WO2020258807A1 - High-speed hemming system based on servo turntable and truss manipulator - Google Patents

High-speed hemming system based on servo turntable and truss manipulator Download PDF

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Publication number
WO2020258807A1
WO2020258807A1 PCT/CN2019/129699 CN2019129699W WO2020258807A1 WO 2020258807 A1 WO2020258807 A1 WO 2020258807A1 CN 2019129699 W CN2019129699 W CN 2019129699W WO 2020258807 A1 WO2020258807 A1 WO 2020258807A1
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WO
WIPO (PCT)
Prior art keywords
hemming
clamping
door cover
truss
rotating shaft
Prior art date
Application number
PCT/CN2019/129699
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French (fr)
Chinese (zh)
Inventor
刘蕾
汤东华
汤伟
刘宏婕
方晨程
李骥国
Original Assignee
安徽巨一科技股份有限公司
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Publication of WO2020258807A1 publication Critical patent/WO2020258807A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D19/00Flanging or other edge treatment, e.g. of tubes
    • B21D19/02Flanging or other edge treatment, e.g. of tubes by continuously-acting tools moving along the edge
    • B21D19/04Flanging or other edge treatment, e.g. of tubes by continuously-acting tools moving along the edge shaped as rollers
    • B21D19/043Flanging or other edge treatment, e.g. of tubes by continuously-acting tools moving along the edge shaped as rollers for flanging edges of plates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/003Positioning devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/10Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
    • B21D43/105Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/10Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
    • B21D43/11Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers for feeding sheet or strip material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/18Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work

Definitions

  • the invention relates to the technical field of car body processing equipment, in particular to a high-speed hemming system based on a servo turntable and a truss manipulator.
  • the existing door cover hemming system includes a fixed table on which a tire mold is set.
  • the upper part robot is connected to the upper part gripper, and the upper part gripper grabs the door cover onto the tire mold.
  • the gripper leaves the door cover plate, and then locates and clamps the plate through each positioning clamping tool set on the fixed table, and then performs hemming operation by the hemming robot.
  • the loading robot is used for loading. Due to the positioning and clamping tooling provided on the fixed table, these positioning and clamping tools will interfere with the hemming operation of the hemming robot during the hemming process.
  • the hemming robot must avoid these positioning and clamping tools, which greatly affects the work cycle and hemming.
  • the positioning and clamping tooling on the fixed table must first release the door cover, and then the loading robot will perform the loading operation. There is some waiting time, which prolongs the loading time and further reduces the work cycle.
  • the hemming robot completely relies on the hemming robot to complete the hemming operation on the edge of the door cover in the hemming project, and the hemming efficiency is low.
  • the purpose of the present invention is to overcome the shortcomings of the prior art and provide a high-speed hemming system based on a servo turntable and a truss manipulator to improve the hemming beat and ensure the hemming quality.
  • a high-speed hemming system based on a servo turntable and a truss manipulator.
  • the high-speed hemming system is used for hemming the edge of the door cover.
  • the door cover includes an inner plate and an outer plate stacked one on top of the other.
  • the high-speed hemming system includes from left to right.
  • the upper part station, the hemming station and the lower part station set up in sequence,
  • the loading station is provided with a loading table and a loading robot, and the door cover on the loading table is transported to the piping station by the loading robot;
  • the hemming station is provided with a rotatable rotary table, the rotary table is fixedly provided with a tire mold for placing the door cover, a plurality of hemming robots are arranged around the circumference of the rotary table, and the rotary table is one
  • a truss manipulator is provided on the side.
  • the truss manipulator includes a truss, a moving block, and a vertical arm.
  • the moving block is slidably arranged on the truss and can move left and right along the truss
  • the vertical arm is slidably arranged on the moving block and can move left and right. Moving up and down along the moving block, the bottom of the vertical arm is connected with a piping gripper through a connecting mechanism.
  • the door cover is positioned and pressed by the piping gripper, and the door cover is rotated by the piping robot Carry out hemming operation; after hemming is completed, the door cover that has finished hemming is removed from the tire mold by the hemming grabber and sent to the lower part table of the lowering station.
  • the clamping module includes a housing, a clamping block, an end cover, and spherical balls.
  • the housing is provided with a cavity, the top of the housing is connected with the vertical arm of the truss manipulator, and the bottom of the housing is covered by an end cover
  • the cavity is closed, the middle of the end cap protrudes upward to form a boss, the bottom of the boss is opened with a columnar cavity, the side wall of the boss is evenly distributed with a plurality of radial through holes along the circumferential direction, the The side of the radial through hole facing the cylindrical cavity has a tapered constriction, the spherical ball is built in the radial through hole, and both ends of the spherical ball are exposed outside the radial through hole.
  • the outer side is blocked by the tapered surface of the clamping block, and the inner side is tapered to keep the spherical ball in the radial through hole without falling out.
  • the clamping block is located in the cavity of the housing, and the bottom of the clamping block A clamping cavity is provided, and the lower section of the inner side wall of the clamping cavity of the clamping block is circular cone-shaped, and the clamping block is driven to move up and down through a driving mechanism;
  • the rotating module includes a rotating shaft, the rotating shaft is rotatably supported on the end cover through an end bearing, the bottom end of the rotating shaft is connected with a piping gripper, and the top end of the rotating shaft extends into the cylindrical cavity of the boss Inside, a compression boss is provided on the top of the rotating shaft, and the compression boss is a horn-shaped structure that expands from bottom to top;
  • the piping gripper includes a piping body frame, the piping body frame is provided with a piping clamping mechanism for clamping the inner plate, a piping suction mechanism for sucking the outer plate, and a piping suction mechanism for locating the inner plate
  • the hemming positioning mechanism; the edge of the hemming body frame is provided with a plurality of hemming pressing blocks for pressing the edge of the inner plate.
  • an upper part gripper is connected to the mechanical arm of the upper part robot, and the door cover is grasped by the upper part gripper.
  • the upper part gripper includes an upper part main body frame, and the upper part main body frame An upper part clamping mechanism for clamping the outer plate, an upper part suction mechanism for sucking the outer plate, and an upper part positioning mechanism for positioning the inner plate are provided on the upper part.
  • the rotating table is driven to rotate by a servo motor.
  • the present invention has the following advantages:
  • the present invention provides a high-speed hemming system based on a servo turntable and a truss manipulator, which greatly improves the hemming efficiency by setting the tire mold on a rotatable rotating table, and when hemming, it rotates in the opposite direction with the hemming head of the hemming robot.
  • the production cycle is improved; at the same time, the truss manipulator is set up with the hemming gripper, which not only realizes the positioning and pressing of the door cover during the hemming process, but also realizes the lowering operation after hemming, eliminating the need for the lowering robot and the previous fixing
  • the positioning and clamping tooling on the table eliminates the need to avoid tooling during the hemming process, and does not need to switch multiple times during the loading process, which further improves the production cycle.
  • Figure 1 is a schematic diagram of the overall structure of the present invention.
  • Fig. 2 is a schematic diagram of the structure of the upper part gripper of the present invention.
  • Fig. 3 is a schematic diagram of the structure of the piping gripper of the present invention.
  • Figure 4 is a partially enlarged view of the hemming station of the present invention.
  • Figure 5 is a front cross-sectional view of the floating rotary connection mechanism of the present invention in a clamped state.
  • Fig. 6 is a front sectional view of the floating rotary connection mechanism of the present invention in a released state.
  • Fig. 7 is a front cross-sectional view of the end cover of the floating rotary connection mechanism of the present invention.
  • this embodiment discloses a high-speed hemming system based on a servo turntable and a truss manipulator.
  • the high-speed hemming system is used for hemming the edge of the door cover 12.
  • the door cover 12 includes an inner panel and an outer panel stacked one above the other.
  • the high-speed hemming system includes upper part station, hemming station and lower part station which are successively arranged from left to right.
  • the loading station is provided with a loading table 1 and a loading robot 2, and the door cover 12 on the loading table 1 is transported to the hemming station by the loading robot 2.
  • An upper part gripper 3 is connected to the mechanical arm of the upper part robot 2, and the upper part gripper 3 realizes the grasping of the door cover 12.
  • the upper part gripper 3 includes an upper part main body frame 31 through which the upper part main body frame 31 passes
  • the upper part gripper gun changing disc 32 on the top is connected with the mechanical arm of the upper part robot 2.
  • the upper body frame 31 is provided with an upper member clamping mechanism 33 for clamping the outer panel, an upper member suction mechanism 34 for sucking the outer panel, and an upper member positioning mechanism for positioning the inner panel.
  • the hemming station is provided with a rotating table 4 which is driven to rotate by a servo motor 11.
  • a tire mold 5 for placing the door cover 12 is fixed on the rotating table 4, a plurality of hemming robots 7 are arranged around the rotating table 4, and a truss manipulator 8 is provided on one side of the rotating table 4, and the truss manipulator 8 includes a truss 81,
  • the moving block 82, the vertical arm 83, the moving block 82 is slidably arranged on the truss 81 and can move left and right along the truss 81, and the vertical arm 83 is slidably arranged on the moving block 82 and can move up and down along the moving block 82, vertical
  • the bottom of the arm 83 is connected with a hemming gripper 9 through a connecting mechanism.
  • the hemming gripper 9 is used to realize the positioning and pressing of the door cover 12, and the hemming operation is performed on the rotating door cover 12 by the hemming robot; After completion, the door cover 12 that has been hemmed is removed from the tire mold 5 by the hemming gripper 9 and sent to the lower part table 10 of the lower part station.
  • the piping gripper 9 includes a piping body frame 91, and the piping body frame 91 is connected to the connecting mechanism through the piping gripper gun changing plate 97 on the top.
  • the piping body frame 91 is provided with a piping clamping mechanism 92 for clamping the inner plate, a piping suction mechanism 93 for sucking the outer plate, and a piping positioning mechanism for positioning the inner plate;
  • the piping body frame 91 has a side edge A plurality of piping pressing blocks 94 for pressing the edge of the inner plate.
  • the upper part clamping mechanism 33 and the hemming clamping mechanism 92 can be selected from the V series integrated clamp produced by Shanghai Dekesi Machinery Automation Technology Co., Ltd., and the model can be selected: V50.1 or V63.1.
  • Type clamp The integrated clamp includes a clamping arm, which can be turned in a vertical plane under the drive of the clamp.
  • a compression block is installed at the front end of the clamping arm, and the compression block flips together with the clamping arm.
  • the upper body frame 31 or the piping body frame 91 is also provided with a supporting block that cooperates with the pressing block. When the pressing surface of the pressing block is turned over to lie opposite to the corresponding supporting block, the supporting block and the pressing block The plates are clamped between the pressing surfaces of the block.
  • the upper part suction mechanism 34 and the piping suction mechanism 93 respectively adopt a plurality of suction cup assemblies, and the plurality of suction cup assemblies respectively pass downward through the corresponding through holes of the inner plate and then suck the outer plate.
  • the upper part positioning mechanism includes upper part positioning pins 35 and upper part sensor 36.
  • the upper part sensor 36 uses a proximity switch.
  • the upper part sensor 36 detects the distance between it and the inner plate to determine whether the upper part gripper 3 has moved in place.
  • the upper part positioning pin 35 cooperates with the positioning hole of the inner plate to realize the relative positioning between the upper part gripper 3 and the door cover 12.
  • the hemming positioning mechanism includes a hemming positioning pin 95 and a hemming sensor 96.
  • the hemming sensor 96 uses a proximity switch.
  • the hemming sensor 96 detects the distance between it and the inner plate to determine whether the hemming gripper has moved in place.
  • the hemming positioning pin 95 cooperates with the positioning hole of the inner plate to realize the relative positioning between the hemming grab 9 and the door cover 12.
  • the above positioning mechanism adopts a sensor and a positioning pin for dual positioning, which improves the positioning accuracy.
  • the clamping module includes a housing 61, a clamping block 62, and an end cover 63.
  • the top of the housing 61 is connected to the vertical arm 83 of the truss manipulator 8.
  • the housing 61 is provided with a cavity, and the bottom of the housing 61 is connected by the end cover 63.
  • the cavity is closed.
  • the middle of the end cover 63 protrudes upward to form a boss 64.
  • the bottom of the boss 64 is provided with a columnar cavity.
  • the side walls of the boss 64 are spaced circumferentially with a plurality of radial through holes 611.
  • the side of the 611 facing the cylindrical cavity has a tapered constriction.
  • the spherical ball 65 is built into the radial through hole 611.
  • the upper part robot 2 drives the upper part gripper 3 to the upper part of the upper part table 1, through the upper part positioning pin 35 and the upper part sensor 36.
  • the upper part sucking mechanism 34 passes downward through the corresponding through holes on the inner plate and then sucks the outer plate, so that the door cover 12 moves upward and leaves the upper part table 1, and the upper part clamping mechanism 33 grips the door
  • the cover 12 reserves a working space; then the upper part clamping mechanism 33 clamps the entire door cover 12 to realize the grasping of the door cover 12.
  • the upper part robot 2 grabs the door cover 12 and moves it to the top of the tire mold 5 at the piping station.
  • the upper part clamping mechanism 33 releases the door cover 12.
  • the upper part suction mechanism 34 sucks the door cover 12 and moves it down into place, the door cover 12 Place it on the tire mold 5, and then release the upper part suction mechanism 34 to complete the upper part operation; then the upper part robot 2 drives the entire upper part gripper 3 to leave the door cover 12 and return to the initial position, ready for the next upper part.
  • the vertical arm 83 of the truss manipulator 8 is connected to the hemming gripper 9 through the floating rotating connection mechanism 6.
  • the floating and rotating connecting mechanism 6 is controlled to be in a clamped state, and the hemming gripper 9 cannot rotate relative to the vertical arm 83.
  • the hemming gripper 9 is driven by the truss manipulator 8 to move to the top of the tire mold 5, and is positioned by the hemming positioning pin 95 and the hemming sensor 96.
  • the hemming press block 94 on the hemming grab 9 is used to press the inner plate edge to avoid The inner plate slips during the hemming process to ensure the hemming quality. So far, the positioning and pressing of the door cover 12 of the tire mold 5 has been completed by the hemming grab 9.
  • hemming is performed.
  • the floating rotating connection mechanism 6 is controlled to be in a released state, and the hemming grab 9 can rotate freely relative to the vertical arm 83.
  • the servo motor 11 drives the rotating table 4 to rotate, and then drives the tire mold 5, the door cover 12 and the hemming gripper 9 to rotate synchronously, and the surrounding hemming robot 7 moves to perform hemming operations on the rotating door cover 12.
  • the hemming robot 7 leaves the door cover 12, and at the same time, controls the floating rotating connection mechanism 6 to return to the clamping state from the released state, and at the same time the hemming clamping mechanism 92 and the hemming suction mechanism 93 of the hemming gripper 9 act,
  • the door cover 12 is sucked and clamped, and then the vertical arm 83 of the truss manipulator 8 drives the hemming gripper 9 and the door cover 12 that has completed the hemming to move up and away from the tire mold 5, and move along the direction of the lower table 10 to move the door cover 12 is placed on the lower stage 10.
  • the truss manipulator 8 is used in conjunction with the hemming gripper 9, which not only realizes the positioning and pressing of the door cover 12 during the hemming process, but also realizes the unloading operation after hemming.
  • the truss manipulator 8 moves extremely fast, reaching 1m/s; when the truss manipulator 8 is connected to the hemming gripper 9 to lower the door cover 12, the upper robot 2 works synchronously, from the upper part table 1 to the upper part. Tire mold 5. When the upper part of the upper part robot 2 completes the upper part and leaves the tire mold 5, the truss manipulator 8 completes the lower part and moves back to the top of the tire mold 5 to position and compress the door cover 12. Because the takt time of the upper part and the lower part overlap and there is no extra interference waiting time, the loading and unloading time is greatly shortened. After practical verification, compared with the traditional system relying on two robots for loading and unloading, it saves at least some 10 seconds.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)
  • Tyre Moulding (AREA)

Abstract

A high-speed hemming system based on a servo turntable and a truss manipulator, comprising a loading station, a hemming station, and an unloading station that are sequentially connected from left to right. A rotating table (4) is provided on the hemming station. A mold (5) is fixed on the rotating table (4). A plurality of hemming robots (7) are provided around the circumference of the rotating table (4). A truss manipulator (8) is provided on one side of the rotating table (4). The truss manipulator (8) comprises a truss (81), a moving block (82), and a vertical arm (83). The moving block (82) is slidably arranged on the truss (81) and can move left and right along the truss (81). The vertical arm (83) is slidably arranged on the moving block (82). The bottom of the vertical arm (83) is connected with a hemming grab (9) by means of a connecting mechanism. During a hemming process, a door cover (12) is positioned and pressed tightly by means of a hemming grab (9), and the rotating door cover (12) is hemmed by means of the hemming robots (7). After the hemming is completed, the hemmed door cover (12) is removed from the mold (5) by means of the hemming grab (9) and conveyed to the unloading table (10) of the unloading station. The high-speed hemming system improves the hemming beat and ensures the hemming quality.

Description

基于伺服转台和桁架机械手的高速滚边系统High-speed hemming system based on servo turntable and truss manipulator 技术领域Technical field
本发明涉及车身加工设备技术领域,尤其涉及基于伺服转台和桁架机械手的高速滚边系统。The invention relates to the technical field of car body processing equipment, in particular to a high-speed hemming system based on a servo turntable and a truss manipulator.
背景技术Background technique
现有的门盖板滚边系统包括一个固定台,固定台上设置胎模,工作时,通过上件机器人连接上件抓手,通过上件抓手将门盖板抓取到胎模上,上件抓手离开门盖板件,再通过固定台上设置的各个定位夹紧工装对板件进行定位夹紧,然后再通过滚边机器人进行滚边作业。滚边完成后,再通过下件机器人进行下件。由于固定台上设置有定位夹紧工装,在滚边的过程中,这些定位夹紧工装会对滚边机器人的滚边作业造成干涉,滚边机器人必须要避让这些定位夹紧工装,大大影响了工作节拍及滚边质量。并且,在滚边完成后,固定台上的定位夹紧工装要先释放门盖,然后再由下件机器人进行下件作业,存在一些等待时间,延长了下件时间,进一步降低了工作节拍。此外,由于固定台固定不动,在滚边工程中完全依靠滚边机器人移动完成对门盖边缘的滚边作业,滚边效率低。The existing door cover hemming system includes a fixed table on which a tire mold is set. When working, the upper part robot is connected to the upper part gripper, and the upper part gripper grabs the door cover onto the tire mold. The gripper leaves the door cover plate, and then locates and clamps the plate through each positioning clamping tool set on the fixed table, and then performs hemming operation by the hemming robot. After the hemming is completed, the loading robot is used for loading. Due to the positioning and clamping tooling provided on the fixed table, these positioning and clamping tools will interfere with the hemming operation of the hemming robot during the hemming process. The hemming robot must avoid these positioning and clamping tools, which greatly affects the work cycle and hemming. quality. Moreover, after the hemming is completed, the positioning and clamping tooling on the fixed table must first release the door cover, and then the loading robot will perform the loading operation. There is some waiting time, which prolongs the loading time and further reduces the work cycle. In addition, because the fixed table is fixed, the hemming robot completely relies on the hemming robot to complete the hemming operation on the edge of the door cover in the hemming project, and the hemming efficiency is low.
发明内容Summary of the invention
本发明的目的在于克服现有技术的不足,提供了一种基于伺服转台和桁架机械手的高速滚边系统,以提高滚边节拍、保证滚边质量。The purpose of the present invention is to overcome the shortcomings of the prior art and provide a high-speed hemming system based on a servo turntable and a truss manipulator to improve the hemming beat and ensure the hemming quality.
本发明是通过以下技术方案实现的:The present invention is realized through the following technical solutions:
基于伺服转台和桁架机械手的高速滚边系统,所述高速滚边系统用于对门盖的边缘进行滚边,所述门盖包括上下层叠设置的内板和外板,所述高速滚边系统包括从左向右依次衔接设置的上件工位、滚边工位和下件工位,A high-speed hemming system based on a servo turntable and a truss manipulator. The high-speed hemming system is used for hemming the edge of the door cover. The door cover includes an inner plate and an outer plate stacked one on top of the other. The high-speed hemming system includes from left to right. The upper part station, the hemming station and the lower part station set up in sequence,
所述上件工位设有上件台和上件机器人,通过上件机器人将位于上件台上的门盖搬运至滚边工位上;The loading station is provided with a loading table and a loading robot, and the door cover on the loading table is transported to the piping station by the loading robot;
所述滚边工位上设有能旋转的旋转台,所述旋转台上固定设置有用于放置门盖的胎模,所述旋转台的周向环绕设置有多个滚边机器人,所述旋转台一侧设有桁架机械手,所述桁架机械手包括桁架、移动块、竖向臂,所述移动块滑动设置在桁架上且能沿着桁架左右移动,所述竖向臂滑动设置在移动块上且能沿着移动块上下移动,所述竖向臂底部通过一个连接机构连接有滚边抓具,在滚边过程中,通过滚边抓具实现对门盖的定位压紧,并通过滚边机械人对旋转的门盖进行滚边作业;在滚边完成后,通过滚边抓具将完成滚边的门盖从胎模上移出并送至下件工位的下件台上。The hemming station is provided with a rotatable rotary table, the rotary table is fixedly provided with a tire mold for placing the door cover, a plurality of hemming robots are arranged around the circumference of the rotary table, and the rotary table is one A truss manipulator is provided on the side. The truss manipulator includes a truss, a moving block, and a vertical arm. The moving block is slidably arranged on the truss and can move left and right along the truss, and the vertical arm is slidably arranged on the moving block and can move left and right. Moving up and down along the moving block, the bottom of the vertical arm is connected with a piping gripper through a connecting mechanism. During the piping process, the door cover is positioned and pressed by the piping gripper, and the door cover is rotated by the piping robot Carry out hemming operation; after hemming is completed, the door cover that has finished hemming is removed from the tire mold by the hemming grabber and sent to the lower part table of the lowering station.
进一步的,所述连接机构为浮动旋转连接机构,所述浮动旋转连接机构包括夹紧模块和旋转模块,Further, the connection mechanism is a floating rotation connection mechanism, and the floating rotation connection mechanism includes a clamping module and a rotation module,
所述夹紧模块包括壳体、夹紧块、端盖、球形滚珠,所述壳体内设空腔,所述壳体顶部与桁架机械手的竖向臂相连接,所述壳体底部由端盖对空腔进行封闭,所述端盖中部向上凸出形成凸台,所述凸台底部开有柱状空腔,所述凸台侧壁沿周向间隔均布多个径向通孔,所述径向通孔朝向柱状空腔的一侧具有锥形收口,所述球形滚珠内置于所述径向通孔中,所述球形滚珠两端均露出于径向通孔外,由于径向通孔外侧有夹紧块锥形面阻挡,内侧有锥形收口,可使球形滚珠保持在径向通孔内不会脱出,所述夹紧块位于壳体的空腔内,所述夹紧块底部设有夹紧空腔,所述夹紧块的夹紧空腔内侧壁下段为圆台状,通过驱动机构驱动夹紧块上下移动;The clamping module includes a housing, a clamping block, an end cover, and spherical balls. The housing is provided with a cavity, the top of the housing is connected with the vertical arm of the truss manipulator, and the bottom of the housing is covered by an end cover The cavity is closed, the middle of the end cap protrudes upward to form a boss, the bottom of the boss is opened with a columnar cavity, the side wall of the boss is evenly distributed with a plurality of radial through holes along the circumferential direction, the The side of the radial through hole facing the cylindrical cavity has a tapered constriction, the spherical ball is built in the radial through hole, and both ends of the spherical ball are exposed outside the radial through hole. The outer side is blocked by the tapered surface of the clamping block, and the inner side is tapered to keep the spherical ball in the radial through hole without falling out. The clamping block is located in the cavity of the housing, and the bottom of the clamping block A clamping cavity is provided, and the lower section of the inner side wall of the clamping cavity of the clamping block is circular cone-shaped, and the clamping block is driven to move up and down through a driving mechanism;
所述旋转模块包括旋转轴,所述旋转轴通过一个端面轴承转动支承在端盖上,所述旋转轴底端与滚边抓具相连接,所述旋转轴顶端伸入到凸台的柱状空腔内,所述旋转轴顶部设有一个压紧凸台,所述压紧凸台呈自下向上外扩的喇叭状结构;The rotating module includes a rotating shaft, the rotating shaft is rotatably supported on the end cover through an end bearing, the bottom end of the rotating shaft is connected with a piping gripper, and the top end of the rotating shaft extends into the cylindrical cavity of the boss Inside, a compression boss is provided on the top of the rotating shaft, and the compression boss is a horn-shaped structure that expands from bottom to top;
当夹紧块下移时,夹紧空腔下段下移挤压凸台周向的多个球形滚珠缩回径向通孔内,并通过球形滚珠挤压旋转轴的压紧凸台,使得旋转轴上移,直至旋转轴顶端抵到凸台的柱状空腔顶壁,此时多个球形滚珠向内夹紧旋转轴;当夹紧块上移时夹紧空腔下段释放球形滚珠,球形滚珠释放旋转轴,此时旋转轴能自由旋转。When the clamping block moves downwards, the lower section of the clamping cavity moves downwards and the multiple spherical balls in the circumferential direction of the extrusion boss retract into the radial through hole, and the compression boss of the rotating shaft is pressed by the spherical balls to rotate Move the shaft upwards until the top of the rotating shaft touches the top wall of the cylindrical cavity of the boss. At this time, multiple spherical balls clamp the rotating shaft inward; when the clamping block moves upward, the lower part of the clamping cavity releases the spherical balls. Release the rotating shaft, and the rotating shaft can rotate freely.
进一步的,所述滚边抓具包括滚边主体框架,所述滚边主体框架上设有用于夹紧内板的滚边夹紧机构、用于吸取外板的滚边吸取机构、以及用于对内板进行定位的滚边定位机构;所述滚边主体框架边缘设有用于压紧内板边缘的多个滚边压块。Further, the piping gripper includes a piping body frame, the piping body frame is provided with a piping clamping mechanism for clamping the inner plate, a piping suction mechanism for sucking the outer plate, and a piping suction mechanism for locating the inner plate The hemming positioning mechanism; the edge of the hemming body frame is provided with a plurality of hemming pressing blocks for pressing the edge of the inner plate.
进一步的,所述上件机器人的机械臂上连接有一个上件抓手,通过上件抓手实现对门盖的抓取,所述上件抓手包括上件主体框架,所述上件主体框架上设有用于夹紧外板的上件夹紧机构、用于吸取外板的上件吸取机构、以及用于对内板进行定位的上件定位机构。Further, an upper part gripper is connected to the mechanical arm of the upper part robot, and the door cover is grasped by the upper part gripper. The upper part gripper includes an upper part main body frame, and the upper part main body frame An upper part clamping mechanism for clamping the outer plate, an upper part suction mechanism for sucking the outer plate, and an upper part positioning mechanism for positioning the inner plate are provided on the upper part.
进一步的,所述旋转台通过伺服电机驱动旋转。Further, the rotating table is driven to rotate by a servo motor.
本发明相比现有技术具有以下优点:Compared with the prior art, the present invention has the following advantages:
本发明提供的一种基于伺服转台和桁架机械手的高速滚边系统,其通过将胎模设置在能旋转的旋转台上,滚边时,与滚边机器人的滚边头反向旋转,大大提高了滚边效率、提高了生产节拍;同时,设置桁架机械手,配合滚边抓具,既实现了对滚边过程中的门盖进行定位压紧,又实现了滚边后的下件作业,省去了下件机器人以及以往固定台上的定位夹紧工装,滚边过程中无须避让工装,且下件过程不用多次切换,进一步提高了生产节拍。The present invention provides a high-speed hemming system based on a servo turntable and a truss manipulator, which greatly improves the hemming efficiency by setting the tire mold on a rotatable rotating table, and when hemming, it rotates in the opposite direction with the hemming head of the hemming robot. The production cycle is improved; at the same time, the truss manipulator is set up with the hemming gripper, which not only realizes the positioning and pressing of the door cover during the hemming process, but also realizes the lowering operation after hemming, eliminating the need for the lowering robot and the previous fixing The positioning and clamping tooling on the table eliminates the need to avoid tooling during the hemming process, and does not need to switch multiple times during the loading process, which further improves the production cycle.
附图说明Description of the drawings
图1是本发明的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2是本发明的上件抓手的结构示意图。Fig. 2 is a schematic diagram of the structure of the upper part gripper of the present invention.
图3是本发明的滚边抓具的结构示意图。Fig. 3 is a schematic diagram of the structure of the piping gripper of the present invention.
图4是本发明的滚边工位的部分放大图。Figure 4 is a partially enlarged view of the hemming station of the present invention.
图5是本发明的浮动旋转连接机构处于夹紧状态的主视剖面图。Figure 5 is a front cross-sectional view of the floating rotary connection mechanism of the present invention in a clamped state.
图6是本发明的浮动旋转连接机构处于释放状态的主视剖面图。Fig. 6 is a front sectional view of the floating rotary connection mechanism of the present invention in a released state.
图7是本发明的浮动旋转连接机构的端盖主视剖面图。Fig. 7 is a front cross-sectional view of the end cover of the floating rotary connection mechanism of the present invention.
图中标号:1上件台,2上件机器人,3上件抓手,31上件主体框架,32上件抓手换枪盘,33上件夹紧机构,34上件吸取机构,35上件定位销,36上件传感器,4旋转台,5胎模,6浮动旋转连接机构,61壳体,62夹紧块,63端盖,64凸台,65球形滚珠,66夹紧空腔,67气缸,68旋转轴,69端面轴承,610压紧凸台,611径向通孔,7滚边机器人,8桁架机械手,81桁架,82移动块,83竖向臂,9滚边抓具,91滚边主体框架,92滚边夹紧机构,93滚边吸取机构,94滚边压块,95滚边定位销,96滚边传感器,97滚边抓具换枪盘,10下件台,11伺服电机,12门盖。Numbers in the figure: 1 upper part table, 2 upper part robot, 3 upper part gripper, 31 upper part main body frame, 32 upper part gripper changing gun disc, 33 upper part clamping mechanism, 34 upper part suction mechanism, 35 upper part Piece positioning pin, 36 upper piece sensor, 4 rotating table, 5 tire mold, 6 floating rotating connection mechanism, 61 housing, 62 clamping block, 63 end cover, 64 boss, 65 spherical ball, 66 clamping cavity, 67 cylinder, 68 rotation axis, 69 end bearing, 610 compression boss, 611 radial through hole, 7 hemming robot, 8 truss manipulator, 81 truss, 82 moving block, 83 vertical arm, 9 hemming gripper, 91 hemming Main frame, 92 piping clamping mechanism, 93 piping suction mechanism, 94 piping press block, 95 piping positioning pin, 96 piping sensor, 97 piping gripper changer, 10 loading table, 11 servo motor, 12 door cover.
具体实施方式Detailed ways
下面对本发明的实施例作详细说明,本实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。The following describes the embodiments of the present invention in detail. This embodiment is implemented on the premise of the technical solution of the present invention, and provides detailed implementation modes and specific operation procedures, but the protection scope of the present invention is not limited to the following implementations example.
参见图1至图7,本实施例公开了基于伺服转台和桁架机械手的高速滚边系统,该高速滚边系统用于对门盖12的边缘进行滚边,门盖12包括上下层叠设置的内板和外板,该高速滚边系统包括从左向右依次衔接设置的上件工位、滚边工位和下件工位。1-7, this embodiment discloses a high-speed hemming system based on a servo turntable and a truss manipulator. The high-speed hemming system is used for hemming the edge of the door cover 12. The door cover 12 includes an inner panel and an outer panel stacked one above the other. , The high-speed hemming system includes upper part station, hemming station and lower part station which are successively arranged from left to right.
上件工位设有上件台1和上件机器人2,通过上件机器人2将位于上件台1上的门盖12搬运至滚边工位上。上件机器人2的机械臂上连接有一个上件抓手3,通过上件抓手3实现对门盖12的抓取,上件抓手3包括上件主体框架31,上件主体框架31通过其顶部的上件抓手换枪盘32与上件机器人2的机械臂相连接。上件主体框架31上设有用于夹紧外板的上件夹紧机构33、用于吸取外板的上件吸取机构34、以及用于对内板进行定位的上件定位机构。The loading station is provided with a loading table 1 and a loading robot 2, and the door cover 12 on the loading table 1 is transported to the hemming station by the loading robot 2. An upper part gripper 3 is connected to the mechanical arm of the upper part robot 2, and the upper part gripper 3 realizes the grasping of the door cover 12. The upper part gripper 3 includes an upper part main body frame 31 through which the upper part main body frame 31 passes The upper part gripper gun changing disc 32 on the top is connected with the mechanical arm of the upper part robot 2. The upper body frame 31 is provided with an upper member clamping mechanism 33 for clamping the outer panel, an upper member suction mechanism 34 for sucking the outer panel, and an upper member positioning mechanism for positioning the inner panel.
滚边工位上设有旋转台4,旋转台4通过伺服电机11驱动旋转。旋转台4上固定设置有用于放置门盖12的胎模5,旋转台4的周向环绕设置有多个滚边机器人7,旋转台4一侧设有桁架机械手8,桁架机械手8包括桁架81、移动块82、竖向臂83,移动块82滑动设置在桁架81上且能沿着桁架81左右移动,竖向臂83滑动设置在移动块82上且能沿着移动块82上下移动,竖向臂83底部通过一个连接机构连接有滚边抓具9,在滚边过程中,通过滚边抓具9实现对门盖12的定位压紧,并通过滚边机械人对旋转的门盖12进行滚边作业;在滚边 完成后,通过滚边抓具9将完成滚边的门盖12从胎模5上移出并送至下件工位的下件台10上。The hemming station is provided with a rotating table 4 which is driven to rotate by a servo motor 11. A tire mold 5 for placing the door cover 12 is fixed on the rotating table 4, a plurality of hemming robots 7 are arranged around the rotating table 4, and a truss manipulator 8 is provided on one side of the rotating table 4, and the truss manipulator 8 includes a truss 81, The moving block 82, the vertical arm 83, the moving block 82 is slidably arranged on the truss 81 and can move left and right along the truss 81, and the vertical arm 83 is slidably arranged on the moving block 82 and can move up and down along the moving block 82, vertical The bottom of the arm 83 is connected with a hemming gripper 9 through a connecting mechanism. During the hemming process, the hemming gripper 9 is used to realize the positioning and pressing of the door cover 12, and the hemming operation is performed on the rotating door cover 12 by the hemming robot; After completion, the door cover 12 that has been hemmed is removed from the tire mold 5 by the hemming gripper 9 and sent to the lower part table 10 of the lower part station.
具体的,滚边抓具9包括滚边主体框架91,滚边主体框架91通过其顶部的滚边抓具换枪盘97与连接机构相连接。滚边主体框架91上设有用于夹紧内板的滚边夹紧机构92、用于吸取外板的滚边吸取机构93、以及用于对内板进行定位的滚边定位机构;滚边主体框架91边缘设有用于压紧内板边缘的多个滚边压块94。Specifically, the piping gripper 9 includes a piping body frame 91, and the piping body frame 91 is connected to the connecting mechanism through the piping gripper gun changing plate 97 on the top. The piping body frame 91 is provided with a piping clamping mechanism 92 for clamping the inner plate, a piping suction mechanism 93 for sucking the outer plate, and a piping positioning mechanism for positioning the inner plate; the piping body frame 91 has a side edge A plurality of piping pressing blocks 94 for pressing the edge of the inner plate.
其中,上件夹紧机构33和滚边夹紧机构92可选用上海德珂斯机械自动化技术有限公司生产的V系列的一体式夹紧器,可以选择型号为:V50.1或V63.1的一体式夹紧器。该一体式夹紧器包括一个夹紧臂,夹紧臂能在夹紧器驱动下在竖直面内翻转,夹紧臂前端安装有压紧块,压紧块随着夹紧臂一同翻转,上件主体框架31或滚边主体框架91上还设有与压紧块配合的支撑块,当压紧块的压紧面翻转至位于对应的支撑块相对时,便能将位于支撑块和压紧块的压紧面之间的板件夹紧。Among them, the upper part clamping mechanism 33 and the hemming clamping mechanism 92 can be selected from the V series integrated clamp produced by Shanghai Dekesi Machinery Automation Technology Co., Ltd., and the model can be selected: V50.1 or V63.1. Type clamp. The integrated clamp includes a clamping arm, which can be turned in a vertical plane under the drive of the clamp. A compression block is installed at the front end of the clamping arm, and the compression block flips together with the clamping arm. The upper body frame 31 or the piping body frame 91 is also provided with a supporting block that cooperates with the pressing block. When the pressing surface of the pressing block is turned over to lie opposite to the corresponding supporting block, the supporting block and the pressing block The plates are clamped between the pressing surfaces of the block.
上件吸取机构34和滚边吸取机构93分别采用多个吸盘组件,多个吸盘组件分别向下穿过内板上对应的通孔后吸住外板。The upper part suction mechanism 34 and the piping suction mechanism 93 respectively adopt a plurality of suction cup assemblies, and the plurality of suction cup assemblies respectively pass downward through the corresponding through holes of the inner plate and then suck the outer plate.
上件定位机构包括上件定位销35和上件传感器36,上件传感器36采用接近开关,通过该上件传感器36检测其与内板之间的距离,来判断上件抓手3是否移动到位。上件定位销35与内板的定位孔相配合实现上件抓手3与门盖12之间的相对定位。The upper part positioning mechanism includes upper part positioning pins 35 and upper part sensor 36. The upper part sensor 36 uses a proximity switch. The upper part sensor 36 detects the distance between it and the inner plate to determine whether the upper part gripper 3 has moved in place. . The upper part positioning pin 35 cooperates with the positioning hole of the inner plate to realize the relative positioning between the upper part gripper 3 and the door cover 12.
滚边定位机构包括滚边定位销95和滚边传感器96,滚边传感器96采用接近开关,通过该滚边传感器96检测其与内板之间的距离,来判断滚边抓手是否移动到位。滚边定位销95与内板的定位孔相配合实现滚边抓具9与门盖12之间的相对定位。上述定位机构采用传感器和定位销进行双重定位,提高了定位精度。The hemming positioning mechanism includes a hemming positioning pin 95 and a hemming sensor 96. The hemming sensor 96 uses a proximity switch. The hemming sensor 96 detects the distance between it and the inner plate to determine whether the hemming gripper has moved in place. The hemming positioning pin 95 cooperates with the positioning hole of the inner plate to realize the relative positioning between the hemming grab 9 and the door cover 12. The above positioning mechanism adopts a sensor and a positioning pin for dual positioning, which improves the positioning accuracy.
具体的,连接机构为浮动旋转连接机构6,浮动旋转连接机构6包括夹紧模块和旋转模块。Specifically, the connecting mechanism is a floating rotating connecting mechanism 6, and the floating rotating connecting mechanism 6 includes a clamping module and a rotating module.
夹紧模块包括壳体61、夹紧块62、端盖63,壳体61顶部与桁架机械手8的竖向臂83相连接,壳体61内设空腔,壳体61底部由端盖63对空腔进行封闭,端盖63中部向上凸出形成凸台64,凸台64底部开有柱状空腔,凸台64侧壁沿周向间隔均布多个径向通孔611,径向通孔611朝向柱状空腔的一侧具有锥形收口,球形滚珠65内置于径向通孔611中,球形滚珠65两端均露出于径向通孔611外,夹紧块62位于壳体61的空腔内,夹紧块62底部设有夹紧空腔66,夹紧块62的夹紧空腔66内侧壁下段为圆台状,通过驱动机构驱动夹紧块62上下移动,驱动机构可采用气缸67,气缸67的活塞杆与夹紧块62固定连接。The clamping module includes a housing 61, a clamping block 62, and an end cover 63. The top of the housing 61 is connected to the vertical arm 83 of the truss manipulator 8. The housing 61 is provided with a cavity, and the bottom of the housing 61 is connected by the end cover 63. The cavity is closed. The middle of the end cover 63 protrudes upward to form a boss 64. The bottom of the boss 64 is provided with a columnar cavity. The side walls of the boss 64 are spaced circumferentially with a plurality of radial through holes 611. The side of the 611 facing the cylindrical cavity has a tapered constriction. The spherical ball 65 is built into the radial through hole 611. Both ends of the spherical ball 65 are exposed outside the radial through hole 611. The clamping block 62 is located in the cavity of the housing 61. In the cavity, the bottom of the clamping block 62 is provided with a clamping cavity 66. The lower section of the inner wall of the clamping cavity 66 of the clamping block 62 is circular cone-shaped. The clamping block 62 is driven to move up and down by a driving mechanism. The driving mechanism can be an air cylinder 67 , The piston rod of the cylinder 67 is fixedly connected to the clamping block 62.
旋转模块包括旋转轴68,旋转轴68通过一个端面轴承69转动支承在端盖63上,旋转 轴68底端与滚边抓具9的滚边抓具换枪盘97相连接,旋转轴68顶端伸入到凸台64的柱状空腔内,旋转轴68顶部设有一个压紧凸台610,压紧凸台610呈自下向上外扩的喇叭状结构。The rotating module includes a rotating shaft 68. The rotating shaft 68 is rotatably supported on the end cover 63 through an end bearing 69. The bottom end of the rotating shaft 68 is connected with the flanged gripper gun change plate 97 of the flanged gripper 9, and the top end of the rotating shaft 68 extends into In the cylindrical cavity of the boss 64, a pressing boss 610 is provided on the top of the rotating shaft 68, and the pressing boss 610 has a horn-like structure that expands from bottom to top.
当夹紧块62下移时,夹紧空腔66下段下移挤压凸台64周向的多个球形滚珠65缩回径向通孔611内,并通过球形滚珠65挤压旋转轴68的压紧凸台610,使得旋转轴68上移,直至旋转轴68顶端抵到凸台64的柱状空腔顶壁,此时多个球形滚珠65向内夹紧旋转轴68,旋转轴68相对于端盖63不能转动,处于夹紧状态。当夹紧块62上移时夹紧空腔66下段释放球形滚珠65,球形滚珠65释放旋转轴68,此时旋转轴68能自由旋转,处于释放状态。When the clamping block 62 moves downward, the lower section of the clamping cavity 66 moves downward and the plurality of spherical balls 65 in the circumferential direction of the extrusion boss 64 retracts into the radial through hole 611, and the spherical balls 65 squeeze the rotation shaft 68 The boss 610 is pressed so that the rotating shaft 68 moves upward until the top of the rotating shaft 68 abuts the top wall of the cylindrical cavity of the boss 64. At this time, the plurality of spherical balls 65 clamp the rotating shaft 68 inward, and the rotating shaft 68 is relative to The end cap 63 cannot be rotated and is in a clamped state. When the clamping block 62 moves upward, the lower section of the clamping cavity 66 releases the spherical ball 65, and the spherical ball 65 releases the rotating shaft 68. At this time, the rotating shaft 68 can rotate freely and is in a released state.
本实施例提供的高速滚边系统的工作过程如下:The working process of the high-speed hemming system provided in this embodiment is as follows:
首先,将需要滚边的门盖12板件放置于上件台1上,上件机器人2带动上件抓手3来到上件台1上方,通过上件定位销35和上件传感器36来进行定位,到位后,上件吸取机构34向下穿过内板上对应的通孔后吸住外板,使得门盖12向上运动离开上件台1,给抓上件夹紧机构33夹取门盖12预留工作空间;然后上件夹紧机构33夹紧整个门盖12,实现对门盖12的抓取。First, place the door cover 12 panels that need piping on the upper part table 1. The upper part robot 2 drives the upper part gripper 3 to the upper part of the upper part table 1, through the upper part positioning pin 35 and the upper part sensor 36. After positioning and in place, the upper part sucking mechanism 34 passes downward through the corresponding through holes on the inner plate and then sucks the outer plate, so that the door cover 12 moves upward and leaves the upper part table 1, and the upper part clamping mechanism 33 grips the door The cover 12 reserves a working space; then the upper part clamping mechanism 33 clamps the entire door cover 12 to realize the grasping of the door cover 12.
然后上件机器人2抓取门盖12移动至滚边工位的胎模5上方,上件夹紧机构33释放门盖12,通过上件吸取机构34吸取门盖12下移到位后,将门盖12放置于胎模5上,然后上件吸取机构34释放,完成上件作业;然后上件机器人2带动整个上件抓手3离开门盖12返回至初始位置,准备下一次的上件。Then the upper part robot 2 grabs the door cover 12 and moves it to the top of the tire mold 5 at the piping station. The upper part clamping mechanism 33 releases the door cover 12. After the upper part suction mechanism 34 sucks the door cover 12 and moves it down into place, the door cover 12 Place it on the tire mold 5, and then release the upper part suction mechanism 34 to complete the upper part operation; then the upper part robot 2 drives the entire upper part gripper 3 to leave the door cover 12 and return to the initial position, ready for the next upper part.
桁架机械手8的竖向臂83通过浮动旋转连接机构6连接滚边抓具9,此时控制浮动旋转连接机构6处于夹紧状态,滚边抓具9相对于竖向臂83不能旋转。通过桁架机械手8带动滚边抓具9移动至胎模5上方,通过滚边定位销95和滚边传感器96进行定位,到位后,通过滚边抓具9上的滚边压块94压紧内板边缘,以避免滚边过程中内板滑移,从而保证滚边质量。至此,通过滚边抓具9完成了对胎模5上门盖12的定位压紧。The vertical arm 83 of the truss manipulator 8 is connected to the hemming gripper 9 through the floating rotating connection mechanism 6. At this time, the floating and rotating connecting mechanism 6 is controlled to be in a clamped state, and the hemming gripper 9 cannot rotate relative to the vertical arm 83. The hemming gripper 9 is driven by the truss manipulator 8 to move to the top of the tire mold 5, and is positioned by the hemming positioning pin 95 and the hemming sensor 96. When in place, the hemming press block 94 on the hemming grab 9 is used to press the inner plate edge to avoid The inner plate slips during the hemming process to ensure the hemming quality. So far, the positioning and pressing of the door cover 12 of the tire mold 5 has been completed by the hemming grab 9.
接着进行滚边,在滚边之前,控制浮动旋转连接机构6处于释放状态,滚边抓具9相对于竖向臂83能自由旋转。由伺服电机11带动旋转台4转动,进而带动胎模5、门盖12及滚边抓具9同步转动,周围的滚边机器人7动作,对旋转的门盖12进行滚边作业。Next, hemming is performed. Before hemming, the floating rotating connection mechanism 6 is controlled to be in a released state, and the hemming grab 9 can rotate freely relative to the vertical arm 83. The servo motor 11 drives the rotating table 4 to rotate, and then drives the tire mold 5, the door cover 12 and the hemming gripper 9 to rotate synchronously, and the surrounding hemming robot 7 moves to perform hemming operations on the rotating door cover 12.
滚边工作结束后,滚边机器人7离开门盖12,与此同时,控制浮动旋转连接机构6从释放状态恢复到夹紧状态,同时滚边抓具9的滚边夹紧机构92和滚边吸取机构93动作,对门盖12进行吸取和夹紧,再由桁架机械手8的竖向臂83带动滚边抓具9和完成滚边的门盖12上移离开胎模5,沿着下件台10的方向移动,将门盖12放置于下件台10上。在下件过程中,上件机器人2将下一个门盖12从上件台1移动至胎模5上,进行下一轮的滚边作业。桁架机械手8在下件完成后带动滚边抓具9移动至胎模5上方,等待进行下一轮对门盖12的定位压 紧。After the hemming work is completed, the hemming robot 7 leaves the door cover 12, and at the same time, controls the floating rotating connection mechanism 6 to return to the clamping state from the released state, and at the same time the hemming clamping mechanism 92 and the hemming suction mechanism 93 of the hemming gripper 9 act, The door cover 12 is sucked and clamped, and then the vertical arm 83 of the truss manipulator 8 drives the hemming gripper 9 and the door cover 12 that has completed the hemming to move up and away from the tire mold 5, and move along the direction of the lower table 10 to move the door cover 12 is placed on the lower stage 10. During the loading process, the loading robot 2 moves the next door cover 12 from the loading platform 1 to the tire mold 5 to perform the next round of hemming operation. The truss manipulator 8 drives the hemming gripper 9 to move to the top of the tire mold 5 after the completion of the lower part, and waits for the next round of positioning and pressing of the door cover 12.
本实施例采用桁架机械手8,配合滚边抓具9,既实现了对滚边过程中的门盖12进行定位压紧,又实现了滚边后的下件作业。In this embodiment, the truss manipulator 8 is used in conjunction with the hemming gripper 9, which not only realizes the positioning and pressing of the door cover 12 during the hemming process, but also realizes the unloading operation after hemming.
首先,桁架机械手8移动速度极快,能达到1m/s;在桁架机械手8连接滚边抓具9对门盖12进行下件时,上件机器人2同步工作,从上件台1抓件上件到胎模5上。当上件机器人2上件完成上件离开胎模5时,桁架机械手8下件完成,运动回到胎模5上方,对门盖12进行定位压紧。因为上件和下件的节拍时间重叠,没有多余的干涉等待时间,所以上下件时间被大大缩短,经实践验证,与传统的系统依靠两个机器人进行上下件的方式而言,节省了至少有10秒的时间。First, the truss manipulator 8 moves extremely fast, reaching 1m/s; when the truss manipulator 8 is connected to the hemming gripper 9 to lower the door cover 12, the upper robot 2 works synchronously, from the upper part table 1 to the upper part. Tire mold 5. When the upper part of the upper part robot 2 completes the upper part and leaves the tire mold 5, the truss manipulator 8 completes the lower part and moves back to the top of the tire mold 5 to position and compress the door cover 12. Because the takt time of the upper part and the lower part overlap and there is no extra interference waiting time, the loading and unloading time is greatly shortened. After practical verification, compared with the traditional system relying on two robots for loading and unloading, it saves at least some 10 seconds.
其次,桁架机械手8的定位精度极高,达到了0.05mm,远小于滚边工艺对滚边抓具9所需求的0.2mm的定位精度。所以利用桁架机械手8连接的滚边抓具9对板件定位后,无需额外在旋转台4上安装定位工装来对滚边抓具9或者板件进行定位。节省了多余的定位工装,也节省了滚边过程中滚边机器人7避让定位工装的时间,并且滚边过程中通过旋转台4带动门盖12旋转,滚边速度更快,所需要的滚边时间更短,经实践验证,采用本系统,滚边工位完成一次滚边能节省大约8秒的时间。Secondly, the positioning accuracy of the truss manipulator 8 is extremely high, reaching 0.05 mm, which is much smaller than the 0.2 mm positioning accuracy required by the hemming process for the hemming grab 9. Therefore, after the piping gripper 9 connected with the truss manipulator 8 is used to position the plate, there is no need to additionally install a positioning tool on the rotating table 4 to position the piping gripper 9 or the plate. It saves redundant positioning tooling and the time for the hemming robot 7 to avoid the positioning tool during the hemming process, and the door cover 12 is driven to rotate by the rotating table 4 during the hemming process. The hemming speed is faster and the hemming time required is shorter. Practice has proved that with this system, the hemming station can save about 8 seconds of time to complete one hemming.
通过上述两者的结合,基于桁架机械手的高速滚边系统,比传统滚边系统能节省约18秒的时间,最终使滚边节拍达到60JPH,大大提高了滚边节拍。Through the combination of the above two, the high-speed hemming system based on the truss manipulator can save about 18 seconds of time compared with the traditional hemming system, and finally makes the hemming cycle reach 60JPH, which greatly improves the hemming cycle.
以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement and improvement made within the spirit and principle of the present invention shall be included in the protection scope of the present invention. Inside.

Claims (5)

  1. 基于伺服转台和桁架机械手的高速滚边系统,所述高速滚边系统用于对门盖的边缘进行滚边,所述门盖包括上下层叠设置的内板和外板,其特征在于:所述高速滚边系统包括从左向右依次衔接设置的上件工位、滚边工位和下件工位,A high-speed hemming system based on a servo turntable and a truss manipulator. The high-speed hemming system is used for hemming the edge of the door cover. The door cover includes an inner plate and an outer plate stacked one above the other, characterized in that: the high-speed hemming system includes The upper work station, the hemming station and the lower work station are successively connected from left to right,
    所述上件工位设有上件台和上件机器人,通过上件机器人将位于上件台上的门盖搬运至滚边工位上;The loading station is provided with a loading table and a loading robot, and the door cover on the loading table is transported to the piping station by the loading robot;
    所述滚边工位上设有能旋转的旋转台,所述旋转台上固定设置有用于放置门盖的胎模,所述旋转台的周向环绕设置有多个滚边机器人,所述旋转台一侧设有桁架机械手,所述桁架机械手包括桁架、移动块、竖向臂,所述移动块滑动设置在桁架上且能沿着桁架左右移动,所述竖向臂滑动设置在移动块上且能沿着移动块上下移动,所述竖向臂底部通过一个连接机构连接有滚边抓具,在滚边过程中,通过滚边抓具实现对门盖的定位压紧,并通过滚边机器人对旋转的门盖进行滚边作业;在滚边完成后,通过滚边抓具将完成滚边的门盖从胎模上移出并送至下件工位的下件台上。The hemming station is provided with a rotatable rotary table, the rotary table is fixedly provided with a tire mold for placing the door cover, a plurality of hemming robots are arranged around the circumference of the rotary table, and the rotary table is one A truss manipulator is provided on the side. The truss manipulator includes a truss, a moving block, and a vertical arm. The moving block is slidably arranged on the truss and can move left and right along the truss, and the vertical arm is slidably arranged on the moving block and can move left and right. Moving up and down along the moving block, the bottom of the vertical arm is connected with a hemming gripper through a connecting mechanism. During the hemming process, the door cover is positioned and pressed by the hemming gripper, and the rotating door cover is performed by the hemming robot. Hemming operation: After hemming is completed, the hemming door cover is removed from the tire mold by the hemming grabber and sent to the lower part table of the lowering station.
  2. 如权利要求1所述的基于伺服转台和桁架机械手的高速滚边系统,其特征在于:所述连接机构为浮动旋转连接机构,所述浮动旋转连接机构包括夹紧模块和旋转模块,The high-speed hemming system based on a servo turntable and a truss manipulator according to claim 1, wherein the connecting mechanism is a floating rotating connecting mechanism, and the floating rotating connecting mechanism includes a clamping module and a rotating module,
    所述夹紧模块包括壳体、夹紧块、端盖、球形滚珠,所述壳体内设空腔,所述壳体顶部与桁架机械手的竖向臂相连接,所述壳体底部由端盖对空腔进行封闭,所述端盖中部向上凸出形成凸台,所述凸台底部开有柱状空腔,所述凸台侧壁沿周向间隔均布多个径向通孔,所述径向通孔朝向柱状空腔的一侧具有锥形收口,球形滚珠内置于所述径向通孔中,球形滚珠两端均露出于径向通孔外,所述夹紧块位于壳体的空腔内,所述夹紧块底部设有夹紧空腔,所述夹紧块的夹紧空腔内侧壁下段为圆台状,通过驱动机构驱动夹紧块上下移动;The clamping module includes a housing, a clamping block, an end cover, and spherical balls. The housing is provided with a cavity, the top of the housing is connected with the vertical arm of the truss manipulator, and the bottom of the housing is covered by an end cover The cavity is closed, the middle of the end cap protrudes upward to form a boss, the bottom of the boss is opened with a columnar cavity, the side wall of the boss is evenly distributed with a plurality of radial through holes along the circumferential direction, the The side of the radial through hole facing the cylindrical cavity has a tapered constriction, the spherical ball is built in the radial through hole, both ends of the spherical ball are exposed outside the radial through hole, and the clamping block is located in the housing In the cavity, a clamping cavity is provided at the bottom of the clamping block, and the lower section of the inner side wall of the clamping cavity of the clamping block is circular cone-shaped, and the clamping block is driven to move up and down through a driving mechanism;
    所述旋转模块包括旋转轴,所述旋转轴通过一个端面轴承转动支承在端盖上,所述旋转轴底端与滚边抓具相连接,所述旋转轴顶端伸入到凸台的柱状空腔内,所述旋转轴顶部设有一个压紧凸台,所述压紧凸台呈自下向上外扩的喇叭状结构;The rotating module includes a rotating shaft, the rotating shaft is rotatably supported on the end cover through an end bearing, the bottom end of the rotating shaft is connected with a piping gripper, and the top end of the rotating shaft extends into the cylindrical cavity of the boss Inside, a compression boss is provided on the top of the rotating shaft, and the compression boss is a horn-shaped structure that expands from bottom to top;
    当夹紧块下移时,夹紧空腔下段下移挤压凸台周向的多个球形滚珠缩回径向通孔内,并通过球形滚珠挤压旋转轴的压紧凸台,使得旋转轴上移,直至旋转轴顶端抵到凸台的柱状空腔顶壁,此时多个球形滚珠向内夹紧旋转轴;当夹紧块上移时,夹紧空腔下段释放球形滚珠,球形滚珠释放旋转轴,此时旋转轴能自由旋转。When the clamping block moves downwards, the lower section of the clamping cavity moves downwards and the multiple spherical balls in the circumferential direction of the extrusion boss retract into the radial through hole, and the compression boss of the rotating shaft is pressed by the spherical balls to rotate Move the shaft upward until the top of the rotating shaft touches the top wall of the cylindrical cavity of the boss. At this time, a number of spherical balls clamp the rotating shaft inward; when the clamping block moves upward, the lower part of the clamping cavity releases the spherical balls, spherical The ball releases the rotating shaft, and the rotating shaft can rotate freely at this time.
  3. 如权利要求1所述的基于伺服转台和桁架机械手的高速滚边系统,其特征在于:所述滚边抓具包括滚边主体框架,所述滚边主体框架上设有用于夹紧内板的滚边夹紧机构、用于吸取外板的滚边吸取机构、以及用于对内板进行定位的滚边定位机构;所述滚边主体框架边缘设有用于压紧内板边缘的多个滚边压块。The high-speed hemming system based on a servo turntable and a truss manipulator according to claim 1, wherein the hemming grab includes a hemming body frame, and a hemming clamping mechanism for clamping the inner plate is provided on the hemming body frame A piping suction mechanism for sucking the outer panel and a piping positioning mechanism for positioning the inner panel; the edge of the piping body frame is provided with a plurality of piping pressing blocks for pressing the edge of the inner panel.
  4. 如权利要求1所述的基于伺服转台和桁架机械手的高速滚边系统,其特征在于:所述上件机器人的机械臂上连接有一个上件抓手,通过上件抓手实现对门盖的抓取,所述上件抓手包括上件主体框架,所述上件主体框架上设有用于夹紧外板的上件夹紧机构、用于吸取外板的上件吸取机构、以及用于对内板进行定位的上件定位机构。The high-speed hemming system based on the servo turntable and the truss manipulator according to claim 1, characterized in that: the upper part gripper is connected to the manipulator arm of the upper part robot, and the door cover is grasped by the upper part gripper. , The upper part gripper includes an upper part main body frame, the upper part main body frame is provided with an upper part clamping mechanism for clamping the outer plate, an upper part suction mechanism for sucking the outer plate, and an inner Upper part positioning mechanism for plate positioning.
  5. 如权利要求1所述的基于伺服转台和桁架机械手的高速滚边系统,其特征在于:所述旋转台通过伺服电机驱动旋转。The high-speed hemming system based on a servo turntable and a truss manipulator according to claim 1, wherein the turntable is driven to rotate by a servo motor.
PCT/CN2019/129699 2019-06-28 2019-12-30 High-speed hemming system based on servo turntable and truss manipulator WO2020258807A1 (en)

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