WO2021035952A1 - Treatment process for papermaking exhaust gases - Google Patents

Treatment process for papermaking exhaust gases Download PDF

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WO2021035952A1
WO2021035952A1 PCT/CN2019/115821 CN2019115821W WO2021035952A1 WO 2021035952 A1 WO2021035952 A1 WO 2021035952A1 CN 2019115821 W CN2019115821 W CN 2019115821W WO 2021035952 A1 WO2021035952 A1 WO 2021035952A1
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tower
storage tank
treatment process
oxidation
absorption tower
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PCT/CN2019/115821
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French (fr)
Chinese (zh)
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占正奉
陈学萍
方敏
王同星
季卫国
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山鹰国际控股股份公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/007Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by irradiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/26Drying gases or vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/38Removing components of undefined structure
    • B01D53/40Acidic components
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    • B01D53/34Chemical or biological purification of waste gases
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    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/75Multi-step processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/76Gas phase processes, e.g. by using aerosols
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
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    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
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    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
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    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/96Regeneration, reactivation or recycling of reactants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01D2251/106Peroxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/30Alkali metal compounds
    • B01D2251/304Alkali metal compounds of sodium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/30Alkali metal compounds
    • B01D2251/306Alkali metal compounds of potassium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01D2251/60Inorganic bases or salts
    • B01D2251/604Hydroxides
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    • B01D2251/606Carbonates
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01D2255/00Catalysts
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    • B01D2255/206Rare earth metals
    • B01D2255/2063Lanthanum
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01D2255/2068Neodymium
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    • B01D2255/20707Titanium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/80Type of catalytic reaction
    • B01D2255/802Photocatalytic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/91Bacteria; Microorganisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
    • B01D2259/80Employing electric, magnetic, electromagnetic or wave energy, or particle radiation
    • B01D2259/804UV light

Definitions

  • the invention belongs to the field of waste gas treatment, and specifically relates to a papermaking waste gas treatment process.
  • the paper industry is one of the basic industries of the national economy and is closely related to the development of the social economy and people's lives.
  • the rapid development of the paper industry is also accompanied by increased pollution in the paper industry.
  • With the improvement of people's awareness of environmental protection, the treatment of waste gas from papermaking is increasingly being valued by the industry and the public.
  • Pulp and paper is a chemical production process using plant fibers as raw materials.
  • water is often used as a carrier or medium in production. Therefore, papermaking is an industry that consumes a lot of water resources.
  • This kind of reaction and fuel combustion process will release a variety of waste gas, such as odorous, volatile organic compounds and carbon dioxide, etc.
  • waste water of the paper mill is recycled and used, a large amount of organic matter is precipitated and fermented, which causes the waste water to produce odor, and is using plant fiber raw materials.
  • papermaking while obtaining paper and cardboard, it also discharges waste water, exhaust gas, waste residue, and waste heat to the environment, causing environmental pollution.
  • the pollutants emitted to the atmosphere by the pulp and paper industry mainly include sulfur compounds, chlorine compounds, nitrogen compounds, inorganic dust, and organic gases.
  • sulfide emissions There are two main types of sulfide emissions: one is malodorous gas, such as hydrogen sulfide, methyl sulfide, dimethyl sulfide, and dimethyl disulfide. This type of escape mainly comes from kraft pulping and alkali Recovery process; the other type is sulfur oxide SOx, which mainly comes from the acidic sulfite pulping process, but also from the neutral sulfite process and the bisulfite process to varying degrees.
  • the southern part of my country has high humidity and high temperature throughout the year, and its actual adsorption capacity of activated carbon is less than 50% of the laboratory.
  • the actual operation and maintenance costs of using the activated carbon adsorption method to deal with up-to-standard emissions are very high.
  • Environmental protection meets standards.
  • the treatment of a large amount of saturated activated carbon is more expensive. This method only adsorbs and transfers pollutants. If there is no strict monitoring and tracking of the saturated activated carbon transfer process, it is very easy to cause secondary pollution.
  • Biological treatment method has poor applicability: it is only suitable for specific pollutants, and biological bacteria are easy to die. When processing soluble substances and easily degradable pollutants, it will be subject to certain restrictions; biological metabolism is easy to block; biological methods are used The specific surface area and porosity of the filler directly affect the biomass of the reactor and the pressure drop of the entire packed bed and whether the packed bed is easy to be blocked; it is difficult to realize automatic control; it is difficult to improve the control ability of various operating parameters, and the maintenance cost is high and difficult. Management and control failure; difficulty in strain cultivation: it is difficult to screen out dominant strains that efficiently degrade various exhaust gases; reaction site constraints: the reaction device covers a large area and the reaction time is long. Therefore, there is no shortage of decorations in the application of biological law.
  • the temperature in the combustion chamber due to the regenerative combustion (RTO) method is generally not lower than 750°C, even as high as 1000°C, so fuel-type nitrogen oxides will be produced.
  • RTO regenerative combustion
  • the chloride ions in the water and the chloride ions contained in the organic matter can easily generate dioxins in the catalytic combustion chamber (200-500 degrees) English.
  • Chinese patent application CN 107051128 A discloses a multi-stage waste gas treatment system, including a gas scrubber, a UV photolysis purifier, a centrifugal fan, and a purification tower.
  • An air inlet is connected to the bottom of one side of the gas scrubber, and the gas scrubber A mist eliminator is installed above the inside of the tank, and the upper end of the purification tower is provided with a discharge port; through gas washing, light deodorization, water and gas separation and purification, relatively pure gas is finally discharged.
  • the system contains electric heating pipes and other equipment, which poses safety hazards due to the particularity of the exhaust gas composition.
  • the present invention provides a papermaking waste gas treatment process, which has good treatment effect, low cost and easy realization.
  • the process equipment includes a mist eliminator, a UV photolysis generator, an oxidation tower I, an oxidation tower II, an absorption tower, an ozone catalytic oxidation reaction tower, an induced draft fan, and a high-altitude exhauster.
  • the air ducts are connected in sequence.
  • the process equipment further includes an ozone generator, a hydrogen peroxide storage tank, a pump A, a caustic soda storage tank, and a pump B;
  • the ozone generator is connected to the oxidation tower I through a pipeline, and the oxygen source enters the oxidation tower 1 after passing through the ozone generator;
  • the hydrogen peroxide storage tank is connected to the pump A through the pipeline, and the pump A is connected to the oxidation tower II;
  • the caustic soda storage tank is connected to pump B through a pipeline, and pump B is connected to the absorption tower;
  • the mist eliminator is equipped with a drainage pipe, which can directly discharge waste water to the trench;
  • the hydrogen peroxide storage tank has a level gauge
  • the oxidation tower II and the hydrogen peroxide storage tank form a closed loop system through a pump A and a pipeline
  • the oxidation tower II is equipped with a pipeline to discharge liquid to the trench
  • the hydrogen peroxide storage tank is equipped with a pipeline for adding Hydrogen peroxide medicine
  • the oxidation tower II is equipped with spray nozzles and temperature sensors;
  • the absorption tower is an alkali spray absorption tower
  • the alkali spray absorption tower is equipped with spray nozzles
  • the caustic soda storage tank is equipped with a level gauge and a pH detector
  • the alkali spray absorption tower and the caustic soda storage tank pass between the The pump and pipeline form a closed loop system
  • the alkali spray absorption tower is equipped with pipelines to discharge liquid to the trench
  • the caustic soda storage tank has pipelines for adding caustic soda medicines.
  • the UV solution generator is provided with a special C-wave UV 253.7nm, 185nm wavelength band ultraviolet light type ultraviolet lamp (150W amalgam quartz tube), and a catalyst nano titanium dioxide is provided at the same time;
  • the lower part of the oxidation tower II contains 70-80% water.
  • an oxidant is added, and the circulating spray is performed at a flow rate of 50-150ml/h;
  • the oxidant is one or two of hydrogen peroxide, potassium permanganate solution and potassium manganate solution;
  • the concentration of the hydrogen peroxide is 20-30%, preferably 27.5%;
  • the concentration of the potassium permanganate solution is 1-3%;
  • the concentration of the potassium manganate solution is 2-4%;
  • the oxidant is a mixture of potassium permanganate solution and potassium manganate solution;
  • the mass ratio of the potassium permanganate solution to the potassium manganate solution is 3-5:1; preferably, the lower part of the absorption tower contains 70-80% water, and an alkaline solution is added during operation to The flow rate of 20-30ml/h is used for circulating spraying; preferably, the concentration of the added alkaline solution is 20-40%; preferably 30%;
  • the alkaline solution is one or two of sodium hydroxide, sodium carbonate and potassium hydroxide;
  • the alkaline solution is a mixed solution of sodium hydroxide and sodium carbonate;
  • the mass ratio of the sodium hydroxide to sodium carbonate is 3-5:1;
  • the alkaline solution is a mixed solution of potassium hydroxide and sodium carbonate;
  • the mass ratio of the potassium hydroxide to the sodium carbonate is 2-4:1; preferably, the catalyst used in the ozone catalytic oxidation reaction tower is an O 3 -RM type rare earth transition metal composite catalyst,
  • the O 3 -RM type rare earth transition metal composite catalyst uses honeycomb ceramics as a carrier and rare earth nano-oxides as active components.
  • the rare earth nano-oxide is Nd 2 O 3 or La 2 O 3 .
  • the mist eliminator is a corrugated plate mist eliminator, and a mixed material of steel mesh and PP (polypropylene) is used as a filler;
  • the specific process of the papermaking waste gas treatment process is:
  • the papermaking waste gas first passes through the mist eliminator to adsorb and remove the mist and dust in the waste gas.
  • the generated waste water is directly discharged to the trench through the drainage pipe.
  • the waste gas discharged from the mist eliminator enters the UV photolysis generator and undergoes UV photolysis. After the generator is post-treated, the odorous organic gas in the exhaust gas is cracked into free pollutant molecules, and then enters the oxidation tower I;
  • the exhaust gas After treatment by oxidation tower I, the exhaust gas enters oxidation tower II, is sprayed and oxidized by hydrogen peroxide, and then enters the absorption tower for caustic soda spray to remove the acid gas in the exhaust gas, and the remaining exhaust gas enters the ozone catalytic oxidation reaction tower for further reaction and final treatment
  • the generated gas is discharged at high altitude through the action of the induced draft fan.
  • the present invention is directed to a papermaking waste gas treatment process, which has low treatment cost and good treatment effect, can effectively remove organic gas and solid-liquid particle waste in the waste gas, is simple to implement, and has low cost;
  • UV photocatalysis is to irradiate ultraviolet light to react on the surface of the catalyst to produce strong oxidizing substances such as hydroxyl radicals and ozone, thereby oxidizing and removing pollutants in the exhaust gas;
  • Oxygen passes through the ozone generator to produce ozone, which further oxidizes and removes pollutants in the exhaust gas;
  • the ozone generator and the hydrogen peroxide treatment process are set at the same time, and the organic gas and reducing pollutants in the exhaust gas can be better treated by two oxidation treatments, which is beneficial to the advanced treatment of the exhaust gas;
  • the present invention adopts a chemical reaction method to treat waste gas, the treatment time is shortened, and the volume of the reaction vessel is small; at the same time, the treatment effect is improved; the cost of waste gas treatment is about 1.5 yuan/Km 3 .
  • Figure 1 Process flow chart of papermaking waste gas treatment
  • the overall process flow of a papermaking waste gas treatment process is:
  • the papermaking waste gas first passes through the mist eliminator to adsorb and remove the mist and dust in the waste gas.
  • the generated waste water is directly discharged to the trench through the drainage pipe.
  • the waste gas discharged from the mist eliminator enters the UV photolysis generator and undergoes UV photolysis. After the generator is post-treated, the odorous organic gas in the exhaust gas is cracked into free pollutant molecules, and then enters the oxidation tower I;
  • the exhaust gas After treatment by oxidation tower I, the exhaust gas enters oxidation tower II, is sprayed and oxidized by oxidant, and then enters the absorption tower for alkaline solution spraying to remove the acid gas in the exhaust gas, and the remaining exhaust gas enters the ozone catalytic oxidation reaction tower for further reaction.
  • the gas produced after the final treatment is discharged at high altitude through the action of the induced draft fan.
  • the process flow is the same as in Example 1.
  • the intake air flow rate: working condition is 1000m 3 /h, and the odor of the inlet exhaust gas is dimensionless 773.
  • the specific parameters are as follows:
  • the corrugated plate mist eliminator uses a mixed material of steel mesh and PP (polypropylene) as the filler;
  • UV photocatalytic oxidation reactor special C-wave UV 253.7nm, 185nm band ultraviolet light type special ultraviolet lamp (150W amalgam quartz tube) for exhaust gas treatment, equipped with catalyst nano titanium dioxide.
  • the size of the upper part of the oxidation tower I is ⁇ 450mm*1400mm, and the size of the lower part is 600mm*600mm*800mm. It is connected to the ozone generator and the oxygen cylinder is supplied with gas. The gas supply is adjusted through the valve. The ozone smell can be smelled at the gas inlet of the 3# tower. , And there is no ozone odor at the final exhaust outlet.
  • the size of the upper part of the oxidation tower II is ⁇ 450mm*1400mm, the lower part is 600mm*700mm*800mm, and the lower part is filled with 80% of the volume of water, and then the hydrogen peroxide solution with the concentration of 27.5% is added, and the flow is 100ml/h, and pumped to the upper part Tower cyclic spraying.
  • the size of the upper part of the alkali spray absorption tower is ⁇ 450mm*1400mm, the size of the lower part is 600mm*700mm*800mm, and the volume of the lower part is 80% of water, and the mixed solution of sodium hydroxide and sodium carbonate with a concentration of 30% (sodium hydroxide The mass ratio with sodium carbonate is 5:1), with a flow rate of 25ml/h, pumped to the upper tower for circulating spray.
  • the size of the ozone catalytic oxidation reaction tower is 400mm*300mm*800mm.
  • the O 3 -RM type rare earth transition metal composite catalyst is selected, the honeycomb ceramic is used as the carrier, and the nano-La 2 O 3 is the active component.
  • the dimensionless odor of the finally discharged gas is 72, and the organic matter removal rate can reach 90.69%.
  • the process flow is the same as in Example 1.
  • the intake air flow rate: working condition is 1000m3/h, and the odor of the inlet exhaust gas is dimensionless 773.
  • the specific parameters are as follows:
  • the corrugated plate mist eliminator uses a mixed material of steel mesh and PP (polypropylene) as the filler;
  • UV photocatalytic oxidation reactor special C-wave UV 253.7nm, 185nm band ultraviolet light type special ultraviolet lamp (150W amalgam quartz tube) for exhaust gas treatment, equipped with catalyst nano titanium dioxide.
  • the size of the upper part of the oxidation tower I is ⁇ 450mm*1400mm, and the size of the lower part is 600mm*600mm*800mm. It is connected to the ozone generator and the oxygen cylinder is supplied with gas. The gas supply is adjusted through the valve. The ozone smell can be smelled at the gas inlet of the 3# tower. , And there is no ozone odor at the final exhaust outlet.
  • the size of the upper part of the oxidation tower II is ⁇ 450mm*1400mm, and the size of the lower part is 600mm*700mm*800mm.
  • the lower part is filled with 75% of the volume of water, and then a 20% hydrogen peroxide solution is added.
  • the flow rate is 50ml/hour and pumped to the upper part.
  • the size of the upper part of the alkali spray absorption tower is ⁇ 450mm*1400mm, the lower part is 600mm*700mm*800mm, and the lower part is filled with 70% of the volume of water, and the mixed solution of potassium hydroxide and sodium carbonate with a concentration of 40% (potassium hydroxide The mass ratio to sodium carbonate is 4:1), with a flow rate of 20ml/h, pumped to the upper tower for circulating spray.
  • the size of the ozone catalytic oxidation reaction tower is 400mm*300mm*800mm.
  • the O 3 -RM type rare earth transition metal composite catalyst is selected, the honeycomb ceramic is used as the carrier, and the nano-Nd 2 O 3 is the active component.
  • the dimensionless odor of the finally discharged gas is 81, and the organic matter removal rate can reach 89.52%.
  • the process flow is the same as in Example 1.
  • the intake air flow rate: working condition is 1000m3/h, and the odor of the inlet exhaust gas is dimensionless 773.
  • the specific parameters are as follows:
  • the corrugated plate mist eliminator uses a mixed material of steel mesh and PP (polypropylene) as the filler;
  • UV photocatalytic oxidation reactor special C-wave UV 253.7nm, 185nm band ultraviolet light type special ultraviolet lamp (150W amalgam quartz tube) for exhaust gas treatment, equipped with catalyst nano titanium dioxide.
  • the size of the upper part of the oxidation tower I is ⁇ 450mm*1400mm, and the size of the lower part is 600mm*600mm*800mm. It is connected to the ozone generator and the oxygen cylinder is supplied with gas. The gas supply is adjusted through the valve. The ozone smell can be smelled at the gas inlet of the 3# tower. , And there is no ozone odor at the final exhaust outlet.
  • the size of the upper part of the oxidation tower II is ⁇ 450mm*1400mm, the lower part is 600mm*700mm*800mm, and the lower part is filled with 70% of the volume of water, and then a 30% hydrogen peroxide solution is added.
  • the flow rate is 150ml/hour and pumped to the upper part. Tower cyclic spraying.
  • the upper part of the alkali spray absorption tower is ⁇ 450mm*1400mm, the lower part is 600mm*700mm*800mm, the lower part is 75% of the volume of water, and the mixed solution of sodium hydroxide and sodium carbonate with a concentration of 20% (sodium hydroxide The mass ratio to sodium carbonate is 3:1), with a flow rate of 30ml/h, pumped to the upper tower for circulating spray.
  • the size of the ozone catalytic oxidation reaction tower is 400mm*300mm*800mm.
  • the O 3 -RM type rare earth transition metal composite catalyst is selected, the honeycomb ceramic is used as the carrier, and the nano-Nd 2 O 3 is the active component.
  • the dimensionless odor of the finally discharged gas is 78, and the organic matter removal rate can reach 89.91%.
  • the process flow is the same as in Example 1.
  • the intake air flow rate: working condition is 1000m 3 /h, and the odor of the inlet exhaust gas is dimensionless 773.
  • the specific parameters are as follows:
  • the corrugated plate mist eliminator uses a mixed material of steel mesh and PP (polypropylene) as the filler;
  • UV photocatalytic oxidation reactor special C-wave UV 253.7nm, 185nm band ultraviolet light type special ultraviolet lamp (150W amalgam quartz tube) for exhaust gas treatment, equipped with catalyst nano titanium dioxide.
  • the size of the upper part of the oxidation tower I is ⁇ 450mm*1400mm, and the size of the lower part is 600mm*600mm*800mm. It is connected to the ozone generator and the oxygen cylinder is supplied with gas. The gas supply is adjusted through the valve. The ozone smell can be smelled at the gas inlet of the 3# tower. , And there is no ozone odor at the final exhaust outlet.
  • the size of the upper part of the oxidation tower II is ⁇ 450mm*1400mm, the lower part is 600mm*700mm*800mm, and the lower part is filled with 80% of the volume of water, and then the mixture of potassium permanganate solution and potassium manganate solution (among which, permanganate The concentration of potassium acid solution is 1%, the concentration of potassium manganate solution is 2%, the mass ratio of potassium permanganate to potassium manganate solution is 3:1), with a flow rate of 100ml/h, pumped to the upper tower for circulating spray shower.
  • the size of the upper part of the alkali spray absorption tower is ⁇ 450mm*1400mm, the size of the lower part is 600mm*700mm*800mm, and the volume of the lower part is 80% of water, and the mixed solution of sodium hydroxide and sodium carbonate with a concentration of 30% (sodium hydroxide The mass ratio with sodium carbonate is 5:1), with a flow rate of 25ml/h, pumped to the upper tower for circulating spray.
  • the size of the ozone catalytic oxidation reaction tower is 400mm*300mm*800mm.
  • the O 3 -RM type rare earth transition metal composite catalyst is selected, the honeycomb ceramic is used as the carrier, and the nano-La 2 O 3 is the active component.
  • the dimensionless odor of the finally discharged gas is 57, and the organic matter removal rate can reach 92.63%.
  • the process flow is the same as in Example 1.
  • the intake air flow rate: working condition is 1000m 3 /h, and the odor of the inlet exhaust gas is dimensionless 773.
  • the specific parameters are as follows:
  • the corrugated plate mist eliminator uses a mixed material of steel mesh and PP (polypropylene) as the filler;
  • UV photocatalytic oxidation reactor special C-wave UV 253.7nm, 185nm band ultraviolet light type special ultraviolet lamp (150W amalgam quartz tube) for exhaust gas treatment, equipped with catalyst nano titanium dioxide.
  • the upper part of oxidation tower I has a size of ⁇ 450mm*1400mm, and the lower part has a size of 600mm*600mm*800mm. It is connected to an ozone generator and supplied with oxygen from an oxygen cylinder. The amount of gas supplied is adjusted through a valve. The smell of ozone can be smelled at the gas inlet of the 3# tower. , And there is no ozone odor at the final exhaust outlet.
  • the size of the upper part of the oxidation tower II is ⁇ 450mm*1400mm, the lower part is 600mm*700mm*800mm, and the lower part is filled with 80% of the volume of water, and then the mixture of potassium permanganate solution and potassium manganate solution (among which, permanganate The concentration of potassium acid solution is 3%, the concentration of potassium manganate solution is 4%, the mass ratio of potassium permanganate to potassium manganate solution is 5:1), with a flow rate of 100ml/h, pumped to the upper tower for circulating spray shower.
  • the size of the upper part of the alkali spray absorption tower is ⁇ 450mm*1400mm, the size of the lower part is 600mm*700mm*800mm, and the volume of the lower part is 80% of water, and the mixed solution of sodium hydroxide and sodium carbonate with a concentration of 30% (sodium hydroxide The mass ratio with sodium carbonate is 5:1), with a flow rate of 25ml/h, pumped to the upper tower for circulating spray.
  • the size of the ozone catalytic oxidation reaction tower is 400mm*300mm*800mm.
  • the O 3 -RM type rare earth transition metal composite catalyst is selected, the honeycomb ceramic is used as the carrier, and the nano-La 2 O 3 is the active component.
  • the dimensionless odor of the finally discharged gas is 59, and the organic matter removal rate can reach 92.37%.
  • the process flow is the same as in Example 1.
  • the intake air flow rate: working condition is 1000m 3 /h, and the odor of the inlet exhaust gas is dimensionless 773.
  • the specific parameters are as follows:
  • the corrugated plate mist eliminator uses a mixed material of steel mesh and PP (polypropylene) as the filler;
  • UV photocatalytic oxidation reactor special C-wave UV 253.7nm, 185nm band ultraviolet light type special ultraviolet lamp (150W amalgam quartz tube) for exhaust gas treatment, equipped with catalyst nano titanium dioxide.
  • the size of the upper part of the oxidation tower I is ⁇ 450mm*1400mm, and the size of the lower part is 600mm*600mm*800mm. It is connected to the ozone generator and the oxygen cylinder is supplied with gas. The gas supply is adjusted through the valve. The ozone smell can be smelled at the gas inlet of the 3# tower. , And there is no ozone odor at the final exhaust outlet.
  • the size of the upper part of the oxidation tower II is ⁇ 450mm*1400mm, the lower part is 600mm*700mm*800mm, and the lower part is filled with 80% of the volume of water, and then the mixture of potassium permanganate solution and potassium manganate solution (among which, permanganate The concentration of potassium acid solution is 3%, the concentration of potassium manganate solution is 4%, the mass ratio of potassium permanganate to potassium manganate solution is 5:1), with a flow rate of 100ml/h, pumped to the upper tower for circulating spray shower.
  • the upper part of the alkali spray absorption tower is ⁇ 450mm*1400mm, the lower part is 600mm*700mm*800mm, the lower part is 80% of the volume of water, and the 30% concentration of potassium hydroxide and sodium carbonate is added to the mixed solution (potassium hydroxide The mass ratio to sodium carbonate is 2:1), with a flow rate of 25ml/h, pumped to the upper tower for circulating spray.
  • the size of the ozone catalytic oxidation reaction tower is 400mm*300mm*800mm.
  • the O3-RM type rare earth transition metal composite catalyst is selected, the honeycomb ceramic is used as the carrier, and the nano-La 2 O 3 is the active component.
  • the dimensionless odor of the finally discharged gas is 61, and the organic matter removal rate can reach 92.11%.
  • Example 2 Compared with Example 2, the process parameters are the same, and the treatment of oxidation tower II is not performed.
  • the papermaking waste gas first passes through the mist eliminator to adsorb and remove the mist and dust in the waste gas.
  • the generated waste water is directly discharged to the trench through the drainage pipe.
  • the waste gas discharged from the mist eliminator enters the UV photolysis generator and undergoes UV photolysis. After the generator is post-treated, the odorous organic gas in the exhaust gas is cracked into free pollutant molecules, and then enters the oxidation tower I;
  • the exhaust gas After the oxidation tower I is treated, the exhaust gas enters the absorption tower for caustic soda spray to remove the acid gas in the exhaust gas, and the remaining exhaust gas enters the ozone catalytic oxidation reaction tower for further reaction, and the gas produced after the final treatment is discharged at high altitude through the action of the induced draft fan .
  • the dimensionless odor of the finally discharged gas is 162, and the organic matter removal rate can reach 79.04%.
  • Example 2 Compared with Example 2, the process parameters are the same and the processing sequence is different.
  • the overall process flow of a papermaking waste gas treatment process is:
  • the papermaking waste gas is first absorbed and removed by the mist and dust in the waste gas through a demister.
  • the produced waste water is directly discharged to the trench through the drainage pipe.
  • the waste gas discharged from the demister is oxidized in the oxidation tower II, and then oxidized by the hydrogen peroxide spray.
  • the UV photolysis generator after post-treatment by the UV photolysis generator, the malodorous organic gas in the exhaust gas is cracked into free state pollutant molecules, and then enters the oxidation tower I;
  • the exhaust gas After the oxidation tower I is treated, the exhaust gas enters the absorption tower for caustic soda spray to remove the acid gas in the exhaust gas, and the remaining exhaust gas enters the ozone catalytic oxidation reaction tower for further reaction, and the gas produced after the final treatment is discharged at high altitude through the action of the induced draft fan .
  • the dimensionless odor of the last discharged gas is 197, and the organic matter removal rate can reach 74.51%.
  • Example 2 Compared with Example 2, the only difference is that the spray flow rate of caustic soda is different, which is 10ml/h, the final odor of the discharged gas is dimensionless 107, and the organic matter removal rate can reach 86.16%.
  • Example 2 Compared with Example 2, the only difference is that the spray flow rate of hydrogen peroxide is different, which is 30ml/h. The final odor of the discharged gas is dimensionless, and the organic matter removal rate can reach 82.54%.
  • Example 2 Compared with Example 2, the only difference is that the corrugated plate mist eliminator uses steel wire mesh as the filler; the final odor of the discharged gas is dimensionless 146, and the organic matter removal rate can reach 81.11%.

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Abstract

A treatment process for papermaking exhaust gases. The equipment used in this process mainly comprises a demister, a UV photolysis generator, an oxidation tower I, an oxidation tower II, an absorption tower, ozone catalytic oxidation reaction tower, an induced draft fan, and a high-altitude emission device connected in sequence by means of an air duct. An ozone generator communicates with the oxidation tower I by means of a pipe. An oxygen source passes through the ozone generator and then enters the oxidation tower I. A hydrogen peroxide storage tank communicates with the oxidation tower II by means of a pipe and a pump A. A caustic soda storage tank communicates with the absorption tower by means of a pipe and a pump B.

Description

一种造纸废气的处理工艺Process for treating papermaking waste gas 技术领域Technical field
本发明属于废气处理领域,具体涉及一种造纸废气的处理工艺。The invention belongs to the field of waste gas treatment, and specifically relates to a papermaking waste gas treatment process.
背景技术Background technique
造纸工业是国民经济的基础产业之一,与社会经济的发展和人民生活息息相关。造纸行业快速发展的同时也伴随着造纸行业污染的加剧。随着人们环保意识的提高,造纸废气的治理也日益为行业及公众所重视。The paper industry is one of the basic industries of the national economy and is closely related to the development of the social economy and people's lives. The rapid development of the paper industry is also accompanied by increased pollution in the paper industry. With the improvement of people's awareness of environmental protection, the treatment of waste gas from papermaking is increasingly being valued by the industry and the public.
制浆造纸是以植物纤维为原料的化工生产过程,为了完成过程中的物理、化学反应,生产上常常以水为载体或介质,所以造纸是一个水资源消耗很大的行业,生产过程的各种反应、燃料的燃烧过程,会放出多种废气,如带味的、挥发性有机物和二氧化碳等,造纸厂污水循坏利用,大量的有机物沉淀发酵,引发污水产生臭气,在利用植物纤维原料造纸时,在获得纸张和纸板的同时,也向环境排放废水、废气、废渣、废热,造成环境的污染,所以应该采取适当的环境管理措施和清洁技术,使制浆造纸工业的环境影响有所降低,做到符合可持续发展的要求。制浆造纸工业向大气散逸的污染物质主要有硫化合物、氯化合物、氮化合物、无机粉尘、有机气体。硫化物的逸散主要有两种类型:一种是恶臭气体,如硫化氢、甲基硫、二甲基硫、二甲基二硫,这种类型的散逸主要来自硫酸盐法制浆及碱回收过程;另一种类型是氧化硫SOx,主要来自酸性亚硫酸盐法制浆过程,但也不同程度地来自中性亚硫酸盐法和重亚硫酸盐法。Pulp and paper is a chemical production process using plant fibers as raw materials. In order to complete the physical and chemical reactions in the process, water is often used as a carrier or medium in production. Therefore, papermaking is an industry that consumes a lot of water resources. This kind of reaction and fuel combustion process will release a variety of waste gas, such as odorous, volatile organic compounds and carbon dioxide, etc. The waste water of the paper mill is recycled and used, a large amount of organic matter is precipitated and fermented, which causes the waste water to produce odor, and is using plant fiber raw materials. In papermaking, while obtaining paper and cardboard, it also discharges waste water, exhaust gas, waste residue, and waste heat to the environment, causing environmental pollution. Therefore, appropriate environmental management measures and clean technologies should be adopted to make the environmental impact of the pulp and paper industry somewhat Reduce to meet the requirements of sustainable development. The pollutants emitted to the atmosphere by the pulp and paper industry mainly include sulfur compounds, chlorine compounds, nitrogen compounds, inorganic dust, and organic gases. There are two main types of sulfide emissions: one is malodorous gas, such as hydrogen sulfide, methyl sulfide, dimethyl sulfide, and dimethyl disulfide. This type of escape mainly comes from kraft pulping and alkali Recovery process; the other type is sulfur oxide SOx, which mainly comes from the acidic sulfite pulping process, but also from the neutral sulfite process and the bisulfite process to varying degrees.
现有废气处理技术中有活性炭吸附法、低温等离子体技术、生物处理、燃烧法等。实际处理过程中,运用活性炭吸附法进行废气处理的环保公司对其设备的除污参数,基本上都会提到此类设备的除污效率达到90%以上,但在实际除污应用过程中,除污效率达到90%以上只是理论值。而且在不同的工作环境下,其除污效率远比这个理论数值低。主要原因包括温度、工作环境湿度、水雾、酸度、灰尘及被吸附气体之间的相互作用等。例如我国南方全年湿度较大,气温较高,其活性炭实际吸附量不足实验室的50%。其次,使用活性炭吸附法处理达标排放实际运维费用是十分高昂的,同时自然吸、脱附管理难、适用性受多种因素影响, 不适合含粉尘、水汽、乳状物等废气处理,难稳定环保达标。且大量饱和后的活性炭处理更耗费巨大,该方法仅是将污染物吸附转移,如对饱和后活性炭转移过程无严格把关跟踪,则极易造成二次污染。Existing waste gas treatment technologies include activated carbon adsorption method, low-temperature plasma technology, biological treatment, combustion method, etc. In the actual treatment process, environmental protection companies that use activated carbon adsorption to treat exhaust gas will basically mention that the decontamination efficiency of such equipment reaches 90% or more in the decontamination parameters of their equipment. However, in the actual decontamination application process, the decontamination parameters The pollution efficiency of more than 90% is only a theoretical value. And under different working environments, its decontamination efficiency is far lower than this theoretical value. The main reasons include the interaction between temperature, working environment humidity, water mist, acidity, dust and adsorbed gas. For example, the southern part of my country has high humidity and high temperature throughout the year, and its actual adsorption capacity of activated carbon is less than 50% of the laboratory. Secondly, the actual operation and maintenance costs of using the activated carbon adsorption method to deal with up-to-standard emissions are very high. At the same time, it is difficult to manage natural absorption and desorption, and its applicability is affected by many factors. Environmental protection meets standards. Moreover, the treatment of a large amount of saturated activated carbon is more expensive. This method only adsorbs and transfers pollutants. If there is no strict monitoring and tracking of the saturated activated carbon transfer process, it is very easy to cause secondary pollution.
国内生产的运用低温等离子体技术的治污设备,大量可用于废气处理的低能量等离子体设备仅可用于治理油烟污染,在实际处理工业废气过程中,这种低温等离子体技术设备对有机废气的降解基本无效和会生成污染副产物,其降解效率较低,而废气的易燃性令其安全性备受关注。Domestically produced pollution control equipment that uses low-temperature plasma technology, a large number of low-energy plasma equipment that can be used for exhaust gas treatment can only be used to control oil fume pollution. In the actual process of industrial waste gas treatment, this low-temperature plasma technology equipment has an impact on organic waste gas. Degradation is basically ineffective and will generate pollution by-products. Its degradation efficiency is low. The flammability of exhaust gas makes its safety a concern.
生物处理法适用性较差:仅适用于特定的污染物,且生物细菌易死亡,对易溶物和易降解污染物进行处理时,会受到一定的限制;生物因新陈代谢易堵塞;生物法所用填料的比表面积、孔隙率等直接影响反应器的生物量以及整个填充床的压降及填充床是否易堵塞问题;难实现自动控制;难以提高对各运行参数的控制能力,维护费用高和难管控故障;菌种培育困难:难筛选出高效降解各种废气的优势菌种;反应场地约束:反应装置占地面积大、反应时间较长。故生物法在应用中不乏摆设的情况。Biological treatment method has poor applicability: it is only suitable for specific pollutants, and biological bacteria are easy to die. When processing soluble substances and easily degradable pollutants, it will be subject to certain restrictions; biological metabolism is easy to block; biological methods are used The specific surface area and porosity of the filler directly affect the biomass of the reactor and the pressure drop of the entire packed bed and whether the packed bed is easy to be blocked; it is difficult to realize automatic control; it is difficult to improve the control ability of various operating parameters, and the maintenance cost is high and difficult. Management and control failure; difficulty in strain cultivation: it is difficult to screen out dominant strains that efficiently degrade various exhaust gases; reaction site constraints: the reaction device covers a large area and the reaction time is long. Therefore, there is no shortage of decorations in the application of biological law.
另外,对于燃烧法因蓄热燃烧(RTO)方式的燃烧室内温度一般不低于750℃,甚至高达1000度,因此,会产生燃料型氮氧化物。在有机废气的催化燃烧(RCO)工艺中,由于采用自来水作为水喷淋进行预处理,水中的氯离子及有机物质自带的氯离子在催化燃烧室内(200~500度)极易生成二噁英。而废气处理设备上均无高温装置用于促使二噁英的分解,因此,气体在燃烧过程中产生的二噁英将直接排放至到大气,造成二次污染。In addition, for the combustion method, the temperature in the combustion chamber due to the regenerative combustion (RTO) method is generally not lower than 750°C, even as high as 1000°C, so fuel-type nitrogen oxides will be produced. In the catalytic combustion (RCO) process of organic waste gas, since tap water is used as water spray for pretreatment, the chloride ions in the water and the chloride ions contained in the organic matter can easily generate dioxins in the catalytic combustion chamber (200-500 degrees) English. However, there is no high temperature device on the exhaust gas treatment equipment to promote the decomposition of dioxins. Therefore, the dioxins produced during the combustion of the gas will be directly discharged into the atmosphere, causing secondary pollution.
中国专利申请CN 107051128 A公开了一种多级废气处理系统,包括洗气罐、UV光解净化器、离心风机和净化塔,所述洗气罐的一侧下方连接有入气口,且洗气罐的内部上方安装有除雾器,所述净化塔的上端开设有排放口;通过洗气、光解除臭、水气分离和净化,最终排放出较为纯净的气体。但是该系统中含有电热管等设备,由于废气成分的特殊性,存在安全隐患。Chinese patent application CN 107051128 A discloses a multi-stage waste gas treatment system, including a gas scrubber, a UV photolysis purifier, a centrifugal fan, and a purification tower. An air inlet is connected to the bottom of one side of the gas scrubber, and the gas scrubber A mist eliminator is installed above the inside of the tank, and the upper end of the purification tower is provided with a discharge port; through gas washing, light deodorization, water and gas separation and purification, relatively pure gas is finally discharged. However, the system contains electric heating pipes and other equipment, which poses safety hazards due to the particularity of the exhaust gas composition.
由此可知,现有技术中的废气处理技术均存在大小不同的弊端,实际运行处理过程中,一方面废气处理效果不理想,另一方面,处理过程会产生二次污染或潜在安全隐患,再是废气处理成本难以控制,并不能很好地实施运行。It can be seen that the exhaust gas treatment technologies in the prior art all have different drawbacks. In the actual operation and treatment process, on the one hand, the exhaust gas treatment effect is not ideal, on the other hand, the treatment process will cause secondary pollution or potential safety hazards. The cost of waste gas treatment is difficult to control, and the operation cannot be implemented well.
发明内容Summary of the invention
为克服以上技术问题,本发明提供了一种造纸废气的处理工艺,该废气处理工艺处理效果好、成本低、易于实现。In order to overcome the above technical problems, the present invention provides a papermaking waste gas treatment process, which has good treatment effect, low cost and easy realization.
为实现以上目的,本发明提供的技术方案如下:In order to achieve the above objectives, the technical solutions provided by the present invention are as follows:
一种造纸废气的处理工艺,所述工艺设备包括除雾器、UV光解发生器、氧化塔Ⅰ、氧化塔Ⅱ、吸收塔、臭氧催化氧化反应塔、引风机、高空排放器,各设备通过风管依次连接。A papermaking waste gas treatment process. The process equipment includes a mist eliminator, a UV photolysis generator, an oxidation tower I, an oxidation tower II, an absorption tower, an ozone catalytic oxidation reaction tower, an induced draft fan, and a high-altitude exhauster. The air ducts are connected in sequence.
优选地,所述工艺设备还包括臭氧发生器、双氧水储槽、泵A、烧碱储槽、泵B;Preferably, the process equipment further includes an ozone generator, a hydrogen peroxide storage tank, a pump A, a caustic soda storage tank, and a pump B;
其中,臭氧发生器与氧化塔Ⅰ通过管道连通,氧气源经过臭氧发生器后进入氧化塔1;Among them, the ozone generator is connected to the oxidation tower I through a pipeline, and the oxygen source enters the oxidation tower 1 after passing through the ozone generator;
双氧水储槽通过管道连通泵A,泵A与氧化塔Ⅱ连通;The hydrogen peroxide storage tank is connected to the pump A through the pipeline, and the pump A is connected to the oxidation tower II;
烧碱储槽通过管道连通泵B,泵B与吸收塔连通;The caustic soda storage tank is connected to pump B through a pipeline, and pump B is connected to the absorption tower;
优选地,所述除雾器配有排水管道,可将废水直接排放至地沟;Preferably, the mist eliminator is equipped with a drainage pipe, which can directly discharge waste water to the trench;
优选地,所述双氧水储槽有液位计,氧化塔Ⅱ与双氧水储槽之间通过泵A和管道形成闭路循环系统,氧化塔Ⅱ配有管道排放液体到地沟,双氧水储槽设有管道添加双氧水药品;Preferably, the hydrogen peroxide storage tank has a level gauge, the oxidation tower II and the hydrogen peroxide storage tank form a closed loop system through a pump A and a pipeline, the oxidation tower II is equipped with a pipeline to discharge liquid to the trench, and the hydrogen peroxide storage tank is equipped with a pipeline for adding Hydrogen peroxide medicine;
优选地,所述氧化塔Ⅱ安装有喷淋喷嘴、温度传感器;Preferably, the oxidation tower II is equipped with spray nozzles and temperature sensors;
优选地,所述吸收塔为碱喷淋吸收塔,碱喷淋吸收塔设有喷淋喷嘴,烧碱储槽设有液位计和PH检测仪,碱喷淋吸收塔与烧碱储槽之间通过泵和管道形成闭路循环系统,碱喷淋吸收塔配有管道排放液体到地沟,烧碱储槽有管道可添加烧碱药品。Preferably, the absorption tower is an alkali spray absorption tower, the alkali spray absorption tower is equipped with spray nozzles, the caustic soda storage tank is equipped with a level gauge and a pH detector, and the alkali spray absorption tower and the caustic soda storage tank pass between the The pump and pipeline form a closed loop system, the alkali spray absorption tower is equipped with pipelines to discharge liquid to the trench, and the caustic soda storage tank has pipelines for adding caustic soda medicines.
优选地,所述UV解发生器内部设有特制C波UV253.7nm、185nm波段紫外光型紫外灯管(150W汞齐石英管),同时配置催化剂纳米二氧化钛;Preferably, the UV solution generator is provided with a special C-wave UV 253.7nm, 185nm wavelength band ultraviolet light type ultraviolet lamp (150W amalgam quartz tube), and a catalyst nano titanium dioxide is provided at the same time;
优选地,所述氧化塔Ⅱ下部含有70-80%的水,开始工作时,再添加氧化剂, 按照50-150ml/h的流量进行循环喷淋;Preferably, the lower part of the oxidation tower II contains 70-80% water. When it starts to work, an oxidant is added, and the circulating spray is performed at a flow rate of 50-150ml/h;
优选地,所述氧化剂为双氧水、高锰酸钾溶液和锰酸钾溶液中的一种或两种;Preferably, the oxidant is one or two of hydrogen peroxide, potassium permanganate solution and potassium manganate solution;
优选地,所述双氧水的浓度为20-30%,优选为27.5%;Preferably, the concentration of the hydrogen peroxide is 20-30%, preferably 27.5%;
优选地,所述高锰酸钾溶液的浓度为1-3%;Preferably, the concentration of the potassium permanganate solution is 1-3%;
优选地,所述锰酸钾溶液的浓度为2-4%;Preferably, the concentration of the potassium manganate solution is 2-4%;
优选地,所述氧化剂为高锰酸钾溶液与锰酸钾溶液的混合物;Preferably, the oxidant is a mixture of potassium permanganate solution and potassium manganate solution;
优选地,所述高锰酸钾溶液与锰酸钾溶液质量比为3-5:1;优选地,所述吸收塔下部含有70-80%的水,工作时,再添加碱性溶液,以20-30ml/h的流量进行循环喷淋;优选地,所述添加碱性溶液的浓度为20-40%;优选为30%;Preferably, the mass ratio of the potassium permanganate solution to the potassium manganate solution is 3-5:1; preferably, the lower part of the absorption tower contains 70-80% water, and an alkaline solution is added during operation to The flow rate of 20-30ml/h is used for circulating spraying; preferably, the concentration of the added alkaline solution is 20-40%; preferably 30%;
优选地,所述碱性溶液为氢氧化钠、碳酸钠和氢氧化钾中的一种或两种;Preferably, the alkaline solution is one or two of sodium hydroxide, sodium carbonate and potassium hydroxide;
优选地,所述碱性溶液为氢氧化钠与碳酸钠的混合溶液;Preferably, the alkaline solution is a mixed solution of sodium hydroxide and sodium carbonate;
优选地,所述氢氧化钠与碳酸钠的质量比3-5:1;Preferably, the mass ratio of the sodium hydroxide to sodium carbonate is 3-5:1;
优选地,所述碱性溶液为氢氧化钾与碳酸钠的混合溶液;Preferably, the alkaline solution is a mixed solution of potassium hydroxide and sodium carbonate;
优选地,所述氢氧化钾与碳酸钠的质量比2-4:1;优选地,所述臭氧催化氧化反应塔所用催化剂为O 3-RM型稀土过渡金属复合催化剂, Preferably, the mass ratio of the potassium hydroxide to the sodium carbonate is 2-4:1; preferably, the catalyst used in the ozone catalytic oxidation reaction tower is an O 3 -RM type rare earth transition metal composite catalyst,
优选地,所述O 3-RM型稀土过渡金属复合催化剂,以蜂窝陶瓷为载体,稀土纳米氧化物为活性组分。 Preferably, the O 3 -RM type rare earth transition metal composite catalyst uses honeycomb ceramics as a carrier and rare earth nano-oxides as active components.
优选地,所述稀土纳米氧化物为Nd 2O 3或La 2O 3Preferably, the rare earth nano-oxide is Nd 2 O 3 or La 2 O 3 .
优选地,所述除雾器为波形板除雾器,采用钢丝网与PP(聚丙烯)的混合材料作为填料;Preferably, the mist eliminator is a corrugated plate mist eliminator, and a mixed material of steel mesh and PP (polypropylene) is used as a filler;
优选地,所述造纸废气的处理工艺的具体过程为:Preferably, the specific process of the papermaking waste gas treatment process is:
(1)造纸废气先经过除雾器将废气中的雾气和粉尘吸附去除,产生的废水经排水管道直接排放至地沟,从除雾器排除的废气则进入UV光解发生器,经UV光解发生器后处理后,废气中的恶臭有机气体被裂解为游离状态的污染物分 子,之后进入氧化塔Ⅰ;(1) The papermaking waste gas first passes through the mist eliminator to adsorb and remove the mist and dust in the waste gas. The generated waste water is directly discharged to the trench through the drainage pipe. The waste gas discharged from the mist eliminator enters the UV photolysis generator and undergoes UV photolysis. After the generator is post-treated, the odorous organic gas in the exhaust gas is cracked into free pollutant molecules, and then enters the oxidation tower I;
(2)氧气源经臭氧发生器后产生臭氧进入氧化塔Ⅰ与游离状态的污染物分子发生反应,生成小分子无害或低害的化合物(如CO 2、H 2O等); (2) After the oxygen source passes through the ozone generator, ozone is generated and enters the oxidation tower I to react with the pollutant molecules in the free state to generate small harmless or low-harm compounds (such as CO 2 , H 2 O, etc.);
(3)经氧化塔Ⅰ处理后,废气进入氧化塔Ⅱ,经双氧水喷淋氧化,再进入吸收塔进行烧碱喷淋除去废气中的酸性气体,剩余废气进入臭氧催化氧化反应塔进一步反应,最后处理后产生的气体通过引风机的作用进行高空排放。(3) After treatment by oxidation tower I, the exhaust gas enters oxidation tower II, is sprayed and oxidized by hydrogen peroxide, and then enters the absorption tower for caustic soda spray to remove the acid gas in the exhaust gas, and the remaining exhaust gas enters the ozone catalytic oxidation reaction tower for further reaction and final treatment The generated gas is discharged at high altitude through the action of the induced draft fan.
与现有技术比,本发明的技术优势在于:Compared with the prior art, the technical advantages of the present invention are:
1)本发明是针对造纸废气的处理工艺,该工艺处理成本低廉,处理效果良好,能有效去除废气中的有机气体和固液颗粒废弃物,工艺简单以实现,成本低廉;1) The present invention is directed to a papermaking waste gas treatment process, which has low treatment cost and good treatment effect, can effectively remove organic gas and solid-liquid particle waste in the waste gas, is simple to implement, and has low cost;
2)对排放的水蒸气进行水雾收集处理,去除其中的水滴,更有利于UV光解的效果;2) Collecting water mist on the discharged water vapor to remove the water droplets, which is more conducive to the effect of UV photolysis;
3)UV光催化的原理是通过紫外光的照射,在催化剂表面发生反应,产生羟基自由基、臭氧等强氧化性的物质,从而将废气中的污染物氧化去除;3) The principle of UV photocatalysis is to irradiate ultraviolet light to react on the surface of the catalyst to produce strong oxidizing substances such as hydroxyl radicals and ozone, thereby oxidizing and removing pollutants in the exhaust gas;
4)氧气经过臭氧发生器,产生臭氧,进一步的对废气中的污染物氧化去除;4) Oxygen passes through the ozone generator to produce ozone, which further oxidizes and removes pollutants in the exhaust gas;
5)加入双氧水,既能有一定的杀菌作用,又可以对废气中的还原性的污染物进行氧化去除,进一步净化废气;5) The addition of hydrogen peroxide can not only have a certain sterilization effect, but also oxidize and remove the reducing pollutants in the exhaust gas to further purify the exhaust gas;
6)本发明通过同时设置臭氧发生器和双氧水处理过程,通过两次氧化处理能更好地将废气中的有机气体和还原性污染物,有利于废气的深度处理;6) In the present invention, the ozone generator and the hydrogen peroxide treatment process are set at the same time, and the organic gas and reducing pollutants in the exhaust gas can be better treated by two oxidation treatments, which is beneficial to the advanced treatment of the exhaust gas;
7)采用碱喷淋洗涤废气,通过碱洗去除废气中的酸性物质(含有机及无机酸性物质),同时也可以去除前段氧化生成的酸性气体;7) Use alkaline spray to wash exhaust gas, remove acidic substances (containing organic and inorganic acidic substances) in exhaust gas through alkaline washing, and also remove acidic gas generated by previous oxidation;
8)最后再经过引风机在尾气排放前增加一级臭氧催化氧化反应塔,在催化剂的作用下,充分分解UV光催化氧化设备和臭氧发生器产生的臭氧,防止臭氧排放入大气中;8) Finally, add an ozone catalytic oxidation reaction tower through the induced draft fan before the exhaust gas is discharged, under the action of the catalyst, fully decompose the ozone produced by the UV photocatalytic oxidation equipment and the ozone generator to prevent the ozone from being discharged into the atmosphere;
9)本发明采用化学反应的方式处理废气,处理时间缩短,反应容器的体 积小;同时处理效果得到提升;废气处理的成本约1.5元/Km 39) The present invention adopts a chemical reaction method to treat waste gas, the treatment time is shortened, and the volume of the reaction vessel is small; at the same time, the treatment effect is improved; the cost of waste gas treatment is about 1.5 yuan/Km 3 .
附图说明Description of the drawings
图1:造纸废气的处理工艺流程图;Figure 1: Process flow chart of papermaking waste gas treatment;
现结合附图和实施例对本发明作进一步说明:The present invention will now be further described with reference to the drawings and embodiments:
具体实施方式detailed description
实施例1Example 1
一种造纸废气的处理工艺的整体工艺流程为:The overall process flow of a papermaking waste gas treatment process is:
(1)造纸废气先经过除雾器将废气中的雾气和粉尘吸附去除,产生的废水经排水管道直接排放至地沟,从除雾器排除的废气则进入UV光解发生器,经UV光解发生器后处理后,废气中的恶臭有机气体被裂解为游离状态的污染物分子,之后进入氧化塔Ⅰ;(1) The papermaking waste gas first passes through the mist eliminator to adsorb and remove the mist and dust in the waste gas. The generated waste water is directly discharged to the trench through the drainage pipe. The waste gas discharged from the mist eliminator enters the UV photolysis generator and undergoes UV photolysis. After the generator is post-treated, the odorous organic gas in the exhaust gas is cracked into free pollutant molecules, and then enters the oxidation tower I;
(2)氧气源经臭氧发生器后产生臭氧进入氧化塔Ⅰ与游离状态的污染物分子发生反应,生成小分子无害或低害的化合物(如CO 2、H 2O等); (2) After the oxygen source passes through the ozone generator, ozone is generated and enters the oxidation tower I to react with the pollutant molecules in the free state to generate small harmless or low-harm compounds (such as CO 2 , H 2 O, etc.);
(3)经氧化塔Ⅰ处理后,废气进入氧化塔Ⅱ,经氧化剂喷淋氧化,再进入吸收塔进行碱性溶液喷淋除去废气中的酸性气体,剩余废气进入臭氧催化氧化反应塔进一步反应,最后处理后产生的气体通过引风机的作用进行高空排放。(3) After treatment by oxidation tower I, the exhaust gas enters oxidation tower II, is sprayed and oxidized by oxidant, and then enters the absorption tower for alkaline solution spraying to remove the acid gas in the exhaust gas, and the remaining exhaust gas enters the ozone catalytic oxidation reaction tower for further reaction. The gas produced after the final treatment is discharged at high altitude through the action of the induced draft fan.
实施例2Example 2
工艺流程同实施例1,进气流量:工况1000m 3/h,进口废气的臭气无量纲为773,经过本套装置处理,具体参数如下: The process flow is the same as in Example 1. The intake air flow rate: working condition is 1000m 3 /h, and the odor of the inlet exhaust gas is dimensionless 773. After treatment by this set of equipment, the specific parameters are as follows:
(1)波形板除雾器,采用钢丝网与PP(聚丙烯)的混合材料作为填料;(1) The corrugated plate mist eliminator uses a mixed material of steel mesh and PP (polypropylene) as the filler;
(2)UV光催化氧化反应器:特制C波UV253.7nm、185nm波段紫外光型废气治理专用紫外灯管(150W汞齐石英管),配置催化剂纳米二氧化钛。(2) UV photocatalytic oxidation reactor: special C-wave UV 253.7nm, 185nm band ultraviolet light type special ultraviolet lamp (150W amalgam quartz tube) for exhaust gas treatment, equipped with catalyst nano titanium dioxide.
(3)氧化塔Ⅰ的塔上部尺寸¢450mm*1400mm、下部尺寸600mm*600mm*800mm,接臭氧发生器,氧气瓶供气,供气量通过阀门调节,以3#塔取气口闻到臭氧气味,且最终排气出口处无臭氧气味为准。(3) The size of the upper part of the oxidation tower I is ¢450mm*1400mm, and the size of the lower part is 600mm*600mm*800mm. It is connected to the ozone generator and the oxygen cylinder is supplied with gas. The gas supply is adjusted through the valve. The ozone smell can be smelled at the gas inlet of the 3# tower. , And there is no ozone odor at the final exhaust outlet.
(4)氧化塔Ⅱ的塔上部尺寸¢450mm*1400mm,下部尺寸600mm*700mm*800mm,下部加水80%的容积,再添加浓度27.5%的双氧水溶液,以流量为100ml/h,泵送至上部塔循环喷淋。(4) The size of the upper part of the oxidation tower II is ¢450mm*1400mm, the lower part is 600mm*700mm*800mm, and the lower part is filled with 80% of the volume of water, and then the hydrogen peroxide solution with the concentration of 27.5% is added, and the flow is 100ml/h, and pumped to the upper part Tower cyclic spraying.
(5)碱喷淋吸收塔的塔上部尺寸¢450mm*1400mm,下部尺寸600mm*700mm*800mm,下部加水80%的容积,添加浓度30%的氢氧化钠和碳酸钠的混合溶液(氢氧化钠和碳酸钠的质量比为5:1),以流量为25ml/h,泵送至上部塔循环喷淋。(5) The size of the upper part of the alkali spray absorption tower is ¢450mm*1400mm, the size of the lower part is 600mm*700mm*800mm, and the volume of the lower part is 80% of water, and the mixed solution of sodium hydroxide and sodium carbonate with a concentration of 30% (sodium hydroxide The mass ratio with sodium carbonate is 5:1), with a flow rate of 25ml/h, pumped to the upper tower for circulating spray.
(6)臭氧催化氧化反应塔尺寸400mm*300mm*800mm,选用O 3-RM型稀土过渡金属复合催化剂,以蜂窝陶瓷为载体,纳米La 2O 3为活性组分。 (6) The size of the ozone catalytic oxidation reaction tower is 400mm*300mm*800mm. The O 3 -RM type rare earth transition metal composite catalyst is selected, the honeycomb ceramic is used as the carrier, and the nano-La 2 O 3 is the active component.
最后排放的气体的臭气无量纲为72,有机物去除率可达90.69%。The dimensionless odor of the finally discharged gas is 72, and the organic matter removal rate can reach 90.69%.
实施例3Example 3
工艺流程同实施例1,进气流量:工况1000m3/h,进口废气的臭气无量纲为773,经过本套装置处理,具体参数如下:The process flow is the same as in Example 1. The intake air flow rate: working condition is 1000m3/h, and the odor of the inlet exhaust gas is dimensionless 773. After treatment by this set of equipment, the specific parameters are as follows:
(1)波形板除雾器,采用钢丝网与PP(聚丙烯)的混合材料作为填料;(1) The corrugated plate mist eliminator uses a mixed material of steel mesh and PP (polypropylene) as the filler;
(2)UV光催化氧化反应器:特制C波UV253.7nm、185nm波段紫外光型废气治理专用紫外灯管(150W汞齐石英管),配置催化剂纳米二氧化钛。(2) UV photocatalytic oxidation reactor: special C-wave UV 253.7nm, 185nm band ultraviolet light type special ultraviolet lamp (150W amalgam quartz tube) for exhaust gas treatment, equipped with catalyst nano titanium dioxide.
(3)氧化塔Ⅰ的塔上部尺寸¢450mm*1400mm、下部尺寸600mm*600mm*800mm,接臭氧发生器,氧气瓶供气,供气量通过阀门调节,以3#塔取气口闻到臭氧气味,且最终排气出口处无臭氧气味为准。(3) The size of the upper part of the oxidation tower I is ¢450mm*1400mm, and the size of the lower part is 600mm*600mm*800mm. It is connected to the ozone generator and the oxygen cylinder is supplied with gas. The gas supply is adjusted through the valve. The ozone smell can be smelled at the gas inlet of the 3# tower. , And there is no ozone odor at the final exhaust outlet.
(4)氧化塔Ⅱ的塔上部尺寸¢450mm*1400mm,下部尺寸600mm*700mm*800mm,下部加水75%的容积,再添加浓度20%的双氧水溶液,以流量为50ml/小时,泵送至上部塔循环喷淋。(4) The size of the upper part of the oxidation tower II is ¢450mm*1400mm, and the size of the lower part is 600mm*700mm*800mm. The lower part is filled with 75% of the volume of water, and then a 20% hydrogen peroxide solution is added. The flow rate is 50ml/hour and pumped to the upper part. Tower cyclic spraying.
(5)碱喷淋吸收塔的塔上部尺寸¢450mm*1400mm,下部尺寸600mm*700mm*800mm,下部加水70%的容积,添加浓度40%的氢氧化钾和碳酸钠的混合溶液(氢氧化钾与碳酸钠的质量比为4:1),以流量为20ml/h,泵送至上部塔循环喷淋。(5) The size of the upper part of the alkali spray absorption tower is ¢450mm*1400mm, the lower part is 600mm*700mm*800mm, and the lower part is filled with 70% of the volume of water, and the mixed solution of potassium hydroxide and sodium carbonate with a concentration of 40% (potassium hydroxide The mass ratio to sodium carbonate is 4:1), with a flow rate of 20ml/h, pumped to the upper tower for circulating spray.
(6)臭氧催化氧化反应塔尺寸400mm*300mm*800mm,选用O 3-RM型稀土过渡金属复合催化剂,以蜂窝陶瓷为载体,纳米Nd 2O 3为活性组分。 (6) The size of the ozone catalytic oxidation reaction tower is 400mm*300mm*800mm. The O 3 -RM type rare earth transition metal composite catalyst is selected, the honeycomb ceramic is used as the carrier, and the nano-Nd 2 O 3 is the active component.
最后排放的气体的臭气无量纲为81,有机物去除率可达89.52%。The dimensionless odor of the finally discharged gas is 81, and the organic matter removal rate can reach 89.52%.
实施例4Example 4
工艺流程同实施例1,进气流量:工况1000m3/h,进口废气的臭气无量纲为773,经过本套装置处理,具体参数如下:The process flow is the same as in Example 1. The intake air flow rate: working condition is 1000m3/h, and the odor of the inlet exhaust gas is dimensionless 773. After treatment by this set of equipment, the specific parameters are as follows:
(1)波形板除雾器,采用钢丝网与PP(聚丙烯)的混合材料作为填料;(1) The corrugated plate mist eliminator uses a mixed material of steel mesh and PP (polypropylene) as the filler;
(2)UV光催化氧化反应器:特制C波UV253.7nm、185nm波段紫外光型废气治理专用紫外灯管(150W汞齐石英管),配置催化剂纳米二氧化钛。(2) UV photocatalytic oxidation reactor: special C-wave UV 253.7nm, 185nm band ultraviolet light type special ultraviolet lamp (150W amalgam quartz tube) for exhaust gas treatment, equipped with catalyst nano titanium dioxide.
(3)氧化塔Ⅰ的塔上部尺寸¢450mm*1400mm、下部尺寸600mm*600mm*800mm,接臭氧发生器,氧气瓶供气,供气量通过阀门调节,以3#塔取气口闻到臭氧气味,且最终排气出口处无臭氧气味为准。(3) The size of the upper part of the oxidation tower I is ¢450mm*1400mm, and the size of the lower part is 600mm*600mm*800mm. It is connected to the ozone generator and the oxygen cylinder is supplied with gas. The gas supply is adjusted through the valve. The ozone smell can be smelled at the gas inlet of the 3# tower. , And there is no ozone odor at the final exhaust outlet.
(4)氧化塔Ⅱ的塔上部尺寸¢450mm*1400mm,下部尺寸600mm*700mm*800mm,下部加水70%的容积,再添加浓度30%的双氧水溶液,以流量为150ml/小时,泵送至上部塔循环喷淋。(4) The size of the upper part of the oxidation tower Ⅱ is ¢450mm*1400mm, the lower part is 600mm*700mm*800mm, and the lower part is filled with 70% of the volume of water, and then a 30% hydrogen peroxide solution is added. The flow rate is 150ml/hour and pumped to the upper part. Tower cyclic spraying.
(5)碱喷淋吸收塔的塔上部尺寸¢450mm*1400mm,下部尺寸600mm*700mm*800mm,下部加水75%的容积,添加浓度20%的氢氧化钠和碳酸钠的混合溶液(氢氧化钠与碳酸钠的质量比为3:1),以流量为30ml/h,泵送至上部塔循环喷淋。(5) The upper part of the alkali spray absorption tower is ¢450mm*1400mm, the lower part is 600mm*700mm*800mm, the lower part is 75% of the volume of water, and the mixed solution of sodium hydroxide and sodium carbonate with a concentration of 20% (sodium hydroxide The mass ratio to sodium carbonate is 3:1), with a flow rate of 30ml/h, pumped to the upper tower for circulating spray.
(6)臭氧催化氧化反应塔尺寸400mm*300mm*800mm,选用O 3-RM型稀土过渡金属复合催化剂,以蜂窝陶瓷为载体,纳米Nd 2O 3为活性组分。 (6) The size of the ozone catalytic oxidation reaction tower is 400mm*300mm*800mm. The O 3 -RM type rare earth transition metal composite catalyst is selected, the honeycomb ceramic is used as the carrier, and the nano-Nd 2 O 3 is the active component.
最后排放的气体的臭气无量纲为78,有机物去除率可达89.91%。The dimensionless odor of the finally discharged gas is 78, and the organic matter removal rate can reach 89.91%.
实施例5Example 5
工艺流程同实施例1,进气流量:工况1000m 3/h,进口废气的臭气无量纲为773,经过本套装置处理,具体参数如下: The process flow is the same as in Example 1. The intake air flow rate: working condition is 1000m 3 /h, and the odor of the inlet exhaust gas is dimensionless 773. After treatment by this set of equipment, the specific parameters are as follows:
(1)波形板除雾器,采用钢丝网与PP(聚丙烯)的混合材料作为填料;(1) The corrugated plate mist eliminator uses a mixed material of steel mesh and PP (polypropylene) as the filler;
(2)UV光催化氧化反应器:特制C波UV253.7nm、185nm波段紫外光型废气治理专用紫外灯管(150W汞齐石英管),配置催化剂纳米二氧化钛。(2) UV photocatalytic oxidation reactor: special C-wave UV 253.7nm, 185nm band ultraviolet light type special ultraviolet lamp (150W amalgam quartz tube) for exhaust gas treatment, equipped with catalyst nano titanium dioxide.
(3)氧化塔Ⅰ的塔上部尺寸¢450mm*1400mm、下部尺寸600mm*600mm*800mm,接臭氧发生器,氧气瓶供气,供气量通过阀门调节,以3#塔取气口闻到臭氧气味,且最终排气出口处无臭氧气味为准。(3) The size of the upper part of the oxidation tower I is ¢450mm*1400mm, and the size of the lower part is 600mm*600mm*800mm. It is connected to the ozone generator and the oxygen cylinder is supplied with gas. The gas supply is adjusted through the valve. The ozone smell can be smelled at the gas inlet of the 3# tower. , And there is no ozone odor at the final exhaust outlet.
(4)氧化塔Ⅱ的塔上部尺寸¢450mm*1400mm,下部尺寸600mm*700mm*800mm,下部加水80%的容积,再添加浓度高锰酸钾溶液与锰酸钾溶液的混合物(其中,高锰酸钾溶液的浓度为1%,锰酸钾溶液的浓度为2%,高锰酸钾与锰酸钾溶液的质量比3:1),以流量为100ml/h,泵送至上部塔循环喷淋。(4) The size of the upper part of the oxidation tower II is ¢450mm*1400mm, the lower part is 600mm*700mm*800mm, and the lower part is filled with 80% of the volume of water, and then the mixture of potassium permanganate solution and potassium manganate solution (among which, permanganate The concentration of potassium acid solution is 1%, the concentration of potassium manganate solution is 2%, the mass ratio of potassium permanganate to potassium manganate solution is 3:1), with a flow rate of 100ml/h, pumped to the upper tower for circulating spray Shower.
(5)碱喷淋吸收塔的塔上部尺寸¢450mm*1400mm,下部尺寸600mm*700mm*800mm,下部加水80%的容积,添加浓度30%的氢氧化钠和碳酸钠的混合溶液(氢氧化钠和碳酸钠的质量比为5:1),以流量为25ml/h,泵送至上部塔循环喷淋。(5) The size of the upper part of the alkali spray absorption tower is ¢450mm*1400mm, the size of the lower part is 600mm*700mm*800mm, and the volume of the lower part is 80% of water, and the mixed solution of sodium hydroxide and sodium carbonate with a concentration of 30% (sodium hydroxide The mass ratio with sodium carbonate is 5:1), with a flow rate of 25ml/h, pumped to the upper tower for circulating spray.
(6)臭氧催化氧化反应塔尺寸400mm*300mm*800mm,选用O 3-RM型稀土过渡金属复合催化剂,以蜂窝陶瓷为载体,纳米La 2O 3为活性组分。 (6) The size of the ozone catalytic oxidation reaction tower is 400mm*300mm*800mm. The O 3 -RM type rare earth transition metal composite catalyst is selected, the honeycomb ceramic is used as the carrier, and the nano-La 2 O 3 is the active component.
最后排放的气体的臭气无量纲为57,有机物去除率可达92.63%。The dimensionless odor of the finally discharged gas is 57, and the organic matter removal rate can reach 92.63%.
实施例6Example 6
工艺流程同实施例1,进气流量:工况1000m 3/h,进口废气的臭气无量纲为773,经过本套装置处理,具体参数如下: The process flow is the same as in Example 1. The intake air flow rate: working condition is 1000m 3 /h, and the odor of the inlet exhaust gas is dimensionless 773. After treatment by this set of equipment, the specific parameters are as follows:
(1)波形板除雾器,采用钢丝网与PP(聚丙烯)的混合材料作为填料;(1) The corrugated plate mist eliminator uses a mixed material of steel mesh and PP (polypropylene) as the filler;
(2)UV光催化氧化反应器:特制C波UV253.7nm、185nm波段紫外光型废气治理专用紫外灯管(150W汞齐石英管),配置催化剂纳米二氧化钛。(2) UV photocatalytic oxidation reactor: special C-wave UV 253.7nm, 185nm band ultraviolet light type special ultraviolet lamp (150W amalgam quartz tube) for exhaust gas treatment, equipped with catalyst nano titanium dioxide.
(3)氧化塔Ⅰ的塔上部尺寸¢450mm*1400mm、下部尺寸600mm*600mm*800mm,接臭氧发生器,氧气瓶供气,供气量通过阀门调节, 以3#塔取气口闻到臭氧气味,且最终排气出口处无臭氧气味为准。(3) The upper part of oxidation tower I has a size of ¢450mm*1400mm, and the lower part has a size of 600mm*600mm*800mm. It is connected to an ozone generator and supplied with oxygen from an oxygen cylinder. The amount of gas supplied is adjusted through a valve. The smell of ozone can be smelled at the gas inlet of the 3# tower. , And there is no ozone odor at the final exhaust outlet.
(4)氧化塔Ⅱ的塔上部尺寸¢450mm*1400mm,下部尺寸600mm*700mm*800mm,下部加水80%的容积,再添加浓度高锰酸钾溶液与锰酸钾溶液的混合物(其中,高锰酸钾溶液的浓度为3%,锰酸钾溶液的浓度为4%,高锰酸钾与锰酸钾溶液的质量比5:1),以流量为100ml/h,泵送至上部塔循环喷淋。(4) The size of the upper part of the oxidation tower II is ¢450mm*1400mm, the lower part is 600mm*700mm*800mm, and the lower part is filled with 80% of the volume of water, and then the mixture of potassium permanganate solution and potassium manganate solution (among which, permanganate The concentration of potassium acid solution is 3%, the concentration of potassium manganate solution is 4%, the mass ratio of potassium permanganate to potassium manganate solution is 5:1), with a flow rate of 100ml/h, pumped to the upper tower for circulating spray Shower.
(5)碱喷淋吸收塔的塔上部尺寸¢450mm*1400mm,下部尺寸600mm*700mm*800mm,下部加水80%的容积,添加浓度30%的氢氧化钠和碳酸钠的混合溶液(氢氧化钠和碳酸钠的质量比为5:1),以流量为25ml/h,泵送至上部塔循环喷淋。(5) The size of the upper part of the alkali spray absorption tower is ¢450mm*1400mm, the size of the lower part is 600mm*700mm*800mm, and the volume of the lower part is 80% of water, and the mixed solution of sodium hydroxide and sodium carbonate with a concentration of 30% (sodium hydroxide The mass ratio with sodium carbonate is 5:1), with a flow rate of 25ml/h, pumped to the upper tower for circulating spray.
(6)臭氧催化氧化反应塔尺寸400mm*300mm*800mm,选用O 3-RM型稀土过渡金属复合催化剂,以蜂窝陶瓷为载体,纳米La 2O 3为活性组分。 (6) The size of the ozone catalytic oxidation reaction tower is 400mm*300mm*800mm. The O 3 -RM type rare earth transition metal composite catalyst is selected, the honeycomb ceramic is used as the carrier, and the nano-La 2 O 3 is the active component.
最后排放的气体的臭气无量纲为59,有机物去除率可达92.37%。The dimensionless odor of the finally discharged gas is 59, and the organic matter removal rate can reach 92.37%.
实施例7Example 7
工艺流程同实施例1,进气流量:工况1000m 3/h,进口废气的臭气无量纲为773,经过本套装置处理,具体参数如下: The process flow is the same as in Example 1. The intake air flow rate: working condition is 1000m 3 /h, and the odor of the inlet exhaust gas is dimensionless 773. After treatment by this set of equipment, the specific parameters are as follows:
(1)波形板除雾器,采用钢丝网与PP(聚丙烯)的混合材料作为填料;(1) The corrugated plate mist eliminator uses a mixed material of steel mesh and PP (polypropylene) as the filler;
(2)UV光催化氧化反应器:特制C波UV253.7nm、185nm波段紫外光型废气治理专用紫外灯管(150W汞齐石英管),配置催化剂纳米二氧化钛。(2) UV photocatalytic oxidation reactor: special C-wave UV 253.7nm, 185nm band ultraviolet light type special ultraviolet lamp (150W amalgam quartz tube) for exhaust gas treatment, equipped with catalyst nano titanium dioxide.
(3)氧化塔Ⅰ的塔上部尺寸¢450mm*1400mm、下部尺寸600mm*600mm*800mm,接臭氧发生器,氧气瓶供气,供气量通过阀门调节,以3#塔取气口闻到臭氧气味,且最终排气出口处无臭氧气味为准。(3) The size of the upper part of the oxidation tower I is ¢450mm*1400mm, and the size of the lower part is 600mm*600mm*800mm. It is connected to the ozone generator and the oxygen cylinder is supplied with gas. The gas supply is adjusted through the valve. The ozone smell can be smelled at the gas inlet of the 3# tower. , And there is no ozone odor at the final exhaust outlet.
(4)氧化塔Ⅱ的塔上部尺寸¢450mm*1400mm,下部尺寸600mm*700mm*800mm,下部加水80%的容积,再添加浓度高锰酸钾溶液与锰酸钾溶液的混合物(其中,高锰酸钾溶液的浓度为3%,锰酸钾溶液的浓度为4%,高锰酸钾与锰酸钾溶液的质量比5:1),以流量为100ml/h,泵送至上部塔循环喷 淋。(4) The size of the upper part of the oxidation tower II is ¢450mm*1400mm, the lower part is 600mm*700mm*800mm, and the lower part is filled with 80% of the volume of water, and then the mixture of potassium permanganate solution and potassium manganate solution (among which, permanganate The concentration of potassium acid solution is 3%, the concentration of potassium manganate solution is 4%, the mass ratio of potassium permanganate to potassium manganate solution is 5:1), with a flow rate of 100ml/h, pumped to the upper tower for circulating spray Shower.
(5)碱喷淋吸收塔的塔上部尺寸¢450mm*1400mm,下部尺寸600mm*700mm*800mm,下部加水80%的容积,添加浓度30%的氢氧化钾和碳酸钠的混合溶液(氢氧化钾和碳酸钠的质量比为2:1),以流量为25ml/h,泵送至上部塔循环喷淋。(5) The upper part of the alkali spray absorption tower is ¢450mm*1400mm, the lower part is 600mm*700mm*800mm, the lower part is 80% of the volume of water, and the 30% concentration of potassium hydroxide and sodium carbonate is added to the mixed solution (potassium hydroxide The mass ratio to sodium carbonate is 2:1), with a flow rate of 25ml/h, pumped to the upper tower for circulating spray.
(6)臭氧催化氧化反应塔尺寸400mm*300mm*800mm,选用O3-RM型稀土过渡金属复合催化剂,以蜂窝陶瓷为载体,纳米La 2O 3为活性组分。 (6) The size of the ozone catalytic oxidation reaction tower is 400mm*300mm*800mm. The O3-RM type rare earth transition metal composite catalyst is selected, the honeycomb ceramic is used as the carrier, and the nano-La 2 O 3 is the active component.
最后排放的气体的臭气无量纲为61,有机物去除率可达92.11%。The dimensionless odor of the finally discharged gas is 61, and the organic matter removal rate can reach 92.11%.
对比例1Comparative example 1
与实施例2相比,工艺参数相同,不进行氧化塔Ⅱ的处理。Compared with Example 2, the process parameters are the same, and the treatment of oxidation tower II is not performed.
(1)造纸废气先经过除雾器将废气中的雾气和粉尘吸附去除,产生的废水经排水管道直接排放至地沟,从除雾器排除的废气则进入UV光解发生器,经UV光解发生器后处理后,废气中的恶臭有机气体被裂解为游离状态的污染物分子,之后进入氧化塔Ⅰ;(1) The papermaking waste gas first passes through the mist eliminator to adsorb and remove the mist and dust in the waste gas. The generated waste water is directly discharged to the trench through the drainage pipe. The waste gas discharged from the mist eliminator enters the UV photolysis generator and undergoes UV photolysis. After the generator is post-treated, the odorous organic gas in the exhaust gas is cracked into free pollutant molecules, and then enters the oxidation tower I;
(2)氧气源经臭氧发生器后产生臭氧进入氧化塔Ⅰ与游离状态的污染物分子发生反应,生成小分子无害或低害的化合物(如CO 2、H 2O等); (2) After the oxygen source passes through the ozone generator, ozone is generated and enters the oxidation tower I to react with the pollutant molecules in the free state to generate small harmless or low-harm compounds (such as CO 2 , H 2 O, etc.);
(3)经氧化塔Ⅰ处理后,废气进入吸收塔进行烧碱喷淋除去废气中的酸性气体,剩余废气进入臭氧催化氧化反应塔进一步反应,最后处理后产生的气体通过引风机的作用进行高空排放。(3) After the oxidation tower I is treated, the exhaust gas enters the absorption tower for caustic soda spray to remove the acid gas in the exhaust gas, and the remaining exhaust gas enters the ozone catalytic oxidation reaction tower for further reaction, and the gas produced after the final treatment is discharged at high altitude through the action of the induced draft fan .
最后排放的气体的臭气无量纲为162,有机物去除率可达79.04%。The dimensionless odor of the finally discharged gas is 162, and the organic matter removal rate can reach 79.04%.
对比例2Comparative example 2
与实施例2相比,工艺参数相同,处理工艺顺序不同。Compared with Example 2, the process parameters are the same and the processing sequence is different.
一种造纸废气的处理工艺的整体工艺流程为:The overall process flow of a papermaking waste gas treatment process is:
(1)造纸废气先经过除雾器将废气中的雾气和粉尘吸附去除,产生的废水经排水管道直接排放至地沟,从除雾器排除的废气则氧化塔Ⅱ,经双氧水喷淋 氧化,再进入UV光解发生器,经UV光解发生器后处理后,废气中的恶臭有机气体被裂解为游离状态的污染物分子,之后进入氧化塔Ⅰ;(1) The papermaking waste gas is first absorbed and removed by the mist and dust in the waste gas through a demister. The produced waste water is directly discharged to the trench through the drainage pipe. The waste gas discharged from the demister is oxidized in the oxidation tower II, and then oxidized by the hydrogen peroxide spray. Entering the UV photolysis generator, after post-treatment by the UV photolysis generator, the malodorous organic gas in the exhaust gas is cracked into free state pollutant molecules, and then enters the oxidation tower I;
(2)氧气源经臭氧发生器后产生臭氧进入氧化塔Ⅰ与游离状态的污染物分子发生反应,生成小分子无害或低害的化合物(如CO 2、H 2O等); (2) After the oxygen source passes through the ozone generator, ozone is generated and enters the oxidation tower I to react with the pollutant molecules in the free state to generate small harmless or low-harm compounds (such as CO 2 , H 2 O, etc.);
(3)经氧化塔Ⅰ处理后,废气进入吸收塔进行烧碱喷淋除去废气中的酸性气体,剩余废气进入臭氧催化氧化反应塔进一步反应,最后处理后产生的气体通过引风机的作用进行高空排放。(3) After the oxidation tower I is treated, the exhaust gas enters the absorption tower for caustic soda spray to remove the acid gas in the exhaust gas, and the remaining exhaust gas enters the ozone catalytic oxidation reaction tower for further reaction, and the gas produced after the final treatment is discharged at high altitude through the action of the induced draft fan .
最后排放的气体的臭气无量纲为197,有机物去除率可达74.51%。The dimensionless odor of the last discharged gas is 197, and the organic matter removal rate can reach 74.51%.
对比例3Comparative example 3
与实施例2相比,不同处仅在于烧碱的喷淋流量不同,为10ml/h,最后排放的气体的臭气无量纲为107,有机物去除率可达86.16%。Compared with Example 2, the only difference is that the spray flow rate of caustic soda is different, which is 10ml/h, the final odor of the discharged gas is dimensionless 107, and the organic matter removal rate can reach 86.16%.
对比例4Comparative example 4
与实施例2相比,不同处仅在于双氧水的喷淋流量不同,为30ml/h,最后排放的气体的臭气无量纲为135,有机物去除率可达82.54%。Compared with Example 2, the only difference is that the spray flow rate of hydrogen peroxide is different, which is 30ml/h. The final odor of the discharged gas is dimensionless, and the organic matter removal rate can reach 82.54%.
对比例5Comparative example 5
与实施例2相比,不同处仅在于波形板除雾器,采用钢丝网作为填料;最后排放的气体的臭气无量纲为146,有机物去除率可达81.11%。Compared with Example 2, the only difference is that the corrugated plate mist eliminator uses steel wire mesh as the filler; the final odor of the discharged gas is dimensionless 146, and the organic matter removal rate can reach 81.11%.
上述详细说明是针对本发明其中之一可行实施例的具体说明,该实施例并非用以限制本发明的专利范围,凡未脱离本发明所为的等效实施或变更,均应包含于本发明技术方案的范围内。The above detailed description is a specific description of one of the possible embodiments of the present invention. This embodiment is not intended to limit the patent scope of the present invention. Any equivalent implementation or modification that does not deviate from the present invention should be included in the present invention. Within the scope of technical solutions.

Claims (10)

  1. 一种造纸废气的处理工艺,所述工艺设备包括除雾器、UV光解发生器、氧化塔Ⅰ、氧化塔Ⅱ、吸收塔、臭氧催化氧化反应塔、引风机、高空排放器,各设备通过风管依次连接;A papermaking waste gas treatment process. The process equipment includes a mist eliminator, a UV photolysis generator, an oxidation tower I, an oxidation tower II, an absorption tower, an ozone catalytic oxidation reaction tower, an induced draft fan, and a high-altitude exhauster. The air pipes are connected in sequence;
    所述工艺设备还包括臭氧发生器、双氧水储槽、泵A、烧碱储槽、泵B;The process equipment also includes an ozone generator, a hydrogen peroxide storage tank, a pump A, a caustic soda storage tank, and a pump B;
    其中,臭氧发生器与氧化塔Ⅰ通过管道连通,氧气源经过臭氧发生器后进入氧化塔Ⅰ;Among them, the ozone generator is connected to the oxidation tower I through a pipeline, and the oxygen source enters the oxidation tower I after passing through the ozone generator;
    双氧水储槽通过管道连通泵A,泵A与氧化塔Ⅱ连通;The hydrogen peroxide storage tank is connected to the pump A through the pipeline, and the pump A is connected to the oxidation tower II;
    烧碱储槽通过管道连通泵B,泵B与吸收塔连通。The caustic soda storage tank is connected to pump B through a pipeline, and pump B is connected to the absorption tower.
  2. 如权利要求1所述的处理工艺,其特征在于,所述双氧水储槽有液位计,氧化塔Ⅱ与双氧水储槽之间通过泵A和管道形成闭路循环系统,氧化塔Ⅱ配有管道排放液体到地沟,双氧水储槽设有管道添加双氧水药品。The treatment process according to claim 1, characterized in that the hydrogen peroxide storage tank has a level gauge, the oxidation tower II and the hydrogen peroxide storage tank form a closed loop system through a pump A and a pipeline, and the oxidation tower II is equipped with a pipeline discharge When the liquid goes to the trench, the hydrogen peroxide storage tank is equipped with a pipeline to add hydrogen peroxide medicine.
  3. 如权利要求1所述的处理工艺,其特征在于,所述氧化塔Ⅱ下部含有70-80%的水,开始工作时,再添加氧化剂,按照50-150ml/h的流量进行循环喷淋。The treatment process according to claim 1, characterized in that the lower part of the oxidation tower II contains 70-80% water, and when it starts to work, an oxidant is added, and the circulating spray is performed at a flow rate of 50-150 ml/h.
  4. 如权利要求1所述的处理工艺,其特征在于,所述吸收塔为碱喷淋吸收塔,碱喷淋吸收塔设有喷淋喷嘴,烧碱储槽设有液位计和PH检测仪,碱喷淋吸收塔与烧碱储槽之间通过泵和管道形成闭路循环系统,碱喷淋吸收塔配有管道排放液体到地沟,烧碱储槽有管道添加烧碱药品。The treatment process according to claim 1, wherein the absorption tower is an alkali spray absorption tower, the alkali spray absorption tower is equipped with spray nozzles, the caustic soda storage tank is equipped with a level gauge and a pH detector, and the alkali spray absorption tower is equipped with spray nozzles. A closed loop system is formed between the spray absorption tower and the caustic soda storage tank through pumps and pipelines. The alkali spray absorption tower is equipped with pipelines to discharge liquid to the trench, and the caustic soda storage tank has pipelines to add caustic soda chemicals.
  5. 如权利要求1所述的处理工艺,其特征在于,所述UV解发生器内部设有特制C波UV253.7nm、185nm波段紫外光型紫外灯管,同时配置催化剂纳米二氧化钛。The treatment process according to claim 1, wherein the UV solution generator is provided with a special C-wave UV 253.7nm, 185nm wavelength band ultraviolet light type ultraviolet lamp tube, and a catalyst nano titanium dioxide is also provided.
  6. 如权利要求1所述的处理工艺,其特征在于,所述除雾器为波形板除雾器,采用钢丝网与PP的混合材料作为填料。The treatment process according to claim 1, wherein the mist eliminator is a corrugated plate mist eliminator, and a mixed material of steel mesh and PP is used as a filler.
  7. 如权利要求1所述的处理工艺,其特征在于,所述吸收塔下部含有70-80% 的水,工作时,再添加碱性溶液,以20-30ml/h的流量进行循环喷淋,所述添加碱性溶液的浓度为20-40%。The treatment process according to claim 1, characterized in that the lower part of the absorption tower contains 70-80% water. When working, an alkaline solution is added, and the circulating spray is performed at a flow rate of 20-30ml/h. The concentration of the alkaline solution added is 20-40%.
  8. 如权利要求1所述的处理工艺,其特征在于,所述臭氧催化氧化反应塔所用催化剂为O 3-RM型稀土过渡金属复合催化剂。 The treatment process according to claim 1, wherein the catalyst used in the ozone catalytic oxidation reaction tower is an O 3 -RM type rare earth transition metal composite catalyst.
  9. 如权利要求8所述的处理工艺,其特征在于,所述O 3-RM型稀土过渡金属复合催化剂,以蜂窝陶瓷为载体,稀土纳米氧化物为活性组分。 8. The treatment process according to claim 8, wherein the O 3 -RM type rare earth transition metal composite catalyst uses honeycomb ceramics as a carrier and rare earth nano-oxides as active components.
  10. 如权利要求9所述的处理工艺,其特征在于,所述稀土纳米氧化物为Nd 2O 3或La 2O 39. The treatment process according to claim 9, wherein the rare earth nano-oxide is Nd 2 O 3 or La 2 O 3 .
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