WO2020222865A1 - Stabilized fluoroolefin compositions and methods for their production, storage and usage - Google Patents
Stabilized fluoroolefin compositions and methods for their production, storage and usage Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K5/00—Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
- C09K5/02—Materials undergoing a change of physical state when used
- C09K5/04—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa
- C09K5/041—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa for compression-type refrigeration systems
- C09K5/044—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa for compression-type refrigeration systems comprising halogenated compounds
- C09K5/045—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa for compression-type refrigeration systems comprising halogenated compounds containing only fluorine as halogen
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M171/00—Lubricating compositions characterised by purely physical criteria, e.g. containing as base-material, thickener or additive, ingredients which are characterised exclusively by their numerically specified physical properties, i.e. containing ingredients which are physically well-defined but for which the chemical nature is either unspecified or only very vaguely indicated
- C10M171/008—Lubricant compositions compatible with refrigerants
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B13/00—Compression machines, plants or systems, with reversible cycle
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2205/00—Aspects relating to compounds used in compression type refrigeration systems
- C09K2205/10—Components
- C09K2205/102—Alcohols
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2205/00—Aspects relating to compounds used in compression type refrigeration systems
- C09K2205/10—Components
- C09K2205/106—Carbon dioxide
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2205/00—Aspects relating to compounds used in compression type refrigeration systems
- C09K2205/10—Components
- C09K2205/12—Hydrocarbons
- C09K2205/122—Halogenated hydrocarbons
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2205/00—Aspects relating to compounds used in compression type refrigeration systems
- C09K2205/10—Components
- C09K2205/12—Hydrocarbons
- C09K2205/126—Unsaturated fluorinated hydrocarbons
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2205/00—Aspects relating to compounds used in compression type refrigeration systems
- C09K2205/22—All components of a mixture being fluoro compounds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/02—Water
- C10M2201/022—Hydrogen peroxide; Oxygenated water
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/063—Peroxides
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/04—Well-defined cycloaliphatic compounds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
- C10M2207/023—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
- C10M2207/023—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
- C10M2207/026—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings with tertiary alkyl groups
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/06—Peroxides; Ozonides
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/09—Characteristics associated with water
- C10N2020/097—Refrigerants
- C10N2020/101—Containing Hydrofluorocarbons
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/10—Inhibition of oxidation, e.g. anti-oxidants
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/30—Refrigerators lubricants or compressors lubricants
Definitions
- the present invention relates broadly to stabilized compositions comprising at least one fluoroolefin, HFC-32, and at least one inhibitor comprising at least one member selected from the group consisting of limonene, a-terpinene, a- tocopherol, butylated hydroxytoluene, 4-methoxyphenol, benzene-1 ,4-diol.
- Fluoroolefins have been proposed as refrigerants, alone or in
- fluoroolefins may oligomerize or homopolymerize in the presence of certain contaminants that may be present. Accordingly, there is a need in this art for stabilized fluoroolefin containing compositions having reduced, if not eliminated potential to oligomerize or homopolymerize.
- composition comprising at least one fluoroolefin, FIFC- 32, and an effective amount of at least one inhibitor and wherein the composition is substantially free of oligomeric, homopolymers or other polymeric products derived from the fluoroolefin.
- Also disclosed herein is method for reducing formation of oligomers and homopolymers comprising contacting a composition comprising at least one fluoroolefin and HFC-32 with an effective amount of at least one member selected from the group consisting of d-limomene, a-terpinene, a-tocopherol, butylated hydroxytoluene, 4-methoxyphenol, and benzene-1 , 4-diol, that is effective to reduce oligomer or homopolymer formation.
- Also disclosed herein is a method for cooling using a composition comprising at least one fluoroolefin, FIFC-32 and an effective amount of at least one inhibitor.
- a container with a refrigerant comprising at least one fluoroolefin, FIFC-32, and an effective amount of at least one inhibitor.
- the present invention can improve the ability of hydrofluoroolefin containing composition to withstand abnormal conditions, and also solves potential problems associated with initiators (e.g., contaminants) causing a fluoroolefin (e.g., tetrafluoropropene) to oligomerize or homopolymerize, by adding at least one inhibitor to a composition comprising a fluoroolefin and HFC-32.
- initiators e.g., contaminants
- a fluoroolefin e.g., tetrafluoropropene
- oligomerization or homopolymerization reactions may be accelerated by relatively high temperatures, such reactions may also occur under ambient conditions depending upon the concentration and type of initiator (e.g., contaminant).
- the inhibitor can function as a radical inhibitor and without affecting the refrigeration performance or compatibility of the composition with refrigerant oil and equipment (e.g., resins used in seals).
- the stabilized compositions may be useful in cooling/heating systems and as replacements for existing refrigerants with higher global warming potential.
- compositions will increase the stability thereof during packaging, storage and usage in refrigeration or air-conditioning system applications.
- Specific examples of inhibitor compounds comprise at least one member selected from the group consisting of d-limomene, a-terpinene, a-Tocopherol, Butylated hydroxytoluene, 4-Methoxyphenol, Benzene-1 , 4-diol.
- the inventive inhibitor composition comprises a liquid at a temperature from about - 100 to about 220°C, about -90 to about 200°C and in some cases about -80 to about 185°C.
- the invention relates to compositions
- a fluoroolefin comprising a fluoroolefin, HFC-32, and an inhibitor that can interact or react with O2 and fluoroolefin polyperoxides and in turn inhibit or preclude reaction of such compounds with a hydrofluoroolefin.
- an inhibitor comprise at least one of d-limonene and a-terpinene. D-Limonene and a-terpinene have the following structures:
- the inhibitor comprises a-terpinene. Without wishing to be bound by any theory or explanation, it is believed that due to the presence of the conjugated double bond in its structure, a-terpinene can form an aromatic ring upon oxidation. In another embodiment of the invention, the inhibitor comprises d-limonene.
- d-limonene or a-terpinene optionally with an antioxidant, has unique fragrance even at a few ppm level.
- This pleasant odor can be utilized for refrigerant leakage detection with refrigerant and blends based on hydrofluoroolefins (e.g., comprising at least one of 1234yf, 1234ze and combinations thereof). This is especially beneficial for early refrigerant leakage detection in household air conditioners or mobile air conditioners as professional electronic leak detectors often are not available in either location.
- an effective amount of at least one inhibitor comprising: hydrocarbons comprising cyclic monoterpene; lipophilic organic compounds including tocopherol including a-Tocopherol; phenols, aromatic organic compounds having the chemical formula OQH4(OH) including benzene-1 , 4-diol.
- One embodiment of the invention relates to any of the foregoing compositions and further comprising at least one anti-oxidant.
- suitable anti-oxidants comprise at least one member selected from the group consisting of butylated hydroxytoluene, butylated hydroxyanisole, tertiary-butylhydroquinone, gallate, 2-phenyl-2-propanol, 1 -(2,4,5- trihydroxyphenyl)-1 -butaone, bisphenol methane derivatives, 2,2'-methylene bis (4-methyl-6-t-butyl phenol), among other phenolics, and combinations thereof.
- One particular embodiment relates to using the foregoing anti-oxidants with an inhibitor comprising at least one of d-limonene and a-terpinene.
- Another embodiment of the invention relates to a method for stabilizing a composition comprising at least one fluoroolefin, said method comprising adding an effective amount of at least one inhibitor wherein the inhibitor is a hydrocarbon comprising at least one member selected from the group consisting of cyclic monoterpene; lipophilic organic compounds including tocopherol including a-Tocopherol; phenols, and aromatic organic compounds having the chemical formula OQH4(OH) including benzene-1 ,4-diol, and mixtures thereof, to said composition comprising at least one fluoroolefin and HFC-32.
- the inhibitor is a hydrocarbon comprising at least one member selected from the group consisting of cyclic monoterpene; lipophilic organic compounds including tocopherol including a-Tocopherol; phenols, and aromatic organic compounds having the chemical formula OQH4(OH) including benzene-1 ,4-diol, and mixtures thereof, to said composition comprising at least one fluoroolef
- Another embodiment of the invention relates to a method for reducing oligomerization or homopolymerization of a composition comprising at least one fluoroolefin, which is caused by the presence of an inadvertent or undesired contaminant present in at least one of conduits, transfer lines, including tubing and piping, and other systems used for handling the fluoroolefin containing compositions; packaging (containers), and a refrigeration, air-conditioning, heat pump or chiller system, said method comprising adding an inhibitor comprising at least one hydrocarbons comprising cyclic monoterpene; lipophilic organic compounds including tocopherol including a-Tocopherol;
- phenols aromatic organic compounds having the chemical formula OQH4(OH) including benzene-1 ,4-diol, and mixtures thereof, to at least one of said system, container and composition comprising at least one fluoroolefin and HFC-32.
- a further embodiment of the invention relates to a composition containing fluoroolefin and HFC-32 within a container wherein the fluoroolefin has a reduced potential to oligomerize or homopolymerize in comparison to compositions without the inventive inhibitor composition.
- One embodiment of the invention relates to a composition comprising at least one fluoroolefin, HFC-32, and an effective amount of at least one inhibitor and wherein the composition is substantially free of oligomeric, homopolymers or other polymeric products derived from the fluoroolefin.
- compositions wherein the composition comprises less than about 0.03 wt.% of oligomeric, homopolymers or other polymeric products.
- compositions wherein the inhibitor comprises at least one member selected from the group consisting of d-limomene, a-terpinene, a-tocopherol, butylated hydroxytoluene, 4-methoxyphenol, benzene-1 , 4-diol.
- Another embodiment of the invention relates to any of the foregoing further comprising at least one lubricant.
- the lubricant is selected from the group consisting ofPOE, PAG, and PVE.
- compositions wherein the fluoroolefin comprises at least one member selected from the group consisting of HFO-1234yf and FIFO-1234ze.
- Another embodiment of the invention relates to any of the foregoing compositions and further comprising at least one member selected from the group consisting of HCC-40, HCFC-22, CFC-115, HCFC-124, HCFC-1122, and
- Another embodiment of the invention relates to any of the foregoing compositions wherein the inhibitor is present in an amount of about 30 to about 3,000 ppm (by weight).
- Another embodiment of the invention relates to any of the foregoing compositions and further comprising at least one member selected from the group consisting of butylated hydroxytoluene, butylated hydroxyanisole, tertiary- butylhydroquinone, gallate, 2-phenyl-2-propanol, 1 -(2,4,5-trihydroxyphenyl)-1 - butaone, phenolics, bisphenol methane derivatives, and 2,2'-methylene bis (4- methyl-6-t-butyl phenol).
- Another embodiment of the invention relates to any of the foregoing compositions wherein the inhibitor comprises at least one of d-limonene or a- terpinene.
- Another embodiment of the invention relates to any of the foregoing compositions wherein the inhibitor comprises a liquid at a temperature of about - 80 to 180°C.
- Another embodiment of the invention relates to any of the foregoing compositions and optionally further comprising at least one antioxidant.
- Another embodiment of the invention relates to any of the foregoing compositions and further comprising at least one member selected from the group consisting of HFO-1225yeZ, HFO-1243zf, HFO-1234ze, HFC-236ea, HFC-245fa, and 3,3,3-trifluoropropyne.
- Another embodiment of the invention relates to any of the foregoing compositions wherein the member comprises FIFO-1234ze, FIFO-1225yeZ and 3,3,3-trifluoropropyne.
- Another embodiment of the invention relates to any of the foregoing compositions wherein the composition is substantially free of at least one of ammonia and CF3I.
- compositions wherein the composition consists essentially of HFO-1234yf, FIFC- 32, and d-limonene and does not contain ammonia or CF3I.
- compositions wherein the composition consists essentially of FIFO-1234yf, FIFC- 32, 3,3,3-trifluoropropyne and d-limonene.
- One embodiment of the invention relates to a method for reducing formation of oligomers and homopolymers comprising contacting a composition comprising at least one fluroolefin and FIFC-32 with an amount of at least one member selected from the group consisting of d-limonene, a-terpinene, a-tocopherol, butylated hydroxytoluene, 4-methoxyphenol, and benzene-1 , 4-diol, that is effective to reduce oligomer or homopolymer formation.
- Another embodiment of the invention relates to any of the foregoing methods wherein the composition has been exposed to at least one member selected from the group consisting of air, oxygen, cumene hydroperoxide, and fluoroolefin polyperoxides, peroxides, hydroperoxides, persulfates, percarbonates, perborates and hydropersulfatees before said contacting.
- Another embodiment of the invention relates to any of the foregoing methods that employs any of the foregoing compositions for heating or cooling.
- Another embodiment of the invention relates to a container with a refrigerant comprising any of the foregoing compositions.
- the present invention provides a stabilized composition comprising at least one fluoroolefin, FIFC-32, and an effective amount of at least one inhibitor.
- stabilized it is meant to refer to a composition comprising an effective amount of at least one inhibitor compound that inhibits, if not eliminates, a fluoroolefin from interacting with another compound and forming dimers, oligomers, homopolymers or polymeric products.
- examples of such compounds that can cause such interactions include oxidizers such as air, oxygen, cumene hydroperoxide, and fluoroolefin polyperoxides, peroxides, hydroperoxides, persulfates, percarbonates, perborates, hydropersulfates among other initiators.
- Initiator compounds can be present in an amount from about 10 to about 15,000 ppm by weight, about 1 ,000 to about 10,000 ppm by weight and in some cases about 1 ,000 to about
- Such initiator compounds can be present as contaminants in at least one of conduits, transfer lines, tubing, piping, and other systems used for handling the fluoroolefin containing compositions; packaging (containers), storage, and a refrigeration, air- conditioning or heat pump system. Without wishing to be bound by any theory or explanation it is believed that certain contaminants can function as radical initiators thereby causing the fluoroolefin to oligomerization, homopolymerization or form other polymeric products.
- the inventive compositions are:
- substantially free of oligomers, homopolymers or other polymeric products derived from a hydrofluoroolefin By“substantially free” it is meant that the composition contains less than about 1 wt.%, less than about 0.07 wt.%, less than about 0.03 wt.% and and in some cases about 0 ppm by weight of such products when measured by IR or NMR. Polymer that may be present may also be observed visually.
- inventive compositions are substantially free of certain conventional inhibitor compounds including
- sesquiterpene compounds such as at least one member selected from the group consisting of farnesol, farnesene; ionic liquids such as an ionic liquid comprising an anion selected from the group consisting of [CH3CO2] , [HSO4] , [CH3OSO3] , [C2H5OSO3]-, [AICU]-, [CO3] 2 -, [HCOs]-, [NO2]-, [NOs]-, [SO4] 2 -, [PO4] 3 -, [HPO4] 2 -, [H2PO4] , [HS03],and certain fluorinated anion wherein the fluorinated anion is selected from the group consisting of [BF4] , [PF6] , [SbF6] , [CF3SO3] ,
- inventive compositions contains less than about 500 ppm by weight, typically less than about 250 ppm by weight, in some cases about 100 ppm by weight and in some cases about 0 ppm by weight of such conventional inhibitors
- inventive compositions have a variety of utilities including working fluids, which include blowing agents, aerosol propellants, sterilants or, heat transfer mediums (such as heat transfer fluids and refrigerants for use in refrigeration systems, refrigerators, air conditioning systems, heat pumps, chillers, and the like), among others.
- working fluids which include blowing agents, aerosol propellants, sterilants or, heat transfer mediums (such as heat transfer fluids and refrigerants for use in refrigeration systems, refrigerators, air conditioning systems, heat pumps, chillers, and the like), among others.
- inventive compounds are particularly suited for use in mobile air conditioning systems and as a component for making a refrigerant blend for use in stationary heat transfer systems.
- a blowing agent is a volatile composition that expands a polymer matrix to form a cellular structure.
- An aerosol propellant is a volatile composition of one or more components that exerts a pressure greater than one atmosphere to expel a material from a container.
- a sterilant is a volatile biocidal fluid or blend containing a volatile biocidal fluid that destroys a biologically active material or the like.
- a heat transfer medium (also referred to herein as a heat transfer fluid, a heat transfer composition or a heat transfer fluid composition) is a working fluid used to carry heat from a heat source to a heat sink.
- a refrigerant is a compound or mixture of compounds that function as a heat transfer fluid in a cycle wherein the fluid undergoes a phase change from a liquid to a gas and back.
- compositions As used herein, the terms“comprises,”“comprising,”“includes,”“including,” “has,”“having” or any other variation thereof, are intended to cover a non exclusive inclusion.
- a composition, process, method, article, or apparatus that comprises a list of elements is not necessarily limited to only those elements but may include other elements not expressly listed or inherent to such composition, process, method, article, or apparatus.
- transitional phrase "consisting essentially of” is used to define a composition, method that includes materials, steps, features, components, or elements, in addition to those literally disclosed provided that these additional included materials, steps, features, components, or elements do not materially affect the basic and novel characteristic(s) of the claimed invention, especially the mode of action to achieve the desired result of any of the processes of the present invention.
- the term 'consisting essentially of occupies a middle ground between “comprising” and 'consisting of.
- fluoroolefin describes compounds which comprise carbon atoms, fluorine atoms, and optionally hydrogen atoms.
- the fluoroolefins used in the compositions of the present invention comprise compounds with 2 to 12 carbon atoms. In another embodiment the fluoroolefins comprise compounds with 3 to 10 carbon atoms, and in yet another embodiment the fluoroolefins comprise compounds with 3 to 7 carbon atoms.
- Representative fluoroolefins include but are not limited to all compounds as listed in Table 1 , Table 2, and Table 3.
- R 1 and R 2 are, independently, Ci to C6 perfluoroalkyl groups.
- R 1 and R 2 groups include, but are not limited to, CF3, C2F5, CF2CF2CF3, CF(CF3)2, CF2CF2CF2CF3,
- fluoroolefins of Formula I have at least about 4 carbon atoms in the molecule. In another embodiment, the fluoroolefins of Formula I have at least about 5 carbon atoms in the molecule.
- Exemplary, non-limiting Formula I compounds are presented in Table 1 .
- Compounds of Formula I may be prepared by contacting a perfluoroalkyl iodide of the formula R 1 l with a perfluoroalkyltrihydroolefin of the formula
- R 2 CH CH2 to form a trihydroiodoperfluoroalkane of the formula R 1 CH2CHIR 2 .
- This trihydroiodoperfluoroalkane can then be dehydroiodinated to form
- R 1 CH CHR 2 .
- Said contacting of a perfluoroalkyl iodide with a perfluoroalkyltrihydroolefin may take place in batch mode by combining the reactants in a suitable reaction vessel capable of operating under the autogenous pressure of the reactants and products at reaction temperature.
- suitable reaction vessels include fabricated from stainless steels, in particular of the austenitic type, and the well-known high nickel alloys such as Monel ® nickel-copper alloys, Hastelloy ® nickel based alloys and Inconel ® nickel-chromium alloys.
- reaction may take be conducted in semi-batch mode in which the perfluoroalkyltrihydroolefin reactant is added to the perfluoroalkyl iodide reactant by means of a suitable addition apparatus such as a pump at the reaction temperature.
- a suitable addition apparatus such as a pump at the reaction temperature.
- the ratio of perfluoroalkyl iodide to perfluoroalkyltrihydroolefin should be between about 1 : 1 to about 4:1 , preferably from about 1.5:1 to 2.5:1. Ratios less than 1.5:1 tend to result in large amounts of the 2:1 adduct as reported by
- Preferred temperatures for contacting of said perfluoroalkyl iodide with said perfluoroalkyltrihydroolefin are preferably within the range of about 150°C to 300°C, preferably from about 170°C to about 250°C, and most preferably from about 180°C to about 230°C.
- Suitable contact times for the reaction of the perfluoroalkyl iodide with the perfluoroalkyltrihydroolefin are from about 0.5 hour to 18 hours, preferably from about 4 to about 12 hours.
- the trihydroiodoperfluoroalkane prepared by reaction of the perfluoroalkyl iodide with the perfluoroalkyltrihydroolefin may be used directly in the
- dehydroiodination step or may preferably be recovered and purified by distillation prior to the dehydroiodination step.
- the dehydroiodination step is carried out by contacting the
- Suitable basic substances include alkali metal hydroxides (e.g., sodium hydroxide or potassium hydroxide), alkali metal oxide (for example, sodium oxide), alkaline earth metal hydroxides (e.g., calcium hydroxide), alkaline earth metal oxides (e.g., calcium oxide), alkali metal alkoxides (e.g., sodium methoxide or sodium ethoxide), aqueous ammonia, sodium amide, or mixtures of basic substances such as soda lime.
- alkali metal hydroxides e.g., sodium hydroxide or potassium hydroxide
- alkali metal oxide for example, sodium oxide
- alkaline earth metal hydroxides e.g., calcium hydroxide
- alkaline earth metal oxides e.g., calcium oxide
- alkali metal alkoxides e.g., sodium methoxide or sodium ethoxide
- aqueous ammonia sodium amide
- Preferred basic substances are sodium hydroxide and potassium hydro
- Solvents suitable for the dehydroiodination step include one or more polar organic solvents such as alcohols (e.g., methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, and tertiary butanol), nitriles (e.g., acetonitrile, propionitrile, butyronitrile, benzonitrile, or adiponitrile), dimethyl sulfoxide, N,N-dimethylformamide, N,N-dimethylacetamide, or sulfolane.
- solvent may depend on the boiling point product and the ease of separation of traces of the solvent from the product during purification.
- ethanol or isopropylene glycol e.g., ethanol or isopropanol
- isopropanol e.g., isopropanol
- isobutanol e.g., isobutan
- the dehydroiodination reaction may be carried out by addition of one of the reactants (either the basic substance or the
- reaction vessel may be fabricated from glass, ceramic, or metal and is preferably agitated with an impeller or stirring mechanism.
- Temperatures suitable for the dehydroiodination reaction are from about 10°C to about 100°C, preferably from about 20°C to about 70°C.
- dehydroiodination reaction may be carried out at ambient pressure or at reduced or elevated pressure.
- dehydroiodination reactions in which the compound of Formula I is distilled out of the reaction vessel as it is formed.
- the dehydroiodination reaction may be conducted by contacting an aqueous solution of said basic substance with a solution of the
- phase transfer catalyst examples include quaternary ammonium halides (e.g., quaternary ammonium halides (e.g., quaternary ammonium halides (e.g., quaternary ammonium halides (e.g., quaternary ammonium halides (e.g., quaternary ammonium halides (e.g., quaternary ammonium halides (e.g.,
- crown ethers e.g., 18-crown-6 and 15-crown-5.
- the dehydroiodination reaction may be conducted in the absence of solvent by adding the trihydroiodoperfluoroalkane to a solid or liquid basic substance.
- Suitable reaction times for the dehydroiodination reactions are from about 15 minutes to about six hours or more depending on the solubility of the reactants.
- the dehydroiodination reaction is rapid and requires about 30 minutes to about three hours for completion.
- the compound of Formula I may be recovered from the dehydroiodination reaction mixture by phase separation after addition of water, by distillation, or by a combination thereof.
- the fluoroolefins of Formula II have at least about 3 carbon atoms in the molecule.
- the fluoroolefins of Formula II have at least about 4 carbon atoms in the molecule.
- the fluoroolefins of Formula II have at least about 3 carbon atoms in the molecule.
- the fluoroolefins of Formula II have at least about 4 carbon atoms in the molecule.
- fluoroolefins of Formula II have at least about 5 carbon atoms in the molecule.
- Representative cyclic fluoroolefins of Formula II are listed in Table 2.
- compositions of the present invention may comprise a single compound of Formula I or Formula II, for example, one of the compounds in Table 1 or Table 2, or may comprise a combination of compounds of Formula I or Formula II.
- fluoroolefins may comprise those compounds listed in Table 3.
- 1.1.1.4.4-pentafluoro-2-butene may be prepared from 1 ,1 ,1 ,2,4,4- hexafluorobutane (CHF2CH2CHFCF3) by dehydrofluorination over solid KOFI in the vapor phase at room temperature.
- the synthesis of 1 ,1 ,1 ,2,4,4- hexafluorobutane is described in US 6,066,768, incorporated herein by reference.
- 1.1.1.4.4.4-hexafluoro-2-butene may be prepared from 1 ,1 ,1 ,4,4,4-hexafluoro- 2-iodobutane (CF3CFIICFI2CF3) by reaction with KOFI using a phase transfer catalyst at about 60°C.
- 3.4.4.5.5.5-hexafluoro-2-pentene may be prepared by dehydrofluorination of
- 1.1.1.2.2.3.3-heptafluoropentane (CF3CF2CF2CH2CH3) using solid KOFI or over a carbon catalyst at 200-300°C.
- 1.1.1.2.3.4-hexafluoro-2-butene may be prepared by dehydrofluorination of
- 1.1.1.2.4.4-hexafluoro-2-butene may be prepared by dehydrofluorination of
- 1.1.1.2.4-pentafluoro-2-butene may be prepared by dehydrofluorination of
- 1 ,1 ,1 ,3-tetrafluoro-2-butene may be prepared by reacting 1 ,1 ,1 ,3,3- pentafluorobutane (CF3CFI2CF2CFI3) with aqueous KOFI at 120°C.
- 1 ,1 ,1 ,2,2,5,5,6,6,6-decafluoro-3-iodohexane may be carried out by reaction of perfluoroethyliodide (CF3CF2I) and 3,3,4,4,4-pentafluoro-1 -butene
- 1 .1 .1 .4.5.5.5-heptafluoro-4-(trifluoromethyl)-2-pentene may be prepared by the dehydrofluorination of 1 , 1 ,1 , 2,5,5, 5-heptafluoro-4-iodo-2-(trifluoromethyl)- pentane (CFsCHICh CFtCFs ⁇ ) with KOH in isopropanol.
- 2,3,3,4,4-pentafluoro-1 -butene may be prepared by dehydrofluorination of 1 , 1 ,2,2,3, 3-hexafluorobutane over fluorided alumina at elevated temperature.
- 1 .2.3.3.4.4.5.5-octafluoro-1 -pentene may be prepared by dehydrofluorination of 2,2,3,3,4,4,5,5,5-nonafluoropentane over fluorided alumina at elevated temperature.
- 2.3.3.3-tetrafluoro-1 -propene may be prepared by converting at least one of HCFC-244bb or HFC-245eb into FIFO-1234yf.
- 1 .3.3.3-tetrafluoro-1 -propene may be prepared by conversion of FIFC-245fa into FIFO-1234ze by dehydrofluorination.
- the fluoroolefin component of the inventive composition comprises FIFO-1234yf and/or FIFO-1234ze.
- the fluoroolefin comprises FIFO-1234yf and/or FIFO-1234ze having a purity of greater than 99 wt%, greater than 99.5 wt% pure and in some cases greater than 99.5 to 99.98 weight percent pure.
- the fluoroolefin comprises at least 99.5 wt% of HFO-1234yf or HFO-1234ze and less than 0.5 wt% and greater than 0.0001 wt% of the other fluoroolefin, less than 0.3 wt% and in some cases less than 0.2 wt% of the other fluoroolefin.
- the fluoroolefin component can comprise the compositions disclosed in U.S. Patent Nos 8,147,709 and 8,877,086; hereby incorporated by reference.
- the fluoroolefin component comprises greater than about 99.5 wt% FIFO-1234yf and one or more members selected from the group consisting of FIFO-1225ye, FIFO-1243zf, FIFO-1234ze, FIFC- 236ea, HFC-244bb, HFC-245fa, HFC-245eb, HFC-245cb, 3,3,3-trifluoropropyne, and mixtures thereof.
- the amount of FIFO-1225ye (E/Z isomers) can range from greater than 0 to about 200 ppm by weight, about 1 to about 150 ppm and in some cases about 5 to about 50 ppm.
- the amount of FIFO-1243zf can range from about 0.1 to about 250 ppm, about 10 to about 200 ppm and in some cases about 15 to about 150 ppm.
- the amount of FIFO-1234ze (E isomer) can range from about 1 to about 1 ,500 ppm, about 5 to about 1 ,000 ppm and in some cases about 50 to 500 ppm.
- the amount of FIFC-236ea can range from about 1 to about 50 ppm, about 5 to about 25 ppm and in some cases about 10 to about 20 ppm.
- the amount of FIFC-245fa, FIFC-245eb and/or FIFC-245cb can range from about 0 to about 20 ppm, about 1 to about 15 ppm and in some cases about 5 to about 10 ppm.
- the amount of 3,3,3-trifluoropropyne can range from about 0 to about 500 ppm, about 1 to about 300 ppm and in some cases about 5 to about 100 ppm.
- the fluoroolefin component comprises FIFO-1234yf and at least one additional compound selected from the group consisting of FO- 1114, FIFO-1123, HCFO-1131 a, HFCO-1131 -trans, HCO-1140, HCFO-1214ya, FO-1216, HCFO-1224yd, FIFO-1225ye(E), HCFO-1233zd(E), FIFO-1234ze(E), FIFO-1252, HFC-143a, HCFC-225, HFC-245eb, HFC-254eb, HFC-263fb,
- the fluoroolefin component comprises HFO-1234yf and greater than zero and less than about 1 wt.%, less than about 0.5 wt% and in some cases less than 0.25 wt% of additional compounds.
- inventive inhibitor can be used with at least one of HCFO-1233zd and FICFO-1224yd, and compositions of blends comprising at least one of FICFO-1233zd and FICFO-1224yd.
- FIFC-32 or R-32 Difluoromethane is commercially available or may be made by methods known in the art, such as by dechlorofluorination of methylene chloride.
- FIFC-32 component of the inventive is commercially available or may be made by methods known in the art, such as by dechlorofluorination of methylene chloride.
- the FIFC-32 component of the inventive is commercially available or may be made by methods known in the art, such as by dechlorofluorination of methylene chloride.
- composition comprises FIFC-32 having a purity of greater than 99 wt%, greater than 99.5 wt% pure and in some cases greater than 99.5 to 99.98 weight percent pure.
- the FIFC-32 component comprises greater than 99.99 wt% pure.
- the FIFC-32 component further comprises FIFC-32 and at least one additional compound selected from the group consisting of FIFC-23 (trifluoromethane), FICFC-31 (chlorofluoromethane), FIFC-41 (fluoromethane), FI FC-143a (1 , 1 , 1 -trifluoroethane), FICFC-22
- the present compositions comprise FIFO-1234yf and FIFC-32 in particular weight ratios.
- compositions comprising from about 20 to about 85 weight percent FIFO-1234yf and from about 80 to about 15 weight percent FIFC-32 relative to the total amount of FIFO-1234yf and FIFC-32 in the composition.
- the compositions comprise from about 20 to about 40 weight percent FIFO-1234yf and from about 60 to about 80 weight percent FIFC-32.
- the compositions contain from about 30 to about 32 weight percent FIFO-1234yf and from about 68 to about 70 weight percent FIFC-32.
- the compositions comprise from about 77 to about 80 weight percent FIFO-1234yf and from about 20 to about 23 weight percent FIFC-32.
- compositions may contain;
- any suitable effective amount of inhibitor may be used in the foregoing compositions comprising at least one fluoroolefin.
- the phrase“effective amount” refers to an amount of inhibitor of the present invention which, when added to a composition comprising at least one fluoroolefin, results in a composition wherein the fluoroolefin will not interact with an initiator, and/or degrade to produce as great a reduction in performance, for example, when in use in a cooling apparatus as compared to the composition without an inhibitor.
- effective amounts of inhibitor may be determined by way of testing under the conditions of standard test ASFIRAE 97-2007 (RA 2017).
- an effective amount may be said to be that amount of inhibitor that when combined with a composition comprising at least one fluoroolefin and FIFC-32 allows a cooling apparatus utilizing said composition comprising at least one fluoroolefin and FIFC-32 to perform at the same level of refrigeration performance and cooling capacity as if a composition comprising 1 ,1 ,1 ,2-tetrafluoroethane (R-134a), or other standard refrigerant (R-12, R-22, R-502, R-507A, R-508, R401A, R401 B, R402A, R402B, R408, R-410A, R- 404A, R407C, R-413A, R-417A, R-422A, R-422B, R-422C, R-422D, R-423, R- 114, R-11 , R-113, R-123, R-124, R236fa, or R-245fa) depending upon what refriger
- the instant invention employs effective amounts of at least one of the foregoing inhibitors. While any suitable effective amount can be employed, effective amounts comprise from about 0.001 weight percent to about 10 weight percent, about 0.01 weight percent to about 5 weight percent, about 0.3 weight percent to about 4 weight percent, about 0.3 weight percent to about 1 weight percent based on the total weight of compositions comprising at least one fluoroolefin and FIFC-32 as described herein. In one embodiment, an effective amount comprises about 10 to about 2,000 ppm by weight, about 10 to about 1 ,000 ppm and in some cases about 10 to about 500 ppm of at least one initiator. One embodiment of the invention relates to any of the foregoing compositions and further comprising at least one anti-oxidant.
- suitable anti-oxidants comprise at least one member selected from the group consisting of butylated hydroxytoluene, butylated hydroxyanisole, tertiary-butylhydroquinone, gallate, 2-phenyl-2-propanol, 1 -(2,4,5- trihydroxyphenyl)-1 -butanone, phenolics, bisphenol methane derivatives, 2,2'- methylene bis (4-methyl-6-t-butyl phenol), and combinations thereof.
- the amount of anti-oxidant can range from about 0.01 to about 5,000 ppm by weight, about 0.03 to about 2000 ppm and in some cases about 0.05 to about 1000 ppm.
- An example of one particular embodiment relates to using the foregoing anti-oxidant with at least one inhibitor comprising a-terpinene and limonene.
- An example of one particular embodiment relates to using the foregoing anti-oxidant with an inhibitor comprising at least one of a-terpinene and d-limonene.
- compositions of the present invention may further comprise at least one additional compound selected from the group consisting of fluoroolefins (as described previously herein), hydrofluorocarbons, hydrocarbons, dimethyl ether, ammonia, carbon dioxide (CO2) and mixtures thereof, meaning mixtures of any of the additional compounds listed in this paragraph.
- the amount of the additional compound can range from about 1 to about 90 % by weight, about 5 to about 75 wt% and in some cases about 10 to about 50 wt%.
- the additional compounds may comprise other compounds
- hydrofluorocarbons comprise saturated compounds containing carbon, hydrogen, and fluorine.
- hydrofluorocarbons having 1 -7 carbon atoms and having a normal boiling point of from about -90°C to about 80°C.
- Hydrofluorocarbons are commercial products available from a number of sources, or may be prepared by methods known in the art. Representative
- hydrofluorocarbon compounds include but are not limited to fluoromethane (CH3F, HFC-41 ), trifluoromethane (CHF3, HFC-23), pentafluoroethane (CF3CHF2, HFC- 125), 1 ,1 ,2,2-tetrafluoroethane (CHF2CHF2, HFC-134), 1 ,1 ,1 ,2-tetrafluoroethane (CF3CH2F, HFC-134a), 1 ,1 ,1 -trifluoroethane (CF3CH3, HFC-143a), 1 ,1 - difluoroethane (CHF2CH3, HFC-152a), fluoroethane (CH3CH2F, HFC-161 ), 1.1.1.2.2.3.3-heptafluoropropane (CF3CF2CHF2, HFC-227ca), 1 ,1 ,1 ,2, 3,3,3- heptafluoropropane (CF3CF
- the additional compounds comprise hydrocarbons.
- the hydrocarbons of the present invention comprise compounds having only carbon and hydrogen. Of particular utility are compounds having 3-7 carbon atoms. Flydrocarbons are commercially available through numerous chemical suppliers.
- hydrocarbons include but are not limited to propane, n-butane, isobutane, cyclobutane, n- pentane, 2-methylbutane, 2,2-dimethylpropane, cyclopentane, n-hexane, 2- methylpentane, 2,2-dimethylbutane, 2,3-dimethylbutane, 3-methylpentane, cyclohexane, n-heptane, and cycloheptane.
- additional compounds comprise hydrocarbons containing heteroatoms, such as dimethylether (DME, CH3OCH3). DME is commercially available.
- additional compounds comprise carbon dioxide (CO2), which is commercially available from various sources or may be prepared by methods known in the art.
- CO2 carbon dioxide
- compositions comprising additional hydrofluorocarbon compounds are selected from:
- compositions of the present invention are substantially free of additional compounds and, in particular, substantially free of at least one of dimethyl ether, CF3I, ammonia, and carbon dioxide.
- the foregoing compositions are substantially free of CF3I.
- substantially free of additional compounds it is meant that the compositions as well as the inhibitor comprise less than about 10 wt%, usually less than about 5 wt% and in some cases 0 wt% of the additional compounds.
- fluoroolefin compositions comprising HFO-1234yf and/or HFO-1234ze, HFC-32, and additional compounds comprising : HFO- 1225ye; HFO-1225ye and HFC-134a; HFO-1225ye and HFC-125.
- Further fluoroolefin compositions comprise a blend of at least one of HFO-1234yf or HFO- 1234ze, and HFC-32, as well as i) HFC-134a and HFC-125; ii) HFC-134a; iii) HFC-227ea; iv) HFC-236fa; and v) HFC-134.
- the fluoroolefin comprises at least about 99 mass.% FIFO-1234yf and greater than 0 but less than 1 mass% of at least one member selected from the group consisting of FIFC-134a, FIFO-1243zf, FIFO-1225ye, FIFO-1234ze, 3,3,3-trifluoropropyne, HCFO-1233xf, HFC-245cb and combinations thereof.
- the fluoroolefin comprises at least about 99 mass % FIFO-1234ze and greater than 0 but less than 1 mass% of at least one member selected from the group consisting of FIFO-1234yf, FIFC-245fa, FIFC-236fa, FIFO-1234ye and combinations thereof.
- the fluoroolefin comprises one or more of the foregoing fluoroolefins that are blended with at least one hydrofluorocarbon.
- suitable hydrofluorocarbons comprise at least one member selected from the group consisting of FHFC-125, FIFC-134a, FIFC-152a, 236fa and FIFC- 227ea.
- the amount of hydrofluorocarbon can range from about 25 to about 75 wt%, about 30 to about 60 wt% and in some cases about 30 to about 50 wt%.
- the foregoing amounts of hydrofluorocarbon are blended with at least one of FIFO-1234yf and FIFO-1234ze.
- the blended composition can further comprise at least one additional member selected from the group consisting of FICC-40, FICFC-22, CFC-1 15, HCFC-124, HCFC-1 122, and CFC-1 1 13.
- the amount of the additional member can comprise greater than 0 to about 5 wt.%, about 0 to about 2 wt.% and in some cases about 0 to about 0.5 wt.%.
- the foregoing amounts of additional members are blended with at least one of FIFO- 1234yf and FIFO-1234ze.
- the foregoing amounts of additional members are blended with at least one of FIFO-1234yf and FIFO-1234ze, FIFC-32, and at least one additional hydrofluorocarbon selected from the group consisting of FHFC-125, FIFC-134a, FIFC-152a, FIFC-236fa and FIFC-227ea, and in some cases, combined with carbon dioxide.
- the present compositions comprise: a) a refrigerant consisting of HFO-1234yf and HFC-32; and b) at least one inhibitor selected from the group consisting of d-limonene and a-terpinene.
- compositions comprise:
- a refrigerant consisting of FIFO-1234yf, FIFC-32 and FIFC-125; and b) at least one inhibitor selected from the group consisting of d-limonene and a-terpinene.
- compositions of the present invention may further comprise at least one lubricant.
- Lubricants of the present invention comprise those suitable for use with refrigeration or air-conditioning apparatus. Among these lubricants are those conventionally used in compression
- Lubricants of the present invention may comprise those commonly known as“mineral oils” in the field of compression refrigeration lubrication.
- Mineral oils comprise paraffins (i.e. straight-chain and branched-carbon-chain, saturated hydrocarbons), naphthenes (i.e. cyclic or ring structure saturated hydrocarbons, which may be paraffins) and aromatics (i.e. unsaturated, cyclic hydrocarbons containing one or more rings characterized by alternating double bonds).
- Lubricants of the present invention further comprise those commonly known as“synthetic oils” in the field of compression refrigeration lubrication.
- Synthetic oils comprise alkylaryls (i.e. linear and branched alkyl alkylbenzenes), synthetic paraffins and naphthenes, silicones, and poly-alpha-olefins.
- Representative conventional lubricants of the present invention are the commercially available BVM 100 N (paraffinic mineral oil sold by BVA Oils), naphthenic mineral oil commercially available under the trademark from Suniso ® 3GS and Suniso ® 5GS by Crompton Co., naphthenic mineral oil commercially available from Pennzoil under the trademark Sontex ® 372LT, naphthenic mineral oil commercially available from Calumet Lubricants under the trademark Calumet ® RO-30, linear alkylbenzenes commercially available from Shrieve Chemicals under the trademarks Zerol ® 75, Zerol ® 150 and Zerol ® 500 and branched alkylbenzene, sold by Nippon Oil as HAB 22.
- BVM 100 N paraffinic mineral oil sold by BVA Oils
- naphthenic mineral oil commercially available under the trademark from Suniso ® 3GS and Suniso ® 5GS by Crompton Co.
- naphthenic mineral oil commercially available from Pennzoil under the trademark Sontex ® 3
- lubricants of the present invention comprise those which have been designed for use with hydrofluorocarbon refrigerants and are miscible with refrigerants of the present invention under compression refrigeration and air-conditioning apparatus’ operating conditions.
- Such lubricants and their properties are discussed in“Synthetic Lubricants and High-Performance Fluids”,
- Such lubricants include, but are not limited to, polyol esters (POEs) such as Castrol ® 100 (Castrol, United Kingdom), as well as commercially available POE32-3MAF, and ND-11 ; and polyalkylene glycols (PAGs) such as RL-488A from Dow (Dow Chemical, Midland, Michigan) and commercially available ND-12; and polyvinyl ethers (PVEs).
- POEs polyol esters
- PAGs polyalkylene glycols
- RL-488A from Dow (Dow Chemical, Midland, Michigan) and commercially available ND-12
- PVEs polyvinyl ethers
- compositions comprise lubricants selected from the group consisting of polyol esters (POE), polyalkylene glycols (PAG), and polyvinyl ethers (PVE.
- POE polyol esters
- PAG polyalkylene glycols
- PVE polyvinyl ethers
- Lubricants of the present invention are selected by considering a given compressor’s requirements and the environment to which the lubricant will be exposed.
- the amount of lubricant can range from about 1 to about 50 wt%, about 1 to about 20 wt% and in some cases about 1 to about 3 wt%.
- the foregoing compositions are combined with a PAG lubricant for usage in an automotive air conditioning system having an internal combustion engine.
- the foregoing compositions are combined with a POE lubricant for usage in an automotive air conditioning or heat pump system having an electric or hybrid electric drive train.
- the composition in addition to the inventive inhibitor, can comprise at least one additive which can improve the refrigerant and air-conditioning system lifetime and compressor durability are desirable.
- the foregoing compositions comprise at least one member selected from the group consisting of acid scavengers, performance enhancers, and flame suppressants. Additives which can improve the refrigerant and A/C lifetime and compressor durability are desirable.
- the inventive refrigerant containing composition is used to introduce lubricant into the A/C system as well as other additives, such as a) acid scavengers, b) performance enhancers, and c) flame suppressants.
- An acid scavenger may comprise a siloxane, an activated aromatic
- the siloxane may be any molecule having a siloxyfunctionality.
- the siloxane may include an alkyl siloxane, an aryl siloxane, or a siloxane containing mixtures of aryl and alkyl substituents.
- the siloxane may be an alkyl siloxane, including a dialkylsiloxane or a polydialkylsiloxane.
- Preferred siloxanes include an oxygen atom bonded to two silicon atoms, i.e. , a group having the structure:
- the siloxane may be a siloxane of Formula IV:
- Siloxanes of Formula IV have n that is preferably 2 or more, more preferably 3 or more, (e.g., about 4 or more). Siloxanes of formula IV have n that is preferably about 30 or less, more preferably about 12 or less, and most preferably about 7 or less.
- the R 4 group is an aryl group or an alkyl group.
- the R 2 groups are aryl groups or alkylgroups or mixtures thereof.
- the R 3 groups are aryl groups or alkyl groups or mixtures thereof.
- the R 4 group is an aryl group or an alkyl group.
- R 1 , R 2 , R 3 , R 4 , or any combination thereof are not hydrogen.
- the R 2 groups in a molecule may be the same or different.
- the R 2 groups in a molecule are the same.
- the R 2 groups in a molecule may be the same or different from the R 3 groups.
- the R 2 groups and R 3 groups in a molecule are the same.
- Preferred siloxanes include siloxanes of Formula IV, wherein R1 , R 2 , R 3 , R 4 , R 5 , or any combination thereof is a methyl, ethyl, propyl, or butyl group, or any combination thereof.
- Exemplary siloxanes that may be used include hexamethyldisiloxane, polydimethylsiloxane,
- the siloxane is an alkylsiloxane containing from about 1 to about 12 carbon atoms, such as hexamethyldisiloxane.
- the siloxane may also be a polymer such as polydialkylsiloxane, Where the alkyl group is a methyl, ethyl, propyl, butyl, or any combination thereof.
- Suitable polydialkylsiloxanes have a molecular weight from about 100 to about 10,000.
- Highly preferred siloxanes include hexamethyldisiloxane, polydimethylsiloxane, and combinations thereof.
- the siloxane may consist essentially of polydimethylsiloxane,
- hexamethyldisoloxane or a combination thereof.
- the activated aromatic compound may be any aromatic molecule activated towards a Friedel-Crafts addition reaction, or mixtures thereof.
- An aromatic molecule activated towards a Friedel-Crafts addition reaction is defined to be any aromatic molecule capable of an addition reaction with mineral acids.
- aromatic molecules capable of addition reactions with mineral acids either in the application environment (AC system) or during the ASHRAE 97: 2007“Sealed Glass Tube Method to Test the Chemical Stability of Materials for Use within Refrigerant Systems” thermal stability test.
- Such molecules or compounds are typically activated by substitution of a hydrogen atoms of the aromatic ring with one of the following groups: -NH 2 , -NHR, -NR 2 , -OH, -0-, -NHCOCHs, -NHCOR, - OCH3, -OR, -CH3, -C 2 H5, -R, or -C6H5, where R is a hydrocarbon (preferably a hydrocarbon containing from about 1 to about 100 carbon atoms).
- the activated aromatic molecule may be an alcohol, or an ether, where the oxygen atom (i.e. , the oxygen atom of the alcohol or ether group) is bonded directly to an aromatic group.
- the activated aromatic molecule may be an amine Where the nitrogen atom (i.e., the nitrogen atom of the amine group) is bonded directly to an aromatic group.
- R may be H (i.e., hydrogen), Ar, an alkyl group, or any combination thereof.
- Exemplary activated aromatic molecules that may be employed in a refrigerant composition according to the teachings herein include diphenyl oxide (i.e., diphenyl ether), methyl phenyl ether (e.g., anisole), ethyl phenyl ether, butyl phenyl ether or any combination thereof.
- diphenyl oxide i.e., diphenyl ether
- methyl phenyl ether e.g., anisole
- ethyl phenyl ether e.g., butyl phenyl ether or any combination thereof.
- One highly preferred aromatic molecule activated towards a Friedel-Crafts addition reaction is diphenyl oxide.
- the acid scavenger e.g., the activated aromatic compound, the siloxane, or both
- the acid scavenger may be present in any concentration that results in a relatively low total acid number, a relatively low total halides concentration, a relatively low total organic acid concentration, or any combination thereof.
- the acid scavenger is present at a concentration greater than about 0.0050 wt%, more preferably greater than about 0.05 wt% and even more preferably greater than about 0.1 wt% (e.g. greater than about
- the acid scavenger preferably is present in a concentration less than about 3 wt%, more preferably less than about 2.5 wt% and most preferably greater than about 2 wt% (e. g. less than about 1.8 wt%) based on the total Weight of the refrigerant composition.
- acid scavengers which may be included in the refrigerant composition and preferably are excluded from the refrigerant composition include those described by Kaneko (US. patent application Ser.
- Preferred additives include those described in US. Pat. Nos. 5,152,926;
- the preferred extreme pressure additives include mixtures of (A) tolyltriazole or substituted derivatives thereof, (B) an amine (e.g. Jeffamine M-600) and (C) a third
- an ethoxylated phosphate ester e.g. Antara LP-700 type
- a phosphate alcohol e.g. ZELEC 3337 type
- dialkyldithiophosphate e.g. Lubrizol 5139, 5604, 5178, or 5186 type
- a mercaptobenzothiazole or (v) a 2,5-dimercapto-1 ,3,4-triadiaZole derivative (e. g. Curvan 826) or a mixture thereof.
- Additional examples of additives which may be used are given in US. Pat. No. 5,976,399 (Schnur, 5:12-6:51 , hereby incorporated by reference).
- Acid number is measured according to ASTM D664-01 in units of mg KOH/g.
- the total halides concentration, the fluorine ion concentration, and the total organic acid concentration is measured by ion chromatography.
- Chemical stability of the refrigerant system is measured according to ASHRAE 97: 2007 (RA 2017) “Sealed Glass Tube Method to Test the Chemical Stability of Materials for Use within Refrigerant Systems”.
- the viscosity of the lubricant is tested at 40°C according to ASTM D-7042.
- Mouli et al. (WO 2008/027595 and WO 2009/042847) teach the use of alkyl silanes as a stabilizer in refrigerant compositions containing fluoroolefins.
- Phosphates, phosphites, epoxides, and phenolic additives also have been employed in certain refrigerant compositions. These are described for example by Kaneko (U.S. patent application Ser. No. 11/575,256, published as U.S.
- Preferred flame suppressants include those described in patent application “Compositions containing fluorine substituted olefins CA 2557873 A1” and incorporated by reference along with fluorinated products such as HFC-125 and/or Krytox ® lubricants, also incorporated by reference and described in patent application“Compositions comprising fluoroolefins and uses thereof
- compositions of the present invention may be prepared by any one of the compositions of the present invention.
- a preferred method is to weigh the desired component amounts and thereafter combine the components in an appropriate vessel. Agitation may be used, if desired.
- the present invention further relates to a process for producing cooling comprising condensing a composition comprising at least one fluoroolefin, HFC- 32, and an effective amount of inhibitor comprising at least one of d-limonene and a-terpinene, and thereafter evaporating said composition in the vicinity of a body to be cooled.
- a body to be cooled may be any space, location or object requiring
- the body may be the interior of a structure, i.e. residential or commercial, or a storage location for perishables, such as food or pharmaceuticals.
- perishables such as food or pharmaceuticals.
- intermodal systems
- Such intermodal systems include“containers” (combined sea/land transport) as well as“swap bodies” (combined road and rail transport).
- the present invention further relates to a process for producing heat comprising condensing a composition comprising at least one fluoroolefin, HFC- 32, and an effective amount of an inhibitor comprising at least one of d-limonene and a-terpinene in the vicinity of a body to be heated, and thereafter evaporating said composition.
- a body to be heated may be any space, location or object requiring heat. These may be the interior of structures either residential or commercial in a similar manner to the body to be cooled. Additionally, mobile units as described for cooling may be similar to those requiring heating. Certain transport units require heating to prevent the material being transported from solidifying inside the transport container.
- Another embodiment of the invention relates to a air-conditioning
- refrigeration, heatpump, or chiller apparatus comprising at least one evaporator, at least one compressor, at least one condenser and at least one expansion device characterized as containing the foregoing compositions.
- Another embodiment of the invention relates to storing the foregoing compositions in gaseous and/or liquid phases within a sealed container wherein the oxygen and/or water concentration in the gas and/or liquid phases ranges from about 3 vol ppm to less than about 3,000 vol ppm at a temperature of about 25C, about 5 vol ppm to less than about 1 ,000 vol ppm and in some cases about 5 vol ppm to less than about 500 vol ppm.
- the container for storing the foregoing compositions can be constructed of any suitable material and design that is capable of sealing the compositions therein while maintaining gaseous and liquids phases.
- suitable containers comprise pressure resistant containers such as a tank, a filling cylinder, and a secondary filling cylinder.
- the container can be constructed from any suitable material such as carbon steel, manganese steel, chromium- molybdenum steel, among other low-alloy steels, stainless steel and in some cases an aluminum alloy.
- the container can include a pierce top or valves suitable for dispensing flammable substances.
- any suitable method can be employed for stabilizing fluorocarbon containing compositions, examples of such methods including blending the foregoing inhibitors with the foregoing fluoroolefin composition, purging lines and containers with a material comprising the inhibitor (e.g., an inhibitor with a nitrogen carrier, or the inventive stabilized composition); among other suitable methods.
- a material comprising the inhibitor e.g., an inhibitor with a nitrogen carrier, or the inventive stabilized composition
- HFO-1234yf (30 g having at least 99.5 wt.% purity*) and initiator (with and without inhibitor) was heated in a 210 mL shake tube at the temperature and for the period of time given in Table 4.
- the shake tube was visually inspected for polymer formation as well as by using IR in accordance with conventional methods by detecting yf polymer peaks. Polymer can also be detected by using conventional NMR methods.
- HFO-1234yf comprised 99.7 wt.% HFO-1234yf, 1 ,000 ppm HFO-1234ze
- a refrigerant blend comprising a mixture of HFO-1234yf (30g having the composition of Example 1 ), at least one additional compound and an initiator (and without inhibitor) was heated in a 210mL shake tube at the temperature and for the period of time given in Table 5.
- Examples 1 -6 evaluate an inhibitor with OpteonTM XP-10 refrigerant (R513a) and a commercially available lubricant.
- Examples 7-12 evaluate an inhibitor with OpteonTM XP-40 refrigerant (R449a) and a commercially available lubricant.
- Examples 13-18 evaluate an inhibitor with HFO-1234yf and a commercially available lubricant.
- XP10 refrigerant comprises 56 wt% FIFO-1234yf and 44 wt% FIFC-134a
- XP40 refrigerant comprises 24.3 wt% R32, 24.7wt % R125, 25.3 wt.% 1234yf, and 25.7 wt.% 134a.
- XP10 and XP40 refrigerants are commercially available from The Chemours Company. The shake tube was visually inspected for polymer formation as well as by using NMR. Data reported below is ppm by weight.
- a refrigerant blend comprising a mixture of HFO-1234yf and HFC-32 (30 g), and an initiator, with and without inhibitor, are heated in a 210 mL shake tube at the temperature and for the period of time given in Table 6.
- Examples 1 -7 contain R-454C (a refrigerant blend containing 21.5 wt% FIFC-32 and 78.5 wt% FIFO-1234yf), an inhibitor, and a commercially available POE or PAG lubricant. Note that Example 1 has inhibitor, and no lubricant.
- Control-B and Examples 8-14 contain R-454-B (a refrigerant blend containing 69 wt% FIFC-32 and 31 wt% FIFO-1234yf), an inhibitor, and a commercially available POE or PAG lubricant. Note that Example 8 has inhibitor and no lubricant.
- POE32-3MAF and ND-11 are commercially available POE lubricants.
- ND-12 is a commercially available PAG lubricant. After heating, the shake tubes are visually inspected for polymer formation as well as being analyzed by NMR. N/D indicates that no polymer was found.
- Embodiment A1 A composition comprising at least one fluoroolefin, HFC-32, and an effective amount of at least one inhibitor and wherein the composition is substantially free of oligomeric, homopolymers or other polymeric products derived from the fluoroolefin.
- Embodiment A2 The composition of Embodiment A1 wherein the composition comprises less than about 0.03 wt.% of oligomeric, homopolymers or other polymeric products.
- Embodiment A3 The composition of any of Embodiments A1 -A2 further comprising at least one member selected from the group consisting of air, oxygen, cumene hydroperoxide, and fluoroolefin polyperoxides, peroxides,
- hydroperoxides hydroperoxides, persulfates, percarbonates, perborates and hydropersulfatees.
- Embodiment A4 The composition of any of Embodiments A1 , A2 or A3 wherein the inhibitor comprises at least one member selected from the group consisting of d-limomene, a-terpinene, a-tocopherol, butylated hydroxytoluene, 4- methoxyphenol, and benzene-1 ,4-diol.
- Embodiment A5 The composition of any of Embodiments A1 , A2, A3, or A4 further comprising at least one lubricant.
- Embodiment A6 The composition of any of Embodiments A1 , A2, A3, A4, or A5 further comprising a lubricant selected from the group consisting of POE, PAG, and PVE.
- Embodiment A7 The composition of any of Embodiments A1 , A2, A3, A4, A5, or A6 wherein the fluoroolefin comprises at least one member of HFO-1234yf and FIFO-1234ze.
- Embodiment A8 The composition of any of Embodiments A1 , A2, A3, A4, A5,
- A6 or A7 further comprising at least one member selected from the group consisting of HFC-125, HFC-134a, HFC-152a, 236fa, HFC-227ea and carbon dioxide.
- Embodiment A9 The composition of any of Embodiments A1 , A2, A3, A4, A5, A6, A7 or A8 further comprising at least one member selected from the group consisting of HFC-134a, HFO-1243zf, HFO-1225ye, HFO-1234ze, 3,3,3- trifluoropropyne, HCFO-1233xf, HFC-244bb and HFC-245cb.
- Embodiment A10 The composition of any of Embodiments A1 , A2, A3, A4, A5, A6, A7, A8, or A9 further comprising at least one member selected from the group consisting of HCC-40, HCFC-22, CFC-115, HCFC-124, HCFC-1122, and CFC- 1113.
- Embodiment A11 The composition of any of Embodiments A1 , A2, A3, A4, A5, A6, A7, A8, A9, or A10 wherein the inhibitor is present in an amount of about 30 to about 3,000 ppm (by weight).
- Embodiment A12 The composition of any of Embodiments A1 , A2, A3, A4, A5, A6, A7, A8, A9, A10, or A11 further comprising at least one member selected from the group consisting of butylated hydroxytoluene, butylated hydroxyanisole, tertiary-butylhydroquinone, gallate, 2-phenyl-2-propanol, 1 -(2,4,5- trihydroxyphenyl)-1 -butaone, phenolics, bisphenol methane derivatives, and 2,2'- methylene bis (4-methyl-6-t-butyl phenol).
- Embodiment A13 The composition of any of Embodiments A1 , A2, A3, A4, A5, A6, A7, A8, A9, A10, A11 , or A12 wherein the inhibitor comprises at least one of d-limonene and a-terpinene.
- Embodiment A14 The composition of any of Embodiments A1 , A2, A3, A4, A5, A6, A7, A8, A9, A10, A11 , A12, or A13 wherein the inhibitor comprises a liquid at a temperature of about -80 to 180C.
- Embodiment A15 The composition of any of Embodiments A1 , A2, A3, A4, A5, A6, A7, A8, A9, A10, A11 , A12, A13, or A14 further comprising at least one antioxidant.
- Embodiment A16 The composition of any of Embodiments A1 , A2, A3, A4, A5, A6, A7, A8, A9, A10, A11 , A12, A13, A14, or A15 further comprising at least one member selected from the group consisting of FIFO-1225yeZ, FIFO-1243zf, FIFO- 1234ze, FIFC-236ea, FIFC-245fa, and 3,3,3-trifluoropropyne.
- Embodiment A17 The composition of any of Embodiments A1 , A2, A3, A4, A5, A6, A7, A8, A9, A10, A1 1 , A12, A13, A14, A15, or A16 wherein the member comprises HFO-1234ze, HFO-1225yeZ and 3,3,3-trifluoropropyne.
- Embodiment A18 The composition of any of Embodiments A1 , A2, A3, A4, A5, A6, A7, A8, A9, A10, A1 1 , A12, A13, A14, A15, A16, or A17 wherein the composition is substantially free of ammonia and CF3I.
- Embodiment A19 The composition of any of Embodiments A1 , A2, A3, A4, A5, A6, A7, A8, A9, A10, A1 1 , A12, A13, A14, A15, A16, A17, or A18 wherein the composition consists essentially of FIFO-1234yf, FIFC-32, and d-limonene and does not contain ammonia or CF3I.
- Embodiment A20 The composition of any of Embodiments A1 , A2, A3, A4, A5, A6, A7, A8, A9, A10, A1 1 , A12, A13, A14, A15, A16, A17, A18, or A19 wherein the composition consists essentially of FIFO-1234yf, FIFC-32, 3,3,3- trifluoropropyne and d-limonene.
- Embodiment A21 The composition of any of Embodiments A1 , A2, A3, A4, A5, A6, A7, A8, A9, A10, A1 1 , A12, A13, A14, A15, A16, A17, A18, A19, or A20 comprising FIFO-1234yf, FIFC-32, and at least one inhibitor selected from the group consisting of of d-limonene and a-terpinene.
- Embodiment A22 The composition of any of Embodiments A1 , A2, A3, A4, A5, A6, A7, A8, A9, A10, A1 1 , A12, A13, A14, A15, A16, A17, A18, A19, A20, or A21 comprising:
- Embodiment A23 The composition of any of Embodiments A1 , A2, A3, A4, A5, A6, A7, A8, A9, A10, A1 1 , A12, A13, A14, A15, A16, A17, A18, A19, A20, A21 , or A22 comprising:
- Embodiment A23 The composition of any of Embodiments A1 , A2, A3, A4, A5, A6, A7, A8, A9, A10, A1 1 , A12, A13, A14, A15, A16, A17, A18, A19, A20, A21 , or A22 comprising:
- a refrigerant consisting of FIFO-1234yf, FIFC-32, and FIFC-125; and b) at least one inhibitor selected from the group consisting of d-limonene and a-terpinene.
- Embodiment B1 A method for reducing formation of oligomers
- homopolymers comprising contacting a composition comprising at least one fluoroolefin and FIFC-32 with an effective amount of at least one member selected from the group consisting of d-limomene, a-terpinene, a-tocopherol, butylated hydroxytoluene, 4-methoxyphenol, and benzene-1 ,4-diol, that is effective to reduce oligomer or homopolymer formation.
- Embodiment B2 The method of Embodiment B1 wherein the composition has been exposed to at least one member selected from the group consisting of air, oxygen, cumene hydroperoxide, and fluoroolefin polyperoxides, peroxides, hydroperoxides, persulfates, percarbonates, perborates and hydropersulfates before said contacting.
- Embodiment C1 A method for heating or cooling using the composition of any of Embodiments A1 , A2, A3, A4, A5, A6, A7, A8, A9, A10, A1 1 , A12, A13, A14, A15, A16, A17, A18, A19, A20, A21 , A22, or A23.
- Embodiment D1 A container with a refrigerant comprising the composition of any of Embodiments A1 , A2, A3, A4, A5, A6, A7, A8, A9, A10, A1 1 , A12, A13, A14, A15, A16, A17, A18, A19, A20, A21 , A22, or A23.
- Embodiment E1 A refrigeration, air-conditioning, heatpump, or chiller apparatus comprising at least one evaporator, at least one compressor, at least one condenser and at least one expansion device characterized as containing the composition of any of Embodiments A1 , A2, A3, A4, A5, A6, A7, A8, A9, A10, A11 , A12, A13, A14, A15, A16, A17, A18, A19, A20, A21 , A22, or A23.
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Abstract
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Priority Applications (10)
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MX2021013037A MX2021013037A (en) | 2018-04-30 | 2019-10-29 | Stabilized fluoroolefin compositions and methods for their production, storage and usage. |
JP2021564780A JP2022531323A (en) | 2018-04-30 | 2019-10-29 | Stabilized fluoroolefin compositions and their production, storage and use methods. |
AU2019444059A AU2019444059A1 (en) | 2018-04-30 | 2019-10-29 | Stabilized fluoroolefin compositions and methods for their production, storage and usage |
KR1020217038350A KR20220002465A (en) | 2018-04-30 | 2019-10-29 | Stabilized fluoroolefin compositions and methods of making, storing and using the same |
EP19802469.7A EP3963021A1 (en) | 2018-04-30 | 2019-10-29 | Stabilized fluoroolefin compositions and methods for their production, storage and usage |
CN201980095947.6A CN113767158A (en) | 2018-04-30 | 2019-10-29 | Stabilized fluoroolefin compositions and methods for their production, storage and use |
BR112021021810A BR112021021810A2 (en) | 2018-04-30 | 2019-10-29 | Composition, method to reduce the formation of oligomers and homopolymers, container and refrigeration system |
CA3136191A CA3136191A1 (en) | 2018-04-30 | 2019-10-29 | Stabilized fluoroolefin compositions and methods for their production, storage and usage |
US17/606,682 US20220195276A1 (en) | 2018-04-30 | 2019-10-29 | Stabilized fluoroolefin compositions and methods for their production, storage and usage |
JP2023218378A JP2024023869A (en) | 2018-04-30 | 2023-12-25 | Stabilized fluoroolefin compositions and methods for their production, storage and use |
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