8所述的一种生产系统,其特征在于,所述运载机构包括输送单元,所述输送单元包括至少一个固定单元和导向单元,所述固定单元沿所述导向单元运动,所述导向单元自所述上下料区延伸至所述工作区,所述导向单元设于机架上,所述固定单元固定所述物料。The production system according to claim 8, wherein the carrying mechanism includes a conveying unit, the conveying unit includes at least one fixing unit and a guide unit, the fixing unit moves along the guide unit, and the The guiding unit extends from the loading and unloading area to the working area, the guiding unit is arranged on the frame, and the fixing unit fixes the material.
  10. 根据权利要求1-9任一项所述的一种生产系统,其特征在于,所述测试装置为飞针测试机构或通断路测试机,所述物料为电路板。The production system according to any one of claims 1-9, wherein the test device is a flying probe test mechanism or a continuity test machine, and the material is a circuit board.
  11. 根据权利要求10所述的一种生产系统,其特征在于,所述测试设备还包括标记装置,所述标记装置根据所述测试装置测试所述物料的测试结果确定是否标记所述物料。The production system according to claim 10, wherein the test equipment further comprises a marking device, and the marking device determines whether to mark the material according to a test result of the test device testing the material.
  12. 根据权利要求11所述的一种生产系统,其特征在于,所述标记装置包括标记本体和驱动组件,所述驱动组件的输出端与所述标记本体连接。11. A production system according to claim 11, wherein the marking device comprises a marking body and a driving assembly, and the output end of the driving assembly is connected to the marking body.
PCT/CN2020/087897 2019-11-06 2020-04-29 Production system WO2021088337A1 (en)

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