WO2021083374A1 - 全地形车及其车体 - Google Patents

全地形车及其车体 Download PDF

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Publication number
WO2021083374A1
WO2021083374A1 PCT/CN2020/125581 CN2020125581W WO2021083374A1 WO 2021083374 A1 WO2021083374 A1 WO 2021083374A1 CN 2020125581 W CN2020125581 W CN 2020125581W WO 2021083374 A1 WO2021083374 A1 WO 2021083374A1
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WO
WIPO (PCT)
Prior art keywords
rocker arm
terrain vehicle
vehicle according
tube
mounting
Prior art date
Application number
PCT/CN2020/125581
Other languages
English (en)
French (fr)
Inventor
李想
范戈
Original Assignee
赛格威科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 赛格威科技有限公司 filed Critical 赛格威科技有限公司
Publication of WO2021083374A1 publication Critical patent/WO2021083374A1/zh
Priority to US17/730,450 priority Critical patent/US20220250685A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D23/00Combined superstructure and frame, i.e. monocoque constructions
    • B62D23/005Combined superstructure and frame, i.e. monocoque constructions with integrated chassis in the whole shell, e.g. meshwork, tubes, or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G13/00Resilient suspensions characterised by arrangement, location or type of vibration dampers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G13/00Resilient suspensions characterised by arrangement, location or type of vibration dampers
    • B60G13/001Arrangements for attachment of dampers
    • B60G13/003Arrangements for attachment of dampers characterised by the mounting on the vehicle body or chassis of the damper unit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/005Arrangement or mounting of seats in vehicles, e.g. dismountable auxiliary seats
    • B60N2/015Attaching seats directly to vehicle chassis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D21/00Understructures, i.e. chassis frame on which a vehicle body may be mounted
    • B62D21/11Understructures, i.e. chassis frame on which a vehicle body may be mounted with resilient means for suspension, e.g. of wheels or engine; sub-frames for mounting engine or suspensions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D21/00Understructures, i.e. chassis frame on which a vehicle body may be mounted
    • B62D21/18Understructures, i.e. chassis frame on which a vehicle body may be mounted characterised by the vehicle type and not provided for in groups B62D21/02 - B62D21/17
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D21/00Understructures, i.e. chassis frame on which a vehicle body may be mounted
    • B62D21/18Understructures, i.e. chassis frame on which a vehicle body may be mounted characterised by the vehicle type and not provided for in groups B62D21/02 - B62D21/17
    • B62D21/183Understructures, i.e. chassis frame on which a vehicle body may be mounted characterised by the vehicle type and not provided for in groups B62D21/02 - B62D21/17 specially adapted for sports vehicles, e.g. race, dune buggies, go-karts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D25/00Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D25/00Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
    • B62D25/02Side panels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D25/00Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
    • B62D25/08Front or rear portions

Definitions

  • the present disclosure relates to the field of vehicle technology, in particular to an all-terrain vehicle and its body.
  • All-terrain vehicles refer to vehicles that can travel on any terrain. They can walk freely on terrains that are difficult for ordinary vehicles to maneuver. They are commonly known as ATVs in China. This type of vehicle has a variety of uses and is not restricted by road conditions. It is widely used in North America and Western Europe, showing an upward trend year by year.
  • the seat bracket and the frame are usually welded as a whole.
  • the welded structural parts after the seat bracket and the frame are large in size, and it is difficult to ensure the dimensional accuracy.
  • different front shapes and different additional components correspond to different frames. If the front shape and additional components need to be changed, the frame needs to be redesigned, resulting in higher costs and poor versatility.
  • an objective of the present disclosure is to provide a vehicle body of an all-terrain vehicle, which can make reasonable use of the lower space, is convenient to install and disassemble, has good versatility, and is easy to change the shape of the front of the vehicle.
  • the present disclosure further proposes an all-terrain vehicle.
  • An embodiment according to the first aspect of the present disclosure proposes an all-terrain vehicle body, including: a frame, the frame including a front part, a middle part, and a rear part that are sequentially connected, and the rear part is configured There is a power compartment for placing the powertrain, the front part includes a lower mounting frame and an upper support frame, the lower mounting frame is connected to the middle part, and the upper support frame is connected to the lower mounting frame and the middle part.
  • the parts can be detachably connected; a seat bracket, the seat bracket is detachably arranged in the middle part and defines an installation space for a plurality of components with the bottom of the middle part.
  • the seat bracket can facilitate the installation and fixation of components, and can make reasonable use of the internal space of the cockpit. On the other hand, it can ensure the accurate size of the seat bracket itself, facilitate replacement and maintenance, and can reduce ATVs. The cost of repair and replacement.
  • the front part of the frame includes a lower mounting frame and an upper support frame, wherein the upper support frame is a detachable part, which can facilitate the modification of the front shape and the addition of parts.
  • the middle part includes: an outer tube, an inner longitudinal beam and a bottom plate, the inner longitudinal beam is located on the inner side of the outer tube, and the bottom plate is connected to the outer tube and the inner Between the longitudinal beams, the bottom plate constitutes the bottom of the installation space.
  • the two inner longitudinal beams are arranged laterally opposite to each other, and the two inner longitudinal beams define the installation space of the transmission shaft of the all-terrain vehicle.
  • a support bar is connected between the two inner longitudinal beams.
  • the middle part further includes: an inner cross beam connected between the inner longitudinal beam and the outer side tube, and the bottom plate is connected to the outer side tube and the outer side tube.
  • an inner cross beam connected between the inner longitudinal beam and the outer side tube, and the bottom plate is connected to the outer side tube and the outer side tube.
  • the middle portion further includes: an inner diagonal beam connected between the inner longitudinal beam and the outer side tube and located in front of the inner cross beam, and The inclined beam extends obliquely forward in the direction from the inner longitudinal beam to the outer tube.
  • the outer tube includes a plurality of outer tubes, and the plurality of outer tubes are connected in sequence.
  • the outer tube on the front side is connected to the front end of the inner longitudinal beam, and the outer tube on the rear side is connected to the front end of the inner longitudinal beam.
  • the outer side pipe is connected to the rear end of the inner longitudinal beam.
  • the plurality of outer pipes includes: a first outer pipe, a second outer pipe, and a third outer pipe, and both the first outer pipe and the second outer pipe are two and Are distributed on the outside of the two inner longitudinal beams, the first outer tube is obliquely connected between the inner longitudinal beam and the second outer tube, and the third outer tube is connected to the two The rear end and both ends of the inner longitudinal beam are respectively connected with the two second outer side pipes.
  • the middle part further includes: a front inclined tube and a front support frame, the front support frame is connected to the first outer tube, and the front inclined tube goes from bottom to top
  • the front oblique extension the lower end of the front oblique tube is detachably connected to the junction of the first outer tube and the second outer tube, and the upper end of the front oblique tube is connected to the upper part of the front support frame .
  • the middle portion further includes: a rear inclined tube, the rear inclined tube extends obliquely from bottom to top, and the lower end of the rear inclined tube is connected to the rear of the second outer tube At the end, the upper part of the rear inclined pipe is commonly connected with an upper beam.
  • the middle part further includes a steering wheel bracket and a shift bracket, the steering wheel bracket is connected to the front support frame, and the shift bracket and the steering wheel bracket are welded into one body.
  • the body of the all-terrain vehicle further includes: a roll cage, the roll cage is installed in the middle part, and the roll cage and the middle part jointly define a cockpit.
  • the roll cage includes: a side wall bar, the side wall bar is connected to the rear diagonal tube, and the side wall bar is connected to the front diagonal tube in a closed loop.
  • the side bar includes: a front upper tube section, the front upper tube section extending on the top and front of the cockpit, the lower end of the front upper tube section and the front inclined tube The upper end is connected; a rear pipe section, the rear pipe section extends at the rear of the cockpit, the upper end of the rear pipe section is connected to the rear end of the front upper pipe section, and the lower part of the rear pipe section is connected to the rear oblique
  • the lower pipe section, the lower pipe section extends at the bottom of the cockpit, the front end of the lower pipe section is detachably connected with the lower end of the forward inclined pipe, the rear end of the lower pipe section and the rear pipe section The lower end is detachably connected.
  • the roll cage further includes: a plurality of horizontal bars, the side wall bars are two and are distributed on both sides of the cockpit, and the plurality of horizontal bars are connected to the two sides of the cockpit. Between the side bars.
  • the rear part includes two side beams, both of the side beams are connected to the rear of the middle part, and the distance between the two side beams is from front to back Shows a decreasing trend.
  • a third outer tube is connected to the front ends of the two side beams, and the third outer tube is provided with a front mounting member for installing a powertrain.
  • a rear side beam is connected between each of the side beams and the third outer side tube.
  • a middle cross beam is also connected between the two lower side beams, and the middle cross beam is provided with a rear mounting member for installing a power assembly.
  • the powertrain includes an engine, and the rear mounting parts are two and arranged at intervals.
  • a detachable differential bracket is connected between the two side beams.
  • a rear bottom plate is connected between the two lower side beams.
  • the rear bottom plate is configured with two longitudinal reinforcement ribs and a plurality of transverse reinforcement ribs, and the distance between the two longitudinal reinforcement ribs gradually increases from back to front.
  • Each of the transverse reinforcing ribs is arranged at intervals in the front and rear direction, and two ends of each of the transverse reinforcing ribs are respectively connected to the two longitudinal reinforcing ribs, and the transverse reinforcing ribs are provided with differential mounting holes , Said longitudinal reinforcing ribs are provided with pits.
  • the rear part further includes two upper side beams, the two upper side beams are connected to the rear of the middle part, and the two upper side beams are located on the two lower side beams. Above the upper side, the distance between the two upper side beams shows a decreasing trend from front to back.
  • a detachable middle cross bar is also provided between the two upper side beams, and the middle cross bar is provided with a top mounting member for installing a powertrain, and the powertrain includes an engine.
  • the top mounting member is used to fix the cylinder head of the engine.
  • a rear upper cross beam and a detachable transverse bracket are arranged between the two upper side beams, and the two ends of the rear upper cross beam are respectively connected to the rear ends of the two upper side beams,
  • the transverse bracket is located in front of the upper rear cross beam, and the upper rear cross beam is provided with a muffler upper mounting plate.
  • a rear left rear mounting vertical beam of the rear rocker arm is connected between the upper side beam and the lower side beam located on one side, and the lower side beam is provided with and located in front of the left rear mounting vertical beam of the rear rocker arm.
  • the left front mounting plate of the rear rocker arm is disconnected from the upper side beam;
  • the rear rocker right rear mounting vertical beam is connected between the upper side beam and the lower side beam on the other side, and the lower side beam is provided on the right side of the rear rocker arm.
  • the rear right front mounting plate of the rear rocker arm that is in front of the vertical beam and is disconnected from the upper side beam is installed.
  • the lower side beam on one side is provided with a left reinforcement plate connecting the left front mounting plate of the rear rocker arm and the left rear mounting vertical beam of the rear rocker arm;
  • the lower side beam is provided with a right reinforcing plate connecting the right front mounting plate of the rear rocker arm and the right rear mounting vertical beam of the rear rocker arm.
  • the body of the all-terrain vehicle further includes: a left rear suspension, the left rear suspension including a left wheel axle support, a left upper rocker arm, a left lower rocker arm, and a left shock absorber, the The upper left rocker arm, the lower left rocker arm and the left shock absorber are all connected to the left wheel axle support, and the front end of the upper left rocker arm and the front end of the lower left rocker arm are installed on the front left of the rear rocker arm.
  • the right rear suspension includes a right wheel axle support, a right upper rocker arm, a right lower rocker arm and a right shock absorber, and the right upper rocker arm, the right lower rocker arm and the right shock absorber are all connected to the Right axle support, the front end of the upper right rocker arm and the front end of the lower right rocker arm are mounted on the right front mounting plate of the rear rocker arm, the rear end of the upper right rocker arm and the rear end of the lower right rocker arm
  • the vertical beam is installed on the right rear of the rear rocker arm, and the upper end of the right shock absorber is installed on the corresponding upper side beam.
  • the lower end of the left rear mounting vertical beam of the rear rocker arm is provided with a rear stabilizer bar left mounting seat
  • the lower end of the right rear mounting vertical beam of the rear rocker arm is provided with a rear stabilizer bar right mounting seat
  • a rear stabilizer bar is connected between the left mounting seat of the rear stabilizer bar and the right mounting seat of the rear stabilizer bar, and both ends of the rear stabilizer bar are connected to the lower left rocker arm and the lower right rocker through a connecting rod.
  • the arms are connected.
  • the lower end of the left rear mounting vertical beam of the rear rocker arm is provided with a left mounting plate
  • the lower end of the right rear mounting vertical beam of the rear rocker arm is provided with a right mounting plate
  • the left mounting plate A trailer mounting seat is arranged between the right mounting plate and the right mounting plate.
  • the left mounting plate is provided with a left avoiding hole
  • the right mounting plate is provided with a right avoiding hole
  • the rear stabilizer bar passes through the left avoiding hole and the right avoiding hole.
  • a muffler lower mounting plate is further provided between the left mounting plate and the right mounting plate, and the muffler lower mounting plate is located above the trailer mounting seat.
  • the distance between the left rear mounting vertical beam of the rear rocker arm and the right rear mounting vertical beam of the rear rocker arm shows a decreasing trend from top to bottom.
  • an upper cross beam is connected between the front ends of the two upper side beams, and the upper cross beam and the upper side beam on the right side are provided with a controller bracket for installing a controller.
  • the lower mounting frame includes: a rocker arm bracket and a bottom sheet metal; the middle part further includes: a front support frame, the rocker arm bracket is connected to the front end of the bottom sheet metal And the front end of the front support frame; the lower end of the upper support frame is detachably mounted on the bottom sheet metal, and the rear end of the upper support frame is detachably mounted on the front support frame.
  • An embodiment according to the second aspect of the present disclosure provides an all-terrain vehicle, including: the body of the all-terrain vehicle according to the embodiment of the first aspect of the present disclosure; a hybrid powertrain, the hybrid The hybrid powertrain is arranged in the power compartment.
  • the hybrid powertrain includes an engine, a CVT transmission system and a generator.
  • the CVT transmission system is arranged on one side of the engine and placed in the front and rear directions.
  • the generator is arranged on the other side of the engine, and the motor shaft of the generator and the crankshaft of the engine are connected by splines.
  • An embodiment according to the third aspect of the present disclosure provides an all-terrain vehicle, including: the body of the all-terrain vehicle according to the embodiment of the first aspect of the present disclosure; a range-extending power assembly, the range-extending power The assembly is arranged in the power compartment, the range-extending power assembly includes an engine, a generator, and a motor, the generator is arranged in front of the engine, and the motor shaft of the generator and the crankshaft of the engine Through spline connection, the motor is arranged behind the engine
  • the all-terrain vehicle according to the embodiment of the present disclosure by using the body of the all-terrain vehicle according to the embodiment of the first aspect of the present disclosure, has the advantages of high space utilization, convenient disassembly and assembly, and easy modification of the front shape.
  • FIG 1 and 2 are schematic diagrams of different angles of the frame of the vehicle body of an all-terrain vehicle according to an embodiment of the present disclosure.
  • 3 and 4 are schematic diagrams of different angles of the frame, the roll cage and the seat of the vehicle body of the all-terrain vehicle according to the embodiment of the present disclosure.
  • Fig. 5 is a schematic diagram of the powertrain layout of the vehicle body of an all-terrain vehicle according to an embodiment of the present disclosure.
  • Fig. 6 is an exploded view of the rear part of the frame of the body of the all-terrain vehicle according to an embodiment of the present disclosure.
  • FIG 7 and 8 are schematic diagrams of different angles of the rear part of the frame of the vehicle body of the all-terrain vehicle according to the embodiment of the present disclosure.
  • Fig. 9 is a schematic diagram of a rear floor of the vehicle body of an all-terrain vehicle according to an embodiment of the present disclosure.
  • FIG. 10 is a schematic diagram of the layout of a hybrid powertrain of the vehicle body of an all-terrain vehicle according to an embodiment of the present disclosure.
  • FIG. 11 is a schematic diagram of the layout of the range-extending power assembly of the vehicle body of the all-terrain vehicle according to an embodiment of the present disclosure.
  • FIG. 12 is a schematic diagram of the layout of a fuel-fueled powertrain of the body of an all-terrain vehicle according to an embodiment of the present disclosure.
  • FIG. 13 is a schematic diagram of the rear suspension arrangement of the vehicle body of an all-terrain vehicle according to an embodiment of the present disclosure.
  • FIG. 14 is a schematic diagram of the arrangement of the muffler of the body of the all-terrain vehicle according to an embodiment of the present disclosure.
  • 15 is a schematic structural diagram of the front part of the frame of the body of the all-terrain vehicle according to an embodiment of the present disclosure.
  • Cockpit 10 Power cabin 20; Frame 30; Front part 31; Rocker arm bracket 311; Bottom sheet metal 312; Lower mounting frame 313; Upper support frame 314;
  • Rear part 33 lower side beam 331; middle cross beam 332; rear mounting member 333; upper side beam 334; middle cross bar 335; top mounting member 336; rear bottom plate 339; longitudinal reinforcement rib 3391; transverse reinforcement rib 3392; differential Mounting hole 3393; pit 3394; controller bracket 340; upper cross beam 341; rear lower longitudinal beam 342; front mounting member 351; differential bracket 352; rear upper cross beam 353; transverse bracket 354; muffler upper mounting plate 355 ;
  • Roll cage 60 side bar 610; front upper pipe section 611; rear pipe section 612; down pipe section 613; horizontal section 6131; inclined section 6132; front bracket 614; connecting elbow 615; front top cross bar 621; rear top cross bar 622; back bar 623; rear bottom bar 624;
  • Left rear suspension 380 left wheel axle support 381; left upper rocker arm 382; left lower rocker arm 383; left shock absorber 384;
  • Seat bracket 40 driver seat 501; passenger seat 502; middle seat 503; seat cushion 51; backrest 52; buckle 510; buckle bracket 520; inverted U-shaped bracket 530; driver seat bump 540 ; Pyramid 550; Passenger seat bump 560;
  • Powertrain 200 engine 211; rear drive shaft 212; differential 213; CVT transmission system 214; engine front foot 215; engine rear foot 216; generator 217; intake manifold 218; cylinder head 219; Port 2191;
  • the all-terrain vehicle according to an embodiment of the present disclosure is described below with reference to FIGS. 1 to 15.
  • the all-terrain vehicle is a side-by-side all-terrain vehicle, and the side-by-side all-terrain vehicle has side-by-side seats.
  • the side-by-side all-terrain vehicle may include: a vehicle body and a powertrain 200, where the powertrain 200 may be a hybrid, extended range or fuel type, as described later in this disclosure
  • the powertrain 200 and its layout will be described in detail in the embodiment.
  • the side-by-side all-terrain vehicle may also include a left rear suspension 380, a right rear suspension 390, a rear stabilizer bar 430, a rear trailer 300, a muffler 400, and the like.
  • the vehicle body includes a cockpit 10 and a power cabin 20.
  • the power cabin 20 is located behind the cockpit 10, that is, the vehicle body is divided into at least two cabins in the front and rear direction, of which the power cabin is located at the front.
  • the cabin on the side is a cockpit 10 for the driver and passengers to sit in, and the driver can perform driving operations in the cabin.
  • the power cabin 20 is located behind the cockpit 10, and the power cabin 20 is used to place and fix the powertrain 200.
  • the powertrain 200 can be isolated from the cockpit 10, the working noise transmitted from the powertrain 200 to the cockpit 10 can be reduced, and the performance of the all-terrain vehicle can be improved. Driving comfort.
  • the vehicle body includes: a frame 30 and a seat bracket 40.
  • the frame 30 includes a front part 31, a middle part 32 and a rear part 33.
  • the front part 31 is used for arranging the steering system, the front axle and the front suspension system. And other structures.
  • the middle part 32 constitutes a part of the cockpit 10, the middle part 32 mainly constitutes the bottom structure of the cockpit 10, the seat bracket 40 is arranged in the middle part 32 and is located in the cockpit 10, and the seat bracket 40 is installed and fixed with a seat (for example The driver seat 501, the passenger seat 502 and the middle seat 503), the driver and passengers can sit on the corresponding seats.
  • the rear portion 33 constitutes at least a part of the power cabin 20, that is, the rear portion 33 may constitute only a part of the power cabin 20, or may constitute the entire power cabin 20.
  • the seat bracket 40 can be detachably disposed in the middle portion 32, and it and the bottom of the middle portion 32 define an installation space for a plurality of components.
  • the components can include power batteries or other components, and there can be multiple installation spaces.
  • the multiple installation spaces can respectively place different components or the same components, which can be selected according to actual needs.
  • the seat bracket 40 thus arranged on the one hand can facilitate the installation and fixation of components, and can make reasonable use of the internal space of the cockpit 10; on the other hand, it can ensure the accurate size of the seat bracket 40 itself, facilitate replacement and maintenance, and can reduce the cost of the all-terrain vehicle. Repair and replacement costs.
  • the power battery is provided between the seat bracket 40 and the bottom of the middle portion 32.
  • the seat bracket 40 and the middle portion 32 of the frame 30 jointly define the installation space of the power battery.
  • the power battery so arranged will not affect the arrangement of the seat and the seat bracket 40, and can effectively use the seat bracket 40.
  • the lower space can improve the space utilization rate of the cockpit 10.
  • the use of the detachable seat bracket 40 can greatly facilitate the installation and disassembly of the power battery.
  • the front portion 31 includes a lower mounting frame 313 and an upper support frame 314.
  • the upper support frame 314 is located above the lower mounting frame 313, and the lower mounting frame 313 is connected to the lower mounting frame 313.
  • the middle part 32 is connected, and the upper support frame 314 and the lower mounting frame 313 and the middle part 32 can be detachably connected.
  • the front part 31 is provided with a lower mounting frame 313 and an upper support frame 314, and the upper support frame 314 is a detachable part, and the upper support frame 314 can be replaced to change different fronts (for example, fronts of different heights) and Add other parts (such as the front cargo platform, etc.) to facilitate the modification of the vehicle's appearance.
  • the lower mounting frame 313 includes a rocker arm bracket 311 and a bottom sheet metal 312.
  • the rocker arm bracket 311 is connected to the front end of the bottom sheet metal 312 and the front end of the front support frame 326. .
  • the rocker arm bracket 311 is used to install the inner ends of the upper rocker arm and the lower rocker arm (not shown in the figure) at the front.
  • the rocker arm bracket 311 can install the inner ends of two upper rocker arms and two lower rocker arms at the same time It can reduce the installation difficulty of the upper rocker arm and the lower rocker arm, and has a simple structure and light weight.
  • the bottom sheet metal 312 can be used to support and fix the differential of the front axle, which can ensure the installation reliability of the differential.
  • the lower end of the upper support frame 314 is detachably mounted on the bottom sheet metal 312, and the rear end of the upper support frame 314 is detachably mounted on the front support frame 326.
  • the upper support frame 314 and the bottom sheet metal 312 are installed through two installation points P
  • the upper support frame 314 and the front support frame 326 are installed through two installation points P
  • the two vertical beams at the front of the upper support frame 314 They are installed by bolts and nuts and the bottom sheet metal 312 (for example, each installation point P uses two sets of bolts and nuts before and after)
  • the two longitudinal beams on the upper support frame 314 are installed by bolts and nuts and the front support frame 326 respectively.
  • Installation for example, two sets of left and right bolts and nuts are used for each installation point P).
  • the middle portion 32 includes: an outer tube 321, an inner longitudinal beam 322, and a bottom plate 323.
  • the inner longitudinal beam 322 is located on the inner side of the outer tube 321, and the bottom plate 323 is connected to Between the outer tube 321 and the inner longitudinal beam 322, the bottom plate 323 constitutes the bottom of the installation space.
  • the outer side tube 321 defines the bottom outer edge of the middle portion 32
  • the inner longitudinal beam 322 extends in the front-to-rear direction
  • both ends of the inner longitudinal beam 322 are connected to the outer side tube 321, which serves to strengthen the middle portion inside. 32.
  • the bottom plate 323 can play a supporting role due to the structural strength.
  • the middle portion 32 thus arranged can ensure the stability of the bottom structure of the cockpit 10.
  • the outer tube 321 includes a plurality of outer tubes 321 connected in sequence, the outer tube 321 at the front side is connected to the front end of the inner longitudinal beam 322, and the outer tube 321 at the rear side is connected to the rear end of the inner longitudinal beam 322 .
  • the use of multiple outer side tubes 321 can reasonably define the specific shape of the bottom part of the cockpit 10, so that the structure of the middle part 32 can be rationally arranged.
  • the plurality of outer tubes 321 include: a first outer tube 327, a second outer tube 328, and a third outer tube 329.
  • the first outer tube 327 and the second outer tube 328 are both two, and the two first The outer tube 327 and the two second outer tubes 328 are both distributed on the outside of the two inner longitudinal beams 322.
  • the first outer tube 327 is connected obliquely between the front end of the inner longitudinal beam 322 and the second outer tube 328.
  • the third outer tube The tube 329 is connected to the rear ends of the two inner longitudinal beams 322, and the two ends of the third outer tube 329 are respectively connected to the rear ends of the two second outer tubes 328.
  • three types of outer pipes 321 can be selected to define the bottom of the middle portion 32, and the multiple outer pipes 321 arranged in this way have a reasonable overall arrangement, high structural strength, and can effectively separate the cockpit 10 and the power cabin 20.
  • the two connected outer pipes 321 can be fixed by welding.
  • the middle part 32 also includes: a front inclined tube 328b and a front support frame 326.
  • the front support frame 326 is connected to the first outer tube 327, and the front inclined tube 328b is inclined forward from bottom to top.
  • the lower end of the front inclined tube 328b is detachably connected to the junction of the first outer tube 327 and the second outer tube 328, and the upper end of the front inclined tube 328b is connected to the upper part of the front support frame 326.
  • the arrangement of the front inclined tube 328b can effectively strengthen the structural strength of the middle portion 32, and because the inclined arrangement of the front inclined tube 328b can effectively protect the driver and passengers in the cockpit 10, the ride safety of the driver and passengers can be improved.
  • the middle part 32 also includes a rear inclined tube 328c.
  • the rear inclined tube 328c is arranged obliquely to the rear.
  • the arrangement of the rear inclined tube 328c can effectively strengthen the structural strength of the middle portion 32, and can effectively protect the driver and passengers in the cockpit 10, and can improve the driver and passengers. Ride safety.
  • the upper beam 341 can separate the cockpit 10 and the power compartment 20, which can ensure the safety of the driver and passengers.
  • the upper cross beam 341 can also play a role in installing the seat bracket 40.
  • the first outer tube 327, the second outer tube 328, the third outer tube 329, the front inclined tube 328b, and the rear inclined tube 328c are separate parts, and the cross section of each of them is rectangular. With this arrangement, the structural stability of the frame 30 can be improved.
  • the middle portion 32 further includes: a steering wheel bracket 361 and a shift bracket 362, the steering wheel bracket 361 is connected to the front support bracket 326, the shift bracket 362 and the steering wheel
  • the bracket 361 is arranged on the same side in the left-right direction, for example, on the left side, and the shift bracket 362 and the steering wheel bracket 361 are welded into one body, thereby increasing the strength of the shift bracket 362 and the rotating shaft to avoid shaking of the shift mechanism.
  • FIGS. 1 and 2 there are two inner longitudinal beams 322, and the two inner longitudinal beams 322 are arranged laterally opposite each other, and the two inner longitudinal beams 322 define the transmission shaft of the all-terrain vehicle. Installation space. That is to say, the space between the two inner longitudinal beams 322 is the installation space of the transmission shaft, so that the two inner longitudinal beams 322 can improve the structural strength of the bottom of the frame 30 while also isolating the transmission shaft from other components. , Which can ensure the reliability of the installation of the drive shaft.
  • a support bar 324 is connected between the two inner longitudinal beams 322.
  • the support bar 324 is used to support the transmission shaft, and the transmission shaft may be provided with a bearing and a bearing seat.
  • the support bar 324 is used to support and fix the bearing seat, and its left and right ends may be provided with mounting holes for fixing the bearing seat.
  • the bottom of the middle part 32 is provided with a groove, and the power battery or other components can be arranged in the groove.
  • the arrangement of the groove can facilitate the installation and fixation of the power battery or other components. It can accommodate the bottom of the power battery or other components, and can also provide some installation points for the power battery or other components, so as to better ensure the power battery or other components. The installation reliability of the components.
  • the middle portion 32 may further include: an inner cross beam 325, which is connected between the inner longitudinal beam 322 and the outer tube 321, and the bottom plate 320 is connected to the second outer tube 328 and the second outer tube 328.
  • an inner cross beam 325 which is connected between the inner longitudinal beam 322 and the outer tube 321
  • the bottom plate 320 is connected to the second outer tube 328 and the second outer tube 328.
  • the inner longitudinal beams 322 and the inner cross beam 325, a part of the second outer side tube 328, a part of the third outer side tube 329, the inner cross beam 325, and a part of the inner longitudinal beam 322 form a groove on the bottom plate 323,
  • the groove is part of the installation space.
  • the arrangement of the inner cross beam 325 can effectively limit the degree of freedom of the components, and can ensure the reliability of the placement of the components under the seat bracket 40.
  • the all-terrain vehicle may further include: a storage box, which is arranged inside the seat bracket 40, and the storage box is located above the power battery.
  • a storage box is provided below the seat and above the power battery. The storage box provided in this way can make reasonable use of the space at the seat bracket 40 and can improve the space utilization rate of the cockpit 10, and the storage box provided in this way can facilitate the driver and passengers to pick and place items.
  • the middle part 32 also includes an inner inclined beam 351, which is connected between the inner longitudinal beam 322 and the second outer tube 328 and is located in front of the inner cross beam 325. 351 extends obliquely forward in the direction from the inner longitudinal beam 322 to the second outer tube 328.
  • the vehicle body further includes: a roll cage 60, the roll cage 60 is installed in the middle portion 32, and the roll cage 60 and the middle portion 32 jointly define The cockpit 10 thereby improves the safety of the personnel in the cockpit 10 and indirectly improves the off-road capability of the all-terrain vehicle.
  • the roll cage 60 includes: side bar 610, the side bar 610 is connected with the rear diagonal tube 328c, and the side bar 610 is connected with the front diagonal tube 328b into a closed loop, thereby further lifting Structural strength to further enhance safety.
  • the side bar 610 includes: a front upper pipe section 611, a rear pipe section 612, and a lower pipe section 613.
  • the front upper pipe section 611 extends at the top and the front of the cockpit 10, and the lower end of the front upper pipe section 611 is connected to the upper end of the forward inclined pipe 328b.
  • the rear tube section 612 extends at the rear of the cockpit 10, the upper end of the rear tube section 612 is connected to the rear end of the front upper tube section 611, and the lower part of the rear tube section 612 is connected to the rear inclined tube 328c.
  • the lower pipe section 613 extends at the bottom of the cockpit 10, the front end of the lower pipe section 613 is detachably connected with the lower end of the forward inclined pipe 328 b, and the rear end of the lower pipe section 613 is detachably connected with the lower end of the rear pipe section 612.
  • the front upper pipe section 611, the rear pipe section 612, the lower pipe section 613, and the front inclined pipe 328b jointly form the overall shape of the cockpit 10.
  • the lower pipe section 613 is exposed, and the lower pipe section 613 is detachable. It is convenient for the lower pipe section 613 to be painted separately, thereby diversifying the appearance of the all-terrain vehicle.
  • the lower pipe section 613 is detachable to facilitate packaging and transportation.
  • the front upper pipe section 611 and the rear pipe section 612, and the rear pipe section 612 and the lower pipe section 613 are respectively connected by a connecting elbow 615, which can define the overall shape of the side bar 610, facilitate the formation of a bending structure, and reduce The processing and manufacturing of the front upper pipe section 611, the rear pipe section 612, and the lower pipe section 613 are difficult.
  • the lower pipe section 613 includes a horizontal section 6131 and an inclined section 6132 that are connected in sequence.
  • the horizontal section 6131 and the inclined section 6132 are integrally formed.
  • the front end of the horizontal section 6131 is detachably connected to the lower end of the front inclined tube 328b.
  • the inclined section 6132 extends backward and upward from the horizontal section 6131, and the rear end of the inclined section 6132 is connected to the lower end of the rear inclined tube 328c. In this way, the arrangement of the inclined section 6132 can not only improve the overall structural strength, but also provide better protection.
  • the lower pipe section 613 is further detachably connected with the outer pipe 321.
  • the horizontal section 6131 of the lower pipe section 613 is detachably connected with the second outer pipe 328, as shown in FIG. 3,
  • the horizontal section 613 is installed on the second outer tube 328 by two bolts, and the two bolts are arranged at intervals along the length direction of the horizontal section 613.
  • the side bar 610 also includes a front bracket 614.
  • the lower end of the front upper tube section 611 is connected to the upper end of the front inclined tube 328b through the front bracket 614.
  • the front bracket 614 is connected to the front upper tube section 611 and the front inclined tube.
  • the pipe 328b can be detached and connected, so that the front bracket 614 can be painted separately, thereby diversifying the appearance of the all-terrain vehicle.
  • the front bracket 614 can be detached to facilitate packaging and transportation.
  • the roll cage 60 further includes a plurality of horizontal bars.
  • the plurality of horizontal bars includes: a front top bar 621, a rear top bar 622, a rear lean bar 623, and a rear bottom bar 624.
  • the front top bar 621 and the rear top bar 622 are located in the cockpit. 10
  • the front top cross bar 621 is located in front of the rear top cross bar 622
  • the rear cross bar 623 and the rear bottom cross bar 624 are located at the rear of the cockpit 10
  • the rear bottom cross bar 624 is located at the rear cross bar 623 Below.
  • the integral frame of the roll cage 60 is constructed and has good anti-rolling ability.
  • a stable installation framework is provided for the installation of the ceiling.
  • the rear horizontal bar 623 in order to increase the bearing capacity and area of the rear horizontal bar 623, can be constructed like an X-shaped structure and arranged horizontally along the left and right directions.
  • the vehicle body further includes: a seat, the seat includes a seat cushion 51 and a backrest 52, the seat cushion 51 is mounted on the seat bracket 40, and the backrest 52 It is connected with the rear bottom crossbar 624, thereby increasing the bearing capacity of the backrest 52 and improving the comfort and safety of personnel.
  • the seat can be detachably installed on the seat bracket 40.
  • the seat provided in this way is convenient to install and disassemble, so that the seat can be replaced and repaired conveniently.
  • the seat includes a seat cushion 51 and a backrest 52.
  • the seat cushion 51 can be detachably installed on the seat frame 40, and the backrest 52 can be detachably installed on the seat cushion 51.
  • the seat cushion 51 and the backrest 52 using the split result can be manufactured separately from the seat cushion 51 and the backrest 52, and the angle of the backrest 52 can be conveniently adjusted.
  • the seats may include: a driver seat 501, a passenger seat 502, and a middle seat 503, and the middle seat 503 is located between the driver seat 501 and the passenger seat 502.
  • the backrest 52 of the middle seat 503 is reversible relative to the seat cushion 51, the backrest 52 of the middle seat 503 is provided with a buckle position 510, and the rear bottom crossbar 624 is provided with a buckle
  • the buckle bracket 520 buckled with the position 510.
  • the backrest 52 can be turned upwards, and the buckle bracket 520 is buckled with the buckle 510 to fix the position of the backrest 52; in some special cases, the buckle 510 can be released.
  • the buckle bracket 520 so that the backrest 52 can be turned down and used as a shelf or hand pillow.
  • the seat bracket 40 is provided with an inverted U-shaped bracket 530, and the backrest 52 of the driver seat 501 is supported on the inverted U-shaped bracket 530, for example, the rear surface of the backrest 52 A corresponding inverted U-shaped groove is provided, and the inverted U-shaped bracket 530 is fitted in the inverted U-shaped groove, and the backrest 52 of the driver's seat 501 is provided with a driver's seat bump 540 connected to the rear bottom crossbar 624 ( For example, connected by bolts), the driver's seat bumps 540 may be two and arranged at intervals along the left and right directions. Therefore, the driver seat 501 can be reliably fixed, and the driving safety of the driver can be ensured.
  • the rear crossbar 623 is provided with a hanger 550, the upper part of the backrest 52 of the passenger seat 502 is hung on the hanger 550, and the lower part of the backrest of the passenger seat 502 is provided with
  • the passenger seat bumps 560 connected to the rear bottom crossbar 624 (for example, connected by bolts), the passenger seat bumps 560 may be two and arranged at intervals along the left and right directions. Therefore, the passenger seat 502 can be reliably fixed, and the driving safety of the passenger can be ensured.
  • the all-terrain vehicle may further include a controller, which is arranged in the power compartment 20, that is, the controller is arranged in the rear part 33 of the frame 30, and the controller may be integrated with the powertrain. 200 electrical connections.
  • the controller can learn the working status of the powertrain 200, and then use the known information to reasonably control the powertrain 200 to work.
  • the controller can be conveniently connected to the powertrain 200 at the same time.
  • the controller can be located at the upper right of the powertrain 200.
  • the rear portion 33 includes two upper side beams 334, and an upper cross beam 341 is connected between the front ends of the two upper side beams 334.
  • the upper cross beam 341 and the upper side beam 334 on the right side are arranged
  • the controller is installed not only on the upper side beam 334 on the right side, but also on the upper cross beam 341 on the front side.
  • the controller thus arranged has good installation reliability.
  • the controller bracket 340 may be multiple, for example, three.
  • One of the three controller brackets 340 is arranged on the upper side beam 334 on the right side, and the other two controller brackets 340 are arranged on the right half of the upper cross beam 341. In part, the stability of the controller with three-point fixed is better.
  • the rear part 33 includes two lower side beams 331, the two lower side beams 331 are located below the two upper side beams 334, and the two lower side beams 331 are both connected to the rear of the middle part 32, for example ,
  • the third outer tube 329 and the distance between the two lower side beams 331 show a decreasing trend from front to back.
  • the two lower side beams 331 arranged in this way can gradually reduce the space of the power cabin 20, can make the power cabin 20 better install and fix the power assembly 200, and can make its structure simpler.
  • the distance between the two upper side beams 334 shows a decreasing trend from front to back.
  • the two upper side beams 334 arranged in this way can effectively support and fix the cargo bucket, and can better define the power cabin 20 with the two lower side beams 331, so that the space of the power cabin 20 is suitable and the power assembly 200 can be placed reasonably.
  • the front ends of the two lower side beams 331 are connected with a third outer tube 329, and the third outer tube 329 is provided with a power assembly.
  • the front mounting piece 351 of 200 is connected with a third outer tube 329, and the third outer tube 329 is provided with a power assembly.
  • a middle cross beam 332 is also connected between the two lower side beams 331, and the middle cross beam 332 is provided with a rear mounting member 333 for installing the powertrain 200.
  • the third outer tube 329 and the middle cross beam 332 can support and fix the powertrain 200.
  • the front mounting member 351 can be connected to the front foot of the engine of the powertrain 200
  • the rear mounting member 333 can be two and spaced on the middle beam 332 along the left and right directions, and the two rear mounting members 333 can be connected to the powertrain 200
  • the rear engine feet are connected. In this way, the engine of the powertrain 200 is stably fixed.
  • a rear lower longitudinal beam 342 is connected between each lower side beam 331 and the third outer tube 329, and a rear lower longitudinal beam 342 is connected between each lower side beam 331 and the third outer tube 329. It can extend in the front-rear direction, the front end of the rear bottom longitudinal beam 342 is connected to the third outer side tube 329, and the rear end of the rear bottom longitudinal beam 342 is connected to the side beam 331.
  • a detachable differential bracket 352 is connected between the two lower side beams 331, and the differential bracket 352 can be bolted Installation connects the middle part of the rear part 33 to the left and right to increase the left and right rigidity and strength of the frame 30, and at the same time provide a fixed carrier for the differential, and increase the assembling firmness of the differential on the frame 30.
  • a rear bottom plate 339 is connected between the two lower side beams 331.
  • the rear bottom plate 339 can further carry the differential.
  • the rear bottom plate 339 is configured with two longitudinal reinforcing ribs 3391 and a plurality of lateral reinforcing ribs 3392, and the distance between the two longitudinal reinforcing ribs 3391 gradually increases from back to front.
  • a plurality of transverse reinforcing ribs 3392 are arranged at intervals in the front and rear direction. The two ends of each transverse reinforcing rib 3392 are respectively connected with two longitudinal reinforcing ribs 3391.
  • the transverse reinforcing ribs 3392 are provided with differential mounting holes 3393, and the longitudinal direction A recess 3394 is provided on the reinforcing rib 3391.
  • the rear bottom plate 339 can be made by stamping an integral sheet metal part.
  • Two longitudinal reinforcing ribs 3391 with a cross-section of a letter are arranged symmetrically, and each longitudinal reinforcing rib 3391 is clamped with a centerline extending in the front-to-rear direction.
  • the angle a is distributed at an angle, and a can be 5°-25°, preferably 15°.
  • the longitudinal reinforcing rib 3391 is also provided with a recess 3394 to locally increase the strength.
  • the rear bottom plate 339 is simultaneously arranged with two transverse reinforcement ribs 3392 with a cross-section in a cross section, and each of the transverse reinforcement ribs 3392 is provided with two differential mounting holes 3393 for connecting with the differential.
  • the rear bottom plate 339 has a high degree of functional integration, reliable integral molding accuracy, light weight, and low comprehensive cost.
  • the two upper side beams 334 are provided with a rear upper beam 353 and a detachable transverse bracket 354.
  • the two ends are respectively connected to the rear ends of the two upper side beams 334, the transverse bracket 354 is located in front of the upper rear cross beam 353, and the upper rear cross beam 353 is provided with a muffler upper mounting plate 355.
  • the transverse bracket 354 can be installed by bolts and nuts.
  • the transverse bracket 354 and the upper rear cross beam 353 enhance the transverse strength of the upper rear part of the frame 30, and because the transverse bracket 354 is detachable, it can facilitate the installation of the powertrain 200 Integral hoisting, and the rear upper cross beam 353 also provides an upper installation point for the muffler 400.
  • a detachable middle cross bar 335 is also provided between the two upper side beams 334, and the middle cross bar 335 is provided with a top mounting member 336 for installing the powertrain 200, and the top mounting member 336 is used for To fix the cylinder head of the engine 220, the top mounting member 336 is the cylinder head lifting lug.
  • the engine on the basis of the installation and fixing of the bottom of the engine of the powertrain 200, the engine also installs and fixes its cylinder head through the top mounting member 336, so that the powertrain 200 can better ensure its stability in the power compartment 20. Sex.
  • the top mounting member 336 may be provided with a shock absorbing block to reduce the vibration transmitted from the engine to the frame 30.
  • a rear rocker arm is connected between the upper side beam 334 and the lower side beam 331 on one side (for example, the left side).
  • Vertical beam 371, and the lower side beam 331 is provided with a rear rocker left front mounting plate 372 located in front of the left rear mounting vertical beam 371 of the rear rocker arm.
  • the left front mounting plate 372 of the rear rocker arm is disconnected from the upper side beam 334, that is, the rear rocker arm
  • the left front mounting plate 372 is not connected to the upper side beam 334 above it.
  • the upper side beam 334 and the lower side beam 331 on the other side are connected with a rear rocker arm right rear mounting vertical beam 373, and the lower side beam 331 is provided with a rear rocker arm right rear mounting vertical beam 373.
  • the right front mounting plate 374 of the rear rocker arm, and the right front mounting plate 374 of the rear rocker arm are disconnected from the upper side beam 334, that is, the right front mounting plate 374 of the rear rocker arm is not connected to the upper side beam 334 above it.
  • the lower side beam on one side is provided with a left stiffening plate 375 connecting the left front mounting plate 372 of the rear rocker arm and the left rear mounting vertical beam 371 of the rear rocker arm, and the lower side beam is located on the other side (for example, The lower side beam 331 of the right side) is provided with a right reinforcing plate 376 connecting the right front mounting plate 374 of the rear rocker arm and the right rear mounting vertical beam 373 of the rear rocker arm.
  • the rear rocker arm left and rear mounting vertical beam 371, rear rocker arm left front mounting plate 372, rear rocker arm right rear mounting vertical beam 373, and rear rocker right front mounting plate 374 not only can the rear rocker arm be installed
  • the left front mounting plate 372 of the rear rocker arm and the front right mounting plate 374 of the rear rocker arm adopt a disconnected design, that is, the left front mounting plate 372 of the rear rocker arm and the right front mounting plate 374 of the rear rocker arm are not connected to the two upper side beams 334 above.
  • the body of the all-terrain vehicle includes a left rear suspension 380 and a right rear suspension 390.
  • the left rear suspension 380 includes a left wheel axle support 381, a left upper rocker arm 382, a left lower rocker arm 383, and a left shock absorber 384.
  • the left upper rocker arm 382, the left lower rocker arm 383 and the left shock absorber 384 are all connected to the left wheel axle.
  • the support 381, the front end of the upper left rocker arm 382 and the front end of the lower left rocker arm 383 are installed on the rear rocker left front mounting plate 372, the rear end of the left upper rocker arm 382 and the rear end of the left lower rocker arm 383 are installed on the rear rocker arm and left rear installation
  • the upper end of the vertical beam 371 and the left shock absorber 384 is installed on the corresponding upper side beam 334.
  • the right rear suspension 390 includes a right axle support, a right upper rocker arm, a right lower rocker arm, and a right shock absorber.
  • the right upper rocker arm, the right lower rocker arm and the right shock absorber are all connected to the right axle Support, the front end of the upper right rocker arm and the front end of the lower right rocker arm are installed on the rear rocker right front mounting plate 374, the rear end of the right upper rocker arm and the rear end of the right lower rocker arm are installed on the rear
  • the vertical beam 373 is installed on the right rear of the rocker arm, and the upper end of the right shock absorber is installed on the corresponding upper side beam 334.
  • the specific structure of the right rear suspension 390 is not marked, and the specific structure of the right rear suspension 390 can refer to the left rear suspension 380, which are symmetrically arranged in the left and right directions. .
  • the distance between the left rear mounting vertical beam 371 of the rear rocker arm and the right rear mounting vertical beam 373 of the rear rocker arm shows a decreasing trend from top to bottom.
  • the left rear mounting vertical beam 371 of the rear rocker arm and the right rear mounting vertical beam 373 of the rear rocker arm thus set can change the position of the installation axis of the upper left rocker 382 and the lower left rocker 383, and the position of the installation axis of the upper right rocker arm and the lower right rocker arm. Therefore, the structural stability of the rear part 33 can be improved, and the service life of the frame 30 can be prolonged.
  • the lower end of the left rear mounting vertical beam 371 of the rear rocker arm is provided with a rear stabilizer bar left mounting seat 410, and the lower end of the right rear mounting vertical beam 373 of the rear rocker arm
  • a rear stabilizer bar right mounting seat 420 is provided.
  • a rear stabilizer bar 430 is connected between the rear stabilizer bar left mounting seat 410 and the rear stabilizer bar right mounting seat 420.
  • the two ends of the rear stabilizer bar 430 are bent forward and connected respectively through
  • the rod 440 is connected to the lower left rocker arm 383 and the lower right rocker arm.
  • the left rear mounting vertical beam 371 of the rear rocker arm and the right rear mounting vertical beam 373 of the rear rocker arm are used to set the rear stabilizer bar left mounting seat 410 and the rear stabilizer bar right mounting seat 420, thereby providing a fixed carrier for the rear stabilizer bar 430, and then Increase the driving stability of all-terrain vehicles.
  • the lower end of the left rear mounting vertical beam 371 of the rear rocker arm is provided with a left mounting plate 450
  • the lower end of the right rear mounting vertical beam 373 of the rear rocker arm is provided with a right mounting plate 460.
  • a trailer mounting seat 470 is provided, and the rear trailer device 300 can be installed on the trailer mounting seat 470.
  • the left mounting plate 450 is provided with a left avoiding hole 451
  • the right mounting plate 460 is provided with a right avoiding hole 461
  • the rear stabilizer bar 430 passes through the left avoiding hole 451 and the right avoiding hole 461.
  • a lower muffler mounting plate 480 is provided between the left mounting plate 450 and the right mounting plate 460, and the muffler lower mounting plate 480 is located above the trailer mounting seat 470.
  • the upper part of the muffler 400 can be connected to the upper mounting plate 355 of the muffler through a shock-absorbing sleeve, bolts and nuts, and the lower part of the muffler 400 can be connected to the lower mounting plate 480 of the muffler through a shock-absorbing sleeve and a broken neck bolt to realize the silencer.
  • the installation of 400 is fixed and does not occupy the internal space of the frame 30, so that sufficient space is reserved for the power compartment 20 to be suitable for installing different powertrains.
  • the left mounting plate 450 and the right mounting plate 460 are connected with the left rear mounting vertical beam 371 of the rear rocker arm and the right rear mounting vertical beam 373 of the rear rocker arm,
  • the middle is connected by the tow mounting seat 470 and the muffler lower mounting plate 480, so that the rear part of the frame 30 is connected as a whole with high strength, and the left mounting plate 450 is provided with a left avoiding hole 451 and the right mounting plate 460 is provided with The right avoiding hole 461 further increases the structural strength and reduces the weight.
  • the rear stabilizer bar 430 passes through the left avoiding hole 451 and the right avoiding hole 461, so the structure is more compact and the space utilization rate is high.
  • FIG. 10 shows the arrangement of the hybrid powertrain.
  • the hybrid powertrain includes an engine 211, a rear drive shaft 212, a differential 213, and the like.
  • the hybrid powertrain also includes a CVT transmission system 214 arranged on one side of the engine 211 and placed in the front-rear direction, and a generator 217 arranged on the other side of the engine 211.
  • the motor shaft of the generator 217 and the crankshaft of the engine 211 pass through Key or connected in other ways to achieve power transmission.
  • the generator 217 can be used for power output, or it can only generate electricity under the drive of the engine 211.
  • the engine 211 includes the engine front leg 215 and the engine rear leg 216.
  • the engine The front leg 215 is fixed to the front mounting member 351 by bolts and nuts, and the engine rear leg 216 is fixed to the rear mounting member 333 by bolts and nuts.
  • the differential 213 is assembled by bolts from bottom to top, and the front upper part is assembled with the differential bracket 352 by bolts and nuts.
  • the CVT transmission system 214 faces the left side of the car body
  • the generator 217 faces the right side of the car body
  • the intake manifold 218 faces the front of the car body to improve intake efficiency.
  • the cylinder head 219 is inclined at a certain angle and faces the rear of the car body.
  • the exhaust port 2191 is inclined at a certain angle and faces the rear of the vehicle body, so that the heat of the exhaust gas is radiated backward, and the influence of the heat on the cockpit 10 is reduced.
  • FIG 11 shows the layout of the extended-range powertrain.
  • the extended-range powertrain includes an engine 211, a cylinder head 219, an exhaust port 2191, a generator 217, a power output system 221, a motor 222, a gearbox 223, and a differential. ⁇ 213 etc.
  • the generator 217 is arranged on the front side of the engine 211, that is, toward the front of the vehicle body.
  • the motor shaft of the generator 217 and the crankshaft of the engine 211 are connected by splines or other means to realize power transmission.
  • the generator 217 is only the engine 211.
  • the motor 222 generates power under the driving of the engine 211, and the motor 222 located behind the engine 211 outputs power.
  • the exhaust port 2191 faces the left side of the car body, and the motor 222 is arranged directly above the differential 213. This arrangement has a compact structure and makes full use of the space above the differential 213 to arrange the motor 222.
  • the size of the motor 222 is directly It is positively correlated with the power of the motor, so that the power and torque of the whole vehicle are greatly improved.
  • Figure 12 shows the layout of the fuel-based powertrain.
  • the fuel-based powertrain includes an engine 211, an exhaust port 2191, a gear box 231, a differential 213, a CVT transmission system 214, and the like.
  • the gear box 231 faces the left side of the car body
  • the CVT transmission system 214 faces the right side of the car body
  • the exhaust port 2191 faces the rear of the car body to facilitate the arrangement of the muffler 400.
  • the differential 213 and the engine 211 are combined into One body, compact overall structure, high integration, and small space occupation.
  • the above-mentioned different arrangement schemes of the powertrain 200 can be realized on the platform frame 30, and the left rear suspension 380, the right rear suspension 390, the rear stabilizer bar 430 and the rear towing device 300 do not need to be modified. Flexible layout of the vehicle product line.
  • the platformization and modularization of the power compartment 20 of the frame 30 are realized, and the layout of different powertrains, fuel-powered powertrains with different displacements, are fully considered.
  • the power hybrid powertrain can be compatible, and sufficient space can be reserved predictably to solve the installation of the powertrain, and the suspension system and the rear stabilizer bar 430 are completely unified, that is, the matching is different.
  • the suspension system of the powertrain is exactly the same. Because of the platformization of the frame 30, the later product line expansion and iterative process are accelerated, the research and development efficiency is improved, the cost of research and development, manufacturing, management and other aspects are reduced, and the consistency of the product is effectively guaranteed. The failure rate can be effectively controlled, which improves product quality.
  • the design of the power cabin 20 fully considers the layout of the rear suspension system.
  • the space design is compact, and the suspension motion parameters are effectively optimized, which improves the off-road performance of the vehicle, increases the driving comfort, and improves the rear suspension system.
  • the reliability of the suspension system is the reason for the vehicle.
  • first feature and second feature may include one or more of these features.
  • plural means two or more.
  • first feature of the second feature may include the first and second features in direct contact, or may include the first and second features not in direct contact but through them Another feature contact between.
  • second feature of the first feature include the first feature directly above and diagonally above the second feature, or it simply means that the first feature is higher than The second feature.

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Abstract

一种全地形车及其车体,车体包括:车架(30),车架(30)包括依次连接的前部部分(31)、中部部分(32)和后部部分(33),后部部分(33)构造有放置动力总成(200)的动力舱(20),前部部分(31)包括下部安装架(313)和上部支撑架(314),下部安装架(313)与中部部分(32)连接,上部支撑架(314)与下部安装架(313)和中部部分(32)均可拆卸连接;座椅支架(40),座椅支架(40)可拆卸地设置在中部部分(32)内且与中部部分(32)的底部限定出多个部件的安装空间。

Description

全地形车及其车体
相关申请的交叉引用
本申请要求赛格威科技有限公司于2019年11月1日提交的名称为“全地形车及其车体”的中国专利申请号“201911061005.4”的优先权。
技术领域
本公开涉及车辆技术领域,尤其是涉及一种全地形车及其车体。
背景技术
全地形车是指可以在任何地形上行驶的车辆,在普通车辆难以机动的地形上行走自如,在中国俗称沙滩车。该种车型具有多种用途,且不受道路条件的限制,在北美和西欧应用较广,呈逐年上升的趋势。
相关技术中,在全地形车中,通常采用将座椅支架与车架焊接为一个整体的方式,座椅支架与车架焊接后的焊接结构件尺寸较大,不易保证尺寸精度,而且对下部空间的利用存在阻碍。此外,不同的车头外形及不同的加装部件,对应不同的车架,如要改变车头外形及加装部件,则需重新设计车架,导致成本较高、通用性较差。
发明内容
本公开旨在至少解决现有技术中存在的技术问题之一。为此,本公开的一个目的在于提出一种全地形车的车体,该车体能够合理利用下部空间,安装拆卸方便,且通用性好、便于更改车头外形。
本公开进一步地提出了一种全地形车。
根据本公开的第一方面的实施例提出一种全地形车的车体,包括:车架,所述车架包括依次连接的前部部分、中部部分和后部部分,所述后部部分构造有放置动力总成的动力舱,所述前部部分包括下部安装架和上部支撑架,所述下部安装架与所述中部部分连接,所述上部支撑架与所述下部安装架和所述中部部分均可拆卸连接;座椅支架,所述座椅支架可拆卸地设置在所述中部部分内且与所述中部部分的底部限定出多个部件的安装空间。
根据本公开实施例的,座椅支架一方面可以方便部件的安装固定,可以合理利用驾驶舱内部空间,另一方面可以保证座椅支架自身的精度尺寸,以及方便更换维修, 可以降低全地形车的维修更换成本。此外,车架的前部部分包括下部安装架和上部支撑架,其中上部支撑架为可拆卸部件,能够便于更改车头外形及加装部件。
根据本公开的一些具体实施例,所述中部部分包括:外边管、内纵梁和底板,所述内纵梁位于所述外边管的内侧,所述底板连接在所述外边管和所述内纵梁之间,所述底板构成所述安装空间的底部。
根据本公开的一些具体实施例,所述内纵梁为两个,两个所述内纵梁横向相对设置,两个所述内纵梁限定出所述全地形车的传动轴的安装空间。
根据本公开的一些具体实施例,两个所述内纵梁之间连接有支撑条。
根据本公开的一些具体实施例,所述中部部分还包括:内横梁,所述内横梁连接在所述内纵梁和所述外边管之间,所述底板连接在所述外边管、所述内纵梁和所述内横梁之间,所述外边管的一部分、所述内横梁、所述内纵梁的一部分在所述底板上形成凹槽,所述凹槽为所述安装空间的一部分。
根据本公开的一些具体实施例,所述中部部分还包括:内斜梁,所述内斜梁连接在所述内纵梁和所述外边管之间且位于所述内横梁前方,所述内斜梁沿从所述内纵梁向所述外边管的方向向前倾斜延伸。
根据本公开的一些具体实施例,所述外边管包括多条,多条所述外边管依次连接,位于前侧的所述外边管连接在所述内纵梁的前端,位于后侧的所述外边管连接在所述内纵梁的后端。
根据本公开的一些具体实施例,多条所述外边管包括:第一外边管、第二外边管、第三外边管,所述第一外边管和所述第二外边管均为两条且均分布在两条所述内纵梁的外侧,所述第一外边管倾斜地连接在所述内纵梁和所述第二外边管之间,所述第三外边管连接在两条所述内纵梁的后端且两端分别与两个所述第二外边管相连。
根据本公开的一些具体实施例,所述中部部分还包括:前斜管和前部支撑架,所述前部支撑架连接在所述第一外边管上,所述前斜管由下至上向前倾斜延伸,所述前斜管的下端可拆卸地连接在所述第一外边管和所述第二外边管的连接处,所述前斜管的上端连接在所述前部支撑架的上部。
根据本公开的一些具体实施例,所述中部部分还包括:后斜管,所述后斜管由下至上向后倾斜延伸,所述后斜管的下端连接在所述第二外边管的后端,所述后斜管的上部共同连接有上横梁。
根据本公开的一些具体实施例,所述中部部分还包括方向盘支架和换挡支架,所述方向盘支架连接于所述前部支撑架,所述换挡支架与所述方向盘支架焊接成一体。
根据本公开的一些具体实施例,所述全地形车的车体还包括:防滚架,所述防滚架安装于中部部分,所述防滚架与所述中部部分共同限定出驾驶舱。
根据本公开的一些具体实施例,所述防滚架包括:侧围杠,所述侧围杠与所述后斜管相连,且所述侧围杠与所述前斜管连接成闭环形。
根据本公开的一些具体实施例,所述侧围杠包括:前上管段,所述前上管段延伸在所述驾驶舱的顶部和前部,所述前上管段的下端与所述前斜管的上端相连;后管段,所述后管段延伸在所述驾驶舱的后部,所述后管段的上端与所述前上管段的后端相连,所述后管段的下部连接在所述后斜管上;下管段,所述下管段延伸在所述驾驶舱的底部,所述下管段的前端与所述前斜管的下端可拆卸地相连,所述下管段的后端与所述后管段的下端可拆卸地相连。
根据本公开的一些具体实施例,所述防滚架还包括:多个横杠,所述侧围杠为两个且分布在所述驾驶舱的两侧,多个所述横杠连接在两个所述侧围杠之间。
根据本公开的一些具体实施例,所述后部部分包括两条下边梁,两条所述下边梁均连接在所述中部部分的后部,两条所述下边梁之间的间距从前向后呈递减趋势。
根据本公开的一些具体实施例,两条所述下边梁的前端连接有第三外边管,所述第三外边管设有安装动力总成的前安装件。
根据本公开的一些具体实施例,每条所述下边梁与所述第三外边管之间连接有后下纵梁。
根据本公开的一些具体实施例,两条所述下边梁之间还连接有中间横梁,所述中间横梁设置有安装动力总成的后安装件。
根据本公开的一些具体实施例,所述动力总成包括发动机,所述后安装件为两个且间隔设置。
根据本公开的一些具体实施例,两条所述下边梁之间连接有可拆卸的差速器支架。
根据本公开的一些具体实施例,两条所述下边梁之间连接有后底板。
根据本公开的一些具体实施例,所述后底板构造有两个纵向加强凸筋和多个横向加强凸筋,两个所述纵向加强凸筋之间的距离由后至前逐渐增大,多个所述横向加强凸筋沿前后方向间隔设置,每个所述横向加强凸筋的两端分别与两个所述纵向加强凸筋相连,所述横向加强凸筋上设有差速器安装孔,所述纵向加强凸筋上设有凹坑。
根据本公开的一些具体实施例,所述后部部分还包括两条上边梁,两条所述上边梁连接在所述中部部分的后部,两条所述上边梁位于两条所述下边梁的上方,两条所述上边梁之间的间距从前向后呈递减趋势。
根据本公开的一些具体实施例,两条所述上边梁之间还设置有可拆卸的中间横杆,所述中间横杆设置有安装动力总成的顶部安装件,所述动力总成包括发动机,所述顶部安装件用于固定所述发动机的缸头。
根据本公开的一些具体实施例,两条所述上边梁之间设有后上横梁和可拆卸的横向支架,所述后上横梁的两端分别与两条所述上边梁的后端相连,所述横向支架位于所述后上横梁的前方,所述后上横梁设有消音器上安装板。
根据本公开的一些具体实施例,位于一侧的上边梁和下边梁之间连接有后摇臂左后安装竖梁,且该下边梁设有位于所述后摇臂左后安装竖梁前方且与该上边梁断开的后摇臂左前安装板;位于另一侧的上边梁和下边梁之间连接有后摇臂右后安装竖梁,且该下边梁设有位于所述后摇臂右后安装竖梁前方且与该上边梁断开的后摇臂右前安装板。
根据本公开的一些具体实施例,所述位于一侧的下边梁设有连接所述后摇臂左前安装板和所述后摇臂左后安装竖梁的左加强板;所述位于另一侧的下边梁设有连接所述后摇臂右前安装板和所述后摇臂右后安装竖梁的右加强板。
根据本公开的一些具体实施例,所述全地形车的车体还包括:左后悬挂,所述左后悬挂包括左轮轴支座、左上摇臂、左下摇臂和左减震器,所述左上摇臂、所述左下摇臂和所述左减震器均连接于所述左轮轴支座,所述左上摇臂的前端和所述左下摇臂的前端安装于所述后摇臂左前安装板,所述左上摇臂的后端和所述左下摇臂的后端安装于所述后摇臂左后安装竖梁,所述左减震器的上端安装于对应的上边梁;右后悬挂,所述右后悬挂包括右轮轴支座、右上摇臂、右下摇臂和右减震器,所述右上摇臂、所述右下摇臂和所述右减震器均连接于所述右轮轴支座,所述右上摇臂的前端和所述右下摇臂的前端安装于所述后摇臂右前安装板,所述右上摇臂的后端和所述右下摇臂的后端安装于所述后摇臂右后安装竖梁,所述右减震器的上端安装于对应的上边梁。
根据本公开的一些具体实施例,所述后摇臂左后安装竖梁的下端设有后稳定杆左安装座,所述后摇臂右后安装竖梁的下端设有后稳定杆右安装座,所述后稳定杆左安装座和所述后稳定杆右安装座之间连接有后稳定杆,所述后稳定杆的两端分别通过连杆与所述左下摇臂和所述右下摇臂相连。
根据本公开的一些具体实施例,所述后摇臂左后安装竖梁的下端设有左安装板,所述后摇臂右后安装竖梁的下端设有右安装板,所述左安装板和所述右安装板之间设有拖挂安装座。
根据本公开的一些具体实施例,所述左安装板设有左避让孔,所述右安装板设有 右避让孔,所述后稳定杆穿过所述左避让孔和所述右避让孔。
根据本公开的一些具体实施例,所述左安装板和所述右安装板之间还设有消音器下安装板,所述消音器下安装板位于所述拖挂安装座上方。
根据本公开的一些具体实施例,所述后摇臂左后安装竖梁和所述后摇臂右后安装竖梁之间的间距从上向下呈递减趋势。
根据本公开的一些具体实施例,两条所述上边梁的前端之间连接有上横梁,所述上横梁和位于右侧的所述上边梁设置有安装控制器的控制器支架。
根据本公开的一些具体实施例,所述下部安装架包括:摇臂支架和底部钣金;所述中部部分还包括:前部支撑架,所述摇臂支架连接在所述底部钣金的前端和所述前部支撑架的前端;所述上部支撑架的下端可拆卸地安装于所述底部钣金,所述上部支撑架的后端可拆卸地安装于所述前部支撑架。
根据本公开的第二方面的实施例提出一种全地形车,包括:根据本公开的第一方面的实施例所述的全地形车的车体;混动式动力总成,所述混动式动力总成设置在所述动力舱内,所述混动式动力总成包括发动机、CVT变速系统和发电机,所述CVT变速系统设置于所述发动机一侧且沿前后方向放置,所述发电机设置于所述发动机的另一侧,所述发电机的电机轴与所述发动机的曲轴通过花键连接。
根据本公开的第三方面的实施例提出一种全地形车,包括:根据本公开的第一方面的实施例所述的全地形车的车体;增程式动力总成,所述增程式动力总成设置在所述动力舱内,所述增程式动力总成包括发动机、发电机及电机,所述发电机设置在所述发动机的前方,所述发电机的电机轴与所述发动机的曲轴通过花键连接,所述电机设置在所述发动机的后方
根据本公开实施例的全地形车,通过利用根据本公开的第一方面的实施例所述的全地形车的车体,具有空间利用率高、拆装方便、车头外形便于更改等优点。
本公开的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本公开的实践了解到。
附图说明
本公开的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:
图1和图2是根据本公开实施例的全地形车的车体的车架的不同角度的示意图。
图3和图4是根据本公开实施例的全地形车的车体的车架、防滚架和座椅的不同 角度的示意图。
图5是根据本公开实施例的全地形车的车体的动力总成布置示意图。
图6是根据本公开实施例的全地形车的车体的车架的后部部分的爆炸图。
图7和8是根据本公开实施例的全地形车的车体的车架的后部部分的不同角度的示意图。
图9是根据本公开实施例的全地形车的车体的后底板的示意图。
图10是根据本公开实施例的全地形车的车体的混动式动力总成的布置示意图。
图11是根据本公开实施例的全地形车的车体的增程式动力总成的布置示意图。
图12是根据本公开实施例的全地形车的车体的燃油式动力总成的布置示意图。
图13是根据本公开实施例的全地形车的车体的后悬挂布置示意图。
图14是根据本公开实施例的全地形车的车体的消音器的布置示意图。
图15是根据本公开实施例的全地形车的车体的车架的前部部分的结构示意图。
附图标记:
驾驶舱10;动力舱20;车架30;前部部分31;摇臂支架311;底部钣金312;下部安装架313;上部支撑架314;
中部部分32;外边管321;内纵梁322;底板323;支撑条324;内横梁325;前部支撑架326;内斜梁351;
第一外边管327;第二外边管328;前斜管328b;后斜管328c;
第三外边管329;
后部部分33;下边梁331;中间横梁332;后安装件333;上边梁334;中间横杆335;顶部安装件336;后底板339;纵向加强凸筋3391;横向加强凸筋3392;差速器安装孔3393;凹坑3394;控制器支架340;上横梁341;后下纵梁342;前安装件351;差速器支架352;后上横梁353;横向支架354;消音器上安装板355;
方向盘支架361;换挡支架362;
后摇臂左后安装竖梁371;后摇臂左前安装板372;后摇臂右后安装竖梁373;后摇臂右前安装板374;左加强板375;右加强板376;
防滚架60;侧围杠610;前上管段611;后管段612;下管段613;水平段6131;倾斜段6132;前支架614;连接弯管615;前顶横杠621;后顶横杠622;后靠横杠623;后底横杠624;
左后悬挂380;左轮轴支座381;左上摇臂382;左下摇臂383;左减震器384;
右后悬挂390;
后稳定杆左安装座410;后稳定杆右安装座420;后稳定杆430;连杆440;左安装板450;左避让孔451;右安装板460;右避让孔461;拖挂安装座470;消音器下安装板480;
座椅支架40;驾驶员座椅501;乘客座椅502;中间座椅503;座垫51;靠背52;扣位510;卡扣支架520;倒U形支架530;驾驶员座椅凸块540;挂架550;乘客座椅凸块560;
动力总成200;发动机211;后传动轴212;差速器213;CVT变速系统214;发动机前机脚215;发动机后机脚216;发电机217;进气歧管218;缸头219;排气口2191;
动力输出系统221;电机222;变速箱223;
齿轮箱231;
后拖挂装置300;消音器400。
具体实施方式
下面详细描述本公开的实施例,参考附图描述的实施例是示例性的,下面详细描述本公开的实施例。
下面参考图1-图15描述根据本公开实施例的全地形车,该全地形车为并排式全地形车,并排式全地形车具有并排式座椅。
如图5所示,根据本公开实施例的并排式全地形车可以包括:车体和动力总成200,其中,动力总成200可以为混动式、增程式或燃油式,在本公开后面的实施例中将详细介绍动力总成200及其布置。
当然,在本公开的一些实施例中,并排式全地形车还可以包括左后悬挂380、右后悬挂390、后稳定杆430、后拖挂装置300和消音器400等。
如图1-图3所示,车体包括驾驶舱10和动力舱20,动力舱20位于驾驶舱10的后方,也就是说,该车体至少在前后方向上分成两个舱,其中位于前侧的舱为驾驶舱10,该驾驶舱10供驾驶员和乘客乘坐,驾驶员可以在该舱内进行驾驶操作。动力舱20位于驾驶舱10的后方,该动力舱20用于放置和固定动力总成200。
由此,通过将动力总成200设置在动力舱20内,可以将动力总成200隔离在驾驶舱10外,可以减少动力总成200传递向驾驶舱10的工作噪音,可以提升全地形车的驾驶舒适性。
其中,车体包括:车架30和座椅支架40,车架30包括前部部分31、中部部分32和后部部分33,前部部分31用于布置转向系统、前车桥和前悬挂系统等结构。中部 部分32构成驾驶舱10的一部分,中部部分32主要构成驾驶舱10的底部结构,座椅支架40设置在中部部分32且位于驾驶舱10内,座椅支架40上安装固定有座椅(例如驾驶员座椅501、乘客座椅502和中间座椅503),驾驶员和乘客可以乘坐在相应的座椅上。后部部分33构成动力舱20的至少一部分,也就是说,后部部分33可以仅构成动力舱20的一部分,也可以构成动力舱20的整体。
进一步地,座椅支架40可以拆卸地设置在中部部分32内,而且其与中部部分32的底部限定出多个部件的安装空间。部件可以包括动力电池或其它部件,安装空间可以为多个,多个安装空间可以分别放置不同的部件,也可以分别放置相同的部件,其可以根据实际需要选定。如此设置的座椅支架40一方面可以方便部件的安装固定,可以合理利用驾驶舱10内部空间,另一方面可以保证座椅支架40自身的精度尺寸,以及方便更换维修,可以降低全地形车的维修更换成本。
例如,动力电池设置在座椅支架40和中部部分32的底部之间。换言之,座椅支架40和车架30的中部部分32共同限定出了动力电池的安装空间,如此设置的动力电池不会影响座椅和座椅支架40的布置,而且能够有效利用座椅支架40的下部空间,可以提升驾驶舱10的空间利用率。还有,采用可拆卸的座椅支架40可以极大程度上方便动力电池的安装拆卸。
在本公开的一些实施例中,如图1和图15所示,前部部分31包括下部安装架313和上部支撑架314,上部支撑架314位于下部安装架313的上方,下部安装架313与中部部分32连接,上部支撑架314与下部安装架313和中部部分32均可拆卸连接。由此,前部部分31通过设置下部安装架313和上部支撑架314,且上部支撑架314为可拆卸部件,可以通过更换上部支撑架314,从而更改不同的车头(例如不同高低的车头)以及加装其它部件(例如前部载货平台等),进而方便更改整车的外形。
更为具体地,如图1和图15所示,下部安装架313包括:摇臂支架311和底部钣金312,摇臂支架311连接在底部钣金312的前端和前部支撑架326的前端。摇臂支架311用于安装前部的上摇臂和下摇臂(图中未示出)的内端,该摇臂支架311可以同时安装两个上摇臂的内端和两个下摇臂的内端,其可以降低上摇臂和下摇臂的安装难度,而且其结构简单,重量轻。底部钣金312可以用于支撑和固定前桥的差速器,其可以保证差速器的安装可靠性。
上部支撑架314的下端可拆卸地安装于底部钣金312,上部支撑架314的后端可拆卸地安装于前部支撑架326。例如,上部支撑架314与底部钣金312通过两个安装点P进行安装,上部支撑架314与前部支撑架326通过两个安装点P进行安装,上部支撑 架314前部的两个竖梁分别通过螺栓和螺母与底部钣金312进行安装(如每个安装点P采用前后两组螺栓和螺母),上部支撑架314上部的两个纵梁分别通过螺栓和螺母与前部支撑架326进行安装(如每个安装点P采用左右两组螺栓和螺母)。
下面内容将分别针对中部部分32、后部部分33和前部部分31做出详细描述。
根据本公开的一个具体实施例,如图1和图2所示,中部部分32包括:外边管321、内纵梁322和底板323,内纵梁322位于外边管321的内侧,底板323连接在外边管321和内纵梁322之间,底板323构成安装空间的底部。可以理解的是,外边管321限定出中部部分32的底部外边缘,内纵梁322在前后方向延伸,并且内纵梁322的两端连接在外边管321上,其在内部起到加强中部部分32结构强度的作用,底板323可以起到支撑的作用。如此设置的中部部分32可以保证驾驶舱10底部结构的稳定性。
进一步地,外边管321包括多条,多条外边管321依次连接,位于前侧的外边管321连接在内纵梁322的前端,位于后侧的外边管321连接在内纵梁322的后端。采用多条外边管321可以合理限定出驾驶舱10底部部分的具体形状,从而可以使得中部部分32结构布置合理。
具体而言,多条外边管321包括:第一外边管327、第二外边管328和第三外边管329,第一外边管327和第二外边管328均为两条,而且两条第一外边管327和两条第二外边管328均分布在两条内纵梁322的外侧,第一外边管327倾斜地连接在内纵梁322的前端和第二外边管328之间,第三外边管329连接在两条内纵梁322的后端,且第三外边管329两端分别与两个第二外边管328的后端相连。由此,选用三种外边管321即可限定出中部部分32的底部,而且如此设置的多条外边管321整体布置合理,结构强度高,能够有效分隔驾驶舱10和动力舱20。相连接的两条外边管321之间可以采用焊接固定方式。
如图1和图2所示,中部部分32还包括:前斜管328b和前部支撑架326,前部支撑架326连接在第一外边管327上,前斜管328b由下至上向前倾斜延伸,前斜管328b的下端可拆卸地连接在第一外边管327和第二外边管328的连接处,前斜管328b的上端连接在前部支撑架326的上部。前斜管328b的设置可以有效加强中部部分32的结构强度,而且由于前斜管328b倾斜设置,可以有效保护位于驾驶舱10内的驾驶员和乘客,可以提升驾驶员和乘客的乘坐安全性。
如图1和图2所示,中部部分32还包括后斜管328c,后斜管328c可以为两个,两个后斜管328c均由下至上向后倾斜延伸,两个后斜管328c的下端分别连接在两个第二外边管328的后端,两个后斜管328c的上部共同连接有上横梁341。由此,后斜 管328c倾斜向后设置,后斜管328c的设置可以有效加强中部部分32的结构强度,而且可以有效保护位于驾驶舱10内的驾驶员和乘客,可以提升驾驶员和乘客的乘坐安全性。此外,上横梁341可以分隔驾驶舱10和动力舱20,可以保证驾驶员和乘客的安全性。上横梁341还可以起到安装座椅支架40的作用。
其中,第一外边管327、第二外边管328、第三外边管329、前斜管328b和后斜管328c互为分体件,且其中每一个的横截面均为矩形。如此设置,能够提高车架30的结构稳定性。
在本公开的一些实施例中,如图1和图2所示,中部部分32还包括:方向盘支架361和换挡支架362,方向盘支架361连接于前部支撑架326,换挡支架362和方向盘支架361在左右方向上布置的同一侧,例如布置在左侧,且换挡支架362与方向盘支架361焊接成一体,由此,增加换挡支架362及转轴的强度,避免换档机构晃动。
在本公开的一些实施例中,如图1和图2所示,内纵梁322为两个,两个内纵梁322横向相对设置,两个内纵梁322限定出全地形车的传动轴的安装空间。也就是说,两个内纵梁322之间的空间为传动轴的安装空间,这样两个内纵梁322可以在提升车架30底部结构强度的同时,还能够将传动轴与其他部件隔离开,从而可以保证传动轴的安装可靠性。
可选地,如图1和图2所示,两个内纵梁322之间连接有支撑条324。支撑条324用于支撑传动轴,传动轴上可以设置有轴承和轴承座,支撑条324用于支撑和固定轴承座,其左右两端可以设置有固定轴承座的安装孔。
其中,中部部分32的底部设置有凹槽,动力电池或其它部件可以设置在凹槽内。凹槽的设置可以便于动力电池或其它部件的安装固定,其可以容纳动力电池或其它部件的底部,而且也可以为动力电池或其它部件提供一些安装点,从而可以更好地保证动力电池或其它部件的安装可靠性。
具体地,如图1和图2所示,中部部分32还可以包括:内横梁325,内横梁325连接在内纵梁322和外边管321之间,底板320连接在第二外边管328、第三外边管329、内纵梁322和内横梁325之间,第二外边管328的一部分、第三外边管329的一部分、内横梁325、内纵梁322的一部分在底板323上形成凹槽,凹槽为安装空间的一部分。内横梁325的设置可以有效限制部件的自由度,可以保证部件在座椅支架40下方的放置可靠性。
进一步地,全地形车还可以包括:储物箱,储物箱设置在座椅支架40内部,而且储物箱位于动力电池的上方。也就是说,在座椅的下方和动力电池的上方设置有储物 箱。如此设置的储物箱可以合理利用座椅支架40处的空间,可以提升驾驶舱10的空间利用率,而且如此设置的储物箱可以方便驾驶员和乘客取放物品。
为了进一步加强中部部分32的底部结构强度,中部部分32还包括:内斜梁351,内斜梁351连接在内纵梁322和第二外边管328之间且位于内横梁325前方,内斜梁351沿从内纵梁322向第二外边管328的方向向前倾斜延伸。
在本公开的一些具体实施例中,如图3和图4所示,车体还包括:防滚架60,防滚架60安装于中部部分32,防滚架60与中部部分32共同限定出驾驶舱10,由此提高驾驶舱10内人员的安全性,间接提高全地形车的越野能力。
具体而言,如图3所示,防滚架60包括:侧围杠610,侧围杠610与后斜管328c相连,且侧围杠610与前斜管328b连接成闭环形,从而进一步提升结构强度,以进一步提升安全性。
更为具体地,侧围杠610包括:前上管段611、后管段612和下管段613。
前上管段611延伸在驾驶舱10的顶部和前部,前上管段611的下端与前斜管328b的上端相连。后管段612延伸在驾驶舱10的后部,后管段612的上端与前上管段611的后端相连,后管段612的下部连接在后斜管328c上。下管段613延伸在驾驶舱10的底部,下管段613的前端与前斜管328b的下端可拆卸地相连,下管段613的后端与后管段612的下端可拆卸地相连。
由此,前上管段611、后管段612、下管段613和前斜管328b共同构造出驾驶舱10的整体形状,且由于在整车中,下管段613裸露在外,下管段613可拆卸,能够方便下管段613单独喷漆,从而多样化全地形车的外观,此外,下管段613可拆卸还可以方便包装和运输。
前上管段611与后管段612之间以及后管段612与下管段613之间分别通过连接弯管615相连,这样既可以限定出侧围杠610的整体形状,便于形成折弯结构,而且降低了前上管段611、后管段612和下管段613的加工制造难度。
其中,如图3所示,下管段613包括依次相连的水平段6131和倾斜段6132,水平段6131和倾斜段6132一体成型,水平段6131的前端与前斜管328b的下端可拆卸地相连,倾斜段6132从水平段6131向后且向上倾斜延伸,倾斜段6132的后端与后斜管328c的下端相连,如此,倾斜段6132的设置不仅能够提高整体的结构强度,而且可以更好地保护驾驶舱10内的人员。
为了进一步提高下管段613的可靠性,下管段613进一步与外边管321可拆卸地连接,具体地,下管段613的水平段6131与第二外边管328可拆卸地连接,如图3 所示,水平段613通过两个螺栓安装于第二外边管328,两个螺栓沿水平段613的长度方向间隔设置。
进一步地,如图3所示,侧围杠610还包括:前支架614,前上管段611的下端通过前支架614与前斜管328b的上端相连,前支架614与前上管段611和前斜管328b均可拆卸连接,由此可以方便前支架614单独喷漆,从而多样化全地形车的外观,此外,前支架614可拆卸还可以方便包装和运输。
在本公开的一些实施例中,如图3所示,防滚架60还包括:多个横杠,侧围杠610为两个且分布在驾驶舱10的两侧(即左右两侧),多个所述横杠连接在两个侧围杠610之间。
具体而言,多个所述横杠包括:前顶横杠621、后顶横杠622、后靠横杠623和后底横杠624,前顶横杠621和后顶横杠622位于驾驶舱10的顶部,且前顶横杠621位于后顶横杠622前方,后靠横杠623和后底横杠624位于驾驶舱10的后部,且后底横杠624杠位于后靠横杠623的下方。由此,防滚架60的整体框架被构造出,且具有良好的抗翻滚能力,此外,为顶棚的设置提供了稳定的安装骨架。
其中,为了增加后靠横杠623的承力能力和面积,后靠横杠623可以构造成类似X形结构,且沿左右方向水平设置。
在本公开的一些具体示例中,如图3和图4所示,车体还包括:座椅,所述座椅包括座垫51和靠背52,座垫51安装于座椅支架40,靠背52与后底横杠624相连,由此增加了靠背52的承靠能力,提高人员的舒适性和安全性。
具体而言,座椅可以拆卸地安装在座椅支架40上。如此设置的座椅方便安装拆卸,从而可以方便更换座椅和维修。其中,座椅包括座垫51和靠背52,座垫51可以拆卸地安装在座椅支架40上,靠背52可以拆卸地安装在座垫51上。由此,采用分体结果的座垫51和靠背52可以使得座垫51和靠背52单独生产制造,而且可以方便调节靠背52的角度。
其中,所述座椅可以包括:驾驶员座椅501、乘客座椅502和中间座椅503,中间座椅503位于驾驶员座椅501和乘客座椅502之间。
下面将详细描述每个座椅的安装结构。
如图4所示,对于中间座椅503,中间座椅503的靠背52相对于座垫51可翻转,中间座椅503的靠背52设有扣位510,后底横杠624设有用于与扣位510扣合的卡扣支架520。如此,乘客正常坐于中间座椅503时,靠背52可以向上翻转,且卡扣支架520与扣位510扣合以固定靠背52的位置;在一些特殊需要的情况下,可以解开扣位 510和卡扣支架520,从而将靠背52翻转下来,作为置物架或手枕使用。
如图4所示,对于驾驶员座椅501,座椅支架40设有倒U形支架530,驾驶员座椅501的靠背52向后支撑在倒U形支架530,例如,靠背52的后表面设有对应的倒U形槽,倒U形支架530配合在倒U形槽内,并且,驾驶员座椅501的靠背52设有与后底横杠624相连的驾驶员座椅凸块540(例如通过螺栓相连),驾驶员座椅凸块540可以为两个且沿左右方向间隔设置。由此,可以可靠固定驾驶员座椅501,且保证驾驶员的行车安全。
如图4所示,对于乘客座椅502,后靠横杠623设有挂架550,乘客座椅502的靠背52的上部挂置于挂架550,乘客座椅502的靠背的下部设有与后底横杠624相连的乘客座椅凸块560(例如通过螺栓相连),乘客座椅凸块560可以为两个且沿左右方向间隔设置。由此,可以可靠固定乘客座椅502,且保证乘客的行车安全。
在本公开的一些具体示例中,全地形车还可以包括:控制器,控制器设置在动力舱20内,即控制器设置在车架30的后部部分33内,控制器可以与动力总成200电连接。控制器可以获知动力总成200的工作状态,然后利用根据已知信息合理控制动力总成200进行工作。而且通过将控制器设置在动力舱20内,一方面可以合理利用动力舱20的空间,另一方面可以方便控制器同时连接动力总成200。该控制器可以位于动力总成200的右上方。
具体地,如图1和图2所示,后部部分33包括两条上边梁334,两条上边梁334的前端之间连接有上横梁341,上横梁341和位于右侧的上边梁334设置有安装控制器的控制器支架340。也就是说,控制器不仅安装在右侧的上边梁334上,还安装在前侧的上横梁341上,如此设置的控制器安装可靠性好。其中,控制器支架340可以为多个,例如,三个,三个控制器支架340中的一个设置在右侧的上边梁334上,其余两个控制器支架340设置在上横梁341的右半部分,采用三点固定的控制器稳定性更好。
如图1和图2所示,后部部分33包括两条下边梁331,两条下边梁331位于两条上边梁334的下方,两条下边梁331均连接在中部部分32的后部,例如,第三外边管329,两条下边梁331之间的间距从前向后呈递减趋势。如此设置的两条下边梁331可以逐渐缩小动力舱20的空间,可以使得动力舱20更好地安装固定动力总成200,而且能够使得其结构更加简单。其中,两条上边梁334之间的间距从前向后呈递减趋势。如此设置的两个上边梁334可以有效支撑和固定货斗,而且可以更好地与两条下边梁331限定出动力舱20,可以使得动力舱20空间适宜,能够合理放置动力总成200。
在本公开的一些具体实施例中,如图1、图2、图5-图8所示,两条下边梁331的前端连接有第三外边管329,第三外边管329设有安装动力总成200的前安装件351。
此外,两条下边梁331之间还连接有中间横梁332,中间横梁332设置有安装动力总成200的后安装件333。
第三外边管329和中间横梁332可以起到支撑和固定动力总成200的作用。前安装件351可以与动力总成200的发动机前机脚连接,后安装件333可以为两个且沿左右方向间隔分布在中间横梁332上,两个后安装件333可以与动力总成200的发动机后机脚连接。由此实现的动力总成200的发动机稳定固定。
进一步地,为了加强后部部分33的底部结构强度,从而更加可靠地承载动力总成200,每条下边梁331与第三外边管329之间连接有后下纵梁342,后下纵梁342可以沿前后方向延伸,后下纵梁342的前端与第三外边管329相连,后下纵梁342的后端与下边梁331相连。
在本公开进一步的实施例中,如图1、图2、图5-图8所示,两条下边梁331之间连接有可拆卸的差速器支架352,差速器支架352可以通过螺栓安装,使后部部分33的中间部分左右连接起来,增加车架30左右刚性和强度,同时为差速器提供固定载体,增加差速器在车架30上的装配牢固度。
此外,两条下边梁331之间连接有后底板339。后底板339可以进一步承载差速器,通过将后底板339设置在两条下边梁331之间,可以保证后底板339的安装可靠性。
具体而言,如图9所示,后底板339构造有两个纵向加强凸筋3391和多个横向加强凸筋3392,两个纵向加强凸筋3391之间的距离由后至前逐渐增大,多个横向加强凸筋3392沿前后方向间隔设置,每个横向加强凸筋3392的两端分别与两个纵向加强凸筋3391相连,横向加强凸筋3392上设有差速器安装孔3393,纵向加强凸筋3391上设有凹坑3394。
其中,后底板339可以由一个整体钣金件冲压制成,两个横截面为几字型的纵向加强凸筋3391左右对称设置,每个纵向加强凸筋3391与沿前后方向延伸的中心线夹角a成一角度分布,a可以为5°-25°,优选15°,同时该纵向加强凸筋3391上还设有凹坑3394,起到局部增加强度作用。后底板339在横向同时布置有两条横截面为几字型的横向加强凸筋3392,每个横向加强凸筋3392设有两个差速器安装孔3393,用于与差速器连接。后底板339的功能集成度较高,一体成型精度可靠,重量轻,综合成本低。
在本公开的一些具体示例中,如图5、图6、图8和图14所示,两条上边梁334 之间设有后上横梁353和可拆卸的横向支架354,后上横梁353的两端分别与两条上边梁334的后端相连,横向支架354位于后上横梁353的前方,后上横梁353设有消音器上安装板355。举例而言,横向支架354可以通过螺栓和螺母进行安装,横向支架354和后上横梁353增强了车架30后上部的横向强度,且由于横向支架354可拆卸,从而能够便于动力总成200的整体吊装,而后上横梁353还为消音器400提供了上安装点。
进一步地,如图1所示,两条上边梁334之间还设置有可拆卸的中间横杆335,中间横杆335设置有安装动力总成200的顶部安装件336,顶部安装件336用于固定发动机220的缸头,顶部安装件336即缸头吊耳。也就是说,在动力总成200的发动机底部安装固定的基础上,发动机还通过顶部安装件336安装固定其缸头,这样设置的动力总成200可以更好地保证其在动力舱20的稳定性。顶部安装件336可以设置有减震块,以减少发动机传递给车架30的震动。
在本公开的一些实施例中,如图1、图2、图6-图8所示,位于一侧(例如左侧)的上边梁334和下边梁331之间连接有后摇臂左后安装竖梁371,且该下边梁331设有位于后摇臂左后安装竖梁371前方的后摇臂左前安装板372,后摇臂左前安装板372与该上边梁334断开,即后摇臂左前安装板372与其上方的上边梁334无连接。
位于另一侧(例如右侧)的上边梁334和下边梁331之间连接有后摇臂右后安装竖梁373,且该下边梁331设有位于后摇臂右后安装竖梁373前方的后摇臂右前安装板374,后摇臂右前安装板374与该上边梁334断开,即后摇臂右前安装板374与其上方的上边梁334无连接。
进一步地,所述位于一侧(例如左侧)的下边梁设有连接后摇臂左前安装板372和后摇臂左后安装竖梁371的左加强板375,所述位于另一侧(例如右侧)的下边梁331设有连接后摇臂右前安装板374和后摇臂右后安装竖梁373的右加强板376。
由此,通过布置后摇臂左后安装竖梁371、后摇臂左前安装板372、后摇臂右后安装竖梁373和后摇臂右前安装板374,不仅能够为后部摇臂提供安装点,而且后摇臂左前安装板372和后摇臂右前安装板374采用断开式设计,即后摇臂左前安装板372和后摇臂右前安装板374与上方的两条上边梁334没有连接,而是分别通过左加强板375和右加强板376与后摇臂左后安装竖梁371和后摇臂右后安装竖梁373连接在一起,这样可以增加局部强度,充分利用了后摇臂左前安装板372和后摇臂右前安装板374上部的空间,使得不同形式的动力总成得以布置,并增加了强度、减轻了重量。
结合图3所示,全地形车的车体包括左后悬挂380和右后悬挂390。
具体地,左后悬挂380包括左轮轴支座381、左上摇臂382、左下摇臂383和左减震器384,左上摇臂382、左下摇臂383和左减震器384均连接于左轮轴支座381,左上摇臂382的前端和左下摇臂383的前端安装于后摇臂左前安装板372,左上摇臂382的后端和左下摇臂383的后端安装于后摇臂左后安装竖梁371,左减震器384的上端安装于对应的上边梁334。
右后悬挂390包括右轮轴支座、右上摇臂、右下摇臂和右减震器,所述右上摇臂、所述右下摇臂和所述右减震器均连接于所述右轮轴支座,所述右上摇臂的前端和所述右下摇臂的前端安装于后摇臂右前安装板374,所述右上摇臂的后端和所述右下摇臂的后端安装于后摇臂右后安装竖梁373,所述右减震器的上端安装于对应的上边梁334。
本领域的技术人员可以理解地是,为了附图的清晰,右后悬挂390的具体结构未进行标注,右后悬挂390的具体结构可以参照左后悬挂380,两者在左右方向上为对称设置。
其中,后摇臂左后安装竖梁371和后摇臂右后安装竖梁373之间的间距从上向下呈递减趋势。如此设置的后摇臂左后安装竖梁371和后摇臂右后安装竖梁373可以改变左上摇臂382和左下摇臂383的安装轴线位置以及右上摇臂和右下摇臂的安装轴线位置,从而可以提升后部部分33的结构稳定性,可以延长车架30的使用寿命。
在本公开的一些具体示例中,如图8和图13所示,后摇臂左后安装竖梁371的下端设有后稳定杆左安装座410,后摇臂右后安装竖梁373的下端设有后稳定杆右安装座420,后稳定杆左安装座410和后稳定杆右安装座420之间连接有后稳定杆430,后稳定杆430的两端向前折弯,且分别通过连杆440与左下摇臂383和所述右下摇臂相连。由此利用后摇臂左后安装竖梁371和后摇臂右后安装竖梁373设置后稳定杆左安装座410和后稳定杆右安装座420,从而为后稳定杆430提供固定载体,进而增加全地形车的行车稳定性。
进一步地,后摇臂左后安装竖梁371的下端设有左安装板450,后摇臂右后安装竖梁373的下端设有右安装板460,左安装板450和右安装板460之间设有拖挂安装座470,后拖挂装置300可以安装于拖挂安装座470。
其中,左安装板450设有左避让孔451,右安装板460设有右避让孔461,后稳定杆430穿过左避让孔451和右避让孔461。
更进一步地,进一步结合图14所示,左安装板450和右安装板460之间还设有消音器下安装板480,消音器下安装板480位于拖挂安装座470上方。消音器400的上 部可以通过减震套、螺栓和螺母与消音器上安装板355连接,消音器400的下部可以通过减震套和断颈螺栓与消音器下安装板480连接,从而实现消音器400的安装固定,且不占用车架30的内部空间,从而为动力舱20预留足够空间,以适于安装不同的动力总成。
通过在车架30的后部布置左安装板450和右安装板460,左安装板450和右安装板460与后摇臂左后安装竖梁371和后摇臂右后安装竖梁373连接,中间通过拖挂安装座470和消音器下安装板480连接,从而车架30的后部连接成一个整体,强度较高,而且左安装板450设有左避让孔451且右安装板460设有右避让孔461,进一步增加了结构强度,并降低了重量,后稳定杆430从左避让孔451和右避让孔461穿过,结构更加紧凑,空间利用率高。
下面将举例介绍不同的动力总成200在本公开实施例的车架30上的布置方式。
图10示出了混动式动力总成的布置方式,混动式动力总成包括发动机211、后传动轴212、差速器213等。混动式动力总成还包含设置于发动机211一侧且沿前后方向放置的CVT变速系统214和设置于发动机211另一侧的发电机217,发电机217的电机轴与发动机211的曲轴通过花键或者通过其他方式连接实现动力传动,此处发电机217既可以用于动力输出,也可以在发动机211的驱动下只进行发电,发动机211包括发动机前机脚215和发动机后机脚216,发动机前机脚215通过螺栓和螺母与前安装件351固定,发动机后机脚216通过螺栓和螺母与后安装件333固定。车架30平台化后能够搭配不同的动力总成,只需更换不同的发动机机脚即可实现。差速器213通过从下往上的螺栓装配,前上部通过螺栓和螺母与差速器支架352装配。
其中,CVT变速系统214朝向车体左侧,发电机217朝向车体右侧,进气歧管218朝向车体前方,以提高进气效率,缸头219成一定角度倾斜且朝向车体的后方,以降低动力总成的高度空间,排气口2191成一定角度倾斜且朝向车体的后方,使排气的热量向后辐射,减少热量对驾驶舱10的影响。
图11示出了增程式动力总成的布置方式,增程式动力总成包括发动机211、缸头219、排气口2191、发电机217、动力输出系统221、电机222、变速箱223、差速器213等。
其中,发电机217布置在发动机211的前侧,即朝向车体的前方,发电机217的电机轴与发动机211的曲轴通过花键或者其他方式连接实现动力传动,此处发电机217仅发动机211的驱动下进行发电以驱动电机222,并由位于发动机211后方的电机222输出动力。排气口2191朝向车体的左侧,电机222在差速器213的正上方布置,该种 布置方式结构紧凑,充分利用了差速器213上方的空间布置电机222,由于电机222的大小直接与电机功率成正相关,从而使得整车的功率和扭矩均得到较大提升。
图12示出了燃油式动力总成的布置方式,燃油式动力总成包括发动机211、排气口2191、齿轮箱231、差速器213、CVT变速系统214等。
其中,齿轮箱231朝向车体的左侧、CVT变速系统214朝向车体的右侧,排气口2191朝向车体的后方,以方便消音器400的布置,差速器213与发动机211合并为一体,整体结构紧凑,集成度高,占用空间小。
上述不同的动力总成200的布置方案,在平台化的车架30上得以实现,且左后悬挂380、右后悬挂390、后稳定杆430和后拖挂装置300均不需要修改,实现了整车产品线的灵活布局。
根据本公开实施例的全地形车的车体,实现了车架30的动力舱20的平台化、模块化,充分考虑了不同动力总成的布置,不同排量的燃油式动力总成,各功率的混动式动力总成等均可以实现兼容,并且可预见性地预留充分空间,解决动力总成的安装,且该套悬挂系统及后稳定杆430实现了完全的统一,即搭配不同的动力总成,该套悬挂系统完全一致。因为车架30的平台化,加快了后期的产品线扩展和迭代过程,提高了研发效率,降低了研发、制造、管理等各方面的成本,并且产品的一致性得到有效保证,各零部件系统的故障率能得到有效控制,提高了产品质量。
此外,动力舱20的设计,充分地考虑了后悬挂系统的布置,空间设计紧凑,对悬挂的各运动参数进行了有效地优化,提升了车辆的越野性能,增加了驾驶舒适性,提高了后悬挂系统的可靠性。
在本公开的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本公开和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开的限制。
在本公开的描述中,“第一特征”、“第二特征”可以包括一个或者更多个该特征。在本公开的描述中,“多个”的含义是两个或两个以上。在本公开的描述中,第一特征在第二特征“之上”或“之下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。在本公开的描述中,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征 正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本公开的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。
尽管已经示出和描述了本公开的实施例,本领域的普通技术人员可以理解:在不脱离本公开的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本公开的范围由权利要求及其等同物限定。

Claims (38)

  1. 一种全地形车的车体,其特征在于,包括:
    车架,所述车架包括依次连接的前部部分、中部部分和后部部分,所述后部部分构造有放置动力总成的动力舱,所述前部部分包括下部安装架和上部支撑架,所述下部安装架与所述中部部分连接,所述上部支撑架与所述下部安装架和所述中部部分均可拆卸连接;
    座椅支架,所述座椅支架可拆卸地设置在所述中部部分内且与所述中部部分的底部限定出多个部件的安装空间。
  2. 根据权利要求1所述的全地形车的车体,其特征在于,所述中部部分包括:外边管、内纵梁和底板,所述内纵梁位于所述外边管的内侧,所述底板连接在所述外边管和所述内纵梁之间,所述底板构成所述安装空间的底部。
  3. 根据权利要求2所述的全地形车的车体,其特征在于,所述内纵梁为两个,两个所述内纵梁横向相对设置,两个所述内纵梁限定出所述全地形车的传动轴的安装空间。
  4. 根据权利要求3所述的全地形车的车体,其特征在于,两个所述内纵梁之间连接有支撑条。
  5. 根据权利要求3所述的全地形车的车体,其特征在于,所述中部部分还包括:内横梁,所述内横梁连接在所述内纵梁和所述外边管之间,所述底板连接在所述外边管、所述内纵梁和所述内横梁之间,所述外边管的一部分、所述内横梁、所述内纵梁的一部分在所述底板上形成凹槽,所述凹槽为所述安装空间的一部分。
  6. 根据权利要求5所述的全地形车的车体,其特征在于,所述中部部分还包括:内斜梁,所述内斜梁连接在所述内纵梁和所述外边管之间且位于所述内横梁前方,所述内斜梁沿从所述内纵梁向所述外边管的方向向前倾斜延伸。
  7. 根据权利要求3所述的全地形车的车体,其特征在于,所述外边管包括多条,多条所述外边管依次连接,位于前侧的所述外边管连接在所述内纵梁的前端,位于后侧的所述外边管连接在所述内纵梁的后端。
  8. 根据权利要求7所述的全地形车的车体,其特征在于,多条所述外边管包括:第一外边管、第二外边管、第三外边管,所述第一外边管和所述第二外边管均为两条且均分布在两条所述内纵梁的外侧,所述第一外边管倾斜地连接在所述内纵梁和所述第二外边管之间,所述第三外边管连接在两条所述内纵梁的后端且两端分别与两个所 述第二外边管相连。
  9. 根据权利要求8所述的全地形车的车体,其特征在于,所述中部部分还包括:前斜管和前部支撑架,所述前部支撑架连接在所述第一外边管上,所述前斜管由下至上向前倾斜延伸,所述前斜管的下端可拆卸地连接在所述第一外边管和所述第二外边管的连接处,所述前斜管的上端连接在所述前部支撑架的上部。
  10. 根据权利要求9所述的全地形车的车体,其特征在于,所述中部部分还包括:后斜管,所述后斜管由下至上向后倾斜延伸,所述后斜管的下端连接在所述第二外边管的后端,所述后斜管的上部共同连接有上横梁。
  11. 根据权利要求9所述的全地形车的车体,其特征在于,所述中部部分还包括方向盘支架和换挡支架,所述方向盘支架连接于所述前部支撑架,所述换挡支架与所述方向盘支架焊接成一体。
  12. 根据权利要求10所述的全地形车的车体,其特征在于,还包括:
    防滚架,所述防滚架安装于中部部分,所述防滚架与所述中部部分共同限定出驾驶舱。
  13. 根据权利要求12所述的全地形车的车体,其特征在于,所述防滚架包括:
    侧围杠,所述侧围杠与所述后斜管相连,且所述侧围杠与所述前斜管连接成闭环形。
  14. 根据权利要求13所述的全地形车的车体,其特征在于,所述侧围杠包括:
    前上管段,所述前上管段延伸在所述驾驶舱的顶部和前部,所述前上管段的下端与所述前斜管的上端相连;
    后管段,所述后管段延伸在所述驾驶舱的后部,所述后管段的上端与所述前上管段的后端相连,所述后管段的下部连接在所述后斜管上;
    下管段,所述下管段延伸在所述驾驶舱的底部,所述下管段的前端与所述前斜管的下端可拆卸地相连,所述下管段的后端与所述后管段的下端可拆卸地相连。
  15. 根据权利要求10所述的全地形车的车体,其特征在于,所述防滚架还包括:
    多个横杠,所述侧围杠为两个且分布在所述驾驶舱的两侧,多个所述横杠连接在两个所述侧围杠之间。
  16. 根据权利要求1所述的全地形车的车体,其特征在于,所述后部部分包括两条下边梁,两条所述下边梁均连接在所述中部部分的后部,两条所述下边梁之间的间距从前向后呈递减趋势。
  17. 根据权利要求16所述的全地形车的车体,其特征在于,两条所述下边梁的前 端连接有第三外边管,所述第三外边管设有安装动力总成的前安装件。
  18. 根据权利要求17所述的全地形车的车体,其特征在于,每条所述下边梁与所述第三外边管之间连接有后下纵梁。
  19. 根据权利要求20所述的全地形车的车体,其特征在于,两条所述下边梁之间还连接有中间横梁,所述中间横梁设置有安装动力总成的后安装件。
  20. 根据权利要求19所述的全地形车的车体,其特征在于,所述动力总成包括发动机,所述后安装件为两个且间隔设置。
  21. 根据权利要求16所述的全地形车的车体,其特征在于,两条所述下边梁之间连接有可拆卸的差速器支架。
  22. 根据权利要求16所述的全地形车的车体,其特征在于,两条所述下边梁之间连接有后底板。
  23. 根据权利要求22所述的全地形车的车体,其特征在于,所述后底板构造有两个纵向加强凸筋和多个横向加强凸筋,两个所述纵向加强凸筋之间的距离由后至前逐渐增大,多个所述横向加强凸筋沿前后方向间隔设置,每个所述横向加强凸筋的两端分别与两个所述纵向加强凸筋相连,所述横向加强凸筋上设有差速器安装孔,所述纵向加强凸筋上设有凹坑。
  24. 根据权利要求20所述的全地形车的车体,其特征在于,所述后部部分还包括两条上边梁,两条所述上边梁连接在所述中部部分的后部,两条所述上边梁位于两条所述下边梁的上方,两条所述上边梁之间的间距从前向后呈递减趋势。
  25. 根据权利要求24所述的全地形车的车体,其特征在于,两条所述上边梁之间还设置有可拆卸的中间横杆,所述中间横杆设置有安装动力总成的顶部安装件,所述动力总成包括发动机,所述顶部安装件用于固定所述发动机的缸头。
  26. 根据权利要求24所述的全地形车的车体,其特征在于,两条所述上边梁之间设有后上横梁和可拆卸的横向支架,所述后上横梁的两端分别与两条所述上边梁的后端相连,所述横向支架位于所述后上横梁的前方,所述后上横梁设有消音器上安装板。
  27. 根据权利要求24所述的全地形车的车体,其特征在于,位于一侧的上边梁和下边梁之间连接有后摇臂左后安装竖梁,且该下边梁设有位于所述后摇臂左后安装竖梁前方且与该上边梁断开的后摇臂左前安装板;
    位于另一侧的上边梁和下边梁之间连接有后摇臂右后安装竖梁,且该下边梁设有位于所述后摇臂右后安装竖梁前方且与该上边梁断开的后摇臂右前安装板。
  28. 根据权利要求27所述的全地形车的车体,其特征在于,所述位于一侧的下边 梁设有连接所述后摇臂左前安装板和所述后摇臂左后安装竖梁的左加强板;
    所述位于另一侧的下边梁设有连接所述后摇臂右前安装板和所述后摇臂右后安装竖梁的右加强板。
  29. 根据权利要求27所述的全地形车的车体,其特征在于,还包括:
    左后悬挂,所述左后悬挂包括左轮轴支座、左上摇臂、左下摇臂和左减震器,所述左上摇臂、所述左下摇臂和所述左减震器均连接于所述左轮轴支座,所述左上摇臂的前端和所述左下摇臂的前端安装于所述后摇臂左前安装板,所述左上摇臂的后端和所述左下摇臂的后端安装于所述后摇臂左后安装竖梁,所述左减震器的上端安装于对应的上边梁;
    右后悬挂,所述右后悬挂包括右轮轴支座、右上摇臂、右下摇臂和右减震器,所述右上摇臂、所述右下摇臂和所述右减震器均连接于所述右轮轴支座,所述右上摇臂的前端和所述右下摇臂的前端安装于所述后摇臂右前安装板,所述右上摇臂的后端和所述右下摇臂的后端安装于所述后摇臂右后安装竖梁,所述右减震器的上端安装于对应的上边梁。
  30. 根据权利要求29所述的全地形车的车体,其特征在于,所述后摇臂左后安装竖梁的下端设有后稳定杆左安装座,所述后摇臂右后安装竖梁的下端设有后稳定杆右安装座,所述后稳定杆左安装座和所述后稳定杆右安装座之间连接有后稳定杆,所述后稳定杆的两端分别通过连杆与所述左下摇臂和所述右下摇臂相连。
  31. 根据权利要求30所述的全地形车的车体,其特征在于,所述后摇臂左后安装竖梁的下端设有左安装板,所述后摇臂右后安装竖梁的下端设有右安装板,所述左安装板和所述右安装板之间设有拖挂安装座。
  32. 根据权利要求31所述的全地形车的车体,其特征在于,所述左安装板设有左避让孔,所述右安装板设有右避让孔,所述后稳定杆穿过所述左避让孔和所述右避让孔。
  33. 根据权利要求31所述的全地形车的车体,其特征在于,所述左安装板和所述右安装板之间还设有消音器下安装板,所述消音器下安装板位于所述拖挂安装座上方。
  34. 根据权利要求27所述的全地形车的车体,其特征在于,所述后摇臂左后安装竖梁和所述后摇臂右后安装竖梁之间的间距从上向下呈递减趋势。
  35. 根据权利要求24所述的全地形车的车体,其特征在于,两条所述上边梁的前端之间连接有上横梁,所述上横梁和位于右侧的所述上边梁设置有安装控制器的控制器支架。
  36. 根据权利要求1所述的全地形车的车体,其特征在于,所述下部安装架包括:摇臂支架和底部钣金;
    所述中部部分还包括:前部支撑架,所述摇臂支架连接在所述底部钣金的前端和所述前部支撑架的前端;
    所述上部支撑架的下端可拆卸地安装于所述底部钣金,所述上部支撑架的后端可拆卸地安装于所述前部支撑架。
  37. 一种全地形车,其特征在于,包括:
    权利要求1-36中任一项所述的全地形车的车体;
    混动式动力总成,所述混动式动力总成设置在所述动力舱内,所述混动式动力总成包括发动机、CVT变速系统和发电机,所述CVT变速系统设置于所述发动机一侧且沿前后方向放置,所述发电机设置于所述发动机的另一侧,所述发电机的电机轴与所述发动机的曲轴通过花键连接。
  38. 一种全地形车,其特征在于,包括:
    权利要求1-36中任一项所述的全地形车的车体;
    增程式动力总成,所述增程式动力总成设置在所述动力舱内,所述增程式动力总成包括发动机、发电机及电机,所述发电机设置在所述发动机的前方,所述发电机的电机轴与所述发动机的曲轴通过花键连接,所述电机设置在所述发动机的后方。
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