WO2020244196A1 - 一种集成阀块冷却泵组 - Google Patents

一种集成阀块冷却泵组 Download PDF

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Publication number
WO2020244196A1
WO2020244196A1 PCT/CN2019/127019 CN2019127019W WO2020244196A1 WO 2020244196 A1 WO2020244196 A1 WO 2020244196A1 CN 2019127019 W CN2019127019 W CN 2019127019W WO 2020244196 A1 WO2020244196 A1 WO 2020244196A1
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valve
valve module
outlet
circulating water
water pump
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PCT/CN2019/127019
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English (en)
French (fr)
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李剑芳
沈新月
扈月兵
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广州高澜节能技术股份有限公司
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Publication of WO2020244196A1 publication Critical patent/WO2020244196A1/zh

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    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00—Constructional details common to different types of electric apparatus
    • H05K7/20—Modifications to facilitate cooling, ventilating, or heating

Definitions

  • the invention relates to a cooling pump set, in particular to an integrated valve block cooling pump set.
  • the closed circulating pure water cooling system includes the components to be cooled, the main circulating water pump and the secondary heat dissipation equipment, etc.
  • the closed circulating pure water cooling device adopts the pipeline type.
  • the space requirements and reliability requirements of the equipment are becoming more and more demanding.
  • the traditional pipeline structure cannot meet the market demand.
  • Modular design is the development trend of cooling equipment.
  • the degree of integration is high, the volume is small, and the modularity can be reduced in production and manufacturing. Weak links such as artificial process welding and assembling, reducing production and manufacturing processes, have significant economic benefits in mass supply.
  • Corrosion resistance and salt corrosion resistance have higher requirements.
  • the requirements for closed circulation cooling pump units and high reliability are particularly prominent.
  • the purpose of the present invention is to provide an integrated valve block cooling pump set, which can effectively reduce space and improve equipment reliability.
  • the technical solution adopted by the present invention is:
  • a high-reliability integrated valve block cooling pump set for offshore wind power including circulating water pump, outlet valve module, heater, pressure gauge, safety valve, temperature sensor, inlet valve module, electric three-way valve, filter, pressure Transmitter, cooled device, external radiator, voltage stabilizing device, manual exhaust valve, pressure transmitter, check valve, butterfly valve;
  • the circulating water pump, the outlet valve module, the cooled device, the external radiator and the inlet valve module are connected by pipes to form a circulation loop,
  • the outlet valve module is installed at the outlet of the circulating water pump. There is a flow channel inside the outlet valve module.
  • the safety valve, temperature sensor, pressure gauge, and electric heater are assembled on the outlet valve module.
  • the outlet valve module is made of stainless steel or aluminum alloy. The modules and internal runners are hardly oxidized to improve wear resistance and corrosion resistance;
  • the inlet valve module is installed at the inlet of the circulating water pump, the inlet valve module has a flow passage inside, and the electric three-way valve, filter, and pressure transmitter are assembled on the inlet valve module;
  • the outlet valve module and the inlet valve module are made of stainless steel or aluminum alloy, and the valve module and internal flow channel are hardly oxidized to improve wear resistance and corrosion resistance.
  • a manual exhaust valve, a pressure transmitter and a check valve are installed at the outlet of the circulating water pump, and a butterfly valve is installed at the inlet of the circulating water pump for equipment maintenance.
  • the outlet of the circulating water pump is connected with a voltage stabilizing device
  • the electric three-way valve adopts a magnetic drive three-way valve structure and is installed on the inlet valve module to control the cooling medium to flow through or bypass the external radiator.
  • the model reduces the volume of the device and the number of interfaces.
  • the valve body is directly processed in the valve module, so that the three-way valve is embedded in other structures.
  • This structure uses a magnetic drive device to control external leakage.
  • the circulating water pump adopts a magnetic force to drive the pump, one with one standby or two pumps running in parallel.
  • the pipe is made of stainless steel.
  • the voltage stabilizing device uses two expansion tanks, and an automatic exhaust valve is installed on the top.
  • the present invention has the following advantages:
  • the filter, heater, electric three-way valve, instrument, etc. are integrated in the valve module, which greatly improves the modularity of the product.
  • the electric three-way valve is placed at the pump inlet to reduce The device volume and the number of interfaces are reduced, the space size is reduced, and the structure is more compact;
  • the sealing reliability is high, the pump set device reduces the artificial weld defects, and the pump and magnetic drive are driven by magnetic force.
  • the three-way valve structure, the instrument and meter are sealed with a sealing ring, which solves the problem of water leakage;
  • Figure 1 is a cross-sectional view of the three-way valve structure.
  • a high-reliability integrated valve block cooling pump unit applied to offshore wind power including circulating water pump 1, outlet valve module 2, heater 12, pressure gauge 13, safety valve 14, temperature sensor 15, inlet valve module 6, electric three Pass valve 16, filter 17, pressure transmitter 18, cooled device 3, cooled device 4, external radiator 5, voltage stabilizing device 7, manual exhaust valve 9, pressure transmitter 10, check valve 11 , Butterfly valve 19;
  • the circulating water pump 1, the outlet valve module 2, the cooled device 3, the cooled device 4, the external radiator 5 and the inlet valve module 6 are connected by pipes to form a circulation loop,
  • the outlet valve module 2 is installed at the outlet of the circulating water pump 1, and the outlet valve module 2 has a flow channel inside.
  • the safety valve 14, the temperature sensor 15, the pressure gauge 13, and the electric heater 12 are assembled on the outlet valve module 2.
  • the outlet valve module 2 Using stainless steel or aluminum alloy material, the valve module and internal flow channel are hardly oxidized to improve wear resistance and corrosion resistance;
  • the inlet valve module 6 is installed at the inlet of the circulating water pump 1, the inlet valve module 6 has a flow channel inside, and the electric three-way valve 16, the filter 17, and the pressure transmitter 18 are assembled on the inlet valve module 6;
  • the outlet valve module 2 and the inlet valve module 6 are made of stainless steel or aluminum alloy, and the valve module and internal flow channel are hardly oxidized to improve wear resistance and corrosion resistance.
  • a manual exhaust valve 9, a pressure transmitter 10, and a check valve 11 are installed at the outlet of the circulating water pump 1, and a butterfly valve 19 is installed at the inlet of the circulating water pump 1 for equipment maintenance.
  • a voltage stabilizing device 7 is connected to the outlet of the circulating water pump 1;
  • the electric three-way valve 16 adopts a magnetically driven three-way valve structure and is installed on the inlet valve module 6 to control the cooling medium to flow through or bypass the external radiator 5. Compared with the traditional model, the device volume and the number of interfaces are reduced.
  • the valve body is directly processed in the valve module, so that the three-way valve is embedded in other structures.
  • This structure uses a magnetic drive device to control external leakage.
  • the circulating water pump 1 uses a magnetic force to drive the pump, one with one backup or two pumps running in parallel.
  • the pipe is made of stainless steel.
  • the voltage stabilizing device 7 uses two expansion tanks, and an automatic exhaust valve 8 is installed on the top.

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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Valve Housings (AREA)

Abstract

一种集成阀块冷却泵组，包括循环水泵（1）、出口阀模块（2）及进口阀模块（6）等；所述出口阀模块（2）安装在循环水泵（1）出口，出口阀模块（2）内部有流道，安全阀（14）、温度传感器（15）、压力表（13）、电加热器（12）集合在出口阀模块（2）上，出口阀模块（2）采用不锈钢或铝合金材质，阀模块及内部流道硬质氧化，提高耐磨、耐腐性；所述进口阀模块（6）安装在循环水泵（1）入口，进口阀模块（6）内部有流道，电动三通阀（16）、过滤器（17）、压力变送器（18）集合在进口阀模块（6）上；该集成阀块冷却泵组的集成度高，体积小，密封可靠性高，泵组装置减少了人为焊缝缺陷，采用磁力驱动泵和磁驱三通阀结构，仪器仪表采用密封圈密封，解决了漏水问题。

Description

一种集成阀块冷却泵组 技术领域
本发明涉及一种冷却泵组，特别涉及一种集成阀块冷却泵组。
背景技术
密闭式循环纯水冷却系统包括被冷却器件、主循环水泵及二次散热设备等，目前密闭式循环纯水冷却装置均釆用管道式，随着密闭式循环纯水冷却系统应用领域的不断拓展，对设备的空间要求以及可靠性要求越来越苛刻，传统的管道结构无法满足市场需求，模块化设计是冷却设备发展趋势，集成化程度高，体积小，同时模块化在生产制造上可减少人为的过程焊接、拼装等薄弱环节，生产制造工序减少，在批量供货上具有显著的经济效益，另外在周边存在腐蚀源扩散、盐分含量较高的条件下，尤其是海上环境，对设备的抗腐蚀、抗盐蚀能力有较高的要求。针对水资源缺乏、作业窗口短、维护成本高等应用条件，密闭循环冷却泵组、高可靠性要求尤其突出。
发明内容
本发明的目的在于提供一种集成阀块冷却泵组，能够有效减少空间，提高设备可靠性。
为解决上述问题，本发明釆用的技术方案是：
一种应用于海上风电的高可靠性集成阀块冷却泵组，包括循环水泵、出口阀模块、加热器、压力表、安全阀、温度传感器、进口阀模块、电动三通阀、过滤器、压力变送器、被冷却器件、外部散热器、稳压装置、手动排气阀、压力变送器、止回阀、蝶阀；
所述循环水泵、出口阀模块、被冷却器件、外部散热器及进口阀模块通过管道连接形成循环回路，
所述出口阀模块安装在循环水泵出口，出口阀模块内部有流道，安全阀、温度传感器、压力表、电加热器集合在出口阀模块上，出口阀模块釆用不锈钢或铝合金材质，阀模块及内部流道硬质氧化，提高耐磨、耐腐性；
所述进口阀模块安装在循环水泵入口，进口阀模块内部有流道，电动三通阀、过滤器、压力变送器集合在进口阀模块上；
所述出口阀模块及进口阀模块釆用不锈钢或铝合金材质，阀模块及内部流道硬质氧化，提高耐磨、耐腐性。
所述循环水泵出口安装手动排气阀、压力变送器以及止回阀，循环水泵入口安装蝶阀用于设备维护。
所述循环水泵出口连接有稳压装置；
为了更好的实现本发明，所述电动三通阀釆用磁驱三通阀结构，安装在进口阀模块上，用于控制冷却介质流经或旁路不流经外部散热器，相比传统机型减少了装置体积和接口数量，其中阀体直接在阀模块中加工出来，使三通阀嵌入到其它结构中，此结构使用磁力驱动装置用于控制外泄漏。
为了更好的实现本发明，所述循环水泵釆用磁力驱动泵，一用一备或双泵并联运行。
为了更好的实现本发明，所述管道为不锈钢材质的管道。
为了更好的实现本发明，所述稳压装置釆用两个膨胀罐，顶部安装自动排气阀。
本发明与现有技术相比具有以下优点：
1、集成度高，体积小，将过滤器、加热器、电动三通阀、仪表等集成在阀模块内部，大大提高了产品的模块化程度，电动三通阀位置放于泵进口处，减少了装置体积和接口数量，减少空间尺寸，使结构更加紧凑；
2、密封可靠性高，泵组装置减少了人为焊缝缺陷，釆用磁力驱动泵和磁驱
三通阀结构，仪器仪表釆用密封圈密封，解决了漏水问题；
附图说明
图1是三通阀结构的剖面图。
具体实施方式
下面结合实施例及附图对本发明的实施方式作进一步详细的描述，但本发明的实施方式不限于此。
实施例1
一种应用于海上风电的高可靠性集成阀块冷却泵组，包括循环水泵1、出口阀模块2、加热器12、压力表13、安全阀14、温度传感器15、进口阀模块6、电动三通阀16、过滤器17、压力变送器18、被冷却器件3、被冷却器件4、外部散热器5、稳压装置7、手动排气阀9、压力变送器10、止回阀11、蝶阀19；
所述循环水泵1、出口阀模块2、被冷却器件3、被冷却器件4、外部散热器5及进口阀模块6通过管道连接形成循环回路，
所述出口阀模块2安装在循环水泵1出口，出口阀模块2内部有流道，安全阀14、温度传感器15、压力表13、电加热器12集合在出口阀模块2上，出口阀模块2釆用不锈钢或铝合金材质，阀模块及内部流道硬质氧化，提高耐磨、耐腐性；
所述进口阀模块6安装在循环水泵1入口，进口阀模块6内部有流道，电动三通阀16、过滤器17、压力变送器18集合在进口阀模块6上；
所述出口阀模块2及进口阀模块6釆用不锈钢或铝合金材质，阀模块及内部流道硬质氧 化，提高耐磨、耐腐性。
所述循环水泵1出口安装手动排气阀9、压力变送器10以及止回阀11，循环水泵1入口安装蝶阀19用于设备维护。
所述循环水泵1出口连接有稳压装置7；
为了更好的实现本发明，所述电动三通阀16釆用磁驱三通阀结构，安装在进口阀模块6上，用于控制冷却介质流经或旁路不流经外部散热器5，相比传统机型减少了装置体积和接口数量，其中阀体直接在阀模块中加工出来，使三通阀嵌入到其它结构中，此结构使用磁力驱动装置用于控制外泄漏。
为了更好的实现本发明，所述循环水泵1釆用磁力驱动泵，一用一备或双泵并联运行。
为了更好的实现本发明，所述管道为不锈钢材质的管道。
为了更好的实现本发明，所述稳压装置7釆用两个膨胀罐，顶部安装自动排气阀8。
上述实施例为本发明较佳的实施方式，但本发明的实施方式并不受上述实施例的限制，其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化，均应为等效的置换方式，都包含在本发明的保护范围之内。

Claims (4)

  1. 一种集成阀块冷却泵组，其特征在于：包括循环水泵、出口阀模块、加热器、压力表、安全阀、温度传感器、进口阀模块、电动三通阀、过滤器、压力变送器、被冷却器件、外部散热器、稳压装置、手动排气阀、压力变送器、止回阀、蝶阀；
    所述循环水泵、出口阀模块、被冷却器件、外部散热器及进口阀模块通过管道连接形成循环回路；
    所述出口阀模块安装在循环水泵出口，出口阀模块内部有流道，安全阀、温度传感器、压力表、电加热器集合在出口阀模块上，出口阀模块釆用不锈钢或铝合金材质，阀模块及内部流道硬质氧化，提高耐磨、耐腐性；
    所述进口阀模块安装在循环水泵入口，进口阀模块内部有流道，电动三通阀、过滤器、压力变送器集合在进口阀模块上；
    所述出口阀模块及进口阀模块釆用不锈钢或铝合金材质，阀模块及内部流道硬质氧化，提高耐磨、耐腐性；
    所述循环水泵出口安装手动排气阀、压力变送器以及止回阀，循环水泵入口安装蝶阀用于设备维护；
    所述循环水泵出口连接有稳压装置。
  2. 根据权利要求1所述的一种集成阀块冷却泵组，其特征在于：所述电动三通阀釆用磁驱三通阀结构，阀体直接在阀模块中加工出来。
  3. 根据权利要求1所述的一种集成阀块冷却泵组，其特征在于：所述循环水泵采用磁力驱动泵，一用一备或双泵并联运行。
  4. 根据权利要求1所述的一种集成阀块冷却泵组，其特征在于：所述稳压装置釆用两个膨胀罐，顶部安装自动排气阀。
PCT/CN2019/127019 2019-06-03 2019-12-20 一种集成阀块冷却泵组 WO2020244196A1 (zh)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05133662A (ja) * 1991-11-13 1993-05-28 Hitachi Ltd 冷水供給装置
CN101335482A (zh) * 2007-06-26 2008-12-31 上海电气风电设备有限公司 风力发电机变频器的冷却系统及工作方式
CN201742287U (zh) * 2010-07-08 2011-02-09 上海敏泰液压件有限公司 风力发电机变频器水冷系统
CN203399464U (zh) * 2013-07-22 2014-01-15 欧伏电气有限公司 一种密闭式循环冷却装置
CN204068670U (zh) * 2014-09-25 2014-12-31 北京天诚同创电气有限公司 风力发电机组功率器件的水冷系统
CN104377884A (zh) * 2014-11-06 2015-02-25 广州高澜节能技术股份有限公司 电机和变频器的复合式水冷却系统
CN206894512U (zh) * 2017-04-14 2018-01-16 广州高澜节能技术股份有限公司 大功率光伏逆变器液体冷却装备

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05133662A (ja) * 1991-11-13 1993-05-28 Hitachi Ltd 冷水供給装置
CN101335482A (zh) * 2007-06-26 2008-12-31 上海电气风电设备有限公司 风力发电机变频器的冷却系统及工作方式
CN201742287U (zh) * 2010-07-08 2011-02-09 上海敏泰液压件有限公司 风力发电机变频器水冷系统
CN203399464U (zh) * 2013-07-22 2014-01-15 欧伏电气有限公司 一种密闭式循环冷却装置
CN204068670U (zh) * 2014-09-25 2014-12-31 北京天诚同创电气有限公司 风力发电机组功率器件的水冷系统
CN104377884A (zh) * 2014-11-06 2015-02-25 广州高澜节能技术股份有限公司 电机和变频器的复合式水冷却系统
CN206894512U (zh) * 2017-04-14 2018-01-16 广州高澜节能技术股份有限公司 大功率光伏逆变器液体冷却装备

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