WO2021082305A1 - Circulating cooling water treatment device and circulating cooling water treatment method - Google Patents

Circulating cooling water treatment device and circulating cooling water treatment method Download PDF

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Publication number
WO2021082305A1
WO2021082305A1 PCT/CN2020/076335 CN2020076335W WO2021082305A1 WO 2021082305 A1 WO2021082305 A1 WO 2021082305A1 CN 2020076335 W CN2020076335 W CN 2020076335W WO 2021082305 A1 WO2021082305 A1 WO 2021082305A1
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cooling water
circulating cooling
disinfection
anode
water
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PCT/CN2020/076335
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French (fr)
Chinese (zh)
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章明歅
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章明歅
章俊杰
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/4602Treatment of water, waste water, or sewage by electrochemical methods for prevention or elimination of deposits
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/4606Treatment of water, waste water, or sewage by electrochemical methods for producing oligodynamic substances to disinfect the water
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/461Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
    • C02F1/46104Devices therefor; Their operating or servicing
    • C02F1/46109Electrodes
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/461Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
    • C02F1/467Treatment of water, waste water, or sewage by electrochemical methods by electrolysis by electrochemical disinfection; by electrooxydation or by electroreduction
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/461Treatment of water, waste water, or sewage by electrochemical methods by electrolysis
    • C02F1/46104Devices therefor; Their operating or servicing
    • C02F1/46109Electrodes
    • C02F2001/46133Electrodes characterised by the material
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/02Non-contaminated water, e.g. for industrial water supply
    • C02F2103/023Water in cooling circuits
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2201/00Apparatus for treatment of water, waste water or sewage
    • C02F2201/46Apparatus for electrochemical processes
    • C02F2201/461Electrolysis apparatus
    • C02F2201/46105Details relating to the electrolytic devices
    • C02F2201/46115Electrolytic cell with membranes or diaphragms
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2301/00General aspects of water treatment
    • C02F2301/04Flow arrangements
    • C02F2301/043Treatment of partial or bypass streams
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/04Disinfection
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/08Corrosion inhibition
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/14Maintenance of water treatment installations
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/22Eliminating or preventing deposits, scale removal, scale prevention

Definitions

  • the invention belongs to the field of circulating cooling water treatment, and in particular to a circulating cooling water treatment equipment and a circulating cooling water treatment method.
  • the circulating cooling water system is a water supply system that uses water as the cooling medium and is composed of heat exchange equipment, cooling equipment, water pumps, pipes and other related equipment, and is recycled.
  • By-pass water is the part of water that is diverted from the circulating cooling water system and processed, and then returned to the circulating cooling water system.
  • Cooling towers and heat exchangers are very important supporting equipment in modern industrial production. They are connected and operated in coordination by a circulating cooling water system. Normally, the circulating cooling water exchanges heat through the heat exchanger or directly contacts the heat exchange method. After the heat of the medium is exchanged and cooled by the cooling tower, it is recycled to save water resources. In general, circulating water is neutral and weakly alkaline, and its pH value is generally controlled between 7-9.5. After the circulating water is cooled by the cooling tower (usually evaporating 1 to 2% can reduce the temperature of the remaining 98 to 99% of the water by 5 to 10°C), it returns to the heat exchanger to absorb heat, and the cycle continues.
  • a circulating cooling water system Normally, the circulating cooling water exchanges heat through the heat exchanger or directly contacts the heat exchange method. After the heat of the medium is exchanged and cooled by the cooling tower, it is recycled to save water resources. In general, circulating water is neutral and weakly alkaline, and its pH value is generally controlled between 7-
  • the object of the present invention is to provide a circulating cooling water treatment equipment and a circulating cooling water treatment method, which can comprehensively and efficiently treat the circulating cooling water and ensure a stable and balanced water quality.
  • the present invention provides a circulating cooling water treatment equipment, which includes a casing as a cathode;
  • the cathode serves as a common cathode for all electrochemical processes, and the cathode is connected to the negative electrode of the electrolysis power supply;
  • the lower part of the housing is provided with a water inlet, and the water inlet is in communication with the upstream circulating water pipeline;
  • the upper part of the casing is provided with a water outlet, and the water outlet is in communication with the downstream circulating water pipeline;
  • the housing is provided with a descaling anode and a disinfecting anode extending in a vertical direction; the outer periphery of the disinfecting anode is sheathed with a first water blocking membrane, and the inside of the first water blocking membrane forms a disinfection gas generator. room;
  • a disinfection assembly is provided on the outside of the housing, and a disinfection gas transfer chamber and a salt storage chamber are provided in the disinfection assembly that can be connected in a disconnected manner; between the disinfection gas transfer chamber and the disinfection gas generation chamber
  • the gas transmission pipe and the return pipe are respectively provided; the gas transmission pipe is used to introduce the disinfection gas generated in the disinfection gas generation chamber into the disinfection gas transfer chamber; the lower part of the disinfection gas transfer chamber is the salt solution temporary storage room, and the salt solution temporary storage room Communicate with the salt storage cavity; the return pipe is used to introduce the salt solution in the salt solution temporary storage room into the disinfection gas generating cavity;
  • the top of the sterilizing gas transfer cavity is provided with a gas transmission port; the gas transmission port is connected with a circulating water pipeline through a jet;
  • the bottom of the shell is provided with a rotating shaft extending in the vertical direction, and a number of scrapers that are appropriately fitted to the inner wall of the shell are arranged on the rotating shaft along the circumferential direction, and the scrapers are arranged along the inner wall of the shell.
  • a driving device capable of driving the rotation shaft is also provided at the bottom of the casing;
  • the bottom of the inner cavity of the housing is connected with a sewage pipeline, the sewage pipeline is provided with a sewage valve, and an electric control box is also provided outside the housing.
  • the inside of the casing is further provided with a corrosion and scale inhibition anode along the vertical direction;
  • the corrosion and scale inhibition anode is an aluminum-magnesium-zinc alloy anode.
  • a reflux pump is provided on the reflux pipe.
  • a second water blocking membrane is sheathed on the outer periphery of the descaling anode; the second water blocking membrane is in communication with the inner cavity of the housing.
  • a diversion tube is communicated downstream of the return pipe; the diversion tube is inserted in the disinfection gas generating chamber.
  • the descaling anode and the disinfecting anode are both DSA anodes.
  • the driving device is a motor.
  • the first water blocking membrane is an ion selective permeation membrane.
  • the present invention provides a method for processing circulating cooling water, which includes the following steps:
  • a part of the circulating cooling water to be treated is passed into the circulating cooling water treatment equipment described in the above technical scheme in the form of side flow through the water inlet, and after descaling, generating disinfection substances and sterilization in the shell, it returns to the circulation Cooling water system to obtain treated circulating cooling water.
  • the shell also releases corrosion and scale inhibition ions.
  • the circulating cooling water treatment equipment provided by the present invention shares a cathode for all electrochemical processes such as descaling, generating disinfection gas, and releasing corrosion and scale ions during operation; the staff uses an electric control box The components are controlled to work together. Under the action of electric current, the surface of the disinfection anode contacts the salt solution input from the return pipe and undergoes an oxidation reaction to generate disinfection gas, and the disinfection gas is delivered to the disinfection gas transfer cavity through the gas pipe, and then the disinfection gas It escapes from the sterilization gas transfer cavity and is sent into the circulating water pipeline through the gas inlet to sterilize the circulating water.
  • the first water blocking membrane can effectively block the sterilization gas generation chamber and the circulating water in the inner cavity of the housing. Liquid exchange, and allow the anions in the circulating water to pass through and enter the disinfection gas generation chamber to participate in the relevant electrochemical reaction and ensure the stable generation of the disinfection gas; in addition, after the equipment is running for a long time, the rotating shaft can be driven by the driving device to rotate, thereby driving the scrapers Linked rotation to scrape and clean the scale and impurities attached to the inner wall of the shell, and regularly open the drain valve to discharge the above-mentioned scale and the like through the drain pipeline.
  • the circulating cooling water treatment equipment realizes the synergistic treatment of disinfection, descaling and anti-sludge deposition of circulating cooling water through the synergistic cooperation of the descaling anode and the disinfecting anode assembly, and the treatment efficiency is high, and the treatment effect is high. Better, it can fully ensure the water quality balance and stability of the circulating cooling water, and fully guarantee the stable and continuous operation of the cooling tower, heat exchanger and other related equipment.
  • the air delivery port is provided with an ejector; during the operation of the equipment, a negative pressure environment is formed when the circulating cooling water flows through the ejector, so that the sterilizing gas in the sterilizing gas transfer cavity can be sucked out and sent into the circulating water pipeline, and then The mixing efficiency between the disinfection gas and the circulating cooling water is greatly improved to further ensure the disinfection treatment effect of the circulating cooling water.
  • a bactericidal and algae killing substance is generated on the surface of the scale removal anode, and the corrosion and scale inhibition anode releases quantitative metal ions to the circulation under the action of electric current. In water, it achieves the dual effects of slowing down corrosion and preventing the formation of scale.
  • Fig. 1 is a schematic diagram of the overall structure of a circulating cooling water treatment equipment provided by a specific embodiment of the present invention.
  • the present invention provides a circulating cooling water treatment equipment, which includes a casing as a cathode;
  • the cathode is a cathode common to all electrochemical processes, and the cathode is connected to the negative electrode of the electrolysis power source;
  • the lower part of the housing is provided with a water inlet, and the water inlet is in communication with the upstream circulating water pipeline;
  • the upper part of the casing is provided with a water outlet, and the water outlet is in communication with the downstream circulating water pipeline;
  • the housing is provided with a descaling anode and a disinfecting anode extending in a vertical direction; the outer periphery of the disinfecting anode is sheathed with a first water blocking membrane, and the inside of the first water blocking membrane is formed with the A disinfection gas generating chamber communicated with the inner cavity of the housing;
  • a disinfection assembly is provided on the outside of the housing, and a disinfection gas transfer cavity and a salt storage cavity are provided inside the disinfection assembly that can be connected in a disconnected manner; the disinfection gas transfer cavity and the disinfection gas A gas transmission pipe and a return pipe are respectively arranged between the generation rooms; the gas transmission pipe is used to introduce the disinfection gas generated in the disinfection gas generation room into the disinfection gas transfer chamber; the lower part of the disinfection gas transfer chamber is the salt solution temporary A storage room, where the salt solution temporary storage room is in communication with the salt storage cavity; the return pipe is used to introduce the salt solution in the salt solution temporary storage room into the disinfection gas generating cavity;
  • the top of the sterilizing gas transfer cavity is provided with a gas transmission port; the gas transmission port is connected with a circulating water pipeline through a jet;
  • the bottom of the housing is provided with a rotating shaft extending in the vertical direction of the axis, and a number of scrapers that are appropriately fitted to the inner wall of the housing are arranged on the rotating shaft along the circumferential direction, and the scrapers are arranged along the housing.
  • the radial direction of is located between the inner wall of the casing and each anode, and the bottom of the casing is also provided with a driving device that can drive the rotation shaft to rotate;
  • the bottom of the inner cavity of the housing is connected with a sewage pipeline, the sewage pipeline is provided with a sewage valve, and an electric control box is also provided outside the housing.
  • the circulating cooling water treatment equipment includes a housing 11 as a cathode.
  • the lower part of the housing 11 has a water inlet 111 communicating with the upstream circulating water pipeline, and the upper part of the housing 11 has a water inlet 111 communicating with the upstream circulating water pipeline.
  • the water outlet 112 connected to the downstream circulating water pipeline, the housing 11 is provided with a descaling anode 12 and a disinfecting anode 13 extending in the vertical direction of the axis.
  • the outer periphery of the disinfecting anode 13 is sheathed with a first water blocking membrane 131.
  • a water blocking membrane 131 forms a sterilizing gas generating chamber 132 communicating with the inner cavity of the housing 11; the housing 11 is provided with a sterilizing assembly 15 inside, and the sterilizing assembly 15 is provided with a sterilizing gas relay that can be connected to each other.
  • the cavity 151 and the salt storage cavity 152, the top of the sterilization gas transfer cavity is provided with a gas delivery port; the gas delivery port is connected to the circulating water pipeline through the jet 154; between the sterilization gas transfer cavity 151 and the sterilization gas generation chamber 132 Connected with a gas pipe 161 through which disinfection gas can be introduced from the disinfection gas generating chamber 132 into the disinfection gas transfer chamber 151 and a return pipe 162 through which the salt solution can be introduced into the disinfection gas generating chamber 132 from the disinfection gas transfer chamber 151, and the disinfection gas transfer chamber 151 There is a gas port 153 connected to the circulating water pipeline at the top of the gas transfer chamber; the lower part of the disinfection gas transfer chamber is a salt solution temporary storage chamber, which is in communication with the salt storage chamber; the return pipe is used to connect the temporary storage chamber
  • the salt solution is preferably introduced into the disinfection gas generating chamber through a reflux pump; the bottom of the housing 11 is rotatably provided
  • the rotating shaft 17 is circumferentially arranged with several housings.
  • a suitable scraper 171 is attached to the inner wall of the casing 11.
  • the scraper 171 is located between the inner wall of the casing 11 and the anodes along the radial direction of the casing 11, and the bottom of the casing 11 is also provided with a driving device 172 capable of driving the rotation shaft 17 to rotate.
  • the bottom of the inner cavity of the housing 11 is connected with a sewage pipe 18, a sewage valve 181 is provided on the sewage pipe 18, and an electric control box 19 is also provided on the outside of the housing 11.
  • removing hardness and sterilizing are the two most basic functions of the aqueous electrolysis process.
  • the three common problems in circulating water systems are scaling (caused by hardness), corrosion and microorganisms.
  • the corrosion problem is related to the material of the heat exchanger in the circulating water system. Sometimes the corrosion can be controlled within a reasonable range by maintaining proper water quality. In this case, there is no need to slow-release the scale-inhibiting anode 14.
  • the make-up water is Beijing tap water
  • the heat exchanger is made of copper
  • the pipe is made of carbon steel.
  • the corrosion rate can be controlled within a prescribed range. Without the use of slow-release electrodes, the problems of sterilization and scaling and slowing down corrosion can also be solved.
  • fouling is related to the temperature on the material side of the heat exchanger. The higher the temperature, the easier fouling is. Therefore, another function of the slow-release electrode is to prevent high-temperature fouling.
  • large-scale air compressors When the air temperature is high in summer, the compressed air temperature will be higher after compression, sometimes reaching above 80°C. At this time, the water used to cool the compressed air, especially in areas with high hardness, is prone to scaling.
  • the zinc ion and magnesium ion released by the slow-release electrode can play the role of scale inhibition.
  • the use of corrosion and scale inhibition anodes is beneficial to the treatment of circulating cooling water, and it has the effect of corrosion inhibition and scale prevention.
  • the electrolysis current will increase and the hardness removal will increase;
  • the flocculation of ions released by the upper corrosion-inhibiting electrode has a better sterilization effect. From an economic point of view, increasing the electrode and working current will increase the operating cost. Therefore, the three kinds of electrodes are combined according to actual needs, while meeting both technical and economic requirements.
  • the staff controls the various components to work together through the electric control box 19, and cooperates with the scale removal anode 12 and the corrosion and scale inhibition anode 14 to generate sterilization and algae killing substances on the surface of the scale removal anode 12, and at the same time inhibit corrosion and scale.
  • the anode 14 releases a certain amount of metal ions under the action of electric current to the water inside the housing 11 to reach the circulating water system, achieving the dual effect of slowing down corrosion and preventing the formation of scale.
  • the surface of anode 13 is disinfected and the return pipe 162
  • the input salt solution contacts and undergoes an oxidation reaction to generate disinfection gas, and the disinfection gas is delivered to the disinfection gas transfer chamber 151 through the gas pipe 161, and then the disinfection gas escapes in the disinfection gas transfer chamber 151 and passes through the gas delivery port 153 It is sent into the circulating water pipeline to disinfect the circulating water.
  • the first water blocking membrane 131 can effectively block the liquid communication between the disinfection gas generating chamber 132 and the circulating water in the inner cavity of the housing 11, and allow anions in the circulating water Pass and enter the disinfection gas generating chamber 132 in order to participate in the relevant electrochemical reaction to ensure the stable and efficient generation of disinfection gas; in addition, after long-term operation of the equipment, the rotating shaft 17 can be driven by the driving device 172 to rotate, thereby driving the scrapers 171 to rotate in conjunction. In order to scrape and clean the scale and impurities attached to the inner wall of the housing 11 as a whole, and regularly open the drain valve 181 so that the scale and the like are discharged through the drain pipe 18.
  • the first water blocking membrane 131 is preferably an ion selective permeation membrane; the water permeability of the ion selective permeation membrane is very low, and only ions pass under the action of an electric field; specifically, the first water blocking membrane 131 You can choose NafionN966 or FlemionF865.
  • the circulating cooling water treatment equipment fully realizes the disinfection, descaling, corrosion and scale inhibition, and anti-sludge deposition of circulating cooling water through the coordination of various anode components, and the treatment efficiency is high. , And the treatment effect is good, can fully ensure the water quality balance and stability of the circulating cooling water, and fully guarantee the stable and continuous operation of the cooling tower, heat exchanger and other related equipment.
  • the salt in the salt storage chamber 152 is preferably sodium chloride, and accordingly, the salt solution introduced into the disinfection gas generating chamber 132 is a sodium chloride solution.
  • the disinfection gas generated by the disinfection gas generation chamber 132 is chlorine gas.
  • the use of the above-mentioned first water blocking membrane 131 enables the disinfection gas generation chamber 132 to concentrate chlorine ions in the circulating cooling water, and concentrate the concentrated chlorine ions into Chlorine and hypochlorous acid can continuously inhibit the growth of bacteria in the water, and effectively reduce the concentration of chloride ions in the circulating cooling water, and reduce the risk of component corrosion caused by chloride ions; in addition, the electrolysis of the water near the disinfection anode 13 produces oxygen and free oxygen It reacts with water and dissolved oxygen in the water to generate ozone, thereby maintaining the disinfection environment in the chamber.
  • both the descaling anode 12 and the disinfecting anode 13 are preferably DSA (Dimension Stable Anode, that is, dimensional stable anode). ) Anode, so as to avoid excessive anode loss after long-term operation of the equipment, and reduce equipment use cost.
  • DSA Dission Stable Anode, that is, dimensional stable anode.
  • corrosion and scale inhibition anode 14 is an aluminum-magnesium-zinc alloy anode to further ensure the effect of slowing corrosion and the corresponding treatment cost, and the reaction process
  • the zinc ion concentration in the liquid is preferably 1.5 ppm to 4 ppm, more preferably 2 to 4 ppm, and usually the LSI (Langelier saturation index, that is, the Langelier saturation index) in the liquid environment should be controlled within 1.5. Obtain the best corrosion inhibition effect and prevent scaling in high temperature areas.
  • aqueous electrolysis OH - obtain a pH of up to 14 strong alkaline solution in the vicinity of the interface layer of the cathode, calcium carbonate and magnesium hydroxide in the interfacial layer is supersaturated, and calcium hydroxide Magnesium crystallizes rapidly on the surface of the cathode and the interface layer, and some scale crystals are deposited and precipitated on the surface of the cathode, so that the subsequent scraper 171 can scrape and clean.
  • Ca 2 + (aq) calcium ions may be formed
  • Calcium carbonate CaCO 3 (scale).
  • a jet 154 is provided at the air delivery port 153.
  • a negative pressure environment is formed when the circulating cooling water flows through the jet 154, so that the disinfection gas in the disinfection gas transfer chamber 151 can be efficiently sucked out and sent into the circulating water pipeline, thereby greatly improving the disinfection gas and circulating cooling water.
  • the disinfection effect of circulating cooling water In order to further ensure the disinfection effect of circulating cooling water.
  • a return pump 163 is provided on the return pipe 162.
  • the reflux pump 163 can further increase the diversion pressure in the reflux pipe 162 and optimize the diversion effect, thereby further increasing the liquid circulation rate and flow rate in the reflux pipe 162 and ensuring the overall operation efficiency of the equipment.
  • downstream of the return pipe 162 is communicated with a diversion pipe 164 inserted in the sterilization gas generating chamber 132.
  • the diversion tube 164 can ensure that the liquid in the return tube 162 can directly pass into the liquid environment in the disinfection gas generating chamber 132, thereby further improving the mixing efficiency of related solutions and ensuring the continuous and efficient implementation of related electrochemical reactions.
  • a second water blocking membrane is sheathed on the outer periphery of the descaling anode 12, and the inside of the second water blocking membrane is in communication with the inner cavity of the housing 11.
  • the function of the second water-blocking membrane is basically the same as that of the first water-blocking membrane 131.
  • the relative positional relationship between the first water blocking membrane 131 and the disinfecting anode 13 described in the article is similar. Therefore, although the second water blocking membrane is not shown in the figure, the relative positional relationship between the mating parts can be directly referred to in FIG. 1
  • the relative positional relationship between the first water blocking membrane 131 and its mating parts will not be repeated here.
  • the driving device 172 is a motor to ensure the stable and efficient operation of the rotating shaft 17 and to improve the coordination ability and control effect between the rotating shaft 17 and the electric control box 19.
  • the present invention provides a method for processing circulating cooling water, which includes the following steps:
  • a part of the circulating cooling water to be treated is passed into the circulating cooling water treatment equipment in the above technical scheme in the form of side flow through the water inlet, and after descaling, generating disinfection substances and sterilization in the shell, it returns to the circulation In the cooling water system, the treated circulating cooling water is obtained.
  • a corrosion and scale inhibition anode is preferably arranged in the shell to perform the process of releasing corrosion and scale inhibition ions.
  • the descaling function needs to be weakened, the sterilization and algae killing and corrosion inhibition functions need to be strengthened, and the equipment configuration should be made accordingly Adjustment.
  • the hardness range is 50 ⁇ 180mg/L, there is no need to install a diaphragm outside the descaling anode, and the descaling function can meet the requirements.
  • the hardness is greater than 180mg/L, the descaling function needs to be strengthened, and the installation of a diaphragm outside the descaling anode can improve the descaling efficiency.
  • descaling requires the coordination of alkalinity HCO 3 - . The higher the HCO 3 - , the heavier the descaling task, and the equipment configuration should be adjusted accordingly.
  • the invention adopts the above-mentioned equipment to process circulating cooling water, which is simple and efficient, and can flexibly adjust the water quality problems to be solved according to different supplementary water quality and working conditions. Using this method, the problems of scale removal, sterilization and algae killing, scale inhibition and corrosion inhibition can be solved at the same time.
  • the cumulative removal rate of calcium hardness is 69% (complementary water calcium hardness * chloride ion concentration ratio-circulating water calcium hardness, the difference is divided by the supplementary water calcium hardness * chloride ion ratio to get the cumulative removal rate).
  • the residual chlorine in the circulating water is generated by the electrochemical bypass water treatment equipment, and the concentration is only 0.01mg/L, which is insufficient for microbial control.
  • the circulating cooling water system in the welding workshop of the automobile factory has a circulating water volume of 1050m 3 /h, a system volume of 500m 3 , and an average evaporation rate of 0.5%, supplementing municipal tap water.
  • There is no scaling phenomenon in the circulating cooling water system the microorganisms are within the control range, and the corrosion problem is prominent.
  • each electrochemical device is equipped with 4 descaling electrodes and 2 corrosion and scale inhibition electrodes.
  • the average zinc ion content is 2 ⁇ 4mg/L
  • the corrosion rate of carbon steel is 0.06mm/a
  • the corrosion of copper The speed is 0.004mm/a.
  • Table 3 Water quality analysis of circulating cooling water in welding workshop of automobile factory
  • the circulating cooling water treatment equipment provided by the present invention, during its operation, the staff controls the various components to work together through the electric control box, and under the action of the electric current, the surface of the anode and the salt input from the return pipe are disinfected.
  • the solution contacts and undergoes an oxidation reaction to generate disinfection gas, and the disinfection gas is delivered to the disinfection gas transfer cavity through the gas pipe, and then the disinfection gas escapes from the disinfection gas transfer cavity and is sent into the circulating water pipeline through the gas delivery port for Disinfect the circulating water.
  • the first water-blocking membrane can effectively block the liquid communication between the disinfection gas generating chamber and the circulating water in the inner cavity of the housing, and allow the anions in the circulating water to pass through and enter the disinfection gas generating chamber to participate in related chemistry
  • the reaction ensures the stable and efficient generation of disinfection gas; in addition, after long-term operation of the equipment, the rotating shaft can be driven by the driving device to drive the scrapers to rotate in conjunction, so that the scale and impurities attached to the inner wall of the shell can be scraped and cleaned as a whole. And regularly open the drain valve to allow the above-mentioned scales to be completely discharged through the drain pipeline to ensure that the water environment inside the shell is clean.
  • the circulating cooling water treatment equipment through the synergistic cooperation of the descaling anode and the disinfecting anode assembly, fully and thoroughly realizes the disinfection, descaling and anti-sludge deposition of the circulating cooling water, and the treatment efficiency is high. And the treatment effect is good, can fully guarantee the water quality balance and stability of the circulating cooling water, and fully guarantee the stable and continuous operation of the cooling tower, heat exchanger and other related equipment.
  • a jet is arranged at the gas delivery port.
  • a negative pressure environment is formed when the circulating cooling water flows through the jet, so that the disinfection gas in the disinfection gas transfer chamber can be efficiently sucked out and sent into the circulating water pipeline, thereby greatly improving the relationship between the disinfection gas and the circulating cooling water. Mixing efficiency to further ensure the disinfection effect of circulating cooling water.
  • a bactericidal and algae killing substance is generated on the surface of the scale removal anode, and the corrosion and scale inhibition anode releases quantitative metal ions to the circulation under the action of electric current. In water, it achieves the dual effects of slowing down corrosion and preventing the formation of scale.

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  • Water Treatment By Electricity Or Magnetism (AREA)

Abstract

The present invention provides a circulating cooling water treatment device and a circulating cooling water treatment method, wherein the device comprises a shell serving as a cathode, a descaling anode and a disinfection anode are arranged in the shell, a first water blocking diaphragm sleeves the outer peripheral part of the disinfection anode, and a disinfection gas generation chamber is formed in the first water blocking diaphragm; a disinfection assembly is arranged outside the shell, a disinfection gas transfer cavity and a salt storage cavity are formed in the disinfection assembly, and a gas delivery pipe and a return pipe are respectively arranged between the disinfection gas transfer cavity and the disinfection gas generation chamber; a gas inlet is formed in the top of the disinfection gas transfer cavity; a rotating shaft is arranged at the bottom of the shell, scrapers are arranged on the rotating shaft in the circumferential direction, a driving device is further arranged at the bottom of the shell; a sewage pipeline is communicated with the bottom of the inner cavity of the shell, a sewage valve is arranged on the sewage pipeline, and an electric control box is further arranged outside the shell. The circulating cooling water treatment device can comprehensively and efficiently treat the circulating cooling water and ensure stable and balanced water quality.

Description

一种循环冷却水处理设备及循环冷却水的处理方法Circulating cooling water treatment equipment and circulating cooling water treatment method
本申请要求于2019年10月31日提交中国专利局、申请号为201911050579.1、发明名称为“一种循环冷却水处理设备及循环冷却水的处理方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed with the Chinese Patent Office, the application number is 201911050579.1, and the invention title is "a circulating cooling water treatment equipment and a circulating cooling water treatment method" on October 31, 2019, and its entire contents Incorporated in this application by reference.
技术领域Technical field
本发明属于涉及循环冷却水处理领域,尤其涉及一种循环冷却水处理设备及循环冷却水的处理方法。The invention belongs to the field of circulating cooling water treatment, and in particular to a circulating cooling water treatment equipment and a circulating cooling water treatment method.
背景技术Background technique
循环冷却水系统是以水作为冷却介质,由换热设备、冷却设备、水泵、管道及其它有关设备组成,并循环使用的一种给水系统。旁流水,是从循环冷却水系统中分流并经处理后,再返回循环冷却水系统的那部分水。The circulating cooling water system is a water supply system that uses water as the cooling medium and is composed of heat exchange equipment, cooling equipment, water pumps, pipes and other related equipment, and is recycled. By-pass water is the part of water that is diverted from the circulating cooling water system and processed, and then returned to the circulating cooling water system.
冷却塔和换热器作为现代工业生产中极为重要的配套设备,二者间由循环冷却水系统连通并协同运行,通常情况下,循环冷却水通过换热器交换热量或直接接触换热方式来交换介质热量并经冷却塔冷却后,循环使用,以节约水资源。一般情况下,循环水是中性和弱碱性的,其pH值一般控制在7-9.5之间。循环水经过冷却塔降温之后(通常蒸发掉1~2%可以将剩下的98~99%的水的温度降低5~10℃),重新回到换热器吸收热量,如此循环不止。水循环过程中蒸发掉的是纯水,水中的盐份则会不断浓缩,溶解盐类的浓度不断升高。难溶盐或微溶盐的浓度达到饱和浓度以上时,就会结晶析出,成为水垢,如碳酸钙即是循环水中最为常见的水垢。同时冷却塔中的循环水温度一般为30℃左右,微生物滋生也是循环水中常见的问题;此外,设备长期运行过程中,也会发生组件局部腐蚀现象,该腐蚀现象通常发生在储罐和输水系统中,有高活性的局部阳极电位引起的,腐蚀是离子浓度不对等或者氧浓度差异所致。经常发现在高温区、晶格缺陷处、切削部位、表面划痕或裂纹处。相应地,点蚀是金属损坏的最常见因素,组件结构上的一个穿孔能够毁掉一台关键的热交换器,进而导致整个工厂停产。Cooling towers and heat exchangers are very important supporting equipment in modern industrial production. They are connected and operated in coordination by a circulating cooling water system. Normally, the circulating cooling water exchanges heat through the heat exchanger or directly contacts the heat exchange method. After the heat of the medium is exchanged and cooled by the cooling tower, it is recycled to save water resources. In general, circulating water is neutral and weakly alkaline, and its pH value is generally controlled between 7-9.5. After the circulating water is cooled by the cooling tower (usually evaporating 1 to 2% can reduce the temperature of the remaining 98 to 99% of the water by 5 to 10°C), it returns to the heat exchanger to absorb heat, and the cycle continues. In the process of water circulation, pure water is evaporated, and the salt in the water will continue to be concentrated, and the concentration of dissolved salts will continue to rise. When the concentration of insoluble salt or slightly soluble salt reaches above the saturation concentration, it will crystallize out and become scale. For example, calcium carbonate is the most common scale in circulating water. At the same time, the temperature of the circulating water in the cooling tower is generally about 30°C. Microbial growth is also a common problem in circulating water. In addition, during the long-term operation of the equipment, local corrosion of components will also occur. This corrosion usually occurs in storage tanks and water delivery. In the system, there is a high active local anode potential. Corrosion is caused by unequal ion concentration or difference in oxygen concentration. It is often found in high temperature areas, lattice defects, cutting parts, surface scratches or cracks. Correspondingly, pitting corrosion is the most common cause of metal damage. A perforation in the component structure can destroy a critical heat exchanger, which in turn causes the entire plant to stop production.
综上所述,目前冷却水处理的主要内容是缓蚀、阻垢、杀生和防粘泥。但 这几个问题密切相关,不能单一地靠某种药剂来解决问题,而必须把它视作一个整体对待。相应地,现有技术中也存在诸多针对循环冷却水的处理方法和工艺流程,但这些现有技术受其自身技术手段和相应设备结构所限,通常仅具备除垢和杀菌灭藻等一到两个技术效果,各电化学过程的两个电极反应不能同时利用而降低了电流效率,且无法全方位地解决循环冷却水中结垢、腐蚀、微生物、悬浮物等问题,严重制约了冷却循环水的水质平衡和处理效果,给冷却塔和换热器等相关系统设备的稳定高效运行造成不利影响。In summary, the main content of current cooling water treatment is corrosion inhibition, scale inhibition, biocidal and anti-sludge. However, these issues are closely related, and one cannot rely on a single agent to solve the problem, but must be treated as a whole. Correspondingly, there are many treatment methods and process flows for circulating cooling water in the prior art, but these prior arts are limited by their own technical means and corresponding equipment structure, and usually only have one to one such as descaling, sterilization and algae killing. Two technical effects, the two electrode reactions in each electrochemical process cannot be used simultaneously, which reduces the current efficiency, and cannot fully solve the problems of scaling, corrosion, microorganisms, and suspended solids in the circulating cooling water, which severely restricts the cooling circulating water The water quality balance and treatment effect of the water quality adversely affect the stable and efficient operation of related system equipment such as cooling towers and heat exchangers.
因此,提供一种循环冷却水处理设备,同时利用电化学过程的全部电化学反应,以全面高效地对循环冷却水实施处理,并保证其水质稳定平衡是本领域技术人员目前需要解决的重要技术问题。Therefore, to provide a circulating cooling water treatment equipment that simultaneously utilizes all electrochemical reactions of the electrochemical process to comprehensively and efficiently treat the circulating cooling water and to ensure a stable and balanced water quality is an important technology that those skilled in the art need to solve. problem.
发明内容Summary of the invention
有鉴于此,本发明的目的在于提供一种循环冷却水处理设备及循环冷却水的处理方法,该设备全面高效地对循环冷却水实施处理,并保证其水质稳定平衡。In view of this, the object of the present invention is to provide a circulating cooling water treatment equipment and a circulating cooling water treatment method, which can comprehensively and efficiently treat the circulating cooling water and ensure a stable and balanced water quality.
本发明提供了一种循环冷却水处理设备,包括作为阴极的壳体;The present invention provides a circulating cooling water treatment equipment, which includes a casing as a cathode;
所述阴极作为全部电化学过程共同的阴极,所述阴极与电解电源负极相连;The cathode serves as a common cathode for all electrochemical processes, and the cathode is connected to the negative electrode of the electrolysis power supply;
所述壳体的下部设有进水口,所述进水口与上游循环水管路连通;The lower part of the housing is provided with a water inlet, and the water inlet is in communication with the upstream circulating water pipeline;
所述壳体的上部设有出水口,所述出水口与下游循环水管路连通;The upper part of the casing is provided with a water outlet, and the water outlet is in communication with the downstream circulating water pipeline;
所述壳体的内部设置有沿竖直方向延伸的除垢阳极和消毒阳极;所述消毒阳极的外周部套设有第一阻水隔膜,所述第一阻水隔膜的内部形成消毒气体发生室;The housing is provided with a descaling anode and a disinfecting anode extending in a vertical direction; the outer periphery of the disinfecting anode is sheathed with a first water blocking membrane, and the inside of the first water blocking membrane forms a disinfection gas generator. room;
所述壳体的外部设置有消毒组件,所述消毒组件的内部设有可通断地相连接的消毒气体中转腔和储盐腔;所述消毒气体中转腔与所述消毒气体发生室之间分别设有输气管和回流管;所述输气管用于将消毒气体发生室产生的消毒气体导入消毒气体中转腔中;所述消毒气体中转腔下部为盐溶液暂存室,盐溶液暂存室与所述储盐腔相通;所述回流管用于将盐溶液暂存室中的盐溶液导入消毒气体发生腔中;A disinfection assembly is provided on the outside of the housing, and a disinfection gas transfer chamber and a salt storage chamber are provided in the disinfection assembly that can be connected in a disconnected manner; between the disinfection gas transfer chamber and the disinfection gas generation chamber The gas transmission pipe and the return pipe are respectively provided; the gas transmission pipe is used to introduce the disinfection gas generated in the disinfection gas generation chamber into the disinfection gas transfer chamber; the lower part of the disinfection gas transfer chamber is the salt solution temporary storage room, and the salt solution temporary storage room Communicate with the salt storage cavity; the return pipe is used to introduce the salt solution in the salt solution temporary storage room into the disinfection gas generating cavity;
所述消毒气体中转腔的顶部设有输气口;所述输气口通过射流器与循环水管路连通;The top of the sterilizing gas transfer cavity is provided with a gas transmission port; the gas transmission port is connected with a circulating water pipeline through a jet;
所述壳体的底部设置有沿竖直方向延伸的转轴,所述转轴上沿周向排布有若干与所述壳体的内壁贴合适配的刮刀,所述刮刀沿所述壳体的径向位于所述壳体的内壁与各阳极之间,且所述壳体的底部还设置有可驱动所述转轴转动的驱动装置;The bottom of the shell is provided with a rotating shaft extending in the vertical direction, and a number of scrapers that are appropriately fitted to the inner wall of the shell are arranged on the rotating shaft along the circumferential direction, and the scrapers are arranged along the inner wall of the shell. Radially located between the inner wall of the casing and each anode, and a driving device capable of driving the rotation shaft is also provided at the bottom of the casing;
所述壳体的内腔的底部连通有排污管路,所述排污管路上设置有排污阀,所述壳体的外部还设置有电控箱。The bottom of the inner cavity of the housing is connected with a sewage pipeline, the sewage pipeline is provided with a sewage valve, and an electric control box is also provided outside the housing.
优选地,所述壳体的内部沿竖直方向还设有缓蚀阻垢阳极;所述缓蚀阻垢阳极为铝镁锌合金阳极。Preferably, the inside of the casing is further provided with a corrosion and scale inhibition anode along the vertical direction; the corrosion and scale inhibition anode is an aluminum-magnesium-zinc alloy anode.
优选地,所述回流管上设置有回流泵。Preferably, a reflux pump is provided on the reflux pipe.
优选地,所述除垢阳极外周部套设有第二阻水隔膜;所述第二阻水隔膜与所述壳体的内腔联通。Preferably, a second water blocking membrane is sheathed on the outer periphery of the descaling anode; the second water blocking membrane is in communication with the inner cavity of the housing.
优选地,所述回流管的下游连通有导流管;所述导流管插装于消毒气体发生室内。Preferably, a diversion tube is communicated downstream of the return pipe; the diversion tube is inserted in the disinfection gas generating chamber.
优选地,所述除垢阳极和所述消毒阳极均为DSA阳极。Preferably, the descaling anode and the disinfecting anode are both DSA anodes.
优选地,所述驱动装置为电机。Preferably, the driving device is a motor.
优选地,所述第一阻水隔膜为离子选择性透过膜。Preferably, the first water blocking membrane is an ion selective permeation membrane.
本发明提供了一种循环冷却水的处理方法,包括以下步骤:The present invention provides a method for processing circulating cooling water, which includes the following steps:
将待处理的循环冷却水的一部分以旁流形式,通过进水口通入至上述技术方案所述循环冷却水处理设备中,在壳体中进行除垢、生成消毒物质和杀菌后,回到循环冷却水系统,得到处理后的循环冷却水。A part of the circulating cooling water to be treated is passed into the circulating cooling water treatment equipment described in the above technical scheme in the form of side flow through the water inlet, and after descaling, generating disinfection substances and sterilization in the shell, it returns to the circulation Cooling water system to obtain treated circulating cooling water.
优选地,所述壳体中还进行释放缓蚀阻垢离子。Preferably, the shell also releases corrosion and scale inhibition ions.
相对上述背景技术,本发明所提供的循环冷却水处理设备,其工作运行过程中,除垢、生成消毒气体和释放缓蚀阻垢离子等全部电化学过程共用一个阴极;工作人员通过电控箱控制各组件协同工作,在电流作用下,消毒阳极表面与由回流管输入的盐溶液接触并发生氧化反应,生成消毒气体,并经由输气管将消毒气体输送至消毒气体中转腔内,之后消毒气体于消毒气体中转腔内逸出并经由输气口送入循环水管路内,以便对循环水实施消毒处理,第一阻水隔 膜能够有效阻隔消毒气体发生室与壳体内腔内的循环水间的液体交流,并容许循环水中的阴离子通过并进入消毒气体发生室内,以便参与相关电化学反应,保证消毒气体的稳定生成;此外,设备长期运行后,可通过驱动装置驱动转轴转动,从而带动各刮刀联动转动,以便将附着于壳体内壁上的水垢及杂质等整体刮除清理,并定期打开排污阀,以使上述水垢等经由排污管路排出。所述循环冷却水处理设备通过除垢阳极和消毒阳极组件的协同配合,实现了对循环冷却水的消毒、除垢和防粘泥沉积等多方面的协同处理,处理效率较高,且处理效果较好,能够充分保证循环冷却水的水质平衡及稳定,并使冷却塔及换热器等相关设备的稳定连续运行得以充分保障。Compared with the above-mentioned background technology, the circulating cooling water treatment equipment provided by the present invention shares a cathode for all electrochemical processes such as descaling, generating disinfection gas, and releasing corrosion and scale ions during operation; the staff uses an electric control box The components are controlled to work together. Under the action of electric current, the surface of the disinfection anode contacts the salt solution input from the return pipe and undergoes an oxidation reaction to generate disinfection gas, and the disinfection gas is delivered to the disinfection gas transfer cavity through the gas pipe, and then the disinfection gas It escapes from the sterilization gas transfer cavity and is sent into the circulating water pipeline through the gas inlet to sterilize the circulating water. The first water blocking membrane can effectively block the sterilization gas generation chamber and the circulating water in the inner cavity of the housing. Liquid exchange, and allow the anions in the circulating water to pass through and enter the disinfection gas generation chamber to participate in the relevant electrochemical reaction and ensure the stable generation of the disinfection gas; in addition, after the equipment is running for a long time, the rotating shaft can be driven by the driving device to rotate, thereby driving the scrapers Linked rotation to scrape and clean the scale and impurities attached to the inner wall of the shell, and regularly open the drain valve to discharge the above-mentioned scale and the like through the drain pipeline. The circulating cooling water treatment equipment realizes the synergistic treatment of disinfection, descaling and anti-sludge deposition of circulating cooling water through the synergistic cooperation of the descaling anode and the disinfecting anode assembly, and the treatment efficiency is high, and the treatment effect is high. Better, it can fully ensure the water quality balance and stability of the circulating cooling water, and fully guarantee the stable and continuous operation of the cooling tower, heat exchanger and other related equipment.
所述输气口处设置有射流器;设备运行过程中,循环冷却水流经该射流器时形成负压环境,从而能够将消毒气体中转腔内的消毒气体吸出并送入循环水管路中,进而大幅提高消毒气体与循环冷却水间的混合效率,以进一步保证循环冷却水的消毒处理效果。The air delivery port is provided with an ejector; during the operation of the equipment, a negative pressure environment is formed when the circulating cooling water flows through the ejector, so that the sterilizing gas in the sterilizing gas transfer cavity can be sucked out and sent into the circulating water pipeline, and then The mixing efficiency between the disinfection gas and the circulating cooling water is greatly improved to further ensure the disinfection treatment effect of the circulating cooling water.
在本发明另一优选方案中,通过除垢阳极与缓蚀阻垢阳极协同配合,在除垢阳极表面生成杀菌灭藻物质,同时缓蚀阻垢阳极在电流作用下释放定量的金属离子至循环水中,达到减缓腐蚀和阻止水垢生成的双重作用。In another preferred embodiment of the present invention, through the synergistic cooperation of the scale removal anode and the corrosion and scale inhibition anode, a bactericidal and algae killing substance is generated on the surface of the scale removal anode, and the corrosion and scale inhibition anode releases quantitative metal ions to the circulation under the action of electric current. In water, it achieves the dual effects of slowing down corrosion and preventing the formation of scale.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work.
图1为本发明一种具体实施方式所提供的循环冷却水处理设备的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of a circulating cooling water treatment equipment provided by a specific embodiment of the present invention.
其中,11-壳体、111-进水口、112-出水口、12-除垢阳极、13-消毒阳极、131-第一阻水隔膜、132-消毒气体发生室、14-缓蚀阻垢阳极、15-消毒组件、151-消毒气体中转腔、152-储盐腔、153-输气口、154-射流器、161-输气管、162-回流管、163-回流泵、164-导流管、17-转轴、171-刮刀、172-驱动装置、18-排污管路、181-排污阀、19-电控箱。Among them, 11-shell, 111- water inlet, 112- water outlet, 12- descaling anode, 13- disinfection anode, 131- first water blocking membrane, 132- disinfection gas generation chamber, 14- corrosion and scale inhibition anode , 15-disinfection component, 151-disinfection gas transfer cavity, 152-salt storage cavity, 153-gas port, 154-jet, 161-gas pipe, 162-return pipe, 163-return pump, 164-diversion pipe , 17-spindle, 171-scraper, 172-drive device, 18-sewage pipeline, 181-sewage valve, 19-electric control box.
具体实施方式Detailed ways
本发明提供了一种循环冷却水处理设备,包括作为阴极的壳体;The present invention provides a circulating cooling water treatment equipment, which includes a casing as a cathode;
所述阴极为全部电化学过程共同的阴极,所述阴极与电解电源负极相连;The cathode is a cathode common to all electrochemical processes, and the cathode is connected to the negative electrode of the electrolysis power source;
所述壳体的下部设有进水口,所述进水口与上游循环水管路连通;The lower part of the housing is provided with a water inlet, and the water inlet is in communication with the upstream circulating water pipeline;
所述壳体的上部设有出水口,所述出水口与下游循环水管路连通;The upper part of the casing is provided with a water outlet, and the water outlet is in communication with the downstream circulating water pipeline;
所述壳体的内部设置有沿竖直方向延伸的除垢阳极和消毒阳极;所述消毒阳极的外周部套设有第一阻水隔膜,所述第一阻水隔膜的内部形成与所述壳体的内腔连通的消毒气体发生室;The housing is provided with a descaling anode and a disinfecting anode extending in a vertical direction; the outer periphery of the disinfecting anode is sheathed with a first water blocking membrane, and the inside of the first water blocking membrane is formed with the A disinfection gas generating chamber communicated with the inner cavity of the housing;
所述壳体的外部设置有消毒组件,所述消毒组件的内部设有可通断地相连接的消毒气体中转腔消毒气体中转腔和储盐腔;所述消毒气体中转腔与所述消毒气体发生室之间分别设有输气管和回流管;所述输气管用于将消毒气体发生室产生的消毒气体导入消毒气体中转腔消毒气体中转腔中;所述消毒气体中转腔下部为盐溶液暂存室,盐溶液暂存室与所述储盐腔相通;所述回流管用于将盐溶液暂存室中的盐溶液导入消毒气体发生腔中;A disinfection assembly is provided on the outside of the housing, and a disinfection gas transfer cavity and a salt storage cavity are provided inside the disinfection assembly that can be connected in a disconnected manner; the disinfection gas transfer cavity and the disinfection gas A gas transmission pipe and a return pipe are respectively arranged between the generation rooms; the gas transmission pipe is used to introduce the disinfection gas generated in the disinfection gas generation room into the disinfection gas transfer chamber; the lower part of the disinfection gas transfer chamber is the salt solution temporary A storage room, where the salt solution temporary storage room is in communication with the salt storage cavity; the return pipe is used to introduce the salt solution in the salt solution temporary storage room into the disinfection gas generating cavity;
所述消毒气体中转腔的顶部设有输气口;所述输气口通过射流器与循环水管路连通;The top of the sterilizing gas transfer cavity is provided with a gas transmission port; the gas transmission port is connected with a circulating water pipeline through a jet;
所述壳体的底部设置有沿轴线竖直方向延伸的转轴,所述转轴上沿周向排布有若干与所述壳体的内壁贴合适配的刮刀,所述刮刀沿所述壳体的径向位于所述壳体的内壁与各阳极之间,且所述壳体的底部还设置有可驱动所述转轴转动的驱动装置;The bottom of the housing is provided with a rotating shaft extending in the vertical direction of the axis, and a number of scrapers that are appropriately fitted to the inner wall of the housing are arranged on the rotating shaft along the circumferential direction, and the scrapers are arranged along the housing. The radial direction of is located between the inner wall of the casing and each anode, and the bottom of the casing is also provided with a driving device that can drive the rotation shaft to rotate;
所述壳体的内腔的底部连通有排污管路,所述排污管路上设置有排污阀,所述壳体的外部还设置有电控箱。The bottom of the inner cavity of the housing is connected with a sewage pipeline, the sewage pipeline is provided with a sewage valve, and an electric control box is also provided outside the housing.
在一个具体实施方式中,本发明所提供的循环冷却水处理设备,包括作为阴极的壳体11,壳体11的下部具有与上游循环水管路连通的进水口111,壳体11的上部具有与下游循环水管路连通的出水口112,壳体11的内部设置有沿轴线竖直方向延伸的除垢阳极12、消毒阳极13,消毒阳极13的外周部套设有第一阻水隔膜131,第一阻水隔膜131的内部形成与壳体11内腔连通的消毒气体发生室132;壳体11的外部设置有消毒组件15,消毒组件15的内部设 置有可通断地相连接的消毒气体中转腔151和储盐腔152,所述消毒气体中转腔的顶部设有输气口;所述输气口通过射流器154与循环水管路连通;消毒气体中转腔151与消毒气体发生室132之间分别连通有可供消毒气体由消毒气体发生室132导入消毒气体中转腔151的输气管161以及可供盐溶液由消毒气体中转腔151导入消毒气体发生室132的回流管162,消毒气体中转腔151的顶部具有与循环水管路连通的输气口153;所述消毒气体中转腔下部为盐溶液暂存室,盐溶液暂存室与所述储盐腔相通;所述回流管用于将暂存室中的盐溶液优选通过回流泵导入消毒气体发生室中;壳体11的底部可定轴转动地设置有沿轴线竖直方向延伸的转轴17,转轴17上沿周向排布有若干与壳体11的内壁贴合适配的刮刀171,刮刀171沿壳体11的径向位于壳体11的内壁与各阳极之间,且壳体11的底部还设置有可驱动转轴17转动的驱动装置172;壳体11的内腔的底部连通有排污管路18,排污管路18上设置有排污阀181,壳体11的外部还设置有电控箱19。In a specific embodiment, the circulating cooling water treatment equipment provided by the present invention includes a housing 11 as a cathode. The lower part of the housing 11 has a water inlet 111 communicating with the upstream circulating water pipeline, and the upper part of the housing 11 has a water inlet 111 communicating with the upstream circulating water pipeline. The water outlet 112 connected to the downstream circulating water pipeline, the housing 11 is provided with a descaling anode 12 and a disinfecting anode 13 extending in the vertical direction of the axis. The outer periphery of the disinfecting anode 13 is sheathed with a first water blocking membrane 131. The inside of a water blocking membrane 131 forms a sterilizing gas generating chamber 132 communicating with the inner cavity of the housing 11; the housing 11 is provided with a sterilizing assembly 15 inside, and the sterilizing assembly 15 is provided with a sterilizing gas relay that can be connected to each other. The cavity 151 and the salt storage cavity 152, the top of the sterilization gas transfer cavity is provided with a gas delivery port; the gas delivery port is connected to the circulating water pipeline through the jet 154; between the sterilization gas transfer cavity 151 and the sterilization gas generation chamber 132 Connected with a gas pipe 161 through which disinfection gas can be introduced from the disinfection gas generating chamber 132 into the disinfection gas transfer chamber 151 and a return pipe 162 through which the salt solution can be introduced into the disinfection gas generating chamber 132 from the disinfection gas transfer chamber 151, and the disinfection gas transfer chamber 151 There is a gas port 153 connected to the circulating water pipeline at the top of the gas transfer chamber; the lower part of the disinfection gas transfer chamber is a salt solution temporary storage chamber, which is in communication with the salt storage chamber; the return pipe is used to connect the temporary storage chamber The salt solution is preferably introduced into the disinfection gas generating chamber through a reflux pump; the bottom of the housing 11 is rotatably provided with a rotating shaft 17 extending in the vertical direction of the axis. The rotating shaft 17 is circumferentially arranged with several housings. A suitable scraper 171 is attached to the inner wall of the casing 11. The scraper 171 is located between the inner wall of the casing 11 and the anodes along the radial direction of the casing 11, and the bottom of the casing 11 is also provided with a driving device 172 capable of driving the rotation shaft 17 to rotate. The bottom of the inner cavity of the housing 11 is connected with a sewage pipe 18, a sewage valve 181 is provided on the sewage pipe 18, and an electric control box 19 is also provided on the outside of the housing 11.
在本发明中,去除硬度、杀菌是水溶液电解过程的最基本的两个功能。而循环水系统中普遍存在的三个问题是结垢(硬度引起)、腐蚀和微生物。腐蚀问题与循环水系统中的换热器材质相关,有的时候通过维持合适的水质即可将腐蚀控制在合理的范围内,此时就不用缓释阻垢阳极14了。例如实施例中,补水为北京市自来水,换热器材质为紫铜,管道为碳钢,只要循环水的硬度和碱度维持在合适的水平,腐蚀速率就可以控制在规定的范围内。不用缓释电极,杀菌和结垢以及减缓腐蚀等问题同样可以解决。In the present invention, removing hardness and sterilizing are the two most basic functions of the aqueous electrolysis process. The three common problems in circulating water systems are scaling (caused by hardness), corrosion and microorganisms. The corrosion problem is related to the material of the heat exchanger in the circulating water system. Sometimes the corrosion can be controlled within a reasonable range by maintaining proper water quality. In this case, there is no need to slow-release the scale-inhibiting anode 14. For example, in the embodiment, the make-up water is Beijing tap water, the heat exchanger is made of copper, and the pipe is made of carbon steel. As long as the hardness and alkalinity of the circulating water are maintained at an appropriate level, the corrosion rate can be controlled within a prescribed range. Without the use of slow-release electrodes, the problems of sterilization and scaling and slowing down corrosion can also be solved.
但是,结垢与换热器物料侧的温度有关,温度越高,越容易结垢。因此,缓释电极的另外一个作用是预防高温结垢。例如大型空气压缩机,夏季空气温度高的时候,压缩之后,压缩空气温度更高,有时会达到80℃以上,此时用于冷却压缩空气的水,尤其是硬度较高的地区,容易结垢,缓释电极释放的锌离子、镁离子即可起到阻垢的作用。However, fouling is related to the temperature on the material side of the heat exchanger. The higher the temperature, the easier fouling is. Therefore, another function of the slow-release electrode is to prevent high-temperature fouling. For example, large-scale air compressors. When the air temperature is high in summer, the compressed air temperature will be higher after compression, sometimes reaching above 80°C. At this time, the water used to cool the compressed air, especially in areas with high hardness, is prone to scaling. , The zinc ion and magnesium ion released by the slow-release electrode can play the role of scale inhibition.
而在有些场合,例如南方水质较软的时候,系统腐蚀和微生物滋生是主要问题,硬度是次要问题。在保证控制了腐蚀和微生物之后,再去除一定的硬度,即可保证水质的稳定(不结垢、腐蚀和微生物控制在合理范围内),此时三种电极除垢阳极、消毒阳极和缓蚀阻垢阳极14需要同时使用。因为南方氯离子 低,没有消毒阳极,杀菌物质产量不足,而南方微生物更易滋生。南方水质也偏腐蚀,缓蚀措施要配备。如果少排水,结垢物质不断积累增长,硬度去除也要保证。On some occasions, such as when the water quality in the South is relatively soft, system corrosion and microbial growth are the main problems, while hardness is a secondary problem. After ensuring that the corrosion and microorganisms are controlled, a certain degree of hardness can be removed to ensure the stability of the water quality (no scaling, corrosion and microorganisms are controlled within a reasonable range). At this time, the three types of electrode descaling anode, disinfection anode and corrosion inhibitor The scale anode 14 needs to be used at the same time. Because of the low chloride ions in the south, there is no disinfection anode, and the production of sterilizing substances is insufficient, while the southern microorganisms are more likely to breed. Water quality in the south is also corroded, and corrosion inhibition measures should be equipped. If there is less drainage, the fouling substances will accumulate and increase, and the hardness removal must be ensured.
在任何情况下使用缓蚀阻垢阳极对循环冷却水处理是有好处的,都有缓蚀和预防结垢的作用,使用缓蚀阻垢阳极后,电解电流大了,硬度去除量增加;加上缓蚀电极释放离子的絮凝作用,杀菌效果更好。从经济角度,增加电极和工作电流,带来运行费用增加。所以,三种电极根据实际需要组合,同时满足技术和经济两方面的要求。In any case, the use of corrosion and scale inhibition anodes is beneficial to the treatment of circulating cooling water, and it has the effect of corrosion inhibition and scale prevention. After using the corrosion and scale inhibition anodes, the electrolysis current will increase and the hardness removal will increase; The flocculation of ions released by the upper corrosion-inhibiting electrode has a better sterilization effect. From an economic point of view, increasing the electrode and working current will increase the operating cost. Therefore, the three kinds of electrodes are combined according to actual needs, while meeting both technical and economic requirements.
工作运行过程中,工作人员通过电控箱19控制各组件协同工作,通过除垢阳极12与缓蚀阻垢阳极14协同配合,在除垢阳极12表面生成杀菌灭藻物质,同时缓蚀阻垢阳极14在电流作用下释放定量的金属离子至壳体11内部的水到达循环水系统中,达到减缓腐蚀和阻止水垢生成的双重作用,同时,在电流作用下,消毒阳极13表面与由回流管162输入的盐溶液接触并发生氧化反应,生成消毒气体,并经由输气管161将消毒气体输送至消毒气体中转腔151内,之后消毒气体于消毒气体中转腔151内逸出并经由输气口153送入循环水管路内,以便对循环水实施消毒处理,第一阻水隔膜131能够有效阻隔消毒气体发生室132与壳体11内腔内的循环水间的液体交流,并容许循环水中的阴离子通过并进入消毒气体发生室132内,以便参与相关电化学反应,保证消毒气体的稳定高效生成;此外,设备长期运行后,可通过驱动装置172驱动转轴17转动,从而带动各刮刀171联动转动,以便将附着于壳体11内壁上的水垢及杂质等整体刮除清理,并定期打开排污阀181,以使上述水垢等经由排污管路18排出。所述第一阻水隔膜131优选为离子选择性透过膜;所述离子选择性透过膜的透水率很低,只有离子在电场作用下通过;具体的,所述第一阻水隔膜131可以选择NafionN966或FlemionF865。所述循环冷却水处理设备通过各阳极组件的协同配合,全面彻底地实现了对循环冷却水的消毒、除垢、缓蚀阻垢和防粘泥沉积等多方面的协同处理,处理效率较高,且处理效果较好,能够充分保证循环冷却水的水质平衡及稳定,并使冷却塔及换热器等相关设备的稳定连续运行得以充分保障。During the working process, the staff controls the various components to work together through the electric control box 19, and cooperates with the scale removal anode 12 and the corrosion and scale inhibition anode 14 to generate sterilization and algae killing substances on the surface of the scale removal anode 12, and at the same time inhibit corrosion and scale. The anode 14 releases a certain amount of metal ions under the action of electric current to the water inside the housing 11 to reach the circulating water system, achieving the dual effect of slowing down corrosion and preventing the formation of scale. At the same time, under the action of electric current, the surface of anode 13 is disinfected and the return pipe 162 The input salt solution contacts and undergoes an oxidation reaction to generate disinfection gas, and the disinfection gas is delivered to the disinfection gas transfer chamber 151 through the gas pipe 161, and then the disinfection gas escapes in the disinfection gas transfer chamber 151 and passes through the gas delivery port 153 It is sent into the circulating water pipeline to disinfect the circulating water. The first water blocking membrane 131 can effectively block the liquid communication between the disinfection gas generating chamber 132 and the circulating water in the inner cavity of the housing 11, and allow anions in the circulating water Pass and enter the disinfection gas generating chamber 132 in order to participate in the relevant electrochemical reaction to ensure the stable and efficient generation of disinfection gas; in addition, after long-term operation of the equipment, the rotating shaft 17 can be driven by the driving device 172 to rotate, thereby driving the scrapers 171 to rotate in conjunction. In order to scrape and clean the scale and impurities attached to the inner wall of the housing 11 as a whole, and regularly open the drain valve 181 so that the scale and the like are discharged through the drain pipe 18. The first water blocking membrane 131 is preferably an ion selective permeation membrane; the water permeability of the ion selective permeation membrane is very low, and only ions pass under the action of an electric field; specifically, the first water blocking membrane 131 You can choose NafionN966 or FlemionF865. The circulating cooling water treatment equipment fully realizes the disinfection, descaling, corrosion and scale inhibition, and anti-sludge deposition of circulating cooling water through the coordination of various anode components, and the treatment efficiency is high. , And the treatment effect is good, can fully ensure the water quality balance and stability of the circulating cooling water, and fully guarantee the stable and continuous operation of the cooling tower, heat exchanger and other related equipment.
需要说明的是,考虑到实际处理效果及相应的设备运行成本,上述储盐腔 152内的盐优选为氯化钠,相应地,导入消毒气体发生室132内的盐溶液为氯化钠溶液,经由消毒气体发生室132生成的消毒气体为氯气,同时,采用上述第一阻水隔膜131能够使得消毒气体发生室132内富集循环冷却水中的氯离子,并将富集的氯离子集中转化为氯气及次氯酸,从而能够持续抑制水体内细菌滋生,并有效降低循环冷却水中的氯离子浓度,降低因氯离子导致的部件腐蚀风险;此外,消毒阳极13附近的水体电解产生氧气和氧自由基,与水及水中的溶解氧反应生成臭氧,从而维持腔室内的消毒环境。It should be noted that, considering the actual treatment effect and the corresponding equipment operating cost, the salt in the salt storage chamber 152 is preferably sodium chloride, and accordingly, the salt solution introduced into the disinfection gas generating chamber 132 is a sodium chloride solution. The disinfection gas generated by the disinfection gas generation chamber 132 is chlorine gas. At the same time, the use of the above-mentioned first water blocking membrane 131 enables the disinfection gas generation chamber 132 to concentrate chlorine ions in the circulating cooling water, and concentrate the concentrated chlorine ions into Chlorine and hypochlorous acid can continuously inhibit the growth of bacteria in the water, and effectively reduce the concentration of chloride ions in the circulating cooling water, and reduce the risk of component corrosion caused by chloride ions; in addition, the electrolysis of the water near the disinfection anode 13 produces oxygen and free oxygen It reacts with water and dissolved oxygen in the water to generate ozone, thereby maintaining the disinfection environment in the chamber.
上述消毒阳极13处的化学反应表述如下:The chemical reaction at the 13 disinfection anode mentioned above is expressed as follows:
生成氧气:Generate oxygen:
4HO -→O 2(g)+2H 2O+4e -;游离氯: 4HO - → O 2 (g) + 2H 2 O + 4e -; free chlorine:
Cl -–e -→Cl; Cl - -e - → Cl;
氯气:Chlorine:
2Cl -(aq)→Cl 2(g)+2e - 2Cl - (aq) → Cl 2 (g) + 2e -;
臭氧:ozone:
O 2+2HO --2e -→O 3(g)+H 2O; O 2 + 2HO - -2e - → O 3 (g) + H 2 O;
自由基OH:Free radical OH:
OH -–e -→OH; OH - -e - → OH;
过氧化氢:hydrogen peroxide:
2H 2O–2e -→H 2O 2+2H + 2H 2 O-2e - → H 2 O 2 + 2H +.
氧自由基:Oxygen free radicals:
2H 2O–2e -→O+2H + 2H 2 O-2e - → O + 2H +.
此外,壳体11作为阴极,由上述各阳极对应的全部电化学过程共用,具体而言,实际应用中除垢阳极12和消毒阳极13均优选为DSA(Dimension stable anode,即,形稳性阳极)阳极,以免设备长期运行后发生阳极过度损耗,降低设备使用成本,同时,缓蚀阻垢阳极14为铝镁锌合金阳极,以进一步保证减缓腐蚀的效果及相应的处理成本,且反应过程中液体中的锌离子浓度优选为1.5ppm~4ppm,更优选为2~4ppm,且通常情况下液体环境中的LSI(Langelier saturation index,即,朗格利尔饱和指数)要控制在1.5以内,以获得最优的缓蚀效果,并预防高温区域结垢。In addition, the casing 11 is used as a cathode, which is shared by all the electrochemical processes corresponding to each anode. Specifically, in practical applications, both the descaling anode 12 and the disinfecting anode 13 are preferably DSA (Dimension Stable Anode, that is, dimensional stable anode). ) Anode, so as to avoid excessive anode loss after long-term operation of the equipment, and reduce equipment use cost. At the same time, corrosion and scale inhibition anode 14 is an aluminum-magnesium-zinc alloy anode to further ensure the effect of slowing corrosion and the corresponding treatment cost, and the reaction process The zinc ion concentration in the liquid is preferably 1.5 ppm to 4 ppm, more preferably 2 to 4 ppm, and usually the LSI (Langelier saturation index, that is, the Langelier saturation index) in the liquid environment should be controlled within 1.5. Obtain the best corrosion inhibition effect and prevent scaling in high temperature areas.
在此基础上,在阴极附近,水溶液电解产生OH -,在阴极附近界面层获得pH值高达14的强碱性溶液,碳酸钙和氢氧化镁在界面层处于过饱和状态,碳酸钙和氢氧化镁在阴极表面和界面层中快速结晶,部分水垢结晶在阴极表面沉积析出,以便后续刮刀171集中刮除清理。 On this basis, in the vicinity of the cathode, aqueous electrolysis OH -, obtain a pH of up to 14 strong alkaline solution in the vicinity of the interface layer of the cathode, calcium carbonate and magnesium hydroxide in the interfacial layer is supersaturated, and calcium hydroxide Magnesium crystallizes rapidly on the surface of the cathode and the interface layer, and some scale crystals are deposited and precipitated on the surface of the cathode, so that the subsequent scraper 171 can scrape and clean.
相应地,壳体11内壁,即阴极处的电化学反应表述如下:Correspondingly, the electrochemical reaction at the inner wall of the casing 11, namely the cathode, is expressed as follows:
2H 2O(l)+2e→H 2(g)+2OH -(aq) 2H 2 O (l) + 2e → H 2 (g) + 2OH - (aq)
Figure PCTCN2020076335-appb-000001
Figure PCTCN2020076335-appb-000001
Figure PCTCN2020076335-appb-000002
Figure PCTCN2020076335-appb-000002
Ca 2 +(aq)钙离子可能形成 Ca 2 + (aq) calcium ions may be formed
氢氧化钙:Ca(OH) 2(垢) Calcium hydroxide: Ca(OH) 2 (scale)
碳酸钙:CaCO 3(垢)。 Calcium carbonate: CaCO 3 (scale).
进一步地,输气口153处设置有射流器154。设备运行过程中,循环冷却水流经该射流器154时形成负压环境,从而能够将消毒气体中转腔151内的消毒气体高效吸出并送入循环水管路中,进而大幅提高消毒气体与循环冷却水间的混合效率,以进一步保证循环冷却水的消毒处理效果。Furthermore, a jet 154 is provided at the air delivery port 153. During the operation of the equipment, a negative pressure environment is formed when the circulating cooling water flows through the jet 154, so that the disinfection gas in the disinfection gas transfer chamber 151 can be efficiently sucked out and sent into the circulating water pipeline, thereby greatly improving the disinfection gas and circulating cooling water. In order to further ensure the disinfection effect of circulating cooling water.
具体地,回流管162上设置有回流泵163。该回流泵163能够进一步增加回流管162内的导流压力,优化导流效果,从而进一步提高回流管162内的液体流通速率和流量,保证设备整体运行效率。Specifically, a return pump 163 is provided on the return pipe 162. The reflux pump 163 can further increase the diversion pressure in the reflux pipe 162 and optimize the diversion effect, thereby further increasing the liquid circulation rate and flow rate in the reflux pipe 162 and ensuring the overall operation efficiency of the equipment.
更具体地,回流管162的下游连通有插装于消毒气体发生室132内的导流管164。该导流管164能够保证回流管162内的液体可以直接通入位于消毒气体发生室132内的液体环境中,从而进一步提高相关溶液的混合效率,保证相关电化学反应的连续高效实施。More specifically, downstream of the return pipe 162 is communicated with a diversion pipe 164 inserted in the sterilization gas generating chamber 132. The diversion tube 164 can ensure that the liquid in the return tube 162 can directly pass into the liquid environment in the disinfection gas generating chamber 132, thereby further improving the mixing efficiency of related solutions and ensuring the continuous and efficient implementation of related electrochemical reactions.
另一方面,除垢阳极12的外周部套设有第二阻水隔膜,第二阻水隔膜的内部与壳体11内腔连通。该第二阻水隔膜的功能与所述第一阻水隔膜131的功能基本一致,可直接参考上文相关叙述,且该第二阻水隔膜与除垢阳极12间的相对位置关系也与上文所述第一阻水隔膜131及消毒阳极13间的相对位置关系相似,因此,虽图中并未示出第二阻水隔膜,但其配合件间的相对位置关系可直接参考图1中第一阻水隔膜131及其配合件间的相对位置关系,在此不做赘述。On the other hand, a second water blocking membrane is sheathed on the outer periphery of the descaling anode 12, and the inside of the second water blocking membrane is in communication with the inner cavity of the housing 11. The function of the second water-blocking membrane is basically the same as that of the first water-blocking membrane 131. You can directly refer to the relevant description above, and the relative positional relationship between the second water-blocking membrane and the descaling anode 12 is also the same as the above. The relative positional relationship between the first water blocking membrane 131 and the disinfecting anode 13 described in the article is similar. Therefore, although the second water blocking membrane is not shown in the figure, the relative positional relationship between the mating parts can be directly referred to in FIG. 1 The relative positional relationship between the first water blocking membrane 131 and its mating parts will not be repeated here.
另外,实际应用中,驱动装置172为电机,以保证转轴17的稳定高效运转,并提高其与电控箱19间的协同配合能力及控制效果。In addition, in practical applications, the driving device 172 is a motor to ensure the stable and efficient operation of the rotating shaft 17 and to improve the coordination ability and control effect between the rotating shaft 17 and the electric control box 19.
本发明提供了一种循环冷却水的处理方法,包括以下步骤:The present invention provides a method for processing circulating cooling water, which includes the following steps:
将待处理的循环冷却水的一部分以旁流形式,通过进水口通入至上述技方案所述循环冷却水处理设备中,在壳体中进行除垢、生成消毒物质和杀菌后,回到循环冷却水系统中,得到处理后的循环冷却水。A part of the circulating cooling water to be treated is passed into the circulating cooling water treatment equipment in the above technical scheme in the form of side flow through the water inlet, and after descaling, generating disinfection substances and sterilization in the shell, it returns to the circulation In the cooling water system, the treated circulating cooling water is obtained.
除垢阳极和消毒阳极均会产生消毒物质对循环冷却水进行消毒。在本发明中,为了提高循环冷却水的除垢效率,壳体中优选设置缓蚀阻垢阳极进行释放缓蚀阻垢离子过程。Both the descaling anode and the disinfecting anode will produce disinfecting substances to disinfect the circulating cooling water. In the present invention, in order to improve the descaling efficiency of the circulating cooling water, a corrosion and scale inhibition anode is preferably arranged in the shell to perform the process of releasing corrosion and scale inhibition ions.
从除垢角度,如果补充水(可以为自来水或河水)的硬度太低,例如补充水硬度低于50mg/L,则除垢功能需要弱化,杀菌灭藻和缓蚀功能需要强化,设备配置做相应调整。当硬度范围在50~180mg/L时,除垢阳极外不用设置隔膜,除垢功能即可满足要求。当硬度大于180mg/L时,除垢功能需要强化,除垢阳极外设置隔膜可以提高除垢效率。而且,除垢同时都需要碱度HCO 3 -配合,如果HCO 3 -越高,除垢任务越重,设备配置做相应调整。 From the perspective of descaling, if the hardness of the supplementary water (which can be tap water or river water) is too low, for example, the hardness of the supplementary water is lower than 50mg/L, the descaling function needs to be weakened, the sterilization and algae killing and corrosion inhibition functions need to be strengthened, and the equipment configuration should be made accordingly Adjustment. When the hardness range is 50~180mg/L, there is no need to install a diaphragm outside the descaling anode, and the descaling function can meet the requirements. When the hardness is greater than 180mg/L, the descaling function needs to be strengthened, and the installation of a diaphragm outside the descaling anode can improve the descaling efficiency. Moreover, descaling requires the coordination of alkalinity HCO 3 - . The higher the HCO 3 - , the heavier the descaling task, and the equipment configuration should be adjusted accordingly.
本发明采用上述设备处理循环冷却水,简单高效,能够根据不同补充水水质和工况灵活调整要解决的水质问题。使用该方法除垢、杀菌灭藻、阻垢和缓蚀问题可以同时解决。The invention adopts the above-mentioned equipment to process circulating cooling water, which is simple and efficient, and can flexibly adjust the water quality problems to be solved according to different supplementary water quality and working conditions. Using this method, the problems of scale removal, sterilization and algae killing, scale inhibition and corrosion inhibition can be solved at the same time.
为了进一步说明本发明,下面结合实施例对本发明提供的一种循环冷却水处理设备及循环冷却水的处理方法进行详细地描述,但不能将它们理解为对本发明保护范围的限定。In order to further illustrate the present invention, the circulating cooling water treatment equipment and the circulating cooling water treatment method provided by the present invention will be described in detail below in conjunction with examples, but they should not be understood as limiting the protection scope of the present invention.
实施例1Example 1
中央空调循环冷却水系统,循环水量850m 3/h,系统容积50m 3,补充市政自来水。设置2台电化学旁流水处理设备,每台处理水量25m 3/h,每台的工作电流30A。2018年制冷季,结垢和腐蚀问题控制达到规定要求,但是微生物难以控制,水体中有菌藻滋生,尤其是冷却塔填料外边缘,滋生青苔,水质分析数据见表1。其中钙硬度累计去除率69%(补充水钙硬度*氯离子浓度比值-循环水钙硬度,差值除以补充水钙硬度*氯离子比值,得出累计去除率)。循环水中余氯为电化学旁流水处理设备生成,浓度只有0.01mg/L,对微生物 控制不足。 Central air-conditioning circulating cooling water system, with a circulating water volume of 850m 3 /h and a system volume of 50m 3 , supplementing municipal tap water. Set up 2 electrochemical side-flow water treatment equipment, each with a processing water volume of 25m 3 /h, and each with a working current of 30A. In the cooling season of 2018, the control of scaling and corrosion problems met the specified requirements, but the microorganisms were difficult to control, and bacteria and algae grew in the water, especially on the outer edge of the cooling tower packing, where moss grew. The water quality analysis data is shown in Table 1. Among them, the cumulative removal rate of calcium hardness is 69% (complementary water calcium hardness * chloride ion concentration ratio-circulating water calcium hardness, the difference is divided by the supplementary water calcium hardness * chloride ion ratio to get the cumulative removal rate). The residual chlorine in the circulating water is generated by the electrochemical bypass water treatment equipment, and the concentration is only 0.01mg/L, which is insufficient for microbial control.
表1:2018年水质分析Table 1: Water quality analysis in 2018
Figure PCTCN2020076335-appb-000003
Figure PCTCN2020076335-appb-000003
2019年5月,对电化学旁流处理设备改造,加装消毒气体发生室。水质分析数据见表2,钙硬度累计去除率达到了81%,提高了12%,循环水中的余氯浓度0.1mg/L,是改造前的10倍,冷却塔内部和外边缘的微生物得到了有效控制。消毒气体发生室出水中氯离子比循环水中氯离子高,余氯含量达到5.2mg/L,说明改造后设备不仅产生了余氯,同时富集了部分氯离子,将氯离子转化成余氯。In May 2019, the electrochemical sidestream treatment equipment was transformed, and a disinfection gas generation room was installed. The water quality analysis data is shown in Table 2. The cumulative removal rate of calcium hardness reached 81%, an increase of 12%. The residual chlorine concentration in the circulating water was 0.1mg/L, which was 10 times that before the transformation. The microorganisms inside and outside the cooling tower were obtained. Effective control. The chlorine ions in the effluent of the disinfection gas generation chamber are higher than those in the circulating water, and the residual chlorine content reaches 5.2mg/L, indicating that the equipment not only produces residual chlorine after the transformation, but also enriches part of the chlorine ions to convert the chlorine ions into residual chlorine.
表2:2019年水质分析Table 2: Water quality analysis in 2019
Figure PCTCN2020076335-appb-000004
Figure PCTCN2020076335-appb-000004
Figure PCTCN2020076335-appb-000005
Figure PCTCN2020076335-appb-000005
实施例2Example 2
汽车厂焊装车间循环冷却水系统,循环水量1050m 3/h,系统容积500m 3,蒸发速率平均0.5%,补充市政自来水。设置2台电化学旁流水处理设备,每台处理水量20m 3/h,每台的工作电流20A。循环冷却水系统中不存在结垢现象,微生物处于控制范围内,腐蚀问题突出。 The circulating cooling water system in the welding workshop of the automobile factory has a circulating water volume of 1050m 3 /h, a system volume of 500m 3 , and an average evaporation rate of 0.5%, supplementing municipal tap water. Set up 2 sets of electrochemical side-flow water treatment equipment, each with a processing water volume of 20m 3 /h, and each with a working current of 20A. There is no scaling phenomenon in the circulating cooling water system, the microorganisms are within the control range, and the corrosion problem is prominent.
补水水质参见表3,补水LSI为负数,RSI大于6,存在强腐蚀倾向;浓缩到6~8倍之后,循环水RSI仍然大于6,存在腐蚀倾向。碳钢挂片试验也表明,循环水存在腐蚀现象。自2017年7月3日开始,每台电化学设备装4只除垢电极和2只缓蚀阻垢电极,锌离子含量平均2~4mg/L,碳钢腐蚀速率为0.06mm/a,铜腐蚀速率为0.004mm/a。Refer to Table 3 for the quality of replenishing water. The replenishing LSI is negative, and the RSI is greater than 6, which has a strong tendency to corrosive; after being concentrated to 6-8 times, the RSI of the circulating water is still greater than 6, and there is a tendency to corrosion. The carbon steel coupon test also shows that there is corrosion in the circulating water. Since July 3, 2017, each electrochemical device is equipped with 4 descaling electrodes and 2 corrosion and scale inhibition electrodes. The average zinc ion content is 2~4mg/L, the corrosion rate of carbon steel is 0.06mm/a, and the corrosion of copper The speed is 0.004mm/a.
表3:汽车厂焊装车间循环冷却水水质分析Table 3: Water quality analysis of circulating cooling water in welding workshop of automobile factory
Figure PCTCN2020076335-appb-000006
Figure PCTCN2020076335-appb-000006
Figure PCTCN2020076335-appb-000007
Figure PCTCN2020076335-appb-000007
由以上实施例可知,本发明所提供的循环冷却水处理设备,其工作运行过程中,工作人员通过电控箱控制各组件协同工作,在电流作用下,消毒阳极表面与由回流管输入的盐溶液接触并发生氧化反应,生成消毒气体,并经由输气管将消毒气体输送至消毒气体中转腔内,之后消毒气体于消毒气体中转腔内逸出并经由输气口送入循环水管路内,以便对循环水实施消毒处理,第一阻水隔膜能够有效阻隔消毒气体发生室与壳体内腔内的循环水间的液体交流,并容许循环水中的阴离子通过并进入消毒气体发生室内,以便参与相关化学反应,保证消毒气体的稳定高效生成;此外,设备长期运行后,可通过驱动装置驱动转轴转动,从而带动各刮刀联动转动,以便将附着于壳体内壁上的水垢及杂质等整体刮除清理,并定期打开排污阀,以使上述水垢等经由排污管路彻底排出,以保证壳体内部的水体环境清洁。所述循环冷却水处理设备通过除垢阳极和消毒阳极组件的协同配合,全面彻底地实现了对循环冷却水的消毒、除垢和防粘泥沉积等多方面的协同处理,处理效率较高,且处理效果较好,能够充分保证循环冷却水的水质平衡及稳定,并使冷却塔及换热器等相关设备的稳定连续运行得以充分保障。It can be seen from the above embodiments that the circulating cooling water treatment equipment provided by the present invention, during its operation, the staff controls the various components to work together through the electric control box, and under the action of the electric current, the surface of the anode and the salt input from the return pipe are disinfected. The solution contacts and undergoes an oxidation reaction to generate disinfection gas, and the disinfection gas is delivered to the disinfection gas transfer cavity through the gas pipe, and then the disinfection gas escapes from the disinfection gas transfer cavity and is sent into the circulating water pipeline through the gas delivery port for Disinfect the circulating water. The first water-blocking membrane can effectively block the liquid communication between the disinfection gas generating chamber and the circulating water in the inner cavity of the housing, and allow the anions in the circulating water to pass through and enter the disinfection gas generating chamber to participate in related chemistry The reaction ensures the stable and efficient generation of disinfection gas; in addition, after long-term operation of the equipment, the rotating shaft can be driven by the driving device to drive the scrapers to rotate in conjunction, so that the scale and impurities attached to the inner wall of the shell can be scraped and cleaned as a whole. And regularly open the drain valve to allow the above-mentioned scales to be completely discharged through the drain pipeline to ensure that the water environment inside the shell is clean. The circulating cooling water treatment equipment, through the synergistic cooperation of the descaling anode and the disinfecting anode assembly, fully and thoroughly realizes the disinfection, descaling and anti-sludge deposition of the circulating cooling water, and the treatment efficiency is high. And the treatment effect is good, can fully guarantee the water quality balance and stability of the circulating cooling water, and fully guarantee the stable and continuous operation of the cooling tower, heat exchanger and other related equipment.
所述输气口处设置有射流器。设备运行过程中,循环冷却水流经该射流器时形成负压环境,从而能够将消毒气体中转腔内的消毒气体高效吸出并送入循环水管路中,进而大幅提高消毒气体与循环冷却水间的混合效率,以进一步保证循环冷却水的消毒处理效果。A jet is arranged at the gas delivery port. During the operation of the equipment, a negative pressure environment is formed when the circulating cooling water flows through the jet, so that the disinfection gas in the disinfection gas transfer chamber can be efficiently sucked out and sent into the circulating water pipeline, thereby greatly improving the relationship between the disinfection gas and the circulating cooling water. Mixing efficiency to further ensure the disinfection effect of circulating cooling water.
在本发明另一优选方案中,通过除垢阳极与缓蚀阻垢阳极协同配合,在除垢阳极表面生成杀菌灭藻物质,同时缓蚀阻垢阳极在电流作用下释放定量的金属离子至循环水中,达到减缓腐蚀和阻止水垢生成的双重作用。In another preferred embodiment of the present invention, through the synergistic cooperation of the scale removal anode and the corrosion and scale inhibition anode, a bactericidal and algae killing substance is generated on the surface of the scale removal anode, and the corrosion and scale inhibition anode releases quantitative metal ions to the circulation under the action of electric current. In water, it achieves the dual effects of slowing down corrosion and preventing the formation of scale.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通 技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and modifications can be made, and these improvements and modifications are also It should be regarded as the protection scope of the present invention.

Claims (10)

  1. 一种循环冷却水处理设备,其特征在于,包括作为阴极的壳体;A circulating cooling water treatment equipment, characterized in that it comprises a casing as a cathode;
    所述阴极为全部电化学过程共同的阴极,所述阴极与电解电源负极相连;The cathode is a cathode common to all electrochemical processes, and the cathode is connected to the negative electrode of the electrolysis power source;
    所述壳体的下部设有进水口,所述进水口与上游循环水管路连通;The lower part of the housing is provided with a water inlet, and the water inlet is in communication with the upstream circulating water pipeline;
    所述壳体的上部设有出水口,所述出水口与下游循环水管路连通;The upper part of the casing is provided with a water outlet, and the water outlet is in communication with the downstream circulating water pipeline;
    所述壳体的内部设置有沿竖直方向延伸的除垢阳极和消毒阳极;所述消毒阳极的外周部套设有第一阻水隔膜,所述第一阻水隔膜的内部形成消毒气体发生室;The housing is provided with a descaling anode and a disinfecting anode extending in a vertical direction; the outer periphery of the disinfecting anode is sheathed with a first water blocking membrane, and the inside of the first water blocking membrane forms a disinfection gas generator. room;
    所述壳体的外部设置有消毒组件,所述消毒组件的内部设有可通断地相连接的消毒气体中转腔和储盐腔;所述消毒气体中转腔与所述消毒气体发生室之间分别设有输气管和回流管;所述输气管用于将消毒气体发生室产生的消毒气体导入消毒气体中转腔中;所述消毒气体中转腔下部为盐溶液暂存室,盐溶液暂存室与所述储盐腔相通;所述回流管用于将盐溶液暂存室中的盐溶液导入消毒气体发生室中;A disinfection assembly is provided on the outside of the housing, and a disinfection gas transfer chamber and a salt storage chamber are provided in the disinfection assembly that can be connected in a disconnected manner; The gas transmission pipe and the return pipe are respectively provided; the gas transmission pipe is used to introduce the disinfection gas generated in the disinfection gas generation chamber into the disinfection gas transfer chamber; the lower part of the disinfection gas transfer chamber is the salt solution temporary storage room, and the salt solution temporary storage room Communicate with the salt storage cavity; the return pipe is used to introduce the salt solution in the salt solution temporary storage room into the disinfection gas generating room;
    所述消毒气体中转腔的顶部设有输气口;所述输气口通过射流器与循环水管路连通;The top of the sterilizing gas transfer cavity is provided with a gas transmission port; the gas transmission port is connected with a circulating water pipeline through a jet;
    所述壳体的底部设置有沿轴线竖直方向延伸的转轴,所述转轴上沿周向排布有若干与所述壳体的内壁贴合适配的刮刀,所述刮刀沿所述壳体的径向位于所述壳体的内壁与各阳极之间,且所述壳体的底部还设置有可驱动所述转轴转动的驱动装置;The bottom of the housing is provided with a rotating shaft extending in the vertical direction of the axis, and a number of scrapers that are appropriately fitted to the inner wall of the housing are arranged on the rotating shaft along the circumferential direction, and the scrapers are arranged along the housing. The radial direction of is located between the inner wall of the casing and each anode, and the bottom of the casing is also provided with a driving device that can drive the rotation shaft to rotate;
    所述壳体的内腔的底部连通有排污管路,所述排污管路上设置有排污阀,所述壳体的外部还设置有电控箱。The bottom of the inner cavity of the housing is connected with a sewage pipeline, the sewage pipeline is provided with a sewage valve, and an electric control box is also provided outside the housing.
  2. 根据权利要求1所述的循环冷却水处理设备,其特征在于,所述壳体的内部沿竖直方向还设有缓蚀阻垢阳极;所述缓蚀阻垢阳极为铝镁锌合金阳极。The circulating cooling water treatment equipment according to claim 1, characterized in that a corrosion and scale inhibition anode is further arranged in the interior of the casing along a vertical direction; the corrosion and scale inhibition anode is an aluminum-magnesium-zinc alloy anode.
  3. 根据权力要求1所述的循环冷却水处理设备,其特征在于,所述回流管上设置有回流泵。The circulating cooling water treatment equipment according to claim 1, wherein the return pipe is provided with a return pump.
  4. 根据权利要求1所述的循环冷却水处理设备,其特征在于,所述除垢 阳极外周部套设有第二阻水隔膜;所述第二阻水隔膜与所述壳体的内腔联通。The circulating cooling water treatment equipment according to claim 1, wherein a second water blocking membrane is sheathed on the outer periphery of the descaling anode; the second water blocking membrane is in communication with the inner cavity of the housing.
  5. 根据权利要求1所述的循环冷却水处理设备,其特征在于,所述回流管的下游连通有导流管;所述导流管插装于消毒气体发生室内。The circulating cooling water treatment equipment according to claim 1, wherein a diversion tube is connected downstream of the return pipe; the diversion tube is inserted in the disinfection gas generation chamber.
  6. 根据权利要求1所述的循环冷却水处理设备,其特征在于,所述除垢阳极和所述消毒阳极均为DSA阳极。The circulating cooling water treatment equipment according to claim 1, wherein the descaling anode and the disinfecting anode are both DSA anodes.
  7. 根据权利要求1所述的循环冷却水处理设备,其特征在于,所述驱动装置为电机。The circulating cooling water treatment equipment according to claim 1, wherein the driving device is a motor.
  8. 根据权利要求1所述的循环冷却水处理设备,其特征在于,所述第一阻水隔膜为离子选择性透过膜。The circulating cooling water treatment equipment according to claim 1, wherein the first water blocking membrane is an ion selective permeation membrane.
  9. 一种循环冷却水的处理方法,包括以下步骤:A treatment method for circulating cooling water includes the following steps:
    将待处理的循环冷却水的一部分以旁流形式,通过进水口通入至权利要求1~8任一项所述循环冷却水处理设备中,在壳体中进行除垢、生成消毒物质和杀菌后,回到循环冷却水系统,得到处理后的循环冷却水。A part of the circulating cooling water to be treated is passed into the circulating cooling water treatment equipment according to any one of claims 1 to 8 through the water inlet in the form of side flow, and descaling, generating disinfection substances and sterilization are carried out in the shell Then, return to the circulating cooling water system to obtain the treated circulating cooling water.
  10. 根据权利要求9所述的方法,其特征在于,所述壳体中还进行释放缓蚀阻垢离子。The method according to claim 9, characterized in that the release of corrosion and scale inhibition ions is also performed in the shell.
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